Procedure Qualification Record (PQR) Form

Manufacturer Al Fatih Darussalam Yasfi

PQR No. AFDY-01-PQR Rev. 0 Date May 18, 2018
Supporting WPS No. AFDY-01-WPS Date -
Reference BKI Rules for Welding volume VI

Welding Process (es) GMAW Type Semi Automatic

JOINTS
Root Opening 0 mm
Type T joint
Root Face Dimension N/A
Groove Angle 45°
Single / Double Weld Single Weld
Back Gouging N/A
Backing N/A Methode N/A
Backing Material N/A

WELD PREPARATION DETAILS / WELDING SEQUENCE

BASE METALS
Material specification B 928 to B 928
Type or Grade 5083 to 5083

Thickness Range :
Base Metal Fillet 16 mm
Pipe Dia. Range N/A
Fillet N/A

FILLER METALS
GMAW
Specification No. (SFA) A 5.10
AWS No. (Classification) ER 5183
Size of Filler Metals Ø 1.2 mm
Weld Metal Thickness (mm)
Groove N/A
Fillet 16 mm
Trade Name INDALCO or equivalent
Consumable Insert N/A
1 of 2
 Procedure Qualification Record (PQR) Form
WPS No. AFDY-01-PQR Rev. 0

POSITION POST WELD HEAT TREATMENT

Position(s) of Welding 2F Temperature Range N/A
Welding Progression - Time Range N/A
Others - Rate of heating N/A
Rate of heating/cooling N/A
PREHEAT GAS
Mixture
Flow Rate
Gas(es) Composition
(%)
(Liter/Minute)

Preheat Temperature Min. N/A Shielding Argon 99.99 10 - 25

Interpass Temperature Max. N/A Trailing N/A N/A N/A
Preheat Maintenance N/A Backing N/A N/A N/A
ELECTRICAL CHARACTERISTICS
Current AC or DC DC Polarity EP
Ampere (Range) 145 - 160 Volts (Range) 21 - 22
Tungsten Electrode Size and Type N/A
Mode of Metal Transfer for GMAW Short Circuit
Electrode Wire Feed Speed Range N/A
TECHNIQUE
String or Weave Bead Both
Orifice or Gas Cup Size 16 mm
Initial and Interpass cleaning Brushing & Grinding
Methode of Back Gouging N/A
Oscillation N/A
Contact Tube to Work Distance 11 mm
Multiple or Single Pass (per side) Multiple
Multiple or Single Electrodes DIAMETER Single
Time See Table
VOLTAGE
Peening N/A
Other N/A
FILLER METAL CURRENT
AMPERAGE
WELD
PROCESS ANNOTATION
LAYER CLASS TYPE of
POLARITY

1 GMAW ER 5183 1.2 DCEP 160 22 Root

2 GMAW ER 5183 1.2 DCEP 160 22 -
3 GMAW ER 5183 1.2 DCEP 160 22 -
(mm)
4 GMAW ER 5183 1.2 DCEP 145 21 Cap

Prepared by, Reviewed by, Approved by,

Al Fatih Darussalam Yasfi
2 of 2
 Procedure Qualification Record (PQR) Form
Manufacturer Al Fatih Darussalam Yasfi
PQR No. AFDY-01-PQR Rev. 0 Date May 18, 2018
Supporting WPS No. AFDY-01-WPS Date -
Reference BKI Rules for Welding volume VI

Welding Process (es) GMAW Type Semi Automatic

JOINTS
Root Opening 0 mm
Type T joint
Root Face Dimension N/A
Groove Angle 45°
Single / Double Weld Single Weld
Back Gouging N/A
Backing N/A Methode N/A
Backing Material N/A

WELD PREPARATION DETAILS / WELDING SEQUENCE

BASE METALS
Material specification B 928 to B 928
Type or Grade 5083 to 5083

Thickness Range :
Base Metal Fillet 16 mm
Pipe Dia. Range N/A
Fillet N/A

FILLER METALS
GMAW
Specification No. (SFA) A 5.10
AWS No. (Classification) ER 5183
Size of Filler Metals Ø 1.2 mm
Weld Metal Thickness (mm)
Groove N/A
Fillet 16 mm
Trade Name INDALCO or equivalent
Consumable Insert N/A
1 of 2
 Procedure Qualification Record (PQR) Form
WPS No. AFDY-01-PQR Rev. 0

POSITION POST WELD HEAT TREATMENT

Position(s) of Welding 2F Temperature Range 300°C
Welding Progression - Time Range 120 min
Others - Rate of heating N/A
Rate of heating/cooling N/A
PREHEAT GAS
Mixture
Flow Rate
Gas(es) Composition
(%)
(Liter/Minute)

Preheat Temperature Min. N/A Shielding Argon 99.99 10 - 25

Interpass Temperature Max. N/A Trailing N/A N/A N/A
Preheat Maintenance N/A Backing N/A N/A N/A
ELECTRICAL CHARACTERISTICS
Current AC or DC DC Polarity EP
Ampere (Range) 150 - 161 Volts (Range) 22 - 26
Tungsten Electrode Size and Type N/A
Mode of Metal Transfer for GMAW Short Circuit
Electrode Wire Feed Speed Range N/A
TECHNIQUE
String or Weave Bead Both
Orifice or Gas Cup Size 16 mm
Initial and Interpass cleaning Brushing & Grinding
Methode of Back Gouging N/A
Oscillation N/A
Contact Tube to Work Distance 11 mm
Multiple or Single Pass (per side) Multiple
Multiple or Single Electrodes DIAMETER Single
Time See Table
VOLTAGE
Peening N/A
Other N/A
FILLER METAL CURRENT
AMPERAGE
WELD
PROCESS ANNOTATION
LAYER CLASS TYPE of
POLARITY

1 GMAW ER 5183 1.2 DCEP 160 22 Root

2 GMAW ER 5183 1.2 DCEP 161 25 -
3 GMAW ER 5183 1.2 DCEP 150 25 -
(mm)
4 GMAW ER 5183 1.2 DCEP 150 26 Cap

Prepared by, Reviewed by, Approved by,

Al Fatih Darussalam Yasfi
2 of 2
 Procedure Qualification Record (PQR) Form
Manufacturer Al Fatih Darussalam Yasfi
PQR No. AFDY-01-PQR Rev. 0 Date May 18, 2018
Supporting WPS No. AFDY-01-WPS Date -
Reference BKI Rules for Welding volume VI

Welding Process (es) GMAW Type Semi Automatic

JOINTS
Root Opening 0 mm
Type T joint
Root Face Dimension N/A
Groove Angle 45°
Single / Double Weld Single Weld
Back Gouging N/A
Backing N/A Methode N/A
Backing Material N/A

WELD PREPARATION DETAILS / WELDING SEQUENCE

BASE METALS
Material specification B 928 to B 928
Type or Grade 5083 to 5083

Thickness Range :
Base Metal Fillet 16 mm
Pipe Dia. Range N/A
Fillet N/A

FILLER METALS
GMAW
Specification No. (SFA) A 5.10
AWS No. (Classification) ER 5183
Size of Filler Metals Ø 1.2 mm
Weld Metal Thickness (mm)
Groove N/A
Fillet 16 mm
Trade Name INDALCO or equivalent
Consumable Insert N/A
1 of 2
 Procedure Qualification Record (PQR) Form
WPS No. AFDY-01-PQR Rev. 0

POSITION POST WELD HEAT TREATMENT

Position(s) of Welding 2F Temperature Range 300°C
Welding Progression - Time Range 120 min
Others - Rate of heating N/A
Rate of heating/cooling N/A
PREHEAT GAS
Mixture
Flow Rate
Gas(es) Composition
(%)
(Liter/Minute)

Preheat Temperature Min. 100°C Shielding Argon 99.99 10 - 25

Interpass Temperature Max. 200°C Trailing N/A N/A N/A
Preheat Maintenance 100°C Backing N/A N/A N/A
ELECTRICAL CHARACTERISTICS
Current AC or DC DC Polarity EP
Ampere (Range) 145 - 153 Volts (Range) 23 - 25
Tungsten Electrode Size and Type N/A
Mode of Metal Transfer for GMAW Short Circuit
Electrode Wire Feed Speed Range N/A
TECHNIQUE
String or Weave Bead Both
Orifice or Gas Cup Size 16 mm
Initial and Interpass cleaning Brushing & Grinding
Methode of Back Gouging N/A
Oscillation N/A
Contact Tube to Work Distance 11 mm
Multiple or Single Pass (per side) Multiple
Multiple or Single Electrodes DIAMETER Single
Time See Table
VOLTAGE
Peening N/A
Other N/A
FILLER METAL CURRENT
AMPERAGE
WELD
PROCESS ANNOTATION
LAYER CLASS TYPE of
POLARITY

1 GMAW ER 5183 1.2 DCEP 150 23 Root

2 GMAW ER 5183 1.2 DCEP 153 23 -
3 GMAW ER 5183 1.2 DCEP 150 25 -
(mm)
4 GMAW ER 5183 1.2 DCEP 145 25 Cap

Prepared by, Reviewed by, Approved by,

Al Fatih Darussalam Yasfi
2 of 2
 Procedure Qualification Record (PQR) Form
Manufacturer Al Fatih Darussalam Yasfi
PQR No. AFDY-01-PQR Rev. 0 Date May 18, 2018
Supporting WPS No. AFDY-01-WPS Date -
Reference BKI Rules for Welding volume VI

Welding Process (es) GMAW Type Semi Automatic

JOINTS
Root Opening 0 mm
Type T joint
Root Face Dimension N/A
Groove Angle 45°
Single / Double Weld Single Weld
Back Gouging N/A
Backing N/A Methode N/A
Backing Material N/A

WELD PREPARATION DETAILS / WELDING SEQUENCE

BASE METALS
Material specification B 928 to B 928
Type or Grade 5083 to 5083

Thickness Range :
Base Metal Fillet 16 mm
Pipe Dia. Range N/A
Fillet N/A

FILLER METALS
GMAW
Specification No. (SFA) A 5.10
AWS No. (Classification) ER 5183
Size of Filler Metals Ø 1.2 mm
Weld Metal Thickness (mm)
Groove N/A
Fillet 16 mm
Trade Name INDALCO or equivalent
Consumable Insert N/A
1 of 2
 Procedure Qualification Record (PQR) Form
WPS No. AFDY-01-PQR Rev. 0

POSITION POST WELD HEAT TREATMENT

Position(s) of Welding 2F Temperature Range N/A
Welding Progression - Time Range N/A
Others - Rate of heating N/A
Rate of heating/cooling N/A
PREHEAT GAS
Mixture
Flow Rate
Gas(es) Composition
(%)
(Liter/Minute)

Preheat Temperature Min. 100°C Shielding Argon 99.99 10 - 25

Interpass Temperature Max. 200°C Trailing N/A N/A N/A
Preheat Maintenance 100°C Backing N/A N/A N/A
ELECTRICAL CHARACTERISTICS
Current AC or DC DC Polarity EP
Ampere (Range) 145 - 150 Volts (Range) 23 - 26
Tungsten Electrode Size and Type N/A
Mode of Metal Transfer for GMAW Short Circuit
Electrode Wire Feed Speed Range N/A
TECHNIQUE
String or Weave Bead Both
Orifice or Gas Cup Size 16 mm
Initial and Interpass cleaning Brushing & Grinding
Methode of Back Gouging N/A
Oscillation N/A
Contact Tube to Work Distance 11 mm
Multiple or Single Pass (per side) Multiple
Multiple or Single Electrodes DIAMETER Single
Time See Table
VOLTAGE
Peening N/A
Other N/A
FILLER METAL CURRENT
AMPERAGE
WELD
PROCESS ANNOTATION
LAYER CLASS TYPE of
POLARITY

1 GMAW ER 5183 1.2 DCEP 150 23 Root

2 GMAW ER 5183 1.2 DCEP 150 23 -
3 GMAW ER 5183 1.2 DCEP 150 24 -
(mm)
4 GMAW ER 5183 1.2 DCEP 145 26 Cap

Prepared by, Reviewed by, Approved by,

Al Fatih Darussalam Yasfi
2 of 2