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treyn2006

API-510 Closed Book (Vérifié lors du


test) ** FLASH CARDS **
ÉTUDE
JOUER
If a welder has qualified in the shielded metal arc welding, submerged arc welding,
and gas tungsten arc welding processes but has welded in only one of them,
qualification for the other 2 processes remains valid:
A: for 6 months
B: for 1 year
C: for 2 years
D: Indefinitely
A: for 6 months
One purpose of reviewing previous inspection reports is to ensure that:
A: Estimated corrosion rates for new equipment are accurate
B: Pressure relief valves have been installed prior to placing the vessel in service
C: Required pressure tests have been preformed
D: Thickness readings have been taken after every 1,000 hours of service
A: Estimated corrosion rates for new equipment are accurate
A Vessel has a single corrosion rate of 10 mils per year. The minimum vessel
required thickness for both the shell and the heads is 0.75". The actual thickness of
the heads is 0.95" and the shell is 0.90". What is the vessel's remaining life?
A: 7.5 years
B: 10 years
C: 15 years
D: 20 years
C: 15 years

(.90-.75)/.010=15
A pressure vessel has been in non-continuous service for 15 years. During this time,
it has been filled 3 times for 2 years at a time, then internally inspected. The last
internal inspection determined that the vessel had 9 years of remaining life. The next
inspection is due:
A: Before 4.5 years of actual service
B: Before 5 years of actual service
C: Before 7.5 years of actual service
D: Before a maximum of 10 years actual service
A: Before 4.5 years of actual service
Bulges and buckling in the metallic linings of pressure vessels normally indicate:
A: A leak in the lining or attachment welds
B: Accelerated corrosion of the parent metal
C: That the lining material was not compatible with the process
D: That the oversized lining was installed
A: A leak in the lining or attachment welds
Increasing the maximum allowable working pressure and/or the temp of a pressure
vessel, or decreasing the temp so that additional Charpy impact testing will be
required, is considered which of the following:
A: A modification
B: A rework
C: An alteration
D: A repair
C: An alteration
After an alteration to a pressure vessel, a nondestructive examination procedure may
be substituted for a pressure test only when a/an:
A: Authorized inspector has approved the NDE procedure
B: Pressure vessel engineer and an authorized pressure vessel inspector have been
consulted
C: Pressure vessel engineer experienced in pressure vessel design has approved
the NDE procedure
D: Pressure test is not practical
B: Pressure vessel engineer and an authorized pressure vessel inspector have been
consulted
A plant engineer would like to increase a vessel's operating temp by 100F. The
vessel's nameplate states a maximum allowable working pressure of 250 PSIG at
650F, and the current operating temp is 600F. What is the 1st step in increasing the
operating temp?
A: Perform calculations to determine if the vessel thickness is sufficient
B: Determine a new corrosion rate for the vessel
C: perform an internal inspection of the vessel
D: Determine if the pressure-relief device will be suitable at the new temperature
A: Perform calculations to determine if the vessel thickness is sufficient
Following the alteration of a 2.5" thick vessel, a hydrostatic test is performed. To
minimize the risk of brittle fracture, metal temperature during hydrostatic tests should
be at least:
A: 10F above the minimum design metal temperature
B: 30F above the minimum design metal temperature
C: 60F
D: 70F
B: 30F above the minimum design metal temperature
Vessels insulated effectively to preclude the entrance of moisture:
A: may have the external inspection extended to a maximum of 10 years
B: do not need to have insulation removed for the external inspection
C: require a minimum of insulation removed to facilitate the corrosion under insulation
inspection
D: may substitute acoustic emission examination in lieu of stripping insulation
B: do not need to have insulation removed for the external inspection
A crack in a vessel at the cone-to-cylinder juncture can be repaired with approval by
the API-authorized inspector provided that:
A: The weld is fully radiographed
B: The weld is postweld heat-treated
C: The weld is postweld heat-treated and fully examined radiographically
D: An engineer experienced in pressure vessel design is consulted
D: An engineer experienced in pressure vessel design is consulted
Which of the following statements is correct with regard to the welder's qualifications
for a minor pressure repair requested by an owner/operator?
A: The welder must be qualified for the applicable process by the company making
the repair
B: A welder who is an employee of the owner/operator need not be formally qualified
C: The welder must be qualified by an ASME-Code shop, and be current in the
process used for the repair
D: The weld may use any qualified procedures that are in accordance with the ASME
Code, Section IX.
A: The welder must be qualified for the applicable process by the company making
the repair
Materials used for making repairs shall be of known weldable quality and shall:
A: Be compatible with the original material
B: Be of known toughness
C: Have a minimum tensile strength of 50,000 psi
D: Have an ASTM specification number
A: Be compatible with the original material
The springs in pressure-relief valves typically fail due to:
A: Tensile overload
B: Creep
C: Erosion
D: Corrosion
D: Corrosion
Above what pressure is a vessel considered to be in the scope of API Code:
A: 2.5psi
B: 5psi
C: 10psi
D: 15psi
D: 15psi
When a dial type indicating pressure gauges are used during a vessel hydrotest, the
maximum gauge range shall not exceed which multiple of the expected test
pressure?
A: 1.5 times
B: 2.5 times
C: 3 times
D: 4 Times
D: 4 Times
A corner joint is a joint between 2 member that are located:
A: Parallel to each other
B: At approx a 30 deg angle to each other
C: At approx a 60 deg angle to each other
D: At approx right angles to each other
D: At approx right angles to each other
An inspector evaluating thickness measurements taken on a pressure vessel
discovers indications of corrosion at only one of the measurement locations. The
inspector should:
A: Calculate a new corrosion rate for the vessel, based on the single location
B: Take more measurements in the corroded area, to define the extent of corrosion
C: Ask that another inspector retake the measurement
D: Disregard the single measurement because the other measurements do not
indicate corrosion
B: Take more measurements in the corroded area, to define the extent of corrosion
A welder who fails a qualification testing on 6 inches of a production plate may be
immediately retested by:
A: Welding a 2inch NPS pipe joint and having radiographic testing performed.
B: Cutting out the bad weld, re-welding the same 6 inches, and then radiographically
testing the weld
C: Radiographing an additional 12 inches of the production weld
D: Welding a 6-inch plate test coupon and having a mechanical bend test performed.
C: Radiographing an additional 12 inches of the production weld
3 pressure gauges are installed for convenience in the hydrostatic testing of a
pressure vessel. The 1st is at the top if the vessel, the 2nd is 45ft from the top
(reading 169.5 psig) and the 3rd is 100ft from the top (reading 193.5 psig). If the
vessel is 125ft high, what is the pressure at the top? [1 foot of water = 0.433 psi]
A: 140 psig
B: 150 psig
C: 189 psig
D: 204 psig
B: 150 psig

(.433) (100) 43.3 193.5-43.3= 150.2


Materials used in welded repair or alteration of a pressure vessel are specified in the
ASME Code Section II and they must have a carbon content not exceeding.
A: .25%
B: .30%
C: .35%
D: .40%
C: .35%
What type of pressure relief valve has a main relieving valve controlled by a small
spring-loaded (set actuated) pressure relief valve?
A: Conventional safety relief valve
B: Rupture disk
C: Pilot-operated safety relief valve
D: Balanced safety relief valve
C: Pilot-operated safety relief valve
How many test blocks are required for UT procedure calibration?
A: 2; 1 at the maximum range and 1 at the minimum range to be measured
B: 4; 2 at the maximum range and 2 at the minimum range to be measured
C: 6; 2 at the maximum range, 2 at the mid range, and 2 at the minimum range to be
measured
D: 6: 1 at the maximum range 1 at 3/4", 1 at 5/8", 1 at 1/2", one at 3/8" and 1 at the
minumum range to be measured.
A: 2; 1 at the maximum range and 1 at the minimum range to be measured
When performing a weld repair on a section of stainless-steel weld overlay on a
carbon-steel vessel in hydrogen service, which of the following is most important?
A: Magnetic particle testing of the overlay
B: Brinell hardness testing of the overlay
C: Out-gassing of the base metal
D: Impact testing of the base metal
C: Out-gassing of the base metal
Which of the following should be done when a vessel hydrostatic pressure test is
being conducted and the test pressure exceeds the set pressure of the vessel safety-
relief valve?
A: Vent the safety relief valve in a safe direction (away from personnel), and test it at
the same time as the pressure test of the vessel
B: A properly locked-out block valve between the safety-relief valve and the vessel
will sufficiently isolate the relief valve
C: The safety relief valve or valves should be removed, or test clamps can be used to
hold down the safety-relief valve disks
D: Applying an additional load to the valve spring by turning the compression screw is
recommended if test pressure can be exceeded
C: The safety relief valve or valves should be removed, or test clamps can be used to
hold down the safety-relief valve disks
A vessel in ethylene condensate service is being moved and put into steam
condensate service. The corrosion rate for the vessel while in ethylene service was 1
mil per year. The inspector should:
a) Require re-rating of the vessel
b) Require a pressure test
c) Establish a new probable corrosion rate
d) Continue to maintain the old corrosion rate to determine if it was correct
c) Establish a new probable corrosion rate
An external inspection of a pressure vessel should begin with:
a) Anchor bolts, foundations, and supports
b) Ladders, stairways, platforms, or walkways
c) External paint and insulation
d) Nozzles and manways
b) Ladders, stairways, platforms, or walkways
When notch-toughness testing performed as part of the qualification of a welding
procedure the test is performed using the:
a) Brinnel Test
b) Impact Test
c) Bend test
d) Tension test
b) Impact Test
Temper embrittlement is defined as:
a) Increase in ductility and notch toughness due to postweld heat treatment (PWHT)
or high-temperature service above 120°F (49°C)
b) Loss of ductility and notch toughness due to PWHT or low-temperature service
below 120°F (49°C)
c) Loss of ductility and notch toughness due to PWHT or high-temperature service
above 700°F (370°C)
d) Increase in ductility and notch toughness due PWHT or high-temperature service
above 700°F (370°C)
c) Loss of ductility and notch toughness due to PWHT or high-temperature service
above 700°F (370°C)
If a vessel's largest nozzle is a reinforced NPS 10 nozzle, then an alteration is adding
a/an:
a) Reinforced nozzle of any size less than NPS 10
b) Nozzle that does not require reinforcement
c) NPS 10 reinforced nozzle
d) NPS 12 reinforced nozzle
d) NPS 12 reinforced nozzle
When required, postweld heat treatment (PWHT) shall be done before the hydrostatic
test and after any weld repair except as permitted by UCS-56F. Is a preliminary
hydrostatic test prior to PWHT permissible?

a) No, unless deemed necessary by the authorized inspector


b) No in all cases
c) Yes, it is permissible
d) No, unless an approved procedure has been submitted by an engineer
c) Yes, it is permissible
Inspection for corrosion under insulation shall be considered for externally insulated
carbon-steel vessels that operate:

a) Between 25°F and 250°F


b) Between25°C and 250°C
c) Between 150°F and 350°F
d) Below the boiling point of water
a) Between 25°F and 250°F
Which of the following terms refers to breaks in nonmetallic linings or coatings?

a) Bulges
b) Holidays
c) Disbanding
d) Laminations
b) Holidays
Which of the following nondestructive examination (NDE) techniques would be most
sensitive for detecting the internal deterioration on a vessel that is in 50 degree
Baumé NaOH (caustic) service (50 psig @ 150°F) and that has not been stress-
relieved?

a) Digital ultrasonic testing


b) Radiographic testing
c) Wet fluorescent magnetic-particle testing
d) Dye-penetrant testing
c) Wet fluorescent magnetic-particle testing
Proper postweld heat treatment (PWHT) can:

a) Reduce tensile strength


b) Increase residual stress
c) Increase weld hardness
d) Reduce resistance to environmental cracking
c) Increase weld hardness
Materials susceptible to brittle fracture include carbon and low alloy steels,
particularly older steels. Of the following, which is also susceptible to brittle fracture?

a) Aluminum
b) 300 Series stainless steel
c) 400 Series stainless steel
d) No other materials are susceptible
c) 400 Series stainless steel
Inspection for corrosion under insulation shall be considered for externally insulated
vessels that are subject to moisture ingress and that operate between:

a) 32°F and 250°F


b) 0°C and ll0°C
c) -4°C and 120°C
d) -20°F and 200°F
c) -4°C and 120°C
Liquid-penetrant examination of a finished weld can detect all of the following
except:

a) Lack of penetration
b) Cracks and cold shuts
c) Surface porosity
d) Laminations
a) Lack of penetration
The frequency of inspection for pressure-relief devices shall be based on:

a) The ASME Code as it applies to relief devices


b) The manufacturer's instructions
c) The operating experience of the device
d) 5-year maximum frequency set by the API 510 Code
c) The operating experience of the device
After completion of a minor welded repair to a pressure vessel, which of the following
types of inspection should normally be performed?

a) Ultrasonic
b) Magnetic-particle
c) Visual
d) Radiographic
c) Visual
If a vessel has a known corrosion rate of 0.007 inch per year and is currently 0.750
inch thick with a required minimum thickness of 0.675 inch, what is the remaining life
of the vessel?

a) 1.5 years
b) 5.3 years
c) 10 years
d) 10.7 years
d) 10.7 years
A liquid-penetrant procedure used during a vessel inspection must be re-qualified
when all but which of the following are changed?

a) Type of penetrant, remover, and developer


b) Material being examined
c) Minimum light intensity
d) Method of applying developer
b) Material being examined
A pressure vessel inspected after 5 years of service has a calculated remaining life
of
24 years. The next internal inspection is required in:

a) 5 years
b) 10 years
c) l2 years
d) 24 years
b) 10 years
An-external inspection of a pressure vessel shall at least:

a) Report the corrosion rates determined during the inspection


b) Determine the condition of the external insulation
c) Measure the thickness of the coating under the insulation
d) Include the results of the settlement survey
b) Determine the condition of the external insulation
If solid particles are suspected to be in a process flowing through a pressure vessel
nozzle, the inspector should check for:

a) Localized erosion
b) General pitting
c) General metal loss
d) Localized pitting
a) Localized erosion
The API-authorized pressure vessel inspector may give prior general authorization
for
limited or routine repairs that do not require:

a) Final acceptance inspection


b) Nondestructive testing
c) Pressure tests
d) Heat treatment
c) Pressure tests
When a large vessel and its structural supports are designed inadequately for a
hydrostatic test, an appropriate course of action would be to:

a) Provide additional temporary supports and then conduct the hydrostatic test
b) Substitute a vacuum (negative-pressure) test at 1.5 times the operating pressure
c) Consider substituting a pneumatic test for a hydrostatic test
d) Perform 100% volumetric examination of all welds in lieu of a hydrostatic test
c) Consider substituting a pneumatic test for a hydrostatic test
A low energy value on a test for notch toughness indicates that a metal is:

a) Ductile
b) Elastic
c) Brittle
d) Low strength
c) Brittle
A vessel to be inspected is in hydrogen service. The material of construction is
carbonsteel weld overlay with stabilized austenitic stainless steel. The conditions to
inspect for and inspection methods for this vessel would be:

a) Cracks; inspect using wet fluorescent magnetic-particle inspection


b) Bulges and buckling; inspect using ultrasonic testing, visual inspection, and dye
penetrant testing
c) Dis-bonding and bulges; inspect using ultrasonic testing, visual inspection, and
light tapping with a hammer
d) Bulges; inspect from the outside using ultrasonic testing
c) Dis-bonding and bulges; inspect using ultrasonic testing, visual inspection, and
light tapping with a hammer
According to the API 510 Code, a pressure relief device repair organization must
have:

a) A quality control system


b) State-certified repair personnel
c) A national board VR stamp
d) A state-approved test facility
a) A quality control system
The symbol HT on a pressure vessel nameplate indicates that the:

a) Vessel is good for high temperatures


b) Whole vessel was postweld heat-treated
c) Vessel was hydrotested
d) Vessel was hammer-tested
b) Whole vessel was postweld heat-treated
The rate of metal loss on a vessel caused by-corrosion or erosion can typically be
determined by:

a) Evaluating the operating conditions of the component


b) Comparing consecutive thickness measurements
c) Referring to corrosion tables
d) Taking a thickness reading of the component
b) Comparing consecutive thickness measurements
A replacement vessel's maximum allowable working pressure is 150 psig at 300°F.
The allowable stress is the same at this temperature as at the hydrostatic test
temperature. The operating pressure is 130 psig. The minimum design metal
temperature is 20°F. The appropriate post-fabrication hydrostatic test pressure is:

a) 130 psig
b) 163 psig
c) 195 psig
d) 225 psig
c) 195 psig
A change in a "nonessential" variable in a welding procedure will require

a) A new procedure qualification record (PQR)


b) That the welding procedure specification (WPS) be re-qualified
c) That the supporting PQR be updated
d) That the WPS be updated
d) That the WPS be updated
Controlled-deposition welding may be used in lieu of post weld heat treatment
(PWHT) when notch-toughness testing is not required and:

a) When the original material is P-1 or P-3


b) Only when the minimum design metal temperature of the material is Greater than
-20°F
c) When the vessel has undergone PWHT
d) When the avoidance of PWHT is desired
a) When the original material is P-1 or P-3
A weld procedure is tested for the shielded metal arc process on a butt-weld coupon
that is 0.625 inch thick. The maximum-thickness production weld qualified is:

a) 5/8 inch
b) l inch
c) l¼ inch
d) ¼ inch
c) l¼ inch
For in-service vessels where a conflict exists between the ASME Code and the API
510 code, the:

a) ASME Code takes precedence


b) API-510-Code takes precedence
c) Applicable code, as determined by the owner/operator of the pressure vessel,
takes precedence
d) Applicable code, as determined by the authorized pressure vessel inspector, takes
precedence
b) API-510-Code takes precedence
What technique is most commonly used to assist visual inspection of vessel
platforms and walkways?

a) Ultrasonic scanning
b) Dry magnetic-particle testing
c) Hammering and scraping
d) Profile radiographic testing
b) Dry magnetic-particle testing
Excess water washable penetrant shall be removed with a water spray not to
exceed:

a) l00 psi
b) 50 psi
c) 25 psi
d) l5 psi
b) 50 psi
What is the appropriate action when an inspector finds the metallic or nonmetallic
liner in a vessel to be defective?

a) Flush-patch the vessel and install a new liner of corrosion-resistant materials


b) Remove and/or repair the liner by buttering or pad welding
c) Remove a sufficient amount of liner to determine whether the base metal has
deteriorated
d) Repair the liner after a complete failure occurs
c) Remove a sufficient amount of liner to determine whether the base metal has
deteriorated
ASME Section VIII specifically references which of the following for the qualification
of personnel performing radiography?

a) Manufacturer's policies
b) ASME Section V
c) AWSQC.1
d) ASNT SNT-TC
a) Manufacturer's policies
Inspection records should be maintained for:

a) 5 years
b) The service life of the vessel
c) 20 years
d) 5 years after the vessel is retired
b) The service life of the vessel
Which of the following, heads will normally require the greatest wall thickness for the
same design conditions?

a) Hemispherical head
b) Dished torispherical head
c) Flat Head
d) 2:1 elliptical head
c) Flat Head
...
...
All of the following are acceptable API 510 Code repair organizations except a/an:

a) Owner/operator shop
b) Contractor chosen by the owner/operator
c) ASME U stamp holder
d) ASME S stamp holder
d) ASME S stamp holder
What two things are critical for long-term protection against atmospheric corrosion in
corrosive environments?

a) Installing the systems indoors and keeping the environment clean


b) Surface preparation and proper welding
c) Surface preparation and proper coating application
d) Keeping operating temperatures above 250°F or below 32°F
c) Surface preparation and proper coating application
Which of the following is not required during an internal inspection of a horizontal
vessel?

a) All persons working around the vessel should be informed of the work inside the
vessel
b) All persons inside the vessel should be informed before any work starts outside of
the vessel
c) All persons inside the vessel must be in a harness with a safety line to the
manway
d) A safety guard should be posted outside the vessel at the manway closest to the
work going on in the vessel
c) All persons inside the vessel must be in a harness with a safety line to the manway
All of the following are suitable for determining the thickness of a part except:

a) An ultrasonic shear wave


b) Profile radiography
c) An ultrasonic straight beam
d) An ultrasonic "A" scan
a) An ultrasonic shear wave
Local postweld heat treatment (PWHT) can be used in lieu of a 360° banding on local
repair when the:
a) Application is reviewed and a procedure is developed by engineers experienced in
the appropriate engineering specialties
b) Preheat of 350°F is maintained for the course of welding and the weld is inspected
by magnetic-particle examination
c) Decay of thermal gradient during PWHT is less than 200°F per foot
d) Application is reviewed and a procedure is developed by the API- authorized
pressure vessel inspector
a) Application is reviewed and a procedure is developed by engineers experienced in
the appropriate engineering specialties
Of the following, which material is the most resistant to chloride stress corrosion
cracking?

a) No alloy material is resistant to CI SCC


b) All 300 Series stainless steels
c) Duplex stainless steels
d) Nickel base alloys
d) Nickel base alloys
The maximum allowable working pressure for a pressure vessel unless otherwise
rerated is based on calculations that are determined using the:

a) Edition of the original construction code in effect at the time the vessel was built
b) Latest edition of API 572 and the construction code originally used to design the
vessel
c) Latest edition of the ASME code or the construction code to which the vessel was
built
d) Latest edition of the API-510 Code and construàtion code to which the vessel was
built
c) Latest edition of the ASME code or the construction code to which the vessel was
built
Which of the following is responsible for maintaining the records of qualified welding
procedure specifications (WPSs) and procedure qualification records (PQRs) used in
conducting repairs and alterations?
a) The owner/operator inspection organization
b) The pressure vessel engineer
c) The authorized inspector
d) The repair organization
d) The repair organization
Which two positions qualify a welder for all positions when welding an 8-inch pipe
coupon?

a) lG and 2G
b) lG and 3G
c) 2G and 3G
d) 2G and 5G
d) 2G and 5G
Which of the following circumstances requires a welder to re-qualify?

a) When the welder's foreman discovers the welder isn't making acceptable welds
b) When the welder has not welded with the same P-No. in the previous 6 months
c) When the welder has not worked as a welder for the previous 2 months
d) When the welder has not re-qualified within the past 12 months
a) When the welder's foreman discovers the welder isn't making acceptable welds
According to the API Code, how many thickness measurements should be taken on a
pressure vessel during internal or on-stream inspections?

a) A representative number that will establish areas of corrosion


b) At least one on each nozzle, and two on each head and shell section
c) At least one adjacent to each girth weld
d) Four points on the shell, one on each head, and one on all major nozzles
a) A representative number that will establish areas of corrosion
Re-rating calculations shall be performed by the manufacturer or which of the
following?

a) Owner/operator engineer experienced in pressure vessel design


b) Owner/operator registered professional engineer
c) API-authorized pressure vessel inspector
d) ASME-credited repair organization
a) Owner/operator engineer experienced in pressure vessel design
Which of the following pressure vessels is excluded from the specific requirements of
the API-5l0 Code?

a) 30-foot-diameter, off-site, normal butane sphere operating at 220 psig


b) 10-foot-long x 1-foot-diameter, truck-mounted, propane bullet operating at
280psig
c) 8-inch-diameter x 1-foot-long cylinder operating at 660 psig
d) 4-foot-long x 1 1/2 -foot-diameter, crude unit compressor, gland condenser shell
operating at 300 psig
b) 10-foot-long x 1-foot-diameter, truck-mounted, propane bullet operating at
280psig
A vessel is inspected after 4 years of service, and the thinnest part of the shell is
found to be 1.360 inches. If the original thickness was 1.4375 inches and the
minimum required thickness is 1.232 inches, what thickness of material is available
for the remaining corrosion allowance?

a) 0.064 inch
b) 0.077 inch
c) 0.128 inch
d) 0.205 inch
c) 0.128 inch
Magnetic-particle examination may be used for the examination of weldments in:

a) Ferrousornonferrous materials
b) Ferrous materials exceeding 0.35 carbon content only
c) Ferromagnetic materials
d) Nonferrous materials only
c) Ferromagnetic materials
Calculations by the original manufacturer or the pressure vessel engineer shall be
completed before:

a) Thickness measurements are taken


b) Re-rating the vessel
c) Acceptance of welding procedures and welder qualification
d) Repairing a portion of the vessel due to corrosion
b) Re-rating the vessel
A pressure vessel in service for 12 years had an original thickness of 1.938 inches
and a thickness of 49-itiches after 4O-T The present thickness is 1.375 inches. The
corrosion rate to establish an internal inspection interval for this vessel is:

a) 0.003 inch/year
b) 0.015 inch/year
c) 0.047 inch/year
d) 0.053 inch/year
c) 0.047 inch/year
Vessels that are known to have a remaining life of over 10 years or that are protected
against external corrosion do not need to have their insulation removed for external
inspection. The condition of their insulation system or outer jacketing shall be
observed at least every:

a) 2 years
b) 3 years
c) 5 years
d) 10 years
c) 5 years
A pressure vessel currently in operation has an established corrosion rate of 0.001
inch per year and no history of localized corrosion. One thickness measurement
location (TML) is established on each head and on one nozzle in the bottom head.
Engineering has approved a change of service, expecting a corrosion rate of 0.010
inch per year and that the new service will promote localized corrosion in the bottom
third of the vessel. An authorized pressure vessel inspector considering adjusting the
number and location Of TMLs should:

a) Increase the number of TMLs for the bottom head, shell, and nozzles in the area
where localized corrosion is expected to occur
b) Increase the number of TMLs only in the spot where localized corrosion is
expected to occur
c) Increase the number of TMLs at the next scheduled internal inspection based on
the new service conditions
d) Do nothing; the number of TMLs satisfies the requirements of the API 510 Code
Increase the number of TMLs for the bottom head, shell, and nozzles in the area
where localized corrosion is expected to occur
Temporary repairs to pressure vessels:

a) Must be replaced with permanent repairs during the next scheduled shutdown
b) May remain in place for long periods if approved by the pressure vessel engineer
c) May remain in place for a longer period of time if approved by the API authorized
pressure vessel inspector
d) May remain in place if approved by the pressure vessel engineer and the API-
authorized pressure vessel inspector
d) May remain in place if approved by the pressure vessel engineer and the API-
authorized pressure vessel inspector
The minimum API Code requirements for maintaining records of thickness
measurements for pressure vessels necessitate keeping:

a) Records of the last thickness measurements


b) Records of the thickness measurement controlling the corrosion rate
c) Progressive records of the thickness measurement of the thinnest component
d) Progressive records of all thickness measurements
d) Progressive records of all thickness measurements
The installation of a fillet-welded patch plate on the exterior of a pressure vessel
requires the API-authorized inspector to check that the:

a) Reinforcing plate is internally inspected at the intervals recommended by the 5l0


Code
b) Re-rating nameplate is correctly stamped and installed
c) Patch is accepted by the jurisdiction and the design is approved by a pressure
vessel engineer
d) Efficiency of the attachment weld is identical to that of the original fabrication
c) Patch is accepted by the jurisdiction and the design is approved by a pressure
vessel engineer
To ensure compliance with the requirements of the API 510 Code, welding
procedures must be qualified by the:

a) Engineer
b) Inspector
c) Owner/operator
d) Repair organization
d) Repair organization
What are the three most effective methods of inspecting for caustic embrittlement?

a) Visual inspection magnetic-particle, dye-penetrant


b) Eddy-current, boat sample, magnetic-particle
c) Visual inspection, hammer test, acoustic emission
d) Ultrasonic inspection, pressure test, dye-penetrant
a) Visual inspection magnetic-particle, dye-penetrant
A vessel has been in service for 10 years, the original shell thickness was 1.437
inches, and the vessel was 100% radiographed at construction. If the required shell
thickness is 1.175 inches, and the measured thickness after 10 years of service is
1.25
inches, what is the remaining life of this vessel?

a) 2 years
b) 4 years
c) 5 years
d) 10 years
b) 4 years
Which of the following accurately describes the requirements for examination of a
vessel's insulation during required visual external inspections?

a) The condition of the insulation should be observed at least every 5 years and
repaired if necessary
b) The insulation must be removed regardless of the operating temperature of the
vessel or the remaining life
c) The insulation must be removed to inspect the external surface if the remaining life
of the vessel exceeds 10 years
d) At least 10% of all suspect areas and areas of damaged insulation must be
examined
a) The condition of the insulation should be observed at least every 5 years and
repaired if necessary
When must a pressure test be performed on a pressure vessel thats been in
service?

a) Whenever the vessel has been opened for internal inspection


b) When the authorized pressure vessel inspector deems it necessary
c) After any repair or alteration is performed
d) Only if the vessel is re-rated to higher pressure
b) When the authorized pressure vessel inspector deems it necessary
According to the API 510 Code, an alteration includes:

a) The addition of nozzles not requiring reinforcement or re-rating


b) Any comparable or duplicate replacement
c) Any design change affecting the pressure-containing capability of a pressure
vessel
d) The addition of any reinforced nozzle equal to or less than the size of existing
reinforced nozzles
c) Any design change affecting the pressure-containing capability of a pressure
vessel
During a planned re-rating, the one issue that might be res3lved by engineering
calculations alone is that:

a) The vessel must be hydrostatically tested prior to code stamping


b) The ordering of repair materials for the vessel can be justified
c) The supports for the vessel are adequate for hydrostatic testing
d) Dimensional changes have not occurred
a) The vessel must be hydrostatically tested prior to code stamping
After how many years of inactivity shall an API-authorized inspector be required to be
re-certified by written test?

a) Re-certification by written test is not required


b) l year
c) 2 years
d) 3 years
d) 3 years
In re-rating a pressure vessel, the re-rating is considered complete when:

a) The API-authorized pressure vessel inspector oversees the attachment of an


additional re-rating nameplate to the vessel
b) All re-rating calculations are reviewed and approved by the API-authorized
pressure vessel inspector
c) The pressure vessel engineer performing the re-rating oversees the attachment of
an additional re-rating nameplate to the vessel
d) An additional nameplate is attached to the vessel wall by welding, and the Re-
rating record is approved by the vessel owner
a) The API-authorized pressure vessel inspector oversees the attachment of an
additional re-rating nameplate to the vessel
A weld procedure is tested for the shielded metal arc process on a butt-weld coupon
that is 5/8 inch (15.9 mm) thick. The maximum -thickness production weld qualified
is:

a) 5/8 inch (15.9 mm)


b) 1 inch (25.4 mm)
c) 1 1/4 inches (3l.8mm)
d) 1 3/4 inches (44.5 mm)
c) 1 1/4 inches (3l.8mm)
A new replacement vessel's maximum allowable working pressure is 150 psig (1.03
MPa) at 300°F (149°C). The allowable stress is the same at this temperature as at
the hydrostatic test temperature. The operating pressure is 140 psig (0.96 MPa). The
minimum design metal temperature is 20°F (-6.6°C). The appropriate post fabrication
hydrostatic test pressure is:

a) l82 psig (l.25Mpa)


b) l95 psig (1.34Mpa)
c) 210 psig (1.45Mpa)
d) 225 psig (1.55Mpa)
b) l95 psig (1.34Mpa)
If a vessel's largest nozzle is a reinforced NPS 10 (DN 250) nozzle, then an alteration
is adding a/an:

a) reinforced nozzle of any size less than NPS 10 (DN 250).


b) nozzle that does not require reinforcement.
c) NPS 10 (DN 250) reinforced nozzle.
d) NPS 12 (DN 300) reinforced nozzle.
d) NPS 12 (DN 300) reinforced nozzle.
When a large vessel and its structural supports are designed inadequately for a
hydrostatic test, the most appropriate course of action would be to:

a) provide additional temporary supports and then conduct the hydrostatic test.
b) substitute a vacuum (negative pressure) test at 1.5 times the operating pressure.
c) consider substituting a pneumatic test for a hydrostatic test.
d) perform 100% volumetric examination of all welds in lieu of a hydrostatic test.
c) consider substituting a pneumatic test for a hydrostatic test.
If a vessel's service conditions are changed, the corrosion rate shall be determined
by:

a) the owner/user's metallurgist.


b) on-stream corrosion data gathered after 1 month of Continuous service.
c) on-stream corrosion data gathered after 6 weeks of continuous service.
d) on-stream corrosion data gathered after 6 months of continuous service.
c) on-stream corrosion data gathered after 6 weeks of continuous service.
A vessel has a single corrosion rate of 0.010 inch per year (0.254 mm/year). The
minimum vessel required thickness for both the shell and the heads is 0.750 inch
(19.0mm). The actual thickness of the heads is 0.950 inch (24.1 mm) and the shell is
0.900 inch (22.9 mm). What is the vessel's remaining life?

a) 7.5 years
b) 10 years
c) l5 years
d) 20 years
c) l5 years
The reduction in the likelihood of brittle fracture may be achieved by performing:

a) Charpy Impact testing if it was not originally done during manufacturing


b) Postweld heat treatment if it was not originally done during manufacturing
c) Tensile testing if it was not originally done during manufacturing
d) Hardness testing if jt was not originally done during manufacturing
b) Postweld heat treatment if it was not originally done during manufacturing
Some jurisdictions require that welded repairs and alterations be done by an
organization with an appropriate "R" stamp in accordance with which of the following
codes?

a) ASME Section VIII


b) ASME Section 1
c) NB-23
d) API Standard 510
c) NB-23
Best results in magnetic particle examination are achieved when:

a) The lines of flux are parallel to the discontinuity


b) The lines of flux are at approximately 30° to the discontinuity
c) The lines of flux are perpendicular to the discontinuity Reference: API-577
Paragraph 9.4.1
d) The lines of flux are circular to the discontinuity
c) The lines of flux are perpendicular to the discontinuity Reference: API-577
Paragraph 9.4.1
For a longitudinal root bend test, the weld is located:

a) parallel-to-the longitudinal-axis, and theinot srnface is on the convex side of the


bent specimen.
b) perpendicular to the longitudinal axis, and the root surface is on the convex side of
the bent specimen.
c) parallel to the longitudinal axis, and the root surface is on the concave side of the
bent specimen.
d) perpendicular to the longitudinal axis, and the root surface is on the concave side
of the bent specimen.
a) parallel-to-the longitudinal-axis, and theinot srnface is on the convex side of the
bent specimen.
What type of pressure-relief valve has a main relieving valve controlled by a self-
actuated auxiliary pressure-relief valve?

a) Conventional safety-relief valve


b) Rupture disk
c) Pilot-operated safety-relief valve
d) Balanced safety-relief valve
c) Pilot-operated safety-relief valve
Which of the following may be used to establish the maximum allowable working
pressure for the continued use of a pressure vessel without re-rating?

a) Original code of construction


b) Original edition of API Standard 510
c) Latest edition of API Standard 510
d) Latest edition ASME Code, Section IV
c) Latest edition of API Standard 510
The grooves of carbon-steel ring-joint flanges should be checked for cracks due to:
a) low-temperature operation.
b) stress corrosion cracking.
c) excessive bolt tightening.
d) high-temperature operation.
c) excessive bolt tightening.
The springs in pressure-relief valves typically fail due to:
a) tensile overload.
b) creep.
c) erosion.
d) corrosion
d) corrosion
In re-rating a pressure vessel, the re-rating is considered complete when:

a) the API-authorized pressure vessel inspector oversees the attachment of an


additional re-rating nameplate to the vessel.
b) all re-rating calculations are reviewed and approved by the API-authorized
pressure vessel inspector.
c) the pressure vessel engineer performing the re-rating oversees the attachment of
an additional re-rating nameplate to the vessel.
d) an additional nameplate is attached to the vessel wall by welding, and the rerating
record is approved by the vessel owner/user.
a) the API-authorized pressure vessel inspector oversees the attachment of an
additional re-rating nameplate to the vessel.
Calculations by the original manufacturer or the pressure vessel engineer shall be
completed before:

a) thickness measurements are evaluated.


b) re-rating the vessel.
c) acceptance of welding procedures and welder qualification.
d) repairing a portion of the vessel due to corrosion.
b) re-rating the vessel.
Erosion and erosion-corrosion are characterized by localized loss in thickness in the
form of pits, grooves, gullies, waves, rounded holes, and valleys. These losses are
often:

a) Perpendicular to the vessel or piping axis


b) A directional pattern Reference: API-571 Paragraph 4.2.14.5(a)
c) Located only at elbows in piping systems
d) Only in the tubes of heat exchangers
b) A directional pattern Reference: API-571 Paragraph 4.2.14.5(a)
A vessel is inspected after 4 years of service, and the thinnest part of the shell is
found to be 1.360 inches (34.5 mm). If the original thickness was 1.4375 inches (36.5
mm) and the minimum required thickness is 1.232 inches (31.3 mm), what thickness
of material is available for the remaining corrosion al1owance?

a) 0.064 inch (l.6 mm)


b) 0.077 inch (2.0 mm)
c) 0.128 inch (3.2 mm)
d) 0.205 inch (5.2 mm)
c) 0.128 inch (3.2 mm)
A change in a "nonessential" variable in a welding a procedure will require:

a) a new procedure PQR.


b) that the WPS be equalities.
c) that the supporting PQR be updated.
d) that the WPS be updated.
d) that the WPS be updated.
All of the following are acceptable API 510 Code repair organizations except a/an:

a) owner-user shop.
b) contractor chosen by the owner user
c) ASME U stamp holder.
d) ASME S stamp holder.
d) ASME S stamp holder.
Inspection records contain the following information for a particular thickness
measurement location:

Thickness/ Year of Operation


0.375 inch (9.5mm) 0 (New)
0.325 inch (8.3mm) 5
0.300 inch (7.6mm) 10 (Current)

What is the short-term corrosion rate for the location?

a) 0.0025 inch per year (0.07 mm/year)


b) 0.0050 inch per year (0.13 mm/year)
c) 0.0075 inch per year (0.19 mm/year)
d) 0.0100 inch per year (0.25 mm/year)
b) 0.0050 inch per year (0.13 mm/year)
Three pressure gauges are installed for convenience in the hydrostatic testing of a
pressure vessel that is 125 feet (38,100 mm) in overall length. The first is at the top of
the vessel. The second is 45 feet (13,716 mm) from the top and reads 169.5 psig
(1.168 MPa). The third is 100 feet (30,480 mm) from the top and reads 193.5 psig
(1.334 MPa). What is the pressure at the top? [1 foot of water = 0.433 psi (1000 mm
of water = 0.00978 MPa)]

a) 140 psig (0.96 MPa)


b) 150 psig (1.03 MPa)
c) l89 psig (l.30MPa)
d) 204psig (1.40MPa)
b) 150 psig (1.03 MPa)
A minimum number of thickness measurement locations (TMLs) is acceptable if:

a) The vessel is due to be replaced shortly.


b) Internal rather than on-stream inspections are scheduled.
c) The vessel surface is not easily accessible because it is insulated.
d) The established corrosion rate is low and not localized.
d) The established corrosion rate is low and not localized.
An internal inspection shows a convex bulge on a seamless ellipsoidal head where
the metal has pulled into the vessel between the head-to-shell weld and the knuckle
of the head. The most appropriate recommendation is:

a) replace the head in kind.


b) determine the extent of bulge/blister.
c) ventilate the bulged area.
d) pressure-test the vessel.
b) determine the extent of bulge/blister.
Which of the following should be done when a vessel hydrostatic pressure test is
being conducted and the test pressure exceeds the set pressure of the vessel safety-
relief valve?

a) Vent the safety-relief valve in a safe direction away from personnel.


b) Close and lock out a block valve between the safety-relief valve and the vessel.
c) Remove the safety-relief valve, or install test clamps.
d) Apply an additional load to the valve spring by turning the compression screw.
c) Remove the safety-relief valve, or install test clamps.
Autogenous welds are best describes as:

a) Welding with filler metal


b) Welding without filler metal Reference: API-577 Paragraph 3.7
c) Automatic machine welding
d) Welding typically performed in automobile manufacturing
b) Welding without filler metal Reference: API-577 Paragraph 3.7
A welder has qualified in the 1G position with a groove weld in plate. The position he
is qualified to weld on is:

a) horizontal.
b) flat.
c) overhead.
d) vertical.
b) flat.
When dial-type indicating pressure gauges are used during a vessel hydrotest, the
maximum gage range shall not exceed:

a) 1 1/2 times the test pressure.


b) 2 1/2 times the test pressure.
c) 3 times the test pressure.
d) 4 times the test pressure.
d) 4 times the test pressure
If solid particles are suspected to be in a process flowing through a pressure vessel
nozzle, the inspector should check for:

a) localized erosion.
b) general pitting.
c) general metal loss
d) localized pitting.
a) localized erosion.
In calculating the remaining life of a pressure vessel shell, what are the definitions of
"t" and "t" per API 510?

a) t the required thickness of the shell and t = the thickness measured at the time of
inspection
b) t the required thickness of the shell and t = the thickness measured during a
previous inspection
c) t = the required thickness of the shell, plus the corrosion allowance and t = the
thickness measured at the time of inspection
d) t = the required thickness of the shell, plus the corrosion allowance t the thickness
measured during a previous inspection
a) t the required thickness of the shell and t = the thickness measured at the time of
inspection
Which of the following circumstances requires a welder to re-qualify?

a) When the welder's foreman discovers that the welder is not making acceptable
welds
b) When the welder has not welded with same P-number in the previous 6 months
c) When the welder has not worked as a welder for the previous 2 months
d) When the welder has not equalities within the past 12 months
a) When the welder's foreman discovers that the welder is not making acceptable
welds
During radiographic examination of a weld, the wire type IQI shall be placed:

a) adjacent to the weld so that the length of the wire is perpendicular to the weld.
b) adjacent to the weld so that the length of the wire is parallel to the weld.
c) on the weld so that the length of the wire is perpendicular to the weld.
d) on the weld so that the length of the wire is parallel to the weld.
c) on the weld so that the length of the wire is perpendicular to the weld.
When performing a weld repair on a section of stainless-steel weld overlay on a
carbon-steel vessel in hydrogen service, which of the following is most important?

a) Magnetic-particle testing of the overlay


b) Brinell hardness testing of the overlay
c) Outgassing of the base metal
d) Impact testing of the base metal
c) Outgassing of the base metal
The potential for chloride stress corrosion cracking (CI SCC) of 300 Series stainless
steel is increased when________ is present?

a) Hydrogen
b) Dissolved Oxygen Reference: API-571 Paragraph 4.5.1.1
c) Carbon dioxide
d) Argon
b) Dissolved Oxygen Reference: API-571 Paragraph 4.5.1.1
The ASME Code recommends that welding not be performed when the base metal
temperature is lower than:

a) 0°F (-18°C)
b) 10°F (-12°C)
c) 32°F (0°C)
d) 60°F (16°C)
a) 0°F (-18°C)
Which of the following heads will normally require the greatest wall thickness for the
same design conditions?

a) Hemispherical head
b) Dished torispherical head
c) Flat head
d) 2:1 elliptical head
c) Flat head
Welders who qualify on the required tests for plate-groove welds:

a) may weld on groove welds only.


b) are also qualified on all pipe-groove welds.
c) are also qualified on some fillet welds.
d) must additionally pass the fillet-weld test.
c) are also qualified on some fillet welds.
For pressure vessels in noncontiuous service, the maximum internal or on-stream
inspection interval shall be:

a) 5 years, because of the potential of corrosion.


b) the 10 years of actual service-exposed life.
c) 10 calendar years from the last inspection.
d) the half-life of the calendar time since the last inspection.
b) the 10 years of actual service-exposed life.
Preheating may be used as a substitute for postweld heat treatment (PWHT) for:

a) P-1 materials.
b) P-4 materials.
c) P-5 materials.
d) materials of any P number
a) P-1 materials.
Temper embitterment is defined as:

a) increase in ductility and notch toughness due to postweld heat treatment (PWHT)
or high-temperature service above 120°F (49°C).
b) loss of ductility and notch toughness due to PWHT or low-temperature service
below 120°F (49°C).
c) loss of ductility and notch toughness due to PWHT or high-temperature service
above 700°F (370°C).
d) increase in ductility and notch toughness due to PWHT or high-temperature
service above 700°F (370°C).
c) loss of ductility and notch toughness due to PWHT or high-temperature service
above 700°F (370°C).
During a planned re-rating, the one issue that might be resolved by engineering
calculations alone is that:

a) the vessel must be hydrostatically tested prior to code stamping.


b) the ordering of repair materials for the vessel can be justified.
c) the supports for the vessel are adequate for hydrostatic testing.
d) dimensional changes have not occurred.
c) the supports for the vessel are adequate for hydrostatic testing.
Measurements from an inspection reveal an actual metal thickness of 0.300 inch (7.6
mm) on a piece which has a calculated minimum thickness of 0.250 inch (6.4 mm). If
the corrosion rate is 0.005 inch per year (0.13 rnm/yr), the next inspection should be
scheduled within:

a) 2 years.
b) 5 years.
c) l0years.
d) 20years.
c) l0years.
For.a large vessel with two or more zones of differing corrosion rates:

a) the complete vessel may be treated as a single zone using the average corrosion
rate of all sections.
b) each zone may be treated independently regarding the interval between
inspections.
c) the complete vessel space must be inspected using the inspection interval for the
section with the highest corrosion rate.
d) each zone must be inspected using the shortest inspection interval required
among all of the sections.
b) each zone may be treated independently regarding the interval between
inspections.
A defect typically designates:

a) Minimum acceptability
b) An indication that is detectible but acceptable
c) An indication the is rejectable Reference: API-577 paragraph 3.16
d) Indication that requires further investigation
c) An indication the is rejectable Reference: API-577 paragraph 3.16
Inspection for corrosion under insulation shall be considered for externally insulated
vessels that are subject to moisture ingress and that operate between:

a) 32°F (0°C) and 250°F (120°C)


b) 32°F (0°C) and 230°F(1l0°C)
c) 10°F (-12°C) and 350°F (175°C)
d) -20°F (-29°C) and 200°F (93°C).
c) 10°F (-12°C) and 350°F (175°C)
A 30-foot-tall (9144-mm-tall) water-filled pressure vessel has an MAWP of 210 psi
(1.45MPa). What pressure must the bottom head of the vessel be designed for? [1
foot of water = 0.433 psi (1000 mm of water 0.00978 MPa)
a) 197 psi (l.36MPa)
b) 210 psi (1.45 MPa)
c) 223 psi (1.54 MPa)
d) 240 psi (1.65 MPa)
c) 223 psi (1.54 MPa)
An external inspection of a pressure vessel shall always:

a) report the corrosion rates determined during the inspection.


b) determine the condition of any external insulation.
c) measure the thiecness of the coating under the insulation.
d) include the results of the settlement survey.
b) determine the condition of any external insulation.
The most widely accepted method for inspecting insulation systems is a/an:

a) electromagnetic method.
b) thorough visual inspection.
c) magnetic particle inspection.
d) guided wave.
b) thorough visual inspection.
Pressure vessels that are subject to changes in process operations:

a) should be shut down and a complete internal inspection performed.


b) should be reviewed to determine whether the changes might affect the corrosion
rate.
c) may not be allowed to operate without prior approval of an authorized inspector.
d) may not be allowed to operate without prior consultation with, and approval of, a
pressure vessel engineer.
b) should be reviewed to determine whether the changes might affect the corrosion
rate.
Materials used for replacement during the repair or alteration of a pressure vessel
should be identified with markings. Which of the following also requires a material
test report?

a) Seamless pipe
b) Welded pipe
c) Forged manway cover
d) Plate
d) Plate
When must a pressure test be performed on a pressure vessel that has been in
service?

a) Whenever the vessel has been opened for internal inspection


b) When the authorized pressure vessel inspector deems it necessary
c) After any repair or alteration is performed
d) Only if the vessel is re-rated to a higher pressure
b) When the authorized pressure vessel inspector deems it necessary
Which of the following terms refers to breaks in nonmetallic linings or coatings?

a) Bulges
b) Holidays
c) Disbonding
d) Laminations
b) Holidays
What is the cause for rejection of a radiograph due to a "B" image on a film?

a) Any "B" image


b) No image
c) A light "B" image
d) A dark "B" image
c) A light "B" image
During an internal inspection, which of the following nondestructive examination
(NDE) techniques would be most sensitive for detecting the internal deterioration on
a carbon steel vessel that is in 50° Baum'e Noah (caustic) service at a pressure of 50
psig (0.345 MPa) and 150°F (66°C) that has not been stress-relieved?

a) Digital ultrasonic testing


b) Radiographic testing
c) Wet fluorescent magnetic-Particle testing
d) Dye-penetraflt testing
c) Wet fluorescent magnetic-Particle testing
For in-service vessels where a conflict exists between the ASME Code and the API
510 Code, the:

a) ASME Code takes precedence.


b) API 510 Code takes precedence.
c) applicable code; as determined by the owner/user of the pressure vessel, takes
precedence.
d) applicable code, as determined by the authorized pressure vessel inspector, takes
precedence.
b) API 510 Code takes precedence.
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194 termes

treyn2006

API-510 Livre fermé (vérifié lors du test) ** CARTES FLASH **

ÉTUDE
JOUER

Si un soudeur est qualifié dans les procédés de soudage à l'arc avec électrodes métalliques, de
soudage à l'arc sous flux en poudre et de soudage au tungstène au gaz, mais n'a soudé qu'un seul
d'entre eux, la qualification pour les deux autres procédés reste valable:

A: pendant 6 mois

B: pour 1 an

C: pour 2 ans

D: indéfiniment

A: pendant 6 mois

L'un des objectifs de l'examen des rapports d'inspection antérieurs est de s'assurer que:

A: Les taux de corrosion estimés pour les nouveaux équipements sont précis

B: Des soupapes de surpression ont été installées avant la mise en service du bateau

C: Les tests de pression requis ont été préformés

D: Des mesures d'épaisseur ont été prises toutes les 1 000 heures de service

A: Les taux de corrosion estimés pour les nouveaux équipements sont précis

Un navire a un taux de corrosion unique de 10 mils par an. L'épaisseur minimale requise pour le
navire pour la coque et les fonds est de 0,75 ". L'épaisseur réelle des fonds est de 0,95" et la coque
est de 0,90 ". Quelle est la durée de vie restante du navire?

A: 7,5 ans

B: 10 ans

C: 15 ans

D: 20 ans

C: 15 ans

(0,90 à 0,75) / 0,010 = 15

Un appareil sous pression est en service non continu depuis 15 ans. Pendant ce temps, il a été rempli
3 fois pendant 2 ans, puis inspecté en interne. La dernière inspection interne a permis de déterminer
que la durée de vie restante du navire était de 9 ans. La prochaine inspection est due:

A: Avant 4,5 années de service effectif


B: Avant 5 ans de service effectif

C: Avant 7,5 ans de service effectif

D: Avant 10 ans de service effectif maximum

A: Avant 4,5 années de service effectif

Les renflements et le flambement des revêtements métalliques des appareils sous pression indiquent
normalement:

A: Une fuite dans la doublure ou les soudures de fixation

B: Corrosion accélérée du métal de base

C: Que le matériau de revêtement n'était pas compatible avec le processus

D: Que la doublure surdimensionnée a été installée

A: Une fuite dans la doublure ou les soudures de fixation

L'augmentation de la pression de service et / ou de la température maximale admissible d'un


récipient sous pression, ou la diminution de la température de sorte que des essais de choc Charpy
supplémentaires soient nécessaires, est considéré comme l'un des éléments suivants:

A: une modification

B: une reprise

C: Une altération

D: une réparation

C: Une altération

Après modification d'un appareil sous pression, une procédure d'examen non destructif ne peut être
substituée à un essai sous pression que si:

A: inspecteur autorisé a approuvé la procédure NDE

B: L'ingénieur des appareils sous pression et un inspecteur agréé des appareils sous pression ont été
consultés

C: Un ingénieur des appareils à pression expérimenté dans la conception des appareils à pression a
approuvé la procédure NDE

D: Le test de pression n'est pas pratique

B: L'ingénieur des appareils sous pression et un inspecteur agréé des appareils sous pression ont été
consultés

Un ingénieur d'usine voudrait augmenter la température de fonctionnement d'un navire de 100 ° F.


La plaque signalétique du navire indique une pression de service maximale admissible de 250 PSIG à
650F, et la température de fonctionnement actuelle est de 600F. Quelle est la 1ère étape pour
augmenter la température de fonctionnement?

A: Effectuer des calculs pour déterminer si l'épaisseur du navire est suffisante

B: Déterminer un nouveau taux de corrosion pour le bateau

C: effectuer une inspection interne du navire

D: Déterminer si le dispositif de décompression conviendra à la nouvelle température

A: Effectuer des calculs pour déterminer si l'épaisseur du navire est suffisante

Un essai hydrostatique est effectué à la suite de la modification d'un vase de 2,5 "d'épaisseur. Pour
minimiser le risque de rupture fragile, la température du métal pendant les essais hydrostatiques
doit être au moins égale à:

A: 10F au-dessus de la température minimale prévue du métal

B: 30F au-dessus de la température minimale prévue du métal

C: 60F

D: 70F

B: 30F au-dessus de la température minimale prévue du métal

Navires isolés efficacement pour empêcher l'entrée d'humidité:

A: le contrôle externe peut être prolongé jusqu'à 10 ans

B: il n'est pas nécessaire de retirer l'isolation pour l'inspection externe

C: nécessite un minimum d'isolant enlevé pour faciliter la corrosion sous l'inspection d'isolant

D: peut substituer un examen des émissions acoustiques au lieu d'un isolant décapant

B: il n'est pas nécessaire de retirer l'isolation pour l'inspection externe

Une fissure dans un navire à la jonction cône-cylindre peut être réparée avec l'approbation de
l'inspecteur agréé API, à condition que:

A: La soudure est entièrement radiographiée

B: La soudure est traitée thermiquement post-soudure

C: La soudure est soumise à un traitement thermique après soudure et à une radiographie complète.

D: Un ingénieur expérimenté en conception d'appareils sous pression est consulté

D: Un ingénieur expérimenté en conception d'appareils sous pression est consulté


Laquelle des affirmations suivantes est correcte en ce qui concerne les qualifications du soudeur
pour une réparation sous pression mineure demandée par un propriétaire / exploitant?

R: Le soudeur doit être qualifié pour le processus applicable par la société effectuant la réparation.

B: Un soudeur qui est un employé du propriétaire / opérateur n'a pas besoin d'être officiellement
qualifié

C: Le soudeur doit être qualifié par un magasin de code ASME et être à jour dans le processus

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