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API-510 Closed Book (Vérifié Lors Du Test) FLASH CARDS
API-510 Closed Book (Vérifié Lors Du Test) FLASH CARDS
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(.90-.75)/.010=15
A pressure vessel has been in non-continuous service for 15 years. During this time,
it has been filled 3 times for 2 years at a time, then internally inspected. The last
internal inspection determined that the vessel had 9 years of remaining life. The next
inspection is due:
A: Before 4.5 years of actual service
B: Before 5 years of actual service
C: Before 7.5 years of actual service
D: Before a maximum of 10 years actual service
A: Before 4.5 years of actual service
Bulges and buckling in the metallic linings of pressure vessels normally indicate:
A: A leak in the lining or attachment welds
B: Accelerated corrosion of the parent metal
C: That the lining material was not compatible with the process
D: That the oversized lining was installed
A: A leak in the lining or attachment welds
Increasing the maximum allowable working pressure and/or the temp of a pressure
vessel, or decreasing the temp so that additional Charpy impact testing will be
required, is considered which of the following:
A: A modification
B: A rework
C: An alteration
D: A repair
C: An alteration
After an alteration to a pressure vessel, a nondestructive examination procedure may
be substituted for a pressure test only when a/an:
A: Authorized inspector has approved the NDE procedure
B: Pressure vessel engineer and an authorized pressure vessel inspector have been
consulted
C: Pressure vessel engineer experienced in pressure vessel design has approved
the NDE procedure
D: Pressure test is not practical
B: Pressure vessel engineer and an authorized pressure vessel inspector have been
consulted
A plant engineer would like to increase a vessel's operating temp by 100F. The
vessel's nameplate states a maximum allowable working pressure of 250 PSIG at
650F, and the current operating temp is 600F. What is the 1st step in increasing the
operating temp?
A: Perform calculations to determine if the vessel thickness is sufficient
B: Determine a new corrosion rate for the vessel
C: perform an internal inspection of the vessel
D: Determine if the pressure-relief device will be suitable at the new temperature
A: Perform calculations to determine if the vessel thickness is sufficient
Following the alteration of a 2.5" thick vessel, a hydrostatic test is performed. To
minimize the risk of brittle fracture, metal temperature during hydrostatic tests should
be at least:
A: 10F above the minimum design metal temperature
B: 30F above the minimum design metal temperature
C: 60F
D: 70F
B: 30F above the minimum design metal temperature
Vessels insulated effectively to preclude the entrance of moisture:
A: may have the external inspection extended to a maximum of 10 years
B: do not need to have insulation removed for the external inspection
C: require a minimum of insulation removed to facilitate the corrosion under insulation
inspection
D: may substitute acoustic emission examination in lieu of stripping insulation
B: do not need to have insulation removed for the external inspection
A crack in a vessel at the cone-to-cylinder juncture can be repaired with approval by
the API-authorized inspector provided that:
A: The weld is fully radiographed
B: The weld is postweld heat-treated
C: The weld is postweld heat-treated and fully examined radiographically
D: An engineer experienced in pressure vessel design is consulted
D: An engineer experienced in pressure vessel design is consulted
Which of the following statements is correct with regard to the welder's qualifications
for a minor pressure repair requested by an owner/operator?
A: The welder must be qualified for the applicable process by the company making
the repair
B: A welder who is an employee of the owner/operator need not be formally qualified
C: The welder must be qualified by an ASME-Code shop, and be current in the
process used for the repair
D: The weld may use any qualified procedures that are in accordance with the ASME
Code, Section IX.
A: The welder must be qualified for the applicable process by the company making
the repair
Materials used for making repairs shall be of known weldable quality and shall:
A: Be compatible with the original material
B: Be of known toughness
C: Have a minimum tensile strength of 50,000 psi
D: Have an ASTM specification number
A: Be compatible with the original material
The springs in pressure-relief valves typically fail due to:
A: Tensile overload
B: Creep
C: Erosion
D: Corrosion
D: Corrosion
Above what pressure is a vessel considered to be in the scope of API Code:
A: 2.5psi
B: 5psi
C: 10psi
D: 15psi
D: 15psi
When a dial type indicating pressure gauges are used during a vessel hydrotest, the
maximum gauge range shall not exceed which multiple of the expected test
pressure?
A: 1.5 times
B: 2.5 times
C: 3 times
D: 4 Times
D: 4 Times
A corner joint is a joint between 2 member that are located:
A: Parallel to each other
B: At approx a 30 deg angle to each other
C: At approx a 60 deg angle to each other
D: At approx right angles to each other
D: At approx right angles to each other
An inspector evaluating thickness measurements taken on a pressure vessel
discovers indications of corrosion at only one of the measurement locations. The
inspector should:
A: Calculate a new corrosion rate for the vessel, based on the single location
B: Take more measurements in the corroded area, to define the extent of corrosion
C: Ask that another inspector retake the measurement
D: Disregard the single measurement because the other measurements do not
indicate corrosion
B: Take more measurements in the corroded area, to define the extent of corrosion
A welder who fails a qualification testing on 6 inches of a production plate may be
immediately retested by:
A: Welding a 2inch NPS pipe joint and having radiographic testing performed.
B: Cutting out the bad weld, re-welding the same 6 inches, and then radiographically
testing the weld
C: Radiographing an additional 12 inches of the production weld
D: Welding a 6-inch plate test coupon and having a mechanical bend test performed.
C: Radiographing an additional 12 inches of the production weld
3 pressure gauges are installed for convenience in the hydrostatic testing of a
pressure vessel. The 1st is at the top if the vessel, the 2nd is 45ft from the top
(reading 169.5 psig) and the 3rd is 100ft from the top (reading 193.5 psig). If the
vessel is 125ft high, what is the pressure at the top? [1 foot of water = 0.433 psi]
A: 140 psig
B: 150 psig
C: 189 psig
D: 204 psig
B: 150 psig
a) Bulges
b) Holidays
c) Disbanding
d) Laminations
b) Holidays
Which of the following nondestructive examination (NDE) techniques would be most
sensitive for detecting the internal deterioration on a vessel that is in 50 degree
Baumé NaOH (caustic) service (50 psig @ 150°F) and that has not been stress-
relieved?
a) Aluminum
b) 300 Series stainless steel
c) 400 Series stainless steel
d) No other materials are susceptible
c) 400 Series stainless steel
Inspection for corrosion under insulation shall be considered for externally insulated
vessels that are subject to moisture ingress and that operate between:
a) Lack of penetration
b) Cracks and cold shuts
c) Surface porosity
d) Laminations
a) Lack of penetration
The frequency of inspection for pressure-relief devices shall be based on:
a) Ultrasonic
b) Magnetic-particle
c) Visual
d) Radiographic
c) Visual
If a vessel has a known corrosion rate of 0.007 inch per year and is currently 0.750
inch thick with a required minimum thickness of 0.675 inch, what is the remaining life
of the vessel?
a) 1.5 years
b) 5.3 years
c) 10 years
d) 10.7 years
d) 10.7 years
A liquid-penetrant procedure used during a vessel inspection must be re-qualified
when all but which of the following are changed?
a) 5 years
b) 10 years
c) l2 years
d) 24 years
b) 10 years
An-external inspection of a pressure vessel shall at least:
a) Localized erosion
b) General pitting
c) General metal loss
d) Localized pitting
a) Localized erosion
The API-authorized pressure vessel inspector may give prior general authorization
for
limited or routine repairs that do not require:
a) Provide additional temporary supports and then conduct the hydrostatic test
b) Substitute a vacuum (negative-pressure) test at 1.5 times the operating pressure
c) Consider substituting a pneumatic test for a hydrostatic test
d) Perform 100% volumetric examination of all welds in lieu of a hydrostatic test
c) Consider substituting a pneumatic test for a hydrostatic test
A low energy value on a test for notch toughness indicates that a metal is:
a) Ductile
b) Elastic
c) Brittle
d) Low strength
c) Brittle
A vessel to be inspected is in hydrogen service. The material of construction is
carbonsteel weld overlay with stabilized austenitic stainless steel. The conditions to
inspect for and inspection methods for this vessel would be:
a) 130 psig
b) 163 psig
c) 195 psig
d) 225 psig
c) 195 psig
A change in a "nonessential" variable in a welding procedure will require
a) 5/8 inch
b) l inch
c) l¼ inch
d) ¼ inch
c) l¼ inch
For in-service vessels where a conflict exists between the ASME Code and the API
510 code, the:
a) Ultrasonic scanning
b) Dry magnetic-particle testing
c) Hammering and scraping
d) Profile radiographic testing
b) Dry magnetic-particle testing
Excess water washable penetrant shall be removed with a water spray not to
exceed:
a) l00 psi
b) 50 psi
c) 25 psi
d) l5 psi
b) 50 psi
What is the appropriate action when an inspector finds the metallic or nonmetallic
liner in a vessel to be defective?
a) Manufacturer's policies
b) ASME Section V
c) AWSQC.1
d) ASNT SNT-TC
a) Manufacturer's policies
Inspection records should be maintained for:
a) 5 years
b) The service life of the vessel
c) 20 years
d) 5 years after the vessel is retired
b) The service life of the vessel
Which of the following, heads will normally require the greatest wall thickness for the
same design conditions?
a) Hemispherical head
b) Dished torispherical head
c) Flat Head
d) 2:1 elliptical head
c) Flat Head
...
...
All of the following are acceptable API 510 Code repair organizations except a/an:
a) Owner/operator shop
b) Contractor chosen by the owner/operator
c) ASME U stamp holder
d) ASME S stamp holder
d) ASME S stamp holder
What two things are critical for long-term protection against atmospheric corrosion in
corrosive environments?
a) All persons working around the vessel should be informed of the work inside the
vessel
b) All persons inside the vessel should be informed before any work starts outside of
the vessel
c) All persons inside the vessel must be in a harness with a safety line to the
manway
d) A safety guard should be posted outside the vessel at the manway closest to the
work going on in the vessel
c) All persons inside the vessel must be in a harness with a safety line to the manway
All of the following are suitable for determining the thickness of a part except:
a) Edition of the original construction code in effect at the time the vessel was built
b) Latest edition of API 572 and the construction code originally used to design the
vessel
c) Latest edition of the ASME code or the construction code to which the vessel was
built
d) Latest edition of the API-510 Code and construàtion code to which the vessel was
built
c) Latest edition of the ASME code or the construction code to which the vessel was
built
Which of the following is responsible for maintaining the records of qualified welding
procedure specifications (WPSs) and procedure qualification records (PQRs) used in
conducting repairs and alterations?
a) The owner/operator inspection organization
b) The pressure vessel engineer
c) The authorized inspector
d) The repair organization
d) The repair organization
Which two positions qualify a welder for all positions when welding an 8-inch pipe
coupon?
a) lG and 2G
b) lG and 3G
c) 2G and 3G
d) 2G and 5G
d) 2G and 5G
Which of the following circumstances requires a welder to re-qualify?
a) When the welder's foreman discovers the welder isn't making acceptable welds
b) When the welder has not welded with the same P-No. in the previous 6 months
c) When the welder has not worked as a welder for the previous 2 months
d) When the welder has not re-qualified within the past 12 months
a) When the welder's foreman discovers the welder isn't making acceptable welds
According to the API Code, how many thickness measurements should be taken on a
pressure vessel during internal or on-stream inspections?
a) 0.064 inch
b) 0.077 inch
c) 0.128 inch
d) 0.205 inch
c) 0.128 inch
Magnetic-particle examination may be used for the examination of weldments in:
a) Ferrousornonferrous materials
b) Ferrous materials exceeding 0.35 carbon content only
c) Ferromagnetic materials
d) Nonferrous materials only
c) Ferromagnetic materials
Calculations by the original manufacturer or the pressure vessel engineer shall be
completed before:
a) 0.003 inch/year
b) 0.015 inch/year
c) 0.047 inch/year
d) 0.053 inch/year
c) 0.047 inch/year
Vessels that are known to have a remaining life of over 10 years or that are protected
against external corrosion do not need to have their insulation removed for external
inspection. The condition of their insulation system or outer jacketing shall be
observed at least every:
a) 2 years
b) 3 years
c) 5 years
d) 10 years
c) 5 years
A pressure vessel currently in operation has an established corrosion rate of 0.001
inch per year and no history of localized corrosion. One thickness measurement
location (TML) is established on each head and on one nozzle in the bottom head.
Engineering has approved a change of service, expecting a corrosion rate of 0.010
inch per year and that the new service will promote localized corrosion in the bottom
third of the vessel. An authorized pressure vessel inspector considering adjusting the
number and location Of TMLs should:
a) Increase the number of TMLs for the bottom head, shell, and nozzles in the area
where localized corrosion is expected to occur
b) Increase the number of TMLs only in the spot where localized corrosion is
expected to occur
c) Increase the number of TMLs at the next scheduled internal inspection based on
the new service conditions
d) Do nothing; the number of TMLs satisfies the requirements of the API 510 Code
Increase the number of TMLs for the bottom head, shell, and nozzles in the area
where localized corrosion is expected to occur
Temporary repairs to pressure vessels:
a) Must be replaced with permanent repairs during the next scheduled shutdown
b) May remain in place for long periods if approved by the pressure vessel engineer
c) May remain in place for a longer period of time if approved by the API authorized
pressure vessel inspector
d) May remain in place if approved by the pressure vessel engineer and the API-
authorized pressure vessel inspector
d) May remain in place if approved by the pressure vessel engineer and the API-
authorized pressure vessel inspector
The minimum API Code requirements for maintaining records of thickness
measurements for pressure vessels necessitate keeping:
a) Engineer
b) Inspector
c) Owner/operator
d) Repair organization
d) Repair organization
What are the three most effective methods of inspecting for caustic embrittlement?
a) 2 years
b) 4 years
c) 5 years
d) 10 years
b) 4 years
Which of the following accurately describes the requirements for examination of a
vessel's insulation during required visual external inspections?
a) The condition of the insulation should be observed at least every 5 years and
repaired if necessary
b) The insulation must be removed regardless of the operating temperature of the
vessel or the remaining life
c) The insulation must be removed to inspect the external surface if the remaining life
of the vessel exceeds 10 years
d) At least 10% of all suspect areas and areas of damaged insulation must be
examined
a) The condition of the insulation should be observed at least every 5 years and
repaired if necessary
When must a pressure test be performed on a pressure vessel thats been in
service?
a) provide additional temporary supports and then conduct the hydrostatic test.
b) substitute a vacuum (negative pressure) test at 1.5 times the operating pressure.
c) consider substituting a pneumatic test for a hydrostatic test.
d) perform 100% volumetric examination of all welds in lieu of a hydrostatic test.
c) consider substituting a pneumatic test for a hydrostatic test.
If a vessel's service conditions are changed, the corrosion rate shall be determined
by:
a) 7.5 years
b) 10 years
c) l5 years
d) 20 years
c) l5 years
The reduction in the likelihood of brittle fracture may be achieved by performing:
a) owner-user shop.
b) contractor chosen by the owner user
c) ASME U stamp holder.
d) ASME S stamp holder.
d) ASME S stamp holder.
Inspection records contain the following information for a particular thickness
measurement location:
a) horizontal.
b) flat.
c) overhead.
d) vertical.
b) flat.
When dial-type indicating pressure gauges are used during a vessel hydrotest, the
maximum gage range shall not exceed:
a) localized erosion.
b) general pitting.
c) general metal loss
d) localized pitting.
a) localized erosion.
In calculating the remaining life of a pressure vessel shell, what are the definitions of
"t" and "t" per API 510?
a) t the required thickness of the shell and t = the thickness measured at the time of
inspection
b) t the required thickness of the shell and t = the thickness measured during a
previous inspection
c) t = the required thickness of the shell, plus the corrosion allowance and t = the
thickness measured at the time of inspection
d) t = the required thickness of the shell, plus the corrosion allowance t the thickness
measured during a previous inspection
a) t the required thickness of the shell and t = the thickness measured at the time of
inspection
Which of the following circumstances requires a welder to re-qualify?
a) When the welder's foreman discovers that the welder is not making acceptable
welds
b) When the welder has not welded with same P-number in the previous 6 months
c) When the welder has not worked as a welder for the previous 2 months
d) When the welder has not equalities within the past 12 months
a) When the welder's foreman discovers that the welder is not making acceptable
welds
During radiographic examination of a weld, the wire type IQI shall be placed:
a) adjacent to the weld so that the length of the wire is perpendicular to the weld.
b) adjacent to the weld so that the length of the wire is parallel to the weld.
c) on the weld so that the length of the wire is perpendicular to the weld.
d) on the weld so that the length of the wire is parallel to the weld.
c) on the weld so that the length of the wire is perpendicular to the weld.
When performing a weld repair on a section of stainless-steel weld overlay on a
carbon-steel vessel in hydrogen service, which of the following is most important?
a) Hydrogen
b) Dissolved Oxygen Reference: API-571 Paragraph 4.5.1.1
c) Carbon dioxide
d) Argon
b) Dissolved Oxygen Reference: API-571 Paragraph 4.5.1.1
The ASME Code recommends that welding not be performed when the base metal
temperature is lower than:
a) 0°F (-18°C)
b) 10°F (-12°C)
c) 32°F (0°C)
d) 60°F (16°C)
a) 0°F (-18°C)
Which of the following heads will normally require the greatest wall thickness for the
same design conditions?
a) Hemispherical head
b) Dished torispherical head
c) Flat head
d) 2:1 elliptical head
c) Flat head
Welders who qualify on the required tests for plate-groove welds:
a) P-1 materials.
b) P-4 materials.
c) P-5 materials.
d) materials of any P number
a) P-1 materials.
Temper embitterment is defined as:
a) increase in ductility and notch toughness due to postweld heat treatment (PWHT)
or high-temperature service above 120°F (49°C).
b) loss of ductility and notch toughness due to PWHT or low-temperature service
below 120°F (49°C).
c) loss of ductility and notch toughness due to PWHT or high-temperature service
above 700°F (370°C).
d) increase in ductility and notch toughness due to PWHT or high-temperature
service above 700°F (370°C).
c) loss of ductility and notch toughness due to PWHT or high-temperature service
above 700°F (370°C).
During a planned re-rating, the one issue that might be resolved by engineering
calculations alone is that:
a) 2 years.
b) 5 years.
c) l0years.
d) 20years.
c) l0years.
For.a large vessel with two or more zones of differing corrosion rates:
a) the complete vessel may be treated as a single zone using the average corrosion
rate of all sections.
b) each zone may be treated independently regarding the interval between
inspections.
c) the complete vessel space must be inspected using the inspection interval for the
section with the highest corrosion rate.
d) each zone must be inspected using the shortest inspection interval required
among all of the sections.
b) each zone may be treated independently regarding the interval between
inspections.
A defect typically designates:
a) Minimum acceptability
b) An indication that is detectible but acceptable
c) An indication the is rejectable Reference: API-577 paragraph 3.16
d) Indication that requires further investigation
c) An indication the is rejectable Reference: API-577 paragraph 3.16
Inspection for corrosion under insulation shall be considered for externally insulated
vessels that are subject to moisture ingress and that operate between:
a) electromagnetic method.
b) thorough visual inspection.
c) magnetic particle inspection.
d) guided wave.
b) thorough visual inspection.
Pressure vessels that are subject to changes in process operations:
a) Seamless pipe
b) Welded pipe
c) Forged manway cover
d) Plate
d) Plate
When must a pressure test be performed on a pressure vessel that has been in
service?
a) Bulges
b) Holidays
c) Disbonding
d) Laminations
b) Holidays
What is the cause for rejection of a radiograph due to a "B" image on a film?
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Si un soudeur est qualifié dans les procédés de soudage à l'arc avec électrodes métalliques, de
soudage à l'arc sous flux en poudre et de soudage au tungstène au gaz, mais n'a soudé qu'un seul
d'entre eux, la qualification pour les deux autres procédés reste valable:
A: pendant 6 mois
B: pour 1 an
C: pour 2 ans
D: indéfiniment
A: pendant 6 mois
L'un des objectifs de l'examen des rapports d'inspection antérieurs est de s'assurer que:
A: Les taux de corrosion estimés pour les nouveaux équipements sont précis
B: Des soupapes de surpression ont été installées avant la mise en service du bateau
D: Des mesures d'épaisseur ont été prises toutes les 1 000 heures de service
A: Les taux de corrosion estimés pour les nouveaux équipements sont précis
Un navire a un taux de corrosion unique de 10 mils par an. L'épaisseur minimale requise pour le
navire pour la coque et les fonds est de 0,75 ". L'épaisseur réelle des fonds est de 0,95" et la coque
est de 0,90 ". Quelle est la durée de vie restante du navire?
A: 7,5 ans
B: 10 ans
C: 15 ans
D: 20 ans
C: 15 ans
Un appareil sous pression est en service non continu depuis 15 ans. Pendant ce temps, il a été rempli
3 fois pendant 2 ans, puis inspecté en interne. La dernière inspection interne a permis de déterminer
que la durée de vie restante du navire était de 9 ans. La prochaine inspection est due:
Les renflements et le flambement des revêtements métalliques des appareils sous pression indiquent
normalement:
A: une modification
B: une reprise
C: Une altération
D: une réparation
C: Une altération
Après modification d'un appareil sous pression, une procédure d'examen non destructif ne peut être
substituée à un essai sous pression que si:
B: L'ingénieur des appareils sous pression et un inspecteur agréé des appareils sous pression ont été
consultés
C: Un ingénieur des appareils à pression expérimenté dans la conception des appareils à pression a
approuvé la procédure NDE
B: L'ingénieur des appareils sous pression et un inspecteur agréé des appareils sous pression ont été
consultés
Un essai hydrostatique est effectué à la suite de la modification d'un vase de 2,5 "d'épaisseur. Pour
minimiser le risque de rupture fragile, la température du métal pendant les essais hydrostatiques
doit être au moins égale à:
C: 60F
D: 70F
C: nécessite un minimum d'isolant enlevé pour faciliter la corrosion sous l'inspection d'isolant
D: peut substituer un examen des émissions acoustiques au lieu d'un isolant décapant
Une fissure dans un navire à la jonction cône-cylindre peut être réparée avec l'approbation de
l'inspecteur agréé API, à condition que:
C: La soudure est soumise à un traitement thermique après soudure et à une radiographie complète.
R: Le soudeur doit être qualifié pour le processus applicable par la société effectuant la réparation.
B: Un soudeur qui est un employé du propriétaire / opérateur n'a pas besoin d'être officiellement
qualifié
C: Le soudeur doit être qualifié par un magasin de code ASME et être à jour dans le processus
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