Professional Documents
Culture Documents
Sustained Released
Sustained Released
Chapter # 04
EVALUATION OF SUSTAINED
ACTION PRODUCTS (TABLETS
&
CAPSULES)
Page | 1
Pharmaceutical Quality Control
HIGH
Low
The basic goal of therapy is to achieve steady state blood level that is therapeutically
effective and non toxic for an extended period of time.
The design of proper dosage regimen is an important element in accomplishing this
goal.
However, an ideal dosage regimen would be one, in which the concentration of the drug,
nearly coinciding with minimum effective concentration (M.E.C.), is maintained at a constant
level throughout the treatment period. Such a situation can be graphically represented by
the following figure ;
CONSTANT LEVEL
Page | 2
Pharmaceutical Quality Control
Delayed release
Delayed-release dosage forms can be defined as systems which are formulated to release
the active ingredient at a time other than immediately after administration. Delayed release
from oral dosage forms can control where the drug is released, e.g. when the dosage form
reaches the small intestine (enteric-coated dosage forms) or the colon (colon-specific dosage
forms).
Extended release
Extended-release systems allow for the drug to be released over prolonged time periods. By
extending the release profile of a drug, the frequency of dosing can be reduced.
Controlled-release
Controlled-release systems also offer a sustained-release profile but, in contrast to
sustained-release forms, controlled-release systems are designed to lead to predictably
constant plasma concentrations, independently of the biological environment of the
application site. This means that they are actually controlling the drug concentration in the
body, not just the release of the drug from the dosage form, as is the case in a sustained-
release system. Another difference between sustained- and controlled-release dosage forms
is that the former are basically restricted to oral dosage forms whilst controlled-release
systems are used in a variety of administration routes, including transdermal, oral and
vaginal administration.
Sustained release
These systems maintain the rate of drug release over a sustained period. For example, if the
release of the drug from the dosage form is sustained such that the release takes place
throughout the entire gastrointestinal tract, one could reduce Cmax and prolong the time
interval of drug concentration in the therapeutic range. This in turn may reduce the
frequency of dosing, for example from three times a day to once a day. Sustained-release
dosage forms achieve this mostly by the use of suitable polymers, which are used either to
coat granules or tablets (reservoir systems) or to form a matrix in which the drug is dissolved
or dispersed (matrix systems).
Page | 3
Pharmaceutical Quality Control
Page | 4
Pharmaceutical Quality Control
The physician has less flexibility in adjusting dosage regimens. This is fixed by the
dosage form design.
Sustained release forms are designed for the normal population i.e. on the basis of
average drug biologic half-life. Consequently disease states that alter drug
disposition, significant patient variation and so forth are not accommodated.
Economics factors must also be assessed, since more costly processes and equipment
are involved in manufacturing many sustained release forms.
Types of Sustained Release Dosage Forms based on Route of
Administration
1. Oral forms
2. Parenteral forms
3. Common sustained action dosage forms
a) Spansules
b) Slow core release tablets
c) Multilayer tablets
d) Repeat action tablets
e) Liquid products
f) Transdermal system
Page | 5
Pharmaceutical Quality Control
acids.
Matrix system
Page | 6
Pharmaceutical Quality Control
Reservoir System
Also called as Laminated matrix device.
Hollow system containing an inner core surrounded in water insoluble membrane.
Polymer can be applied by coating or micro encapsulation.
Rate controlling mechanism - partitioning into membrane with subsequent release
into surrounding fluid by diffusion.
Commonly used polymers - HPC, ethyl cellulose & polyvinyl acetate.
Examples: Nico-400, Nitro-Bid
Page | 7
Pharmaceutical Quality Control
Page | 8
Pharmaceutical Quality Control
Definition:-
The capacity of a drug or product to remain within established specifications of identity ,
quality, purity in a specific period of time.
OR
The capacity or the capability of a particular formulation in a specific container to remain
with in particular chemical , microbiological , therapeutically , and toxicological
specifications.
USP defines stability of pharmaceutical product as , “extent to which a product retains with
in specified limits and throughout its period of storage and use ( i.e. shelf life).
SHELF LIFE
It is defined as the time required for the concentration of the reactant to reduce to 90% of
its initial concentration .Represented as t90 and the units of time /conc.
t90 = (a-0.9a) = 0.1 a
ko ko
Page | 9
Pharmaceutical Quality Control
PHYSICAL
The physical stability properties includes appearance, palatability ,uniformity ,dissolution
and suspend ability are retained.
MICROBIOLOGICAL
Sterility or resistance to microbial growth is retained according to specified requirement.
THERAPEUTIC
Therapeutic activity remains unchanged .
TOXICOLOGIC
No significant increase in toxicity occurs
REGULATORY REQUIREMENTS
Stability study requirement and expiration dates are covered in the current GMP ,
USP and FDA
GMP (Good Manufacturing Practice) states that there will be written testing program
design to access the stability characteristics of drug products . And result of such
Page | 10
Pharmaceutical Quality Control
Page | 11
Pharmaceutical Quality Control
Page | 12
Pharmaceutical Quality Control
Page | 13
Pharmaceutical Quality Control
Samples are tested in 90 ml bottles containing 60 ml of fluid which are rotated end over end
0
in a 37 C bath at 40 rpm.
Sartorius device
Includes an artificial lipid membrane which separates the dissolution chamber from
simulated plasma compartment in which the drug concentration are measured or dialysis
membrane may be used.
Advantages:
Page | 14
Pharmaceutical Quality Control
Example-
Specifications for Aspirin Extended- release Tablets
Time (hr) Amount Dissolved
1.0 Between 15% and 40%
2.0 Between 25% and 60%
4.0 Between 35% and 75%
8.0 Not less than 70 %
QO-QT=Kot
QO=initial amout of drug in the pharmaceutical dosage form.
Page | 15
Pharmaceutical Quality Control
ft=Kot
Application –modified
release pharmaceutical
dosage form
Like coated form, osmotic system, transdermal system etc.
Example: Ibuprofen sustain release
Graph is plotted between cumulative % drug release on Y-axis and time on X-axis
Page | 16
Pharmaceutical Quality Control
HIGUCHI MODEL
First example of mathematical model aimed to
describe drug release from a matrix system was
proposed by huguchi in 1961.
Model based on hypotheses that-
Intial drug concentration in matrix is much higher than drug solubility
Drug diffusion takes place only one dimension
Drug particles are much smaller than system thickness
Drug diffusivity is constant.
Perfect sink conditions are maintained
Higuchi describe drug release as a diffusion process based in fick’s law,squre root
of time denpendent.
According to model expression:
f =Q=A√D(2C-Cs)Cst
t
where,
Q is the amount of drug released in time t by surface unity,
C is the initial concentration of the drug,
Cs is drug solubility in matrix media
D is diffusivity of drug molecules in matrix substances
To study the dissolution from a planar heterogeneous matrix system, where the drug
concentration in the matrix is lower than its solubility and the release occurs through
pores in the matrix, the obtained relation was the following
f =Q=√Dє(2C-єCs)Cst/Ґ
t
Where,
Q is the amount of drug released in time t by surface unity,
C is the initial concentration of the drug,
є is the matrix porosity,
Ґ is the toruosity factor of the
capillary system,
C is the drug solubility in the
matrix / s excipient media and D
the difussion constant
Application: Water soluble drugs
Low soluble drug incorporated
in semi solid /solid polymer
matrix.
A graph is plotted between
cumulative % drug release vs √T
Page | 17
Pharmaceutical Quality Control
WEIBULL MODEL
Describes for different dissolution process as equation
m=1-exp b
[-(t-T ) /a]
i
Where,
M=amount of drug dissolved
Mo=total amount of drug being released
t = time
T =lag time
a = scale parameter describes,time dependence
b = shape of dissolution curve progession
Application: useful for comparing the release properties of matrix type drug delivery.
Limitations:
there is not any kinetic fundament and could only describe, but does not
adequately characterize the dissolution kinetics properties of drug.
There is not any single parameter related with the intrinsic dissolution rate of the
drug.
It is not limited use for establishing in-vivo in-vitro correlation.
A graph is plotted between log drug release vs log tine
HIXSON-CROWELL MODEL
• Hixson-crowell recognised that the particles regular area is proportional to the
cube root of its volume
They derived the equation:
1/3 1/3
W0 – Wt =K t
s
Page | 18
Pharmaceutical Quality Control
This model used to describes the release profile keeping in mind the diminishing surface of
drug particles during dissolution.
A graph is plotted between cube root of drug % remeaining vs time
KORSMEYER-PEPPAS MODEL
Koremeyer et all derived a simple relationship which described drug release from
a polymeric system equation.
To find out the mechanism of drug release, first 60% drug release data were
fitted in peppas model
Page | 19
Pharmaceutical Quality Control
In vivo evaluation
A clinical trial, testing the availability of the drug being used in the form prepared by
noting its effect versus time.
Preliminary in vivo testing of formulation carried out in a limited number of carefully
selected subjects based on
- Similar body built, size, occupation, diet, activity and sex.
- A single dose administered and effect measured over time (24hrs)
- Test may or may not be blind and cross over design.
Evaluation of In-Vivo Bioavailability Data
A properly designed in-vivo bioavailability study is performed. The data are then
evaluated using both pharmacokinetic and statistical analysis methods. The
evaluation may include a pharmacokinetic profile, steady-state plasma drug
concentrations, rate of drug absorption, occupancy time, and statistical evaluation of
the computed pharmacokinetic parameters
Page | 20
Pharmaceutical Quality Control
Pharmacokinetic Profile
The plasma drug concentration–time curve should adequately define the
bioavailability of the drug from the dosage form. The bioavailability data should
include a profile of the fraction of drug absorbed (Wagner–Nelson) and should rule
out dose dumping or lack of a significant food effect. The bioavailability data should
also demonstrate the extended-release characteristics of the dosage form compared to
the reference or immediate-release drug product.
IN VITRO IN VIVO CORRELATIONS FOR SUSTAINED RELEASE DOSAGE
FORMS
In vitro dissolution: It’s a process of release of drug from dosage form as measured in
an in vitro dissolution apparatus
In vivo dissolution: process of dissolution of drug in the GI tract.
Correlation: relationship between in vitro dissolution rate and in vivo absorption rate
as used in bio-equivalence guidance
IVIVC has been defined as “a predictive
mathematical model describing the relationship between an in-vitro property of a
dosage form and an in-vivo response”
Significance of ivivc
The main objective of developing and evaluating an IVIVC is to enable the dissolution
test to serve as a surrogate. It reduces the number of bio-equivalence required for
approval as well as during scale up and post approval changes (SUPAC).
IVIVC shortens the drug development period, economizes the resources and leads to
improved product quality.
A means of assuring the bioavailability of active ingredients from a dosage form.
Supports and or validates the use of dissolution methods and specifications
IVIVC assists in supporting biowaivers.
Parameters for correlations
Page | 21
Pharmaceutical Quality Control
Page | 22
Pharmaceutical Quality Control
Levels of correlation
Level A Correlation
Level B Correlation
Level C Correlation
Multiple Level C Correlation
1. Level A correlation
It is estimated by two step method,
deconvolution followed by comparison of
fraction of drug absorbed to the fraction of
drug dissolved.
Defines a direct relationship between in vivo
data such that measurement of in vitro
dissolution rate alone is sufficient to determine
the biopharmaceutical rate of the dosage
form.
An in vitro dissolution curve can serve as a
surrogate for in vivo performance
Page | 23
Pharmaceutical Quality Control
2. Level B correlation:
Level B correlation utilizes the principles of
statistical moment analysis.
Mean in vitro dissolution time (MDT ) of the
vitro
product is compared to mean in vivo
residence time (MRT).
MRT may be calculated as the ratio of the
area under the first moment curve (AUMC) to
the AUC, where AUMC is the area under the
curve observed for the product of time and
concentration versus time.
3. Level C correlation
Level C correlation represents a single point correlation.
One dissolution time point (t , t , etc.) is compared to one mean pharmacokinetic
50% 90%
parameter such as AUC, t or C .
max max
Weakest level of correlation as partial relationship between absorption and dissolution
is established.
Page | 24
Pharmaceutical Quality Control
Refrences:-
Sir, Fahad Pervaiz Lectures.
Compiled by:-
Faizan Akram
4th Prof (Eve)
Page | 25