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Makalah Cyclone Separator I
Makalah Cyclone Separator I
Makalah Cyclone Separator I
Summary-This paper deals with the preparation of phenol from cumene. Liquid-phase
oxidation of cumene with molecular oxygen produces cumene hydroperoxide, which is subse-
quently decomposed catalytically into phenol and acetone.
The oxidation requires the use of thoroughly purified cumene. It was carried out in a
copper vessel at l!W’C, good conversions and high yields of cumene hydroperoxide being obtained.
For the decomposition of cumene hydroperoxide into phenol and acetone sulphur dioxide
was used as the catalyst. Thii reaction gave optimum results when carried out in a film reactor.
A description is given of an apparatus for continuous preparation of phenol from cumene
and a simplified flow sheet for product&on on a larger scale is added.
R6sum4-L’auteur Btudie la preparation de phenol B partir de cumene. L’oxydation en phase
liquide du cum&e par l’oxygene mol&mlaire donne l’hydroperoxyde de cumene qui est ensuite
decompose par voie catalytique en phenol et en acetone.
L’oxydation demande l’emploi de cum&e de haute puret.4. Effectub dens un recipient en
cuivre B 1WC elle donne de bonnes transformations et de hauts rendements en hydroper-
oxyde de cum&e.
Pour la decomposition en phenol et en acetone de l’hydroperoxyde ainsi obtenu l’auteur utilise
l’anhydride sulfureux SO, comme catalyseur. On obtient les meilleurs rksultats lorsque la
decomposition est ex&x&&. dans un r&cteur oit le liquide est decompose sous fonne dune couche
mince.
L’auteur d&it un appareil pour la preparation continue de phenol B partir de cum&e et un
schema simplifie d’op&ation pour la production B plus grande Cchelle.
182
: production of phenol from cumene
J. P. F~RTUIN and H. I. WATERMAN
1-8 per cent wt of cumene hydroperoxide formed was checked with pure cumene hydroperoxide
per hour). (prepared from the recrystallized sodium salt, cf.
It may be concluded that the oxidation rates HOCK and LANK [2]) and with solutions of cumene
generally are very low. The yield of cumene hydroperoxide in cumene of known strength. The
converted into cumene hydroperoxide may be as results are summarized in Table 1.
high as 90-100 per cent, however. One of the Duplicate determinations were reproducible
objects of the investigation was therefore to within 0.1 per cent. The table shows that the
increase the reaction rate whilst maintaining a results are somewhat too low. The deviation
high yield, so as to develop an oxidation process increases with increasing cumene hydroperoxide
attractive for the manufacture of cumene hydro- content. No correction was made for this devia-
peroxide on a larger scale. tion in the experimental work.
Technical cumene from several sources was
used as the starting material. APPARATUS
The first oxidation experiments were carried out
ANALYTICALPROCEDURE in a pyrex reactor (capacity approx. 400 ml, see
All hydroperoxide concentrations were deter- Fig. 1). The dispersion of the oxygen in the
mined by an iodometric method [8]. This method liquid was effected with a nozzle and a stirrer.
Table 1. The oxygen was of commercial quality con-
Acctmcy of the analysis o/ cumene hydropemride taining at least 99 per cent 0s. When air was
used as the oxidant it was first filtered through
Found by cotton wool.
analyak Mean Dzvia-
tion PURITY OF THE FEED
% wt Technical cumene absorbed only a very small
L-__
amount of oxygen at 120°C in the pyrex reactor.
19.5 19.6 19.6 - 04
48.1 48.2 - 1.8 No hydroperoxide could be detected in the
95.8 95.7 95.8 - 4.2 reaction mixture.
Rectification of the technical products yielded
a cumene fraction, boiling range
152-O-152@C, nz 1.4918 (lit.b.p.
152.8’C, ng 1.4918 [S]). This
fraction, however, still refused
to absorb an appreciable amount
of oxygen at 12O’C within six
hours. It was suspected that
the cumene contained inhibitors
which had not been removed by
distillation.
Chemical treatments to im-
prove the oxidizability of cumene
are described in the literature,
i.e. boiling with sodium [2],
washing with bisulphite or per-
manganate solutions [S] or
with sodium hydroxide [s].
Several methods have been
tested. For this purpose the
Fig. 1. The pyres reactor. crude cumene was first distilled,
188
J. P. FOXTWIN
and H. I. WATERMAN: Production of phenol from cumene
184
J. P. FORITTIN
and I-l. I. WATEXMAN
: Productionof phenolfrom cumene
Fig. 5. Oxidationof cumcnewith air. silver on pumice were added. These catalysts
were prepared by adsorption of the complex
Eil?pdMti ammonia compounds of the metals on pumice,
Oxidation temperature 110°C; throughput of air followed by reduction with hydrogen [Xl].
Batches
15 l/h. Stirrer speed 1,200r.p.m. 200-n-J batches of 250 ml of purified cumene were used in the
of cumene to which 54 per cent wt of cumene experiments, which were carried out at 12O’C
hydroperoxide had been added as initiator. with an oxidation period of 8 hours.
About the same maximum oxidation rate is
observed with air as with oxygen at llO"C, which Table 8.
indicates that the rate is independent of the Expm*menia in ths copper reactor (wiihoui BLirrer).
oxygen concentration. Ctmcnc hydro-
Under these conditions the hydroperoxide
I
19eroaSdeconcentra-
formation is catalysed by the metals. oxldan: l/h Ciddpt so?3
186
J. P, FORTUIN
and PI. I. WATERMAN
: Pro~uction~of’phenolfrom cumene
,
In the next series of experiments a copper Friedel Crafts type catalysts [IS] and sulphur
stirrer was used, (as can be seen in Fig. 6, stirred or phosphorus [17].
speed 880 r.p.m.) 225 ml of purified cumene was In our investigation sulphur dioxide was used
oxidized in each run with oxygen, introduced at as the catalyst. High yields of phenol and acetone
a rate of 25 l/h. No initiator was added, as it were obtained from the cumene hydroperoxide.
was observed that the oxidation in the copper Later it appeared that a patent application had
reactor proceeded without an induction period. been filed for the use of sulphur dioxide as a
The results are given in Table 4. catalyst. in this reaction [18]. It was also men-
tioned by KHARASCH[IS].
Table 4
Eqwrimtnk in ihe copper Tea&r Experimental
When SO, gas is fed into a flask containing some
TtWl- Ozidaiion Final Total
grams of pure cumene hydroperoxide the liquid
perature period hydropero- oiqgen Yield
“c! h tide cone. in liquid explodes almost immediately. The reaction
%
% wt % wt proves to be strongly exothermic.
Even at very low temperatures sulphur dioxide
120 1 11.0 2.45 95 is still active. When cumene hydroperoxide was
120 2 22.5 6.08 98
added dropwise to liquid SO? which was kept at a
120 a a4.7 1.54 96
180 1 25.0 660 81 temperature of - 55’C, there was again a heavy
la0 2 84.4 - - explosion after some time. We assume that the
reaction set in after a given quantity of hydro-
peroxide had accumulated in the liquid sulphur
High yields were obtained at 12O”C, which dioxide and ended in an explosion as the result
seems to be the best oxidation temperature in of insufficient heat removal.
this apparatus. The reproducibility of these Temperature control is of particular importance
results was good. Generally 11-18 per cent wt of here, for the hydroperoxide will decompose to an
cumene hydroperoxide was formed per hour on increasing extent according to an alternative
oxidation at 12O”C, when cumene of high purity reaction when the temperature is raised. As is
was used. These rates are considerably higher known, the main products formed during thermal
than those mentioned in the literature for cumene decomposition are acetophenone and methyl
oxidation. alcohol. It is obvious therefore that, if during
the catalytic decomposition the temperature is
DECOMPOSITION OF CUMENE HYDROPEROXIDE not sufficiently controlled, the yield of phenol
HOCK and LANG heated cumene hydroperoxide and acetone will decrease.
with a large excess of 10 per cent sulphuric acid To avoid the danger of explosion due to the
for 14 hours at 100°C. A 75 per cent yield of great activity of sulphur dioxide, the reaction
phenol was obtained, the presence of acetone had to be restrained. This was achieved by
being qualitatively demonstrated [2]. dropping cumene hydroperoxide into an atmos-
This reaction was studied afterwards by phere of sulphur dioxide gas. Preference was
KHARASCH and collaborators [IS]. Under the given to a method in which the liquid flowed in
catalytic influenceof acids(as conceived by LEWIS) a film over a cooled surface and the catalyst
almost exclusively phenol and acetone were could be absorbed by the liquid.
obtained from cumene hydroperoxide. According The assembly is shown in Fig. 7.
to these investigators the cleavage of the hydro- Sulphur dioxide gas, dried by passing it through
peroxide proceeded as a chain reaction through a wash bottle with concentrated sulphuric acid,
an ionic mechanism. was run via a capillary flow meter into a vertical
The patent literature discloses the use of glass tube with an inside diameter of 2 cm. At
sulphuric acid [15], acidic condensation - or the top of the tube cumene hydroperoxide was
187
J. P. FOBTUWand H. I. WA- : Production of phenol from cumene
added dropwise from a dropping funnel, so that mixtures of experiments carried out by the above
the liquid flowed down the wall in a thin layer. method gave the results collected in Table 5.
The outside of the tube wail was cooled by means
of water, kept at 10°C. The reaction mixture Tab& 5
was collected in a flask placed in ice under the Decompositbn of cumene hydropcmirkk b aulphur dbide.
tube.
cwnene Time of ITida of Yield oj
hgdroperwide addition in acetone phenol
add&ding min. % %
188
J. P. FORRTXN
and H. I. WATERDUN
: Productioti’of phenol from cumene
At the end of the experiments the bulk of the 2. a film reactor for the decomposition of
absorbed sulphur dioxide ‘was removed by gentle cumene hydroperoxide
heating. The reaction mixture was then neutral. 8. a section for the processing of the decompo-
ized with dilute alkali. On further heating the sition products.
acetone distilled over; this acetone was deter. Purified cumene was used as base material for
mined by the hydroxylamine method mentioned all the experiments.
before.
The residue was made alkaline by adding a Re 1. The oxiduth section-For the oxidation
fresh quantity of dilute alkali so as to be sure reaction we used at first a copper reaction vessel
that all the phenol had dissolved in the aqueous of about 1100ml capacity provided with a copper
layer. stirrer. The cumene and the oxidizing gas could
The cumene was now pipetted off ; the remain- be fed continuously at the bottom of the reactor,
ing aqueous layer placed in a measuring flask and while provisions had been made for circulation of
made up to 1 litre with distilled water. The the oxidized liquid.
phenol in this liquid was determined bromato- Batch experiments of only one or two hours
metrically as in the previous series of experiments. yielded very satisfactory results. In long-time or
A survey of the results of the decomposition of continuous experiments, however, the packing of
cumene hydroperoxide solutions in cumene by the stirrer and of the circulating pump caused
SO,, is given in Table 6. much trouble. The rate of oxidation decreased
rapidly as a result of contamination of the cumene
Table 6 by attacked packing material.
Decompo&an of txnwne h@vperw&ie rdtdiona by SO, Another apparatus was therefore designed
I I I I which had no moving parts, so that during the
concenlsation of Qnantitg Timcof Yield of Yield of oxidation the cumene was in contact only with
eumeneh&o- solution ‘addition phend copper.
peroxide in the added in in in in
aohtim y. wt min.
The reactor consisted of a vertical copper tube
8 % %
1,250 mm long and with an inside diameter of
28.7 84-96 80 98.8 24 mm. The tube was sealed at both ends by
40.1 29.95 50 88.7 means of flanges; copper rings were used as
42.2 2wO 90 90.0 packing material. By an electrically heated
50.0 28.98 22 81.0
jacket the tube could be heated to the desired
temperature. Cumene and the oxidizing gas
These figures show clearly that the yield is were fed at the bottom of the reactor, while the
increased by slow addition and lower concentra- oxidized liquid and the excess of gas were dis-
tions of cumene hydroperoxide. charged at the top. Before each test the inside
of the copper tube was etched with fuming nitric
C~NTINU~~~ PROCEDURE FOR THE acid.
PREPARATION OF PHENOL FROMCUMENE Oxidation experiments have been carried out
In order to be able to study the overall process in this reactor with oxygen and with air as the
an apparatus was developed for the continuous oxidizing gases ; in some cases the surface area
preparation of phenol and acetone from cumene was enlarged by filling the tube with copper
on a small scale. The procedure was based on turnings. The results were satisfactory in all
the results of the experiments discussed in the cases ; operating continuously no decrease in
foregoing chapters. oxidation rate was Observed during a run of
Il$ hours.
hbperhental The apparatus is very simple. This type of
The apparatus consisted of three sections : reactor presents possibilities for application on a
1. an oxidation section larger scale.
189
J. 1’. FORWIN und H. I. WATERMAN : Production of phenol from cumcne
between two or three large numbers. The errors However, on the basis of the results obtained
in the heats of combustion accumulate in the the following procedure, schematically repre-
values of the heats of reaction calculated by this sented in Fig. 8, can be given [28] :
method. Moreover, we have based our calculations
on the assumption that the conversions take place a. Purification of the base material
quantitatively. The base material cumene, to be suitable for
When we leave these inaccuracies out of con- oxidation, should meet certain requirements. The
sideration, however, the following rough data for purification method t,o be adopted depends on
the design of technical equipment are available : the impurities to be removed from the crude
1. During the oxidation of cumene to cumene cumene. Air, oxygen, or, if necessary, another
hydroperoxide 27.7 kcal is liberated per g mol oxygen-containing gas mixture can be used as
cumene hydroperoxide formed ; this is 182 kcal the oxidant.
per kg cumene hydroperoxide formed.
2. During the decomposition of cumene hydro- b. The oxidation
peroxide into phenol and acetone 60.4 kcal is A number of long copper tubes can be used as
liberated per g mol cumene hydroperoxide con- reactors. At the bottom pure cumene and the
verted ; this is 400 kcal per kg cumene hydro- oxidizing gas are fed continuously. The reaction
peroxide converted. temperature is preferably 120°C.
191
J. P. FOETUXNand II. I. WATERMAN I Production of phenol from cumene
At the top of the reactor the oxidized cumene Ir. J. J. VER~TAPPEN for doing part of the
is discharged. experimental work. Thanks are due to the
management of Koninklt!jke/SkeU-Laboratorium,
c. The decomposition
Amaterdum and N.V. De Batqfscke Petroleum
From a buffer vessel the hydroperoxide solution itidckapj, The Hague, for their permission
is fed to a number of Aim reactors in which the to publish this paper.
decomposition takes place under the influence of
SO, as a catalyst. REPE~ENCES
d. Processing ,of tke [l] Chem. Eng. Newa 1950 28 866!$ Petroleum Tie8 1951
65 1174. [2] Hock, II. and I, S.; Eer. lB44 77 B 257.
After the decomposition the liquid is first slightly
[S] Br .P . 610,2B8. [4] Br. P. 680,286. [S] Br. 8pp1.
heated so as to remove the bulk of the SO, 82604/48. [6]B&J. P. 501,871;Germ. 8ppl.A. 2620.
absorbed. This is followed by a treatment with [7]fhI'Il. 8p@. 5,150/51. [8]WAWEE, c. D., SMITE,
anhydrous soda till the liquid gives a neutral Il. II. and PETERS, E. D.; Anal. Chem. 1247 19 276.
[B] FRANCIS, A. W.; Chem.Revs. lB48 42 126.[lo] AXLDA~H,
reaction. After filtration the reaction mixture is
E. G. R. and BOWMAN, W. H.; J. Sot. Cheq. Ind. 1985 54
rectified. At a slightly elevated temperature the
267 T. (111SLSICHEB, E.; Ber. 1666 19 678. [12]To be
acetone distils over first ; from the remaining published. [la] Br. P. 587,584. [14] KEAMECH, M. S.,
liquid the unconverted cumene is distilled off in a FONO, A. and NUDZNBE~O, W.; J. Org. Chem. 1950 15
second column in vacuum. This cumene can be 748, 768. [la] Br. P. 626,085; 639,429. [IS] Br. appl.
82600-01/48. 1171 Eelg. P. SO7,BB8. [IS] Iklg. P. 4B7,SOB.
reused after purification.
[lo] MAIUSCO, M.; Ind. Eng. Chem. 1226 18 701. [20]
In a third column the phenol is separated from
RED~AN L. V., d OI.; J. Ind. Eng. Chem. 1918 S 889.
the residue. [al] See alao Br. P. 610,444. [22] Int. Crit. Tables Vol. V,
The authors wish to express their gratitude to 162 (1222).[28] See also Chem. Eng. 1951 58 11, 215.
CORRECTION -
We regret that in Vol. 2, No. 8 page 108, the
date of receipt of the paper by Dr. J. Anderson
Storrow was wrongly given. It should read
“ 7 July, 195%”