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Igh-Density Igh-Density Polyethylene Polyethylene DP DP) ) Pipe Work Pipe Work
Igh-Density Igh-Density Polyethylene Polyethylene DP DP) ) Pipe Work Pipe Work
STATEMENT
for HPDE
PROJECT
( )
Revision History
Rev
Date Description Prepared By Approved By
No
Notice
All rights reserved. These materials are confidential and proprietary of Dynamic
Engineering . No part of these materials should be reproduced, published in
Engineering .
any form by any means (electronic or mechanical, including photocopy or any
information storage or retrieval system), nor should the materials be disc losed
to third parties without express written authorization of ynamic !ngineering.
TABLE OF CONTENTS
1. Sope
Sope e&e
e&era#
ra# Proi!
Proi!io
io&!
&!
1.1 Sope
Sope
1.2 e&era#
e&era# Oerie4
Oerie4
1.3 Re!po&!i
Re!po&!i6i#i
6i#iie!
ie!
2. Refer
fere&e!
3. er!
r! Defi
Defi&i
&ii
io&
o&!
!
. Safe
afe: ;ir!
;ir!
.1 Safe: (#er!
(#er!
.2 Rea, a&, -&,er!a&
-&,er!a&,
,
.3 e&era#
e&era# Safe:
. Wear Safe: E<-ipe&
E<-ipe&
.5 "&i!
"&i! 4i$ $:,ra-#
$:,ra-#i!
i!
.= Heaer! are &o e>p#o!io& proof
.7 E#eri oor! are &o e>p#o!io&
e>p#o!io& proof
.8 E#eri
E#eri Safe:
Safe:
.9 *r-!$
*r-!$ Poi&
Poi&
.10
.10 ;ae
;aerr +#
+#a,e! are
are !$a
!$arp
rp
.11 Heaer i! $o
.12
.12 ;-!io& Pr
Proe,-re
.13
.13 "&i! 4i$ a! E&
E&gi&e
i&e
.1
.1 "&i! 4i$ 6ae
er:
.15
.15 Hae
Hae ie
ier!
r! pro
prope
per#
r#:
: !er
!eri
ie,
e,
.1=
.1= Peri
Perio,
o,i
ia#
a##:
#: $e
$ek
k e
eper
pera
a-r
-re
e
.17
.17 ;-!i
;-!io
o& o4 Spe
Spee,
.18
.18 ;-!i
;-!io&
o& Ma
Ma$i
$i&e
&e Po!
Po!i
iio
io&i
&i&g
&g
.19 E,ge of
of Di
Di$
TABLE OF CONTENTS
1. Sope
Sope e&e
e&era#
ra# Proi!
Proi!io
io&!
&!
1.1 Sope
Sope
1.2 e&era#
e&era# Oerie4
Oerie4
1.3 Re!po&!i
Re!po&!i6i#i
6i#iie!
ie!
2. Refer
fere&e!
3. er!
r! Defi
Defi&i
&ii
io&
o&!
!
. Safe
afe: ;ir!
;ir!
.1 Safe: (#er!
(#er!
.2 Rea, a&, -&,er!a&
-&,er!a&,
,
.3 e&era#
e&era# Safe:
. Wear Safe: E<-ipe&
E<-ipe&
.5 "&i!
"&i! 4i$ $:,ra-#
$:,ra-#i!
i!
.= Heaer! are &o e>p#o!io& proof
.7 E#eri oor! are &o e>p#o!io&
e>p#o!io& proof
.8 E#eri
E#eri Safe:
Safe:
.9 *r-!$
*r-!$ Poi&
Poi&
.10
.10 ;ae
;aerr +#
+#a,e! are
are !$a
!$arp
rp
.11 Heaer i! $o
.12
.12 ;-!io& Pr
Proe,-re
.13
.13 "&i! 4i$ a! E&
E&gi&e
i&e
.1
.1 "&i! 4i$ 6ae
er:
.15
.15 Hae
Hae ie
ier!
r! pro
prope
per#
r#:
: !er
!eri
ie,
e,
.1=
.1= Peri
Perio,
o,i
ia#
a##:
#: $e
$ek
k e
eper
pera
a-r
-re
e
.17
.17 ;-!i
;-!io
o& o4 Spe
Spee,
.18
.18 ;-!i
;-!io&
o& Ma
Ma$i
$i&e
&e Po!
Po!i
iio
io&i
&i&g
&g
.19 E,ge of
of Di
Di$
.20
.20 ra
rak)
k)!
!ar
ar ;-!
;-!io
io&
& a$
a$i&
i&e
e
.21
.21 ra
rak)
k)S
Sar
ar a
a$i
$i&e
&e o4
o4i&
i&g
g
.22 PPE
.23
.23 -ar,i
-ar,i&g
&g agai&
agai&!
! !ai
!ai e#e
e#eri
rii:
i: a&,
a&, ga!eo
ga!eo-!
-! Ig&ii
Ig&iio&!
o&!
5. '-a#
'-a#i
i:
: *o&
*o&r
ro#
o#
=. Sor
Sorag
age
e $a&,
$a&,#i
#i&g
&g
=.1 Sorag
Sorage
e
=.2 Ha&,#i&g
Ha&,#i&g
7. I&!a#
I&!a##a
#aio&
io& I&!r-
I&!r-i
io&
o&!
!
7.1 Work ;#o4
;#o4 *$ar
*$ar
7.2 (e!!orie! a&, Speia#
Speia# oo#!
7.3 +efore
+efore Sar
Sar
8. (pp#
pp#iai
aio
o&!
8.1 We#,i&g *o&,iio&!
*o&,iio&!
8.2 Pipe (#ig&
(#ig&e&
e&
8.3 Preparaio& of Pipe
Pipe E&,!
8. We#,i&g
We#,i&g Paraeer!
Paraeer!
8.5 Heai&g
Heai&g of S-rfae
S-rfae
8.= ;-!io&
;-!io& of S-rfae
S-rfae
8.7 Ho#,i&
Ho#,i&g
g
8.8 *oo#i&g
*oo#i&g of S-rfae
S-rfae
9. I&!peio&
9.1 We#,i&g
We#,i&g *$ek!
*$ek!
9.2 Defe!
Defe! a&, *a-!e!
*a-!e!
9.3 R-#e! for +- We#, ;-!io&
9. Repor
Repor
10. Pre!!-re e!i&g
e!i&g
10.1
10.1 Pre!!-
Pre!!-re
re e!i&g
!i&g O-!i
O-!i,e
,e $e re&
re&$
$
10.2
10.2 Pre!
Pre!!-
!-re
re e
e!i&
!i&g
g I&!i
I&!i,e
,e $e
$e re&
re&$
$
Ma&ager or $ig$er a&agee&. M-! rai!e C*R if $e 4ork i! fa## o- of $e
aepa6#e rieria. eep fo##o4)-p! 4i$ $e orreie aio&!.
We#,er F S$a## Prepare $e We#, ?oi& a&, keep 4e#,i&g paraeer! a! !peifie, i&
$e 4e#,i&g proe,-re. M-! fo##o4 !afe: ea!-re a&, prea-io&! !ri#:.
& REFERENCES
o $e e>e& refere&e, i& $i! !peifiaio& !eio&@ $e !a&,ar,! a&, ,o-e&! #i!e,
6e#o4 are i&#-,e,@ a&, a,e a par of $i! !peifiaio&.
I& $e ee& of a o&f#i@ $e re<-iree&! of $i! !peifiaio& !eio& preai#.
"&#e!! o$er4i!e !peifie,@ refere&e! o ,o-e&! !$a## ea& $e #ae! p-6#i!$e,
e,iio& of $e refere&e, ,o-e& i& effe a $e 6i, ,ae of $e pro?e.
(CSI/(WW(
A (CSI/(WW( *901)08 Po#:e$:#e&e PE Pre!!-re Pipe a&, -6i&g@ G I&. 13
$ro-g$ 3 I&. 7= for Waer Serie
A (CSI/(WW( *90=)07 Po#:e$:#e&e PE Pre!!-re Pipe a&, ;ii&g!@ I&. 100
$ro-g$ =3 I&. 1@=00 @ for Waer Di!ri6-io& a&, ra&!i!!io&
A (CSI/(WW( *=51 Sa&,ar, for Di!i&fei&g Waer Mai&!
A (WW( M55 Ma&-a# of Waer S-pp#: Praie!@ PE PipeFDe!ig& a&, I&!a##aio&
P#a!i! Pipe I&!i-e@ PPI
A PPI Ha&,6ook of Po#:e$:#e&e Pipe F 2009 2&,
A PPI R)33 e&eri +- ;-!io& Joi&i&g Proe,-re for Po#:e$:#e&e a! Pipe E,iio&
A PPI R)3 Di!i&feio& of Ce4#: *o&!r-e, Po#:e$:#e&e Waer Mai&!
A PPI R)1 e&eri Sa,,#e ;-!io& Joi&i&g Proe,-re for Po#:e$:#e&e a! Pipi&g
A PPI C)2 Reoe&,e, Mi&i- rai&i&g -i,e#i&e! for PE Pipe +- ;-!io& Joi&i&g
Operaor! for M-&iipa# a&, I&,-!ria# Pro?e! 2009
CS;
A CS; / (CSI =1 Dri&ki&g Waer S:!e *opo&e&!FHea#$ Effe!
(SM
A (SM ; 71 Sa&,ar, Speifiaio& for Po#:e$:#e&e PE P#a!i Pipe SDRPR +a!e,
o& O-!i,e Diaeer
A (SM ;905 Sa&,ar, Praie for '-a#ifiaio& of Po#:e$:#e&e Sa,,#e);-!e, Joi&!
A (SM ; 1055 Sa&,ar, Speifiaio& for E#ero f-!io& :pe Po#:e$:#e&e ;ii&g! for
O-!i,e Diaeer *o&ro##e, Po#:e$:#e&e Pipe a&, -6i&g
A (SM ; 1290 Sa&,ar, Praie for E#ero f-!io& Joi&i&g Po#:o#efi& Pipe a&, ;ii&g!
A (SM ; 112 Sa&,ar, Speifiaio& for Po#:o#efi& Pipe a&, ;ii&g! for *orro!ie
Wa!e Drai&age S:!e!
A (SM ;117 Sa&,ar, e! Me$o, for I&!a##aio& (epa&e of P#a!i rai: Se4er
i&e! "!i&g o4)Pre!!-re (ir
A (SM ; 21= Sa&,ar, Praie for ;ie#, eak e!i&g of Po#:e$:#e&e PE Pre!!-re
Pipi&g S:!e! "!i&g H:,ro!ai Pre!!-re
A (SM ;220= Sa&,ar, Speifiaio& for ;a6riae, ;ii&g! of +-);-!e, Po#:e$:#e&e
PE P#a!i Pipe@ ;ii&g!@ S$ee Sok@ P#ae Sok@ or +#ok Sok
A (SM D 2239 Sa&,ar, Speifiaio& for Po#:e$:#e&e PE P#a!i Pipe SIDRP +a!e,
o& *o&ro##e, I&!i,e Diaeer
A (SM D 2321 Sa&,ar, Praie for "&,ergro-&, I&!a##aio& of $erop#a!i Pipe for
Se4er! a&, O$er rai:);#o4 (pp#iaio&!
A (SM ; 2=20 Sa&,ar, Praie for Hea ;-!io& Joi&i&g of Po#:e$:#e&e Pipe a&,
;ii&g!
A (SM D 2=83 Sa&,ar, Speifiaio& for Soke):pe Po#:e$:#e&e ;ii&g! for O-!i,e
Diaeer)*o&ro##e, Po#:e$:#e&e Pipe a&, -6i&g
A (SM D 2737 Sa&,ar, Speifiaio& for Po#:e$:#e&e PE P#a!i -6i&g
A (SM D 277 Sa&,ar, Praie for "&,ergro-&, I&!a##aio& of $erop#a!i Pre!!-re
Pipi&g
A (SM D 32=1 Sa&,ar, Speifiaio& for +- Hea ;-!io& Po#:e$:#e&e PE P#a!i
;ii&g! for Po#:e$:#e&e PE P#a!i Pipe a&, -6i&g
A (SM D 3350)08 Sa&,ar, Speifiaio& for Po#:e$:#e&e P#a!i! Pipe a&, ;ii&g!
Maeria#!.
+ TERMS ! DEF$NAT$ONS
I&,iae! a& ii&e&#: $aar,o-! !i-aio& 4$i$@ if &o aoi,e,@ 4i## re!-# i& ,ea$
or !erio-! i&?-r:.
I&,iae! a poe&ia##: $aar,o-! !i-aio& 4$i$@ if &o aoi,e,@ o-#, re!-# i& ,ea$
or !erio-! i&?-r:.
I&,iae! a $aar,o-! !i-aio& 4$i$@ if &o aoi,e,@ a: re!-# i& i&or or o,erae
i&?-r:.
I& $i! a&-a# :o- !$o-#, #ook for 4o o$er 4or,!
NOT$CE and $MPORTANT%
NOT$CE5
*a& keep :o- fro ,oi&g !oe$i&g $a ig$ ,aage $e a$i&e or !oeo&e!
proper:. I a: a#!o 6e -!e, o a#er agai&! -&!afe praie!.
$MPORTANT5
*a& $e#p :o- ,o a 6eer ?o6 or ake :o-r ?o6 ea!ier i& !oe 4a:.
-%& Read and nderstand
Do &o operae f-!io& e<-ipe& -&i# :o- $ae aref-##: rea,@ a&, -&,er!a&, $e
KSafe:L a&, KOperaio&L !eio&! of $i! a&-a#@ a&, a## o$er e<-ipe& a&-a#!
$a 4i## 6e -!e, 4i$ i. Bo-r !afe: a&, $e !afe: of o$er! ,epe&,! -po& are a&,
?-,ge& i& $e operaio& of $i! e<-ipe&. ;o##o4 a## app#ia6#e fe,era#@ !ae@ #oa#@
a&, i&,-!r: !peifi reg-#aio&!
-%+ "enera' Safety
DBC(MI* ICD"SRI( ECICEERIC * a&&o a&iipae eer: po!!i6#e
ir-!a&e $a a: i&o#e a poe&ia# $aar,. $e 4ar&i&g! i& $i! a&-a# a&,
o& $e a$i&e are $erefore &o a## i&#-!ie. Bo- -! !ai!f: :o-r!e#f $a a
proe,-re@ oo#@ 4ork e$o,@ or operai&g e$&i<-e i! !afe for :o- a&, o$er!. Bo-
!$o-#, a#!o e&!-re $a $e a$i&e 4i## &o 6e ,aage, or a,e -&!afe 6: $e
e$o, of operaio& or ai&e&a&e :o- $oo!e.
Safe: i! ipora&. Repor a&:$i&g -&-!-a# $a :o- &oie ,-ri&g !e -p or
operaio&.
Listen
;or $-p!@ 6-p!@ ra#e!@ !<-ea#!@ air #eak!@ or -&-!-a# !o-&,!.
S6e''
O,or! #ike 6-r&i&g i&!-#aio&@ $o ea#@ 6-r&i&g r-66er@ $o oi#@ or &a-ra# ga!.
Sense
(&: $a&ge! i& $e 4a: $e e<-ipe& operae!.
See
Pro6#e! 4i$ 4iri&g a&, a6#e!@ $:,ra-#i o&&eio&!@ or o$er e<-ipe&.
Report
(&:$i&g :o- !ee@ fee#@ !e##@ or $ear $a i! ,iffere& fro 4$a :o- e>pe@ or $a
:o- $i&k a: 6e -&!afe
-%- 0ear Safety E73ip6ent
Wear a $ar, $a@ !afe: !$oe!@ !afe: g#a!!e!@ a&, o$er app#ia6#e per!o&a#
proeio& e<-ipe&. Reoe ?e4e#r: a&, ri&g!@ a&, ,o &o 4ear #oo!e)fii&g
#o$i&g or #o&g $air $a o-#, a$ o& o&ro#! or oi&g a$i&er:.
-%8 nits )it9 Hydra3'ics
(#$o-g$ $e $:,ra-#i pre!!-re! i& $e a$i&e are #o4 opare, o !oe
$:,ra-#ia##: operae, e<-ipe&@ i i! ipora& o ree6er $a a !-,,e& $:,ra-#i
#eak a& a-!e !erio-! i&?-r: or ee& 6e faa# if $e pre!!-re i! $ig$ e&o-g$.
E!api&g f#-i, -&,er pre!!-re a& pe&erae $e !ki& a-!i&g !erio-! i&?-r:. eep
$a&, !a&, 6o,: a4a: fro pi&$o#e! 4$i$ e?e f#-i, -&,er pre!!-re. "!e a piee of
ar,6oar, or paper o !ear$ for #eak!. If a&: f#-i, i! i&?ee, i&o $e !ki&@ i -! 6e
ie,iae#: reoe, 6: a ,oor fai#iar 4i$ $i! :pe of i&?-r:.
NOT$CE5
Wear !afe: g#a!!e!@ a&, keep fae #ear of area 4$e& 6#ee,i&g air fro $:,ra-#i
!:!e o aoi, !pra:i&g i&o e:e!
-%: Heaters are Not E;p'osion Proof
E#eri Moor! are &o e>p#o!io& proof. Operaio& of $e!e opo&e&! i& a
$aar,o-! e&iro&e& 4i$o- &ee!!ar: !afe: prea-io&! 4i## re!-# i& e>p#o!io&
or ,ea$. W$e& operai&g i& a $aar,o-! e&iro&e&@ keep p-p oor a&, $a!!i!
i& a !afe area 6: -!i&g $:,ra-#i e>e&!io& $o!e!
-%= E'ectric Safety
(#4a:! e&!-re po4er or,! are proper#: gro-&,e,. I i! ipora& o ree6er $a
4$e& :o- are 4orki&g i& a 4e e&iro&e& 4i$ e#eria# ,eie!@ proper gro-&,
o&&eio&! $e#p o i&iie $e $a&e! of a& e#eri !$ok.
;re<-e&#: i&!pe e#eria# or,! a&, -&i for ,aage. Daage, opo&e&! &ee,
o rep#ae, a&, !erie perfore, 6: a <-a#ifie, e#eriia&.
Do &o arr: e#eria# ,eie! 6: $e or,.
NOT$CE5
(#4a:! o&&e -&i! o $e proper po4er !o-re a! #i!e, o& $e -&i@ or i& $e
o4&er! a&-a#. O& -&i! 4i$ 4o po4er or,!@ p#-g ea$ or, i&o !eparae po4er
ir-i!. Do &o p#-g i&o 6o$ o-#e! of o&e ,-p#e> reepa#e.
NOT$CE5
Di!o&&e $e a$i&e fro $e po4er !o-re 6efore aepi&g a&: ai&e&a&e
or a,?-!e&
-%> Cr3s9 Points
H:,ra-#ia##: operae, ?a4! are operae, -&,er pre!!-re. (&:$i&g a-g$ i& $e ?a4!
4i## 6e r-!$e,. eep fi&ger!@ fee@ ar!@ #eg!@ a&, $ea, o- of $e ?a4 area. (#4a:!
$ek pipe a#ig&e& 4i$ a pe&i# or !ii#ar o6?e.
-%1? Facer B'ades Are S9arp
;aer 6#a,e! are !$arp a&, a& -. Ceer aep o reoe !$ai&g! 4$i#e $e
faer i! r-&&i&g@ or i! i& $e fai&g po!iio& 6e4ee& $e ?a4!. "!e are 4$e&
operai&g $e faer@ a&, $a&,#i&g $e -&i.
NOT$CE5
Di!o&&e po4er fro $e faer@ a&, reoe $e faer 6#a,e! 6efore aepi&g a&:
ai&e&a&e or a,?-!e&.
-%11 Heater is Hot
$e $eaer i! $o a&, 4i## 6-r& #o$i&g a&, !ki&. eep $e $eaer i& i! i&!-#ae,
$eaer !a&, or !#i&g 6#a&ke 4$e& &o i& -!e@ a&, -!e are 4$e& $eai&g $e pipe.
NOT$CE5
"!e o&#: a #ea& &o&)!:&$ei #o$ !-$ a! a oo& #o$ o #ea& $e $eaer p#ae!
-%1& F3sion Proced3re
;o##o4 $e proe,-re! aref-##:@ a&, a,$ere o a## !peifie, paraeer!. ;ai#-re o
fo##o4 proe,-re! o-#, re!-# i& a 6a, 4e#,. (#4a:! fo##o4 $e proper f-!io&
proe,-re!.
Ha&,#e f-e# 4i$ are. ;-e# i! $ig$#: f#aa6#e. Do &o ref-e# $e a$i&e 4$i#e
!oki&g or &ear ope& f#ae! or !park!. (#4a:! !op $e e&gi&e 6efore ref-e#i&g
a$i&e. ;i## f-e# a&k o-,oor!. He#p pree& fire! 6: keepi&g a$i&e #ea& of
a--#ae, ra!$@ grea!e@ ,e6ri!@ a&, faer !$ai&g!. (#4a:! #ea& -p !pi##e, f-e#.
+rea$i&g e>$a-! ga!e! a& a-!e !ik&e!! or ,ea$. (#4a:! operae a$i&e
o-,oor! i& a& area 4i$ a,e<-ae e&i#aio&
-%1- nits )it9 Batteries
S-#f-ri ai, i& 6aer: e#ero#:e i! poi!o&o-!. I i! !ro&g e&o-g$ o 6-r& !ki&@ ea
$o#e! i& #o$i&g@ a&, a-!e 6#i&,&e!! if !p#a!$e, i&o e:e!. (oi, o&a 4i$ e:e!@
!ki&@ a&, #o$i&g. E>p#o,i&g ga!e! fro 6aer: o-#, a-!e 6#i&,&e!! or !erio-!
i&?-r:. eep !park!@ f#ae! a&, igaree! a4a:.
-%18 Have Tiers Proper'y Serviced
;ai#-re o fo##o4 proper proe,-re! 4$e& o-&i&g a ire o& a 4$ee# or ri a&
pro,-e a& e>p#o!io& 4$i$ a: re!-# i& !erio-! i&?-r: or ,ea$. Hae ire! o-&e,
6: !oeo&e $a i! e>perie&e,@ a&, $a! $e e<-ipe& o perfor $e ?o6 !afe#:
-%1: Periodica''y C9ec@ Te6perat3re
NOT$CE5
I&orre $eai&g epera-re a& re!-# i& 6a, f-!io& ?oi&!. *$ek $eaer p#ae
!-rfae epera-re perio,ia##: 4i$ a p:roeer@ a&, ake &ee!!ar: a,?-!e&!.
$e $eroeer o& $eaer! i&,iae! i&er&a# epera-re@ a&, !$o-#, 6e -!e, a! a
refere&e o&#:
-%1< DO NOT To) F3sion Mac9ine
$e $a!!i! i! &o ,e!ig&e, for oer)roa, o4i&g. o4i&g a !pee,! greaer $a& 05
fie i#e! per $o-r a& re!-# i& a$i&e ,aage a! 4e## a! i&?-r:. (#4a:! ra&!por
$e a$i&e 6: f#a6e, r-k or !ii#ar ea&!@ a&, ake !-re $a -&i i! proper#:
!e-re,.
-%1= Position F3sion Mac9ine
P#ae f-!io& a$i&e o& a! #ee# gro-&, a! po!!i6#e@ a&, !e $e 6rake o& $e rear
4$ee#. If i i! &ee!!ar: o operae a$i&e o& -&)#ee# gra,e@ $ok $e 4$ee#! a&,
6#ok $e -&i o ake i a! !a6#e a! po!!i6#e
-%1> eep Mac9ine A)ay fro6 Ed4e of Ditc9
Hea: e<-ipe& oo #o!e o a ,i$ a& a-!e $e 4a##! of $e ,i$ o ae)i&.
eep $e a$i&e far e&o-g$ a4a: fro $e e,ge of $e ,i$ o pree& i&?-r: o
per!o&&e# a&, e<-ipe& fro a ae)i&
-%&? Operatin4 TracStar F3sion Mac9ines
P#ae f-!io& a$i&e o& a! #ee# gro-&, a! po!!i6#e.
If i i! &ee!!ar: o operae a$i&e o& -&)#ee# gra,e@ ake !-re $a $e gro-&, i!
!a6#e. Soe -&!a6#e o&,iio&! a:6e ie@ !&o4@ -,@ a&, #oo!e grae#.
;or operaio& !afe:@ &eer operae a$i&e o& a gra,e !eeper $a& 30. ( 3 foo
e#eaio& $a&ge i& 10 fee.
-%&1 Do Not Atte6pt to To) A TracStar F3sion Mac9ine
$e a$i&e i! &o ,e!ig&e, for o4i&g. (epi&g o o4 $e a$i&e a& re!-# i&
a$i&e ,aage. (#4a:! ra&!por $e a$i&e 6: f#a6e, r-k or !ii#ar ea&!@
a&, ake !-re $a -&i i! proper#: !e-re,.
-%&& Protective E73ip6ent
W$e& operai&g a$i&e for ore $a& fo-r $o-r! per ,a:@ 4ear $eari&g proeio&.
Wear PPE ,-ri&g operaio& 4ork! a a## ie. (! !peifie, i& Safe: proe,-re!.
-%&+ Safety Preca3tions For "3ardin4 A4ainst Static E'ectricity And "aseo3s
$4nition
Po#:e$:#e&e p#a!i pipe ,oe! &o rea,i#: o&,- e#erii:. ( !ai e#erii:
$arge a& 6-i#,-p o& i&!i,e a&, o-!i,e !-rfae! a&, !a: o& $e pipe !-rfae -&i#
!oe gro-&,i&g ,eie@ !-$ a! a oo# or a per!o& oe! #o!e e&o-g$ for $e !ai
e#erii: o ,i!$arge o $e gro-&,i&g ,eie.
Di!$argi&g o&e par of $e pipe !-rfae 4i## &o affe o$er $arge, area! 6ea-!e
!ai e#erii: ,oe! &o f#o4 rea,i#: fro o&e area o a&o$er. Po#:e$:#e&e pipe
a&&o 6e ,i!$arge, 6: aa$i&g gro-&,i&g 4ire! o $e pipe.
Heaer!@ e#eri faer! a&, e#eri po4er oo#! are CO e>p#o!io& proof.
Sai e#erii: ,i!$arge a& ig&ie a f#aa6#e ga! or o6-!i6#e ,-!
ao!p$ere.
( !ai e#erii: ,i!$arge o a per!o&@ a oo#@ or a gro-&,e, o6?e #o!e o $e pipe
!-rfae a& a-!e a& e#eri !$ok or a !park $a a& ig&ie a f#aa6#e ga! or
o6-!i6#e ,-! ao!p$ere a-!i&g fire or e>p#o!io&.
I& ga! -i#i: app#iaio&!@ !ai e#erii: a& 6e a poe&ia# !afe: $aar,. W$ere a
f#aa6#e ga!)air i>-re a: 6e e&o-&ere, a&, !ai $arge! a: 6e pre!e&@
!-$ a! 4$e& repairi&g a #eak@ !<-eei&g)off a& ope& pipe@ p-rgi&g@ aki&g a
o&&eio&@ e.@ ar pree&i&g !afe: prea-io&! are &ee!!ar:. O6!ere a##
proe,-re! for !ai e#erii: !afe: a&, o&ro#@ i&#-,i&g proe,-re! for
,i!$argi&g !ai e#erii: a&, re<-iree&! for per!o&a# proeio&.
ake !ep! o ,i!$arge !ai e#erii: fro $e !-rfae of $e po#:e$:#e&e ga!
pipe. S-$ !ep! i&#-,e 4ei&g $e e&ire e>po!e, pipe !-rfae 4i$ a o&,-ie
a&i)!ai #i<-i, or a ,i#-e !oap a&, 4aer !o#-io&@ $e& oeri&g or 4rappi&g $e
e&ire 4ee,@ e>po!e, pipe !-rfae 4i$ gro-&,e, 4e 6-r#ap@ o&,-ie po#: fi#@
or 4e ape o&,-or. $e e>er&a# oeri&g !$o-#, 6e kep 4e 6: oa!io&a# re)
4ei&g 4i$ a&i)!ai !o#-io&. $e oeri&g or ape !$o-#, 6e !-ia6#: gro-&,e,
!-$ a! o a ea# pi& ,rie& i&o $e gro-&,.
Sep! $a ,i!$arge $e o-er !-rfae ,o &o ,i!$arge $e i&&er !-rfae of $e pipe.
S<-eee)off p-rgi&g@ e&i&g@ -i&g@ e.@ a& ! i## re!-# i& a !ai e#erii:
,i!$arge. W$e& appropriae@ gro-&, oo#! a&, reoe a## poe&ia# !o-re! of
ig&iio&.
ey ite6s5
Do not p- a 6- f-!io& a$i&e $a!!i! i& a $aar,o-! e&iro&e&.
Se $e $a!!i! -p o- of $ar! 4a: a&, -!e e>e&!io& $o!e! o operae -pper
4ork! i& $aar,o-! area.
Do not -!e a 6- f-!io& a$i&e 4i$ a& e#eri faer i& a ga!eo-! e&iro&e&.
"!e a a$i&e e<-ippe, 4i$ a $:,ra-#i faer or o&er $e e#eri faer o a
a&-a# 6: reoi&g $e 6r-!$e! a&, -r&i&g faer a&-a##:.
W$e& aki&g 6- f-!io&!@ !a,,#e f-!io&! a&, !oke f-!io&! i& a $aar,o-!
e&iro&e&@ !e $e ge&eraor -p o- of $ar! 4a: a&, $ae $e $eaer p#-gge,
i&o i $ere. Se $e $eaer epera-re a $e a>i- a##o4e, for $e app#iaio&.
"!e 50N ; for 6- f-!io& a&, 510N ; for !a,,#e f-!io& a&, !oke f-!io&. $e!e are
!-rfae epera-re!. $e $ig$ !i,e epera-re! are -!e, o ope&!ae for $e
,rop i& epera-re e>perie&e, 4$e& $eaer i! -&p#-gge, fro $e po4er !o-re o
ake f-!io& i& $aar,o-! area. "&p#-g $eaer prior o -!i&g i& a $aar,o-!
e&iro&e&.
Do not ,ri## $o#e fir! prior o aki&g a !a,,#e f-!io&.
W$e& preppi&g $e ai& pipe for a !a,,#e f-!io&@ ,o &o -!e a& e#eri gri&,i&g oo#.
Prepare ai& pipe a&-a##: 6: -!e of 50)=0 gri -i#i: #o$.
Do not -!e a& e#eri ,ri## for p-&$i&g $o#e $ro-g$ afer !a,,#e f-!io& $a! 6ee&
a,e.
"!e :o-r !e&!e! a&, goo, ?-,ge& i!e&@ Se##@ ;ee#@ See a&, Repor a&: -&!afe
!i-aio&! :o- !ee or !ee oi&g o :o-r o&!ie o&a@ if orreie aio& i! &o
ake& i& :o-r opi&io&@ Do &o e&er i&o $e !i-aio&.
8 AL$T. CONTROL
'-a#i: f-!io& re<-ire! a## of $e re<-ire, oo#! a&, e<-ipe&@ a&, fo##o4i&g a## of $e !ep! i&
$e proe,-re i& $e orre !e<-e&e. $e f-!io& proe,-re prepare! a&, a#ig&! $e
!-rfae!@ $ea! $e ai&g !-rfae! o $e proper e# o&!i!e&:@ ?oi&! $e !-rfae oge$er
-&,er pre!!-re@ $e& oo#! $e ?oi& -&,er pre!!-re. ;a-#: f-!io& i! a-!e, 6: iproper or
,efeie e<-ipe&@ oii&g !ep! or ,oi&g $i&g! o- of $e !e<-e&e. ;a-#: f-!io& a: 6e
$aar,o-!.
rai&i&g a&, e>perie&e proi,e k&o4#e,ge a&, profiie&: i& 4$a o ,o@ 4$a o e>pe@ a&,
reog&ii&g poe&ia# pro6#e! i& a,a&e. I&a,e<-ae#: rai&e, or i& e>perie&e, per!o&!
a& pro,-e poor <-a#i: f-!io&!@ a&, $e: a: e>po!e $e!e#e! or o$er o $aar,!.
;e,era# !afe: reg-#aio&! re<-ire $a per!o&! aki&g ?oi&! i& ga! !:!e -! 6e <-a#ifie,
i& $e pipe#i&e operaor! <-a#ifie, f-!io& proe,-re!.
$e: faor! 6e#o4 are &ee!!ar: for <-a#i: f-!io&! are
• "!e Per!o&a# Safe: E<-ipe&. (#4a:! 4ear a $ar, $a a&, proeie 6oo!.
#oe! proe $a&,! fro $eaer 6-r&! a&, !$arp 6#a,e! o& $e faer. Proeie
E:e #a!!e! are a#!o a goo, i,ea.
• Make !-re a## e<-ipe& i! i& goo, 4orki&g or,er a&, po4er or,! are free of -!
4i$ gro-&,i&g 6#a,e o& reepa#e i& ak.
• Po!iio& f-!io& e<-ipe& o& #ee# gro-&, 4$e&eer po!!i6#e.
• If $e f-!io& e<-ipe& $a! 4$ee#!@ !e $e 4$ee# #ok or 6#ok $e.
• Po!iio& pipe !-ppor !a&,! o& ei$er !i,e of $e f-!io& e<-ipe& appro>iae#: 20
fro e&,! of $e f-!io& e<-ipe&. (,?-! !a&,! !o $a pipe! are #ee# o re,-e
,rag.
• P#-g $eaer i& o& !e#f)o&ai&e, f-!io& -&i! o&#: afer -&i $a! 6ee& !are, a&,
4are, -p. "&p#-g $eaer 6efore -r&i&g f-!io& -&i off. $i! 4i## keep :o- fro
$ai&g $eaer e#ee& a&, ir-ir: pro6#e! 4i$ :o-r $eaer.
• oa, #oo!e pipe ?oi&! i&o oa6#e !i,e of $e f-!io& e<-ipe& a&, p-## ?oi&!
a#rea,: f-!e, $ro-g$ &o&)oa6#e !i,e.
• ;-!io& oo#! a&, e<-ipe& -! 6e orre for $e ?o6@ a&, i& proper 4orki&g or,er.
• *$ek :o-r pipe 6efore :o- f-!e i. ook for ,eep !ra$e!@ -! a&, go-ge!. "!e
$e 10 pere& r-#e (&: iperfeio& affei&g ore $a& 10 pere& of $e pipe 4a##
6ei&g 4orke, 4i$ !$o-#, &o 6e -!e,.
• W$e& ro-g$ -i&g pipe@ -!e a pipe 4rap o ark $e pipe 4i$ a refere&e #i&e@ $i!
4i## ai, :o- i& aki&g a !<-are a&, ee& -. I& ge&era#@ oo#i&g $a 4ork! 4i$ 4oo,
4ork! 4e## 4i$ HDPE pipe. ;or -i&g pipe@ !ki## !a4! a&, $ai& !a4! 4ork 4e##.
W$e& -!i&g $ai& !a4!@ $e - e&,! M"S 6e #ea&e, 4i$ i!oprop:# a#o$o# o
reoe +(R Oi# Sp#a!$ or a&: o$er o&ai&a&!. ;or -i&g $o#e! i& pipe@ ,ri##!
4i$ $o#e !a4! a&, reiproai&g !a4! 4ork 4e##.
• W$e& aki&g f-!io&! $a i&o#e pipe o fii&g!@ !peia# are !$o-#, 6e ake&. $e
&eki&g ,o4& or oe i& a $e pipe e&,!@ 4$i$ i! &ora#@ &ee,! o 6e op#ee#:
reoe, i& $e fai&g proe!!. $i! i! !ee& priari#: i& 4orki&g 4i$ $e #arger pipe
,iaeer!.
• $e f-!io& operaor -! 6e profiie& i& oo# a&, e<-ipe& -!e a&, operaio&@ a&,
profiie& i& f-!io& proe,-re.
• Do &o a6-!e $e faer 4$e& fai&g pipe! 6: -!i&g oo -$ pre!!-re.
• W$e& p-##i&g pipe $ro-g$ $e f-!io& e<-ipe&@ e#eae pipe i& $e a$i&e -!i&g
$e pipe #if! !o $e f-!io& 6ea, #ear! a## o6!r-io&! a! i i! p-##e, $ro-g$
• If a f-!io& 4e#, ,oe! &o oe o- e>a#: a! :o- #ike or :o- <-e!io& $e <-a#i: of
$e f-!io& 4e#,@ $e& - i o- a&, re)f-!e. (#4a:! ree6er F I; IC DO"+@ *" I
O" a&, re,o.
• Pipe a&, fii&g !-rfae -! 6e #ea& a&, proper#: prepare,.
• ;-!io& 6ea,! a& 6e reoe, 6: ea&! of e>er&a# a&, i&er&a# 6ea, reoer!
4i$o- effei&g $e i&egri: of $e f-!io& ?oi&.
• I& i&#ee& 4ea$er a&, e!peia##: i& 4i&,: o&,iio&!@ $e f-!io& operaio& !$o-#,
6e !$ie#,e, o aoi, preipiaio& or 6#o4i&g !&o4 a&, e>e!!ie $ea #o!! fro 4i&,
$i##. *appi&g e&,! of pipe $a are 6ei&g f-!e, ai,e! $eaer fro 6ei&g $i##e, a!
f-!io& ?oi& i! 6ei&g a,e.
• $e ?oi& area a&, i! par! $a are 6ei&g f-!e, -! 6e op#ee#: ,r:. Co #i<-i, of
a&: ki&, r-&&i&g $ro-g$ $e pipe or fii&g! i! peri!!i6#e.
• W$e& f-!io& i! ,o&e i& o#, 4ea$er@ DO CO IC*RE(SE HE(IC OO
S"R;(*E EMPER("RE.
• Do &o r: o !$ore& oo#i&g ie! of f-!io&! 6: app#:i&g 4e #o$!@ 4aer or $e #ike.
• Heai&g oo# !-rfae! -! 6e #ea&@ -&,aage, a&, a $e orre !-rfae
epera-re.
• W$e& reoi&g pipe fro $e f-!i&g -&i a&, p-##i&g i&o p#ae@ -!e proper #ifi&g
!#i&g! a&, p-##i&g $ea,! i& goo, o&,iio&. *$ai&! a&, rope a& !#ip a&, a-!e
i&?-r:/,aage o per!o&&e# a&, pipe.
• W$e& 4orki&g 4i$ oi#e, pipe 2L ) =L@ a ME#ro: i&e aer !$o-#, 6e -!e, o
!raig$e& a&, re)ro-&, oi#e, pipe o ee or e>ee, (SM D) 2513 '-a#i:
Re<-iree&!.
• S<-eee oo#! a& 6e -!e, o& HDPE Pipe o !op f#o4 i& a pipe#i&e 4$i#e a ie i& or
repair i! a,e. ;o##o4 a&-fa-rer! !<-eee)off oo# i&!r-io&!.
• ( oo& o6!a#e 4$e& 4orki&g 4i$ HDPE pipe i& $e fie#, i! -&,er!a&,i&g $e
$era# e>pa&!io& a&, o&raio&. R-#e of $-6 ) 1.L/ 100/ 10;.
: STORA"E ! HANDL$N"
:%1 Stora4e
Me$o, Saee&! -! 6e approe, for $e ra&!poraio&@ $a&,#i&g a&, !orage of
pipe! 6efore a&: pipe! are ,e#iere, o !ie.
(## pipe! !$a## 6e $a&,#e, a&, !ore, i& op#ia&e 4i$ $e a&-fa-rerQ!
reoe&,aio&! !-6?e o $e fo##o4i&g #iiaio&!
Pipe! !$a## 6e ra&!pore,@ $a&,#e, a&, !ore, 4i$ !-$ paki&g a&, i& !-$ a
a&&er $a ,aage ,oe! &o o-r a&, $a o&a i! aoi,e, 4i$ !$arp e,ge!
4$i$ a: a-!e ,aage. D-ri&g ra&!i@ pipe! a&, fii&g! !$a## 6e 4e## !e-re, a&,
a,e<-ae#: !-ppore, a#o&g $eir #e&g$.
( eer: poi& of #oa,i&g or -&#oa,i&g@ a## pipe! or a!i&g! -! 6e $a&,#e, 6:
approe, #ifi&g ak#e -&#e!! !peifie, e#!e4$ere. "&#oa,i&g 6: ro##i&g ,o4& p#a&k!
or a&: o$er for of i&#i&e, rap 4i## &o 6e a##o4e,. Pipe! !$a## &o 6e ippe, or
,roppe,.
P#ia6#e !rap!@ !#i&g! or rope !$a## 6e -!e, o #if pipe!@ a&, !ee# a6#e! or $ai&! 4i##
&o 6e -!e, 4i$o- 4rie& peri!!io&.
Ce!i&g of pipe! for ra&!poraio& 4i## 6e perie, proi,e, e$o, !aee&!
,eo&!rae $a effeie prea-io&! 4i## 6e ake& o proe i&&er !-rfae! fro
,aage.
(## pipe! a&, fii&g! !$a## 6e $oro-g$#: i&!pee, o& arria# a !ie afer off)#oa,i&g
a&, prior o i&!a##aio& for ,eeio& of a&: ,aage!.
Daage! o oai&g!@ if a&:@ !$a## 6e a,e goo, i& a& approe, a&&er. ;or o$er
,aage!@ propo!a#! for repair! !$a## 6e !-6ie, i& 4rii&g for $e E&gi&eerQ!
approa#. If i& $e E&gi&eerQ! opi&io& $e &a-re of a&: ,aage i! !-$ $a $e
o&,iio& of a pipe $a! 6ee& ipaire, a&, a&&o 6e repaire,@ $e pipe o&er&e,
!$a## &o 6e i&orporae, i& $e Work!.
S-ia6#: !oo$ a&, #ee# !orage area! !$a## 6e proi,e, a or &ear $e !ie a&,
a,e !e-re o pree& -&a-$orie, ae!!.
Pipe! of ,iffere& !ie! a&, $ik&e!! !$a## 6e !oke, !eparae#:
A HDPE pipe i! !ore, &o ore $a& 4o pipe! $ig$ for 10L ,iaeer or #arger pipe@
a&, &o ore $a& 4o fee for !a##er ,iaeer pipe@ -&#e!! $ere are e&gi&eeri&g
o&ro#! i& p#ae o o&ro# $e po!!i6i#i: of a !ak o##ap!i&g.
A (& HDPE Pipe Peri 4i## 6e op#ee, prior o p-##i&g/oi&g pipe.
A Ea$ !ie 4i## e!a6#i!$ SOP! for p-##i&g/oi&g of HDPE pipe.
A (## e<-ipe& -!e, for pipe p-##i&g/oi&g 4i## ee $e #oa, !peifiaio&! i&
DBC(MI* ICD"SRI( ECICEERIC PRO*ED"RE
A ;or 12L ,iaeer pipe a&, #arger Riggi&g a&, p-##i&g proe,-re! for pipe #e!! $a&
12L ,iaeer 4i## 6e ,efi&e, i& !ie SOP!.
A ;or p-##i&g or oi&g pipe #e!! $a& 12L ,iaeer a&, #o&ger $a& 00 fee i& #e&g$@
a& e&gi&eeri&g reie4 -! 6e o&,-e, a&, !afe praie! -! 6e 4rie& i&o $a
SOP.
A $e -!e of a !#i&g a! a K$okerL i! CO aepa6#e for p-##i&g/oi&g a& HDPE
pipe#i&e of a ,iaeer 12L or #arger -&#e!! a& e>epio& i! approe,. $i! i&#-,e!
p-##i&g #e&g$! of pipe#i&e 4$i#e f-!i&g i& a f-!i&g #a: ,o4& area. I i! $o4eer@
aepa6#e o -!e a !#i&g o #if a&, po!iio& pipe i.e. po!iio&i&g a pipe#i&e i& a f-!i&g
a$i&e or reoi&g i fro $e f-!i&g a$i&e. I&ra&e)po!e, ,o-e& i! $e
o&ro##e, op:. erif: pri&e, ,o-e& i! !i## -rre& prior o -!e
A Pipe)!#oi&g@ or -i&g a !#o or !$ape i& $e pipe#i&e@ o 6e -!e, a! a& a&$or
poi& for p-##i&g/oi&g a& HDPE pipe#i&e of a ,iaeer 12L or #arger i! CO
aepa6#e -&#e!! a& e>epio& i! approe,.
A (## gro-&, per!o&&e# -! 6e po!iio&e, o- of $e #i&e of fire 4$e& pipe i! 6ei&g
p-##e, or oe,. If $e i&i- ,i!a&e of 50 fee a&&o 6e e@ $e& !-6!a&ia#
6arrier! -! 6e -i#ie,.
A Safe: 4a$er! a&, 6#oker! 4i## 6e e!a6#i!$e, for p-##i&g/oi&g of pipe o& $a-#
roa,! or 4$ere $ere i! poe&ia# f or i&eraio& 4i$ o$er raffi a! ,eeri&e, 6:
ri!k a!!e!!e& of $e a!k.
A HDPE pipe p-##! 4i## CO e>ee, gra,e! greaer $a& 17.5 4i$o- a& approe,
e>epio&.
A E!or! a&, rai#i&g e$i#e! -! 6e -!e, if pipe p-##i&g o-r! i& aie i&i&g
area!. S$e,-#i&g a&, o-&iaio& of pipe oee& aiiie! -! 6e
op#ee,.
I&!peio&
Pipe De#ier: Pipe Sorage Pipe Ha&,#i&g
Preparaio& Pipe
for We#,i&g (#ig&e& Pipe a:i&g
We#,i&g I&!peio&
Proe!! a&, Repor Pre!!-re e!
• +-)f-!io& a$i&e fie, 4i$ $e orre !ie #ap !$e##!@ rier@ $eaer
p#ae@ $:,ra-#i p-p a&, ier.
• We#,i&g e&
• +ea, ga-ge
• +a!e6oar,
• Pipe -er!
• ier.
= APPL$CAT$ONS
=%1 0e'din4 Conditions
• 0ind and Precipitation ) Heai&g oo# !$a## 6e !$ie#,e, i& i&!-#ae,
o&ai&er o pree& e>e!!ie $ea #o!!. S$ie#, $e pipe f-!io& area a&,
f-!io& oo#! fro 4i&,@ !&o4@ 6#o4i&g ,-! a&, rai& 6: -!i&g a a&op: or
!ii#ar ,eie. Ope& pipe e&,! !$o-#, 6e oere, 4i$ p#-g! or oer! o
proe $e $eaer fro -&aepa6#e epera-re ariaio&!. Proeie
ea!-re! 4i$ a->i#iar: $eai&g i! reoe&,e, 4$e& epera-re! are
6e#o4 )N; )20N*.
• Pipe and Fittin4 S3rface Preparation F $e pipe a&, fii&g !-rfae! o 6e
K?oi&e,L or $e#, i& #ap! !$a## 6e ,r: a&, #ea& a&, free of ie@ fro!@ !&o4@
,ir@ a&, o$er o&ai&aio&. (fer reg-#ar proe,-re for fai&g@ $e !-rfae
!$a## 6e proee, fro o&ai&aio& -&i# ?oi&e,
• Heatin4 F *$ek $e epera-re of $e $eai&g oo# reg-#ar#: 4i$ a
p:roeer or o$er !-rfae epera-re ea!-ri&g ,ei!e. Do &o i&rea!e
$eai&g oo# epera-re a6oe $e !peifie, epera-re 50N; ) 232N*
!ei&g. Work <-ik#: o&e pipe a&, fii&g! $ae 6ee& !eparae, fro $e
$eai&g oo# !o $a e# $ea #o!! i! i&iie,@ 6- !i## ake ie &o ore
$a& 3 !eo&,! o i&!pe 6o$ e# paer&!. W$e& $e a6ie& epera-re
6eoe! o#,er@ i 4i## re<-ire a #o&ger Heai&g ie o ,ee#op a& i&,iaio&
of e# a&, $e fi&a# 6ea, !ie.
• PreHeatin4 F W$e& $e a6ie& epera-re i! 6e#o4 3N; )1=N*@ $e pipe
e&,! !$a## 6e pre)$eae, -!i&g a $eai&g 6#a&ke or 4ar air ,eie o
e#eae $e pipe epera-re o iproe $e $eai&g !ari&g o&,iio&. Wi$
pipe o-&e, i& $e f-!io& a$i&e@ a& a#er&ae e$o, of pre)$eai&g i! o
!op $e pipe e&,! 4i$i& .25).50 i&$e! =.)12.7 of $e $eaer p#ae
fae o a##o4 $e pipe e&,! o 4ar for 30 !eo&,! o 2 i&-e!@ ,epe&,i&g
o& $e pipe !ie a&, 4a##.
=%& Pipe A'i4n6ent
$e pipe! -! 6e a#ig&e, 4$e& $e: are #ape, i&o $e irror 4e#,er i& !-$ a
4a: $a $e !-rfae! are i& $e !ae p#a&e para##e# o ea$ o$er. $e HDPE pipe!
a& 6e po!iio&e, ,ire#: i&o $e 4e#,i&g a$i&e. I&!a## $e orre a,aper i&!er
for $e !ie of pipe ,iaeer o 6e -!e, a&, ig$e& $e o $e a$i&e.
Po!iio& $e pipe i& a 4a: $a appro>. 0 i! pror-,i&g 6e$i&, $e #a! #ap.
+: ,oi&g $i!@ :o- 4i## $ae appro>. 10 o 15 o !$ae fro@ a&, $e reai&i&g 25
o 30 !$o-#, 6e !-ffiie& for 4e#,i&g.
O&e $e pipe $a! 6ee& p#ae, i& po!iio&@ $e op #ap! a& 6e #o!e,. I i!
ipora& o ig$e& $e op #ap &-! ee&#: i& or,er o ge a oa##: ir-#ar pipe@ a&
ee& #api&g pre!!-re -! 6e a$iee,. $e&@ ake $e fir! ,r: a$i&g pre!!
$e 4o pipe! o ea$ o$er a&, $ek $e ao-& of !$ai&g $a 4i## 6e re<-ire,
=%+ 0e'din4 Preparation
$e 4e#,i&g o&e -! 6e proee, fro -&!-ia6#e 4ea$er o&,iio&! e.g.
$-i,i: effe!@ 4i&, a&, epera-re! 6e#o4 0N*. $e !-rfae! o 6e ?oi&e, -!
6e -&,aage, a&, free fro ip-riie! or #oo!e pari#e!.
$e a&-fa-rer of $e HDPE pipe !$o-#, 6e a!ke, o !-pp#: !peifi
Reoe&,aio&! for 4e#,i&g of $eir pro,-! or aeria#!. ike4i!e@ $e 4e#,i&g
a$i&e !-pp#ier !$a## !-pp#: ,eai#e, 4e#,i&g proe,-re for $eir a$i&e!.
Hea f-!io& 6o&,i&g i! a o6i&aio& of epera-re a&, fore re!-#i&g i& 4o ai&g
!-rfae! f#o4i&g oge$er o pro,-e a ?oi&. ;-!io& 6o&,i&g o-r! 4$e& $e ?oi&
oo#! 6e#o4 $e e# epera-re of $e aeria#. $ere i! a epera-re ra&ge 4i$i&
4$i$ a&: pari-#ar aeria# a: 6e !ai!faori#: ?oi&e,. $e !peifie, epera-re
-!e, re<-ire! o&!i,eraio& of $e properie! of $e !peifi aeria#@ $e f-!io&
e<-ipe& 6ei&g -!e, a&, $e 4e#,i&g e&iro&e&.
$e 6-)4e#,i&g i! ,o&e i& !eera# p$a!e! a&, 6: -!i&g !eera# paraeer!.
$e operaio&! a& 6e !-arie, a! fo##o4!
) $e a#ig&e& of $e pipe
) $e !$ai&g of $e !-rfae! of $e pipe e&,!
) *o#, a$i&g of $e HDPE pipe!
) *#ea&i&g of !-rfae!
) Heai&g of !-rfae!
) ;-!io& of !-rfae!
) *oo#i&g of 4e#, ?oi&
$e paraeer! -!e, ,-ri&g 4e#,i&g are
) +ea,)-p pre!!-re i& 6ar! or p!i
) +ea,)-p $eig$ i& or i&$e!
) Hea !oaki&g ie i& !eo&,!
) Hea !oaki&g pre!!-re i& 6ar! or p!i
) ra&!fer ie i& !eo&,!
) ;-!io& pre!!-re i& 6ar! or p!i
) *oo#i&g ie i& i&-e!
$e!e paraeer! are for i&foraio& o&#: a&, !$a## 6e opare, 4i$ $e
paraeer! gie& 6: $e HDPE pipe a&-fa-rer a&, $e 4e#,i&g a$i&e !-pp#ier.
=%- 0e'din4 Para6eters
(fer $e ,r: a$i&g i! op#ee,@ ope& -p $e pipe! a&, i&ro,-e $e !$aer.
-r& $e !$aer o& a&, a,?-! o !-ia6#e !pee,. Pre!! $e 4o pipe! oge$er@ a&,
!$ae -&i# a o&i&-o-! !rip of HDPE i! pee#i&g off o& 6o$ !i,e! of $e !$aer.
O&e o&!a& pee#i&g off i! o6!ere,@ re#ea!e $e pre!!-re o& $e pipe! a&,
!eparae $e pipe!. Do &o -r& off $e !$aer -&i# $e pipe! are apar. If $e !$aer i!
!oppe, ,-ri&g !$ai&g@ $e !$aer 4i## reae a& e&, -)ark a&, $e !$ai&g
operaio& 4i## $ae o 6e repeae,.
Reoe $e !$aer@ a$ $e pipe! agai&@ a&, $ek $e pipe for proper a#ig&e&.
Soeie!@ ee& 4$e& o&i&-o-! pee#i&g off i! a$iee, o& ea$ !i,e of $e !$aer@
$e pipe! ,o &o a$ proper#:. $i! i! &ora##: ,-e o $e #ap!@ 4$i$ are
pre!!i&g o& o $e pipe 4i$ ,iffere& pre!!-re!. Re)ig$e&i&g $e &-! !#ig$#: o&
ei$er !i,e i! o&e !o#-io&. +-@ if $i! ,oe! &o $e#p@ !$ii&g &ora##: ,oe! $e ?o6.
Ope& -p o&e #ap a&, i&!er a !$i i& 6e4ee& $e ?a4! a&, $e pipe. $i! !$i
4i## o&e&rae $e pre!!-re o& o $e pipe a&, oe $e pipe i&o a#ig&e&. I i!
ipora& o ree6er $a@ if $e #ap $a! 6ee& ope&e, ,-ri&g operaio&@ $e
!$ai&g operaio& -! 6e repeae,.
O&e $e pipe! are orre#: a#ig&e,@ !eparae $e pipe! agai& for #ea&i&g. Reoe
$ip! i&!i,e $e pipe! o& 6o$ !i,e!@ a## $ip! !aere, -&,er $e pipe!@ a&, a#!o
i&!i,e $e a$i&e. O$er4i!e@ $e: 4i## !ik o $e irror $ea p#ae #aer 4$i#e re)
$eai&g. Reoe $e $ip! 6: -!i&g a 6r-!$ or a !a## $ook a,e o- of a $i& !ee#
4ire. Ceer p- a&: ,ir: g#oe! i&!i,e $e pipe or reoe $e $ip! 4i$ :o-r $a&,!.
Do &o o-$ $e !$ae, pipe e&,!. o 6e o& $e !afe !i,e@ a#4a:! #ea& $e !-rfae
4i$ a #ea& rag a&, i&era# !piri!/a#o$o# 6efore :o- i&ro,-e $e irror.
=%8 Heatin4 t9e S3rface
Heai&g OOI !-rfae epera-re )250; )E 250; 2180* 10*
Heai&g oo# !-rfae! -! 6e -p o epera-re 6efore f-!io& 6egi&!. Prior o
!ari&g@ a## poi&! o& 6o$ $eai&g oo# !-rfae! 4$ere $e $eai&g oo# !-rfae! 4i##
o&a $e pipe or fii&g e&,! -! 6e 4i$i& $e pre!ri6e, epera-re ra&ge. $e
epera-re ,iffere&e 6e4ee& a&: 4o poi&! o& $e $eai&g oo# f-!io& !-rfae!
-! &o e>ee, 20; 11 Q* for e<-ipe& for pipe !a##er $a& 18)i& 50
,iaeer@ or 35; 19e* for #arger e<-ipe&. Heai&g oo# !-rfae! -! 6e #ea&.
;or $ea: 4a## pipe 4a## $ik&e!! 1.5Q@ i i! prefera6#e o 6e i& $e #o4er $a#f of $e
a##o4a6#e epera-re ra&ge.
W$e& $e proper#: $eae, ai&g !-rfae! are 6ro-g$ oge$er@ $e fore re<-ire, o
ake $e ?oi& i! $e fore $a i! &ee!!ar: o ro## $e f-!io& e# 6ea,! oer o $e
pipe !-rfae. $i! i! ,eeri&e, i!-a##:.
$nterfacia' Press3res
Re<-ire, i&erfaia# pre!!-re i! -!e, a! $e 6a!i! for a#-#ai&g $e $:,ra-#i
pre!!-re for a $:,ra-#i 6- f-!io& a$i&e@ or $e app#ie, fore ea!-re, -!i&g a
or<-e 4re&$ for a a&-a# a$i&e@ I&erfaia# pre!!-re! ar: 6a!e, o& 4$e$er
$e pipe 4a## i! o&!i,ere, Q$ea: 1.5 or &o. $e orre $:,ra-#i f-!io& ?oi&i&g
pre!!-re !ei&g! are a#-#ae, 6a!e, o& $e :pe of 6- f-!io& a$i&e a! 4e## a!
$e pipe OD a&, DR. $e fo##o4i&g for-#a i! -!e, o a#-#ae $e re<-ire, $:,ra-#i
pre!!-re o& a 6- f-!io& a$i&e .
& &
0 . 7 8 5 Y 3 O D )I D Y I P
HP W T DP
P(
09ere5
• OD O-!i,e Diaeer i&
;or $:,ra-#i a$i&e!@ $e i&erfaia# pre!!-re@ $e f-!io& !-rfae area@ $e
a$i&eQ! arriage :#i&,er !ie a&, i&er&a# ,rag pre!!-re@ a&, if &ee!!ar:@ $e
pre!!-re &ee,e, o oeroe e>er&a# ,rag re!i!a&e@ are -!e, o a#-#ae
$:,ra-#i pre!!-re re<-ire,. $e e<-ipe& a&-fa-rerQ! i&!r-io&! a& 6e -!e,
a! a g-i,e o a#-#ae $e ,rag pre!!-re a#-e.
I&erfaia# pre!!-re a&, f-!io& a$i&e $:,ra-#i f-!io& ?oi&i&g pre!!-re ga-ge
!ei&g! are &o $e !aeX
;or eer: f-!io& ?oi&@ $e !:!e ,rag fore -! 6e ea!-re, o a!!-re $e proper
ope&!aio& i! app#ie, o $e f-!io& fore. I& o! a!e!@ $e !:!e ,rag 4i## 6e
$e i&$ere& ,rag i& $e $:,ra-#i opo&e&! of $e a$i&e for 4$i$ $e
a&-fa-rer 4i## $ae a reoe&,e, a#-e o -!e. Ho4eer@ o a!!-re $i! $a, &o
$a&ge, ,-e o $e !:!e !e)-p gro-&, !#ope or #e&g$ of pipe 6ei&g oe,@ i
S#o4#: a,?-! -p4ar, $e a$i&e $:,ra-#i o&ro#@ or !#o4#: i&rea!e or<-e o&
a&-a##: operae, a$i&e!@ o i&iiae arriage oee&. $e S:!e *rag
Pre!!-re i! $e ga-ge pre!!-re a 4$i$ $e arriage !ar! o oe o& $:,ra-#i
f-!io& a$i&e!. $e S:!e Drag ;ore i! $e o6!ere, fore or or<-e a 4$i$ $e
arriage !ar! o oe o& a&-a##: operae, f-!io& a$i&e!. Repea $i!
ea!-ree& o erif: $e o6!ere, rea,i&g@
+efore :o- i&ro,-e $e irror@ :o- !$o-#, $ae a## paraeer! aai#a6#e for $i!
operaio&. (#!o $ek $e irror epera-re. Cora##:@ $e irror $a! a :e##o4 or re,
#ap@ 4$i$ e##! :o- if $e irror $a! rea$e, 4orki&g epera-re. o ake !-re
$ere i! &o o#, air f#o4i&g $ro-g$ $e pipe@ p#ae !oe p#a!i 6ag! o& ea$ e&, of
$e pipe@ $i! 4i## pree& $e air fro oo#i&g $e irror o& o&e !i,e. Bo- $ae &o4
!$ae, $e pipe i& o a goo, fi a&, reoe, $e !$aer a&, i&ro,-e, $e irror.
P-!$ $e pipe! oge$er agai&! $e irror a&, rai!e $e pre!!-re o $e +ea,)-p
pre!!-re. $i! pre!!-re &ee,! o 6e ai&ai&e, -&i# $e +ea,)-p $eig$ $a! 6ee&
rea$e,. $e 6ea, -p $eig$ i! $e $eig$ of $e 6ea,@ 4$i$ i! pre!!i&g -p agai&!
$e irror.
(! !oo& a! $e +ea, -p $eig$ $a! 6ee& rea$e,@ re#ea!e $e pre!!-re ,o4& o $e
Hea Soak pre!!-re. Hea !oak pre!!-re i! $e pre!!-re ai&ai&e, ,-ri&g $e Hea
Soak ie.
(! !oo& a! $e $ea !oak ie $a! e#ap!e,@ !eparae $e pipe!@ reoe $e irror@
a&, $e& pre!! oge$er.
8.=) F3sion t9e S3rface
$i! operaio& $a! o 6e ,o&e <-ie fa!@ !i&e $ere i! a-a##: a ie #ii
Kra&!fer ieL fro $e reoa# of $e irror -&i# $e 4o pipe! are pre!!e, oge$er
a&, rea$e, $e ;-!io& pre!!-re.
;-!io& pre!!-re i! $e pre!!-re $a !$a## rea$ ,-ri&g $e ra&!fer ie a&,
ai&ai&e, ,-ri&g $e *oo#i&g ie.
Sec3re%
*#ea& $e i&!i,e a&, o-!i,e Of $e opo&e& pipe or fii&g e&,! 6: 4ipi&g 4i$ a
#ea&@ ,r:@ #i&)free #o$ or paper o4e# reoe a## foreig& aer. (#ig& $e
opo&e&! 4i$ $e a$i&e@ p#ae $e i& $e #ap! a&, $e& #o!e $e #ap!.
Do &o fore pipe! i&o a#ig&e& agai&! ope& f-!io& a$i&e #ap!. W$e&
4orki&g 4i$ oi#e, pipe@ f po!!i6#e S $e pipe! o& ea$ !i,e of $e a$i&e o
ope&!ae for oi# -ra-re a&, ake i ea!ier o ?oi&. *opo&e& e&,! !$o-#,
pror-,e pa! $e #ap! e&o-g$ !o $a fai&g 4i## 6e op#ee. +ri&g $e e&,!
oge$er a&, $ek $ig$)#o4 a#ig&e&@ (,?-! a#ig&e& a! &ee!!ar: 6: ig$e&i&g
$e $ig$ !i,e ,o4&.
Face.
P#ae $e fai&g oo# 6e4ee& $e opo&e&! e&,!@ a&, fae $e o e!a6#i!$
!oo$@ #ea&@ para##e# ai&g !-rfae!. *op#ee fai&g pro,-e! o&i&-o-!
ir-fere&ia# !$ai&g! fro 6o$ e&,!. ;ae -&i# $ere i! a i&ia# ,i!a&e
6e4ee& $e fi>e, a&, oea6#e #ap!. Soe a$i&e! $ae fai&g !op!. If !op!
are pre!e&@ fae ,o4& o $e !op!. Reoe $e fai&g oo# a&, #ear a## !$ai&g!
a&, pipe $ip! fro $e opo&e& e&,!. Do &o o-$ $e opo&e& e&,! 4i$ :o-r
$a&,! afer fai&g.
A'i4n.
+ri&g $e opo&e& e&,! oge$er@ $ek a#ig&e& a&, $ek for !#ippage agai&!
f-!io& pre!!-re. ook for op#ee o&a a## aro-&, 6o$ e&,! 4i$ &o ,eea6#e
gap!@ a&, o-!i,e ,iaeer! i& $ig$)#o4 a#ig&e& e>ep for $e i!a#ig&e&
perie, i& !eio& =.1. If &ee!!ar:@ a,?-! $e $ig$ !i,e 6: ig$e&i&g $e $ig$ !i,e
#ap. Do &o #oo!e& $e #o4 !i,e #ap 6ea-!e opo&e&! a: !#ip ,-ri&g f-!io&.
Re)fae if $ig$ #o4 a#ig&e& i! a,?-!e,.
Me't%
erif: $a $e $eai&g oo# i! ai&ai&i&g $e orre epera-re. P#ae $e $eai&g
oo# 6e4ee& $e opo&e& e&,!@ a&, oe $e e&,! agai&! $e $eai&g oo#. $e
i&iia# o&a !$o-#, 6e -&,er o,erae pre!!-re k&o4& a! o&a pre!!-re o
e&!-re f-## o&a. Ho#, o&a pre!!-re 6rief#: $e& #o4er o ,rag pre!!-re 4i$o-
6reaki&g o&a. *o&a pre!!-re -! 6e re#iee, a $e fir! i&,iaio& of e#
op#ee#: aro-&, $e pipe e&,!. Proe,-re! for re#ea!i&g $e pre!!-re i& $e
$:,ra-#i :#i&,er $a reae! i&erfaia# pre!!-re ar: 6: a&-fa-rer. Reie4 $e
e<-ipe& a&-fa-rer! reoe&,e, proe,-re o e&!-re $a o&#: ,rag pre!!-re
i! app#ie, ,-ri&g $e !oak :#e. Ho#, $e e&,! agai&! $e $eai&g oo# -!i&g o&#:
,rag pre!!-re. +ea,! of e#e, po#:e$:#e&e 4i## for agai&! $e $eai&g oo# a $e
opo&e& e&,!. W$e& $e proper e# 6ea, Sie i! fore, !ee a6#e 1@ <-ik#:
!eparae $e e&,! a&, reoe $e $eai&g oo#.
D-ri&g $eai&g@ $e e# 6ea, 4i## e>pa&, o- f#-!$ o $e $eai&g oo# !-rfae@ or a:
-, !#ig$#: a4a: fro $e !-rfae. If $e e# 6ea, -r#! !ig&ifia&#: a4a: fro $e
$eai&g oo# !-rfae@ -&aepa6#e pre!!-re ,-ri&g $eai&g a: 6e i&,iae,.
2oin%
Ie,iae#: afer $eai&g oo# reoa#. '"I*B i&!pe $e e#e, e&,!@ 4$i$
!$o-#, 6e f#a@ !oo$@ a&, op#ee#: e#e,. If $e e# !-rfae! are aepa6#e.
Ie,iae#: a&, i& a o&i&-o-! oio&@ 6ri&g $e e&,! oge$er a&, app#: $e
orre ?oi&i&g pre!!-re. Do &o !#a. W$ere $e e<-ipe& peri!@ Qrapi&g -pQ o
$e ?oi&i&g pre!!-re i! ,e!ira6#e. (pp#: e&o-g$ ?oi&i&g pre!!-re o ro## 6o$ e#
6ea,! oer o $e pipe !-rfae ( o&ae e# !-rfae i! -&aepa6#e i i&,iae!
pre!!-re ,-ri&g $eai&g. Do &o o&i&-e. (##o4 $e opo&e& e&,! o oo# a&, !ar
oer agai&. $e *orre ?oi&i&g pre!!-re 4i## for a ,o-6#e 6ea, $a i! ro##e, oer o
$e !-rfae o& 6o$ e&,!.
=%< Ho'din4%
*oo#i&g ie i! $e ie i& 4$i$ $e pipe $a! o 6e #ef -&,i!-r6e,. "&,er &o
ir-!a&e! !$a## $e #ap! 6e ope&e, or $e pre!!-re re#ea!e, -&i# $e oo#i&g
ie $a! e#ap!e,.
Ho#, ?oi&i&g pre!!-re agai&! $e e&,! -&i# $e ?oi& i! oo#. $e ?oi& i! oo# e&o-g$
for ECE $a&,#i&g 4$e& $e ,o-6#e 6ea, i! oo# o $e o-$. *oo# for a6o- 30 Z
90 !eo&,! per i&$ of pipe ,iaeer. Do &o r: o !$ore& oo#i&g ie 6: app#:i&g
4aer@ 4e #o$e! or $e #ike. (oi, p-##i&g@ i&!a##aio&@ pre!!-re e!i&g a&, ro-g$
$a&,#i&g for a #ea! a& a,,iio&a# 30 i&-e!. Heaier 4a## $ik&e!! pipe! re<-ire
#o&ger oo#i&g ie!.
I&!pe. O& 6o$ !i,e!@ $e ,o-6#e 6ea, !$o-#, 6e ro##e, oer o $e !-rfae@ a&, 6e
-&ifor#: ro-&,e, a&, o&!i!e& i& !ie a## aro-&, $e ?oi&. (!
i##-!rae, i& ;ig-re 3@ $e ,o-6#e 6ea, 4i,$ !$o-#, 6e 2 o 2)1/2 ie! i! $eig$
a6oe $e !-rfae@ a&, $e )grooe ,ep$ 6e4ee& $e 6ea,! !$o-#, &o 6e ore
$a& $a#f $e 6ea, $eig$.
W$e& 6- f-!i&g o o#,e, fii&g!@ $e fii&g! !i,e 6ea, a: $ae a& irreg-#ar
appeara&e@ $i! i! aepa6#e proi,e, $e pipe !i,e 6ea, i! orre.
I i! &o &ee!!ar: for $e i&er&a# 6ea, o ro## oer o $e i&!i,e !-rfae of $e pipe.
W$e& 6- f-!i&g pipe of ,i!!ii#ar po#:e$:#e&e aeria#!@ e# 6ea, !ie a: ar:
,-e o ,iffere&e! i& e# i&,e>. $i! i! aepa6#e proi,e, $e e# 6ea, !ie i!
!-ffiie&.
$e f-!io& ?oi& -! 6e kep -&,er f-!io& pre!!-re -&i# ?oi& $a! !-ffiie&#: oo#e,.
Mai&ai& f-!io& pre!!-re agai&! $e pipi&g opo&e& e&,! for a i&i- of 11
i&-e! per i&$ 25. of pipe 4a##. (oi, $ig$ !re!! !-$ a! p-##i&g@ i&!a##aio&
or ro-g$ $a&,#i&g for a& a,,iio&a# 30 i&-e! or ore afer reoa# fro $e f-!io&
a$i&e
> $NSPECT$ON
>%1 0e'din4 C9ec@s
$e ,o-6#e 6ea, !$o-#, 6e ro##e, oer o&o $e a,?ae& !-rfae!@ a&, 6e -&ifor#:
ro-&,e, a&, o&!i!e& i& !ie a## aro-&, $e ?oi&. (! i##-!rae, i& $e ;ig-re 6e#o4@
a## 6ea,! 4i## &o &ee!!ari#: $ae e<-a# !ie. $e #eaage 6e4ee& $e 6ea,! -!
&o 6e #o4er $a& $e 4a## of $e pipe a! !$o4& i& $e #o4er rig$ i##-!raio&. W$e&
6- f-!i&g pipe o o#,e, fii&g!@ $e fii&g !i,e 6ea, a: $ae a& irreg-#ar
appeara&e. $i! i! aepa6#e proi,e, $e pipe !i,e 6ea, i! orre. I i! &o
&ee!!ar: for $e i&er&a# 6ea, o ro## oer o $e i&!i,e !-rfae of $e pipe.
W$e& 6- f-!io& pipe of ,i!!ii#ar po#:e$:#e&e aeria#!@ e# 6ea, !ie a: ar:
,-e o ,iffere&e! i& e# i&,e>. $i! i! aepa6#e proi,e, $e e# 6ea, !ie i!
!-ffiie&.
$e irror)4e#,i&g a$i&e@ if o-p#e, o a ,aa #og@ 4i## gie a pri&o- o&firi&g
$e paraeer! -!e, ,-ri&g 4e#,i&g of a !peifi !ea a&, approa#/re?eio& of $e
4e#,e, !ea.
>%& Defects ! Ca3ses