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Warning
Warning notices are used in this publication to emphasize that hazardous voltages, currents,
temperatures, or other conditions that could cause personal injury exist in this equipment or
may be associated with its use.
In situations where inattention could cause either personal injury or damage to equipment, a
Warning notice is used.
Caution
Caution notices are used where equipment might be damaged if care is not taken.
Note
Notes merely call attention to information that is especially significant to understanding and
operating the equipment.
This document is based on information available at the time of its publication. While efforts
have been made to be accurate, the information contained herein does not purport to cover all
details or variations in hardware or software, nor to provide for every possible contingency in
connection with installation, operation, or maintenance. Features may be described herein
which are not present in all hardware and software systems. GE Fanuc Automation assumes
no obligation of notice to holders of this document with respect to changes subsequently made.
2. CONFIGURATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
3. INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
3.1 ENVIRONMENTAL REQUIREMENTS OUTSIDE THE CABINET . . . . . . . . . . . . . . . . . . . . . . . . . 5
3.2 INSTALLATION REQUIREMENTS OF CNC AND SERVO UNIT . . . . . . . . . . . . . . . . . . . . . . . . . . 5
3.3 POWER CAPACITY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
3.4 DESIGN AND INSTALLATION CONDITIONS OF THE MACHINE TOOL
MAGNETIC CABINET . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
3.5 THERMAL DESIGN OF THE CABINET . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
3.5.1 Temperature Rise within the Cabinet . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
3.5.2 Cooling by Heat Exchanger . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
3.5.3 Heat Loss of Each Unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
3.6 INSTALLING THE HEAT EXCHANGER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
3.6.1 Cooling Fin A/B/C . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
3.6.2 Heat Exchanger for CRT/MDI Unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
3.6.3 The Heat Pipe Type Heat Exchanger . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
3.6.3.1 Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
3.7 ACTION AGAINST NOISE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
3.7.1 Separating Signal Lines . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
3.7.2 Ground . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
3.7.3 Connecting the Signal Ground (SG) of the Control Unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
3.7.4 Noise Suppressor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
3.7.5 Cable Clamp and Shield Processing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
3.8 CONTROL UNIT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
3.8.1 Configuration and Installation of the Control Unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
3.8.2 Battery for Memory Backup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
3.9 CABLE LEAD–IN DIAGRAM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36
4. TOTAL CONNECTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49
c–1
B–62753EN/01
c–2
B–62753EN/01
c–3
B–62753EN/01
APPENDIX
A. EXTERNAL DIMENSIONS OF EACH UNIT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 217
c–4
B–62753EN/01 1. PREFACE
1
Related manuals The table below lists manuals related to MODEL C of Series 16, Series
18, Series 160 and Series 180.
In the table, this manual is marked with an asterisk(*).
Table 1 Manuals Related
Specification
Manual name
Number
DESCRIPTIONS B–62752EN
1
1. PREFACE B–62753EN/01
2
B–62753EN/01 2. CONFIGURATION
2 CONFIGURATION
Heat CRT/MDI
exchanger unit
(3.6)
Operator’s Machine
panel interface operator’s
(6.4, 6.5) panel I/O device
(Note 2) Servo
Servo
Multi–tap amplifier motor
transformer for (7.10)
the control unit
Spindle
amplifier (Note 2) Spindle
(7.9) motor
Power
supply
(7.4, 7.5, 7.6) Host computer
Distribution
board
Note 1 Refer to the ”FANUC I/O Unit Model A Connecting Maintenance Manual (B-61813E)”.
Note 2 Refer to the following manuals:
“FANUC AC Servo Motor α Series Descriptions (B-65142E)”
“FANUC AC Spindle Motor α Series Descriptions (B-65152E)”
“FANUC CONTROL MOTOR AMPLIFIER α Series Descriptions (B–65162E)”
3
3. INSTALLATION B–62753EN/01
3 INSTALLATION
4
B–62753EN/01 3. INSTALLATION
3.1 The peripheral units, such as the control unit and CRT/MDI, have been
designed on the assumption that they are housed in closed cabinets. In
ENVIRONMENTAL this manual “cabinet” refers to the following:
REQUIREMENTS Cabinet manufactured by the machine tool builder for housing the
OUTSIDE THE control unit or peripheral units;
CABINET Cabinet for housing the flexible turnkey system provided by FANUC;
Operation pendant, manufactured by the machine tool builder, for
housing the CRT/MDI unit or operator’s panel.
Equivalent to the above.
3.3 The power capacity of the CNC control unit, which in this section means
the specification required for the power supply, is obtained by adding the
POWER CAPACITY power capacity of the control section and the power capacity of the servo
section.
The power capacity of the control section includes the power capacity of
the control unit, CRT/MDI, I/O unit, and operator’s panel interface.
Power capacity of When power supply AI is used and AC out- 0.3kVA
the control section put terminals CP2 and CP3 are not used.
5
3. INSTALLATION B–62753EN/01
6
B–62753EN/01 3. INSTALLATION
Top
I/O base unit
(No screws or protrusions shall
extend from the bottom of this
unit.)
Bottom
7
3. INSTALLATION B–62753EN/01
3.5 The purpose of the thermal design of the cabinet is to limit the difference
in temperature between the air in the cabinet and the outside air to 10°C
THERMAL DESIGN OF or less when the temperature in the cabinet increases.
THE CABINET The internal air temperature of the cabinet increases when the units and
parts installed in the cabinet generate heat. Since the generated heat is
radiated from the surface of the cabinet, the temperature of the air in the
cabinet and the outside air balance at certain heat levels. If the amount
of heat generated is constant, the larger the surface area of the cabinet, the
less the internal temperature rises. The thermal design of the cabinet
refers to calculating the heat generated in the cabinet, evaluating the
surface area of the cabinet, and enlarging that surface area by installing
heat exchangers in the cabinet, if necessary. Such a design method is
described in the following subsections.
3.5.1 The cooling capacity of a cabinet made of sheet metal is generally 6 W/°C
per 1m2 surface area, that is, when the 6W heat source is contained in a
cabinet having a surface area of 1 m2, the temperature of the air in the
cabinet rises by 1°C. In this case the surface area of the cabinet refers to
the area useful in cooling , that is, the area obtained by subtracting the area
of the cabinet touching the floor from the total surface area of the cabinet.
There are two preconditions : The air in the cabinet must be circuited by
the fun, and the temperature of the air in the cabinet must be almost
constant.The following expression must then be satisfied to limit the
difference in temperature between the air in the cabinet and the outside air
to 10°C or less when the temperature in the cabinet rises:
Internal heat loss P [W]
6[W/m2⋅°C] × surface area S[m2]×10[°C] of rise in temperature
For example, a cabinet having a surface area of 4m2 has a cooling capacity
of 24W/°C. To limit the internal temperature increase to 10°C under these
conditions, the internal heat must not exceed 240W. If the actual internal
heat is 320W, however, the temperature in the cabinet rises by 13°C or
more. When this happens, the cooling capacity of the cabinet must be
improved using the heat exchanger described next.
3.5.2 If the temperature rise cannot be limited to 10°C by the cooling capacity
of the cabinet, a heat exchanger must be added. The heat exchanger
forcibly applies the air from both the inside and outside of the cabinet to
the cooling fin to obtain effective cooling. The heat exchanger enlarges
the surface area. Section 3.7 explains five heat exchangers supplied by
FANUC. Select one of these according to the application.
If cooling fin A is used for the cabinet, the total cooling capacity of a
cabinet having a surface area of 4 m2 in the example above is improved
as follows :
6W/m2⋅°C × 4m2 + 9.1W/°C= 33.1W/°C
The calculated value verifies that even if the internal heat is 320 W, the
temperature rise can be limited to less than 10°C.
See Section 3.6 for installing the heat exchanger.
8
B–62753EN/01 3. INSTALLATION
3.5.3
Heat Loss of Each Unit Name Heat Remarks
loss
Basic unit (2 slots) 60W Power supply AI
Basic unit (4 slots) 60W Power supply AI
Basic unit (6 slots) 80W Power supply BI
Basic unit (8 slots) 80W Power supply BI
Main CPU board 20W
Control unit Option 1 board 15W
Option 2 board 15W
Option 3 board 15W
I/O card (Sink type, Source type) 15–20 *1
W
Robot control board 15W
9″ monochrome CRT/MDI 14W For small type
CRT/MDI and stan-
dard type CRT/MDI
9″ color CRT/MDI 40W
CRT/MDI 9″ monochrome PDP/MDI 20W
8.4″ color LCD/MDI 20W
9.5″ color LCD/MDI 20W
14″ color CRT/MDI 70W
Operator’s panel connection unit 30W
O erator s
Operator’s
panel Machine operator’s panel inter- 24W
face unit
I/O Unit AIF01A, AIF01B 1.2W
AID32A, AID32B 1.2W + 0.23W number
of ON points
AID16C, AID16D 0.1W + 0.21W number
of ON points
AID32E, AID32F 0.1W + 0.23W number
of ON points
9
3. INSTALLATION B–62753EN/01
3.6 Table 3.6 lists the heat exchangers.Cooling fins A, B and C are not
provided with a fan. Note that a fan motor is required for any of these
INSTALLING THE cooling fins when it is used as a heat exchanger.
HEAT EXCHANGER
Table 3.6 List of Heat Exchangers
Ordering Cooling
Name Size
specification capacity
10
B–62753EN/01 3. INSTALLATION
Cabinet
Cooling fin
Inside air
flow
Outside
air flow
11
3. INSTALLATION B–62753EN/01
Generally, install the cooling fins to the door. But be sure that the door
does not bend when installing the cooling fin. The cooling fins are
equipped with packing.
External dimensions
196 183
90 Fan mounting
plate Mounting metal for
100
1000
570
70
(Attached to the
cooling fins. Its Cooling fins
4–M4
685
770
260
PANEL CUT DRAWING Note1 Fan motor, mounting plate for fan motor and mounting
metal for cooling fins are not attached to the cooling
70
fins.
So, prepare them at the machine tool builder.
45
164
Note2 Use two fan motors with about 50W power.
Note3 Weight : 6.5kg
Fig. 3.6.1(c) External dimension and mounting method of cooling fin A (02B–0053–K303)
12
B–62753EN/01 3. INSTALLATION
Cooling fins
435 Fan motor
650 300
124
116 72 256–6
dia
14
Mounting 1 6 Mounting hole
350 432
hole for 02 10 Mounting plate
fan motor 370 4 6 for fan motor
1 418
4–M4 20 Terminal block for fan motor G–04
4
(Attached to the cooling fins.
4–M4 370 Its height is 20mm)
350 Mounting diagram (example)
(Mounting hole for
fan motor) Hole External shape
116 124 of cooling fins
300
358 400
Hole
60 30
300
6–6 dia. hole or 135
M5 stud bolt 25 432
Fig. 3.6.1(d) External dimension and mounting method of cooling fin B (A02B–0053–K304)
13
3. INSTALLATION B–62753EN/01
115
60 335
266
266 Cooling fins
695 Terminal block 315
970 for fan motor Fan motor
210 G–04
6–M4 60 287
(Attached to the 8–6 dia.
Mounting 37
213
233 10 cooling fins. Its mounting hole
hole for fan 35 height is 20mm) 548 610
520 6
motor 37
6
6 548
5M–4 440
(Mounting hole for Door 40
fan motor)
170 430
155 External shape of
335 cooling fins
5 DIA
(This hole
315 combines
6–6 dia. hole or M5 mounting hole 775
stud bolt and stud hole.)
287 Note1 Fan motor and mounting plate for fan motor are
60 not attached to the cooling fins. Prepare them at the
514 machine tool builder.
10
25 Note2 Use two fan motors with about 40W power.
Panel cut drawing Note3 Weight : 13.5kg
Fig. 3.6.1(e) External dimension and mounting method of cooling fin C (A02B–0053–K305)
14
B–62753EN/01 3. INSTALLATION
3.6.2
Heat Exchanger for
CRT/MDI Unit
38+0.5 119.5+0.5
6+0.3 6+0.3 104.8+0.3
364 8–43
Hole
+1.5
152.5 –0.5
104.8 +0.3
119.5 +0.5
AIR
FLOW
Lot No.
Air inlet
220
Packing
Power terminal
480
M4 screw
200VAC 50Hz
200/220VAC
60Hz
220
48W
Air outlet
20
378
6–6 390
Connector for Cooling fin : About 6kg
external cooling fan (Excluding attached parts)
Note ) External cooling fan and finger guard are attached beside cooling fin.
Fig. 3.6.2(a) External dimensions of external cooling fan and cooling unit for CRT/MDI
(A02B–0060–K401 (Note))
15
3. INSTALLATION B–62753EN/01
Heat exchanger
Outside Inside
Air outlet
23 15=345
15
10
20
Air outlet
50
Main body of
10 (4) heat exchanger
220
480
(3)
220
Air inlet
(1) Prepare
70
screws and
378 Finger guard
mounting panel
(1) 390 (attached)
16
B–62753EN/01 3. INSTALLATION
Inside Outside
Side view
CRT/MDI
Heat exchanger
Min Min Min
370 35 370 35 370 35
Top view
17
3. INSTALLATION B–62753EN/01
3.6.3
3.6.3.1 The heat pipe type heat exchanger is used for cooling the airtight cabinet
Installation of small sized electronic devices. It is a compact, lightweight, and
heat–efficient unit. Because the fan is built–in, it is used simply by
installing it, performing the ”panel cut’ operation.
18
B–62753EN/01 3. INSTALLATION
External dimensions
17.5
Power
source AIR
terminal M4 FLOW
6–6 dia.
190
Earth
terminal
M4
External
fan unit
415
Internal
190 fan unit
AIR
FLOW
17.5
6 216 6 22.4 85
22.4
226
1.6
199
19
3. INSTALLATION B–62753EN/01
180
2.5
187.5
190
HOLE
175
190
3–5 dia.
214
20
B–62753EN/01 3. INSTALLATION
Installation method Please install the heat exchanger by the following sequence:
1 Take out the external fan unit from the heat exchanger main unit. (Fig.
1)
Detach the external fan unit installation screws A (2 pieces), take out
the unit from the main unit by sliding it down, and detach the earth
cable and the power cable to the fan. Also detach the installation screw
B (1 piece).
2 Install the heat exchanger main unit in the installation section which
has been panel cut. (Fig. 2)
When fastening down the heat exchanger main unit with the screws,
first, temporarily secure the panel and the heat exchanger main unit
with the installation screw B, which was taken out in 1). After that,
secure the main unit by the installation screws. In this case, the
external fan unit installation screw holes should be aligned with the
main unit screw holes. (Please provide the installation screws for the
heat exchanger main unit.)
Because this product is composed of plastic, set the value shown
below for the screw tightening torque.
Heat exchanger main unit (M4 screw) : 11 kgf.cm
External fan unit (M3 screw) : 5 kgf.cm
3 Connect the power cable and the earth cable to the external fan unit (the
unit detached in 1), and secure the installation screw A to the main unit
from the outside.
The installation is now complete.
Heat exchanger
main unit
21
3. INSTALLATION B–62753EN/01
3.7 The CNC has been steadily reduced in size using surface–mount and
custom LSI technologies for electronic components. The CNC also is
ACTION AGAINST designed to be protected from external noise. However, it is difficult to
NOISE measure the level and frequency of noise quantitatively, and noise has
many uncertain factors. It is important to prevent both noise from being
generated and generated noise from being introduced into the CNC. This
precaution improves the stability of the CNC machine tool system.
The CNC component units are often installed close to the parts generating
noise in the power magnetics cabinet. Possible noise sources into the
CNC are capacitive coupling, electromagnetic induction, and ground
loops.
When designing the power magnetics cabinet, guard against noise in the
machine as described in the following section.
3.7.1 The cables used for the CNC machine tool are classified as listed in the
Separating Signal following table:
Process the cables in each group as described in the action column.
Lines
Group Signal line Action
Primary AC power line Bind the cables in group A sepa-
Secondary AC power line rately (Note 1) from groups B
and C,
C or cover grou
group A with an
AC/DC power lines (containing electromagnetic shield (Note 2).
A the power lines for the servo and
spindle motors) See Section 3.7.4 and connect
sspark
ark killers or diodes with the
AC/DC solenoid solenoid and relay.y
AC/DC relay
DC solenoid (24VDC) Connect diodes with DC sole-
noid and relay.
DC relay (24VDC) Bind the cables in group B sepa-
rately from group A, or cover
DI/DO cable between the CNC gro p B with
group ith an electromagnetic
B shield.
and power magnetics cabinet
Separate group B as far from
DI/DO cable between the CNC G
Group C as possible.
ibl
and machine It is more desirable to cover
group B with the shield.
Cable between the CNC and ser- Bind the cables in group C sepa-
vo amplifier rately from group A, or cover
Cable for position and velocity gro p C with
group ith an electromagnetic
feedback shield.
22
B–62753EN/01 3. INSTALLATION
Notes
1. The groups must be 10 cm or more apart from one another
when binding the cables in each group.
2. The electromagnetic shield refers to shielding between
groups with grounded steel plates.
Cabinet
Duct
To operator’s
panel,
motor, etc.
Group A Group B, C
Cover
23
3. INSTALLATION B–62753EN/01
3.7.2 The following ground systems are provided for the CNC machine tool:
Ground Signal ground system (SG)
The signal ground (SG) supplies the reference voltage (0V) of the
electrical signal system.
Frame ground system (FG)
The frame ground system (FG) is used for safety, and suppressing
external and internal noises. In the frame ground system, the frames,
cases of the units, panels, and shields for the interface cables between
the units are connected.
System ground system
The system ground system is used to connect the frame ground
systems connected between devices or units with the ground.
Power
magnetics
cabinet
Distribution board
Connect the signal ground with the frame ground (FG) at only one
place in the CNC control unit.
The grounding resistance of the system ground shall be 100 ohms or
less (class 3 grounding).
The system ground cable must have enough cross–sectional area to
safely carry the accidental current flow into the system ground when
an accident such as a short circuit occurs.
(Generally, it must have the cross–sectional area of the AC power cable
or more.)
Use the cable containing the AC power wire and the system ground
wire so that power is supplied with the ground wire connected.
24
B–62753EN/01 3. INSTALLATION
3.7.3 Connect the 0 V line of the electronic circuit in the control unit with the
Connecting the Signal ground plate of the cabinet via the signal ground (SG) terminal.
The SG terminal is located on the printed circuit board at the rear of the
Ground (SG) of the control unit.
Control Unit
Control unit
PCB
Signal
ground
(SG) SG
M4
(Only thread
hole) M3
M3
(With thread)
Ground cable
Wire with a sectional
area 2mm2 or more
Ground cable
25
3. INSTALLATION B–62753EN/01
3.7.4 The AC/DC solenoid and relay are used in the power magnetics cabinet.
Noise Suppressor A high pulse voltage is caused by coil inductance when these devices are
turned on or off.
This pulse voltage induced through the cable causes the electronic circuits
to be disturbed.
R C
Equivalent circuit of the spark killer
AC Spark killer
relay
Motor
Spark killer
– +
Diode
Use a diode which can withstand a
DC relay voltage up to two times the applied
voltage and a current up to two times
the applied current.
26
B–62753EN/01 3. INSTALLATION
3.7.5 The CNC cables that require shielding should be clamped by the method
Cable Clamp and shown below. This cable clamp treatment is for both cable support and
proper grounding of the shield. To insure stable CNC system operation,
Shield Processing follow this cable clamp method.
Partially peel out the sheath and expose the shield. Push and clamp by
the plate metal fittings for clamp at the part. The ground plate must be
made by the machine tool builder, and set as follows :
Ground plate
Cable
Metal fittings
for clamp
40 mm to 80 mm
27
3. INSTALLATION B–62753EN/01
ÇÇ
Machine side
installation
ÇÇ board
ÇÇ
Control unit
ÇÇ
ÇÇ
ÇÇ
ÇÇ
ÇÇ
ÇÇ
ÇÇ
ÇÇ
Ground plate
ÇÇ
ÇÇ
ÇÇ
Metal fittings
ÇÇ
ÇÇ
for clamp
Shield cover
Ground terminal
(grounded)
For the ground plate, use a metal plate of 2 mm or thicker, which surface
is plated with nickel.
28
B–62753EN/01 3. INSTALLATION
Ground
8mm plate
12mm
20mm
Max. 55mm
28mm
6mm
17mm
29
3. INSTALLATION B–62753EN/01
3.8
CONTROL UNIT
3.8.1 Printed circuit boards are mounted in a rack equipped with several slots.
Configuration and There are three types of printed circuit boards depending on the models
as shown in Fig.3.8.1 (a), Fig.3.8.1 (b) and Fig.3.8.1 (c).
Installation of the
Control Unit
Background OSI Data Control unit HSSB
graphic Ethernet server graphic interface
board board board board board
MMC RISC Loader I/O card Option–3 Option–2 Option–1 Main CPU Power
board board control board board board board supply unit
board
MMC–IV High Loader DI/DO CAP CPU 2–path Commu- CNC CPU ON/OFF
CPU precision control (40/40) (CAP–II) control nication control
contour CPU (80/56) SUB CPU CPU
control (104/72) (Remote
Hard disk 64–bit 4 axes (156/112) PMC CPU 4/6–axes buffer,l 4/6–axes Power
drive RISC CPU control (PMC–RC3 control DNC1, control supply unit
Floppy disk Loader High– ( –RC4) Spindle I/F DNC2) Spindle I/F AI or BI
drive PMC speed skip High– CRT/MDI
Printer DI/DO speed skip I/O Link
Keyboard Analog I/O PMC–
RS–232–C RB5/RB6
RS–232–C
2
Memory
card I/F
ÜÜÜÜÜÜÜÜÜÜÜÜÜÜÜÜÜÜÜÜÜÜÜ
ÇÇÇÇÇÇÇÇÇÇÇ Opotion Basic system
ÜÜÜÜÜÜÜÜÜÜÜÜÜÜÜÜÜÜÜÜÜÜÜ
ÇÇÇÇÇÇÇÇÇÇÇ
ÜÜÜÜÜÜÜÜÜÜÜÜÜÜÜÜÜÜÜÜÜÜÜ
ÇÇÇÇÇÇÇÇÇÇÇ
Main Power
CPU supply
2 slot
3 slot
4 slot
6 slot
8 slot
Fig. 3.8.1 (a) Configuration of Control Unit (Series 16, Series 160)
30
B–62753EN/01 3. INSTALLATION
ÇÇÇÇÇÇÇÇÇ
Basic system
ÇÇÇÇÇÇÇÇÇ
ÇÇÇÇÇÇÇÇÇ
ÇÇÇÇÇÇÇÇÇ
Main Power
CPU supply
I/O
Card
2 slot
31
3. INSTALLATION B–62753EN/01
Graphic High–
selection speed
function serial bus
interface
Background MMC Loader I/O card Option 3 Option–2 Option–1 Main CPU Power
graphic board control board board board board supply unit
board board
Back- MMC–IV Loader DI/DO PMC CPU 2–path Commu- CNC CPU ON/OFF
ground CPU control (40/40) (PMC–RC3) control nication control
graphic CPU (80/56) SUB CPU CPU
CPU (104/72) (Remote
(For Super Hard disk 4 axes (156/112) CAP CPU 4/6–axes buffer, 4/6–axes Power
CAP M) drive control control DNC1, control supply unit
Floppy disk Loader High– Spindle I/F DNC2) Spindle I/F AI or BI
drive PMC speed skip High– CRT/MDI
Printer DI/DO speed skip I/O Link
Keyboard Analog I/O PMC–
RS–232–C RB5/RB6
RS–232–C
2
Memory
card I/F
ÜÜÜÜÜÜÜÜÜÜÜÜÜÜÜÜÜÜÜÜÜÜÜ
ÇÇÇÇÇÇÇÇÇÇÇÇ
Option Basic system
ÜÜÜÜÜÜÜÜÜÜÜÜÜÜÜÜÜÜÜÜÜÜÜ
ÇÇÇÇÇÇÇÇÇÇÇÇ
ÜÜÜÜÜÜÜÜÜÜÜÜÜÜÜÜÜÜÜÜÜÜÜ
ÇÇÇÇÇÇÇÇÇÇÇÇ
Main Poer
CPU supply
2 slot
3 slot
4 slot
6 slot
Fig 3.8.1 (c) Configuration of Control Unit (Series 18, Series 180)
32
B–62753EN/01 3. INSTALLATION
The rack consists of a plastic box, fan motors and a backplane PCB. Since
the rack is provided with built-in fan motors, it does not require the
external air flow conditions described in Section 3.5. The air comes into
the rack from the bottom and goes out through the fan motor, which is
located on the top of the rack. Space as shown in below must be reserved
not to disturb the air flow (, )
The backplane PCB, which is located on the rear side of the rack,
interconnects the PCBs installed in the rack.
AIR FLOW
50
50
172
33
3. INSTALLATION B–62753EN/01
3.8.2 Part programs, offset data, and system parameters are stored in CMOS
Battery for Memory memory in the control unit. The power to the CMOS memory is backed
up by a lithium battery mounted on the front panel of the control unit. The
Backup above data is not lost even when the main battery goes dead. The backup
battery is mounted on the control unit at shipping. This battery can
maintain the contents of memory for about a year.
When the voltage of the battery becomes low, alarm message ”BAT”
blinks on the CRT display and the battery alarm signal is output to the
PMC. When this alarm is displayed, replace the battery as soon as
possible. In general, the battery can be replaced within one or two weeks,
however, this depends on the system configuration.
If the voltage of the battery becomes any lower, memory can no longer
be backed up. Turning on the power to the control unit in this state causes
system alarm 910 (SRAM parity alarm) to occur because the contents of
memory are lost. Clear the entire memory and reenter data after replacing
the battery.
The power to the control unit must be turned on when the battery is
replaced. If the battery is disconnected when the power is turned off, the
contents of memory are lost.
Observe the following precautions for lithium batteries:
Note
If an unspecified battery is used, it may explode.
Replace the battery only with the specified battery
A02B–0200–K102 for power supply AI and BI.
A02B–0177–K106 for power supply C.
34
B–62753EN/01 3. INSTALLATION
BATTERY
Power
supply Cable side
unit connector
Battery
unit PCB side
connector
Battery
Front panel of
Power supply unit
35
3. INSTALLATION B–62753EN/01
72 12.7
12.7 8
22.86
12.7 11
Power
44 supply
unit
52 60 52 60 (80) 172
Unit : mm
Fig. 3.9(a) Cable lead–in diagram
36
B–62753EN/01 3. INSTALLATION
Connector layout of
power supply unit
CP1
F1
80
CP2, 3
380
115
CP4
CP5, 6 35
F3 F4
80
Unit : mm
37
3. INSTALLATION B–62753EN/01
I/O
5 4
4 24V OUTPUT DC OUT CP1B
6 BATTERY CP8
6
(RIGHT)
7 DIGITAL INPUT 1 DI–1 C50 50
(C70)
8 7 (LEFT)
8 DIGITAL INPUT 2 DI–2 C51 50
(C71)
10
(RIGHT)
9 DIGITAL INPUT 3 DI–3 C52 20
9
(C72)
(LEFT)
10 DIGITAL INPUT 4 DI–4 C53 20
38
B–62753EN/01 3. INSTALLATION
Connector layout of
main CPU board
21
39
3. INSTALLATION B–62753EN/01
Connector layout of
option–1A board
POS.1
10
11
12
13
14
15
16
17
18
19
20
21
40
B–62753EN/01 3. INSTALLATION
Connector layout of
option 2 board
(Series 16/160,
Series 18/180)
Marks on Connector
Function Upper Lower
POS.1
21
41
3. INSTALLATION B–62753EN/01
Connector layout of
option–3 board
POS.1
10
11
12
13
14
15
16
17
18
19
20
21
42
B–62753EN/01 3. INSTALLATION
Connector
Function Marking
number
R R R R (RIGHT)
OUTPUT 1 DO-1 C54
(C74)
M M M M (CENTER)
OUTPUT 2 DO-2 C55
(C75)
L L L L (LEFT)
OUTPUT 3 DO-3 C58
(C78)
R R R R (RIGHT)
INPUT 1 DI-1 C50
(CENTER) (C70)
M M M M
43
3. INSTALLATION B–62753EN/01
Connector layout of
loader control board
(Series 16/160,
Series 18/180)
Marks on Connector
Function Upper Lower
4 OPERATOR’S TP CNTP
PANEL INTER
5 FACE WF CNWF
6 WORKPIECE FEEDER
14
15
16
18
19
20
21
44
B–62753EN/01 3. INSTALLATION
Connector layout of
MMC–IV
Marks on Connector
Function upper lower
14
15
16
18 (PCMCIA)
19
20
45
3. INSTALLATION B–62753EN/01
Connector layout of
HSSB interface board
Rotary switch SW
LED display AL 2 1
46
B–62753EN/01 3. INSTALLATION
Connector layout of
control unit graphic
board
Marks on connector
Function Upper Lower Left Right
LEDdisplay STATUS S1 S2 S4 S3
LEDdisplay ALARM A1 A2 A4 A3
47
3. INSTALLATION B–62753EN/01
ÅÅ Function
Marks on connector
Upper Lower
ÅÅ
ÅÅ
LED INDICATORS STATUS ALARM
ÅÅ FUSE F1 2.0A
48
B–62753EN/01 4. TOTAL CONNECTION
4 TOTAL CONNECTION
49
4. TOTAL CONNECTION B–62753EN/01
50
B–62753EN/01 4. TOTAL CONNECTION
51
4. TOTAL CONNECTION B–62753EN/01
52
B–62753EN/01 4. TOTAL CONNECTION
53
4. TOTAL CONNECTION B–62753EN/01
54
B–62753EN/01 4. TOTAL CONNECTION
55
5. POWER SUPPLY UNIT CONNECTION B–62753EN/01
5
56
B–62753EN/01 5. POWER SUPPLY UNIT CONNECTION
5.1
POWER SUPPLY UNIT
PANEL LAYOUT
1 R
2 200B 2 200B
1 200A 1 200A
Key location
3 B1 AL A1 ON
1 +24E
Note
Connector compatibility
CP1
CP2 COMPATIBLE
CP3
INCOMPATIBLE (Key groove on
CP4 the connector prevents erroneous
CP5 connection)
CP6
57
5. POWER SUPPLY UNIT CONNECTION B–62753EN/01
I/O
PSU
POS.1
Fuse (DC input) 7.5A
CPIA DC input
1 +24V
2 0V
3
key location
1 +24V
2 0V
58
B–62753EN/01 5. POWER SUPPLY UNIT CONNECTION
5.2
POWER SUPPLY UNIT
CONNECTION
U 1
V 2 SERVO AMP.
REGULATOR W A
MCC
*) The power supply capacity suits CP2 and CP3
is 2.5 volts or less.
AMP JAPAN, LTD.
CP5 (+24V OUTPUT) 2–178288–3 (Housing)
1–175218–5 (Contact)
3 9” MONOCHROME CRT
2 0V 8.4” COLOR LCD
1 +24V 9.5” COLOR LCD
59
5. POWER SUPPLY UNIT CONNECTION B–62753EN/01
(1) CP1
The AC input connector for the control unit. The AC input
specifications are as follows:
R and S: 200 to 240 VAC + 10%/–15% 1, 50 Hz/60 Hz 3 Hz
G: Grounding (class 3 or better)
Note
The above specifications may be limited depending on the
device powered from CP2 or CP3.
(Time conditions)
T ON T OFF ON
T ON 500 msec
Shorted T OFF 500 msec
Between T OFF ON 5 sec
EON and COM Open
T OFF
Shorted
Between
EOF andCOM Open
(Contact specifications)
Withstand voltage: 50 VDC or higher (between the contacts)
Withstand voltage: 100 mA or higher
(The minimum load is 2 mA or lower.)
60
B–62753EN/01 5. POWER SUPPLY UNIT CONNECTION
(4) CP5
The connector for the +24 VDC power output for the 9″ monochrome
CRT.
(5) CP6
The connector for the +24 VDC power output for the machine
interface I/O (connection unit, operator’s panel connection unit, etc.).
The DC output supplied from CP6 is up to 3 A.
61
5. POWER SUPPLY UNIT CONNECTION B–62753EN/01
The power supply unit AI and BI have the power on/off control function.
When an external input unit is used, the power on/off button may not be
connected to the power supply unit. In this case, the following
connection is recommended.
Signals ON, OFF, and COM are wired together. This means that the
power supply unit operates while its AC input power is supplied to CP1.
U, V, W
AMP JAPAN, LTD.
1–178128–3
EXTERNAL
INPUT UNIT ON/OFF-
CP1 (INPUT 200–240VAC)
BUTTON
3 G
2 S 200–240VAC
1 R 1, 50HZ/60HZ
When the input unit PCB A16B-1600-0090 is used as the external input
unit, the power ready signals PA and PB should be wired as follows.
Fuse
U, V, W
Servo 3–phase
input
ON/OFF controlled
200/220VAC, 1
Not to be MCC
200/220VAC, 1 used 0.3A
To servo transformer
In case of standard
or 14″color CRT/ TP1
EXR
EMG OUT1
EMG OUT2
EXS
R
S
62
B–62753EN/01 5. POWER SUPPLY UNIT CONNECTION
5.3 This chapter describes 24V input power when the power integrated I/O
card is used.
24V INPUT POWER
SOURCE
Turning ON and OFF
power of CONTROL UNIT
5.3.1 Supply power of 24VDC to the control unit from an external source.
Power Supply for the Switches for turning on and off the power to the control unit may not be
necessary.
control unit The main circuit breaker ((1) in Fig.5.3.1 (a)) can be used to turn on and
off the power to the entire machine.
When a dedicated power switch is necessary, the switch circuit must be
installed at (2) in Fig.5.3.1 (a)).
24VDC 24VDC
input Output
External 9″CRT
24VDC
9″PDP
ON OFF COM
Fig. 5.3.1 (a)
63
5. POWER SUPPLY UNIT CONNECTION B–62753EN/01
EXAMPLE OF ON/OFF For example, ON/OFF circuit is as shown in Fig. 5.3.1 (b). Select the
CIRCUIT circuit in consideration of its capacity.
R R AC OUTPUT
AC INPUT F1 Ic1 200V
200V (FOR PLASMA
VS1 SK
50/60 Hz DISPLAY)
S S
F2 Ic2
G G
Ic3
+24V +24V
DC OUTPUT
DC INPUT 24V 4A
24V 4A RY1 LC1 LC2 LC3 (Series 16/18)
ry1
0V 0V
ry1
Meaning of symbols
OFF COM ON
SURGE SPARK
ABSORBER KILLER
DIODE FUSE
POWER ON/OFF SWITCH
B CONTACT A CONTACT
64
B–62753EN/01 5. POWER SUPPLY UNIT CONNECTION
5.3.2 Turn on the power to each unit in the following order or all at the same
Procedure for Turning time.
on the power
1 Power supplies (200 VAC) for the entire machine
2 Power supplies (24 VDC) for slave I/O devices connected
using the FANUC I/O Link (such as the I/O Unit–MODEL A)
3 Power supplies (24 VDC) for the control unit and CRT unit
(200 VAC for the PDP unit)
Do not disconnect the battery for memory backup (3 VDC) or the battery
for the separate absolute pulse coders (6 VDC) regardless of whether the
power to the control unit is on or off. If batteries are disconnected when
the power to the control unit is turned off, current data stored in the control
unit for the pulse coders, parameters, programs etc, are lost.
Make sure that the power to the control unit is on when replacing batteries.
See Section 3.8.2 for how to replace the batteries for memory backup.
5.3.3 Turn off the power to each unit in the following order or all at the same
Procedure for Turning time.
off the Power 1 Power supplies (24VDC) for slave I/O devices connected
using the FANUC I/O Link (such as the I/O Unit–MODEL A)
2 Power supplies (24 VDC) for the control unit and CRT unit
(200 VAC for the PDP unit)
3 Power supplies (200 VAC) for the entire machine
65
5. POWER SUPPLY UNIT CONNECTION B–62753EN/01
5.4 Supply the power for the control unit from the external 24 VDC power
supply.
CABLE FOR POWER
SUPPLY TO
CONTROL UNIT Control unit External power source
CP1A
1 +24V 24 VDC stabilized
2 0V power supply 24
3 VDC ± 10%
Cable
CP1A
AMP Japan
1–178288–3 (housing)
1–175218–5 (contact) External power
Select a terminal
+24V (1) that meets the one
0V (2) for external power
source
66
6. CONNECTION OF I/O UNITS TO
B–62753EN/01 MACHINE INTERFACE
6
67
6. CONNECTION OF I/O UNITS TO
MACHINE INTERFACE B–62753EN/01
6.1 The CNC can be combined with the units shown in the table below as I/O
units for the machine interface.
GENERAL The I/O units can be classified into two types: the I/O units tailored to the
FANUC I/O Link, and the built-in I/O unit. The I/O units for the FANUC
I/O Link are installed separately from the control unit, and connected with
the control unit using the dedicated serial FANUC I/O Link.
As shown in the figure below, two or more units can be installed
separately. By placing the interface unit and connection unit for the
operator’s panel near the operator’s panel, an operator’s panel that
inputs/outputs many signals can be interfaced easily.
The FANUC I/O Unit-MODEL A is a modular-type I/O unit. It selects
necessary modules from various I/O modules provided by FANUC
according to the application and uses them as one external unit. The
FANUC I/O Link transfers data between the control unit and such an
external unit at a high speed. The states of the input signals from the
machine are transferred to the control unit at regular intervals. The states
of the output signals from the control unit are transferred to external units
at regular intervals. (Note that this manual covers only part of the uses
that the FANUC I/O Link has. For example, although it can be used for
connecting the 1-axis CNC FANUC Power Mate or cell controller
FANUC F-D Mate, this manual does not mention it. This is because the
purpose of this manual is to describe the I/O units having machine
interface.)
The built-in I/O unit is an I/O card to be inserted into a slot in the control
unit. Although the built-in I/O unit is less flexible than the FANUC I/O
Unit MODEL A, it is available in four types depending on the number of
DI/DO points.
Table 6.1 Machine interface I/O
Type Name DI/DO points
FANUC I/O Link FANUC I/O Unit–MODEL A Max. 256/256 per group
com atible I/O
compatible Max.
Max 1024/1024 in total
Machine operator’s panel
interface unit
Cautions
1. To turn off the power to the motor, input the emergency stop
signal to both the CNC control unit and servo system
simultaneously. For details of applying the emergency stop
signal to the servo system, refer to FANUC CONTROL
MOTOR AMPLIFIER Series (B–65162E/02).
2. Input signals X008.0 to X008.7 (X1008.0 to X1008.7 when
using the built–in I/0 card) must be connected in a sink
layout, because these signals include the emergency stop
signal.
68
6. CONNECTION OF I/O UNITS TO
B–62753EN/01 MACHINE INTERFACE
6.2
CONNECTION OF THE
FANUC I/O Link
6.2.1 The CNC has two JD1A interface connectors for the FANUC I/O Link.
General Only one of the two connectors is selected according to the type of PMC,
and both are not used at the same time. For a system with a PMC-RB, the
I/O Link is connected to the main CPU board. For a system with a
PMC-RC, the I/O Link is connected to the option 3 board. Starting at this
point (main CPU board or option 3 board), the I/O Link is connected with
the I/O units and interface unit of the operator’s panel sequentially in a
daisy-chain manner.
In the I/O Link there are the master station and its slave stations. The
master is the control unit of the CNC, and the slaves are the I/O unit and
interface unit for the operator’s panel. The slaves are divided into groups,
and up to 16 groups can be connected to one I/O Link. A maximum of
two base I/O units can be connected as a group. The operator’s panel
connection unit and interface unit for the operator’s panel are each
counted as one group.
The two connectors of the I/O link are named JD1A and JD1B, and are
common to all units (that have I/O Link function). A cable is always
connected from JD1A of a unit to JD1B of the next unit. Although JD1B
of the last unit is not used and left open, it need not be connected with a
terminator.
The pin assignments of connectors JD1A and JD1B are common to all
units on the I/O Link, and are illustrated on the next page. Use the figures
when connecting the I/O Link irrespective of the type of unit.
JD1B Group
JD1A #2
Max. 16
group
JD1B
Operator’s panel Machine
JD1A operator’s
Group panel
#3 Connection unit or machine
operator’s panel interface unit
69
6. CONNECTION OF I/O UNITS TO
MACHINE INTERFACE B–62753EN/01
6.2.2
Connection of FANUC
Control unit or preceding
I/O Link by Electric slave unit I/O unit MODEL A
Cable JD1A JD1B
(PCR–EV20MDT) (PCR–E20LMD) JD1A
(PCR–E20LMD)
1 SIN 11 0V 1 SIN 11 0V
JD1B
2 *SIN 12 0V 2 *SIN 12 0V
3 SOUT 13 0V 3 SOUT 13 Next
4 *SOUT 14 0V 4 *SOUT 14 0V
slave
5 15 5 15
6 16 16
unit
6
7 17 7 17
8 18 8 18
9 (+5V) 19 9 (+5V) 19
10 20 10 20
+5 V terminals are for an optical I/O link adapter. They are not necessary
when connecting with a metal cable.
A line for the +5V terminal is not required when the Optical I/O Link
Adapter is not used.
Cable wiring
1 3
SIN SOUT
2 4
*SIN *SOUT
3 1
SOUT SIN
4 2
*SOUT *SIN
11 11
0V 0V
12 12
0V 0V
13 13
0V 0V
14 14
0V 0V
Shield
Grounding Plate
70
6. CONNECTION OF I/O UNITS TO
B–62753EN/01 MACHINE INTERFACE
6.2.3 The FANUC I/O Link can be extended to the maximum length of 200 m
Connection of FANUC with optical fiber cables using an optical I/O link adapter.
I/O Link Optical Fiber Note : In the following cases, use an optical fiber cable.
Cable
When the cable is more than 10 meters long.
When the cable runs between different cabinets and it is
impossible to connect the cabinets with a grounding wire of
5.5 mm2 or thicker.
When there is concern that the cable is influenced by strong
noise; for example :
When there is a strong electromagnetic noise source beside
the cable such as a welding machine.
When a noise generating cable such as a power cable runs for
a long distance in parallel with the cable.
External dimension of
optical link adapter
66.0
connector JD1 for
unit connecting 40.0 4–M3
Optical connector
COP1
45.0
FANUC
7.0
Connection
Connection diagram
Unit Unit
JD1 JD1
JD1A JD1B
COP1 COP1
Connecting Optical Connecting
cable between cable cable between
unit Optical I/O Optical I/O unit
link adapter link adapter
71
6. CONNECTION OF I/O UNITS TO
MACHINE INTERFACE B–62753EN/01
Interunit connecting
cables
L fitting
Required parts For making up an I/O link using the optical link adapter, the following
parts are necessary:
Optical I/O link adapter 2
Interunit connecting cable 2
Optical cable 1
72
6. CONNECTION OF I/O UNITS TO
B–62753EN/01 MACHINE INTERFACE
6.3.1
Structure of FANUC Base Unit ABU05A(5 slots) or ABU10A(10 slots)
I/O Unit–MODEL A
I/F 1 2 3 4 5 6 7 8 9 10
6.3.2
Outer Dimensions
A (80) 142
130
90
B
20
ø5 (mounting hole)
A B
73
6. CONNECTION OF I/O UNITS TO
MACHINE INTERFACE B–62753EN/01
6.3.3 Interface modules and various types of I/O modules can be mounted to
Mounting and and dismounted from the base unit easily as shown below.
Dismounting Modules
Mounting
1 Hang the hook at the top of the module on the groove in the upper side
of the base unit.
2 Make the connector of the module engage with that of the base unit.
3 Push the module in the lower groove of the base unit till the stopper
in the lower side of the module stops.
Dismounting
1 Release the stopper by pushing the lever at the bottom of the module.
2 Push the module upwards.
74
6. CONNECTION OF I/O UNITS TO
B–62753EN/01 MACHINE INTERFACE
6.3.4
Connection Diagram
Control unit
JD1A
Terminator TX
JD1B
JD1A JD3
JD2 JD2
CP32 PC32
24VDC 24VDC
K2X
K1X
AIF01A AIF01B
JD1B
JD1A JD3
JD2 JD2
JD1B
JD1A JD3
JD2 JD2
CP32 PC32
24VDC 24VDC
K2X
Notes
1. Number of I/O Units and connecting method are restricted
depending on the allocation of the I/O points.
See 6.2 “Connection of FANUC I/O Link” and 6.3.11
“Number of I/O points for the I/O Unit–A”.
2. Cable K1X can be an optical fiber cable by using the optical
I/O link adapter.
Refer to item 6.2.3.
75
6. CONNECTION OF I/O UNITS TO
MACHINE INTERFACE B–62753EN/01
6.3.5 Connect the following power source to the connector CP32 of the
Connecting Input interface module (AIF01A or AIF01B).
Power Source Voltage : 24VDC±10%
Current : Determine from Table 6.3.6.
AIF01A/AIF01B
CP32
1 +24V
2 GND 24VDC
3
Caution
Turn ON the power for the I/O unit just before or when the
power for the CNC is turned ON. When the CNC power is
turned OFF, make sure to turn the power to the I/O unit OFF
as well.
ON
Power for the
master device OFF
76
6. CONNECTION OF I/O UNITS TO
B–62753EN/01 MACHINE INTERFACE
6.3.6 Ground the base unit (ABU05A, ABU10A) by its grounding terminal
Grounding
Base unit (ABU05A, ABU10A)
M4 Screw
terminal
When the cable K1X (see connection diagram in section 6.3.4) runs
between different cabinets, make sure to connect the cabinets with a
grounding wire more than 5.5 mm2.
Table 6.3.6 Required current of each module
n : Number of the input and output points (for each module) which turn
ON simultaneously
The current sum requirement for modules used in Column A should
not exceed 500 mA.
The current sum requirement for modules used in Column B should
not exceed 1500 mA.
77
6. CONNECTION OF I/O UNITS TO
MACHINE INTERFACE B–62753EN/01
6.3.7 Details of the cables K1X, K2X and the terminator shown in the general
Connecting Signal connection diagram are as follows.
Cables
Cable K1X
Cable connection
JD1A JD1B
D Use twisted pair wires for signal SIN and *SIN, and signals SOUT and
*SOUT.
D Recommended cable material : A66L–0001–0284#10P
(twisted pair/shielded)
D Shielding wires should be connected with the grounding plate of the
cabinet at the JD1A side using a cable clamp.
D Maximum cable length: 10 m
D Do not make any wire connections to the connector spare pins.
D Use an optical I/O link adapter and an optical fiber cable, [in the
following cases] :
- When the cable is more than 10 meters long.
- When the cable runs between different cabinets and there is no
appropriate ground wire between the cabinets.
- When there is concern that the cable is influenced by strong noise.
78
6. CONNECTION OF I/O UNITS TO
B–62753EN/01 MACHINE INTERFACE
Cable K2X
Cable connection
JD2 JD3
S1(1) (1)S1
*S1(2) (2)*S1
S2(3) (3)S2
*S2(4) (4)*S2
S3(5) (5)S3
*S3(6) (6)*S3
S4(7)
(7)S4
*S4(8)
(8)*S4
S5(11)
*S5(12) (11)S5
S6(13) (12)*S5
*S6(14) (13)S6
ID1(9) (14)*S6
ID2(17) (9)ID1
ID3(18) (17)ID2
0V(15) (18)ID3
0V(16) (15)0V
(16)0V
79
6. CONNECTION OF I/O UNITS TO
MACHINE INTERFACE B–62753EN/01
Terminator TX
AIF01B
Connector
JD2 HONDA TSUSHIN KOGYO CO., LTD.
PCR–E20FS
1 11
2 12 TRM2
3 13
4 TRM1 14 TRM3
5 15
(a) Terminate the connector
6 16
7 17 JD2 of the last AIF01B in
8 18 a single group with the terminator.
9 19 TRM2
(b) Short–circuit the TRM1 signals
10 TRM1 20 TRM3
as shown. Repeat the shorting
procedure for signals TRM2
and TRM3.
Cable connection
JD2
Shorting jumper
TRM1 (4)
TRM1 (10)
Shorting jumper
TRM2 (12)
TRM2 (19)
Shorting jumper
TRM3 (14)
TRM3 (20)
80
6. CONNECTION OF I/O UNITS TO
B–62753EN/01 MACHINE INTERFACE
6.3.8 For an external connecting method, there are two types of I/O modules :
Connecting with I/O one with a terminal block, and one with a connector.
The terminal block is a removable type.
Modules
Terminal block type Connector type
Input/Output
display LED
A0 . . .7
B0 . . .7 Terminal
block cover
Connector
HONDA
TSUSHIN
KOGYO
CO., LTD.
MR–50RMA
Dismounting the
terminal block
81
6. CONNECTION OF I/O UNITS TO
MACHINE INTERFACE B–62753EN/01
A : Approx. 4.5mm
6.3.9
Digital Input/Output
Module
Digital input modules
Mod- Re- External
Input Rated Rated Polar- LED
ule sponse Points connec-
type voltage current ity display
name time tion
AID Maximum not
Non–in- 24VDC 7.5mA Both 32 Connector
32A 20ms provided
sulation
DC input AID Maximum not
24VDC 7.5mA Both 32 Connector
32B 2ms provided
AID Maximum Terminal
24VDC 7.5mA NEG 16 provided
16C 20ms block
AID Maximum Terminal
Insulation 24VDC 7.5mA POS 16 provided
16D 20ms block
type
ty e DC
input AID Maximum not
24VDC 7.5mA Both 32 Connector
32E 20ms provided
AID Maximum not
24VDC 7.5mA Both 32 Connector
32F 2ms provided
10.5mA
AIA 100– ON Max 35ms Terminal
AC input (120V 16 provided
16G 120VAC OFF Max 45ms block
AC)
Notes
1. Polarity
Negative : 0 V common (current source type)
– The input is defined as ON when at a low level
Positive : 24 V common (current sink type)
– The input is defined as ON when at a high level
2. For the details of the specifications for each module, refer
to FANUC I/O Unit–MODEL A Connection⋅Maintenance
Manual (B–61813E).
82
6. CONNECTION OF I/O UNITS TO
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Notes
1. Polarity
Negative : 0 V common (current sink type)
– Output is at low level when ON.
Positive : 24 V common (current source type)
– Output is at high level when ON.
2. For the details of the specifications for each module, refer
to FANUC I/O Unit–MODEL A Connection⋅Maintenance
Manual (B–61813E).
83
6. CONNECTION OF I/O UNITS TO
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6.3.10
Correspondence Bit
between I/O Signals Address in the
module
and Addresses in a #7 #6 #5 #4 #3 #2 #1 #0
Module Module of 8
0 A7 A6 A5 A4 A3 A2 A1 A0 points
Module of 16
points
1 B7 B6 B5 B4 B3 B2 B1 B0
2 C7 C6 C5 C4 C3 C2 C1 C0
Module of
32 points
3 D7 D6 D5 D4 D3 D2 D1 D0
84
6. CONNECTION OF I/O UNITS TO
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6.3.11 Determine the number of I/O points for the I/O Unit –MODEL A using
Number of Points for the following.
I/O Unit–MODEL A
Output points
Sum of the actual output Occupied output points
points in a group
0 to 32 → 32 points
40 to 64 → 64 points
72 to 128 → 128 points
136 to 256 → 256 points
(Note) Count AOA05E as 8 points and AOA12F as 16 points.
Input points
Sum of the actual input Occupied input points
points in a group
0 to 32 → 32 points
40 to 64 → 64 points
72 to 128 → 128 points
136 to 256 → 256 points
As a result of the calculation above, when the number of input points is
smaller than that of the output points in a single group, the number of
input points is assumed to be equal to that of the output points.
Example 1:
When the following modules are used in the group No. 0
AOD32C . . . . . . . . . . . . . . . . . . . . . . . . 3
AOA12F . . . . . . . . . . . . . . . . . . . . . . . . 2
AID32A . . . . . . . . . . . . . . . . . . . . . . . . 5
AIA16G . . . . . . . . . . . . . . . . . . . . . . . . 3
[Input points]
32×5+16×3 = 208 → 256 points
[Output points]
32×3+16×2 = 128 → 128 points
Example 2:
When the following modules are used in the group No. 2.
AOD16C . . . . . . . . . . . . . . . . . . . . . . . . 7
AOA05F . . . . . . . . . . . . . . . . . . . . . . . . 9
AID16A . . . . . . . . . . . . . . . . . . . . . . . . 4
AIA16G . . . . . . . . . . . . . . . . . . . . . . . . 3
[Input points]
16×4+16×3 = 112 → 128 points
[Output points]
16×7+8×9 = 184 → 256 points
In this case, as the number of input points is smaller than that of the
output points, the number of input points is assumedl to be equal to
that of the output points, in other words, 256 points.
85
6. CONNECTION OF I/O UNITS TO
MACHINE INTERFACE B–62753EN/01
6.4.1
Function Overview
DI or DO DI DO DI DO
86
6. CONNECTION OF I/O UNITS TO
B–62753EN/01 MACHINE INTERFACE
First manual pulse This function may not be applicable depending on the type of CNC
generator connected. Be sure to check before using.
87
6. CONNECTION OF I/O UNITS TO
MACHINE INTERFACE B–62753EN/01
6.4.2
System Configuration
CRT/MDI
Spindle amp LM/
SM
*ESP : Emergency stop signal
OTR : OT release signal
ON/OFF : Power ON/OFF control signal
LM/SM : Load meter or speed meter signal
* : Manual pulse generator
Note
Power requirements
When 60% of the DI/DO points are on, this interface unit
requires “1.0 A”
(not including the current required by the CRT and MDI).
88
6. CONNECTION OF I/O UNITS TO
B–62753EN/01 MACHINE INTERFACE
6.4.3
Signal Assignment
ÇÇÇ
06 0V DO16 06 DO00 0V 06 0V 0V
ÇÇÇ
07 +5E DI17 07 DI05 +5E 07 DO30 DO31
08 0V DO17 08 DO01 0V 08 DO32 DO33
09 *ESP ECM1 09
ÇÇÇ
DI15 +5E
ÇÇÇÇ
09
ÇÇÇ DO34 DO35
ÇÇÇÇ
ÇÇÇ
10 OTR ECM2 10 DO02 0V 10 DO36 DO37
ÇÇÇÇ
ÇÇÇ
11 DI00 D102 11 DO03 DO04 11 0V 0V
12 DI04 +5E 12 DO05 0V 12 +5E +5E
13
ÇÇÇ
DI03 DI01 13 0V 0V
ÇÇÇÇ
13
ÇÇÇ DI30 DI31
ÇÇÇ ÇÇÇÇ
ÇÇÇ
14 DI05 DI10 14 DO10 DO11 14 DI32 DI33
ÇÇÇ ÇÇÇÇ
ÇÇÇ
15 DI12 DI14 15 DO12 DO13 15 DI34 DI35
16 +5E DI13 16 DO14 DO15 16 DI36 DI37
17
ÇÇÇ
DI11 DI15 17 +5E +5E
10 DI33 20 +5E
9 DI32 19 +5E
8 DI31 18
7 DI30 17 0V
6 16 DO37
5 15 0V
4 HB1 14 DI37
3 RA1 13 DI36
2 +5V 12 DI35
1 +5V 11 DI34
ÇÇÇ
10 ECM2 20
9 0 19 OTR
8 ECM1 18
7 DO36 17 *ESP
6 SM 16
5 SM 15 COM
4 0M 14
3 0M 13 EOF
2 LM 12
1 LM 11 EON
ÇÇÇÇ
CNB1 (Connector on the operator’s panel side) CPD1 (Power supply)
01
02
03
LM
SM
0M
05
06
07
EON
EOF
COM
ÇÇÇÇ
09
ÇÇÇÇ
10
11
HA1
HA2
+5V
3
6
2
0V
5
1
+24V
4
04 0M 08 0V 12 0V 0V +24V
Pins shaded by are those for forwarding signals. Pins with the same
name are connected directly to one another.
ÇÇÇ
Note 1 LM and SM also function as input terminals to the A/D converter.
Note 2 OM is connected to 0 V on the PCB.
usable. ÇÇÇ
Input/output pins shaded by are in pairs. Only one in each pair is
89
6. CONNECTION OF I/O UNITS TO
MACHINE INTERFACE B–62753EN/01
Note See Subsection 6.4.4 for details of connection and signal meanings.
90
6. CONNECTION OF I/O UNITS TO
B–62753EN/01 MACHINE INTERFACE
6.4.4
Interface
General–purpose DI
+5E
DI00–DI37
RV
0V
General–purpose DO
+24V
Photocoupler
DO00–DO37 +
FET
0V
Note
When using an LED at the DO point, connect an external
resistor that meets the requirements of the LED.
91
6. CONNECTION OF I/O UNITS TO
MACHINE INTERFACE B–62753EN/01
Matrix DI
Key switch addresses See Section 6.4.5 for the corresponding PMC addresses.
CM26–A06 KY07 KY06 KY05 KY04 KY03 KY02 KY01 KY00 BZ0
*KYC0
CM26–B06 KY17 KY16 KY15 KY14 KY13 KY12 KY11 KY10 BZ1
*KYC1
CM26–A07 KY27 KY26 KY25 KY24 KY23 KY22 KY21 KY20 BZ2
*KYC2
CM26–B07 KY37 KY36 KY35 KY34 KY33 KY32 KY31 KY30 BZ3
*KYC3
CM26–A08 KY47 KY46 KY45 KY44 KY43 KY42 KY41 KY40 BZ4
*KYC4
CM26–B08 KY57 KY56 KY55 KY54 KY53 KY52 KY51 KY50 BZ5
*KYC5
CM26–A09 KY67 KY66 KY65 KY64 KY63 KY62 KY61 KY60 BZ6
*KYC6
CM26–B09 KY77 KY76 KY75 KY74 KY73 KY72 KY71 KY70 BZ7
*KYC7
CM26–A10 KY87 KY86 KY85 KY84 KY83 KY82 KY81 KY80 BZ8
*KYC8
CM26–B10 KY97 KY96 KY95 KY94 KY93 KY92 KY91 KY90 BZ9
*KYC9
CM26–A11 KYA7 KYA6 KYA5 KYA4 KYA3 KYA2 KYA1 KYA0 BZA
*KYCA
CM26–B11 KYB7 KYB6 KYB5 KYB4 KYB3 KYB2 KYB1 KYB0 BZB
*KYCB
CM26–B05
*KYD7
CM26–A05
*KYD6
CM26–B04
*KYD5
CM26–A04
*KYD4
CM26–B03
*KYD3
CM26–A03
*KYD2
CM26–B02
*KYD1
CM26–A02
*KYD0
CM26–A12
*BZMD
CM26–B01
*MNDI
When *MNDI = 0, it enables three or more simultaneous inputs.
CM26–A01 When *MNDI = 1, it inhibits three or more simultaneous inputs.
0V
92
6. CONNECTION OF I/O UNITS TO
B–62753EN/01 MACHINE INTERFACE
*KYC1
KY23 KY21
*KYC2
*KYC3
*KYD3
*KYD2
*KYD1
*KYD0
Note
If there are two inputs and a third is added, all three
are ignored. When one of the three inputs is
removed, two are accepted.
Note
A diode must be connected in series with a switch,
as shown below.
*KYCn
*KYDn
93
6. CONNECTION OF I/O UNITS TO
MACHINE INTERFACE B–62753EN/01
Notes
1. A diode is necessary to connect *BZMD and *KYCn, as
shown below.
2. This setting cannot be changed when power is supplied.
3. The sound is generated when the circuit closes between
common signal *KYCn and data signal *KYDx. It does not
sound when the circuit is disconnected. If key switches are
used, the sound is heard at the moment a key is pressed.
It does not sound when a key is released or when a key is
held pressed.
*KYCn
*BZMD
(Example)
If *BZMD is connected to *KYC0 and *KYC2, but disconnected
from *KYC1 and *KYC3, as shown below, closing a switch at key
addresses KY10 to KY17 and KY30 to KY37 causes a
confirmation sound for key input to be heard, but closing a switch
at key addresses KY00 to KY07 and KY20 to KY27 does not.
See item “D Key switch addresses”.
*KYC0
*KYC1
*KYC2
*KYC3
*BZMD
94
6. CONNECTION OF I/O UNITS TO
B–62753EN/01 MACHINE INTERFACE
Signal specification
Contact rating 6VDC, 2mA or higher
Leakage current between open contacts 0.2mA or lower (6VDC)
Voltage drop across closed contacts 0.9V or lower (1 mA) Note )
Note
This voltage must be maintained even when detour
prevention diodes are used.
95
6. CONNECTION OF I/O UNITS TO
MACHINE INTERFACE B–62753EN/01
Matrix DO
LED addresses See item 6.4.5 for the corresponding PMC addresses.
LC4L CM26-A24
LC3L CM26-A23
LC2L CM26-A22
LC1L CM26-A21
CM26-A13 L1L0
*LD0
CM26-A14 L1L1
*LD1
CM26-A15 L1L2
*LD2
CM26-A16 L1L3
*LD3
CM26-A17 L1L4
*LD4
CM26-A18 L1L5
*LD5
CM26-A19 L1L6
*LD6
CM26-A20 L1L7
*LD7
L2L0
L2L1
L2L2
L2L3
L2L4
L2L5
L2L6
L2L7
L3L0
L3L1
L3L2
L3L3
L3L4
L3L5
L3L6
L3L7
L4L0
L4L1
L4L2
L4L3
L4L4
L4L5
L4L6
L4L7
Note
The timing for the common signals are shown below. Their
duty cycle is 2 ms for LEDs being on and 6 ms for LEDs
being off.
LC4L (H)
LC3L (H)
LC2L (H)
LC1L (H)
8ms
96
6. CONNECTION OF I/O UNITS TO
B–62753EN/01 MACHINE INTERFACE
CM26-B24
LC4H
CM26-B23
LC3H
CM26-B22
LC2H
CM26-B21
LC1H
CM26-B13 L1H0
*LD8
CM26-B14 L1H1
*LD9
CM26-B15 L1H2
*LD10
CM26-B16 L1H3
*LD11
CM26-B17 L1H4
*LD12
CM26-B18 L1H5
*LD13
CM26-B19 L1H6
*LD14
CM26-B20 L1H7
*LD15
L2H0
L2H1
L2H2
L2H3
L2H4
L2H5
L2H6
L2H7
L3H0
L3H1
L3H2
L3H3
L3H4
L3H5
L3H6
L3H7
L4H0
L4H1
L4H2
L4H3
L4H4
L4H5
L4H6
L4H7
+5E
CM26 LCnL (H)
CM26 *LDx
100 Ω LnL(H)x
97
6. CONNECTION OF I/O UNITS TO
MACHINE INTERFACE B–62753EN/01
0V 12
0V
CNB1
Control PCB
Connection of connector Pendant-type manual pulse generator with axis selection and multiplier
CA40 setting functions can be connected to connector CA40.
Pendant-type manual
pulse generator
When a
HA1 3 HA1
pendant-type
manual pulse
HB1 4 HB1
generator Axis Multiplier
with including selection setting
+5V 1, 2 +5V
axis selection
and multiplier
0V 17,18 0V
setting
functions is 0V 15 0V
connected
7 to DI
DI30 to DI37 14
DO37 16 DO
CA40
Control PCB
Notes
1. When DI30 to DI37 of connector CA40 are allocated as the
DIs used for the axis selection and multiplier setting, DI30
to DI37 of connector CM17 cannot be used.
2. One DO is available for the manual pulse generator side at
the user’s discretion. When this is used, DO37 of CM17
cannot be used, as in the case for DIs above.
3. This function may not be applicable depending on the type
of CNC connected. Be sure to check before using.
98
6. CONNECTION OF I/O UNITS TO
B–62753EN/01 MACHINE INTERFACE
Analog signal inputs Analog inputs received from the outside are forwarded without change to
output terminals.
Connection diagram Analog inputs from the spindle amp being output for load meter and speed
(example) meter indications.
LM
Spindle LM 1, 2 1
amp Load
0M 3 3 0M meter
(Operator’s
0M 4 4 0M panel)
Speed
SM 5, 6 2 meter
SM
CNA1 CNB1
Machine operator’s
panel interface unit
Sent to the CNC Analog inputs received on the Machine operator’s panel interface unit are
converted to five-bit digital values, which are sent to the CNC though the
I/O link.
See Section 6.4.5 for PMC addresses.
LM conversion data : “LM03 to LM07”
SM conversion data : “SM03 to SM07”
Analog signal
specifications Acceptable input voltage 0V to +15V
Voltage that can be converted to digital 0V to +10V Note)
Note
Any voltage higher than +10V is converted to the same
digital value as +10V is.
A/D conversion
specifications Conversion error 5% (max)
Resolution 5 bit (min)
99
6. CONNECTION OF I/O UNITS TO
MACHINE INTERFACE B–62753EN/01
Emergency stop A signal generated by the emergency stop switch on the machine
operator’s panel can be sent to the power magnetics cabinet. (This signal
cannot be sent to the CNC through the FANUC I/O Link.)
Emergency stop
signal
A09 17 *ESP
*ESP *ESP
B09 8 24V
ECM1 ECM1
CM15 CNA1
A10 19 OTR
OTR OTR
B10 10
ECM2 ECM
ECM2
CM15 CNA1
Power ON/OFF control Signals generated by the power ON/OFF control switches on the machine
signal operator’s panel can be sent to an input unit. (These signals cannot be sent
to the CNC through the FANUC I/O Link.)
5 11 EON
ON switch EON
6 13 ECF
ECF
OFF switch
COM 7 15 COM
CM15 CNA1
Machine operator’s
panel interface unit Input unit
Note
The LM, OM, SM, D036, ECM, EON, EOF, COM, ESP, and
OTR signals are all assigned to the pins of one connector
(CNA1).
They can be connected to the machine using only one cable.
100
6. CONNECTION OF I/O UNITS TO
B–62753EN/01 MACHINE INTERFACE
6.4.5
PMC addresses
101
6. CONNECTION OF I/O UNITS TO
MACHINE INTERFACE B–62753EN/01
6.4.6 Use flat cables for connectors CM15, CM16, CM17, and CM26. When
Major Connection splitting and connecting flat cables to the machine operator’s panel or
other equipment, be careful not to break or short the conductors.
Precautions
All signals with the same name described in Section 6.4.3 are
connected to one another.
One of the holes for mounting the PCB is also used for grounding.
Before mounting the PCB, check the location of that hole with the
diagram in Section 6.4.10.
6.4.7 L1 (green) :
State of the LEDs on Monitors +5E. When on, it indicates that the fuse is intact (+5E: 5V for
connector output).
the Machine Operator’s When off, it indicates that the fuse has blown.
Panel Interface Unit L2 (green) :
Monitors key scanning. When blinking, it indicates that the keys are
being scanned normally. When on or off, it indicates key scanning is at
halt.
L3 (red) :
When on, it indicates that an alarm condition has occurred. When off, it
indicates that there is no alarm condition.
6.4.8
Connector Connector Major use Specification
(on the Cable Side) CM15, General-purpose HIF3BA-34D-2.54R :
Specifications CM16, DI/DO Manufactured by HIROSE ELECTRIC
CM17 CO., LTD.
CNA1 Relay terminal PCR-E20FS :
(to the machine) Manufactured by HONDA TSUSHIN KO-
GYO CO., LTD.
CNB1 Relay terminal MVSTBR2.5/12-ST-5.08 :
(to the machine Manufactured by PHOENIX CONTACT
operator’s panel) GmbH & Co.
JD1A, FANUC I/O Link PCR-E20FS :
JD1B Manufactured by HONDA TSUSHIN KO-
GYO CO., LTD.
CPD1 Power supply Dynamic D3100 (three pins) :
Manufactured by AMP JAPAN, LTD.
1-178288-3 : Connector
1-175218-5 : Contact
CM26 Matrix DI/DO HIF3BB-50D-2.54R :
Manufactured by HIROSE ELECTRIC
CO., LTD.
CA40 Manual pulse MR-20LFH (solder type) :
generator Manufactured by HONDA TSUSHIN KO-
GYO CO., LTD.
102
6. CONNECTION OF I/O UNITS TO
B–62753EN/01 MACHINE INTERFACE
Notes
1. Several types of connectors are available for use at the
other end of the cable leading to connector CNB1. Refer to
brochures of PHOENIX CONTACT GmbH & Co..
The connector used on the machine operator’s panel
interface unit side is MSTBVA2.5/12-G-5.08.
2. Crimped type cable connector is available for CA40. For
purchase from FANUC, please specify as below.
A02B-0029-K890 : Solder type
A02B-0029-K892 : Crimped type
103
6. CONNECTION OF I/O UNITS TO
MACHINE INTERFACE B–62753EN/01
6.4.9
Machine Operator’s
Panel Interface Unit
Dimension Diagram
(Including Connector
Locations)
89 22
CM26 A1
CPD1
B25
15
11
A1
17 10
60
CNB1
CM17
150
CNA1
9
B17
41
75
16
JD1B
1 CA40 CM16 CM15 A1
JD1A
A1
22
20 B17 B17
40
124 89 26
310
Unit : mm
Tolerance : "5 (mm)
CPD1
CND1
CNA1
CA40 JD1A
JD2B
1.6mm
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6. CONNECTION OF I/O UNITS TO
B–62753EN/01 MACHINE INTERFACE
6.4.10
Machine Operator’s
Panel Interface Unit
Mounting Dimension
Diagram
CM26
18
CM17
150
110
114
Hole for connecting to a ground
4.5
CM16 CM15
20
18
296
310
105
6. CONNECTION OF I/O UNITS TO
MACHINE INTERFACE B–62753EN/01
Sheet fixing area It is possible to fix the sheet, spacer, etc. only in the area shown in the
(mounting face side) diagram below.
15 12
10
10
CM26
10
8
18
25
7
CM17
130
130
7 5
CM16 CM15
20
14
10
8
10
10
12 14
Note
Applied to the PCB version number “03A” and beyond.
Sheet fixing area It is possible to fix the sheet, spacer, etc. only in the area shown in the
(Soldering face side) diagram below.
14 12
CM26
13
10
7
8
14
21
CM17
126
124
3
CM16 CM15
17
7
12
8
13
10
13 14
Note
Applied to the PCB version number “03A” and beyond.
106
6. CONNECTION OF I/O UNITS TO
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6.4.11
Fuse Mounting
Position
CM26
FU1
CPD1
FU3
FU2
CM17
JD1A
JD1B
CM16 CM15
FU1 : +24V fuse (general-purpose DO, this supplies printed board power protection)
FU2 : +5V fuse (IC power, manual pulse generator protection)
FU3 : +5E fuse (general-purpose DI protection)
Note
FU2 is not mounted on Revision 05A or later.
107
6. CONNECTION OF I/O UNITS TO
MACHINE INTERFACE B–62753EN/01
If there is no equipment
beyond this connection
unit, JD1A can remain
open.
1 +24V
2 GND
3
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6. CONNECTION OF I/O UNITS TO
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6.5.1 The input signal of the operator’s panel connection unit is 0V common
Input Signal non-insulation type interface as shown below.
Regulations for
Operator’s Panel
Machine Operator’s panel connection unit
Connection Unit tool
Direct +24V
current Receiver
input output
signal signal
Filter and level
converter circuit
Receiver circuit
Receiver output
signal
5 to 22ms 5 to 22ms
In the above figure, it is logic 0 when the contact is open and logic 1 when
closed.
Connect the common line of the input signal of the operator’s panel
connection unit as shown below.
COM1
Connector Operator’s panel
CM2 connection unit
DI60 to DIB7
COM2
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6. CONNECTION OF I/O UNITS TO
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Caution
When a 0V common (source) interface is used, a ground
fault in an input signal has the same effect as closing the
contacts. From the viewpoint of safety, therefore, FANUC
does not recommend the use of such an interface for input
signals. In particular, input signals X008.0 to X008.7 must
be connected in a sink layout, because these signals
include the emergency stop signal.
6.5.2 Output signals DO00 to DO77 of the operator’s panel connection unit
Output Signal drive indicators and LEDs on the machine operator’s panel and use NPN
transistor for drivers.
Regulations for Prepare 24VDC for power supply of indicators and LEDs and connect 0V
Operator’s Panel to COM3 and COM4. For LEDs, however, 5VDC 300mA output from
Connection Unit the terminal +5N of the connector CM3 can be used. There is no +5N in
the connector CM4; use +5N in connector CM3 as shown below:
Output regulation Load voltage : 24V +20% or less
Load current : 40mA
R
DO00 to 57
LED
R
+5N
+5VDC COM3
300mA
max
Connector CM4 Indicator
Transistor output
R
DO60 to 77
LED
R +
24V
stabilized
power
–
COM4
Operator’s panel
connectIon unit
Caution
When a sink output interface is used, a ground fault in an
output signal causes the output signal to remain on. From
the viewpoint of safety, therefore, FANUC does not
recommend the use of such an interface for output signals.
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6. CONNECTION OF I/O UNITS TO
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6.5.3
Connector Layout for
Operator’s Panel
Connection Unit
CM1
1 DI00 33
2 DI03 34 DI02 Address 7 6 5 4 3 2 1 0
19 DI01
3 DI06 35 DI05
20 DI04 Xn DI07 DI06 DI05 DI04 DI03 DI02 DI01 DI00
4 DI11 36 DI10
21 DI07
5 DI14 37 DI13 DI17 DI16 DI15 DI14 DI13 DI12 DI11 DI10
22 DI12 Xn+1
6 DI17 38 DI16
23 DI15
7 DI22 39 DI21 Xn+2 DI27 DI26 DI25 DI24 DI23 DI22 DI21 DI20
24 DI20
8 DI25 40 DI24
25 DI23 DI37 DI36 DI35 DI34 DI33 DI32 DI31 DI30
9 DI27 41 DI26 Xn+3
26 DI30
10 DI32 42 DI31
27 DI33 Xn+4 DI47 DI46 DI45 DI44 DI43 DI42 DI41 DI40
11 DI35 43 DI34
28 DI36
12 DI40 44 DI37 DI57 DI56 DI55 DI54 DI53 DI52 DI51 DI50
29 DI41 Xn+5
13 DI43 45 DI42
30 DI44
14 DI46 46 DI45
31 DI47
15 DI51 47 DI50
32 DI52
16 DI54 48 DI53
17 DI56 9 DI55
18 COM1 50 DI57
CM2
1 DI60 33
2 DI63 34 DI62 Address 7 6 5 4 3 2 1 0
19 DI61
3 DI66 35 DI65
20 DI64 Xn+6 DI67 DI66 DI65 DI64 DI63 DI62 DI61 DI60
4 DI71 36 DI70
21 DI67
5 DI74 37 DI73 DI77 DI76 DI75 DI74 DI73 DI72 DI71 DI70
22 DI72 Xn+7
6 DI77 38 DI76
23 DI75
7 DI82 39 DI81 Xn+8 DI87 DI86 DI85 DI84 DI83 DI82 DI81 DI80
24 DI80
8 DI85 40 DI84
25 DI83 DI97 DI96 DI95 DI94 DI93 DI92 DI91 DI90
9 DI87 41 DI86 Xn+9
26 DI90
10 DI92 42 DI91
27 DI93 Xn+10 DIA7 DIA6 DIA5 DIA4 DIA3 DIA2 DIA1 DIA0
11 DI95 43 DI94
28 DI96
12 DIA0 44 DI97 DIB7 DIB6 DIB5 DIB4 DIB3 DIB2 DIB1 DIB0
29 DIA1 Xn+11
13 DIA3 45 DIA2
30 DIA4
14 DIA6 46 DIA5
31 DIA7
15 DIB1 47 DIB0
32 DIB2
16 DIB4 48 DIB3
17 DIB6 9 DIB5
18 COM2 50 DIB7
Note
n in addresses can be 0 to 127.
64 points (DI00 to DI77) can be used for the A16B–2200–0661.
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6. CONNECTION OF I/O UNITS TO
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CM3
1 DO00 33 +5N
2 DO03 34 DO02 Address 7 6 5 4 3 2 1 0
19 DO01
3 DO06 35 DO05
20 DO04 Yn DO07 DO06 DO05 DO04 DO03 DO02 DO01 DO00
4 DO11 36 DO10
21 DO07
5 DO14 37 DO13
22 DO12 Yn+1 DO17 DO16 DO15 DO14 DO13 DO12 DO11 DO10
6 DO17 38 DO16
23 DO15
7 DO22 39 DO21 Yn+2 DO27 DO26 DO25 DO24 DO23 DO22 DO21 DO20
24 DO20
8 DO25 40 DO24
25 DO23
9 DO27 41 DO26 Yn+3 DO37 DO36 DO35 DO34 DO33 DO32 DO31 DO30
26 DO30
10 DO32 42 DO31
27 DO33 Yn+4 DO47 DO46 DO45 DO44 DO43 DO42 DO41 DO40
11 DO35 43 DO34
28 DO36
12 DO40 44 DO37
29 DO41 Yn+5 DO57 DO56 DO55 DO54 DO53 DO52 DO51 DO50
13 DO43 45 DO42
30 DO44
14 DO46 46 DO45
31 DO47
15 DO51 47 DO50
32 DO52
16 DO54 48 DO53
17 DO56 9 DO55
18 COM3 50 DO57
CM4
1 DO60 14 DO60
8 DO62
2 DO64 15 DO63 Address 7 6 5 4 3 2 1 0
9 DO65
3 DO67 16 DO66
10 DO70 Yn+6 DO67 DO66 DO65 DO64 DO63 DO62 DO61 DO60
4 DO72 17 DO71
11 DO73
5 DO75 18 DO74 Yn+7 DO77 DO76 DO75 DO74 DO73 DO72 DO71 DO70
12 DO76
6 19 DO77
13
7 COM4 20
Note
n in addresses can be 0 to 127.
32 points (DO00 to DO37) can be used for the A16B–2200–0661.
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6. CONNECTION OF I/O UNITS TO
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6.5.4
External View of
operator’s Panel
Connection Unit
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6. CONNECTION OF I/O UNITS TO
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Control unit
or
I/O unit JD1A JD1B JD1A To next device
When no other device is
connected to the connec-
tion unit, leave JD1A open.
CM52 Machine
BURNDY 3P CONNECTOR (Brown) operation’s
Housing: SMS3PNS-5 CMB3 panel
Contact: RC16M-SCT3
CMB4
1 +24V
2 GND
3
Notes
Use 30/0.18 (0.75 mm2) or heavier wire as the power cable.
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6. CONNECTION OF I/O UNITS TO
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6.6.1 Most input signals for the source output type connection unit support a
Input signal sink type (0–V common) non–isolated interface. For some input signals,
however, either sink or source type can be selected. (Note, however, that
Specifications for safety standards require the use of the sink type.)
Source Output Type
The machine’s contacts shall conform to the following specifications:
Connection Unit
Capacity: 30 VDC, 16 mA or higher
Intercontact leakage current in closed circuit:
1 mA or less (at 26.4 V)
Intercontact voltage drop in closed circuit:
2 V or less (including the voltage drop in the cables)
+24V
DICMN
+24V
+24V
0V
Receiver
output
Input signal Filter and level signal
conversion cir-
Contact cuit
R
DICMN
+24V
+24V
0V
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6. CONNECTION OF I/O UNITS TO
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DC input signal
OFF (High) (Signal) (Signal)
ON (Low) Logical 0
(18 V or
higher)
Logical 1
(6V or
lower)
Chattering of 5
ms or less is ig-
nored.
Receiver output
signal
5 to 22ms 5 to 22ms
Caution
When a source interface is used, a ground fault in an input
signal has the same effect as closing the contacts. From the
viewpoint of safety, therefore, FANUC does not recommend
the use of such an interface for input signals.
Prepare the following external power supply for the output signals:
116
6. CONNECTION OF I/O UNITS TO
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Note
A power supply which satisfies the above specifications
shall be connected to the DOCOM and 0V power supply
terminals for the output signals. The maximum current that
can be carried by the DOCOM pin is 2.0 A. The total load
current must not exceed this value, therefore.
Output signal driver The output signal driver used with the operator’s panel connection unit
can output up to eight signals.
The driver element monitors the current of each output signal. If an
overcurrent is detected, the output of that signal is turned off. Once a
signal has been turned off, the overcurrent will no longer exist, such that
the driver turns the signal on again. Therefore, in the case of a ground fault
or overload, the output of a signal will be repeatedly turned on and off.
This also occurs when a load which causes a high surge current is
connected.
The driver element contains an overheat detector, which turns off all eight
output signals if the temperature in the device exceeds the set value as a
result of an overcurrent caused by a ground fault or some other failure.
This off state is held. To restore signal output, logically turn the output
off then back on again, for each signal, after the temperature falls below
the set value. Signal output can also be restored by turning the system
power off then back on again.
On the PCB, a red LED beside the driver element lights once the overheat
detection circuit operates.
Note
The overheat detection circuit also causes a system alarm
to be issued to the CNC. (When setting pins CP1 on the
PCB are closed (jumpered), this alarm is not issued to the
CNC.)
Correspondence
between red LEDs and Red LED name DO signals Remarks
DO signals
DAL1 Y q + 0.0 to Y q + 0.7
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6. CONNECTION OF I/O UNITS TO
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Note
The above red LED and alarm transfer to the CNC are
supported by PCBs of version 03B and later.
CONTROL
IN#0 LOGIC
OUT#0
OCD
CONTROL
IN#1 LOGIC
OUT#1
OCD
CONTROL
IN#7 LOGIC
OUT#7
OCD
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6. CONNECTION OF I/O UNITS TO
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Notes on output signals Observe the following precautions when connecting output signals:
DOCOM
+24V 0V
Relay
DV
DV
0V
DOCOM
+24V 0V
Dimming
resistor
Lamp
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6. CONNECTION OF I/O UNITS TO
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6.6.3
Connector Pin Layout
for Source Output Type
Connection Unit
CM51 CM52
CMB3 CMB4
1 DO00 33 0V 1 DO61 14 DO60
8 DO62
2 DO03 34 DO02 2 DO64 15 DO63
19 DO01 9 DO65
3 DO06 35 DO05 3 DO67 16 DO66
20 DO04 10 DO70
4 DO11 36 DO10 4 DO72 17 DO71
21 DO07 11 DO73
5 DO14 37 DO13 5 DO75 18 DO74
22 DO12 12 DO76
6 DO17 38 DO16 6 DO56 19 DO77
23 DO15 13 DO57
7 DO22 39 DO21 7 0V 20 DOCOM
24 DO20
8 DO25 40 DO24
25 DO23
9 DO27 41 DO26
26 DO30
10 DO32 42 DO31
27 DO33
11 DO35 43 DO34
28 DO36
12 DO40 44 DO37
29 DO41
13 DO43 45 DO42
30 DO44
14 DO46 46 DO45
31 DO47
15 DO51 47 DO50
32 DO52
16 DO54 48 DO53
17 DOCOM 49 DO55
18 DICMN2 50 DOCOM
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6. CONNECTION OF I/O UNITS TO
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Note
When the operator’s panel connection unit having 64 DIs
and 32 DOs is selected, connector CMB4 is not mounted on
the PCB.
I/O addresses The following PMC addresses are assigned to the operator’s panel
connection unit, depending on the number of I/O points (DI/DO = 96/64
or 64/32):
[DI address] 7 6 5 4 3 2 1 0
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6. CONNECTION OF I/O UNITS TO
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[DO address] 7 6 5 4 3 2 1 0
6.6.4
Dimensions of Source
Output Type
Connection Unit
The following LEDs, fuses, variable resistors, and setting pins are
mounted on the PCB:
[LEDs]
DB1 (green, pilot) : Lights while the power to the PCB is on.
DB2 (red, alarm) : Lights if an error occurs in the PCB or CNC.
DAL1 to DAL8 : See Section 6.6.2
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6. CONNECTION OF I/O UNITS TO
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[Fuses]
FU1 (3.2 A) : Used for external 24–V input.
(Order number : A02B–0120–K104)
FU2 (5.0 A) : Used for +5 V on the PCB.
(Order number : A02B–0200–K103)
[Variable resistors]
VR1 and VR2 : Factory–set by FANUC. The machine tool builder
need not adjust these resistors.
[Setting pin]
CP1 : Used to specify whether the CNC will be notified of
a DO signal error as a system alarm (see Section
6.6.2).
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6. CONNECTION OF I/O UNITS TO
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6.7
CONNECTION OF FS0
OPERATOR’S PANEL
Outline The FS0 operator’s panel is provided with a lot of key switches, LEDs,
rotary switches, etc. For key switches and LEDs, they are coded, and
connected to the CNC with less signal lines than the actual number of
theses signals. The coding and data transfer are executed by the PMC
management software automatically. Therefore, it is only necessary for
the PMC ladder program to operate with the simple bit image for the key
switches and LEDs.
This chapter describes how the Series 16/18 users connect and assign the
key switches and LEDs signal address and their bit image address to the
PMC address.
I/O Unit or
I/O Card
CNC Controller
Input (Code)
Bit Image Keyboard
Rk ∼ PMC
Xn ∼
Management
Bit Image Output (Code)
Software LED
RI ∼
Ym ∼
FS0
Operator’s
Panel
G* ∼ Input
(X) PMC Ladder
X* ∼ Other Machine
CNC
System Program Interface
Software Output
(User)
F*∼
Y* ∼
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6. CONNECTION OF I/O UNITS TO
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Connection
Conection with I/O unit
MAIN CPU
I/O UNIT FS0 OPERATOR’S PANEL
DI
JD1A MODULE
JD1B
(I/O Link) M1A
CP32
DO
PSU MODULE
CP6 JD1A M2A
I/O CARD
DI M1A
CONNECTOR
DO M2A
CONNECTOR
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6. CONNECTION OF I/O UNITS TO
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Signal assignment of
FS0 Operator’s panel
Signal assignment
M1A M2A
1 0V 33 *0V8 1 0V 33 Ym.7
2 0V 34 *0V4 2 0V 34 Ym.6
19 *ESP 19
3 0V 35 *0V2 3 0V 35 Ym.5
20 20
4 0V 36 *0V1 4 0V 36 Ym.4
21 21
5 Xn.5 37 Xn.6 5 37 Ym.3
22 22
6 38 6 38 Ym.2
23 23
7 39 7 39 Ym.1
24 24
8 40 8 40 Ym.0
25 25
9 41 KEY 9 41
26 26
10 42 Xn+2.7 10 42
27 27
11 43 11 43
28 28
12 44 12 44
29 +24V 29
13 Xn.7 45 13 45
30 +24V 30
14 Xn.4 46 Xn+2.3 14 46
31 +24V 31
15 Xn.3 47 Xn+2.2 15 47
32 +24V 32
16 Xn.2 48 Xn+2.1 16 48
17 Xn.1 49 Xn+2.0 17 49
18 Xn.0 50 18 50
The signals boxed in thick lines in the above figure are used in the FS0
operator’s panel.
+24V is used as the common of such signals and the power source of the
inside of the operator’s panel. Therefore, 0V and +24V of upper figure
must be connected.
For +24V, this operator’s panel requires 0.5A. In the above figure, each
of +24V and 0V uses one pin only. For securer connection, however, it
is recommended to use as many pins as possible in addition to the above.
Emergency (*ESP) The CNC directly monitors this signal at fixed address.
For the connection, refer to the Function volume (B–62753EN–1) of the
connection manual.
Override (*OV1∼ *OV8), Since these signals are directly input to the PMC, process them directly
protect key (KEY) by the PMC ladder program.
For the connection, refer to the Function volume (B–62753EN–1) of the
connection manual.
Key switch signal The key switch signal is decoded into the bit image at the PMC address
(Xn, Xn+2) R by the management software of the PMC. Whether the necessary key
is depressed or not can be known by checking the bit image of the key
switch by the PMC ladder program of the user. (Refer to Table 6.7(a), (b),
(c))
The key switch signal address (Xn ∼ Xn+2 on Table 6.7(a)) and its bit
image address (Rk ∼ Rk+7 on Table 6.7(b), (c)) are optionally assigned
to the proper and unused address. (On FS0, each address is fixed to X20
∼, F292∼.)
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6. CONNECTION OF I/O UNITS TO
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LED signal (Ym) Generate the LED signal by the bit image at the PMC address R by the
PMC ladder program of the user. The management software of the PMC
encodes that LED bit image to the coded output signal. (Refer to Table
6.7(a), (b), (c))
The LED signal address (Ym on Table 6.7(a)) and its bit image address
(RI ∼ RI+7 on Table 6.7(b), (c)) are optionally assigned to the proper and
unused address.
(On FS0, each address is fixed to Y51, G242∼.)
7 6 5 4 3 2 1 0
Ym LD7 LD6 LD5 LD4 LD3 LD2 LD1 LD0
Table 6.7(b) The key switch and LED signal bit image address
(For the small type operator’s panel)
KEY/LED 7 6 5 4 3 2 1 0
Rk/RI F3 F2 F1 D1 C1 B1 A1
Rk+1/RI+1 F4 D2 C2 B2 A2
Rk+2/RI+2 D4 D3 C4 C3 B4 B3 A4 A3
Rk+3/RI+3 F6 F5 D5 C5 B5 A5
Rk+4/RI+4 F8 D6 C6 B6 A6
Rk+5/RI+5 D8 C8 B8 A8 A7
Rk+6/RI+6 F9 D9 C9 B9 A9
Rk+7/RI+7 F10 D10 C10 B10 A10
Table 6.7(c) The key switch and LED signal bit image address
(For the full key type operator’s panel)
KEY/KED 7 6 5 4 3 2 1 0
Rk/RI E1 C1 A1 E6 D6 C6 B6 A6
Rk+1/RI+1 E2 C2 A2 E7 D7 C7 B7 A7
Rk+2/RI+2 E3 C3 A3 E8 D8 C8 B8 A8
Rk+3/RI+3 E5 C4 A4 E9 D9 C9 B9 A9
Rk+4/RI+4 D2 C5 A5 E10 D10 C10 B10 A10
Rk+5/RI+5 D4 D5 B2 E11 D11 C11 B11 A11
Rk+6/RI+6 D1 B1 B4 E12 D12 C12 B12 A12
Rk+7/RI+7 D3 B3 B5 E13 D13 C13 B13 A13
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6. CONNECTION OF I/O UNITS TO
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How to assign Assign the signal address and the bit image address of the key switch and
LED signal as follows.
(It is available from vers. 2.3 of FAPT LADDER on the P–G Mate)
Parameter screen
KEY IN ONE OF THE FOLLOWING NO.S WHICH YOU WANT TO SET PARA, S.
NO.=
: : :
03 OPERATOR PANEL ; YES
KEY/LED ADDRESS ; X0000/Y0000
KEY/LED BIT IMAGE ADRS. ; R0900/R0910
: : :
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6. CONNECTION OF I/O UNITS TO
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Notes
1. As a result of above operation, Table 6.7(a), (b), (c) are assigned for
the PMC address as follows.
Xn X0000 Rk / RI R0900/ R0910
Xn+1 X0001 Rk+1 / RI+1 R0901/ R0911
Xn+2 X0002 Rk+2 / RI+2 R0902/ R0912
Rk+3 / RI+3 R0903/ R0913
Ym Y0000 Rk+4 / RI+4 R0904/ R0914
Rk+5 / RI+5 R0905/ R0915
Rk+6 / RI+6 R0906/ R0916
Rk+7 / RI+7 R0907/ R0917
2. In case of I/O card
PMC address in the I/O Card is fixed. Therefore, set the fixed
address for the used signal at operation 3) in above operation.
ex) If X1000, X1001, X1002, Y1000 are used for the key switches
and LEDs, type as follows.
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6. CONNECTION OF I/O UNITS TO
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6.8 An I/O card can be used as a built–in I/O unit by inserting it into the slot
on the control unit. The table below lists the I/O cards according to the
I/O CARD number of I/O points and the output format.
CONNECTION
Each I/O card is designed such that a connector panel is used to relay the
signals between the I/O card and terminal block or another connector. In
particular, to facilitate connection to a connector panel, MIL–standard
ribbon–cable connectors are employed as the interface connectors.
H A16B–2200–0950 + A20B–9001–0480
Sink ou
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6. CONNECTION OF I/O UNITS TO
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Front
Output connector
(Note)
Input connector
Note
An add–on board, indicated by dotted lines in the figure, is
used for I/O cards D and H, which have the largest number
of I/O points.
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6. CONNECTION OF I/O UNITS TO
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6.8.1 The I/O card has a non–insulated interface with terminals that can be
Input Signal switched between a sink (24V common) and source (0 V common). The
relevant safety standard, however, requires their use as a sink.
Specifications
+24E
+24E
0V
Connection as source
(0 V common)
Input signal Filter and level
converter
3.3KΩ
Open : Logical 1
Closed : Logical 0 COMn
+24E
+24E
0V
Caution
When a source interface is used, a ground fault in an input
signal has the same effect as closing the contacts. From the
viewpoint of safety, therefore, FANUC does not recommend
the use of such an interface for input signals. In particular,
input signals X1008.0 to X1008.7 must be connected in a
sink layout, because these signals include the emergency
stop signal.
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6. CONNECTION OF I/O UNITS TO
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The terminals can be switched between a sink and source in 8–bit units.
Input addresses X1011 and X1019 can only, however, be used for a sink.
The table below lists the sink/source switch pins for the 8–bit input
addresses.
Input address Switch pin
X1000.0–X1000.7 COM0
X1001.0–X1001.7 COM1
X1002.0–X1002.7 COM2
X1003.0–X1003.7 COM3
X1004.0–X1004.7 COM4
X1005.0–X1005.7 COM5
X1006.0–X1006.7 COM6
X1007.0–X1007.7 COM7
X1008.0–X1008.7 COM8
X1009.0–X1009.7 COM9
X1010.0–X1010.7 COM10
X1011.0–X1011.7 (Fixed to sink: 24 V common)
X1012.0–X1012.7 COM12
X1013.0–X1013.7 COM13
X1014.0–X1014.7 COM14
X1015.0–X1015.7 COM15
X1016.0–X1016.7 COM16
X1017.0–X1017.7 COM17
X1018.0–X1018.7 COM18
X1019.0–X1019.3 (Fixed to sink: 24 V common)
(Signal) (Signal)
DC input signal Logical 1
(18 V or
higher)
Logical 0
(6 V or
lower)
Chattering of
5 ms or less
is ignored.
Receiver
output signal
5 to 22ms 5 to 22ms
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6. CONNECTION OF I/O UNITS TO
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6.8.2 The output signals of the I/O card (sink type) drive lamps, LEDs, and
Specifications of the relays. The signals are output directly from NPN transistors which form
a non-isolated interface.
Output Signals of the To drive an additional external unit, a power supply of 24 VDC needs to
I/O Card (Sink Type) be supplied by the user. In this case, connect the 0-V terminal to 0V (0-V
terminal in the output connector).
Connector Indicator
I/O card Transistor output
LED
R
Relay
+
24V
stabilized
power
0V –
Caution
When a sink output interface is used, a ground fault in an
output signal causes the output signal to remain on. From
the viewpoint of safety, therefore, FANUC does not
recommend the use of such an interface for output signals.
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6. CONNECTION OF I/O UNITS TO
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I/O
I/O card
Function Abbreviation Connetor No. A B C D
L M R No. of pins
Right (R)
DIGITAL OUTPUT 1 DO-1 C54 50 f f f f
Center (M)
DIGITAL OUTPUT 2 DO-2 C55 50 f f f
Left (L)
DIGITAL OUTPUT 3 DO-3 C58 50 f
Right (R)
DIGITAL INPUT 1 DI-1 C50 50 f f f f
Cneter (M)
DIGITAL INPUT 2 DI-2 C51 50 f f f
Left (L)
DIGITAL INPUT 5 DI-5 C56 50 f
Right (R)
DIGITAL INPUT 3 DI-3 C52 20 f f
Center (M)
DIGITAL INPUT 4 DI-4 C53 20 f f
Left (L)
DIGITAL INPUT 6 DI-6 C57 20 f
Polarizing keys ( in the figure) are provided to the right of the left–most
three connectors (C56 to C58) and to the left of other connectors (C50 to
C55).
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6. CONNECTION OF I/O UNITS TO
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I/O
PSU
I/O card
Function Abbreviation Connector No. A B C
L R No. of pins
Right (R)
DIGITAL OUTPUT 1 DO-1 C54 50 f f f
Left (L)
DIGITAL OUTPUT 3 DO-2 C55 50 f f
Right (R)
DIGITAL INPUT 1 DI-1 C50 50 f f f
Left (L)
DIGITAL INPUT 2 DI-2 C51 50 f f
Right (R)
DIGITAL INPUT 3 DI-3 C52 20 f
Left (L)
DIGITAL INPUT 4 DI-4 C53 20 f
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6. CONNECTION OF I/O UNITS TO
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6.8.4
Input Signal Connector
Pin Layout for Sink
Output Type I/O Card
A B A B A B
01 +24V +24V 01 +24V +24V 01 +24V +24V
02 X1005.0 X1005.1 02 X1000.0 X1000.1 02 X1013.0 X1013.1
03 X1005.2 X1005.3 03 X1000.2 X1000.3 03 X1013.2 X1013.3
04 X1005.4 X1005.5 04 X1000.4 X1000.5 04 X1013.4 X1013.5
05 X1005.6 X1005.7 05 X1000.6 X1000.7 05 X1013.6 X1013.7
06 COM5 COM6 06 COM0 COM1 06 COM13 COM14
07 X1006.0 X1006.1 07 X1001.0 X1001.1 07 X1014.0 X1014.1
08 X1006.2 X1006.3 08 X1001.2 X1001.3 08 X1014.2 X1014.3
09 X1006.4 X1006.5 09 X1001.4 X1001.5 09 X1014.4 X1014.5
10 X1006.6 X1006.7 10 X1001.6 X1001.7 10 X1014.6 X1014.7
11 X1007.0 X1007.1 11 X1002.0 X1002.1 11 X1015.0 X1015.1
12 X1007.2 X1007.3 12 X1002.2 X1002.3 12 X1015.2 X1015.3
13 X1007.4 X1007.5 13 X1002.4 X1002.5 13 X1015.4 X1015.5
14 X1007.6 X1007.7 14 X1002.6 X1002.7 14 X1015.6 X1015.7
15 COM7 COM8 15 COM2 COM3 15 COM15 COM16
16 X1008.0 X1008.1 16 X1003.0 X1003.1 16 X1016.0 X1016.1
17 X1008.2 X1008.3 17 X1003.2 X1003.3 17 X1016.2 X1016.3
18 X1008.4 X1008.5 18 X1003.4 X1003.5 18 X1016.4 X1016.5
19 X1008.6 X1008.7 19 X1003.6 X1003.7 19 X1016.6 X1016.7
20 X1009.0 X1009.1 20 X1004.0 X1004.1 20 X1017.0 X1017.1
21 X1009.2 X1009.3 21 X1004.2 X1004.3 21 X1017.2 X1017.3
22 X1009.4 X1009.5 22 X1004.4 X1004.5 22 X1017.4 X1017.5
23 X1009.6 X1009.7 23 X1004.6 X1004.7 23 X1017.6 X1017.7
24 COM9 0V 24 COM4 0V 24 COM17 0V
25 0V 0V 25 0V 0V 25 0V 0V
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6. CONNECTION OF I/O UNITS TO
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A B A B A B
01 +24V +24V 01 +24V +24V 01 +24V +24V
02 X1010.0 X1010.1 02 X1012.0 X1012.1 02 X1018.0 X1018.1
03 X1010.2 X1010.3 03 X1012.2 X1012.3 03 X1018.2 X1018.3
04 X1010.4 X1010.5 04 X1012.4 X1012.5 04 X1018.4 X1018.5
05 X1010.6 X1010.7 05 X1012.6 X1012.7 05 X1018.6 X1018.7
06 COM10 +5V 06 COM12 +5V 06 COM18 0V
07 X1011.0 X1011.1 07 X1011.4 X1011.5 07 X1019.0 X1019.1
08 X1011.2 X1011.3 08 X1011.6 X1011.7 08 X1019.2 X1019.3
09 +15V 0V 09 +5V 0V 09 0V 0V
10 0V -15V 10 0V +5V 10 0V 0V
Note
The +15V, –15V, and +5V pins shall not be used.
138
6. CONNECTION OF I/O UNITS TO
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6.8.5
Output Signal
Connector Pin Layout
for Sink Output Type
I/O Card
A B A B A B
01 +24V +24V 01 +24V +24V 01 +24V +24V
02 02 02
03 Y1000.0 Y1000.1 03 Y1005.0 Y1005.1 03 Y1010.0 Y1010.1
04 Y1000.2 Y1000.3 04 Y1005.2 Y1005.3 04 Y1010.2 Y1010.3
05 Y1000.4 Y1000.5 05 Y1005.4 Y1005.5 05 Y1010.4 Y1010.5
06 Y1000.6 Y1000.7 06 Y1005.6 Y1005.7 06 Y1010.6 Y1010.7
07 Y1001.0 Y1001.1 07 Y1006.0 Y1006.1 07 Y1011.0 Y1011.1
08 Y1001.2 Y1001.3 08 Y1006.2 Y1006.3 08 Y1011.2 Y1011.3
09 Y1001.4 Y1001.5 09 Y1006.4 Y1006.5 09 Y1011.4 Y1011.5
10 Y1001.6 Y1001.7 10 Y1006.6 Y1006.7 10 Y1011.6 Y1011.7
11 Y1002.0 Y1002.1 11 Y1007.0 Y1007.1 11 Y1012.0 Y1012.1
12 Y1002.2 Y1002.3 12 Y1007.2 Y1007.3 12 Y1012.2 Y1012.3
13 Y1002.4 Y1002.5 13 Y1007.4 Y1007.5 13 Y1012.4 Y1012.5
14 Y1002.6 Y1002.7 14 Y1007.6 Y1007.7 14 Y1012.6 Y1012.7
15 Y1003.0 Y1003.1 15 Y1008.0 Y1008.1 15 Y1013.0 Y1013.1
16 Y1003.2 Y1003.3 16 Y1008.2 Y1008.3 16 Y1013.2 Y1013.3
17 Y1003.4 Y1003.5 17 Y1008.4 Y1008.5 17 Y1013.4 Y1013.5
18 Y1003.6 Y1003.7 18 Y1008.6 Y1008.7 18 Y1013.6 Y1013.7
19 Y1004.0 Y1004.1 19 Y1009.0 Y1009.1 19 Y1014.0 Y1014.1
20 Y1004.2 Y1004.3 20 Y1009.2 Y1009.3 20 Y1014.2 Y1014.3
21 Y1004.4 Y1004.5 21 Y1009.4 Y1009.5 21 Y1014.4 Y1014.5
22 Y1004.6 Y1004.7 22 Y1009.6 Y1009.7 22 Y1014.6 Y1014.7
23 0V 0V 23 0V 0V 23 0V 0V
24 0V 0V 24 0V 0V 24 0V 0V
25 0V 0V 25 0V 0V 25 0V 0V
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6. CONNECTION OF I/O UNITS TO
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Notes
1. X1004, X1008, and X1009 are used for signals that are
directly referred to by the CNC. When these functions are
used, no other interface signals can be allocated to these
addresses.
2. A receiver of short delay time (less than 2ms) is used for
signals in addresses X1004 and X1013 to receive skip
signal at high speed.
Address range of
I/O card A to D 7 6 5 4 3 2 1 0
X1000
X1001
X1002
X1003
B X1004 (Note 1, 2)
X1005
C X1006
X1007
X1008 (Note 1) Input signal
X1009 (Note 1) from the
D X1010 machine
X1011 side
X1012
X1013 (Note 2)
X1014
X1015
X1016
X1017
X1018
X1019
7 6 5 4 3 2 1 0
Y1000
Y1001
A Y1002
Y1003 Output
B
Y1004 signal to the
C Y1005 machine
Y1006 side
D Y1007
Y1008
Y1009
Y1010
Y1011
Y1012
Y1013
Y1014
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6. CONNECTION OF I/O UNITS TO
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Input signal MT→PMC In the figure below, bits filled with signal names are reserved for signals
sent directly to the CNC as well as being sent to the PMC. Machine
interface signals can be allocated freely to the other bits, shown as empty.
Bits used for reserved signals cannot be used for other signals.
X1001
X1002
X1003
I/O
card C51-B19 C51-A19 C51-B18 C51-A18 C51-B17 C51-A17 C51-B16 C51-A16
D
I/O (16/18-TB)
SKIP ESKIP –MIT2 +MIT2 –MIT1 +MIT1 ZAE XAE
card X1004
C
SKIP ESKIP ZAE YAE XAE (16/18-MB)
X1006
I/O X1007
card
A
C50-B14 C50-A14 C50-B13 C50-A13 C50-B12 C50-A12 C50-B11 C50-A11
X1008 *ESP
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6. CONNECTION OF I/O UNITS TO
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X1010
I/O X1011
card
C
C53-B08 C53-A08 C53-B07 C53-A07 C52-B08 C52-A08 C52-B07 C52-A07
X1012
X1013
I/O
card C56-B05 C56-A05 C56-B04 C56-A04 C56-B03 C56-A03 C56-B02 C56-A02
D
X1014
X1015
X1016
X1017
X1018
X1019
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6. CONNECTION OF I/O UNITS TO
B–62753EN/01 MACHINE INTERFACE
Y1000
Y1001
I/O
C54-B18 C54-A18 C54-B17 C54-A17 C54-B16 C54-A16 C54-B15 C54-A15
card
C
Y1004
Y1006
Y1007
Y1008
Y1009
Continued on next page C55-B22 C55-A22 C55-B21 C55-A21 C55-B20 C55-A20 C55-B19 C55-A19
143
6. CONNECTION OF I/O UNITS TO
MACHINE INTERFACE B–62753EN/01
Y1010
I/O
card Y1011
D
C58-B10 C58-A10 C58-B09 C58-A09 C58-B08 C58-A08 C58-B07 C58-A07
Y1012
Y1013
Y1014
144
6. CONNECTION OF I/O UNITS TO
B–62753EN/01 MACHINE INTERFACE
6.9
SOURCE OUTPUT I/O
CARD
For output signals, use an external power supply having the following
specification:
Note
Connect a power supply which satisfies the above
specifications to the output signal power supply terminal,
DO common (DOCOM, DOCOM 0, DOCOM 5, DOCOM
10). The maximum current capacity of each pin of the DO
common terminal is 0.7 A. The total load current must not
exceed the maximum current which can be supplied from
the DO common terminal.
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6. CONNECTION OF I/O UNITS TO
MACHINE INTERFACE B–62753EN/01
I/O card
DOCOM0 or DOCOM or
DOCOM5 or DOCOM10
DOCOM0 or DOCOM or
+24V 0V
DOCOM5 or DOCOM10
DV
+24V 0V
DV
I/O card
DOCOM0 or DOCOM or
DOCOM5 or DOCOM10
+24V 0V
Dimming
resistor
Lamp
DV
Leakage prevention diode
146
6. CONNECTION OF I/O UNITS TO
B–62753EN/01 MACHINE INTERFACE
I/O
I/O card
Function Abbreviation Connector No. of
L M R No. pins A B C D
Right (R)
DIGITAL OUTPUT 1 DO-1 C74 50 f f f f
Center (M)
DIGITAL OUTPUT 2 DO-2 C75 50 f f f
Left (L)
DIGITAL OUTPUT 3 DO-3 C78 50 f
Right (R)
DIGITAL INPUT 1 DI-1 C70 50 f f f f
Center (M)
DIGITAL INPUT 2 DI-2 C71 50 f f f
Left (L)
DIGITAL INPUT 5 DI-5 C76 50 f
Right (R)
DIGITAL INPUT 3 DI-3 C72 20 f f
Center (M)
DIGITAL INPUT 4 DI-4 C73 20 f f
Left (L)
DIGITAL INPUT 6 DI-6 C77 20 f
Polarizing keys ( in the figure) are provided to the right of the left–most
three connectors (C76 to C78) and to the left of the other connectors (C70
to C75).
147
6. CONNECTION OF I/O UNITS TO
MACHINE INTERFACE B–62753EN/01
I/O
PSU
I/O Card
Function Abbrebiation Connector No. of
L R No. pins A B C
Right (R)
DIGITAL OUTPUT 1 DO-1 C74 50 f f f
Left (L)
DIGITAL OUTPUT 2 DO-2 C75 50 f f
Right (R)
DIGITAL INPUT 1 DI-1 C70 50 f f f
Left (L)
DIGITAL INPUT 2 DI-2 C71 50 f f
Right (R)
DIGITAL INPUT 3 DI-3 C72 20 f
Left (L)
DIGITAL INPUT 4 DI-4 C73 20 f
148
6. CONNECTION OF I/O UNITS TO
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6.9.4
Input Signal Connector
Pin Layout for Source
Output Type I/O Card
A B A B A B
01 +24V +24V 01 +24V +24V 01 +24V +24V
02 X1005.0 X1005.1 02 X1000.0 X1000.1 02 X1013.0 X1013.1
03 X1005.2 X1005.3 03 X1000.2 X1000.3 03 X1013.2 X1013.3
04 X1005.4 X1005.5 04 X1000.4 X1000.5 04 X1013.4 X1013.5
05 X1005.6 X1005.7 05 X1000.6 X1000.7 05 X1013.6 X1013.7
06 COM5 COM6 06 COM0 COM1 06 COM13 COM14
07 X1006.0 X1006.1 07 X1001.0 X1001.1 07 X1014.0 X1014.1
08 X1006.2 X1006.3 08 X1001.2 X1001.3 08 X1014.2 X1014.3
09 X1006.4 X1006.5 09 X1001.4 X1001.5 09 X1014.4 X1014.5
10 X1006.6 X1006.7 10 X1001.6 X1001.7 10 X1014.6 X1014.7
11 X1007.0 X1007.1 11 X1002.0 X1002.1 11 X1015.0 X1015.1
12 X1007.2 X1007.3 12 X1002.2 X1002.3 12 X1015.2 X1015.3
13 X1007.4 X1007.5 13 X1002.4 X1002.5 13 X1015.4 X1015.5
14 X1007.6 X1007.7 14 X1002.6 X1002.7 14 X1015.6 X1015.7
15 COM7 COM8 15 COM2 COM3 15 COM15 COM16
16 X1008.0 X1008.1 16 X1003.0 X1003.1 16 X1016.0 X1016.1
17 X1008.2 X1008.3 17 X1003.2 X1003.3 17 X1016.2 X1016.3
18 X1008.4 X1008.5 18 X1003.4 X1003.5 18 X1016.4 X1016.5
19 X1008.6 X1008.7 19 X1003.6 X1003.7 19 X1016.6 X1016.7
20 X1009.0 X1009.1 20 X1004.0 X1004.1 20 X1017.0 X1017.1
21 X1009.2 X1009.3 21 X1004.2 X1004.3 21 X1017.2 X1017.3
22 X1009.4 X1009.5 22 X1004.4 X1004.5 22 X1017.4 X1017.5
23 X1009.6 X1009.7 23 X1004.6 X1004.7 23 X1017.6 X1017.7
24 COM9 0V 24 COM4 0V 24 COM17 0V
25 0V 0V 25 0V 0V 25 0V 0V
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6. CONNECTION OF I/O UNITS TO
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A B A B A B
01 +24V +24V 01 +24V +24V 01 +24V +24V
02 X1010.0 X1010.1 02 X1012.0 X1012.1 02 X1018.0 X1018.1
03 X1010.2 X1010.3 03 X1012.2 X1012.3 03 X1018.2 X1018.3
04 X1010.4 X1010.5 04 X1012.4 X1012.5 04 X1018.4 X1018.5
05 X1010.6 X1010.7 05 X1012.6 X1012.7 05 X1018.6 X1018.7
06 COM10 +5V 06 COM12 +5V 06 COM18 0V
07 X1011.0 X1011.1 07 X1011.4 X1011.5 07 X1019.0 X1019.1
08 X1011.2 X1011.3 08 X1011.6 X1011.7 08 X1019.2 X1019.3
09 +15V 0V 09 +5V 0V 09 0V 0V
10 0V -15V 10 0V +5V 10 0V 0V
Note
The +15V, –15V, and +5V pins shall not be used.
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6. CONNECTION OF I/O UNITS TO
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6.9.5
Output Signal
Connector Pin Layout
for Source Output Type
I/O Card
A B A B A B
01 +0V +0V 01 +0V +0V 01 +0V +0V
02 DOCOM0 DOCOM0 02 DOCOM5 DOCOM5 02 DOCOM10 DOCOM10
03 Y1000.0 Y1000.1 03 Y1005.0 Y1005.1 03 Y1010.0 Y1010.1
04 Y1000.2 Y1000.3 04 Y1005.2 Y1005.3 04 Y1010.2 Y1010.3
05 Y1000.4 Y1000.5 05 Y1005.4 Y1005.5 05 Y1010.4 Y1010.5
06 Y1000.6 Y1000.7 06 Y1005.6 Y1005.7 06 Y1010.6 Y1010.7
07 Y1001.0 Y1001.1 07 Y1006.0 Y1006.1 07 Y1011.0 Y1011.1
08 Y1001.2 Y1001.3 08 Y1006.2 Y1006.3 08 Y1011.2 Y1011.3
09 Y1001.4 Y1001.5 09 Y1006.4 Y1006.5 09 Y1011.4 Y1011.5
10 Y1001.6 Y1001.7 10 Y1006.6 Y1006.7 10 Y1011.6 Y1011.7
11 Y1002.0 Y1002.1 11 Y1007.0 Y1007.1 11 Y1012.0 Y1012.1
12 Y1002.2 Y1002.3 12 Y1007.2 Y1007.3 12 Y1012.2 Y1012.3
13 Y1002.4 Y1002.5 13 Y1007.4 Y1007.5 13 Y1012.4 Y1012.5
14 Y1002.6 Y1002.7 14 Y1007.6 Y1007.7 14 Y1012.6 Y1012.7
15 Y1003.0 Y1003.1 15 Y1008.0 Y1008.1 15 Y1013.0 Y1013.1
16 Y1003.2 Y1003.3 16 Y1008.2 Y1008.3 16 Y1013.2 Y1013.3
17 Y1003.4 Y1003.5 17 Y1008.4 Y1008.5 17 Y1013.4 Y1013.5
18 Y1003.6 Y1003.7 18 Y1008.6 Y1008.7 18 Y1013.6 Y1013.7
19 Y1004.0 Y1004.1 19 Y1009.0 Y1009.1 19 Y1014.0 Y1014.1
20 Y1004.2 Y1004.3 20 Y1009.2 Y1009.3 20 Y1014.2 Y1014.3
21 Y1004.4 Y1004.5 21 Y1009.4 Y1009.5 21 Y1014.4 Y1014.5
22 Y1004.6 Y1004.7 22 Y1009.6 Y1009.7 22 Y1014.6 Y1014.7
23 DOCOM DOCOM 23 DOCOM DOCOM 23 DOCOM10 DOCOM10
24 DOCOM DOCOM 24 DOCOM DOCOM 24 DOCOM10 DOCOM10
25 DOCOM DOCOM 25 DOCOM DOCOM 25 DOCOM10 DOCOM10
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6. CONNECTION OF I/O UNITS TO
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Y1001.0–Y1001.7 Y1011.0–Y1011.7
Y1004.0–Y1004.7 Y1014.0–Y1014.7
Y1005.0–Y1005.7 DOCOM5
Y1006.0–Y1006.7
Y1007.0–Y1007.7
DOCOM
Y1008.0–Y1008.7
Y1009.0–Y1009.7
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6. CONNECTION OF I/O UNITS TO
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6.9.6 The PMC addresses assigned to this I/O card start from X1000.0 for input
Address map signals and from Y1000.0 for output signals. The I/O card is classified
into eight types, A to H, according to the number of I/O lines. The
following addresses are assigned to each type:
Input Signal
7 6 5 4 3 2 1 0
X1000
X1001
X1002
B or F
X1003
X1004 (Note 1)(Note 2)
X1005
C or G
X1006
A or E X1007
X1008 (Note 1)
D or H
X1009 (Note 1)
X1010
X1011
X1012
X1013 (Note 2)
X1014
X1015
X1016
X1017
X1018
X1019
Notes
1. Addresses X1004, X1008, and X1009 are assigned to
those signals which are directly referenced by the CNC.
When these signals are used, the addresses cannot be
assigned to other interface signals.
2. Small–delay receivers are used for addresses X1004 and
X1013.
153
6. CONNECTION OF I/O UNITS TO
MACHINE INTERFACE B–62753EN/01
Output Signal
7 6 5 4 3 2 1 0
Y1000
Y1001
A or E Y1002
B or F Y1003
Y1004
C or G
Y1005
Y1006
D or H Y1007
Y1008
Y1009
Y1010
Y1011
Y1012
Y1013
Y1014
154
6. CONNECTION OF I/O UNITS TO
B–62753EN/01 MACHINE INTERFACE
Input signal MT→PMC The bits with a signal name in the table are used for fixed address signals
which are directly referenced by the CNC. Other bits can be assigned to
arbitrary machine interface signals. When a fixed address signal is used,
the corresponding bit cannot be used for other interface signals.
X1001
X1002
I/O
card X1003
D or H
C71-B19 C71-A19 C71-B18 C71-A18 C71-B17 C71-A17 C71-B16 C71-A16
I/O (T series)
SKIP ESKIP –MIT2 +MIT2 –MIT1 +MIT1 ZAE XAE
card X1004
C or G
SKIP ESKIP ZAE YAE XAE (M series)
X1006
I/O X1007
card
A or E
C70-B14 C70-A14 C70-B13 C70-A13 C70-B12 C70-A12 C70-B11 C70-A11
X1008 *ESP
155
6. CONNECTION OF I/O UNITS TO
MACHINE INTERFACE B–62753EN/01
X1012
X1013
I/O X1014
card
D or H
C76-B10 C76-A10 C76-B09 C76-A09 C76-B08 C76-A08 C76-B07 C76-A07
X1015
X1016
X1017
X1018
X1019
156
6. CONNECTION OF I/O UNITS TO
B–62753EN/01 MACHINE INTERFACE
Y100
1
I/O C74-B10 C74-A10 C74-B09 C74-A09 C74-B08 C74-A08 C74-B07 C74-A07
card
A or E
Y100
2
I/O C74-B14 C74-A14 C74-B13 C74-A13 C74-B12 C74-A12 C74-B11 C74-A11
card
B or F
Y1003
I/O
C74-B18 C74-A18 C74-B17 C74-A17 C74-B16 C74-A16 C74-B15 C74-A15
card
C or E
Y1004
Y1006
Y1007
Y1008
Y1009
157
6. CONNECTION OF I/O UNITS TO
MACHINE INTERFACE B–62753EN/01
Y1011
Y1013
Y1014
158
6. CONNECTION OF I/O UNITS TO
B–62753EN/01 MACHINE INTERFACE
6.10 When the number of DI/DO points is insufficient with one I/O card, two
I/O cards can be used. The sink type and source type I/O cards can be used
USE OF TWO I/O in any combination.
CARDS
6.10.1 The specifications are the same as for one I/O card.
Specifications of Input
and Output Signals
I/O I/O
card card Main PWR
2 1
6.10.3 The following figures show addresses assigned to each I/O card
Addresses Assigned to depending on the number of I/O points.
Each I/O Card
Notes
1. The signals which the NC references directly are stored at
X1004, X1008, and X1009. When using the function for
referencing these signals, do not assign other interface
signals to these addresses.
2. A high–speed receiver (with a delay of 2 ms or less) is used
for manipulating data at X1004, X1013, X1024, and X1033.
159
6. CONNECTION OF I/O UNITS TO
MACHINE INTERFACE B–62753EN/01
Input signal
I/O card 1 I/O card 2
76543210 76543210
X1000 X1020
C X1001 C X1021
X1002 X1022
X1003 X1023
B X1004 (Note 1, 2) B X1024 (Note 2)
X1005 X1025
X1006 X1026
A X1007 A X1027
X1008 (Note 1) X1028
D X1009 (Note 1) D X1029
X1010 X1030
X1011 X1031
X1012 X1032
X1013 (Note 2) X1033 (Note 2)
X1014 X1034
X1015 X1035
X1016 X1036
X1017 X1037
X1018 X1038
X1019 X1039
Output signal
I/O card 1 I/O card 2
76543210 76543210
Y1000 Y1020
A Y1001 A Y1021
Y1002 Y1022
B Y1003 B Y1023
Y1004 Y1024
C Y1005 C Y1025
Y1006 Y1026
D Y1007 D Y1027
Y1008 Y1028
Y1009 Y1029
Y1010 Y1030
Y1011 Y1031
Y1012 Y1032
Y1013 Y1033
Y1014 Y1034
160
B–62753EN/01 7. CONNECTION TO CNC PERIPHERALS
161
7. CONNECTION TO CNC PERIPHERALS B–62753EN/01
7.1
CRT/MDI UNIT
INTERFACE
7.1.1
Outline
When 9″CRT/MDI or
9″PDP/MDI is used
(MMC–IV cannot be
9″CRT/MDI unit
used) 9″PDP/MDI unit
CRT, PDPunit
Keyboard PCB
JA2 CK2
CK1
Protective ground.
Be sure to connect.
162
B–62753EN/01 7. CONNECTION TO CNC PERIPHERALS
When 14″CRT/MDI is
used (MMC–IV cannot be
used)
14″CRT/MDI unit
JA2
CK2
CK1
Protective grouond.
Be sure to connect.
Note
The cable between JA2 and CK1 is already connected at
shipment from FANUC.
163
7. CONNECTION TO CNC PERIPHERALS B–62753EN/01
JA2
CK2
CK1
Protective ground.
Be sure to connect.
Note
For MDI integrated unit, the cable between JA2 and CK1 is
already connected at shipment from FANUC.
164
B–62753EN/01 7. CONNECTION TO CNC PERIPHERALS
When MMC–IV is
provided without NC’s
graphic function 14″CRT/MDI unit (analog)
9.5″LCD/MDI unit (analog)
CK1
JA1B
Protective ground.
Be sure to connect.
165
7. CONNECTION TO CNC PERIPHERALS B–62753EN/01
When MMC–IV is
provided with NC’s
graphic function 14″CRT/MDI unit (analog)
9.5″LCD/MDI unit (analog)
CK1
JA2
MMC–IV board
JA1A
Protective ground.
Be sure to connect.
JA1B
166
B–62753EN/01 7. CONNECTION TO CNC PERIPHERALS
7.1.2
CRT, PDP or LCD
Display Interface
CNC ″
″
Cable wiring
1 1
VDR VDR
2 8
0V 0V
3 4
VDG VDG
4 11
0V 0V
5 5
VDB VDB
6 18
0V 0V
18 2
HSYNC HSYNC
14 9
0V 0V
12 3
VSYNC VSYNC
16 10
0V 0V
167
7. CONNECTION TO CNC PERIPHERALS B–62753EN/01
Cable wiring
1 1
VDR VDR
2 8
0V 0V
3 4
VDG VDG
4 11
0V 0V
5 5
VDB VDB
6 18
0V 0V
18 2
HSYNC HSYNC
14 9
0V 0V
12 3
VSYNC VSYNC
16 10
0V 0V
168
B–62753EN/01 7. CONNECTION TO CNC PERIPHERALS
JA1 JN1
(PCR-EV20MDT) (PCR-EV20MDT)
HIROSE
1 RXD 11 FI40A–20S(Connector) 1 TXD 11
2 0V 12 TXD FI–20–CV5(Case) 2 0V 12 RXD
3 13 3 13
4 0V 14 0V 4 0V 14 0V
5 *RXD 15 5 *TXD 15
6 0V 16 0V 6 0V 16 0V
7 17 7 17
8 18 *TXD 8 18 *RXD
9 19 (+24V) 9 19
10 (+24V) 20 AMP 10 20
1–178128–3(Housing)
( ): Signals not used. 1–175218–5(Contact)
Cable wiring
1 1
RXD TXD
2 2
0V 0V
3 3
4 4
0V 0V
5 5
*RXD *TXD
6 6
0V 0V
18 18
*TXD *RXD
16 16
0V 0V
12 12
TXD RXD
14 14
0V 0V
Grounding plate
Recommended cable material
A66L–0001–0371 Coaxial cable (Max. 50m)
169
7. CONNECTION TO CNC PERIPHERALS B–62753EN/01
Cable wiring
1 1
VDR VDR
2 2
0V 0V
3 3
VDG VDG
4 4
0V 0V
5 5
VDB VDB
6 6
0V 0V
18 18
HSYNC HSYNC
16 16
0V 0V
12 12
VSYNC VSYNC
14 14
0V 0V
Grounding plate
Recommended cable material
A66L–0001–0371 Coaxisal cable (Max. 50m)
170
B–62753EN/01 7. CONNECTION TO CNC PERIPHERALS
JA1 JA1B
(PCR-EV20MDT) (PCR-EV20MDT)
HIROSE
1 VDR 11 FI40A–20S(Connector) 1 VDR 11
2 0V 12 VSYNC FI–20–CV5(Case) 2 0V 12 VSYNC
3 VDG 13 3 VDG 13
4 0V 14 0V 4 0V 14 0V
5 VDB 15 5 VDB 15
6 0V 16 0V 6 0V 16 0V
7 17 7 17
8 18 HSYNC 8 18 HSYNC
9 19 9 19
10 20 10 20
Cable wiring
1 1
VDR VDR
2 2
0V 0V
3 3
VDG VDG
4 4
0V 0V
5 5
VDB VDB
6 6
0V 0V
18 18
HSYNC HSYNC
16 16
0V 0V
12 12
VSYNC VSYNC
14 14
0V 0V
Grounding plate
Recommended cable material
A66L–0001–0371 Coaxial cable (Max. 40cm)
171
7. CONNECTION TO CNC PERIPHERALS B–62753EN/01
Interface between
MMC–IV board and
F–BUS VGA board MMC–IV board F–BUS VGA board
(Video signal)
JA1A JA1B
(PCR-EV20MDT) (PCR-E20MDT)
HIROSE
1 VDR 11 FI40A–20S(Connector) 1 VDR 11
2 0V 12 VSYNC FI–20–CV5(Case) 2 0V 12 VSYNC
3 VDG 13 3 VDG 13
4 0V 14 0V 4 0V 14 0V
5 VDB 15 5 VDB 15
6 0V 16 0V 6 0V 16 0V
7 17 7 17
8 18 HSYNC 8 18 HSYNC
9 19 9 19
10 20 10 20
Cable wiring
1 1
VDR VDR
2 2
0V 0V
3 3
VDG VDG
4 4
0V 0V
5 5
VDB VDB
6 6
0V 0V
18 18
HSYNC HSYNC
16 16
0V 0V
12 12
VSYNC VSYNC
14 14
0V 0V
Grounding plate
Recommended cable material
A66L–0001–0371 Coaxial cable (Max. 40cm)
172
B–62753EN/01 7. CONNECTION TO CNC PERIPHERALS
7.1.3 Fine adjustment of the video signal is supported to enable its use with
Adjusting the Flat color liquid crystal displays and plasma displays. This adjustment is
necessary to compensate for errors resulting from the combination of NC
Display devices and cables.
Adjustment of the video signal is necessary if you have replaced the
display unit, cable, or a hardware component of the display circuit in the
NC, either as part of regular field maintenance or to correct a failure.
Locations of switches
and jumper pins
SW2 SW1
TM1
SW1
Adjustment
Eliminating flicker Analog color liquid crystal display: Jumper pin TM1
Change the jumper pin to another side.
Normally one of these settings will eliminate flicker.
Plasma display: Switch SW1
1 Change the jumper pin and search for a range such that flicker is
eliminated. .
2 If you find that flicker is eliminated by two or more different
settings, select the setting approximating to the midpoint of those
settings.
Example : If flicker is eliminated by all of settings 2 to 6, select 4.
Adjusting the horizontal Analog color liquid crystal display : Switch SW1
position Plasma display : Switch SW2
1 The screen can be shifted horizontally in units of dots.
2 Adjust the horizontal position such that the entire screen is visible.
Only one setting can successfully realize this positioning.
Others Do not attempt to change any controls or settings other than those
described above.
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7. CONNECTION TO CNC PERIPHERALS B–62753EN/01
7.1.4 The monochrome LCD is equipped with setting switch VRD1 which is
Contrast Adjustment used to adjust the screen contrast.
for Monochrome LCD
Location
VRD1
ÅÅ
↓
Note
All other settings shall be left as is.
174
B–62753EN/01 7. CONNECTION TO CNC PERIPHERALS
JA2 CK1
(PCR-EV20MDT) (PCR–E20MD)
1 *KEY00 11 *KEY01 1 *KEY00 11 *KEY01
2 *KEY02 12 *KEY03 2 *KEY02 12 *KEY03
3 *KEY04 13 *KEY05 3 *KEY04 13 *KEY05
4 *KEY06 14 *KEY07 4 *KEY06 14 *KEY07
5 *COM00 15 *COM01 5 *COM00 15 *COM01
6 *COM02 16 *COM03 6 *COM02 16 *COM03
7 *COM04 17 *COM05 7 *COM04 17 *COM05
8 *COM06 18 *COM07 8 *COM06 18 *COM07
9 *COM08 19 *COM09 9 *COM08 19 *COM09
10 *COM10 20 *COM11 10 *COM10 20 *COM11
Cable wiring
1 1
*KEY00 *KEY00
2 2
*KEY02 *KEY02
3 3
*KEY04 *KEY04
4 4
*KEY06 *KEY06
5 5
*COM00 *COM00
6 6
*COM02 *COM02
7 7
*COM04 *COM04
8 8
*COM06 *COM06
9 9
*COM08 *COM08
10 10
*COM10 *COM10
11 11
*KEY01 *KEY01
12 12
*KEY03 *KEY03
13 13
*KEY05 *KEY05
14 14
*KEY07 *KEY07
15 15
*COM01 *COM01
16 16
*COM03 *COM03
17 17
*COM05 *COM05
18 18
*COM07 *COM07
19 19
*COM09 *COM09
20 20
*COM11 *COM11
Shield
Grounding plate
175
7. CONNECTION TO CNC PERIPHERALS B–62753EN/01
7.2
I/O DEVICE
INTERFACE
7.2.1
RS–232–C Serial Port
CNC Relay connector
(DBM–25S)
JD5A, JD5B
(PCR-EV20MDT) 1 FG
14
2 SD
1 RD 11 SD 15
3 RD
2 0V 12 0V 16
4 RS
3 DR 13 ER 17
5 CS
4 0V 14 0V 18
6 DR
5 CS 15 RS 19
7 SG
6 0V 16 0V 20 ER
8 CD
7 CD 17 21
9
8 0V 18 22
10
9 19 +24V 23
11
10 +24V 20 24
12
25 +24V
13
Cable wiring
1 3
RD RD
2
0V
3 6
DR DR
4
0V
5 5
CS CS
6
0V
7 8
CD CD
8
0V
9
10
+24V
11 2
SD SD
12
0V
13 20
ER ER
14
0V
15 4
RS RS
16 7
0V SG
17
18
19 25
24V +24V
20 1
*
Shield
GND
Grounding plate
176
B–62753EN/01 7. CONNECTION TO CNC PERIPHERALS
7.2.2
PPR Connection
Relaying connector signal layout
1 2 3 4 5 6 7 8 9 10 11 12 13
FG SD RD RS CS DR SG CD
14 15 16 17 18 19 20 21 22 23 24 25
ER +24
CNC
JD5A, JD5B
(PCR-EV20MDT)
1 RD 11 SD
2 0V 12 0V PPR
3 DR 13 ER
4 0V 14 0V FG
5 CS 15 RS
Accessory
6 0V 16 0V Relaying for PPR
7 CD 17 cable
8 0V 18
9 19 +24V
10 +24V 20
85 to 125VAC
50/60Hz "3Hz, 0.2KVA
Notes
1. Prepare the relaying connector, the relaying cable and the
plug receptacle at the machine tool builder.
2. Prepare the power supply for PPR at the machine tool
builder.
3. Recommended cable specification : A66L-0001-0041
4. When connecting the PPR, set the corresponding
parameter to use reader puncher interface (baud rate is
4800 baud).
177
7. CONNECTION TO CNC PERIPHERALS B–62753EN/01
7.2.3
Portable Tape Reader
Connection
Relaying connector signal layout
1 2 3 4 5 6 7 8 9 10 11 12 13
FG SD RD RS CS DR SG CD
14 15 16 17 18 19 20 21 22 23 24 25
ER +24
CNC
JD5A, JD5B
(PCR-EV20MDT)
1 RD 11 SD
2 0V 12 0V Portable
tape
3 DR 13 ER
reader
4 0V 14 0V FG
5 CS 15 RS Accessory
Relaying for portable
6 0V 16 0V
cable tape reader
7 CD 17
8 0V 18
9 19 +24V
10 +24V 20
Notes
1. Prepare the relaying connector, the relaying cable and the
plug receptacle at the machine tool builder.
2. Prepare the power supply for PPR at the machine tool
builder.
3. Use the unified shielded cable for signal cable.
Recommended cable specification : A66L-0001-0041
4. When connecting the portable tape reader, set the
corresponding parameter to use reader puncher interface
(baud rate is 4800 baud).
178
B–62753EN/01 7. CONNECTION TO CNC PERIPHERALS
7.2.4
FANUC FLOPPY Relaying connector signal layout
CASSETTE Connection
1 2 3 4 5 6 7 8 9 10 11 12 13
FG SD RD RS CS DR SG CD
14 15 16 17 18 19 20 21 22 23 24 25
ER +24
Relaying connector
Connector : DBM-25S
(JAPAN AVIATION
ELECTRONIC
INDUSTRY., LTD.)
CNC Lock metal : D20418-J2
(JAPAN AVIATION
JD5A, JD5B ELECTRONIC
Relaying
(PCR-EV20MDT) INDUSTRY., LTD.)
cable
1 RD 11 SD
2 0V 12 0V FANUC
FLOPPY
3 DR 13 ER
CASSETTE
4 0V 14 0V FG
5 CS 15 RS
6 0V 16 0V
Accessory
7 CD 17 for FLOPPY
8 0V 18 CASSETTE
9 19 +24V
10 +24V 20
Notes
1. Machine tool builder shall furnish relay connector and relay
cable.
2. Use a unified shielded cable for the signal cable.
Recommended cable specification : A66L-0001-0041
3. Open all terminals other than illustrated.
4. Set a parameter to be able to use reader puncher interface
when connecting FANUC cassette.
The baud rate is 4800 baud.
5. Connect the FANUC cassette to either JD5A or JD5B.
Do not use both pins; the power capacity may exceed that
of +24V and blow the fuse.
179
7. CONNECTION TO CNC PERIPHERALS B–62753EN/01
7.2.5
Connection of Tape
Reader without Reels
CNC TApe reader
1 RD 11 SD 1 FG
14
2 0V 12 0V 2 SD
15
3 DR 13 ER 3 RD
16
4 0V 14 0V 4
Connector : 17
5 CS 15 RS DB-25P 5
18
6 0V 16 0V Lock metal 6 DR
D110278 19
7 CD 17 7 SG
(JAPAN AVIATION 20
8 0V 18 ELECTRONIC 8
21
9 19 +24V INDUSTRY., LTD.) 9
22
10 +24V 20 10
23
11 RDY
24
12
25
AMP 13
1-178128-3
CP2, CP3 M3 screw terminal
1 2 3 200A 200B G
R S G 200A 200B G
Cable wiring
(3)
SD RD
(2)
RD SD
(6)
ER DR
RS
CS
(11)
DR RDY
CD
(7)
SG SG
(0V) FG
(1)
FG
Use cable clamp
Notes
1. Note that the lines with the same signal names on the
control unit and the tape reader cannot be connected.
2. Use a unified shield cable for signal cable.
Recommended cable specification : A66L-0001-0041
180
B–62753EN/01 7. CONNECTION TO CNC PERIPHERALS
7.2.6
Connection of Tape
Reader with Reels
CNC Tape reader
JD5A, JD5B
(PCR-EV20MDT) CD8 (MR–20RM)
1 RD 11 SD 1 11
2 0V 12 0V 2 12
3 DR 13 ER 3 13
4 0V 14 0V 4 14
5 CS 15 RS 5 ER 15
6 0V 16 0V MR–20LFH 6 16
7 CD 17 7 17 SG
8 0V 18 8 RD 18 DR
9 19 +24V 9 SD 19 CS
10 +24V 20 10 20 RS
Cable wiring
Notes
1. Note that the lines with the same signal names on the
control unit and the tape reader cannot be connected.
2. Use a unified shield cable for signal cable.
Recommended cable specification : A66L-0001-0041
181
7. CONNECTION TO CNC PERIPHERALS B–62753EN/01
7.3
MANUAL PULSE
CNC MPG
GENERATOR
JA3
INTERFACE (PCR-EV20MDT) MPG unit #1
(M3 screw terminal)
1 HA1 11
2 HB1 12 0V 1 2 3 4
4 HB2 14 0V
MPG unit #2
5 HA3 15
(M3 screw terminal)
6 HB3 16 0V
7 17 1 2 3 4
Cable wiring
1 5
HA1 HA1
2 6
HB1 HB1
9 3
+5V +5V
12 4
0V 0V
3 5
HA2 HA2
4 6
HB2 HB2
8 3
+5V +5V
14 4
0V 0V
5 5
HA3 HA3
6 6
HB3 HB3
20 3
+5V +5V
16 4
0V 0V
Shield
Grounding plate
182
B–62753EN/01 7. CONNECTION TO CNC PERIPHERALS
Cable connection for the The power supply to the manual pulse generator is 5 VDC, same as for
Manual Pulse Generator the pulse coder. It is therefore necessary to prevent cable resistance from
causing the supply voltage to drop more than 0.2 V (total for both the 0
V and 5 V lines).
This is written as:
0.2 y 0.1 R
m
2L
183
7. CONNECTION TO CNC PERIPHERALS B–62753EN/01
7.3.1
Signal Specifications
for Manual Pulse
Generator
Electrical characteristics
Parameter Symbol Standard Units Test conditions
Min. Max.
Output V OH V CC –0.2 V RL = R
voltage
4.4 V RL = 4 k
V OL 0.3 V RL = 200
T1 T2 T3 T4 VCC
300
HA1
to CNC OUTPUT
HA2
Signal logics
HA1 HA1
HB1 HB1
HA1 HA1
HB1 HB1
184
B–62753EN/01 7. CONNECTION TO CNC PERIPHERALS
7.4
REMOTE BUFFER
CNC OPTION–1 board Host computer (example)
INTERFACE
JD5C
(RS–232–C) (PCR-EV20MDT) DBM–25S
1 RD 11 SD 1 FG
14
2 0V 12 0V 2 SD
15
3 DR 13 ER 3 RD
16
4 0V 14 0V 4 RS
17
5 CS 15 RS 5 CS
18
6 0V 16 0V 6 DR
19
7 CD 17 7 SG
20 ER
8 0V 18 8 CD
21
9 19 (+24V) 9
22
10 (+24V) 20 10
23
11
24
12
25
13
Input RD RD
RS RS
CS CS
ER ER
DR DR
CD CD
SG SG
0V FG FG
FRAME
185
7. CONNECTION TO CNC PERIPHERALS B–62753EN/01
Cable wiring
1 2
RD SD
2
0V
3 20
DR ER
4
0V
5 4
CS RS
6
0V
7 8
CD CD
8
0V
9
10
+24V
11 3
SD RD
12
0V
13 6
ER DR
14
0V
15 5
RS CS
16 7
0V SG
17
18
19 1
+24V FG
20 Shield
Grounding plate
186
B–62753EN/01 7. CONNECTION TO CNC PERIPHERALS
7.5
REMOTE BUFFER
CNC OPTION–1 board Host computer (Example)
INTERFACE (RS–422)
JD6A
1 FG
(PCR-EV20MDT) 20
2
21
1 RD 11 SD 3
22 *SD
2 *RD 12 *SD 4 SD
23
3 RT 13 TT 5
24 *RD
4 *RT 14 *TT 6 RD
25 *RS
5 CS 15 RS 7 RS
26 *RT
6 *CS 16 *RS 8 RT
27 *CS
7 DM 17 TR 9 CS
28
8 0V 18 *TR 10
29 *DM
9 *DM 19 (+24V) 11 DM
30 *TR
10 (+24V) 20 12 TR
31
13
32
(+24V) is not used. 14
33
15
34
16
35 *TT
17 TT
36
18
37
19 SG
Conceptional diagram of The figure below shows a signal connection between CNC and a host
signal connection computer. Since signals other than FG and SG perform differential signal
transmission, two wires of signal lines are used for those signals.
Input RD RD
RS RS
CS CS
TR TR
DM DM
TT TT
RT RT
SG SG
0V FG FG
FRAME
187
7. CONNECTION TO CNC PERIPHERALS B–62753EN/01
Actual example of
RS–422 signal wiring
Cable wiring
1 4
RD SD
2 22
*RD *SD
3 17
RT TT
4 35
*RT *TT
5 7
CS RS
6 25
*CS *RS
7 12
DM TR
9 30
*DM *TR
8 19
0V SG
10
+24V
11 6
SD RD
12 24
*SD *RD
13 8
TT RT
14 26
*TT *RT
15 9
RS CS
16 27
*RS *CS
17 11
TR DM
18 29
*TR *DM
19 1
+24V FG
20 Shield
Grounding plate FRAME
Notes
1. Be sure to use twisted pair cable.
2. Note that the pin position of the *DM signal on the CNC side
is positioned irregularly relative to the other signals. This is
to reduce the risk of damage to the circuit when this
connector is erroneously connected to the connector on the
other side.
188
B–62753EN/01 7. CONNECTION TO CNC PERIPHERALS
7.6
DNC1 INTERFACE
7.6.1
Multi–points
CNC OPTION–1 board
Connection Tap
JD6A
(PCR-EV20MDT)
1 TRD1 (+) 11 TRD2 (+) 1 TRD2(+) 14
8
2 TRD1 (–) 12 TRD2 (–) 2 TRD2(–) 15
9
3 13 3 16
10 TRD1(+)
4 14 4 17
11 TRD1(–)
5 15 5 18
12
6 16 6 19
13
7 17 7 SG 20
8 SG 18
9 19
10 20
Cable wiring
1 10
TRD1 (+) TRD1 (+)
2 11
TRD1 (–) TRD1 (–)
11 1
TRD2 (+) TRD2 (+)
12 2
TRD2 (–) TRD2 (–)
8 7
SG SG
189
7. CONNECTION TO CNC PERIPHERALS B–62753EN/01
7.6.2
1 to 1 Connection
CNC OPTION–1 board Tap
JD6A
(PCR-EV20MDT)
1 RD 11 SD 1 SD 14 CS
8 TT
2 *RD 12 *SD 2 *SD 15 *CS
9 *TT
3 RT 13 TT 3 TR 16
10 RD
4 *RT 14 *TT 4 *TR 17
11 *RD
5 CS 15 RS 5 RS 18 RT
12 DM
6 *CS 16 *RS 6 *RS 19 *RT
13 *DM
7 DM 17 TR 7 SG 20
8 SG 18 *TR
9 *DM 19
10 20
Cable wiring
11 1
SD SD
12 2
*SD *SD
1 10
RD RD
2 11
*RD *RD
13 8
TT TT
14 9
*TT *TT
3 18
RT RT
4 19
*RT *RT
15 5
RS RS
16 6
*RS *RS
5 14
CS CS
6 15
*CS *CS
7 12
DM DM
9 13
*DM *DM
17 3
TR TR
18 4
*TR *TR
8 7
SG SG
190
B–62753EN/01 7. CONNECTION TO CNC PERIPHERALS
7.7
DNC2 INTERFACE
CNC OPTION–1 board Host computer (Example)
(RS–232–C)
JD5C
(PCR-EV20MDT) DBM–25S
1 RD 11 SD 1 FG
14
2 0V 12 0V 2 SD
15
3 DR 13 ER 3 RD
16
4 0V 14 0V 4 RS
17
5 CS 15 RS 5 CS
18
6 0V 16 0V 6 DR
19
7 CD 17 7 SG
20 ER
8 0V 18 8 CD
21
9 19 (+24V) 9
22
10 (+24V) 20 10
23
11
24
12
25
13
RS RS
CS CS
ER ER
DR DR
CD CD
SG SG
0V FG FG
FRAME
Note
If the host computer is an IBM PC–AT, connect its CS with
its ER because RS on the CNC goes low when the CNC
enters the reception phase.
191
7. CONNECTION TO CNC PERIPHERALS B–62753EN/01
Cable wiring
1
HDI0
2
0V
11
HDI1
12
0V
3
HDI2
4
0V
13
HDI3
14
0V
5
HDI4
6
0V
15
HDI5
16
0V
7
HDI6
8
0V
17
HDI7
18
0V
Shield
Grounding plate
192
B–62753EN/01 7. CONNECTION TO CNC PERIPHERALS
7.8.1
Receiver input signal (1) Circuit configuration
specifications for
high–speed DI signals
NC
Driver Receiver
VH/VL
lih/lil
Shield
Notes
1. A positive Iih/Iil indicates that current is flowing into the
receiver, while a negative Iih/Iil indicates that current is
flowing out of the receiver.
2. A high–speed skip signal is assumed to be 1 when the input
voltage is low and 0 when the input voltage is high.
193
7. CONNECTION TO CNC PERIPHERALS B–62753EN/01
7.9 The following three configurations of the spindle interface are available.
SPINDLE INTERFACE
α Series Spindle
Amplifier
α series Spindle Amplifier
Position coder
JA7A JY2
SPM
TB2 Motor
Spindle motor
α Series Spindle
Amplifier + Rotation Tool
α series Spindle Amplifier + Rotation Tool
Position coder
JA7A JY2
SPM
TB2 Motor
Spindle motor #2
Rotation tool
Analog spindle
SPDL-1(JA7A)
A-OUT1(JA8A) Position coder return signal (A/B/Z phase)
Main CPU
board
Analog spindle
Motor
Analog signal amplifier
Spindle
194
B–62753EN/01 7. CONNECTION TO CNC PERIPHERALS
7.9.1 Connect to the spindle amplifier, using optical fiber cable equipped with
Serial Spindle Interface an optical I/O link adaptor.
Spindle
CNC Optical I/O Link adapter amplifier
Cable wiring
JA7A JD1
1 4
SIN SOUT
*SIN 2 3 *SOUT
3 2
SOUT SIN
*SOUT 4 1 *SIN
9 9
+5V +5V
+5V 18 18 +5V
20 20
+5V +5V
11 11
0V 0V
0V 12 12
0V
13 13
0V 0V
0V 14 14
0V
15 15
0V 0V
0V 16 16
0V
Shield
Grounding plate
195
7. CONNECTION TO CNC PERIPHERALS B–62753EN/01
7.9.2
Analog Spindle
CNC
Interface
JA8A (Main board) Signal name Description
JA8B (OP–2 board)
(PCR–EV20MDT) SVC, ES Spindle command voltage and
common line
1 0V 11 0V
2 CLKX0 12 CLKX1 ENB1, ENB2 Spindle enable signal (Note 1)
3 0V 13 0V CLKX0, CLKX1,
Feed axis check signal (Note 2)
4 FSX0 14 FSX1 FSX0, FSX1,
DX0, DX1,
5 ES 15 0V "15V, +5V, 0V
6 DX0 16 DX1
7 SVC 17 –15V
8 ENB1 18 +5V
9 ENB2 19 +15V
10 +15V 20 +5V
Cable wiring
FANUC SPINDLE
SERVO UNIT
SVC 7 DA2
ES 5 E
ENB1 8
ENB2 9 Shield
Ground plate
Notes
1. ENB1 and 2 turn on when a spindle command voltage is
effective. These signals are not used when the FANUC
Spindle Servo Unit is used.
The voltage must not exceed 30 V when a signal is off.
The current must not exceed 200 mA when a signal is on.
2. Feed axis check signal is used when a feed axis is checked
or service work is done. This signal is not used for spindle
control.
196
B–62753EN/01 7. CONNECTION TO CNC PERIPHERALS
7.9.3
α Series Spindle
CNC α series Spindle Amplifier Module
Amplifier Interface
JA7A (Main CPU board) JA7B
(PCR-EV20MDT) (PCR–EV20MDT)
1 SIN 11 0V 1 SIN 11 0V
2 *SIN 12 0V 2 *SIN 12 0V
3 SOUT 13 0V 3 SOUT 13 0V
4 *SOUT 14 0V Up 4 *SOUT 14 0V
5 15 0V to 5 15 0V
2m
6 16 0V 6 16 0V
7 17 7 17
8 18 (+5V) 8 18 (+5V)
9 (+5V) 19 9 (+5V) 19
10 20 (+5V) 10 20 (+5V)
Cable connection
Shield
Grounding plate
197
7. CONNECTION TO CNC PERIPHERALS B–62753EN/01
Notes
1. Recommended cable specification:
A66L–0001–0284#10P (#28AWG x 10 pairs)
2. When this cable is routed near other cables, such as power
cables, connect the shield line to the grounding plate. This
connection is not, however, necessary when the CNC and
spindle amplifier module are mounted in close proximity.
3. This cable can be used to connect the CNC and spindle
amplifier module electrically, when the CNC and spindle
amplifier module are mounted in the same power magnetics
cabinet or in power magnetics cabinets which have been
connected by welding or other means. When mounted in
separate power magnetics cabinets, the CNC and spindle
amplifier module must be connected by an optical cable, via
an optical I/O link adapter.
4. The +5V terminal is used for optical link transmission via an
optical I/O link adapter. When using this cable or other
metallic cables, leave the +5V terminal open. If +5 V is
supplied to this terminal when a metallic cable is used, +5
V for the NC unit and that for the spindle module are
short–circuited.
198
B–62753EN/01 7. CONNECTION TO CNC PERIPHERALS
7.9.4
Position Coder
Interface CNC (Main CPU)
Cable wiring
POSITION CODER
CNC
5
PA A(PA)
6
*PA N(*PA)
7
PB C(PB)
8
*PB R(*PB)
1
SC B(PZ)
2
*SC P(*PZ)
9,18,20
+5V H
12,14,16
0V K
3
SOUT SHIELD
4
*SOUT
EARTH PLATE
Note
Signals SOUT and *POUT are for a serial spindle. These
signals are not used for an analog spindle.
This means that if the position coder feedback function is
employed in the analog spindle, no serial spindle can be
connected.
199
7. CONNECTION TO CNC PERIPHERALS B–62753EN/01
7.10
SERVO INTERFACE
JFn
MS3106B22-14S *
Linear scale
JF2n
n=Axis number
200
B–62753EN/01 7. CONNECTION TO CNC PERIPHERALS
7.10.2
Servo Amplifier
Interface ( series
servo amplifier)
CNC Servo amplifier
JS1A–2 to JS6A–2 (Option2) JS1B–JS3B
(PCR-EV20MDT) (PCR–EV20MDT)
n : Axis number (1 to 8)
Cable wiring
1 1
IRn IRn
2 2
GDRn GDRn
3 3
*PWMAn *PWMAn
4 4
0V 0V
5 5
*PWMCn *PWMCn
6 6
0V 0V
7 7
*PWMEn *PWMEn
8 8
0V 0V
9 9
*DRDYn *DRDYn
10 10
*MCONn *MCONn
11 11
ISn ISn
12 12
GDSn GDSn
13 13
*ENBLn *ENBLn
14 14
0V 0V
15 15
PDn PDn
16 16
*PDn *PDn
17 17
PRQn PRQn
18 18
*PRQn *PRQn
19 19
0V 0V
20 20
0V OV
Shield
Grounding plate
201
7. CONNECTION TO CNC PERIPHERALS B–62753EN/01
7.10.3
Serial Pulse Coder
Interface
Cable wiring
9
+5V
18 8
+5V +5V
20 15
+5V +5V
12 1
0V 0V
14 2
0V 0V
16 3
0V 0V
4
SHLD
Grounding plate
Notes
1. +6A need not be connected when incremnetal pulse coder
is used.
2. Recommended cable material: A66L–0001–0286
202
B–62753EN/01 7. CONNECTION TO CNC PERIPHERALS
Cable connection
9
+5V
18 J
+5V +5V
20 K
+5V +5V
12
0V
14 N
0V 0V
16 T
0V 0V
H
SHLD
Shield
Grounding plate
Notes
1. +6A need not be connected when incremnetal pulse coder
is used.
2. Recommended cable material: A66L–0001–0286
203
7. CONNECTION TO CNC PERIPHERALS B–62753EN/01
Cable connection for the This CNC employs a serial pulse coder for which the power supply is 5
incremental pulse coder VDC, same as used by the conventional pulse coder. It is therefore
necessary to prevent cable resistance from causing the supply voltage to
drop more than 0.2 V (total for both the 0 V and 5 V lines).
0.2 y 0.35 m
R 2L 0.35 : 0.35 A power supply current of the
incremental pulse coder
This can be converted to the R : Resistance per unit length of the wire
following equation: m : Number of wires connected in each
0 V and 5 V line
Lx m L : Wire length (m)
3.5R
When A66L–0001–0286 This cable, developed for the pulse coder interface, consists of three pairs
cable is used of signal wires and six power line wires (20/0.18, 0.0394 Ω/m). When
this cable is used, the maximum cable length is calculated as follows:
Lx 3 + 21.75[m]
3.5 0.0394
This cable has a diameter of 8.5 mm and is suitable for use with the Series
16 and 18 connector. However it cannot be extended up to 50 m.
When A66L–0001–0157 This cable, specified as cable C in the connection manual (B-61393E) for
cable is used Series 0, consists of five pairs of signal wires and six power line wires
(50/0.18, 0.016 Ω/m).
When this cable is used, the maximum cable length is calculated as
follows:
Lx 3 + 53.57[m]
3.5 0.016
This cable can be extended up to 50 m from an electrical point of view.
However, because of its 11 mm diameter, it does not fit very securely into
the cable clamp.
It is therefore necessary to use a larger size connector at a terminal block
or peel off the insulation sheath at the end of the cable to reduce the
diameter so that it fits into the connector.
For example, MR connector manufactured by
Example 1) Honda Communications
Pulse coder
A66L-0001-0157
NC
A66L-0001-0286 Terminal
Example2) block
Pulse coder
A66L-0001-0157
NC
Enlarged figure
ÇÇ
ÇÇ
ÇÇ
ÇÇ
ÇÇ
ÇÇ
Peel off the insulation sheath and cover with a heat shrinkable tube
204
B–62753EN/01 7. CONNECTION TO CNC PERIPHERALS
Cable connection for the Series 16/18 employ the serial pulse coder, for which the power supply
absolute pulse coder 5 VDC, same as for the conventional pulse coder. It is therefore necessary
to prevent cable resistance from causing the supply voltage to drop by less
than 0.25 V (total for both the 0 V and 5 V lines).
This is written as:
0.25 y 0.40 m
R 2L 0.40 : 0.40 A power supply current of the
incremental pulse coder
This can be converted to R : Resistance per unit length of the
the following equation: wire [Ω/m]
m : Number of wires connected in each
Lx m 0 V and 5 V line
3.2R
L : Wire length (m)
When A66L–0001–0286 This cable, developed for the pulse coder interface, consists of three pairs
cable is used of signal wires and six power line wires (20/0.18, 0.0394 Ω/m). When
this cable is used, the maximum cable length is calculated as follows:
Lx 3 + 23.79[m]
3.2 0.0394
This cable has a diameter of 8.5 mm and is suitable for use with the
connector of this control but cannot be extended up to 50 m.
When A66L–0001–0157 This cable, specified as cable C in the connection manual (B-61393E) for
cable is used Series 0–C, consists of five pairs of signal wires and six power line wires
(50/0.18, 0.016 Ω/m).
When this cable is used, the maximum cable length is calculated as
follows:
Lx 3 + 58.59[m]
3.2 0.016
This cable can be extended up to 50 m from an electrical point of view.
However, because of its 11 mm diameter, it does not fit very securely into
the cable clamp.
It is therefore necessary to use a larger size connector at a terminal block
or peel off the insulation sheath at the end of the cable to reduce the
diameter so that it fits into the connector.
A66L-0001-0286 Terminal
Example2) block
Pulse coder
A66L-0001-0157
NC
ÇÇ
ÇÇ
ÇÇ
Enlarged figure
ÇÇ
ÇÇ
ÇÇ
ÇÇ
ÇÇ
Peel off the insulation sheath and cover with a heat shrinkable tube
205
7. CONNECTION TO CNC PERIPHERALS B–62753EN/01
7.10.4
Separate Type Detector
Interface
Linear scale interface
CNC
Linear scale
JF21 to JF24
JF21–2 to JF24–2
(PCR-EV20MDT)
1 PCA 11
2 *PCA 12 0V
3 PCB 13
4 *PCB 14 0V
5 PCZ 15
6 *PCZ 16 0V
7 (+6V) 17
+6V and REQ are for separate
absolute pulse coders.
8 (REQ) 18 +5V
9 +5V 19
10 20 +5V
Cable wiring
1
PCA PCA
2
*PCA *PCA
3
PCB PCB
4
*PCB *PCB
5
PCZ PCZ
6
*PCZ *PCZ
9
+5V +5V
18
+5V +5V
20
+5V +5V
12
0V 0V
14
0V 0V
16
0V 0V
Shield
Grounding plate
Note
Main CPU board and Option 2 board of Series 16 and Main
CPU board of Series 18 can control up to max. 6 axes per
board, but linear scale interface is available up to 4 axes (1
to 4 axes). Liner scale cannot be provided with 5th and 6th
axes.
206
B–62753EN/01 7. CONNECTION TO CNC PERIPHERALS
Cable wiring
1 A
PCA PCA
2 B
*PCA *PCA
3 C
PCB PCB
4 D
*PCB *PCB
5 E
PCZ PCZ
6 F
*PCZ *PCZ
7 T
+6V +6VA
8 S
REQ REQ
9
+5V
18
+5V
20 L
+5V +5V
12 M
0V 0V
14
0V
16 U
0V 0VA
N
SHLD
Shield (Shield)
Grounding plate
Recommended cable material
A66L-0001-0286 (#20AWG6 + #24AWG3–pair)
Note
Main CPU board and Option 2 board of Series 16 and Main
CPU board of Series 18 can control up to max. 6 axes per
board, but linear scale interface is available up to 4 axes (1
to 4 axes). Liner scale cannot be provided with 5th and 6th
axes.
207
7. CONNECTION TO CNC PERIPHERALS B–62753EN/01
Cable wiring
1 A
PCA PCA
2 D
*PCA *PCA
3 B
PCB PCB
4 E
*PCB *PCB
5 F
PCZ PCZ
6 G
*PCZ *PCZ
9 C
+5V +5V
18 J
+5V +5V
20 K
+5V +5V
12 N
0V 0V
14 P
0V 0V
16 T
0V 0V
H
SHLD
(Shield)
Shield
Grounding plate
Recommended cable material
A66L-0001-0286 (#20AWG6 + #24AWG3–pair)
Note
Main CPU board and Option 2 board of Series 16 and Main
CPU board of Series 18 can control up to max. 6 axes per
board, but linear scale interface is available up to 4 axes (1
to 4 axes). Liner scale cannot be provided with 5th and 6th
axes.
208
B–62753EN/01 7. CONNECTION TO CNC PERIPHERALS
Input signal The standard of the feedback signal from the additional detector is as
requirements shown below.
(1) A and B phase signal input
This is a method to input position information by the mutual 90 degree
phase slip of A and B phase signals.
Detection of the position is performed with the state in which the B phase
is leading taken as a shift in the plus direction, and the state in which the
A phase is leading as a shift in the minus direction.
A phase signal
Shift in plus direction
B phase signal
A phase signal
Shift in minus direction
B phase signal
A
PCA/*PCA
0.5V
*PCA/PCA
B
PCB/*PCB
0.5V
*PCB/PCB
Td Td Td Td
Tp
Z phase signal
Tw
209
7. CONNECTION TO CNC PERIPHERALS B–62753EN/01
Time requirements Requirements for the signals at the input pins of input connectors JF21
to JF28
TD y 0.15 µsec
The signals for these connectors are differential input signals with A and
B phases. An important factor is time TD from point A, when the
potential difference between PCA and *PCA exceeds 0.5V, to point B,
when the potential difference between PCB and *PCB becomes lower
than 0.5V. The minimum value of TD is 0.15 µs. The period and pulse
width of the signals must be long enough to satisfy the above
requirements.
Receiver circuit
TEXAS INSTRUMENTS, INC.: SN75115
PCA The same circuit is used
A–phase for B–phase signals
signal 110Ω
(PCB and *PCB) and
*PCA one–rotation signals
(PCZ and *PCZ).
560Ω
5V
210
B–62753EN/01 7. CONNECTION TO CNC PERIPHERALS
7.10.5
APC Battery Interface
CNC Battery box
JA4 (M3 terminal)
(PCR-EV20MDT)
+ –
1 11
+6V 0V
2 12
3 0V 13
4 14
5 15
6 16
7 +6V 17
8 18
9 19
10 20
Cable wiring
7 +
+6V +6V
3 –
0V 0V
Note
This absolute battery is exclusively used for a scale. Install
a battery of pulse coder of a motor on the series amplifier
side.
211
7. CONNECTION TO CNC PERIPHERALS B–62753EN/01
7.11
ANALOG SIGNAL
INTERFACE CNC OPTION 2 board
JA6
(PCR-EV20MDT)
1 AIN0 11 AIN1
2 0V 12 0V
3 AIN2 13 AIN3
4 0V 14 0V
5 AOUT 15
6 0V 16 0V
7 17
8 18
9 19
10 20
Cable wiring
1
AIN0
Analog input CH0 2
0V
11
AIN1
Analog input CH1 12
0V
3
AIN2
Analog input CH2 4
0V
13
AIN3
Analog input CH3 14
0V
5
AOUT
Analog output
0V
Shield
Grounding plate
Receiver circuit
CNC
5V
18kΩ
36kΩ AIN0 to 3
Input voltage range –10V to +10V
36kΩ
Input current range –0.5mA to +0.5mA
0V 0V 0V
100kΩ AOUT
Output voltage range –10V to +10V
0V 0V
212
B–62753EN/01 7. CONNECTION TO CNC PERIPHERALS
7.12
HIGH–SPEED SERIAL
HSSB interface board
BUS (HSSB) (CNC side) Intelligent terminal
COP7 COP7
213
APPENDIX
B–62753EN/01 A. EXTERNAL DIMENSIONS OF EACH UNIT
A
Number
Classification Name of
Figure
Control unit 2–SLOT CONTROL UNIT Fig. 1
3–SLOT CONTROL UNIT Fig. 2
4–SLOT CONTROL UNIT Fig. 3
6–SLOT CONTROL UNIT Fig. 4
8–SLOT CONTROL UNIT Fig. 5
Unit for display 9″CRT/MDI UNIT (SMALL TYPE, MONOCHROME) Fig. 6
and data input
9″CRT/MDI (SMALL TYPE, COLOR) Fig. 7
9″CRT/MDI (STANDARD, MONOCHROME) Fig. 8
9″CRT/MDI (STANDARD, COLOR) Fig. 9
14″CRT/MDI UNIT (HORIZONTAL) Fig. 10
14″CRT/MDI UNIT (VERTICAL) Fig. 11
SEPARATE TYPE 9″ CRT UNIT (MONOCHROME) Fig. 12
SEPARATE TYPE 9″ CRT UNIT (COLOR) Fig. 13
SEPARATE TYPE MDI UNIT (SMALL TYPE) Fig. 14
SEPARATE TYPE MDI UNIT (STANDARD) Fig. 15
SEPARATE TYPE 9″ PDP UNIT Fig. 16
PDP/MDI UNIT Fig. 17
SEPARATE TYPE 7.2″ LCD UNIT Fig. 18
SEPARATE TYPE 8.4″LCD UNIT Fig. 19
8.4″LCD/MDI UNIT (Small) Fig. 20
8.4″LCD/MDI UNIT (Standard) Fig. 21
9.5″LCD/MDI UNIT (HORIZONTAL) Fig. 22
9.5″LCD/MDI UNIT (VERTICAL) Fig. 23
SEPARATE TYPE 9.5″ LCD UNIT (MONOCHROME) Fig. 24
SEPARATE TYPE MDI UNIT (for 9.5″ LCD, HORIZONTAL) Fig. 25
SEPARATE TYPE MDI UNIT (for 9.5″ LCD, VERTICAL) Fig. 26
217
A. EXTERNAL DIMENSIONS OF EACH UNIT B–62753EN/01
Number
Classification Name of
Figure
External device POSITION CODER Fig. 27
MANUAL PULSE GENERATOR Fig. 28
PENDANT TYPE MANUAL PULSE GENERATOR Fig. 29
BATTERY CASE FOR SEPARATE TYPE ABSOLUTE PULSE CODER Fig. 30
PUNCH PANEL (WIDE WIDTH TYPE) Fig. 31
PUNCH PANEL (NARROW WIDTH TYPE) Fig. 32
PORTABLE TAPE READER WITHOUT REELS Fig. 33
PORTABLE TAPE READER WITH REELS Fig. 34
TAPE READER WITHOUT REELS (SERIAL INTERFACE) Fig. 35
TAPE READER WITH REELS Fig. 36
Control CONTROL TRANSFORMER Fig. 37
transformer
CONTROL TRANSFORMER Fig. 38
218
B–62753EN/01 A. EXTERNAL DIMENSIONS OF EACH UNIT
172
10
112 S=1/1
56 56
380
360
7
S=1/1
Weight : 1.3kg
219
A. EXTERNAL DIMENSIONS OF EACH UNIT B–62753EN/01
Weight : 2.3kg
220
B–62753EN/01 A. EXTERNAL DIMENSIONS OF EACH UNIT
Weight : 2.5kg
221
A. EXTERNAL DIMENSIONS OF EACH UNIT B–62753EN/01
Weight : 3.8kg
222
B–62753EN/01 A. EXTERNAL DIMENSIONS OF EACH UNIT
Weight : 5.0kg
223
A. EXTERNAL DIMENSIONS OF EACH UNIT B–62753EN/01
Specification : A02B–0120–C041
184
190
384
8–ø4 400 2
5 130 130 130 5 22 220
5
190
200
5
Weight : 4.1kg
224
B–62753EN/01 A. EXTERNAL DIMENSIONS OF EACH UNIT
Specification : A02B–0120–C042#
Unit support
(for reference)
Weight : 8.5kg
225
A. EXTERNAL DIMENSIONS OF EACH UNIT B–62753EN/01
Specification : A02B–0120–C051#
Weight : 5.5kg
226
B–62753EN/01 A. EXTERNAL DIMENSIONS OF EACH UNIT
Specification : A02B–0120–C052#
Unit support
(for reference)
Weight : 9.5kg
227
A. EXTERNAL DIMENSIONS OF EACH UNIT B–62753EN/01
Specification : A02B–0222–C071#
178
494
Unit support
(for reference)
228
B–62753EN/01 A. EXTERNAL DIMENSIONS OF EACH UNIT
Specification : A02B–0200–C071#
15
37 334
140
2.6
10–φ4.8 2
520 2.2
7 168 170 168 7 372
7
178
370
178
7
178
384
229
A. EXTERNAL DIMENSIONS OF EACH UNIT B–62753EN/01
Specification : A02B–0222–C072#
230
B–62753EN/01 A. EXTERNAL DIMENSIONS OF EACH UNIT
Specification : A02B–0200–C072#
8–φ4.8
231
A. EXTERNAL DIMENSIONS OF EACH UNIT B–62753EN/01
Specification : A02B–0120–C111
184
190
244
250
4–M3
Panel cut drawing
260 2
4–ø4 5 5
250 22 220
5
190
200
5
Weight : 3.5kg
232
B–62753EN/01 A. EXTERNAL DIMENSIONS OF EACH UNIT
Specification : A02B–0120–C112
Weight : 8kg
233
A. EXTERNAL DIMENSIONS OF EACH UNIT B–62753EN/01
Specification : A02B–0120–C121
65
4–ø4 2
175
5 165 5 22 21
80MAX
5
118
200
190
40
5
190
184
159
165 4–M3
234
B–62753EN/01 A. EXTERNAL DIMENSIONS OF EACH UNIT
Specification : A02B–0120–C122
Weight : 1.5kg
235
A. EXTERNAL DIMENSIONS OF EACH UNIT B–62753EN/01
Specification : A02B–0120–C113
2
22 85MAX
5
200
5 250 5190
260 5
58 114 88
CN2 CN1
Weight : 2.1kg
236
B–62753EN/01 A. EXTERNAL DIMENSIONS OF EACH UNIT
Specification : A02B–0200–C100
2
22 95MAX
5
200
5 250 190
5
260 5
58 130 88
237
A. EXTERNAL DIMENSIONS OF EACH UNIT B–62753EN/01
Specification : A02B–0200–C101
238
B–62753EN/01 A. EXTERNAL DIMENSIONS OF EACH UNIT
5 5
170 170 170 8–φ4
5
200
190
85 max
5
520
22 2
Back plane
CN2 CN1
ON button
CK1
OFF button
184
504
239
A. EXTERNAL DIMENSIONS OF EACH UNIT B–62753EN/01
Specification : A02B–0222–C081
: Provide a space more than 20mm below the unit for cable forming.
240
B–62753EN/01 A. EXTERNAL DIMENSIONS OF EACH UNIT
Specification : A02B–0222–C053
: Provide a space more than 20mm below the unit for cable forming.
241
A. EXTERNAL DIMENSIONS OF EACH UNIT B–62753EN/01
Specification : A02B–0222–C131
242
B–62753EN/01 A. EXTERNAL DIMENSIONS OF EACH UNIT
Specification : A02B–0222–C135
243
A. EXTERNAL DIMENSIONS OF EACH UNIT B–62753EN/01
Specification : A02B–0222–C061
A02B–0200–C065
244
B–62753EN/01 A. EXTERNAL DIMENSIONS OF EACH UNIT
Specification : A02B–0222–C062
A02B–0200–C066
245
A. EXTERNAL DIMENSIONS OF EACH UNIT B–62753EN/01
Specification : A02B–0222–C110
246
B–62753EN/01 A. EXTERNAL DIMENSIONS OF EACH UNIT
Specification : A02B–0200–C125
247
A. EXTERNAL DIMENSIONS OF EACH UNIT B–62753EN/01
Specification : A02B–0200–C126
280
190
184
274
248
B–62753EN/01 A. EXTERNAL DIMENSIONS OF EACH UNIT
–0.11
14.3 +0
–0.006
15 –0.017
–0.009
50 –0.025
1.15 +0.14
–0
20
Connector 30
3
Radial Thrust
+0.05 Operation 1kg or less 1kg or less
–0
Idle 20kg or less 10kg or less
249
A. EXTERNAL DIMENSIONS OF EACH UNIT B–62753EN/01
Specification : A860–0202–T001
83.5
80.0
55.0
50.0
30.0
M4X8.0
60.0
PULSE GENERATOR
FANUC LTD
0V A 5VB
M3 screw terminal
120.0°
250
B–62753EN/01 A. EXTERNAL DIMENSIONS OF EACH UNIT
A860–0202–T004 to T009
90 38.0 M3 screw
terminal
25
140
100.0
39.0
M3 screw
terminal
A860–0202–T010 to T015
90 38.0 M3 screw
terminal
25
140
100.0
39.0
M3 screw
terminal
251
A. EXTERNAL DIMENSIONS OF EACH UNIT B–62753EN/01
3–M3 screw holes
4–ø4.3 Mounting holes
Arrow view A
252
B–62753EN/01 A. EXTERNAL DIMENSIONS OF EACH UNIT
80
5
13
5
125
253
A. EXTERNAL DIMENSIONS OF EACH UNIT B–62753EN/01
40
20 13
5
125
5
2–M3
254
B–62753EN/01 A. EXTERNAL DIMENSIONS OF EACH UNIT
205
300
380 240
255
A. EXTERNAL DIMENSIONS OF EACH UNIT B–62753EN/01
530
210
320
256
B–62753EN/01 A. EXTERNAL DIMENSIONS OF EACH UNIT
Note )
Install the tape reader, from the rear side of panel with holes
and secure with screws and nuts. If this is not convenient,
attach a M5 stud in φ5.3 hole and secure with a nut.
257
A. EXTERNAL DIMENSIONS OF EACH UNIT B–62753EN/01
M510
stud
4–φ5.3
RS–232–C
Interface connector
Power connector
A
(Panel cut diagram)
Note )
Install the tape reader, from the rear side of panel with holes
and secure with screws and nuts. If this is not convenient,
attach a M5 stud in φ5.3 hole and secure with a nut.
258
B–62753EN/01 A. EXTERNAL DIMENSIONS OF EACH UNIT
Specification : A80L–0001–0176
CAUTION
TURN MAIN LINE SWITCH OFF BEFORE HANDLING TB1 OR TB2
Max. 155
167 110
Max. 175
7 125
110
Weight : 14kg
Unit : mm
259
A. EXTERNAL DIMENSIONS OF EACH UNIT B–62753EN/01
TB1
550
480
460
440
415
380 TB2
240
230
200A
220
200
200
to
550V
200V 5A
100V 100A
1A
COM 200B
100B
260
B–62753EN/01 B. EXTERNAL DIMENSIONS OF EACH CONNECTOR
B
Number
Name of
Figure
PCR CONNECTOR (SOLDERING TYPE) Fig. 1
FI40 CONNECTOR Fig. 2
CONNECTOR CASE (HONDA PCR TYPE) Fig. 3
CONNECTOR CASE (HIROSE FI TYPE) Fig. 4
CONNECTOR CASE (FUJITSU FCN TYPE) Fig. 5
AMP CONNECTOR (1) Fig. 6
AMP CONNECTOR (2) Fig. 7
AMP CONNECTOR (3) Fig. 8
AMP CONNECTOR (4) Fig. 9
CONTACT FOR AMP CONNECTOR Fig. 10
HONDA CONNECTOR (CASE) Fig. 11
HONDA CONNECTOR (FEMALE) Fig. 12
HONDA CONNECTOR (MALE) Fig. 13
HONDA CONNECTOR (TERMINAL LAYOUT) Fig. 14
CONNECTOR MADE BY BURNDY (3 PINS, BLACK) Fig. 15
CONNECTOR MADE BY BURNDY (3 PINS, BROWN) Fig. 16
CONNECTOR MADE BY BURNDY (3 PINS, WHITE) Fig. 17
CONNECTOR MADE BY BURNDY (6 PINS, BROWN) Fig. 18
CONNECTOR MADE BY BURNDY (6 PINS, WHITE) Fig. 19
READER PUNCHER PANEL CONNECTOR Fig. 20
READER PUNCHER CONNECTOR METAL FITTING FOR LOCK Fig. 21
POWER RECEPTACLE FOR PORTABLE TAPE READER Fig. 22
CONNECTOR FOR HIROSE FLAT CABLE Fig. 23
261
B. EXTERNAL DIMENSIONS OF EACH CONNECTOR B–62753EN/01
DIMENSION
A
n
2 1.27 1
7.3
n n)1
2
Display
HONDA
7
15.1
1.27
B
A B
PCR-E20FS 21.65 11.43
262
B–62753EN/01 B. EXTERNAL DIMENSIONS OF EACH CONNECTOR
DIMENSION
16.25 15°
11.43
1.27
Note
This connector does not
10 9 8 7 6 5 4 3 2 1
have contacts for positions
5.5
2.2
1.7
9.2 11,13,15,17, and 19.
20 19 18 17 16 15 14 13 12 11
13.35
19.2
Tab for
shield
connection
7
4.3
3
5
8.5
(1)
1.8
A A
2.4 2.4
Section AA S 20 18 16 14 12
(Standard 1/10)
View from the back (soldering side)
10 8 6 4 2
9 7 5 3 1
263
B. EXTERNAL DIMENSIONS OF EACH CONNECTOR B–62753EN/01
DIMENSION
9.5
21 11.4
(1)
HONDA
37
30
264
B–62753EN/01 B. EXTERNAL DIMENSIONS OF EACH CONNECTOR
21±0.3
11.5±0.3
9.5±0.2
37"0.5
17.5"0.3
30±0.3
(1)
265
B. EXTERNAL DIMENSIONS OF EACH CONNECTOR B–62753EN/01
9.5
21 11.4
(2)
F
C020–02
37
30
Cable clamp
Screw
Lock lever
266
B–62753EN/01 B. EXTERNAL DIMENSIONS OF EACH CONNECTOR
TYPE : AMP1–178128–3
3 2 1
AMP D–3
X
22.8
16.3
19.24
0.6
10.16
5.08
7.15
4.05
6.55
3.1
3 2 1
Circuit No.
267
B. EXTERNAL DIMENSIONS OF EACH CONNECTOR B–62753EN/01
TYPE : AMP2–178129–6
Circuit No.
Circuit No.
268
B–62753EN/01 B. EXTERNAL DIMENSIONS OF EACH CONNECTOR
TYPE : AMP2–178288–3
DIMENSION +24V
3 2 1
AMP D–3
Y
22.8
16.3
16.7
0.6
7.62
3.81
7.15
4.05
6.55
3.1
3 2 1
Circuit No.
269
B. EXTERNAL DIMENSIONS OF EACH CONNECTOR B–62753EN/01
TYPE : AMP1–178288–3
3 2 1
AMP D–3
X
22.8
16.3
16.7
0.6
7.62
3.81
7.15
4.05
6.55
3.1
3 2 1
Circuit No.
270
B–62753EN/01 B. EXTERNAL DIMENSIONS OF EACH CONNECTOR
2.9 "0.5
3
"0.5 B–B
17.8
"0.4
(9.3) (2.5)
B
2.9 "0.2 A
"0.2
"0.5
3.4
–AMP
"0.2
2.5
271
B. EXTERNAL DIMENSIONS OF EACH CONNECTOR B–62753EN/01
C
A (D)
(B)
Symbol Number of
Specification A (B) C (D) terminals
MR–20LMH (Plug)
39.3 44.9 39.8 17 20
MR–20LFH (Jack)
MR–50LMH (Plug)
67.9 73.5 44.8 18 50
MR–50LFH (Jack)
Symbol Name
Outer diameter of the cable
1 Connector cover MR–20L dia.10mm max
2 Cable clamp MR–50L dia.16mm max
3 Stopper
4 Screw for cable clamp
Plug (MR–20, 50MH)
5
Jack (MR–20, 50FH)
272
B–62753EN/01 B. EXTERNAL DIMENSIONS OF EACH CONNECTOR
2–M2
13
A
B
2.4
18.1
6
8.5
14 15 16 17 18 19 20
HONDA
8 9 10 11 12 13
1 2 3 4 5 6 7
Number of
A B terminals
MR–20RMH 32.8 27.8 20
MR–50RHF 61.4 56.4 50
Symbol Name
1 Cable clamp
2 Screw 2.6dia.×8
3 Connector (MR–20,–50FH)
273
B. EXTERNAL DIMENSIONS OF EACH CONNECTOR B–62753EN/01
2–M2
13
B
A
2.4
19.9
8.4
10.9
1 2 3 4 5 6 7
HONDA
8 9 10 11 12 13
14 15 16 17 18 19 20
Number of
A B terminals
MR–20RMH 32.8 27.8 20
MR–50RMH 61.4 56.4 50
Symbol Name
1 Cable clamp
2 Screw 2.6dia.×8
3 Connector (MR–20,–50FH)
274
B–62753EN/01 B. EXTERNAL DIMENSIONS OF EACH CONNECTOR
33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50
HONDA
19 20 21 22 23 24 25 26 27 28 29 30 31 32
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18
D MR–50MH(50–core, jack)
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18
HONDA
19 20 21 22 23 24 25 26 27 28 29 30 31 32
33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50
D MR–20MH(20–core, plug)
14 15 16 17 18 19 20
HONDA
8 9 10 11 12 13
1 2 3 4 5 6 7
D MR–20MH(20–core, jack)
1 2 3 4 5 6 7
HONDA
8 9 10 11 12 13
14 15 16 17 18 19 20
275
B. EXTERNAL DIMENSIONS OF EACH CONNECTOR B–62753EN/01
19.06"0.2
3
32 max.
5.08
2
1
6 "0.2
7.7
30
276
B–62753EN/01 B. EXTERNAL DIMENSIONS OF EACH CONNECTOR
19.06 "0.2
5.08
1
32 max.
2
3
6 "0.2
7.7
30
277
B. EXTERNAL DIMENSIONS OF EACH CONNECTOR B–62753EN/01
19.06 "0.2
5.08
1
32 max.
2
3
6 "0.2
7.7
30
278
B–62753EN/01 B. EXTERNAL DIMENSIONS OF EACH CONNECTOR
5.08
5
38 max.
48 max.
4
3
1
2
1
7 max.
24.9
279
B. EXTERNAL DIMENSIONS OF EACH CONNECTOR B–62753EN/01
5.08
5
38 max.
48 max.
4
3
1
2
1
7 max.
24.9
280
B–62753EN/01 B. EXTERNAL DIMENSIONS OF EACH CONNECTOR
H
J
A 53.0 D 7.8 G 10.7
B 38.3 E 12.6 H 1.2
C 47.0 F 41.3 J 0.8
A
C
B A–A F
A cross section 10
E G
D
6.1 10
A
2–3.05 10.8
10
Small round
M2.6×P0.45 screw Interlock screw head screw
1.2 groove
6.1
12.7
1.2
6.2 Spring washer
281
B. EXTERNAL DIMENSIONS OF EACH CONNECTOR B–62753EN/01
MAX27
5 20
MAX43.5
40.5
60.5
83.5
34.5φ
104
4.8
1.2
14
25
Color : Cream
Note) When connecting with crimp terminal, use M4 terminal (all 3 poles)
282
B–62753EN/01 B. EXTERNAL DIMENSIONS OF EACH CONNECTOR
15.6
14.4
1.27 1.27 1.09
1.27
A A A
2.54
D
6.0
A A’ B
3.6
6.0
6.0
1.27 2.54
B’ 3.81
B
D
3.5
3.8 *1
*2
*3
7.0 3.5
7.0
10.5
5.1
0.95
0.3
8.5
1.05
2.3 2.3
2.7
C 3.5
4.5
Dimensions No.of
Description A B C D
contact
HIF3BA–20D–2.54R 20 29.97 22.86 24.13 25.5
HIF3BB–50D–2.54R 50 68.07 60.96 62.23 63.6
FLAT CABLE CONNECTOR CONTACT NUMBER (HIROSE)
01 03 05 07 09 11 13 15 17 19 21 23 25
02 04 06 08 10 12 14 16 18 20 22 24
283
C. 20–PIN INTERFACE CONNECTORS AND CABLES B–62753EN/01
Cable connector The cable connector is separated into a body and a housing. The
connectors available are shown below. Models marked with (*) have
been customized for FANUC; those not so marked are mass produced as
standard products.
HONDA PCR–V20LA*
TSUSHIN (Plastic)
284
B–62753EN/01 C. 20–PIN INTERFACE CONNECTORS AND CABLES
Solder type
Connector : PCR–E20FS (HONDA TSUSHIN KOGYO CO., LTD.)
Wires of 20 AWG or smaller can be soldered to the connector. However,
soldering many of these wires together lowers work efficiency because
the pitch of the soldering portion of the connector is too small to support
it.
Cable wires Cable wires generally need to be developed or ordered by the machine tool
builder for the Series 16/18.
FANUC has developed wires that specifically suit the interface connector
of the Series 16/18. They are listed in the table below, for your
convenience when ordering from the manufacturer.
5–core CRT interface Coaxial five A66L–0001–0371 HITACHI CABLE, LTD. 50m
coaxial (for long distances) cores maximum
cable
Composite Pulse coders,linear Six 0.05mm2 A66L–0001–0286 HITACHI CABLE, LTD. 20m
12–core scales,and manual pulse wires and three OKI ELECTRIC CABLE., maximum
cable generators 0.18mm2 pairs LTD. (Note 2)
(Note 2)
Note
For the pulse coder, scale, and manual pulse generator, each of which has a +5–V power
supply, wires need to be selected taking into consideration the supply voltage drop caused by
the resistance of the cable.
A66L–0001–0371 is larger in diameter than conventional cable, therefore, use it with the
following connector as a pair:
FI40A–20S (connector) : Hirose
FI–20–CV5 (case) : Hirose
A66L–0001–0286 has been designed for use with a cable length of 20 mm or less. If the cable
length exceeds 20 m, use a cable with a lower resistance, such as A66L–0001–0157.
The number of manual pulse generators to be connected is assumed to be three. If only one
generator is connected, the cable can be extended to a maximum of 50 m by connecting wires
in parallel a cross–sectional area of 0.5 mm2 for the power supply.
285
C. 20–PIN INTERFACE CONNECTORS AND CABLES B–62753EN/01
10–pair cable
D
Item Unit Specifications
Product No. – A66L–0001–0284#10P
Manufacturer HITACHI CABLE, LTD.
OKI ELECTRIC CABLE., LTD.
Rating – 60°C 30V:UL2789
80°C 30V:UL80276
Material Conductor – Stranded wire of tinned annealed copper
(ASTM B–286)
Insulator – Cross–linked vinyl
Shield braid – Tinned annealed copper wire
Sheath – Heat–resistant oilproof vinyl
Number of pairs Pairs 10
Conductor Size AWG 28
Structure Conduc- 7/0.127
tors
/mm
Outside diameter mm 0.38
Insulator Thickness mm 0.1
Thinnest portion : 0.08 (3.1mm)
Outside diameter mm 0.58
(approx.)
Core style (rating) mm UL15157(80°C, 30V)
Twisted Outside diameter mm 1.16
pair (approx.)
Pitch mm 20 or less
Lay – Collect the required number of twisted
pairs into a cable, then wrap binding tape
around the cable. To make the cable
round, apply a cable separator as
required.
Lay diameter (approx.) mm 3.5
Drain wire Conduc- Hitachi Cable : Not available
tors Oki Electric Cable : Available,10/0.12
/mm
Shield Element wire mm 0.12
braid diameter
Braid density % 85 or more
Sheath Color – Black
Thickness mm 1.0
Outside diameter mm 6.2
(approx.)
Standard length m 200
Packing method – Bundle
Electrical Electric resis- /km 233 or less
perfor- tance(at 20°C)
mance
Insulation resis- M–km 10 or more
tance (at 20°C)
Dielectric V/min. 300
strength (AC)
Flame resistance – Shall pass flame resistance test VW–1SC
of UL standards.
286
B–62753EN/01 C. 20–PIN INTERFACE CONNECTORS AND CABLES
The numbers assigned to the wires correspond to the numbers in the table at right.
Insulator color
color
Pair No.
Drain First Second
wire wire wire
The numbers assigned to the wires correspond to the numbers in the table at right.
287
C. 20–PIN INTERFACE CONNECTORS AND CABLES B–62753EN/01
12–core cable
D
Item Unit Specifications
Product No. – A66L–0001–0286
Manufacturer – HITACHI CABLE, LTD.
OKI ELECTRIC CABLE., LTD.
Rating – 80_C, 30V
Material Conductor,braid–shielded – Strand wire of tinned annealed
wire,drain wire copper (JIS C3152)
Insulator – Heat–resistant flame–retardant vinyl
Sheath – Oilproof, heat–resistant, flame–re-
tardant vinyl
Number of wires (wire ons.) Cores 6 (1 to 6) 6 (three pairs)
(7 to 9)
Con- Size mm2 0.5 0.18
d t
ductor Structure Conduc- 20/0.18 7/0.18
tors
/mm
Outside diameter mm 0.94 0.54
Insula- Standard thickness mm 0.25 0.2
tor (The minimum thickness is
at least 80% of the stan-
dard thickness.)
Outside diameter mm 1.50 0.94
Twisted Outside diameter mm 1.88
pair
i Direction of lay – Left
Pitch mm 20 or less
Lay – Twist the wires at an appropriate
pitch so the outermost layer is right–
twisted, and wrap tape around the
outermost layer.
Apply a cable separator as required.
Lay diameter mm 5.7
Drain Size mm2 0.3
i
wire Structure Wires/ 12/0.18
mm
Outside diameter mm 0.72
Shield Element wire diameter mm 0.12
b id
braid Thickness mm 0.3
Braid density % 70
Outside diameter mm 6.3
Sheath Color – Black
Standard thickness mm 1.1
(The minimum thickness is
at least 85% of the stan-
dard thickness.)
Outside diameter mm 8.5Max. 9.0(1)
Standard length m 100
Packing method – Bundle
Electri- Electric resistance /km 39.4(1 to 6) 113(7 to 9)
cal per- (at 20_C) (wire nos.)
f
for- Insulation resistance M–km 15
mance (at 20_C)
Dielectric strength (AC) V/min. 500
Flame resistance – Shall pass flame resistance test
VW–1SC of UL standards,
288
B–62753EN/01 C. 20–PIN INTERFACE CONNECTORS AND CABLES
D
The cable structure is shown below.
Drain wire
Red
0.18–mm2 twisted pair wire
7
6 White 1
Red Black 0.5–mm2 insulated wire
289
C. 20–PIN INTERFACE CONNECTORS AND CABLES B–62753EN/01
Specification – A66L–0001–0371
Manufacture – HITACHI CABLE CO., LTD.
Manufacture’s specification – CO–IREFV(0)–CX–75–SB 5X0.14SQ
Number of Conductors Core 5
Inside Con- Size mm2 0.14
ductor
Components Conduc- 7/0.16
tors
(PCS)/m
m
Material – Tin–coated Soft Copper Wire
Diameter mm 0.48
Insulator Material (Color) – Polyethylene (White)
Thickness mm 0.71
Diameter mm 1.90
Outside Material – Tin–coated Soft Copper Wire (Rolled)
Conductor
Diameter of Com- mm 0.08
ponent–Wire
Density % 95 or more
Diameter mm 0.2
Jacket Material – Vinyl
Color – Black. White. Red. Green. Blue
Thickness mm 0.15
Diameter mm 2.6
Twisted Assembly Diameter mm 7.1
Thickness of Paper Tape mm 0.05
Shield Wire dia. Material mm 0.12
braid Tin–coaded soft copper wire
Density % 80 or more
Thickness mm 0.3
Diameter mm 7.8
Sheath Material, Color – Oil Tight Vinyl Black
Thickness mm 0.7 (Min. thickness: 0.56)
Finish Diameter mm 9.2 "0.3
Conductor Resistance (20°C) /km 143
Withstand Voltage (A.C.) V/min. 1000
Insulation Resistance (20°C) M–km 1000
Impedance (10MHz) 75±5
Standard Capacitance (1MHz) nF/km 56
Standard Attention (10MHz) dB/km 53
Weight kg/km 105
Standard Length m 200
Package form – Bundle
290
B–62753EN/01 C. 20–PIN INTERFACE CONNECTORS AND CABLES
D
The cable structure is shown below.
Coaxial core
ÊÊ
red
Thread
ÊÊ
green
black
ÊÊÊ
Inside conductor
ÊÊÊ Insulator
Outside conductor (braid)
Jacket
291
C. 20–PIN INTERFACE CONNECTORS AND CABLES B–62753EN/01
A66L
Cable B
ø0.55mm 7/0.18 1.7mm ø12.5mm 106/km 1.6A –0001
(50 core)
–0042
Total shield
Individual shield
(for tachogenerator
signal)
292
B–62753EN/01 D. LIST OF UNIT FOR CE MARKING
293
D. LIST OF UNIT FOR CE MARKING B–62753EN/01
Operator’s A20B–2202–0730
panel A20B–2202–0731
connection
(source)
Note
In a separate type 9″ monochrome CRT, a cover
(A02B–0200–K820) must be ordered and mounted by
MTB.
294
B–62753EN/01 D. LIST OF UNIT FOR CE MARKING
295
D. LIST OF UNIT FOR CE MARKING B–62753EN/01
Notes
1 When the separate type 9″ monochrome CRT is used ,
prepare the cover (A02B–0200–K820) separately.
2 For 14″ CRT/MDI, CRT display circuit shall be
A02B–0200–H045.
3 For 14″ CRT/MDI with CAP II, the CRT display circuit of the
CNC (on option / board) shall be A02B–0200–J043.
296
B–62753EN/01 Index
Numbers C
1 to 1 connection, 190 Cable clamp and shield processing, 27
10–pair cable, 286 Cable for DI/DO, 292
12–core cable, 288 Cable for power supply to control unit, 66
14″ CRT/MDI unit (horizontal), 228, 229 Cable K1X, 77
14″ CRT/MDI unit (vertical), 230, 231 Cable K2X, 79
2–slot control unit, 219 Cable lead–in diagram, 36
20–pin interface connectors and cables, 284 Cautionary points when wiring terminal block type, 82
24V input power source, 63 Change in temperature, 5
3–slot control unit, 220 Control unit, 30
4–slot control unit, 221 Configuration, 3
6–core coaxial cable, 290 Configuration and installation of the control unit, 30
8.4″ LCD/MDI unit (standard), 243 Connecting the signal ground (SG) of the control unit, 25
Connection of source output type connection unit, 114
Connection of tape reader with reels, 181
series spindle amplifier interface, 197
Connection of tape reader without reels, 180
Connection of the FANUC I/O link, 69
Connection of the FANUC I/O unit–MODEL A, 73
A Connection to CNC peripherals, 161
Abbreviations, 1 Connector (on the cable side) specifications, 102
Action against noise, 22 Connector case (FUJITSU FCN type), 266
Address map, 153 Connector case (HIROSE FI type), 265
Address mapping of I/O card (Sink type), 140 Connector case (HONDA PCR type), 264
Adjusting the flat display, 173 Connector for HIROSE flat cable, 283
AMP connector (1), 267 Connector for the PC board, 284
AMP connector (2), 268 Connector layout for operator’s panel connection unit, 111
AMP connector (3), 269 Connector layout for sink output type I/O card, 135
AMP connector (4), 270 Connector layout for source output type I/O card, 147
Analog signal inputs, 87, 99 Connector layout of I/O card, 43
Analog signal interface, 212 Connector layout of loader control board (Series 16/160 Series
18/180), 44
Analog spindle interface, 196
Connector layout of main CPU board, 39, 45
APC battery interface, 211
Connector layout of option 2 board (Series 16/160, Series
18/180), 41
Connector layout of option–1A board, 40
B Connector layout of option–3 board, 42
Battery case for separate type absolute pulse coder, 252 Connector layout of power supply unit, 37
Battery for memory backup, 34 Connector made by BURNDY (6 pins, white), 280
Connector made by BURNDY (3 pins, black), 276
i–1
INDEX B–92753EN/01
D Input signal connector pin layout for sink output type I/O card,
137
Design and installation conditions of the machine tool magnetic Input signal connector pin layout for source output type I/O
cabinet, 6 card, 149
Digital input/output module, 82 Input signal regulations for operator’s panel connection unit,
Dimensions of source output type connection unit, 122 109
DNC 1 interface, 189 Input signal specifications for source output type connection
unit, 115
DNC interface (RS–232–C), 191
Installation, 4
Installing the heat exchanger, 10
Interface for manual pulse generator, 98
E
Environment, 5
Environmental requirements of outside the cabinet, 5 K
External dimension of optical link adapter, 71 Key switch addresses, 92
External dimensions of each connector, 261 Keyboard interface, 175
External dimensions of each unit, 217
External view of operator’s panel connection unit, 113
L
LED addresses, 96
F List of unit for CE marking, 293
FANUC FLOPPY CASSETTE connection, 179 List of units for CE marking, 294, 295
FI40 connector, 263
First manual pulse generator, 87
Fuse mounting position, 107 M
Machine operator’s panel interface unit dimension diagram
(Including connector locations), 104
i–2
B–62753EN/01 INDEX
Manuals related to the Series 16, 1 Punch panel (wide width type), 253
Matrix DI, 92
Matrix DO, 96
Mounting and dismounting modules, 74 R
Mounting the terminal block, 81 Reader puncher connector metal fitting for lock, 281
Multi–points connection, 189 Reader puncher panel connector, 281
Receiver input signal specifications for high–speed DI signals,
193
O
OT release, 100
S
Output signal PMC→MT, 143, 157
Separate type 9″ PDP unit, 236
Output signal connector pin layout for sink output type I/O
card, 139 Separate type 7.2″ LCD unit, 240
Output signal connector pin layout for source output type I/O Separate type 8.4 LCD unit, 241
card, 151 Separate type 9.5″ MDI unit (for LCD, horizontal), 247
Output signal regulations for operator’s panel connection unit, Separate type 9.5″ MDI unit (for LCD, vertical), 248
110
Separate type 9″ CRT unit (color), 233
Output signal specifications, 145
Separate type 9″ CRT unit (monochrome), 232
Output signal specifications for source output type connection
unit, 116 Separate type 9″ PDP unit (for CE marking), 237
Separate type detector interface, 206
Separate type MDI unit (small type), 234
P Separate type MDI unit (standard), 235
Pendant type manual pulse generator, 251 Serial spindle interface, 195
PMC addresses, 101 Servo amplifier interface ( series servo amplifier), 201
Portable tape reader without reels, 255 Signal specifications for manual pulse generator, 184
Position coder interface, 199 Specifications of the output signals of the I/O card (Sink type),
134
Power ON/OFF control signal, 100 Spindle interface, 194
Power receptacle for portable tape reader, 282 State of the LEDs on the machine operator’s panel interface
Power supply for the control unit, 63 unit, 102
Power supply unit connection, 56, 59 Structure of FANUC I/O unit–MODEL A, 73
Power supply unit panel layout, 57 System configuration, 88
PPR connection, 177
Procedure for replacing the battery, 35
Procedure for turning off the power, 65 T
Procedure for turning on the power, 65 Tape reader with reels, 258
Product name, 1 Tape reader without reels (serial interface), 257
Punch panel (Narrow width type), 254 Temperature rise within the cabinet, 8
i–3
INDEX B–92753EN/01
Total connection, 49
W
Weight of optical link adapter, 71
i–4
Revision Record
01 Nov., ’95