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81LeL0WKJeS PDF
81LeL0WKJeS PDF
Smith
531 North Fourth Street
Tipp City, OH 45371
937-667-2431 • Fax (937) 667-5873
www.aosmithmotors.com
Bulletin 2944
© A.O. Smith Corporation 2006 #2944 1/06
I n s t a ll a t i o n
—
M a in t e n a n c e
—
Se r v i c e
—
Tro u b le s h o o t i n g
CENTURY®
POOL & SPA MOTOR
MANUAL
INTRODUCTION
1
Replacements for every brand. Every now and then
you probably come across a motor that’s beyond repair.
When you do, remember that A.O. Smith manufactures
replacement pool and spa motors for practically every
brand you’ll ever encounter in the field. So save yourself
some time and effort and just ask for Century first — at
any A.O. Smith distributor or dealer. Century motors are as
rugged as any you’ll find, but keep in mind that all motors
need service and maintenance at one time or another.
Safety first. Remember, before you begin to work on
any electrical appliance be sure to TURN OFF THE
POWER. The only time you’ll need the power on is
when you check motor voltage and amperage. If you over-
look this important guideline, someday you could unex-
pectedly get a real charge out of your work! Always play it
safe — double-check to be certain that the power is off
before you start to work on a pool or spa motor.
If you have any suggestions or would like more
information about a particular subject, please write
or call:
A.O. Smith
531 North Fourth Street
Tipp City, OH 45371
800-543-9450
www.aosmithmotors.com
2
TABLE OF CONTENTS
Design Features................................................................7
Nameplate Information....................................................9
Installation
Heat..........................................................................13
Moisture...................................................................14
Power Source ..........................................................14
Altitude.....................................................................14
Mounting..................................................................14
Electrical Connections .............................................15
Grounding................................................................15
Wire Size..................................................................15
Tools ................................................................................17
Maintenance
Moisture...................................................................17
Cooling.....................................................................18
Seasonal...................................................................18
Cleaning ...................................................................18
Lubrication...............................................................18
3
Motor Troubleshooting
Motor Fails To Start (makes no sound) ..................19
Motor Fails To Start (hums, tries to start,
blows fuse or trips breaker)....................................20
Motor Starts But Shuts Down
(overload problem)..................................................21
Noisy Motor.....................................................................21
Service ............................................................................27
Wiring Diagrams.......................................................29-54
4
CENTURY® CENTURION &
Centurion®, C-flange
Switchless “1081” Motor
• Standard Efficiency
• E-Plus, High Efficiency
• 1⁄2 – 5 Hp
• No Switch, No Governor
• Single phase or three phase
• Suitable for operation at 50 Hz,
1.0 service factor
• Aluminum or cast iron NEMA “C” mounting brackets
• True NEMA 56-frame
• Keyed or threaded shaft
• UL standard “1081” approvable
• Full-rated and Up-rated
• 50° C Ambient
• Available as a Century two-speed motor
5
E-PLUS® MOTORS
6
FLEX-48™
POOL AND SPA MOTORS
Flex-48™ Single-Speed Motors, Thru-Bolt Mount
Suitable for jetted tubs and above-ground pools and spas.
• 1⁄
2 - 3 Hp
• 56-frame conversion base
• 3-1⁄2” shaft height
• 3⁄ ” threaded shaft
8
• Auto-reset overload
protection
• 1.0 service factor
CENTURION®
DESIGN FEATURES
entury pool and spa pump motors are tailored for
7
CENTURION®
DESIGN FEATURES
2. All Threaded shafts are 303 stainless steel for superior
corrosion resistance. Keyed shaft of carbon steel is iron
phosphate treated to prevent rust. Stainless steel shafts
provided on cast iron C-flange, keyed shaft product.
8
NAMEPLATE INFORMATION
9
1. CAT NO (Catalog Number): This number indicates
that the motor is a stock rating, readily available
from standard inventory as a replacement pool
motor.
2. PART: This identifies the motor’s specific design
by part number.
3. FR (Frame): The frame identifies the mounting
and shaft configuration. It doesn’t indicate the
diameter of the shell. A.O. Smith’s line of Centurion
and Centurion SE motors have a “56 frame” shell
and are 6.5 inches in diameter. Neptune and
Flex-48 products are designed in a 48 frame shell
and are 5.6 inches in diameter. Common terms you’ll
see on the nameplate are “56J,” “56C” and “56Y.”
The 56J is always a C-flange, threaded-shaft motor;
the 56C is always a C-flange, keyed-shaft motor.
Motor-frame mountings with the “Y” identification
10
NAMEPLATE INFORMATION
11
maximum horsepower (Hp x SF).
12. TIME: Time indicates the duty cycle of the motor.
Pool and spa motors are generally rated for
continuous duty.
13. AMB (Ambient Temperature): The maximum
ambient (surrounding) temperature in which the
motor is designed to operate. This temperature
is shown in Celsius rather than Fahrenheit.
14. INSUL CLASS (Insulation Classification):
The temperature rating of insulation used in the
construction of the motor. Most pool and spa
motors use a Class “B” insulation.
15. ENCL (Enclosure): Common enclosures used
include DP (dripproof) and TEFC (totally enclosed
fan cooled). Most pool and spa motors feature a
dripproof design, with “1081” features.
16. CODE: The NEMA code letter specifies locked
rotor kVA per Hp (volts multiplied by locked rotor
amps, divided by 1000 times rated HP).
17. SERIAL: The serial indicates the date of
manufacture, which often appears as year/month
combinations. Serial code information for each
pool and spa motor can be found in guides and
bulletins provided by the manufacturer (See p.55).
18. VOLTAGE DIAGRAM: This diagram provides
information on the correct electrical connections
to ensure proper operation of the motor.
19. WARNING: The warning at the bottom of the label
re-emphasizes that voltage can be hazardous.
Always TURN THE POWER OFF before working on
a pool or spa motor.
12
INSTALLATION
13
Century and Neptune
MOISTURE motors have superior
resistance to moisture, but you should avoid placing
the motor where it can be splashed. Avoid installing the
motor in low spots where it could collect water and be
flooded. In fact, it’s probably a good idea to elevate the
motor at least two inches off the ground.
14
ELECTRICAL The task of wiring
CONNECTIONS your motor is fairly
simple. The wiring
diagrams shown on the following pages are color-coded
for easy reading. The appropriate part number is listed
in each illustration, just in case you need to order the
complete wiring diagram or connection label sticker
for your motor. Make sure the connections are tight
to prevent failure or overheating. If you do find loose
connections, check for excessive vibration.
15
WIRE SELECTION GUIDE
16
TOOLS
MAINTENANCE
.O. Smith pool and spa pump motors are built
17
MAINTENANCE
18
MOTOR TROUBLESHOOTING
19
voltage is within the proper range, check for
continuity through the protector.
5. Check for overloading from other appliances on
the same circuit as the motor.
6. Inspect the motor windings for continuity.
7. If voltage is proper at terminals and the motor is
cold, remove the motor and take it to a A.O. Smith
Authorized Service Center.
20
MOTOR TROUBLESHOOTING
NOISY MOTOR
Air noise is normal, but an excessively high sound
level or rough operation can mean trouble. If necessary,
separate the motor and pump to find out where the fault
lies. If it’s in the motor, check the following items:
21
1. Mounting, motor coupling and brackets. Tighten
loose nuts, bolts or set screws.
2. If a noticeable drag is present, check the bearings
and bearing load spring.
3. Make sure motor fan moves freely and rotor isn’t
rubbing stator. Look for loose or binding parts
inside the motor or pump.
4. Check for malfunctioning motor start switch and
governor.
If the problem appears to be with the pump, look for a
loose motor coupling, loose or damaged pump impeller,
clogged pump filter or strainer, or cavitation (loss of
prime or air leaks on the pump’s suction side).
22
MOTOR TROUBLESHOOTING
TROUBLESHOOTING A CAPACITOR
To check a capacitor with an ohmmeter,
first TURN OFF THE POWER. If possible,
remove the capacitor from the motor.
Use an insulated screwdriver to discharge
the capacitor by shorting it across its terminals.
Then set the ohmmeter to its highest setting and attach
the ohmmeter’s clips to the capacitor’s terminals.
Check for the following indications:
1. Needle drops to zero range and slowly rises —
capacitor is probably OK.
2. Needle drops to zero and stays there —
capacitor most likely is shorted.
3. Needle remains at a high value — capacitor may
have an open circuit.
Tape Tape
23
BEST WAY TO USE A VOLT-AMMETER
For Voltage Check
1. Attach leads to the volt-ammeter
and select the proper voltage scale.
2. Test voltage at the motor line terminals and verify
that it’s within limits while the motor is operating.
3. Voltage should be within ±10% of the design
voltage specified on the motor nameplate.
Tape Tape
For Amperage Check
1. Remove the leads from the
volt-ammeter if attached. Select
lowest reading amperage scale
according to motor nameplate rating.
Tape Tape
25
6. Remove the bearing(s) from the motor shaft,
following these steps as necessary:
a)Remove shaft collars used to secure bearings.
Don’t reuse a bearing that is removed from
the shaft.
7. Install the new shaft bearing(s). It is important
to press only on the bearing inner race. The
bearing will be damaged if the outer race surface
is pressed.
a)Fan end. Place the short end of the shaft on a
wood block. Place the bearing (and other parts
used) over the long end of the shaft. Tap the
bearing into place, using the proper size tube and
a mallet. Attach any other parts (as used) to the
long shaft end.
b)Opposite end. Place the long end of the shaft on
the wood block. Place the bearing over the short
end of the shaft. Tap the bearing into place, using
the proper size tube and a mallet.
8. Reassemble the motor in reverse of the
disassembly procedure.
a)Observe all reassembly precautions.
b)Check wiring diagrams to assure proper wiring if
the leads have been removed from the terminals.
c) TURN ON THE POWER. Check the motor for
proper electrical and mechanical operation when
it has been reinstalled.
26
SERVICE
27
WIRING DIAGRAMS
TABLE OF CONTENTS
Centurion Switchless (Easy Connect) .................. 29, 30
®
Neptune.................................................................... 55, 58
28
HIGH VOLTAGE LOW VOLTAGE
PROTECTOR
2 1
3
Dual Voltage
230/115 Volt
BLUE
BLK/YLW
WHT
BRN
B ORNG
LINE 1 B
RED RED LINE 1
1/2 PHASE
L1
ORNG
BLK/YLW L1
L2
29
BLK
CENTURION®/SE/II
LINE 2
YELLOW L2
MAIN
CAPACITOR A LINE 2
A
BLK
WHT
1/2 PHASE
YELLOW
BRN
230 Volt
PROTECTOR
Single Voltage
2 1 BLK/YLW
3
30
LINE 1
CENTURION®/SE/II
BRN
MAIN L1
CAPACITOR
L2
WHT LINE 2
A
RED 1/2 PHASE BLK
Dual Voltage
115/230 Volt
3
BLU
SPLICE BRN L1 L1
LINE 1 LINE 1
CENTURION®
MAIN
4 BRN 4
WHT 3 3
ORNG
31
ORNG LINE 2 LINE 2
RED
RED
1/2 PHASE
WHT
L2 L2
CAPACITOR
MAIN
1/2 PHASE
YLW YLW
230 Volt
YLW/BLK
2 1
3
1/2 PHASE
Single Voltage
L1
BRN BRN LINE 1
CENTURION®
MAIN
BLU 4
CAPACITOR
32
CAPACITOR
BLU 3 LINE 2
RED RED
WHT L2
1081
CAPACITOR BRN BRN
115/230 Volt
BLK/YLW BLK RED RED
BLUE
BRN BRN
1 LINE 1 LINE
RED
33
2 LINE
MAIN
4
LINE
4
3 2 6 6
PHASE 1 5 5
PROTECTOR
MAIN
LOW VOLTAGE HIGH VOLTAGE
ORNG
1081
ORNG BRN BRN
CAPACITOR
115/230 Volt
RED RED
CAPACITOR
RED 2 2 LINE
34
4
LINE
4
MAIN
6 6
5 5
3 2
1
LOW VOLTAGE HIGH VOLTAGE
PROTECTOR
PHASE
MAIN
ORNG
230 Volt
RUN CAPACITORS
1081
BLK
BRN
PHASE RED
BLK/YLW 2 LINE
35
BLUE
BLK/YLW LINE
YLW 4
3
5
2
1
MAIN
Wiring Diagram #153477. Connection Label #115317.
Wishbone (Old Style)
Type CP–3 Hp
LOW VOLTAGE HIGH VOLTAGE
PROTECTOR PROTECTOR 1081
2 1
3
2 2
LINE
MAIN
LINE
MAIN
START START
CAPACITOR CAPACITOR
36
3 4
3
5 4
5
BLK LINE BLK
PHASE 6 PHASE
MAIN
MAIN
ORNG ORNG
Wiring Diagram #157682. Connection Label #161035.
Type CS–1⁄2 to 11⁄2 Hp
Single Arm Switch (Old Style)
LOW VOLTAGE HIGH VOLTAGE
PROTECTOR PROTECTOR
2 2 1
1081
BLK/YLW 3
BLK/YLW
RUN
CAPACITOR
RUN
CAPACITOR 115/230 Volt
BRN BLUE BRN
BRN BLUE BRN
1
1
LINE LINE
MAIN
MAIN
RED
3 RED
3
37
START 4 START
4 CAPACITOR CAPACITOR
5 5
BLK LINE 6 BLK
6 PHASE PHASE
LINE
YLW
YLW
MAIN
MAIN
ORNG ORNG ORNG ORNG
PHASE
230 Volt
E-PLUS®
WHT
2 LINE
BLUE
38
4 LINE
BLK/YLW
YLW 5
3 WHT
MAIN
1 2
BLUE PROTECTOR
115 Volt
LOW SPEED
3 PROTECTOR
CAPACITOR 2
BLUE 1
2-SPEED
BLK
BRN
BLK/YLW ORNG
RED
1
MAIN
2 HIGH SPEED
LOW SPEED
39
BLK
ORNG
MAIN RED
HIGH 3 2 5 TOGGLE LOW SPEED
SPEED 1 SWITCH
HIGH SPEED BLK
YLW PROTECTOR YLW
BLK/YLW
LINE LINE
PROTECTOR
INTERNAL WIRING EXTERNAL CONNECTIONS
CAPACITOR
3
2
PROTECTOR
230 Volt
2-SPEED
BLUE 1
PHASE BLK
BRN
BLK/YLW ORNG
1
RED
MAIN
40
2 HIGH SPEED
LOW SPEED
BLK
ORNG
RED
3 2 5 TOGGLE LOW SPEED
MAIN 1 SWITCH
HIGH HIGH SPEED BLK
SPEED YLW PROTECTOR YLW
BLK/YLW
LINE LINE
230 Volt
2-SPEED
41
Wiring Diagram #157057. Connection Label #157187.
Wishbone (Old Style)
Type CPM–2 Hp
MICRO-SWITCH MOTOR
(Formerly identified as Type CS–1⁄2 to 1 Hp
Gould-Guard) (Old Style)
115/230 Volt
HIGH VOLTAGE
42
SWITCHLESS MOTOR
(Formerly identified as Type CX–11⁄2 HP
Gould-Guard) Switchless (Old Style)
230 Volt
43
HIGH VOLTAGE
230 Volt
PROTECTOR
1
Gould-Guard)
2 3
YLW/BLK
1
(Formerly identified as
LINE
1/2PHASE
BLU
44
SWITCHLESS MOTOR
BLU
MAIN
RUN CAPACITOR
5
46
EXTERNAL CONNECTIONS
RED
NOTE 1: THIS LEAD IS
230 Volt
L2 WHEN USING SWITCH
TO LOW SPEED BLU
Two-Speed
ORNG LOW
PHASE SPEED
TO LOW SPEED MAIN
Single Voltage
MAIN WHT
TO LOW SPEED
RED MAIN
COMMON LOW SPEED
BLU LINE 1 PHASE
ORNG S1 HIGH SPEED
CENTURION®
S1 S3 S2
LOW SPEED LINE 2
S3 S2
RUN CAPACITOR
47
BLK/YLW 1
BLU
HIGH 2
PROTECTOR 1 3 SPEED
2 BLK
4 HIGH
SPEED
MAIN
TO TERMINAL #3 BRN YLW
OF PROTECTOR LOW INSULATED
SPEED LEAD
SPLICE HIGH SPEED
VIEW OF BACK SIDE OF SOLID STATE
SWITCH AND TERMINAL BOARD BRN SEE NOTE #1 PHASE
SPLICE BRN L1
L1
LINE
LINE
MAIN
BRN 4 3
WHT 4 3 3
3
ORNG
48
ORNG LINE
LINE RED
BRN RED
1/2 PHASE
WHT
E-PLUS® SWITCHLESS
L2
L2
CAPACITOR
MAIN
WHT 1/2 PHASE YLW YLW
230 Volt
BLK/YLW
1
2 3 Single Voltage
PHASE
L1
LINE 1
BLU 3
49
BLU LINE 2
E-PLUS® SWITCHLESS
CAPACITORS
YLW L2
WHT
50
INTERNAL WIRING EXTERNAL CONNECTIONS
RED
WHT
SPLICE TYP.
Two-Speed
2 PLACES
BLU
YLW
Single Voltage
ORNG
L.S. MAIN
H.S. MAIN
YLW BLK
ORNG 3
FLEX 48® FRAME
51
2
1
LI
PROTECTOR
BLK
HIGH SPEED
YLW-BLK 3
YLW-BLK
LOW SPEED L2
6
4
WHT
SPLICE. TYP
2 PLACES
Two-Speed
YLW
L. S. PHASE
Single Voltage
START ORNG
RED
WHT
L.S. MAIN
H.S. MAIN
BLU
YLW
ORNG RED 3
2
FLEX 48® FRAME
52
1
LI
PROTECTOR
BLK
HIGH SPEED
YLW-BLK YLW-BLK 3
LOW SPEED L2
4
6
115 Volt
3 1 3
Single Voltage
FLEX 48®
BLU
LINE BLU
YLW-BLK LINE
YLW-BLK
2
1
2 1 BLU
53
3 4
3
4 YLW AIR
5 5 SWITCH
6
6
LINE YLW
YLW LINE
MAIN
MAIN
WHT
WHT
RED RED
PHASE
PHASE
Wiring Diagram #179085.
Type SP–1⁄2 to 11⁄2 Hp
LOW VOLTAGE HIGH VOLTAGE
PROTECTOR PROTECTOR
BLU BLU
2 2
3 3
1 1
230/115 Volt
BRN
BRN Dual Voltage
LINE 1 LINE 1
FLEX 48®
SPLICE SPLICE
YLW-BLK
YLW-BLK
START START
CAPACITOR CAPACITOR
MAIN
MAIN
RED
54
RED WHT RED
2 2
1 1 RED
RED
3 3
4 4
RED
5 PHASE 5 PHASE
WHT
6 6
LINE 2 LINE 2
YLW YLW
MAIN
MAIN
ORNG ORNG
55
BLUE BLUE
2
Type CP
1
3 YEL/BLK
RED PROTECTOR
RED
Single Voltage
ORANGE YEL/BLK
(BACK)
START RUN
CAPACITOR CAPACITOR
PURPLE BLACK
MAIN
ORANGE RED
56
LINE 1
L1 D B
C L2
PHASE A LINE 2
ORANGE (D) (MID-BACK)
YELLOW
YELLOW (BACK)
NEPTUNE® 2 Compartment Motors
11⁄2 2&3 Hp
230 Volt
HIGH VOLTAGE
BROWN
BLUE BLUE
2
1
3 YEL/BLK
RED MAIN PROTECTOR
Dual Voltage
230/115 Volt
RED
PURPLE BLACK
MAIN
ORANGE RED LINE 1
D B
L1
57
C L2 A
PHASE
ORANGE LINE 2
ORANGE (D) (MID-BACK)
L2 A
ORANGE (D) (MID-BACK)
WHITE
2-1 ⁄2
NEPTUNE® 2 Compartment Motors
YELLOW (BACK)
ORANGE (B)
1 Hp
Type CP
(BACK)
LOW VOLTAGE
BROWN
BLUE
BLUE
2
1
3 YEL/BLK
RED MAIN PROTECTOR
RED
Dual Voltage
230/115 Volt
WHITE BROWN (B)
YEL/BLK (FRONT)
START (BACK)
CAPACITOR
BLACK MAIN
ORANGE RED LINE 1
B
L1 D
C
58
L2
PHASE A LINE 2
ORANGE
ORANGE (D) (MID-BACK)
ORANGE (B)
(BACK)
RED LINE 1
B
L1 D
ORANGE (B) (BACK)
C
1⁄
L2 BROWN
A
LINE 2
ORANGE (D) (MID-BACK)
3-1 ⁄2
NEPTUNE® 2 Compartment Motors
YELLOW (BACK)
1 Hp
Type CS