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Surface Ply Damage
Surface Ply Damage
1 INTRODUCTION
Surface ply damage is simulated by the removal of one ply. This could be
the first or last ply of the laminate depending on the configuration of the
structure. In this analysis, all the plies of a given laminate are assessed for
the impact of the loss of effectiveness of one ply.
MATERIAL (PLY)
AXES
SYSTEM (0°)
0°/90° 2 LAMINATE
AXES
1 SYSTEM
y
x
MATERIAL (PLY)
AXES
SYSTEM (+45°)
± 45°
2
1 LAMINATE
AXES
SYSTEM
y
x
Figure 1. Material (ply), and laminate axes systems – 1,2 and x,y
respectively. Ply applied and allowable stresses are given in the material
(ply) axes system.
Surface ply damage is simulated by the removal of one ply. This could be
the first or last ply of the laminate depending on the configuration of the
structure. In this analysis, all the plies of a given laminate are assessed for
the impact of the loss of effectiveness of one ply. Surface ply damage
analysis procedure is shown in Figure 2. A PCL function is used for this
analysis, activated by running a session file with the appropriate input data.
The next section deals with the ply applied stresses.
Element ply-by-ply applied stresses in the material (ply) axes system (1,2) –
see Figure 1 – are extracted from PATRAN database. The applied ply stresses
are given as follows:
The next section addresses the stress factor due to surface ply damage.
Surface Ply Damage 4
AS D ESIGNED LAMINATEq.
E 1 THICKN ESS
STRESS FACTOR ( SF ) =
DAMA GED LAMINTE THICKNESS
The ply Tsai-Hill Failure Index for surface ply damage analysis is given by
the following equation, which accounts for the surface ply damage stress
factor:
(σ 1 × SF ) 2 (σ 1 × SF ) × (σ 2 × SF ) (σ 2 × SF ) 2 (τ 12 × SF ) 2 Eq. 2
FI = − + +
S12 S12 S 22 S122
Where,
S1 = allowable tensile S1 _ TENS or compressive S1 _ COMP strength in direction 1
S 2 = allowable tensile S 2 _ TENS or compressive S 2 _ COMP strength in direction 2
S12 = allowable shear strength in plane 1,2
If σ1 is tensile, S1 = S1 _ TENS
If σ1 is compressive, S1 = S1 _ COMP
If σ2 is tensile, S 2 = S 2 _ TENS
If σ2 is compressive, S 2 = S 2 _ COMP
(σ 1 × SF ) 2 − (σ 1 × SF ) × (σ 2 × SF ) (σ 2 × SF ) 2 (τ 12 × SF ) 2 Eq. 3
FI = + +
S12 S 22 S122
Surface Ply Damage 5
3 EXAMPLE
Table 2 shows laminate details. Allowable stresses in the material (ply) axes
system (1,2) are given in Table 3. Figure 4 shows the deformed shape. The
Tsai-Hill Failure Indices are presented in Figure 5 to Figure 7.
BUILT-IN
EDGE
Regions 1 to 3
Ply
Area Lay-up No.
PCOMP Thickness
of
(mm) Plies
Prop_prop1_region 0.25 Tip 45/-45/-45/45 4
Prop_prop2_region 0.25 Mid-section 45/0/-45/-45/0/45 6
Prop_prop3_region 0.25 Root 45/0/90/-45/-45/90/0/45 8
Allowable Stresses
in the Material (Ply) Axes System (1,2)
Allowable Allowable Allowable Allowable Allowable
Tensile Compressive Tensile Compressive Shear
Stress in Stress in Stress in Stress in Stress in
Direction 1 Direction 1 Direction 2 Direction 2 Plane 1,2
S1_TENS S1_COMP S2_TENS S2_COMP S12
(MPa) (MPa) (MPa) (MPa) (MPa)
1500 1000 50 200 150
Surface Ply Damage 9
Figure 5. Surface ply damage analysis (one ply removed) maximum Tsai-Hill
Failure Indices (all plies 1 to 6). The maximum Failure Index is 0.90,
occurring at element 56 (PCOMP prop_prop3_region: root).
Surface Ply Damage 10
Figure 6. Surface ply damage analysis (one ply removed) maximum Tsai-Hill
Failure Indices (ply 7: 0°). The maximum Failure Index is 0.44, occurring at
element 56 (PCOMP prop_prop3_region: root).
Figure 7. Surface ply damage analysis (one ply removed) maximum Tsai-Hill
Failure Indices (ply 8: 45°). The maximum Failure Index is 0.67, occurring at
element 56 (PCOMP prop_prop3_region: root).
Surface Ply Damage 11
The files used are given in Table 4. Files interaction is presented in Figure 8.
.bdf FILE
Create a SET of elements of all PCOMPs
Run .bdf file, requesting STRESS output for the above SET
.db FILE
Create a database by reading in the above .bdf file into an empty
database (File/Import/Model/MSC NASTRAN Input)
Read in .xdb file
Create property groups for all PCOMPs (Utilities/Group/Groups From
Properties)
.ses FILE
.pcl FILE
Specify directory of .pcl file
Performs analysis
Input data required by PCL function
Creates a new result case (Failure Index) for
Run session file to activate PCL function
each ply and adds to PATRAN database
(File/Session/Play)