Welding procedure Specification Rev.

Qualificatin code: ASME Sec. IX

Project: SHAZAND ARAK REFINERY EXPANSION & UPGRADING
Client: NIOEC
WPS No. : G2-1/C Welding Process: SMAW
PQR No. : Type: MANUAL
Item : ANNULAR PLAT,NOZZLE TO SHELL Location: site or shop
JOINT(QW-402)

Joint Design : SINGLE or DOUBLE VEE GROOVE

Type of Joint BUTT or CORNER
Backing: YES 60°

Backing Material : C.S. 5mm

30°
5mm

POSITION(QW-405)
Pos. of Groove : all pos. COMPERESSION RING
Welding Progress :up hill
BASE MATERIAL(QW-403) filler(QW-403)
1)Specification: SA283 Gr.C or SA516 Gr.60 or SA106 Gr.B Spec. No.(SFA): 5.1
P-No.: 1 Group No.: 1 AWS No.(Class): E7018 -1
2)Specification: SA283 Gr.C or SA516 Gr.60 F-No.: 4
P-No.: 1 Group No.: 1 A-No.: 1
Thickness(m Groove: 4.8~30 Fillet: Trade Name: 1177F
preheat(QW-406) Manufacturer: AMA
Preheat Temp.(Min): 75°C (see note*) Baking Condition: as per label
Interpass Temp.(Max): 250°C Flux: N/A
Preheat Maintenance: N/A Baking Condition: N/A
tungesten electrode Manufacturer: N/A
Type: N/A Size: N/A Electro-Flux(CLASS): N/A
P.W.H.T.(QW-406)
Heating Rate(°C/Hr) : Temp.(°C): N/A Time(Min): N/A Cooling Rate(°C/Hr) :
TECHNIQUE.(QW-410)
String(S) or Weave(W) BeadWeave Method of Back Gouging : N/A
Orifice Or Gas Cup Size: N/A Oscillation: N/A
Initial Cleaning: BRUSHING Pass Number Per Side: Multi Pass
Interpass Cleaning: BRUSHING Multiple or SingleElctrode: Single
ELECTRICAL CHARACTERISTICS(QW-409)
.
No FILLER METAL CURRENT(A)
IT
Y VOLTAGE(v) TRAVEL SPEED HEAT INPUT
SS AR
PA PROCESS φ(mm) L
CLASS PO Min Max Min Max Min (cm/min) Max KJ/cm(Max)
1 SMAW E7018-1 3.25 DCEP 100 ~ 130 21 ~ 23 10 ~ 15 17.9
2~N SMAW E7018-1 4 DCEP 140 ~ 180 22 ~ 24 15 ~ 25 17.3
Welding Sequence: ROOT (SMAW) & COMPLETE (SMAW)
note: GAS (QW-408)
WEATHERING CONDITION: Gas Mixture Flow(lit/min)
1) All SURFACES SHALL BE CLEAN FROM MOISTUTE, RAIN, ICE, SNOW AND OTHER
POLUTIONS. Shielding Gas (es) N/A N/A N/A
2) IN WINDY CONDITION, WELDING SHALL BE PROCEEDING ONLY IN SHILDED CONDITION.
3) AT TIME OF RAIN/SNOW FALLING, WELDING IS PROHIBITTED. Trailing Gas (es) N/A N/A N/A
4) WELDING OF BASE METAL WITH TEMPERATURE BELOW -18C IS PROHIBITED. Backing Gas (es) N/A N/A N/A
*Remove trace amount of moisture by mean of pre-heating.
IMPACT TEST: Temp. -40°C Energy: 27J
HARDNESS (Max.) : 22 HRC

Prep'd: I.M. App.: H.GH.

20
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 Welding procedure Specification Rev. 2

Qualificatin code: ASME Sec. IX

Project: SHAZAND ARAK REFINERY EXPANSION & UPGRADING
Client: NIOEC
WPS No. : G2-2/C Welding Process: SMAW+GTAW
PQR No. : Type: MANUAL
Item : NOZZLE TO SHELL Location: site or shop
JOINT(QW-402)

Joint Design : SINGLE or DOUBLE VEE GROOVE

Type of Joint BUTT or CORNER
Backing: N/A
Backing Material : N/A
NOZZLE TO SHELL

POSITION(QW-405)
Pos. of Groove : 3G
Welding Progress :up hill
BASE MATERIAL(QW-403) filler(QW-403)
1)Specification: SA283 Gr.C or SA516 Gr.60 or SA106 Gr.B Spec. No.(SFA): 5.1 , 5.18
P-No.: 1 Group No.: 1 AWS No.(Class): E7018-1 , ER70S-6
2)Specification: SA283 Gr.C or SA516 Gr.60 F-No.: 4,6
P-No.: 1 Group No.: 1 A-No.: 1 ,1
Thickness(m Groove: 4.8~30 Fillet: Trade Name: 1177F , 40-16T
preheat(QW-406) Manufacturer: AMA
Preheat Temp.(Min): 75°C (see note*) Baking Condition: as per label
Interpass Temp.(Max): 250°C Flux: N/A
Preheat Maintenance: N/A Baking Condition: N/A
tungesten electrode Manufacturer: N/A
Type: Ewth.2 Size: 2.4 Electro-Flux(CLASS): N/A
P.W.H.T.(QW-406)
Heating Rate(°C/Hr) : Temp.(°C): N/A Time(Min): N/A Cooling Rate(°C/Hr) :
TECHNIQUE.(QW-410)
String(S) or Weave(W) BeadWeave Method of Back Gouging : N/A
Orifice Or Gas Cup Size: 12 mm Oscillation: N/A
Initial Cleaning: BRUSHING Pass Number Per Side: Multi Pass
Interpass Cleaning: BRUSHING Multiple or SingleElctrode: Single
ELECTRICAL CHARACTERISTICS(QW-409)
.
No FILLER METAL CURRENT(A)
IT
Y VOLTAGE(v) TRAVEL SPEED HEAT INPUT
SS AR
PA PROCESS φ(mm) L
CLASS PO Min Max Min Max Min (cm/min) Max KJ/cm(Max)
ROOT GTAW ER70S-6 2.4 DCEN 80 ~ 120 8 ~ 10 11 ~ 12 6.5
2 SMAW E7018-1 3.25 DCEP 100 ~ 130 21 ~ 23 10 ~ 15 17.9
3~N SMAW E7018-1 4 DCEP 140 ~ 180 22 ~ 24 15 ~ 25 17.3
Welding Sequence: ROOT (GTAW) & COMPLETE (SMAW)
note: GAS (QW-408)
Gas Mixture Flow(lit/min)
WEATHERING CONDITION:
1) All SURFACES SHALL BE CLEAN FROM MOISTUTE, RAIN, ICE, SNOW AND OTHER Shielding Gas (es) ARGON 99.9 14
POLUTIONS.
2) IN WINDY CONDITION, WELDING SHALL BE PROCEEDING ONLY IN SHILDED CONDITION. Trailing Gas (es) N/A N/A N/A
3) AT TIME OF RAIN/SNOW FALLING, WELDING IS PROHIBITTED.
4) WELDING OF BASE METAL WITH TEMPERATURE BELOW -18C IS PROHIBITED. Backing Gas (es) N/A N/A N/A
*Remove trace amount of moisture by mean of pre-heating. IMPACT TEST: Temp. -40°C Energy: 27J
HARDNESS (Max.) : 22 HRC

Prep'd: I.M. App.: H.GH.

21
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 Welding procedure Specification Rev. 2

Qualificatin code: ASME Sec. IX

Project: SHAZAND ARAK REFINERY EXPANSION & UPGRADING
Client: NIOEC
WPS No. : G2-3/C Welding Process: SMAW
PQR No. : Type: MANUAL
Item : NOZZLE TO SHELL or BOTTOM PLAT (if applicable) Location: site or shop
JOINT(QW-402)
Joint Design : SINGLE or DOUBLE VEE GROOVE
Type of Joint BUTT or CORNER
Backing: N/A
Backing Material : N/A

NOZZLE TO SHELL

BOTTOM PLATE

POSITION(QW-405)
Pos. of Groove : all pos.
Welding Progress :up hill
BASE MATERIAL(QW-403) filler(QW-403)
1)Specification: SA283 Gr.C or SA516 Gr.60 or SA106 Gr.B Spec. No.(SFA): 5.1 , 5.18
P-No.: 1 Group No.: 1 AWS No.(Class): E6010 , E7018 -1
2)Specification: SA283 Gr.C or SA516 Gr.60 F-No.: 3,4
P-No.: 1 Group No.: 1 A-No.: 1
Thickness(m Groove: 4.8~30 Fillet: Trade Name: 1047P,11770F
preheat(QW-406) Manufacturer: AMA
Preheat Temp.(Min): 75°C (see note*) Baking Condition: as per label
Interpass Temp.(Max): 250°C Flux: N/A
Preheat Maintenance: N/A Baking Condition: N/A
tungesten electrode Manufacturer: N/A
Type: N/A Size: N/A Electro-Flux(CLASS): N/A
P.W.H.T.(QW-406)
Heating Rate(°C/Hr) : Temp.(°C): N/A Time(Min): N/A Cooling Rate(°C/Hr) :
TECHNIQUE.(QW-410)
String(S) or Weave(W) BeadWeave Method of Back Gouging : N/A
Orifice Or Gas Cup Size: N/A Oscillation: N/A
Initial Cleaning: BRUSHING Pass Number Per Side: Multi Pass
Interpass Cleaning: BRUSHING Multiple or SingleElctrode: Single
ELECTRICAL CHARACTERISTICS(QW-409)
.
No FILLER METAL CURRENT(A)
TY VOLTAGE(v) TRAVEL SPEED HEAT INPUT
SS RI
LA
PA PROCESS CLASS φ(mm) PO Min Max Min Max Min (cm/min) Max KJ/cm(Max)
1 SMAW E6010 3.25 DCEP 90 ~ 120 21 ~ 23 10 ~ 15 16.6
2~N SMAW E7018-1 4 DCEP 140 ~ 180 22 ~ 24 15 ~ 25 17.3
Welding Sequence: ROOT (SMAW) & COMPLETE (SMAW)
note: GAS (QW-408)
Gas Mixture Flow(lit/min)
WEATHERING CONDITION:
1) All SURFACES SHALL BE CLEAN FROM MOISTUTE, RAIN, ICE, SNOW AND OTHER Shielding Gas (es) N/A N/A N/A
POLUTIONS.
2) IN WINDY CONDITION, WELDING SHALL BE PROCEEDING ONLY IN SHILDED CONDITION. Trailing Gas (es) N/A N/A N/A
3) AT TIME OF RAIN/SNOW FALLING, WELDING IS PROHIBITTED.
4) WELDING OF BASE METAL WITH TEMPERATURE BELOW -18C IS PROHIBITED. Backing Gas (es) N/A N/A N/A
*Remove trace amount of moisture by mean of pre-heating. IMPACT TEST: Temp. -40°C Energy: 27J
HARDNESS (Max.) : 22 HRC

Prep'd: I.M. App.: H.GH.

22
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 Welding procedure Specification Rev. 2

Qualificatin code: ASME Sec. IX

Project: SHAZAND ARAK REFINERY EXPANSION & UPGRADING
Client: NIOEC
WPS No. : G2-4/C Welding Process: SMAW
PQR No. : Type: MANUAL
Item : NOZZLE TO SHELL Location: site or shop
JOINT(QW-402)
Joint Design : SINGLE or DOUBLE VEE GROOVE
Type of Joint BUTT or CORNER
Backing: YES
Backing Material : C.S.

back-gouge from
INSIDE
back-gouge from
INSIDE
E
m
ID
ro
S
gef
N
o
gu
I
a
bk
c-
SHELL TO SHELL

POSITION(QW-405)
NOZZLE TO SHELL

Pos. of Groove : all pos.

Welding Progress :up hill
BASE MATERIAL(QW-403) filler(QW-403)
1)Specification: SA283 Gr.C or SA516 Gr.60 or SA106 Gr.B Spec. No.(SFA): 5.1
P-No.: 1 Group No.: 1 AWS No.(Class): E7018 -1
2)Specification: SA283 Gr.C or SA516 Gr.60 F-No.: 4
P-No.: 1 Group No.: 1 A-No.: 1
Thickness(m Groove: 4.8~30 Fillet: Trade Name: 1177F
preheat(QW-406) Manufacturer: AMA
Preheat Temp.(Min): 75°C (see note*) Baking Condition: as per label
Interpass Temp.(Max): 250°C Flux: N/A
Preheat Maintenance: N/A Baking Condition: N/A
tungesten electrode Manufacturer: N/A
Type: N/A Size: N/A Electro-Flux(CLASS): N/A
P.W.H.T.(QW-406)
Heating Rate(°C/Hr) : Temp.(°C): N/A Time(Min): N/A Cooling Rate(°C/Hr) :
TECHNIQUE.(QW-410)
String(S) or Weave(W) BeadWeave Method of Back Gouging : N/A
Orifice Or Gas Cup Size: N/A Oscillation: N/A
Initial Cleaning: BRUSHING Pass Number Per Side: Multi Pass
Interpass Cleaning: BRUSHING Multiple or SingleElctrode: Single
ELECTRICAL CHARACTERISTICS(QW-409)
.
No FILLER METAL CURRENT(A)
TY VOLTAGE(v) TRAVEL SPEED HEAT INPUT
SS RI
LA
PA PROCESS CLASS φ(mm) PO Min Max Min Max Min (cm/min) Max KJ/cm(Max)
1 SMAW E7018-1 3.25 DCEP 100 ~ 130 21 ~ 23 10 ~ 15 17.9
2~N SMAW E7018-1 4 DCEP 140 180 22 24 15 ~ 25 17.3
OTHER-SIDE,GOUGING AND P.T. or ATTENTIVE V.T.
R-1 SMAW E7018-1 3.25 DCEP 100 ~ 130 21 ~ 23 10 ~ 15 17.9
2~N SMAW E7018-1 4 DCEP 140 ~ 180 22 ~ 24 15 ~ 25 17.3
Welding Sequence:OUTSIDE THE SHELL: ROOT & COMPLETE (SMAW),INSIDE:GOUGING,& CHECK FOR DELETING OF POLOUTION,COMPLETE(SMAW)

note: GAS (QW-408)

WEATHERING CONDITION:
Gas Mixture Flow(lit/min)
1) All SURFACES SHALL BE CLEAN FROM MOISTUTE, RAIN, ICE, SNOW AND OTHER Shielding Gas (es) N/A N/A N/A
POLUTIONS.
2) IN WINDY CONDITION, WELDING SHALL BE PROCEEDING ONLY IN SHILDED Trailing Gas (es) N/A N/A N/A
CONDITION.
3) AT TIME OF RAIN/SNOW FALLING, WELDING IS PROHIBITTED. Backing Gas (es) N/A N/A N/A
4) WELDING OF BASE METAL WITH TEMPERATURE BELOW -18C IS PROHIBITED .
* Remove trace amount of moisture by mean of pre-heating. IMPACT TEST: Temp. -40°C Energy: 27J
HARDNESS (Max.) : 22 HRC

Prep'd: I.M. App.: H.GH.

23
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17.3
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 Welding procedure Specification Rev. 2

Qualificatin code: ASME Sec. IX

Project: SHAZAND ARAK REFINERY EXPANSION & UPGRADING
Client: NIOEC
WPS No. : G2-5/C Welding Process: SMAW
PQR No. : Type: MANUAL
Item : ALL FILLET TYPE Location: site or shop
JOINT(QW-402)
Joint Design : FILLET
Type of Joint FILLET or TEE
Backing: YES
Backing Material : BASE METAL SHELL TO BOTTOM / A NNULAR PLAT
FILLET TYPE

ROOF PLATE

POSITION(QW-405) BOTTOM PLATE

Pos. of Groove : all pos.

Welding Progress :up hill
BASE MATERIAL(QW-403) filler(QW-403)
1)Specification: SA283 Gr.C or SA516 Gr.60 or SA106 Gr.B Spec. No.(SFA): 5.1
P-No.: 1 Group No.: 1 AWS No.(Class): E7018-1
2)Specification: SA283 Gr.C or SA516 Gr.60 or SA105 F-No.: 4
P-No.: 1 Group No.: 1 or 2 A-No.: 1
Thickness(m Groove: 4.8~30 Fillet: Trade Name: 1177F
preheat(QW-406) Manufacturer: AMA
Preheat Temp.(Min): 75°C (see note*) Baking Condition: as per label
Interpass Temp.(Max): 250°C Flux: N/A
Preheat Maintenance: N/A Baking Condition: N/A
tungesten electrode Manufacturer: N/A
Type: N/A Size: N/A Electro-Flux(CLASS): N/A
P.W.H.T.(QW-406)
Heating Rate(°C/Hr) : Temp.(°C): N/A Time(Min): N/A Cooling Rate(°C/Hr) :
TECHNIQUE.(QW-410)
String(S) or Weave(W) BeadWeave Method of Back Gouging : N/A
Orifice Or Gas Cup Size: N/A Oscillation: N/A
Initial Cleaning: BRUSHING Pass Number Per Side: Multi Pass
Interpass Cleaning: BRUSHING Multiple or SingleElctrode: Single
ELECTRICAL CHARACTERISTICS(QW-409)
.
No FILLER METAL CURRENT(A)
TY VOLTAGE(v) TRAVEL SPEED HEAT INPUT
SS RI
A LA
P PROCESS CLASS φ(mm) PO Min Max Min Max Min (cm/min) Max KJ/cm(Max)
1 SMAW E7018-1 3.25 DCEP 100 ~ 130 21 ~ 23 10 ~ 15 17.9
2~N SMAW E7018-1 4 DCEP 140 180 22 24 15 ~ 25 17.3
Welding Sequence: FULL (SMAW)
note: GAS (QW-408)
WEATHERING CONDITION: Gas Mixture Flow(lit/min)
1) All SURFACES SHALL BE CLEAN FROM MOISTUTE, RAIN, ICE, SNOW AND OTHER POLUTIONS.
2) IN WINDY CONDITION, WELDING SHALL BE PROCEEDING ONLY IN SHILDED CONDITION. Shielding Gas (es) N/A N/A N/A
3) AT TIME OF RAIN/SNOW FALLING, WELDING IS PROHIBITTED.
Trailing Gas (es) N/A N/A N/A
4) WELDING OF BASE METAL WITH TEMPERATURE BELOW -18C IS PROHIBITED.
*Remove trace amount of moisture by mean of pre-heating. Backing Gas (es) N/A N/A N/A
IMPACT TEST: Temp. -40°C Energy: 27J
HARDNESS (Max.) : 22 HRC

Prep'd: I.M. App.: H.GH.

24
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