Manual Utilizare Masina de Injectat SZ-600H-EN PDF

Model SZ-600H
Injection Molding Machine
Operation Manual
Preface
SZ series Injection Molding Machine will offer you the best
performance, safety and reliability.
This machine applies 5-point double toggle links clamping system
featured reliable, energy-saving, high-speed, stable, long closing stroke
and big clamping force. Hydraulic motor drives the mould adjustment
device with the advantage of rapid and light.
This machine is equipped with one line type screw. The hydraulic
motor with low speed and big torque can directly drive plasticizing,
double cylinder type injection system, with the feature of processing
many kinds of material, strong plasticizing ability and fine injection effect.
Three optional screws are supplied for every model to meet the various
requirements of customers.
The barrel is heated by resistance heating rings. The temperatures
are controlled by automatic Temperature Controller or the PAD system in
computer with the feature of quick, stable and even.
This machine offers electrical and mechanical safety interlock at
least. And the bigger or superior machine also provide hydraulic safety
interlock to assure safe and reliable.
Proportional pressure valves and proportional flow valves are
applied in the energy-saving type SZ series injection molding machine.
These devices can reduce the energy consumption to the lowest, while
supplying enough pressure and flow for each working function. In this
system, the pressure and speed are digital to bring about the stable and
precision products.
This machine can service very long time even though in the bad
conditions. Many tests have been carried out in manufacturing workshop
before delivery.
Accurate operations bring about effective and safe works.
Carefully read this brochure before operating this machine.
This brochure is only provided for management person and
workers, kept secret for other persons.
A litter difference between this machine and the Operation Manual
due to our continuous improvement of technology.
This brochure is permanent document. Please look after it carefully.
This brochure is passed along with the machine.
Ⅰ
Regulations for safety
To ensure safety, you must act in accordance with the following

regulations.
1. Close the door of electrical cabinet to prevent damaging its elements.
2. Inspect safety interlock ( mechanical lock, limit switch of safety doors)
before starting the machine.
3. Under high temperature condition, prohibit any part of the body to near
nozzle while testing injection or cleaning barrel. (wear heatproof
gloves if necessary)
4. Take precautions if poisonous gas disperses.
5. Don’t operate upon the barrel guard to avoid scald or getting a electric
shock.
6. Don’t move away the sling facility while not firmly mounting the
mould.
7. Don’t stand upon the clamping unit when the machine is working.
8. Stop the machine while any part of your body entering the scope of
mould. (except of semi-automatic working, but you should regularly
inspect the safety interlock devices to guarantee the safety.)
9. Replace the broken the glass. Prohibit stretch your hand into the
clamping unit.
10. If you inspect and repair the mould with the state of opening the back
safety door, accidents maybe occur. So, you don’t open the back safety
door. Otherwise shut off the electrical power.
11. Shut off the power while inspecting electrical unit.
12. The persons, who wasn’t trained by us, don’t operate this machine.
Ⅱ
Brief Introduction
SZ series horizontal injection molding machine with single screw,

suit for processing thermoplastic material. The screw with high pressure
and high speed injects the melting material into the closed mould cavity.
After cooling, the plastic products will be achieved with complex shape,
precision size and high quality or inserts. At present, our machine are
widely applied and the plastic industry of national defence, machinery,
electric, aviation, transportation, architecture, agriculture, education
health, package, etc.
The clamping force of model SZ-600H is up to 600KN. The control
mode of electrical system is LCD (Liquid crystal computer Display).
With the electronic ruler, the injection and clamping positions can be
controlled to the accuracy of ±0.05mm. It is equipped with proportional
pressure-flow control for hydraulic system and close-loop PID control for
temperature system. It is also equipped with low-pressure mold protection,
melt decompression, screw back-pressure control and proportional
regulation of pressure and flow. It is featured in applying famous
hydraulic and electric parts. Its mechanic parts are processed in Imported
Processing Center. Also there are three operation modes manual,
semi-automatic and full automatic to select.
With the advantages of high-performance, low noise, energy-saving,
high stability, high sensitivity, easy operation, this machine is ideal for
Plastic Industry.
Ⅲ
The installation of foot shock
1. From random out of all parts of the foot shock absorber parts,
shock absorber for each pin combination of four parts, including
the base, screw, nut, flat pad. The number of inventory list with
shipments of random parts, the information in line with the
number of foot shock.
2. The base and screw the installation: the installation of the
base and screw the screw when the direction of attention, there
are a load of silk, and tightened in place, so that protruding
rubber base.
3. Lifting equipment to the foot shock absorber screw up from
the penetration hole positioning device, and then Add-ping pad,
the nut can be screwed.
Ⅵ
Content
Preface
Safety regulation
Brief introduction
Chapter 1 Installation
1.1 Preparation before installation
1.2 Unloading and transportation
1.3 Appearance inspection
1.4 Installation
1.5 Assemble the components of the machine
1.6 Fill the working fluid
1.7 Electricity connection
1.8 Cooling system
1.9 Clean after installation
1.10 Lubrication
1.11 Inspection
Chapter 2 Safety interlock device
2.1 Electrical safety interlock
2.2 Mechanical safety interlock
2.3 Hydraulic safety interlock (optional device)
Chapter 3 Attentions
3.1 Mechanical unit
3.2 Electrical unit
3.3 Hydraulic unit
3.4 Others
Chapter 4 Operation Steps
4.1 Inspection before operation
4.2 Start and stop the oil pump motor
4.3 Clamp, open and limit switch
4.4 Limit switches of hydraulic ejecting
4.5 Injection device (injecting and nozzle) and limit switch
4.6 Mounting the mould
4.7 Operating screw (dosing, injecting, backward)
4.8 Automatic operation
4.9 Unloading the mould (only by manual)
4.10 Remove the screw and barrel
Chapter 5 Computer operation guide
Ⅳ-1
Chapter 6 Maintenance and inspection
6.1 Regular inspection
6.2 Heat converter (oil cooler)
6.3 Vacuum filter
6.4 Cleanness and inspection for screw and barrel
6.5 Adjustment for slide shoes under the moving mould platen.
Chapter 7 Problems and solution
7.1 Familiar problems and maintenance
7.2 Causes of degraded products and solving
Chapter 8 Attachment and drawings.
8.1 Main technical data
8.2 Shape, installation and lifting
8.3 Lubrication diagram
8.5 Nozzle
8.6 Heating rings
8.7 Mechanical drawings
8.8 Hydraulic diagram
8.9 Selection and maintenance for hydraulic oil and lubrication oil
8.10 Temperature setting table for material and barrel
Ⅳ-2
Chapter 1. Installation
1.1 Preparation before installation

1.1.1 Working fluid (hydraulic oil) and lubrication oil
Prepare proper working fluid and lubrication oil from the
recommendation table. The supply amount refers to the attached
specification table.
1.1.2 Supply the electricity and water
Design and prepare the electricity power and water system before
the delivery of machine. Otherwise, its installation, training and
production schedule will be affected.
Small dimensions and some circuits of the machine maybe are
different from the provided illustrations and drawings. So the electricity
power and water supply should suit for these changes.
1.2 Unloading and transportation
Refer to its specification table or contact our company so as to make
clear of the machine weight. Due to the weight, the factory must let the
experienced workers unload and transport this machine, and at the same
times pay attention to the followings. (the sling position refer to the
lifting diagram)
1.2.1 Use enough strong elevator and forklift to lift the machine.
(including hoist, lifting equipment, hook, wire rope)
1.2.2 If the wire rope needs to touch the machine, put the wasted cloth
or wood between the rope and the machine to prevent damage the
machine, such as the tie bars.
1.2.3 Pay attention to the stability and level state when lifting.
1.2.4 The wood or other pads can be removed only after finishing the
unloading and transportation.
1.3 Appearance inspection
Check if there is damage on outward appearance of the machine. If
there is damage, immediately inform the sales department or the nearest
representative of our company. If in abroad, please contact with the
nearest agent.
1.4 Installation
1.4.1 Examine the overall dimension and the positions of the
leveling pads. Please refer to the dimension drawing.
1.4.2 Installation place
1-1
The Place should be no moisture, no dust, and enough vacant to
ensure the safety of the operators. And the working environment has good
conditions to prevent to dirty the plastic products.
The installation place with enough space to contain the following
equipment.
1.4.3 How to install the machine

When building the concrete foundation, refer to the overall dimension
drawing and foundation drawing to make clear of the dimension of the
concrete foundation.
When applying the level base as vibration separation, put the level
base or other vibration separator into the bolts of the ground, then install
the machine upon the hard concrete foundation ( the machine ground is
500mm or more higher than the foundation). Put a precise level controller
on the tie bars to adjust the horizontal position of the machine.
1.5 Assemble the components of the machine
The unloaded components or parts for delivery are assembled on the
main machine. (e.g. Hopper)
1.6 Fill the working fluid
The viscosity of the fluid is 68CST/40℃, the type is on page 8-10-10.
1.6.1Through the oil filter cleaner, fill the clean fluid into the tank till its
limit position as much as possible. After finishing the filling, start the
machine and check the oil height. If the height is lower than the middle
graduation, continue to fill the fluid till the oil height higher than the
middle graduation. (the position of filling mouth and gauge refer to
outward drawing of the machine)
1-2
1.6.2The supply volume refer to the attached specification table.
Remember the listed volume is the total volume in the oil tank and oil
cylinders. The oil will overflow if filling this volume into the tank.
Note 1: prohibit to mix the different fluid together.
Note 2: the selection of the working fluid refer to the relevant content
of the Chapter 8, or consult with our company or the supplier of the
working fluid.
1.7 Electricity connection
1.7.1Three phase (220、380、440、480)V,NPE（50、60）Hz AC power
is required for the machine.
1.7.2If the rotating direction of driving motor opposites, exchange the
positions of two live wires.
1.7.3SZ-600Hmodel adopts wires whose cross-section is more than 8mm2.
Connect the power wire to the pole of the electrical cabinet. To prevent
accidents resulting from leakage of the electricity, one end of one wire is
connected to bottom box near to injection unit, other end is connected on
ground pole or copper board, which are buried in the dry land. If the
electricity voltage fluctuate more than 10%, the voltage stabilizer (at least
25KVA) is equipped.
Note: Inform the specification of power supply to our company
while ordering the machine. The total power refers to the specification in
Chapter 8.
1.8 Cooling system
1.8.1Cooling of the oil cooler
The diameter of water pipes must be large enough. Set up and lay
the water pipes at the slope as large as possible.
The inlet and outlet of oil cooler are respectively equipped with one
regulating valve by user. The oil temperature can be adjusted to 30℃-50
℃ by adjusting the water flow. The water can be supplied by water
resource
1-3
or chiller. The inlet diameter of oil cooler is not less than 3/4”,the inlet
and out let diameter of chiller is 3/4”. Water falls into lower tubes in oil
cooler while drain through the upper tubes.
1.8.2Cooling of mould
Cooling of mould is necessary step for plastic molding. It not only
reduces cycle time and raises the production efficiency, but also improves
the product property by controlling mould temperature.
Generally there are two means of cooling mould. If mould
temperature is 5℃-90℃, the mould is cooled by water, which connecting
to plastic pipe. If the temperature is 95-120, the mould is cooled by oil,
which connecting to heat-resistance rubber cotton yam pipe, herein the oil
temperature controller is also needed.
The water distributor locates near to back safety door. The ball
valves can control and adjust the water flow. The user will supply the
connection pipes according to requirement.
If the water is not pure, suggest to set up one filter at the entrance
and clean it regularly to avoid jamming.
1.8.3Flow rate of cooling water
The flow rate is subject to molding condition, water temperature, air
temperature, chiller’s capacity and others. So the next table is not the
ruler, is for reference only.
1.8.3.1Flow rate for oil cooler (to avoid the fluid temperature to go
beyond 55℃)
Output of oil pump motor Flow rate of cooling water
15HP (11.0KW) 19.0L/min or more
1.8.3.2 Flow rate of base mould (subject to molding condition)
Heater Power Flow rate of cooling water
1KW 2.0L/min or more
1.9 Clean after finishing installation

1.9.1Use the petrol or kerosene to clean the rust-resistance oil spare parts
without paint. (No smoking or near the fire in the workshop)
1.9.2Carefully clean the dust and smudge on the chromed parts, such as
tie bars, guide bars, piston rods of clamping and injecting devices.
Otherwise, the sealing rings will be damaged.
After finishing the clean, daub a thin coat of lubrication grease on
every moving parts.
1.10 Lubrication
1.10.1 Use the clean lubrication oil. The other oil with high viscosity or
not up to request maybe cause bad or not god lubrication effect.
1.10.2For centralized lubrication system, check the oil amount in the
centralized lubrication device before supplying oil.
1.10.3The positions and modes of lubrication refer to the lubrication
diagram.
1.11 Inspection
At last, inspect all of the fixing screws and pipe tie-ins and the fixing
screws in hydraulic and electrical system. If they are loose, immediately
1-5
tighten and fix them.
Twin proofreads are carried out according to the above steps to
ensure the farther safety and efficiency of the machine.
1-6
Chapter 2 Safety Interlock Device
In order to effectively protect the operators, when the troubles or

abnormalities occur, this machine is equipped with the relevant safety
interlocks. Carefully inspect these safety devices before start the machine
every time, and understand their functions so as to correctly operate them.
You also can refer to other safety devices in Chapter 7. Those device also
can come into protection when they are equipped on the machine.
2.1Electrical safety interlock
2.1.1Safety door and its limit switch
The positions of limit switches of safety doors refer to the
distribution sketch of electrical circuit. The quantity is subject to machine
model and the equipped hydraulic safety interlock.
The limit switches can break down the electrical circuit of clamping.
When opening the safety door, limit switch breaks off the circuit then
stop the “clamping” action.
2.1.1.1 Inspection when test-running
step 1: open the safety door
step 2: select “manual” mode (the usage refer to the Chapter 5)
step 3: press the button “clamp” to close the mould
step 4: The machine has no “clamping” action, while the buzzer alarm.
Note: there are front and back safety doors, both of inspections
should be carried out.
2.1.1.2 regular inspection
(1) Assure the safety door to smoothly open and close.
(2) Find the damage reason (door, guide, wheel).
(3) Make clear of proper fitness of limit switches (screw, motivator)
2.1.1.3Attentions
(1) Do not remove or change the safety doors and limit switches,
because they will protect the safety of the operators.
(2) Repair the safety doors as quickly as possible when they have any
trouble.
2.1.2Emergency button
Use this button to stop the machine in case of emergency. If push it,
the oil pump motor will stop, the machine immediately stop, too. Reset it
by turning it around in right direction.
In case of no emergency but in order to stop oil pump motor under
2-1
the normal condition, use the select switch. After assuring all of other
switches to set up, push the emergency button to stop pump motor. (usage
means refer to Chapter 5)
2.2Mechanical safety interlock
Clamping safety interlock
Its structure drawing refers to the mechanical safety device of
mechanical assembling drawing.
Upon opening the safety door, let the machine perform the “open”
action, the insurance platen will automatically fall down during the back
movement of the safety rod. So the insurance platen can prevent the
safety rod from moving forward and then stop the “open” action even
though the machine try to close the mould because of the trouble of the
electrical or hydraulic system.
Adjust the safety rod to keep its end and insurance platen level (see
the drawing of the mechanical safety device). The insurance platen can
fall down as the position of the “open” stop for simple molding or the
“close” sudden stop for insert molding. The use two nuts to tightly fix the
safety rod.
Attention 1: Assure to adjust the safety rod after mounting the mould.
To guarantee the safety, assure that the insurance platen can automatically
fall down when the machine stop “open”.
Attention 2: Do not move the safety rod, insurance platen and safety
guard cover.
Attention 3: Don’t forget that the machine will lose function during
the machine stop halfway before stopping the “open”.
Attention 4: serious damage will happen if you do not these operation
rules. The machine will be out of order or have trouble.
2.3 Hydraulic safety interlock (Optional device)
Door valve (hydraulic insurance device)
This is one optional device. It’s also standard device for some
typical machines. The door valve break the hydraulic path of clamping
depending on hydraulic force.
Upon opening the safety door, the actuating cam pushes the door
valve, so the hydraulic path of clamping can be broken by hydraulic force
to protect the safety of person.
Examining (refer to the Chapter 5)
(1) Open the safety door. Check if the cam press the ejector rod of the
2-2
door valve to down-limit position.
(2) Close the safety door.
(3) Check whether the cam return the reset position, whether the
ejector rod return to upper-limit position.
(4) Start up the oil pump motor by one touch.
(5) Open the mould.
(6) Open the front safety (facing the operator) to any position, at the
same times close the limit switch with the safe state.
(7) Close the mould. If the machine can not close the mould, the
adjustment of the door valve is fine. If the machine can close the
mould, once again adjust the cam.
Ensure the safety of the operator when examining.
2-3
Chapter 3 Precaution or Attentions
If you consider that the design of machine is not perfect and want
to improve it, please do not hesitate to contact our company, or our
subsidiary, or our agent as soon as possible. Your private changes for
the electrical or hydraulic system maybe lead to the accident damage.
We will be not responsible for these accident and damage, specially for
the spare parts of safety interlock, electrical and hydraulic system.
When check the machine or do other things, before touching the
running machine, remember safety regulations: the first important
thing is shutting off the electricity power.
3.1 Mechanical unit
3.1.1 Barrel cover
The cover can prevent heat loss and electricity shock. Prohibit to put
some things on the cover to avoid pressing and damaging the cover.
3.2 Electrical unit

3.2.1 Connect three phase electricity power.
Connect the wires(A,BC) of three phase power and the ground wire
(N) to wiring pillars on the board. (refer to the “installation” part)
3.2.2 Check the rotating direction of oil pump motor
3.2.2.1 After finishing the wiring connection, move the machine to
back-most position, and test-run the machine. Start up the oil pump motor
by one touch to check the rotation direction. If the direction is not same
as the sign on the brand, exchange the positions of the two wires A, Bon
the wiring board.
3.2.2.2 Start the machine by one touch. (this is to say, shut off it after
connecting the electricity power, 1-2 seconds later, start and shut off it for
5-6 times.)
3.2.3 Stop the motor
To protect the safety and electrical elements, shut off the power
when finishing the work or the power suddenly stop.
3-1
3.2.4 Connect the ground wire ( refer to the “connect ground’ part)
3.2.4.1 Does the machine have one ground wire?
3.2.4.2 Does it damaged?
3.2.5 Adjust the mark (OL) on he heating relay of motor again.
3.2.5.1 Don’t touch it because it has been set up before delivery.
3.2.5.2 If the heating relay damaged and was replaced, adjust the mark to
rated current of motor.
3.2.6 Auto temperature controller on the heating rings
Generally this kind of controller is not equipped on the machine,
because the heating can be controlled by computer. If this controllers
have been equipped, pay attention that there are more than 2
thermo-couples for every heating section.
3.2.7 Door of the electrical cabinet
Always remember to close this door while operating or preparing to
operate the machine. (If need to open the door to inspect the machine, the
first thing is shutting off the electricity power which connect to the
machine.)
3.3 Hydraulic Unit
3.3.1 hydraulic oil
3.3.1.1Apply the hydraulic oil whose viscosity is 32-68CST/40 ℃ .
Recommend the 46 CST/40℃ hydraulic oil.
(1) If viscosity is too high
①inner friction increase
②temperature raising is too fast
③movable parts not well perform
④press lose increase
⑤power consumption is too much
(2) If viscosity is too low
① slide friction has limit
② leakage of sealing push increase
③ operation precision decrease
④ pressure reduce
⑤ efficiency of pump decrease
3.3.1.2 Fill the oil higher than the middle graduation
3.3.1.3 Keep the oil temperature in the scope of 15℃-55℃. The ideal
temperature is between 40℃-50℃.
3.3.2 Lubrication oil
3.3.2.1 Use 32-68CST/40℃ lubrication oil, or 0#-1# lithium grease, or
molybdenum disulfide grease.
3.3.2.2 Before starting the machine, lubricate the machine by hand and
3-2
assure every lubrication point is fully lubricated.
3.3.2.3 Lubricate the oil cup on the movable parts of injection unit before
starting the machine.
3.3.2.4 Equipped with the centralized lubrication device, fill the oil into
the device till the specified position. And every day examine the oil
volume in the device. If lower, fill the oil in time.
3.3.2.5 Some lubrication points need lithium grease. Please refer to the
lubrication diagram.
3.3.3 System pressure of oil
Pay attention that the pressure of oil should be lower than the max
pressure listed in the specification table. If higher, the machine may be
damaged.
3.4 others
The parts and spare parts together with machine are specially
designed and manufactured for Injection Molding Machine. Do not use
them on other machines. Otherwise, our company is not responsible for
the faults. These parts and spare parts are for our machine only.
3-3
Chapter 4 Operation steps
Act in accordance with the safety regulations.

4.1 Inspection before operation
4.1.1 Supply the cycle water. (refer to the content “cooling water” of
Installation)
4.1.2 Supply the electricity power to the machine.
4.1.3 Check the temperature sensors on the heating rings and assure them
normal. Then turn on the power of the heater, set up the temperature
according to the plasticizing material. (refer to the content in Chapter 5)
4.2 Start and stop the oil pump motor
4.2.1 Only after carrying out the following steps, you can start or stop oil
pump motor.
Step 1: working mode is “manual”.
Step 2: all action keys are in middle position (for non-touch key type
machine)
Step 3: supply the electricity power for the machine.
Step 4: press “pump motor” button to start the motor.
Step 5: press again “pump motor” button (for touch screen type) or
operate “motor stop” key. If press “emergency” button, the machine will
stop working too.
4.2.2 Attentions
(1) Assure hydraulic oil higher than the middle graduation before
starting the motor.
(2) Open the safety door.
(3) Shut off any hydraulic device (valve, filter, oil pipe, etc), prohibit
to start the oil pump motor.
(4) Check the rotating direction at the time connecting the power.
(5) If direction opposite, exchange the position of two phase-wires.
(6) When the oil pump is running, listen and check if there is
abnormal noises.
4.3 Clamp, open and limit switches
4.3.1 “close mold” operation
Step 1: close the safety door.
Step 3: operate “close mold” key or press “close mold” button.
Step 4: clamping begin.
Note 1: when the mould is closing with high pressure, do not
4-1
discontinuously close the mould. Even if closing the mould with low
pressure, inertia comes into sudden closing. So select “low speed” to
close the mould for interval closing.
Note 2: check and confirm the minimum height according to the
specification of the machine so as to avoid punching.
4.3.2 “open mold” operation
Step 2: operate “open mold” key or press “open mold” button.
Step 3: open mold begin.
4.3.3 limit switches for moving the mould
The quantity and position of limit switches are different due to
different computer. Please refer to the distribution drawing. For the
machine with position sensor, set up the position by distance in the screen.
The attentions of setting are same as its operating.
(1)The limit switches for “high pressure clamping” and “clamping
stop” have been adjusted before delivery. Do not change them. If
need to change, the position of limit switch, the position for “high
pressure clamping” is adjusted to the action that the two faces of
mould just touch. While the position for “clamping stop” is adjusted
to the action that the toggles have been entirely stretched.
(2)The position of limit switch for opening stop is subject to the
mould (or product). Pay attention to avoid extra-stroke. If adjusting
the position of switch, the mechanical safety device should be
adjusted at the same times. (refer to the “clamping safety device” in
Chapter 2)
4.4 Limit switches for hydraulic ejecting
4.4.1 continuous ejecting
The setting for multiple ejection or multiple vibration and its usage
refer to the content in Chapter 5.
4.4.2 limit switch for ejection
The position of switch is different according to different computer.
The detailed position refers to its distribution drawing of limit switch.
(1) The action “close mold” can be performed so long as the limit
switch of ejector “nozzle ret stop” brings into action.
(2) Limit switch of ejector “nozzle adv stop” can control the stroke
of ejecting. When setting, the stroke should be as small as
possible. Then adjust it bigger and bigger till its proper position.
The adjustment means is applied to avoid to damage the mould.
4.5 Injection device and limit switch
4.5.1To make the injection device to move forward, press the “nozzle
adv” button (for touch screen type) or operate “nozzle adv” key.
Attention 1: when nozzle moves forward, prohibit to clean the resin
4-2
on the nozzle by hand. You should stop injecting and clean it by the tool
of the iron clip.
4.5.2 To make the injection device to move backward, press the “nozzle
ret” button.
4.5.3 Limit switches for injection device.
The limit switch for “nozzle ret” control the “nozzle ret stop” when
it is automatic. If necessary you can adjust its position to change the
stroke.
The limit switch for “injection” starts to work as the nozzle just
touch the mould. When it is automatic, the injection can not carry out and
stop the working cycle if the switch does not work.
4.6 Mounting the mould.
To ensure the safety of persons, machine and mould, you should operate
on the followings:
1. Adjust the stroke of ejector rods if having ejecting plate in the mould
by controlling limit switch LS10, LS11.
2. Transfer information display to “adjustment” screen.
3. Press “adj mold adv” or “adj mold ret” button to keep daylight a little
bigger than the thickness of mould.
4. Set smaller values of pressure and flow to prevent mould from
damaging, and then open the mould.
5. Attach mould between the two platens. Position it centrally and then
fix the pre-section (stationary) onto the stationary mould platen.
6. Press “close mold” button till links stretch straight.
7. Press “adj mold adv” button till the moving mould platen is just in
touch with post-section of mould, and then fix the post-section of
mould on the moving mould platen.
8. Press “open mold” button again to open the mould.
9. Press “adj mold ret” or “adj mold adv” button to adjust the position of
moving platen a little ahead or back.
10. Press “close mold” button to close the mould.
11. Repeat the step 8, 9 to make the clamping force to become bigger and
bigger (stretch the toggle links) and test injecting till the required
clamping force is reached.
Attentions:
◇prohibit to get the high clamping force by adjusting the nuts on the rear
mould platen while clamping.
◇While testing injecting, regulate the injection pressure from low to high.
Optional regulating is prohibited.
◇When flash occurs, carefully analyze the causes and resolve them,
instead of only increasing the clamping force. The causes to flash
include: not flat face of mould, too high pressure of injection, too high
4-3
temperature of plasticizing, too rapid speed of injecting, or too much
material.
◇Take out the molded product from the mould after enough cooling.
Prohibit to close the long time. Otherwise , it is not easy to open the
mould.
◇Prohibit to stop the machine with loading.
4.7 Operate the screw (dosing, injecting, backward)
Attention 1: To protect the screw, begin to operate it after the actual
heating temperature has reached the setting temperature for 15-30
minutes.
Attention 2: To prevent the damage, test running the screw with the
speed lower than60rpm if no material in the barrel.
Attention 3: prohibit to let your hand and face near the tip of the
nozzle.
Attention 4: How to control the position of screw , refer to Chapter 5.
4.7.1 “dosing” operation
Press “charge” button or operate the “charge” key, the screw rotate
and draw backer and backer. In the end the screw stops at its dosing
position. Also again press the “screw rotate” button or reset “screw
rotate” key to make the screw to stop.
4.7.2 Press “injection” button or operate “injection” key to perform the
injecting action.
4.7.3 screw draw back
Press the “suck back” button.
4.7.4 protection function of screw cold-start prevent device.
This function guarantee that the screw can work only when the
required temperature is reached.
This function can set up the top and bottom temperature to start the
screw. You can set up the limit temperature value according to technology
to ensure the usage of screw.
4.8 Automatic operation
4.8.1 Before automatic operation. Check the following ①-⑦
① Check if the operator and downstream equipment keep with the
safety requirements.
② Check if all of the safety devices bring into fine action. (refer to
Chapter 2)
③ Ensure the position setting of all of limit switches or position
rulers are right.
④ Check the setting of calculagraph.
⑤ Check the setting of pressure and flow
⑥ Check the function setting for every action. (automatic cycle
4-4
mode)
⑦ Ensure that the heating temperature of the barrel suits for the
processing resin. By manual controlling, start the machine the
above ②-⑦ one by one.
4.8.2 Automatic operating
① Start the oil pump motor. (refer to the star and stop program for oil
pump motor in Chapter 4)
② Close the safety door, press the “auto” button.
4.9 Unloading the mould (only on the control of manual
operation)
Step 1: Start the oil pump motor.
Step 2: Entirely close the mould.
Step 3: Shut off the oil pump motor.
Step 4:Open the safety door, install the bolt on the mould, pass through
the steel rope for lifting. Attention: Assure that the two parts of the mould
do not separate when opening the mould platen.
Step 5: Unloading the mould clips.
Step 6: Start the oil pump motor.
Step 7: Press the “open mold” button to open the mould platen.
Step 8: Stop the oil pump motor after finishing opening the mould
platen.
Step 9: Lift and take out the mould from the machine, and put it at
another place.
4.10 Remove the screw and barrel.
Even though one or two workers can easily quickly accomplish this
task, remember to remind the safety each during the fulfilling.
Attentions:
① Reassemble the barrel and screw on the order of opposite steps.
② If the bolts at the end of the barrel is too tight, the screw may be
damaged. If too loose, the material may leak.
Tighten up the bolts at the end of barrel.
①Evenly tighten up the diagonal bolts. Tighten each for many times.
②Apply proper torque.
③At last fully tighten up all of them.
4.10.1 Before removing
The PC and PVC resins can tick to the screw and barrel when
cooling due to their property of high viscosity. Specially for PC resin, the
metal face maybe damage when peeling off the left material. So, if the
material is above resins or similar, firstly use the PS, PE or other material
to clean the barrel and screw to simplify the cleaning and removing work.
(Fill the
4-5
PS material to inject for many times.)
4.10.2 Prepare the following things besides of the necessary tools:
① 4 or 5 pieces of log or steel rod. (diameter of screw ×length of
injection stroke)
② 4 or 5 pieces of square wood. (100mm×300mm)
③ pliers
④ wasted cotton fibre or clothes.
4.10.3 Turn the injection device with an angle.
4.10.3.1 Draw back the injection device until it stop.
4.10.3.2 Remove the bolts which stop the injection device to slide.
4.10.3.3 Entirely release the screw which adjust the nozzle height.
4.10.3.4 Push and turn the barrel from non-operation side to operation
side. Pay attention not to make the wiring and soft pipes to tautly stretch.
4.10.4 Remove
4.10.4.1 Heat the barrel to former highest temperature then shut off the
electricity power of the heaters.
4.10.4.2 Reduce the injection speed and injection pressure. For multiple
stages of injection speed and pressure, reduce the speed and pressure to
about 0%
4.10.4.3 Return the injection rod with full stroke and stop there.
4.10.4.4 Remove the half rings
Remove the barrel head and nozzle. If nozzle is needed to clean,
firstly remove the nozzle.
Put the bolts of half rings and other bolts at different places to avoid
confusing.
4.10.4.5 Remove the screw (assure the speed and pressure of injecting are
4-6
low)
Step 1: put the square wood at the end of injection rod (see drawing
below). Use the pliers to support the wood, not by hand.
Step 2: move the injection rod ahead, and take away the pliers.
Step 3: after the screw move ahead with whole course, draw it back.
Step 4: add another wood.

Step 5; once more move the injection rod ahead.
Step 6: repeat the above step 1-5, you can pull out the screw.
Attention: do not pull out it by hand because of its heat.
Step 7: to protect the screw, put the screw on the wood or wooden
frame.
4.10.4.6 Remove the screw head (its thread is laevogyrate)
4.10.4.7 Remove the barrel
Even if the barrel and screw as one group for replacing, firstly
remove the screw, then the barrel.
Step 1: remove all the heating rings (and wiring box if necessary).
Step 2: release the bolts which fix the barrel.
Step 3: Hang the barrel like the drawing.
4-7
Step 4: Insert the log between the injection rod and barrel. Use the
pliers to support the log, not by hand.
Step 5: Reduce the injection speed and pressure.

Operate “screw injecting and screw backward” so that the
injection rod to move forward. When the log is completely inserted
between the injection rod and barrel, take away the pliers.
Step 6: after the injection rod move ahead with whole course, draw it
back, add additional log and then move the injection rod forward.
Step 7: While about half of barrel is pushed out of injection device,
put the heating barrel down with level.
Step 8: repeat the above step 4-7 until completely remove the heating
barrel.
Step 9: In the end, put the barrel at the place for next work without
influence.
4-8
Chapter 5 Computer Operation Guide
5-1
2.1 Keypad
Setup Keypad
Mold Open/Close Inject/Holding Screw Unit Ejector/Air Blast Core/Unscrew Mold Adjust
记忆
记忆
Timer/Counts Temperature Memory Monitoring Product Engineer
Press it into the mold open/close set screen. Press it into the core set screen.
Press it into the injection/holding Press it into the mold-adjust set screen.
pressu re set screen .
Press it into the screw/suck-back set screen. Press it into the timer/counter set screen.
Press it into the unit set screen. Press it into the temperature set screen.
Press it into the ejector/air-blast set screen. Press it into the product set screen.
记忆
记忆
Press it into the memory set screen. Press it into the engineer password screen.
Press it into the monitoring screen.
5-2
2 Number/Letter Key; It is Number Key when inputting on the
pressure, flow or time column; When on the name column, press
once “2”, twice “a”, and thrice “b”.
Shift Key for the cursor up, down, left or right.
Set Key: press it after a new number is inputted, the parameter

inputted will be available.
Press it once to add 1 or reduce 1 for number. If holding press,

the number will be accumulative plus or minus.
The number modified without confirming by Enter Key flashes,

press "RESET" to recover the previous setting value.
Backlight adjustment, adjusting the backlight once pressing.
2.2 Special Keypad

Set up Keypad
5-3
2.3 Function Keypad
Set up Keypad
Set the ejector function, it is available if LED is on.
Set the photocell function, it is available if LED is on.
Set the function of nozzle action, it is moved if LED is on, fixed

if off.
Set the core A function, it is available if LED is on.
Standby Key
Set the position of spillage and shortage in the injection screen

if the cushion is selected. Warning but no ejector action if the
defective products are monitored.
Set core B function, it is available if LED is on.
Set the unscrew function in the core screen, and this key is
disabled.
Auto Purge Key: press it, the function of auto purge is available
if LED is on; close the safety door and press Injection Key, then
start to purge automatically.
Auto Mold Adj. Key: Steps: close the safety door and the mold,
press Auto Mold Adj. Key and Mold Close Key, then auto adjust
the mold according to the setting pressure and flow value in the
mold adj. screen.
Manual Adj. Rough: select the function and press Adj. Fwd. or
Bwd. Key, the fwd. or bwd. will start to act; the action will stop
if releasing the Key.
Adj. Fine Used Key: the function of adj. fine gears is available
if LED is on; press Adj. Fwd. or Bwd. Key, the fwd. or bwd.
will start to act; the action will stop if the gears are enough.
5-4
2.4 Manual Operating Key
Set up Keypad
开模
OPEN MOLD Mold Open Key: press it to perform the mold open action.
关模
Mold Close Key: press it to perform the mold close action.

CLOSE MOLD
座进
Nozzle Fwd. Key: press it to perform the unit fwd. action.

NOZZKE ADV
座退
NOZZLE RET
Nozzle Bwd. Key: press it to perform the unit bwd. action.
射出
Injection Key: press it to perform the injection action.

INJECTION
倒索
Suck-back Key: press it to perform the suck-back action.

SUCK BACK
加料
Screw Key: press it to perform the screw action. Move the
CHARGE
screw end position backward after the screw ends, press
Injection Key first and Screw Key, then the screw acts.
托进
Eject Fwd. Key: Press it to perform the ejector fwd. action.

EJECT ADV
托退
Eject Bwd. Key: press it to perform the ejector bwd. action.

EJECT RET
手动托模
Manual Ejector Key: press it to perform the ejector action

according to the ejector type selected.
入心
Core (Unscrew) A In Key: press it to perform the core A in
CORE IN
action according to the action mode selected.
退心
Core (Unscrew) A Out Key: press it to perform the core A out
action according to the action mode selected.
CORE OUT
入牙
Core (Unscrew) B In Key: press it to perform the core B in
TREAD IN action according to the action mode selected.
5-5
退牙
Core (Unscrew) B Out Key: press it to perform the core B
TREAD OUT
Out action according to the action mode selected.
调进
Adj. Fwd. Key: press it to perform the mold adj. fwd. action.
调退
Adj. Bwd. Key: press it to perform the mold adj. bwd. action.
A DJ MOLD RET
开模
Moved Air-blast Key: share with the mold open.

OPEN MOLD
开模
Fixed Air-blast Key: share with the mold open.

OPEN MOLD
5-6
3.1 Screen Profiles
MOLD CLOSE MOLD OPEN

MO LD O PE N
MO LD C LO S E
MOLD OPEN/CLOSE
400mm
PRESS ONCE LOW S HIG.S MID S LOW P HIG.P PRESS TWICE END M04 M03 M02 MO1
PRESS C
PRESS OPEN C
FLOW D END
FLOW D
POSIT. E F G H
K L M N
POSIT.
MOLD PROTECT:1SEC Fast Mold Close
INJECTION HOLD PRESSURE
INJECT/HOLD PRESSURE
4th 3rd 2nd 1st Intrs
Hp4 Hp3 Hp2 Hp1
Press C
PRESS ONCE PRESS TWICE
Flow D Press
Time M
(Hold Press:000.1mm) Flow
J K L M Time Sec.
Ramp Sec.
EJECTOR AIR BLAST
B mm
EJE.COUNT SETUP EJE.USED

EJECTOR/AIR BLAST
SINGLE MOVE BLAST FIX BLAST
EJE.B FWD1 FWD2 FWD3
PRESS ONCE OSC PRESS TWICE FUNCTION ON(A) OFF
PRESS C C1 C2 C3
MULTI TIME 010 .05(B) 01 0.5
FLOW D D1 D2 D3
PHOTO POSIT
POSIT E F G L 123.5(C) 12 3.0
PHOTO DELAY
DELAY I H H.P==(K) S 0.8 (D) 0 .8
TILLEJE
CORE A CORE B
A Sets B Sets
CORE Pre-In Pre-In
CR IN CR Ou1 CR Ou2 Post-O CR IN CR Ou1 CR Ou2 Post-O
PRESS ONCE PRESS C Post-I PRESS TWICE PRESS C Post-I
Pre-Ou Pre-Ou
FLOW D Mid-In FLOW D Mid-In
Mod-Ou Mid-Ou
T/C E C Sec CROut T/C E G Sec CROut
After eje After eje
POSIT mm Core H.P POSIT F mm Core H.P
When When
5-7
UNIT/NOZZLE SCREW ROTAE
UNIT/NOZZLE SCREW
FW.2 FW.1 BW.2 BW.1 Pre-SB BACK.1 BACK.2 POS-SB
PRESS ONCE PRESS ONCE
PRE A PRESS C
FLOW B FLOW D
TIME C POSIT E F G +H
UNIT MOVED
UNIT-B MODE:SUCK-B K SUCK-BACK AFTER COOL
INJ.BEFORE NOZFWD:0.0SEC
DIE HEIGHT Anj TIME/COUNT
INJ.COOL A SHOT CNT G

MOLD ADJUST TIMER/COUNTER
Adj.COUNT:08 SCW.COOL B LOT CNT H
PRESS ONCE FOR ROU. FINE PRESS ONCE INJ.T C PURGE I
PRESS H C SCW.MONI F CYCLET. J
FLOW I D LOW PRE E ADJ.CNT K
HIGH PR. D INTERVAL L

OPEN POS.:100.0mm
MOLD MEMORY TEMPERATURE
Num:(A) Name:(B) 1999/1/8(C)

1 2 3 4 5 6 7
MEMORY 00pg Mold Number 00 Read Write TEMPERATURE ACTUAL: A c
Mold Name PP-123(F)
PRESS ONCE PRESS ONCE SETUP: T% B
Num Mold Name Saved Date HIGH: C + + + + + + +
00 PP-123 2000/9/6
MEMORY 01 LOW: D - - - - - - -
02
03 WARM:OFF 00 HYD.OIL ACTUAL:C
04 SETUP:C
RUNNING SCHEDULE MOLD TEMPERATURE
FUCTION:K (MOLD TEMPERATURE FUNCTION)

1999/1/8 DAY:TUE 12:50:12
DAY SEL ON T. SEL OFF T. MOVED FIXED
FUNC. ON ON
PRESS TWICE 一 G H I J PRESS THRICE
二 ACTUAL 080 080
三 SETUP 080 080
四
五 HIGH +20 +20
六 LOW -20 -20
日
5-8
TYPICAL OVERVIEW ALARM RECORD
2001/07/01 15:20:04
DATE:1999/1/8(A) TIME:12:06:50(E)
CYS.TIME:999.9(B) 1S-200(F) 4S-200 (ALARM RECORD)
SHOT CNT:999999(C) 2S-190 5S-210 DAY HOUR MINUTE
MONITORING LOT CNT:9999(D) 3S-180
10 15:04 TEMPERATURE UNDER-HEATING
PRESS ONCE PRESS TWICE 10 16:05 SAFETY DOOR IS OPEN
10 19:09 EJECT FWD.TROUBLE
10 19:09 HEATER STOPS
MOLD:(G)mm (I)INJ.:(K)MM
(H)sec (L)sec
PRESS:(I)Kg FLOW:(J)
EJE.CNT(M) SCREW SPEED:(N)RPM
INPUT MONITOR OUTPUT MONITOR

INPUT MONITOR OUTPUT MONITOR
EJE.FWJ VALVE 40 UNSCREW IN VAL 56
UNSCREW CNT 0 LUB.LEVEL 12 EJE.BWD VALVE 41 UBSCREW OUT 57
MOLD ADJ.CNT 1 ROBOT INPUT 13 MOLD CLOSE VAL 42 MOLD OPEN FAST 58
SCREW RPM 2 COREIN CHK 14 MOLD OPEN VAL 43 HEAVY FLOW 59
ADJ FWD END 3 CORE O CHK 15 ALARM BUZZER 44 LOW PRESS 60
ADJ BWD END 4 UNS.IN CHK 16 DIFFERENTIAL V 45 HOLD PRESS 61
PRESS THRICE UNIT FWD END 5 UNS.O CHK 17 PRESS FOUR TIMES ALARM LAMP 46 62
UNIT BWD END PUMP DELTA MOLD THIN VAL 47 BACK PRESS VAL 63
6 18 MOLD THICK VAL 48 FIXED MOLD VAL 64
CLOSE END 7 SAFETY DOOR A 19 INJ.VALVE 49 MOVE MOLD VAL 65
PHOTO SENSOR 8 AIR DR.CLOSE 20 SUCK-BACK 50 MOLD OPEN END 66
EJE.ADVANCE 9 AIR DR.OPEN 21 SCREW VAL 51 67
EJE.BACK 10 SAFETY DOOR B 22 UNIT FWD.VA 52 Y-START 68
EMERGENC 11 INJECT COVER 23 UNIT BWD.VA 53 -START 69
FILTER 24 CORE IN VALVE 54 HYD.PUMP 70
CORE OUT VALVE 55 LUB.PUMP 71
PRODUCT MONITOR SHAPING RECORD
(PRODUCT MONITOR) (SHAPE RECORD)

SHOT CNT GOOD REJECT LOT CNT Pg:9 Reset: Injection:123.4mm
PRODUCT CURR (E)99999 (F)666 (G)222 (H)9999 Cnt Tcyc Tinj Pinj Tscw Pscw
SET (A)88888 (B)666 (C)222 (D)8888 Nr Sec Sec mm Sec mm
PRESS ONCE PRESS TWICE
(I)RESET RESET RESET RESET 00001 123.4 123.4 123.4 123.4 123.4
00002 999.9 999.9 999.9 999.9 999.9
00003 999.9 999.9 999.9 999.9 999.9
00004 999.9 999.9 999.9 999.9 999.9
MONI:OFF INJ.END INJ.TIME SCR.TIME 00005 999.9 999.9 999.9 999.9 999.9
STAND ARD 10.0mm 00.8sec 20.0sec 00006 999.9 999.9 999.9 999.9 999.9
ERROR +20mm +9.9sec +9.9mm Average 999.9 999.9 999.9 999.9 999.9
DATE PROTECT/PRINT SPECIAL FUNCTION
(DATA PROTECT/DATA PRINT) (SPECIAL FUNCTION)
PASSWORD SCREW RPM OFF 66Nr/W

FUNC INPUT: * *** (PASS WORD) LUB.PUMP OFF 1000Nr20Sec
PASSWORD
PRESS THRICE CLAMP MODIFY: * *** PRESS FOUR TIMES AIR DOOR OFF CL.5.0 OPN.1S
INJ SCREEN PRINT:00 UNMANNED OFF 99Sec
TEMP ALL SCR.PRN: RELEA.SPRAY OFF 100Nr5.1Sec
COUNT Delay:15.0s
S.P.C PRINT:000
PRESS.TEST OFF 50Kg 35%
5-9
3.2 Mold Open/Close Page
Press once
① ②
Note:
①:The actual position for mold moved route.
②: Display time for mold close route.
Position:
Refer to the stages of the mold moving route, the transition among them
is controlled by the (Position) set value.
Press:
Set the pressure for the relevant action.
Flow:
Set the flow for the relevant action.
Low Pressure Time:

If the mould is clamped by the foreign bodies in the process of mold close
when the low pressure stage reaches, open mold automatically and alarm
after the stage time is over.
Fast Mold Close:

means ON, means OFF; the differential valve outputs in the fast
route if the fast mold close ON is selected.
5-10
①
Schematic Flow Chart for Mold Close:
First perform the low speed (slow) stage that pressure is

40 and flow is 20
(Note: Reduce the flow and adjust the pressure properly avoiding the
mould over-oscillated to keep it running normally)
Shorten the slow route
for reducing time of
mould started up and
enhancing work
efficiency
If 280mm (Settable) is reached for mold close, switch to the high speed
(fast) stage that pressure is 30 and flow is 50
(Note: Enhance the flow and adjust the pressure properly for improving
the work efficiency)
If 100mm (Settable) is reached for mold close, switch to the mid speed
stage that pressure is 20 and flow is 40
(Note: This stage is prepared for the low pressure stage, so the pressure
value is reducible)
5-11
If 50mm (Settable) is reached for mold close, switch to the low pressure
(Note: The pressure value is low that can drive the mold; If the mould is
clamped by the foreign bodies in this stage, open mold automatically after
the low pressure time is reached)
If 10mm (Settable) is reached for mold close, switch to the high pressure
(Note: The pressure value should be high; this is the mold injection stage.
The mould will be open or the defective products appear when injecting if
the pressure isn’t enough)
Press twice
①
Note:
①: Display time for mold open route
②: Display for maximum mold open route
Robot:
Robot is selected ON or OFF
5-12
Schematic Flow Chart for Mold Open:
First perform the MO1 (high pressure) stage that the pressure
is 60 and the flow is 30
(Note: This is the first stage for mold open after injecting; the pressure
can be adjusted greatly since the mould will be opened with a strong
force when it shuts tightly)
If 30mm (Settable) is reached for mold open, switch to the MO2 (fast)
(Note: Enhance the flow and adjust the pressure properly to drive the
mold for improving the work efficiency)
If 200mm (Settable) is reached for mold open, switch to the MO3 (mid
speed) stage that pressure is 30 and flow is 40
(Note: This stage is the position from the mid speed transferring to the
slow stage; the pressure and flow should be reduced properly avoiding
the striking.)
If 250mm (Settable) is reached for mold open, switch to the MO4 (slow
speed) stage that pressure is 20 and flow is 30
(Note: Slow down to avoid bump (low flow, slow speed) and the reduce the
pressure properly when the mold open end is nearly)
280mm (Settable) is the position of mold open end
5-13
3.3 Injection/Holding Pressure Page
①
Press once
Note:
s
①: Display the injection position ⑤
④
②: Display time used for injection
③: Reference value of the cushion ③
④: Monitor injection time; stop the injection and switch to the next
action if it is uncompleted within injection time; please pay attention to
time adjusted, which should be beyond total injection time used by
products under normal condition.
Mode:
Time and position are optional for the injection control.
INJ.CUSH (Cushion):
Detect the end position of injection; the error value of this position is
settable, which will affect the cushion shortage or spillage. (In the chart
shown above: the range of cushion is between 20 to 30)
Intrs (Re-screw):
It refers to if screw before injection or not; no screw if set Position ⑤ to
0, screw for 2 seconds for each running if set to 2-second.
5-14
Position:
During the injection: switch to 2nd (Inject2) stage from 1st (Inject1) stage
when Position 120 is reached, (3rd) (Inject3) stage from 2nd (Inject2)
stage when Position 80 is reached, the rest may be deduced by analogy
till the injection end position (25). Note: set some stage to 0 if its
injection is not used.
Press twice ①
Note:
①: Display the injection position
②: Display the time used in injection
Time Line:
The holding time of every stage
Flow Line:
The time required for the pressure (flow) valve from one pressure (flow)
smoothly switches to another one. Such as the chart shown above, Hp2
(hold2) (time) is 10 and (ramp) is 0.5, which means 0.5 seconds are
required for transferring Hp1 (hold1) pressure (flow) to hold2 pressure
(flow) when entering the Hp2 (hold2) stage.
5-15
3.4 Screw Page
000RPM
①
Press once
⑧
Note:
①: Display the screw position (Actual Value)
②: Display the time used in screw ④ ⑤ ⑥ ⑦
③: Display the screw RPM
④: The position of pre-back transferring to screw (Set Value)

Set the Pre-SB (pre-back) to 0 if un-using it; the screw acts after the value
is set for Pre-SB if using this function.
⑤: The position of Back.1 (screw1) converting to Back.2 (screw2); set

the value to 0 if screw1 is used only.
⑥: The position of screw end
⑦: Post-back distance, which is the distance that suck-back again from

the position of Back.2 (screw2) end; such as the chart shown above, the
suck-back position is (200+20) 220mm; set the Post-SB (post-back) to 0
if no using it.
⑧: The maximum distance of injecting screw ruler.
Suck-Back After Cooling:

Start to act the suck-back after the cooling is over if the suck-back after
cooling is selected; while start to act the suck-back after the screw is over
if no selected.
5-16
3.5 Nozzle/Unit Page
Press once
Time--- Time of FW.2 (Fwd. Slow)

UNIT (Nozzle) Moved---If it is selected, the action steps: Mold Close →
FW.1 (Nozzle Fwd.) → Injection → Screw
→ BW.1 (Nozzle Bwd.) → Mold Open
If it is not selected, the action steps: Mold
Close → BW.1 (Nozzle Bwd.) → Injection
→ Screw → Mold Open
UNIT-B (Nozzle Bwd.) Mode---Cooling End and Suck-back End are

optional to the unit bwd. action.
INJ.BEFORE NOZ.FWD (Cooling Injection)---First inject the cooling

stuff of the nozzle
before FW.1 (nozzle
fwd.) acts when
selecting the nozzle
moved mode; this
value is to set the time
required in Cooling
Injection.
5-17
Description for operating:
1. Manual status: press the Nozzle Fwd. key and if the switch of nozzle
fwd. end is not touched, perform the pressure and flow of fast nozzle
fwd.; if touched, perform the pressure and flow of fwd. slow, and the
unit is not stopped.
2. Manual status: press the Nozzle Bwd. key and if the switch of nozzle
bwd. end is not touched, perform the pressure and flow of nozzle bwd.;
if touched, perform the pressure and flow of bwd. slow, and the unit is
not stopped.
3. Auto status: select the nozzle moved and if the switch of nozzle fwd.
end is touched, perform the pressure and flow of fwd. slow; enter the
injection route after the fwd. slow time is passed, the nozzle knocked
can be avoided by this function.
4. Auto status: no select the nozzle moved and if the switch of nozzle
fwd. end is touched, don’t perform the fwd. slow route, but directly
enter the injection route.
3.6 Ejector/Air Blast Page
Press once ①
③ ④
Note:
①: Display the ejector position
②: EJE.B (Eject Bwd.) End position
③: EJE.B (Eject Bwd.) acts after the time delayed
④: Eject Fwd. acts after the time delayed
5-18
Counts:
MULTI (Serial) ejector, count 2 for fwd. once and bwd. once; Oscillate
ejector, count 1 for fwd. once and
bwd. once.
Ejector used:
Select it ON, ejector acts.
Single:
Selected, the eject bwd. don’t act after eject fwd. in the auto status, but it
will act in the next mold close.
MULTI (Serial):
Selected, the ejector acts according to the set counts.
OSC (Oscillate):
Selected, the oscillating ejector acts according to the set counts.
Photocell:
Selected, it will detect the product dropped off automatically, and alarm
will appear if it detects no products
dropped off.
PHOTO TILL EJE. (Photocell Serial Ejector):
Select the ejector, photocell and photocell serial ejector, the ejector action
will continue to perform completely according to the set counts after the
photocell monitors the products dropped off.
H.P (Holding Pressure):

Select single ejector, the pressure and flow will continue to send after the
eject adv.1 end, till the holding time
is enough.
Position:
It is composed of some stages (the eject slow stage is the first one of eject
fwd., its pressure can be increased
to make the products dropped from the mould)
5-19
3.7 Ejector Page (Continued) (Proximity Switch Used)
Schematic Chart for Ejector Selecting Single:
Switch of Eje.Bwd.End Switch of Eje.Fwd.End Holding Time Enough

C1,D1 C 2, D2
Fwd. Slow （Pressure/Flow） Eje.Fwd.1（ Pressure/Flow）
Ejector First
Holding Time
Ejector before Mold Close

(Condition: Reaching the holding time and is the posi tion of eje.fwd.end）
Ejector Position
Schematic Chart for Ejector Selecting Serial and Six Counts:
Switch of Eje.Bwd.End Switch of Eje.Fwd.End

C1, D1
Fwd.Slow（P ressure/Flow）
EjectorFirstly C,D Ej e. Fwd.
Eje.Bwd.（Pressure/Flow ）
Ejector Secondly C2 ,D 2
E jector T hir dly F wd.1（ Pr essu re /Flo w ） Ej e. Fwd.
C,D
Ejector Fourthly E je.Bwd.（ Pr essure/Flow ）
C2 ,D 2
Ejector Fiv ely F wd.1（ Pr essu re /Flo w ） Eje. Fwd.
C,D
Ejector Sixthly Eje.Bwd.（Pressure/Flow ）
Ejector P osition
5-20
Schematic Chart for Ejector Selecting Serial, Photocell and Six Counts:
Switch of Eje.Bwd.End Swit ch of Eje.Fwd.End

C 1, D1
Fwd .Slow（P ressure/Flo w）
Ejector Firstly C,D Eje.Fwd.
Ejector Secondly Eje.Bwd.（Pressure/Flow ）
C2,D2
Ejector T hir dly Fwd.1 （Pressure/Flow ） Eje.Fwd.
C,D
Ejector Fourthly Eje.Bwd.（Pressure/Flow ）
The th ird ejecto r is not ac ted if the p hotocell
monitors the products dropped off.
Ejector Pos ition
Schematic Chart for Ejector Selecting Serial, Photocell, Photocell Serial and Six
Counts:
Switch of Eje.Bwd.End Swit ch of Eje.Fwd.End

C1,D1
Fwd.Sl ow（Pressure/F low）
Ejector Firstly C,D E je.F wd.
E je.Bwd. （Pre ss ur e/Flow ）
Ejector Secondly C2,D2
Ejector Third ly Fwd.1（Pressure /Flow ） E je.F wd.
C,D
Ejector Fourthly E je.Bwd. （Pre ss ur e/Flow ）
C2,D2
Ejector Fively C,D Fwd.1 （ Pressure /Flow ） Eje.Fw d.
Ejector Sixthl y E je.Bwd. （Pre ss ur e/Flow ） The ejector acts completely
according to the set counts
Ejector Position aft er the photocell detects
the products dropped off.
5-21
3.8 Ejector Page (Continued) (Ruler Used)
Schematic Chart for Ejector Selecting Single:
Switch of Swi tch of Pos ition of Fw d.Slow Position of Fwd.1

Eje.Bwd.End Eje.Fw d.End Transferr ing Fwd.1 Trans ferring Fwd.2 Holding Time Enough
C 1, D1 C2,D 2 C2,D2
Fwd. Slow Fwd.1 Fwd.1
Eject or Firstly (Pressure/Flo w） ( Pressure/Flow)(P ressure/F low)
Eje.Fwd.
Ho lding Time
Ejector before Mo ld Cl ose

(Condition: Reaching the holding time and is the position of eje.fwd.end）
Ejecto r Position
Schematic Chart for Ejector Selecting Serial and Six Counts:
Switch of Switch of Pos ition of Fw d.Slow Pos itio n of Fwd.1

Eje.Bwd.E nd Eje.Fwd.End Transferr ing Fw d. 1 Transferring Fwd.2 Fwd.2 End Positio n
C1 , D1 C2,D 2
Fwd .Slow Fwd.1
(P ressure/Flow）(P ressure/Flow)
Ejector Firstly Eje.Fwd.
C,D
Ej e.Bwd .（P re ss ur e/ Fl ow ）
Ejector Secondly Eje.Bwd. C1 , D1 C3,D3
Fwd .Slow F wd.2 （ Press ure/F low ）
Ejector T hir dly (P ressure/Flow） E je.Fw d.
C,D
E jector Fourthly Eje.Bwd. Ej e.Bwd .（ P re ss ur e/ Fl ow ）
C1 , D1 C3,D 3
Fwd .Slow
Ejector F ively (P ressure/Flow） F wd.2 （ Pre ss ure /F low ） E je.Fw d.
C,D
Ejector S ixthly Ej e.Bwd .（P re ss ur e/ Fl ow ）
Ej e.Bwd.
Ejecto r Position
5-22
Press twice
⑤ ⑥
Note:
⑤: The delay time before the moved blast action
⑥: The delay time before the fixed blast action
Function:
Select the function of air blast ON or OFF.
Time:
The time of air blast
Position:
Set the position of air blast; the moved or fixed air-blast will act when the
position is reached in the process of
mold open.
5-23
3.9 Core Page
③ ④
Press once
① ②
Note:
Select Mid-In and Mid-Out (In During Close and
Out During Open), the core in action will perform
when the position is reached in the mold close route.
Select Mid-In and Mid-Out (In During Close and

Out During Open), the core out action will perform
when the position is reached in the mold close route.
The switch of core A selected to use
The position of mold open/close
Action Mode:
Time---Core acts according to the set time.
Gears---Core acts according to the set gears (the unscrew action mode).
Proximity---Core acts according to the set position of proximity switch.
Time/Count---The set time value of core action when the time mode is
selected, and the set unscrew-gears value if the unscrew mode
selected.
5-24
Press twice
① ②
Description for Action Flow:

1. Selecting Pre-In and Post-Out (In Before Close and Out After Open):
Core In Mold Close Action Mold Close End Mold Open Action
Mold Open End Core Out
2. Selecting Post-In and Pre-Out (In After Close and Out Before Open):
Mold Close Action Mold Close End Core In Core Out
Mold Open Action Mold Open End
3. Selecting Mid-In and Mid- Out (In During Close and Out During
Open):
Core In Position for Mold Close (①) Core In Mold Close Action Mold Close End
Core Out Position for Mold Open (②) Core Out Mold Open Action Mold Open
End
Note: Core acts according to the set position of lock-in ruler.
4. Select One of Them Above When Choosing Core After Ejector
Mold Close Route---Perform by Core Selected Process Mold Open Route--- Mold Open
Action
Mold Open End Eject Fwd. Eject Bwd. Core Out
5-25
3.10 Mold Adjust Page
Press once
Adj.COUNTS (Adj. Fine Gears):

Set the gears of adj. fine when its function selected; the mold adj. action will
stop if the gears is counted to the set value when adj. fwd. or bwd. acts.
OPEN POS. (Position of Mold Open):

It is the set value to set the end position of mold open when adjusting mold
automatically, the adj. fwd. or bwd. acts when reaching this position for the
mold open. Please note that this value can’t be set too small, which is to avoid
the mould can’t be opened actually and the mold can’t be adjusted normally.
5-26
3.11 Timer/Counter Page
Press once
INJ.COOL (Injection End Cooling)--- Pre-Cooling Time (Set Value); start to

time the cooling after the injection is
over till the cooling time is enough,
then screw acts.
SCW.COOL (Screw Cooling) --- Post-Cooling Time (Set Value); start to time
the cooling from the screw end.
INJ.T. (Injection Time) ---Monitoring for the injection time, which is the
same time as the monitor time of the injection
screen.
SCW.MONI (Screw Monitor) ---The time of screw action must be below this
set time; or else, alarm that no stuff is in the
cylinder. Here reset the alarm by pressing
manual and check the cylinder.
LOW PRE. (Low Pressure Time)--- It is the low pressure time of the mold
close, which is the same as one of the
mold close screen.
HIGH PRE. (High Pressure Time)--- It is the delay time of high pressure
after the mold close end.
5-27
SHOT CNT (Product Total) --- Alarm will happen and machine will stop
when product total is over; press RESET
key to set 0.
LOT CNT (Product Subtotal) --- Alarm for several seconds, auto reset and
don’t stop machine when product subtotal
is over.
PURGE (Purge Counts) --- The action counts in the auto purge.
CYCLE T. (Cycle Time) --- It, the time of monitoring one route-cycle action,
must be beyond the total time of actual route, or
else, the alarm will happen.
ADJ.CNT (Fine Adjust Gears) --- It is same as the fine adjust gears of mold
adjust screen; the mold adjust will stop
when the gears are equal to or beyond the
set value.
INTERVAL (Timing Mold Close)---In the full-auto status, it refers to the
delay time before the mold close acts
after one mold is completed; in the
semi-auto status, the safety door must
be open within the time after one mold
is over, or else, alarm that please open
the safety door.
5-28
3.12 Temperature/Preheating Page
Press once
ACTUAL (Actual Value) Line:

It refers to the actual temperature value from 1 stage to 6 stages.
SETUP (Set Value) Line:

Set the temperature of 1 to 6 stages
HIGH (Upper Limit) Line:

The upper limit error of temperature; alarm over-heating if the actual
temperature is beyond the sum of the set value plus the upper limit of error.
LOW (Lower Limit) Line:

The lower limit error of temperature; alarm under-heating if the actual
temperature is below the difference of the set value minus the lower limit of
error.
Warming:
Reduce the temperature according to the current set value in using
(For example: the warming value is -30, and the original set value of each
stage is 200 fixed, but auto reduce to 170 by computer)
5-29
HYD.OIL (Oil Temperature):
The actual value and set value of fluid oil temperature; alarm the oil
temperature is abnormal if it is beyond the set value.
⑥
Press twice ⑦
⑤
① ② ③
④
Note:
(It is available after the function of auto power
ON/OFF is selected)
①: Set the function of auto power ON
②: Set the auto ON time
③: Set the function of auto power OFF
④: Set the auto OFF time
⑤: Date display, revisable
⑥: Select the pre-heating function
⑦: Time display, revisable
Press thrice
⑤ ⑥
⑤: Select the function of moved mold warming

used/ON or not
⑥: Select the function of fixed mold warming
used/ON or not
5-30
3.13 Data Memory Page
① ②
Press once ③
④
⑤
⑥
Note: ⑦ ⑧
①: Mold number used at present
②: Mold name used at present
③: The date saved of the mold parameter used at present
④: (00 page) it refers to the mould data of every page can be found with + 、-
button when the cursor of page number is moved here; which is convenient
to find the time and name saved.
⑤: Mould Number--- Enter the serial number of mould here when writing in
or reading out.
⑥: Mould Name--- Enter the English name here or don’t enter it.
⑦: The serial number of each mould will be displayed in this line.
⑧: The name of each mould will be displayed in this line; if enter the mould
name when the mould data is saved, it will be displayed in this line.
⑨: The time saved of every mold groups is displayed.
PS: This system can save the mould parameter up to 50 sets (NO.49 is
internal pre-setting value and is not savable), the external memory card
can be expandable (optional).
5-31
Steps of Data Written in and Read out:
Look Over:
50 sets of memory consists of 10 pages displayed at the bottom of the screen,
the number can be entered in the place of page number (or using the
plus/minus button) to fast look over. For example: input 06 and press Set
button, enter the sixth page, the name and the saved date of 30 to 34 sets of
mould number are displayed; if * appears in the front of the serial number,
which means the date has been saved for the mould.
5-32
3.14 Dynamic Monitor Page
Press once
① ⑤
② ⑥
(1) ⑦
(2) ⑧
Note:
①: Display the current position of moved mold
②: Display the current time of mold open/close
③: Display the current pressure value of action
④: Display the current counts of ejector
⑤: Display the current position of injection
⑥: Display the current time of injection
⑦: Display the current flow value of action
⑧:Display the current screw RPM
5-33
3.15 Alarm Record
Press twice
The computer can record the latter ten fault list to prompt the operator
Alarm List
1. The safety door is 11. Finished products
21. Motor is not started up
open subtotal is over
2. Robot has not
12. Heater stops 22. I/O is unconnected
reverted
3. Spill for injection 13. Trouble for the eject fwd. 23. Please press the manual button
4. Short for injection 14. Ejector is unreturned 24. Screw monitor time is over
5. Products have not 25. Low pressure protection time is
15. Adjust Fwd. End
shed over
6. Photocell is 26. CPU1 and CPU2 are connected
16. Adjust Bwd. End
covered abnormally
17. Level of lubricating oil is
7. Core in no back 27. Auto mold adjust is over
too low.
8. Core Out no back 18. Thermocouple is broken 28. Auto purge is over
29. The defective product is
9. Cycle time is over 19. Over-heating
detected
10. Finished
products total is 20. Under-heating
over
Note: If the alarm shown above appears, please check the relevant items or
contact the engineer.
5-34
3.16 Input/Output Monitoring
Press thrice
Note: * is displayed, which means

there is the signal to input
Press four times
Note: * is displayed, which means

there is the signal to output
5-35
Note: The contents of the input /output monitoring screen may be inconsistent
with the used at present, please be based on the displayed on the
computer currently.
3.17 QC Monitor and Product Record
Press once
Product (QC):
It refers to QC monitor used/ON or unused/OFF
Actual Value:
The current product quantity
Set Value:
Set the product quantity intended; if set to 0, the product quantity is not limited
and the alarm doesn’t appear.
Standard Value:
This line is the reference value of QC monitor; please take reference to the
average value when setting it.
The actual value of corresponding line can be set to 0 when moving the cursor
to this line (reset) position and pressing the Set button.
Press twice
Page: 0
Move the cursor to this position and press + or – button,
the data list of finished products will move up.
5-36
Injection: 025.0mm
It is the injection position of the last product.
Average:
It is the average value of 60 sets of molding data.
3.18 Data Protection and Printing
Press thrice
①
③
(If want to enter this screen, input QC password ④
in the data protection screen, after that, the set value
can be modified; the original password is 0; ⑤
if forgetting it, please enquire the mechanician.)
Means the data is locked and unchangeable.
Means the data is unlocked and revisable.

SCREEN PRINT (Print the screen selected):
Any screens in the micro-computer can be selected to print out.
ALL SCR.PRN (Print all the screens):
All the screens in the micro-computer can be printed out.
①: Lock or unlock all the function option, such as, ejector used.
②: Lock or unlock the parameter revised of pressure, flow, time and position
in the mold open/close, mold adjust, ejector, air blast and core screens.
③: Lock or unlock the parameter revised of pressure, flow, time, position and
count in the injection, holding pressure, screw and unit screens.
④ : Lock or unlock all the parameters revised in the temperature and
pre-heating screens.
⑤: Lock or unlock all the parameters revised in the timer and counter screen.
5-37
Press four times
Screw RPM: Used/ON or Unused/OFF - RPM: Input the

gears per RPM of screw pole here
LUB.PUMP (Lubricating Motor): 0100 Mold: Lubricate the mould after the
mold open/close acts for 100 times. 05.0
Sec.: Set the time for lubricating the mould every time.
Air Door: Close 05.0 Sec.: The time used to close the air door.
Open 05.0 Sec.: The time used to open the air door.
UNMANNED (Nobody Operating): Used/ON, the alarm sounds when
trouble appears, after that, the motor
and heater stop after the set time is
over.
RELEA.SPRAY (Spray Agent): 100 Mold: Release the mold agent
automatically after the mold
open/close acts
100 times.
10.0 Sec.: Set the time for spraying the mold
agent every time.
Delay: Spray acts after the time is delayed.
Pressure Test: 035bar: The pressure value for testing pressure 35%:
The flow value for testing pressure.
Description for Auto Operating:
Used/ON: Auto turn off the motor and heater after the alarm appears for some time.
Unused/OFF: Auto turn off the motor but the heater after the alarm appears for
some time.
5-38
Trouble Cause Troubleshooting
* Shielded wire of 15-core is * Check the shielded wire
broken or adrift. of 15-core and jack.
1. I/O plate is unconnected
* AC 15V power of I/O plate * Check AC 15V power
or fault.
has trouble. connected condition.
* I/O plate has trouble. * Replace the I/O plate.
2. The display is bright but * LCD display has trouble or
* Check jack or replace
fails to show letters. connected adrift.
LCD display.
3. The display doesn’t * CPU plate has backlight
show and letters dim. * Replace CPU plate.
trouble.
* Check if 24V power
4. Push action, the pressure
and flow appear but no * DC 24V power supply hasn’t supply has DC 24V output
or not.
action output. 24V.
5. Signal lamp of output * PIN of I/O plate drops off. * Check if 24V power
supply has short circuit or
isn’t bright. * Check if input and output
6. Signal lamp of input not, auto transmit power
have short circuit or not. after short circuit is
isn’t bright.
obviated.
7. The actual value of each
* DC-DC (U16) of I/O plate * Check if DC-DC (U16) is
stage temperature
displays 000. has trouble. adrift or not.
* The Set key of motor
* The Set key of motor is OFF.
should be ON.
8. Motor isn’t started up. * The Signal 18 of motor
* Motor isn’t started up or
started up is OFF.
the Signal 18 hasn’t input.
* The Set key of heater
9. Heater stops. * The Set key of heater is OFF.
should be ON.
* Reset by pressing the Set
key in the reset column of
the total after entering the
* The actual value of finished
10. The total of finished QC monitor screen
products is over. product total reaches the set
(Please set the set value of
value.
the total to 0 if the
finished product total is
unused).
* The actual value of finished * Reset by pressing the Set
product subtotal reaches the key in the reset column of
set value, alarm for several the subtotal after entering
11. The subtotal of finished sounds, auto reset. the QC monitor screen
products is over. (Please set the set value of
the total to 0 if the
finished product subtotal
5-39 is unused).
* The set value of low
pressure time should
* The low pressure time is set
exceed the time of its
12. Low pressure time is too short.
route.
over. * There is foreign body in the
* The smaller the set
mould.
pressure value of low
pressure is, the better.
* The proximity switch of
* Pay attention to the
13. Adjust fwd. end, adjust mold adjust fwd. or bwd. is
distance of adjust fwd. or
bwd. end. touched when adjust fwd. or
bwd..
bwd. acts.
* Check if the output port
(40) of ejector has output
* The set point of ejector or not.
14. Eject fwd. has trouble. hasn’t reached when the time * Use the lock-in ruler or
of eject fwd. is beyond 15 proximity for ejector, and
seconds. check if the contents of
engineer screen are
correct or not.
* Check if there is stuff
within the cylinder, the
* The screw time but position
15. No stuff. screw time is too short,
reaches the set value.
and the output port of
screw has output or not.
* Check the temperature
* The thermocouple is broken, sensing wire and
16. Thermocouple is
or PIN is connected connection; if disable to
broken.
defectively. obviate, please contact the
computer manufacturer.
* Check if the functions of * Input the password to
17. During the data data protection screen are open the data lock after
protecting. locked or not by pressing the entering the data
QC screen for thrice. protection screen.
18. Robot hasn’t been * Signal (13) of robot hasn’t * Check the input signal
over. signal input. (13) of robot.
5-40
Chapter 6 Maintenance & Inspection
6.1 Regular inspection

6.1.1 Weekly inspection
6.1.1.1 Check if the screws and bolts of every limit switch are tighten.
6.1.1.2 External state of every heating ring.
6.1.1.3 all kinds of channels
6.1.1.4 every kind of hydraulic device and its function

6.1.1.5 clean the parts of filter
In the first month, clean it once every week. Later then, clean it once
every three months.
6.1.1.6 thoroughly wipe and wash the whole machine to get clean.
6.1.2 Monthly inspection
6.1.2.1 heat converter (oil cooler)
If the water has high acidity or much salt, clean the cooler every
month (remove the cover). If the water is normal, check it every 6 months
and determine if it needs to clean.
6.1.2.2 clean the air aerate components
aerate device (including components)
6-1
6.1.2.3 hydraulic oil
Is it dirty? Is there any air bubble?

The detailed information refers to the relevant content of hydraulic
oil in Chapter 8, the attached table and the kinds and maintenance table of
hydraulic oil & lubrication oil.
6.1.2.4 clean the components of filter cleaner.
Refer to the relevant content in this Chapter.
6.1.2.5 check the fuses in the electrical cabinet
6.1.3 quarterly inspection
6.1.3.1 Observe if the hydraulic oil is dirty.
If it is too dirty or is oxidized, replace the hydraulic oil with new oil.
6.1.3.2 clean the components of filter cleaner.
6.1.3.3 loose or bare wire
6.1.3.4 check the air filter in the electrical cabinet.

Clean if necessary.
6-2
6.1.3.5 loose clip nuts
6.1.4 six-monthly inspection

6.1.4.1 check if the bolts of barrel are tighten.
6.1.4.2 check all of the fuses.
Even if the fuses are not broken, please regularly replace it because
the fuses are worn and torn by much super-value current when connecting
the power.
6.1.4.3 check if all of bolts are tighten.
Specification of bolts Torque (Kg.m)
M3 0.23
M4 0.46
M5 0.92
M6 1.6
M8 3.9
M10 7.5
M12 13.0
M16 30.6
M18 43.0
M20 61.6
M24 80.4
The guide of twisting torque for different bolts. (for reference)
Torque (Kg.m)=effective length of the tube (m)×force (loading) (Kg)
If has 10Kg loading, 10Kg×1m=10Kg.m
6.1.4.4 check the damage of moving parts
carefully repair them with oil stone.
6.1.4.5 Heat converter (oil cooler)
6.1.5 annual inspection
6.1.5.1 hydraulic oil
check if it is dirty or went bad. If the oil is too bad, replace the oil.
6.1.5.2 clean the whole machine
6.1.5.3 tighten again all of the bolts on the machine
6-3
The tightening torque refers to the content on the previous page.
6.1.5.4 insulation testing
Ask the electrical installation contractor or similar corporation to do
this.
6.1.5.5 ask the professional expert to examine the driving motor of pump.
6.2 Heat converter (oil cooler)
If the water across the heat converter is hard water (containing much
salt or acid), the heat conduction tubes might be corroded thoroughly.
6.2.1 inspection
Remove the heat converter from the machine for easy inspection.
For city water supplying (or similar), check it every six months. For
industry water or underground water or the water containing much salt,
check it every one month.
If necessary, delay or shortage the inspection cycle according to the
condition of equipment.
If the effect of cooling is not good, the inside of each tube maybe be
dirty. Remove the cover on the two ends, check its corrodsion or dirtiness.
6.2.2 How to clean
Clean the inside of main body and outside of heat conduction tunes
by the washing soda. For the space to difficult clean, clean the main body
and heat conduction tubes with weak hydrochloric acid solution till it is
very clean.
Attention: Before re-assembly this heat converter, flush the chemical
matter left on the heat converter and wipe it dry.
6.3 Vacuum filter
This filter is located at the entrance of oil tank to filter and clean the
hydraulic oil.
Replace the hydraulic oil according to following regulations:
6.3.1 Remove
At first remove the cover plate of the oil tank and drain off the
hydraulic oil. For some machines, remove the side plate of the oil tank to
get the approach to filter.
6.3.2 Clean
6-4
In the first year, clean the oil tank and replace every six months. After
then clean the tank and replace oil every one year. At the same times,
filter or replace hydraulic oil according to the condition of oil quality.
6.3.2.1 Use the light oil, petrol or detergent to absolutely get rid of all dirt
which cloge the mesh of the filter.
6.3.2.2 Blow away the dirt on the filter with the compressed air from the
inside of oil tank.
6.3.3 attentions
① Prohibit to start the pump motor when removing the vacuum filter.
② Don’t tightly fix the nozzle of blowing pump when using the
compressed air.
③ If the net is damaged, replace the vacuum filter.
④ Throughout removing or installing the vacuum filter, stop the
pump motor to prevent damage the net.
⑤ Slowly start the pump motor after installing the vacuum filter to
avoid damaging the hydraulic pump.
6.4 Cleanness and inspection for screw and barrel.
If necessary, remove the screw, then clean and inspect it. The
removal procedure of screw and barrel refer to the content in Chapter 4.
6.4.1 followings are needed besides of the operation tools.
① 4 or 5 pieces of log (diameter of screw ×length of injection
stroke )
② 4 or 5 pieces of wood (square, 100mm×300mm)
③ one piece of pliers
④ wasted cotton
⑤ one piece of long log or bamboo pole (diameter of screw×length
of barrel)
⑥ burn-resistance solvent (eg. CH2cl3)
⑦ copper stick or copper brush
6.4.2 Remove the screw and put it on the some pieces of woods to avoid
damage.
6.4.3 If necessary, remove the device like torpedo on the screw (refer to
the content in Chapter 4)
6.4.4 Clean and inspect the screw
6.4.4.1 clean the screw
①wipe most of resin sediment out of screw with wasted cotton.
②Brush the sediment left on the screw by copper brush. Or use heater
or similar device to heat the screw for some time, and then clean the
left sediment by wasted cotton or copper brush.
③Apply the sane way to clean the device like torpedo, check ring,
push
6-5
ring and melting ring (see the drawing below). Clean the
threads of torpedo device and screw body.
④In the end, after the screw is cool wipe all of grease spots with the
burn-resistance solution.
Attentions:
①Try not to wear the cool-processing material.
②Before installing the device like torpedo, paint some Mos2 or silicon
grease to avoid wearing. A thin film of grease is enough. If too much,
the injection products will be polluted.
③When using some solution, take regular protection steps to prevent
the skin from touching smoke and fog.
6.4.4.2 inspect the screw
①Examine the damage.

②Examine the worn plated layer.
③Observe if the screw is damaged.
The body of screw
①Examine if the surface of check ring and push ring are damaged. If
damaged, the back-flow will arise when injecting.
6.4.5 clean and inspect the barrel
6.4.5.1 clean the barrel
①Get rid of the sediment resin adhered on the inner surface of barrel
with the copper brush.
②Clean the inner surface with wasted cotton packed on the tip of log
or bamboo pole. Replace the wasted cotton for many times during
the cleaning.
③Also clean the head of barrel and nozzle, specially for the touching
surface.
Be carefully not to scrape or damage these surfaces. Otherwise bring
into the leakage of resin.
6-6
④If the temperature of heating barrel decrease to 30-50℃, applying
the same way to clean the inner surface of barrel with the wasted
cotton which coating solution.
6.4.5.2 check the barrel and examine if it is scraped or damaged.
6.5 Adjustment of slide shoes under the moving mould platen.
The supporting shoes mentioned in this section is those of small or
middle type machines. While Those of big type machine refer to Chapter
8.
The slide shoes are the device which can support the moving mould
platen to ensure that four tie bars don’t bend. (see the diagram below) If
too tight, increase the loading and the difficulty to adjust the mould. If too
loose, lose the function to prevent the tie bars from bending. So, it is
important to adjust this device with best position before delivery. And
check if
At first adjust the height of iron pads under frame to calibrate the
horizon of the machine to ensure the horizonality of four tie bars. Then
unload the mould from the moving mould platen. Stretch the toggle links.
Adjust and twist the first nut down and then adjust the mould height to
examine the system pressure at this time. Adjust the pre-tightness to
proper extent. Pay attention to synchronously adjust the four nuts. At last
tightly twist the nut down. The function of second nut is loose-resistance.
You can twist it with large force. After finish the adjustment, mount the
mould again to examine the adjustment effect. Frequently check if the
nuts are loose in order to duly adjust and protect the ability of machine.
6-7
Chapter 7 Problems and Elimination
The machine has gone through strict adjustment and inspection before
delivery. When accidents due to improper operation or other causes and
solve them according to the accident showing table.
WARNING: Prohibit any person, who wasn’t trained by our company, to
operate the machine.
7.1 familiar problems and maintenance
ACCIDENTS CAUSES MAINTENANCE
1. Water-supplying of oil 1. Increase water- supplying.
cooler is too small. 2. Clean the oil cooler.
Oil temperature
2. There is dirt in oil cooler. 3. Feed oil into tank.
too high
3. Hydraulic oil is not enough. 4. Check electro-hydraulic
4. Pump is unloading. unloading valve.
1. Sealing parts worn-down or 1. Replace them with new ones.
aging. 2. Cool the oil.
Pressure lower
2. Oil temperature is too high. 3. Repair the parts.
3. Leakage of working pares.
Product Non-coaxality between 1. Ensure runner center right.
incomplete and mould runner and nozzle. 2. Adjust the center of nozzle.
materials
overflow
1. There is air in he oil. 1. Exhaust the air.
2. Plug of proportional valve. 2. Fix up the plugs.
No pressure and
3. No output of current on 3. Ask technician for help.
working of the
circuit board. 4. Repair and clean them.
machine
4. Blocks in proportional
valve.
All moving parts Guide bushes are burry or 1. Replace with good ones.
disorder each worn-down. 2. Lubricate the moving parts.
other
1. Back-pressure too high. 1. Adjust the back-pressure.
2. Melting pressure lower. 2. Increase the melting pressure.
Melting difficult 3. Temperature of barrel 3. Set proper temperature.
lower. 4. Repair the inlet.
4. Blocks in inlet of feeding.
ACCIDENTS CAUSES MAINTENANCE
Oil pipes jointer
Its connecting nuts loosen. Tighten up them.
leak out
1. Dust comes into and stop it. 1. Clean the valve.
Electromagnetic
2. Wiring-connection loosen. 2. Tighten up them.
valve no
3. Backward spring 3. Replace it.
working
non-working.
1. Badly contact. 1. Adjust contacting position.
Limit switch no
2. Spring no working, or 2. Replace the spring, or tighten
working
wining-connection loosen. up the wiring.
1. Oil filter stop up. 1. Clean or replace the filter.
2. Absorber pipes leak off. 2. Tighten up the pipe.
3. Hydraulic oil gone bad. 3. Renew the oil.
Pump or sound 4. Oil supply shortage. 4. Fulfill the oil.
abnormal 5. Oil temperature lower, or 5. Working without loading, or
oil viscosity higher. renew the oil.
6. Pump bearings damage. 6. Check the heating parts.
7. Pipe or pipe joint loosen. 7. Tighten up them.
1. Automatic button skip over.
2. Barrel no heating. 1. Press the button after
3. Don’t transfer checking.
Hydraulic motor
“FUNCTION” to 2. Neat the system well.
of pump can’t
“MANUAL” mode. 3. Transfer to “MANUAL”
start
4. High oil temperature mode.
resulting in stopping the 4. Repair and eliminate.
pump.
1. The wiring of heating
1. Check if earth wire, the
Barrel circles are short, the
heating nozzle is right, then
temperature is automatic button skip over.
press the button again.
not up to setting 2. Back-pressure to high, oil
2. Reduce the pressure.
value temperature too high.
3. Ensure all the wires are good.
3. Temperature sensor break.
7-2
7.2 Causes for Degraded Product and Solving
Description Causes Solving

1. Feeding is not enough. 1. Increase feeding.
2. Melting capacity is not enough. 2. Increase melting capacity.
3. Injection pressure too low. 3. Increase the pressure.
4. Holding is not enough. 4. Increase the holding pressure
5. Injection time too short. and time.
6. Runner is non-symmetry. 5. Delay the time.
7. Plasticizing temperature too high. 6. Adjust the entrance to mould.
Dent
8. Cooling is not enough. 7. Decrease the temperature.
9. Mould temperature improper. 8. Delay the cooling time, or soak
10. Exhaust badly. the product into water.
11. Wall thickness of different parts 9. Set proper temperature.
is not same. 10. Design and set up exhaust hole.
12. Anti-back ring wore down. 11. Increase injection pressure.
12. Remove and repair it.
1. Feeding too much.
2. Injection pressure or barrel 1. Reduce feeding capacity.
temperature too high. 2. Reduce the pressure and the
3. Cooling time is not enough. temperature.
4. Holding time too long. 3. Delay the time.
5. Injection speed too quick. 4. Shorten the time.
6. Inner surface of mould is not 5. Reduce the speed.
Ejecting
smooth. 6. Polish the inner surface.
difficulty
7. Temperature of mould too high 7. Adjust the temperature to
or too low. proper value.
8. Cores change position. 8. Fix cores again.
9. Mouths of multi cavities 9. Balance the mouths.
distribute unequally. 10. Get rid of it.
10. Ejecting resistance in mould. 11. Set exhaust hole.
11. Exhaust in deep cavity badly.
1. Material too not. 1. Reduce the temperature of
2. Runner too big. barrel.
3. Runner cooling is not enough. 2. Repair the runner.
Runner 4. Ejecting slope too small. 3. Delay cooling time.
adhere mould 5. Inner surface of runner is not 4. Increase the slope.
smooth. 5. Polish the surface.
6. Injecting time too long. 6. Shorten the time.
7. No device for pushing product. 7. Set up the device.
7-3
5. Material becomes wet. 1. Dry the material.
6. Injecting volume is not enough. 2. Increase the volume.
7. Injection pressure too low. 3. Increase the pressure.
8. Section or tendon of product is 4. Change designing for product.
Air in too thick. 5. Lengthen the time.
product 9. Injection time too short. 6. Enlarge the width.
10. Width of gate too small. 7. Reduce the speed.
11. Injection speed too quick. 8. Reduce the temperature.
12. Temperature of material too high. 9. Increase the back pressure.
13. Back pressure too low.. 10. Adjust the temperature.
14. Temperature of mould is not
even.
1. Reduce the temperature of
1. Ejecting before enough cooling.
mould, delay the cooling time,
2. Shape and thickness of product
reduce the barrel temperature.
are un-symmtrical.
2. Change designing for product.
Deformation 3. Injecting too much.
3. Reduce the pressure, speed,
4. Temperature of mould is not
time and volume of injecting.
even.
4. Adjust the temperature.
5. Multi-ejecting isn’t equal.
5. Adjust the ejectors.
1. Material is wet. 1. Dry the material.
2. The mixture of additive and 2. Evenly mix them.
material isn’t even. 3. Reduce the speed.
3. Injection speed too quick. 4. Increase the temperature.
4. Temperature of mould too low. 5. Reduce the pressure.
5. Injection pressure too high. 6. Reduce the temperature.
Craze 6. Plasticizing temperature too high. 7. Use the same pellet size, or
7. The pellet sizes of recycle and granulate recycle material.
origin material are different. 8. Enlarge the runner.
8. Runner too small. 9. Reduce the temperature of
9. Air in material. feeding, or increase the
10. Master batch decomposes. pressure.
10. Use good master batch.
1. Plasticizing temperature too high. 1. Reduce the temperature.
2. Pressure of injecting and holding 2. Reduce the pressure.
too high. 3. Raise the force.
Flash fin
3. Clamping force is small. 4. Reduce the speed.
4. Injection speed too quick. 5. Check and repair the mould.
5. Not good mould.
7-4
1. Injection pressure too low.
1. Reduce the pressure.
2. Temperature of barrel too low.
2. Raise the temperature.
3. Bad exhaust.
3. Make better exhaust.
4. Injection speed too low.
4. Raise the speed.
5. Shortage for shot weight or
5. Use bigger model.
Product plasticizing capacity of machine.
6. Enlarge the runner.
incomplete 6. Runner too small.
7. Temperature of mould too low.
8. Fill the lubricant.
8. Lack the lubricant.
9. Delay the time.
9. Injection time too short.
10. Clean and repair the nozzle.
10. Nozzle blocking.
11. Replace the ring.
11. Anti-back ring wore out.
1. Raise the temperature and back
1. Bad plasticizing. pressure of plasticizing and the
2. Temperature of mould too low. speed of screw.
3. Mould releases too much. 2. Raise the temperature.
Melt jointing 4. Injection pressure low. 3. Use little releases.
trace 5. Injection speed too low. 4. Increase the pressure.
6. Bad exhaust. 5. Raise the speed.
7. Position of gate is mistake. 6. Make better exhaust.
8. Runner too small. 7. Adjust the position.
8. Enlarge the runner.
1. Inner surface of mould cavity is
too rough. 1. Polish the surface.
2. Temperature of mould too low. 2. Raise the temperature.
3. Injection pressure too low. 3. Raise the pressure.
Rough
4. There is water or oil on the 4. Clean it.
surface
inner-surface of mould. 5. Wipe it out.
5. Mould releases too much. 6. Raise the speed.
6. Injection speed too low. 7. Expand their sizes.
7. Gate or runner too small.
1. temperature of plasticizing too
1. Reduce the temperature.
high.
2. Reduce the speed.
Black grain 2. Screw speed too quick.
3. Adjust the hole diameter or
3. The hole of nozzle too small., or
temperature.
the temperature too high.
7-5
1. Holding time too short. 1. Delay the time.
2. Temperature of mould too low. 2. Raise the temperature.
3. Temperature near gate too low. 3. Raise the temperature.
4. The size of gate too small, or its 4. Change its size or position.
position is mistake. 5. Raise the temperature and back
5. Plasticizing not well. pressure of plasticizing and the
Corrugations 6. Section of product has different screw structure.
thickness. 6. Design the structure.
7. Injection pressure too high or too 7. Adjust the pressure.
low. 8. Adjust the speed.
8. Injection speed too high or too 9. Change the material.
low.
9. Material isn’t pure.
1. Injection pressure too high, or
5. Reduce the pressure, time,
injecting volume too much. speed and volume of injecting.
2. Temperature of barrel too low.
Crack 3. Ejecting slope too small. 7. Adjust the slope.
4. Ejecting mode improper. 8. Check and repair ejector.
5. Temperature of mould too low.9. Raise the temperature.
6. Gate too small. 10. Change it.
1. keep stable working conditions
1. working conditions vary 2. set proper processing data.
2. shrinking 3. Check and repair the heating
Dimensions 3. electric heating abnormal system
Vary 4. shortage of shot weight for the 4. replace with bigger model
machine 5. check the Power and hydraulic
5. unsteady system pressure unit of the machine
6. air temperature vary 6. keep air temperature stead
7. unsteady humidity and drying 7. close the doors and windows to
temperature keep the stead humidity and
drying temp.
7-6
Chapter 8 Attachment and Drawings

8.2 Shape, installation and lifting
8.5 Nozzle
8.6 Heating rings
8.7 Mechanical drawings
8.8 Hydraulic diagram
8.9 Selection and maintenance for hydraulic oil and lubrication oil
8.10 Temperature setting table for material and barrel
8-1
Item unit SZ-550A

Screw diameter mm 28 30 32
Screw L/D ratio L/D 21.4 20 18.8
Theoretical injection capacity cm3 71 81 92.4
Shot weight (PS) g 63 73 83
Injection pressure MPa 203 189 178
Screw speed mm 0-200
Heating power of barrel Kw 3.56
Clamping force kn 550
Space between tie bars(H×V) mm 280×280
Max. Mould height mm 300
Min. mould height mm 100
Opening stroke mm 260
Distance between mould platens mm 560
Ejector stroke mm 60
Ejecting force kn 27
Power of pump motor Kw 5.5
Volume of oil tank L
Dimension(L×W×H) m 3.2×1.1×1.5
weight ton 2.2
8-2
8.2 shape, installation and lifting
8-3
To ensure long period of regular working of moving parts, lubricating

and maintaining should be carried out. Fill grease with oil gun into
lubricating points locating in moving parts, of moving mold platen, of
guide rods, and of injection device.
Lubricate toggle links by means of a manual centralized lubrication
system. Only when no blockage of all directional and metering devices,
lubricate every point adequately in turn by hand pump.
If equipped with auto oil pump on lubrication device, automatic
lubrication system is applied.
8-4
8.4 platen dimension
8-5
8.6 Heating rings
Item Specification Power Voltage Qty.

Nozzle Φ38×40 100W AC250V 1
First section of barrel Φ80×60 300W AC250V 4
Second section of barrel Φ80×60 300W AC250V 4
8-6
8.7 Mechanical Drawings
clamping device
injecting cylinder
8-7
clamping device
8-8
injecting cylinder
8-9
8.8 Hydraulic Diagram
Hydraulic principle
Hydraulic working diagram
Hydraulic parts
8-10
Hydraulic principle
8-11
Hydraulic working diagram
Circuit Magnet
y Y Y Y Y Y Y Y Y Y Y Y Y Y Y
Motion 3 4 5 6 7 8 9 10 11 12 13 14 15 30 31
Start slow + + +
High + + +
speed
Low + + +
Clamping pressure
slow
High + + +
pressure
slow
Injection + + + +
Injection Hold + + + +
pressure
Plasticizing + + +
Melt decompression + + +
Start slow + + +
High + + +
Open
speed
Slow stop + + +
Forward + + +
Carriage
Backward + + +
Forward + + +
Ejector
Backward + + +
Mould Forward + + +
height Backward + + +
adjustment
Core out + + +
Core pull
Core in + + +
8-12
Hydraulic parts
Nr. Model Name Function Remarks

1 WU-10×180 Suction filter Suction filter by oil pump
Position and temperature
2 FSA-127-1.0/T Oil gauge
of oil
3 GC-1 Oil cooler
4 Y160MX-6 Electrical motor
5 PV2R2-53 Oil pump
Control system pressure
6 EFBG-03-125 P-Q valve
and flow
DSG-03-2B2B- Electromagnet direction
7 Control Melting
D24 valve
DSG-03-3C4- Electromagnet direction
8 Control Injection
D24 valve
9 DRV-16-1/2〞 Overflow valve Control Back pressure
Electromagnet direction
10 DSG-01-3C2-D24 Control Carriage
valve
DSG-01-3C40-D2 Electromagnet direction
11 Control Ejector
4 valve
Electromagnet direction
12 DSG-03-3C2-D24 Control Clamp and open
valve
Electromagnet direction Control Mould height
13 DSG-01-3C2-D24
valve adjustment
14 BM1-160 Cycloid hydraulic motor Adjust mould height
15 NHM3-250 Hydraulic motor Plasticizing
8-13
8.9 The selection and maintenance
for hydraulic oil and lubrication oil
8.9.1 Preface
8.9.2 Hydraulic oil
8.9.2.1 property requirement
8.9.2.2 types
8.9.2.2.1 mineral type
8.9.2.2.2 burn-resistance type
8.9.3 select the hydraulic oil
8.9.3.1 type selection
8.9.3.2 viscosity selection
8.9.3.3 lubrication property
8.9.3.4 other property
8.9.4 control and maintenance of hydraulic oil
8.9.4.1 maintenance item
8.9.4.2 control parameters for reference
8.9.4.3 control of running
8.9.4.4 maintenance of hydraulic equipment
8.9.4.4.1 oil tank and oil supply
8.9.4.4.2 regular test of the oil property
8.9.4.4.3 wash
8.9.4.4.4 maintenance -- summary
8.9.5 lubrication oil and grease
8.9.5.1 selection
8.9.5.2 maintenance
8-14
As the specialized manufacturer and seller, basing on our rich
experience, we always offer the latest design and technology for our
valued customers in order to more effectively operate the injection
molding machine, specially to prevent or reduce the troubles of the
reliable and high-performance parts of hydraulic system.
On the other hand, it is important for hydraulic system to correctly
use and maintain the hydraulic oil.
Experiences show that the trouble arising in hydraulic system is the
result of falsely use and maintain the hydraulic oil.
Following information can help you select the proper hydraulic oil
& lubrication oil and correctly inspect and maintain the machine so as to
reduce the trouble and improve the service life.
8.9.2 Hydraulic oil
The hydraulic oil used in the hydraulic system not only is transmission
medium, but also lubricate the surface of metals.
Because the hydraulic equipment trends variety and high ability, the
demand for hydraulic oil become stricter and stricter.
8.9.2.1 property requirement
Generally the hydraulic oil should have the following features:
①freely flow when being used
②form the proper sealing in moving parts
③no physical or chemical change when being used.
④Dust-resistance and wear-resistance
⑤Be able to bear the cooling and reduce the wearing of moving parts.
⑥Quickly separate the water, waste and other impurity when static. So
that the impurity can be cancelled from the hydraulic oil.
⑦Suit for sealing when being used.
⑧Not easy to burn according to function
⑨Have no foam inside
8.9.2.2 Types
Classify the hydraulic oil according to its ingredient. (see table 1)
8-15
Table 1 The types of hydraulic oil
Mineral oil Common Low temperature
wear-resistance oil with wide
type scope
Hydraulic High-viscosity
oil energy-saving type
Hydraulic oil emulsion Oil in water
containing water Water in oil
(burn-resistance Water-ethandiol type
hydraulic fluid) Fluid with much water (HWBF)
Compound fluid Nitricester (burn-resistance)
Fatty acid fluid
8.9.2.2.1 mineral type
This kind of oil is often applied at present. Like most of lubrication
oil, it is able to attain the crude oil with different viscosity according to
the difference of boiling point. So, this type oil can widely applied. Fill
the different additive to get different function.
(1)ordinary hydraulic oil
It contains the additive of oxidation-proof and rust-resistance. It is
mostly applied in the hydraulic device with oxidation, heat, low
hydraulic pressure.
(2)wear-resistance hydraulic oil
It contains extra-pressure agent and wear-resistance additive. It is
applied in the hydraulic device with high hydraulic pressure.
(3)wide temperature scope hydraulic oil
This kind of oil is applied at the cold area or chilling equipment.
Besides of additive of wear-resistance and oxidation-proof, it
contains another additive to reduce flowing point.
(4) energy-saving hydraulic oil
It is made from deep-refined, high viscosity crude oil. Fill the crude
oil with the common additive and limit pressure wear-resistance
agent and viscosity additive to make up thick oil which can save
energy and other resources.
8.9.2.2.2 burn-resistance type
Burn-resistance hydraulic oil has two types: one type contains water,
another contains compound oil. The first type includes oil-in-water and
8-16
water-in-oil emulsion, water-ethandiol, HWBF. The second type includes
phosphatide and Fatty acid fluid(fire-resistance) both of which are
applied in the dangerous environment of burning. Generally, the
lubrication, stability and sealing of burn-resistance type can not keep up
with those of mineral type. So, please consult with the supplier before
deciding to use this burn-resistance hydraulic oil.
Water-ethandiol hydraulic oil is made of ehtandiol and aquation
polymer which are filled with many additives. It’s considered that the
antirust with gas is one of features. So this kind of oil containing the
antirust additive can prevent the water from rusting the vacancy of
container.
In past time, the injection molding machine mainly use the mineral
type hydraulic oil. But, because of its latent explosive danger, there is a
trend to use the burn-resistance fluid in near years. Among the
burn-resistance hydraulic fluid, water-ehandiol type is recommended by
many persons.
8.9.3 select the hydraulic oil
8.9.3.1 type selection
The items listed in table 2 are the regulations for selecting the
hydraulic oil. The function and condition of hydraulic equipment
determines to select the mineral type or burn-resistance type. Other
considering factors includes: hydraulic pump, the model of other device,
pressure, temperature, lubrication quality, economic, the fitness with
sealing rings, etc.
Table 2 selection standard of hydraulic oil

item comments
The request for burn-retardancy Mineral oil, burn-retardancy fluid(oil)
Type and pump Fitness of viscosity
Temperature scope Low, high temperature, high viscosity
Metal or other mixture in course Considering the economic
of running and exposing
Limit of pressure Common function or wear-resistance
Danger of water mixture Common type or anti-emulsion type
Lubrication Consider the type and brand
Economic Consider the life and product quality
8-17
8.9.3.2 viscosity selection
Hydraulic oil is transmission medium of hydraulic equipment. The
accident mentioned in table 3 will favor of appraising the hydraulic with
improper viscosity. Correctly select the proper viscosity to suit for the
structure of hydraulic equipment, oil temperature and conveying pressure
to gain the longest effect and ability.
Table 3 the accident cause of improper viscosity

Too high Too low
Increase inner friction Increase out leakage
Increase the resistance at the mouth Increase the pump slide (effect of
and valve pump reduce, oil temperature rise)
Oil temperature rise Increase the wear and tear of
moving parts
Not smooth movement Reduce the system pressure
Increase the pressure loss Reduce the precision
Increase power consumption
8.9.3.3 lubrication property

One function of hydraulic oil is lubrication property. It’s most
important to successfully develop the hydraulic with higher pressure and
rapid speed. In many occasions, the lubrication property can be judged
according to wear and tear condition of pump. The reasons are: The
running of pump makes a serious effects on hydraulic devices; the trend
of raising the pressure has directly acted on the pump.
8.9.3.4 other property
Upon selecting the hydraulic oil, in case the viscosity and lubrication
property are right, the hydraulic oil maybe have no problems. But, in
order to reliably apply the hydraulic oil with long time and prolong the
service life of equipment, it’s necessary to consider the following features
as important reference.
(1) stability of oxidation
The stability of oxidation directly affected the life of hydraulic oil. In
small oil tank, the oil is running under the high pressure and high
speed. So the temperature will rise with large extent. High
temperature will make the oil to oxidize and change quality.
8-18
(2) stability of shearing
Shearing between the pump and other parts maybe cause the viscosity
lower.
(3) Burn-retardancy
The property of burn-retardancy is subject to its ingredient. The test
result of many kinds of oil is on table 4.
Table 4 test result for retarding burn

type viscosity flash Test for retarding burn
point
Original coefficient ℃ Ignition spontaneous manifold pressure Times
point point ignition injection of test
point
37.8℃ ℃ ℃
Mineral 35.7 109 224 245 340 3
type
phosphatide 48.5 8 236 368 500 80
Water-ethan 46.3 205 400 66
diol
Oil-in-water 107 140 50
emulsion
(4) influence on sealing parts
8.9.4 control and maintenance of hydraulic oil

Even though the hydraulic oil is very good, the damage may happen
in case fault control and maintenance.
8.9.4.1 maintenance item
Popularly the maintenance items include the followings:
(1)impurity of oil: judge by viscosity, acidity or color
(2)outside pollution: judge by the weight or calculation
(3)outer appearance: judge by color
The last one is very easy, nut it is not accurate. The following content
have practical worthiness:
(1) viscosity change
Viscosity is one important factor of maintenance. Its change will
directly affect the property and life of hydraulic oil. The oxidation
8-19
and deterioration caused by heat will increase the viscosity. The
viscosity decreases because of raising its index. The sudden change
of viscosity is the result of filling oil with improper oil.
(2) total acidity change
Total viscosity will change along with the crude oil and the additive.
If using the additive, the total viscosity will decrease as the time
goes on. It will rise along with the increasing oxidation. It’s
necessary to regularly test the acidity.
(3) Water in the oil
The mixing of water causes emulsion, dust and other problems. That
is harmful for lubrication and the life of hydraulic oil and equipment. If
serious, the water in the oil can be observed by eye.
(4) Color
The color will change along with the viscosity and the type &
volume of additive. If the oil is oxidized or has gone bad, the color
will become deep.
(5) Pollution extent
The impurity in the hydraulic oil is harmful for the property and
reliability of hydraulic equipment. So it is important prevent the oil
from polluting. The pollution extent is judged by two
means—weight method and statistic method.
a) by weight method
The impurity in the hydraulic equipment is no more than
10mg/100ml. While it in the N.C equipment is no more than
5mg/100ml. Table 5: NAS pollution standard (the quantity every
100mg)
Specs grade
(micron) 00 0 1 2 3 4 5
5-15 125 250 500 1000 2000 4000 8000
15-25 22 44 89 178 356 712 1425
25-50 4 8 16 32 63 126 253
50-100 1 2 3 6 11 22 45
100 up 0 0 1 1 2 4 8
8-20
Specs grade
(micron) 6 7 8 9 10 11 12
5-15 16000 32000 64000 128000 256000 512000 1024000
15-25 2580 5700 14000 22800 45600 91200 182400
25-50 506 1012 2025 4045 8100 16200 32400
50-100 90 180 360 720 1440 2880 5760
100 up 16 30 64 128 256 512 1024
b) By statistic method
In the servo-valves of hydraulic equipment, the ideal pollution
extent is grade 7 or higher according to NAS. Table 6 list the
impurity’s influence on the hydraulic system.
Table 6: the impurity’s influence on the hydraulic system.
Pollution Problem Reason and attention
Oxidation product Oxidize Decompose of hydraulic oil,
high temp., mixing of water
Oil mud Disturb Decompose of oil, high
temp., overfall
Water Emulsionize Leakage of cooler
Air Fusibility Restrain by defoaming agent
Air Infusibility Pressure quickly decrease
Oil of hydraulic oil Mixing effect Bad design of oil tank
Metal granular Indissoluble, activator Use dust-resistance agent
and clean
Dope parcel Affect Bad paint
Wearing granular Disturb Granular floating in air
Rubber granular Disturb Damage of sealing parts
Sand Wear and tear, damage Dirty air or cast
Silk, fiber Disturb Improper method of washing
8.9.4.2 control parameters for reference

The parameters will change according to the oil type, the volume of
additives, working condition, the required precision. So it’s difficult to
build a set of fixed parameters. For reference, the table 7 list the
parameters of control and maintenance for reference only.
The oil has to be replaced because of its pollution, not itself. After
get rid of the pollution, the oil can be continued to use.
8-21
8.9.4.3 control the running
To avoid accident, carry out the following inspections.
(1) Volume
Guarantee the position is not lower than the middle of gauge. Regularly
check and record the volume.
(2) Temperature
The temperature is not higher than 55℃. If too low, run the machine
without loading before production. If too high, regulate the oil cooler.
(3) Pressure
Guarantee the pressure normal. If it is abnormal, the filter may be
blocked, or the air enters into the oil. Check the pump and pressure
meter.
(4) Filter
Stare at the pressure change of filter and regularly check it. If finding
much impurity, get rid of them and find out how they enter into it.
(5) Noise of pump
The reasons include: the filter is blocked, air enters into the oil,
viscosity is too high, foreign matters enter into the pump.
(6) Leakage
Check the leakage of jointer, flange, soft pipe, sealing parts.
8.9.4.4 maintenance of hydraulic equipment
carefully and entirely carry out the inspection, replacement of oil,
and cleaning.
8.9.4.4.1 oil tank and oil supply
(1) Through the air filter fill the oil. Remove the cover and cap. Do not
put them on floor to prevent the dust adhere its surface.
(2) Because of the inner diameter of tank mouth is about50mm, the
1.5’pipe of oil pump can be inserted into replenish the oil. There is
one filter with 100 mesh on the air filter cleaner. If it is blocked, the
oil will overflow. If not using the air filter cleaner, guarantee that
the oil is very clean.
(3) Firstly fill the oil for big model machine without filter cleaner,
please use the filter of not less than 100mesh to guarantee the
cleanness of devices.
(4) Not only the first time but also any time, please guarantee the
8-22
(5) cleanness.
(6) After replacing the hydraulic oil, let it be quiet for 3-5 hours so as
to get rid of the foam and sedimentation of the suspension.
8.9.4.4.2 regular test of the oil property
If the oil is polluted or gone bad, the service life of the machine will
shorten and accident will occur. So it’s necessary to regularly test the oil
and find out the change of property. Strict test should be carried out in
laboratory. But the customer will test it only by eye in practice. Stop the
machine, take out some oil as sample. The oil should be fully blended
before being taken out.
(1) test by customer
a. appearance test
Put the used and new oil in respective tubes and compare their color,
transparent, the floating and sediment at the bottom of tube.
b. drop test
Drip a drop of oil on the filtering paper and research it after 2-3 hours.
If the oil is dirty or went bad, easily find out the pollution left on the
paper.
(2) Test by supplier of the oil
If finding that the oil isn’t normal by the above methods, send the oil
to the supplier to make the further test.
(3) The cycle of regular test
The cycle period is one month. If the supplier test the oil every one,
two or three month, the cycle period can delay to every three months.
Suggest to sign the contract with the supplier when buying the
hydraulic oil.
(4) Usage limit of oil
To confirm the usage limit, you can judge it according to following
items.
The deterioration of oil: the supplier inform it according to the
above results of tests.
Pollution extent: the customer should report the condition of oil to the
supplier. The pollution extent of hydraulic oil have to been limited in
the scope (see below). The maintenance of first three months is very
important. It will determines the service life of hydraulic equipment.
8-23
Measure method Weight method Statistic method
(granular weight/100ml)
Permit extent of 7ml NAS11 grade
pollution
8.9.4.4.3 wash
(1) purpose and steps
Firstly, wash the metal granular, sand and dust inside of the oil tank.
Secondly, wash the hydraulic device after being used for period.
(2) Wash when replacing oil.
Firstly, drain off all of the oil, then wipe the oil tank with sponge. Then
use the oil whose viscosity is same as that of hydraulic oil to wash with
low pressure. For 4-8 hour’s washing, get rid of the metal granular, oil
mud and stain. Of course, drain off the washing oil as much as possible,
and carefully wipe the bottom of tank.
(3) When the oil is polluted by water or chemicals.
8.9.4.4.4 maintenance -- summary
(1) select the proper type.
(2) Check the condition by regular test.
(3) Keep the temperature of oil in its reasonable scope 45±5℃
(control the flow and temperature of cooling water).
(4) Wash and clean the device after replacing oil.
8.9.5 lubrication oil and grease
8.9.5.1 selection
Please the relevant introduction in Chapter 3.
8.9.5.2 maintenance
Lubrication oil is different from the hydraulic oil. Hydraulic oil can
be immediately replaced over buying from the market. Lubrication oil has
to be stored for long time. So many attentions should be paid as
followings:
(1) Put the oil bottle on the wooden floor.
(2) Seal the bottle and cover it with water-proof paper or special lid.
(3) Keep the oil out of the sunlight.
(4) Guarantee the storage temperature lower than 40℃.
(5) After a period, the grease coating on the surface of bearings and
moving parts will go bad because it is polluted by water, vapor and
8-24
(6) dust in the air. This is to say, it will lose efficiency. Do not forget
to carry out the lubrication with recommended frequency. If the
grease becomes black or hard, wipe the grease and lubricate this
section. If it is too dirty, wash it with kerosene or similar matter.
Enclosed: the recommendation for our Injection Molding Machine
Hydraulic Oil: Mobile DTE26

Shell Tellus Oil 46
Hai brand 46# wear-resistance, Shanghai
Lubrication oil: 32-68# hydraulic oil
Grease: 3# lithium grease
Cooling water: half flow of oil pump. Rated water pressure≤0.5Mpa
Volume of oil tank: see the specification
8.10 Setting temperature for plastic material and barrel. (for reference
only)
mould
melting shrink barrel temperature (℃)
Density temp. (℃)
Name point rate
(g/cm3) nozzle middle final
(℃) ( %) min max
min max min max min max
PS 1.07 100 0.4 10 75 180 260 200 260 160 250
HIPS 1.00 100 0.4 5 75 220 270 190 260 160 250
ABS 1.05 110 0.6 50 80 190 250 180 240 170 240
LDPE 0.92 120 1.5-5 35 60 230 310 220 300 170 220
HDPE 0.95 130 2.0-5 35 60 230 310 220 300 170 220
PP 0.91 176 1-2.5 50 80 210 300 180 260 160 240
PVC 1,45 90 0.1-0.5 10 60 170 220 160 195 150 195
PMMA 1.19 100 0.5 50 90 180 230 160 240 140 220
PA6 1.13 216 0.8-1.5 50 80 210 230 210 230 200 210
PA66 1.14 265 2.25 50 80 250 280 240 280 220 280
CA 1.30 230 0.5 40 75 180 200 170 190 150 180
PC 1.20 150 0.8 80 99 250 320 260 340 280 350
POM 1.41 175 2.0 50 90 190 210 175 220 160 210
SAN 1.09 115 0.2 50 80 190 250 180 230 170 220
8-25
Certificate of Quality
THIS MACHINE HAS BEEN CHECKED TO ALLOW EX-FACTORY.
MODEL:
SCREW DIAMETER:
POWER:
EX-FACTORY NO.:
Quality Control:
Date:

Manual Utilizare Masina de Injectat SZ-600H-EN PDF

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Model SZ-600H

Injection Molding Machine

To ensure safety, you must act in accordance with the following

SZ series horizontal injection molding machine with single screw,

1.1 Preparation before installation

1.4.3 How to install the machine

1.9 Clean after finishing installation

In order to effectively protect the operators, when the troubles or

3.2 Electrical unit

Act in accordance with the safety regulations.

Step 4: add another wood.

Step 5: Reduce the injection speed and pressure.

Timer/Counts Temperature Memory Monitoring Product Engineer

Press it into the monitoring screen.

Shift Key for the cursor up, down, left or right.

Set Key: press it after a new number is inputted, the parameter

Press it once to add 1 or reduce 1 for number. If holding press,

The number modified without confirming by Enter Key flashes,

Backlight adjustment, adjusting the backlight once pressing.

2.2 Special Keypad

Set the ejector function, it is available if LED is on.

Set the photocell function, it is available if LED is on.

Set the function of nozzle action, it is moved if LED is on, fixed

Set the core A function, it is available if LED is on.

Set the position of spillage and shortage in the injection screen

Set core B function, it is available if LED is on.

Mold Close Key: press it to perform the mold close action.

Nozzle Fwd. Key: press it to perform the unit fwd. action.

Injection Key: press it to perform the injection action.

Suck-back Key: press it to perform the suck-back action.

Eject Fwd. Key: Press it to perform the ejector fwd. action.

Eject Bwd. Key: press it to perform the ejector bwd. action.

Manual Ejector Key: press it to perform the ejector action

Moved Air-blast Key: share with the mold open.

Fixed Air-blast Key: share with the mold open.

MOLD CLOSE MOLD OPEN

MOLD PROTECT:1SEC Fast Mold Close

INJECTION HOLD PRESSURE

EJECTOR AIR BLAST

EJE.COUNT SETUP EJE.USED

DIE HEIGHT Anj TIME/COUNT

INJ.COOL A SHOT CNT G

PRESS H C SCW.MONI F CYCLET. J

FLOW I D LOW PRE E ADJ.CNT K

HIGH PR. D INTERVAL L

MOLD MEMORY TEMPERATURE

Num:(A) Name:(B) 1999/1/8(C)

RUNNING SCHEDULE MOLD TEMPERATURE

FUCTION:K (MOLD TEMPERATURE FUNCTION)

INPUT MONITOR OUTPUT MONITOR

PRODUCT MONITOR SHAPING RECORD

(PRODUCT MONITOR) (SHAPE RECORD)

DATE PROTECT/PRINT SPECIAL FUNCTION

(DATA PROTECT/DATA PRINT) (SPECIAL FUNCTION)

PASSWORD SCREW RPM OFF 66Nr/W

Low Pressure Time:

Fast Mold Close:

Schematic Flow Chart for Mold Close:

First perform the low speed (slow) stage that pressure is

280mm (Settable) is the position of mold open end

③: Reference value of the cushion ③

②: Display the time used in screw ④ ⑤ ⑥ ⑦