IBM

PC 1640
PERSONAL COMPUTER
PC-MD
MONOCHROME DISPLAY
PC-CD
COLOUR DISPLAY
PC-ECD
ENHANCED COLOUR DISPLAY
SERVICE MANUAL
 TECHNICAL SPECIFICATION
CONTENTS Page
Internal Graphics Adaptor, fully compatible
Technical Specification 2 640K system unit with all circuitry on a single motherboard
Safety Tests 2 8MHz 8086 processor
FD-3 Maintenance 3- 14 Three full-size compatible expansion slots (even with hard disc
Flow Charts 15- 17 option)
Hard Disc Installation Instructions 18 One or two 360K
5'A" floppy disks or one floppy with a 20
Switch Settings 19 Megabyte hard disk drive.
Understanding bad sectors on a hard disc 20 RS232 serial and parallel interface with standard connectors.
Notes 21 &22 Loudspeaker with volume control.
Keyboard Exploded Diagram 23 Battery back-up real time clock and configuration RAM.
Keyboard Control PCB Layout 24 Socket for 8087 maths co-processor
Keyboard Schematic Diagram 24&25 Connector for light pen and/or joystick.
PC1640 Electrical Parts List 26 Full sized keyboard.
PC1 640/SD/DD/HD20 Cabinet Drawing & Parts List 27 Numlock and Capslock.
PC1640/SD/DD/HD20 CPU P.C. Board 28 Keyboard joystick port.
PC1 640/SD/DD/HD20 CPU P.C. Board (Bottom View) 29 Two-button mouse with dedicated port on system unit.
PC1640/SD/DD/HD20 Chassis Schematic Diagram 30 Choice of one of three displays (paper-white mono, colour,
PC1 640/SD/DD/HD20 Chassis Schematic Diagram 31 enhanced colour) with standard video connector.
PC1640/SD/DD/HD20 Chassis Schematic Diagram 32 ECD monitor has .31 mm pitch shadow mask.
PC1640/SD/DD/HD20 Chassis Schematic Diagram 33 CD monitor has .42mm pitch shadow mask.
PC1640/SD/DD/HD20 Chassis Schematic Diagram 34
PC1 640/SD/DD/HD20 Chassis Schematic Diagram Internal Graphics Adaptor provides:
35
PC-MD Electrical Parts List 35 Mono(MD):
PC-MD Cabinet & Parts List 36 80 column high resolution text with 9x14 dot characters.
PC/MD Main/CRT/Volume P.C. Board 37 EGA compatible Monochrome graphics 640 x 350 lines.
PC/MD Chassis Schematic Diagram Power Supply - 38 Colour (CD):
(for use with CGA and 200-line EGA software)
PC-MD Chassis Schematic Diagram Monitor 39
PC-MD Alignment Instructions 40 40/80 column text with 8x8 dot characters in 1 6 colours.
PC-CD Electrical Parts List 40 Medium resolution graphics 320 x 200 lines in 4 colours.
PC-CD Electrical Parts List 41
oIum^
High resolution colour graphics 640 x 200 lines in 2 or 1 6 col^
PC-CD Alignment Instructions 41 Enhanced Colour (ECD):
PC/CD Chassis Schematic Diagram Power Supply •
42 40/80 column text with 8 x 14 or 8 x 8 dot characters in 16
PC/CD Chassis Schematic Diagram Monitor 43 colours.
PC/CD Main P.C. Board 44 High resolution colour graphics 640 x 200 lines in 2 or 16
PC/ECD Cabinet & Parts List 45 colours.
PC-ECD Electrical Parts List 46 Extra-high resolution graphics 640 x 350 lines in 16 out of 64
PC-ECD Alignment Instructions 47 colours.
PC-ECD RGB P.C. Board 48
PC/ECD CRT P.C. Board 48 Dimensions (approx):
PC-ECD Relay P.C. Board 48 Monitors (Unboxed)
PC/ECD Main P.C. Board 49 WIDTH HEIGHT DEPTH
PC/ECD Chassis Schematic Diagram -TTL Decoder 50 PC-MD 350mm 315mm 300mm
PC/ECD Chassis Schematic Diagram Power Supply -
51 PC-CD 370mm 320mm 360mm
PC/ECD Chassis Schematic Diagram Monitor 52 PC-ECD 370mm 320mm 360mm
System Unit 370mm 135mm 384mm
Gross Weights (approx):
Monitors (Boxed) (Unboxed)
PC-MD 9.0Kg 8.0Kg
PC-CD 13.5 Kg 11.5Kg
PC-ECD 13.5 Kg 11.5Kg
System Unit (Boxed) (Unboxed)
PC-SD 8.9Kg 5.0Kg
PC-DD 10.5 Kg 5. 8 Kg
PC-HD 11.0Kg e^QKg
Keyboard (Boxed with
system unit)

SAFETY TEST
All monitors are tested to the following specifications.
1 . Flash Test: Test at 1 .5kV RMS / 3 sec between the live and neutral poles of the mains lead and
all accessible metal points on the exterior of the set.

2. Insulation Resistance Test: Test at 1 .5kV RMS / 3 sec between the live and neutral poles of the
mains lead and all accessible metal points on the exterior of the set to show a resistance greater
than 4Mohms.

3. Earth Continuity Test: The resistance of the mains lead shall not exceed 0.5ohms.

PLEASE NOTE: When any work is completed on this unit, correct safety tests must be carried out
to ensure continued electrical safety.

PLEASE NOTE: All parts shown with the part numberprefix /'\ are Safety Items and must be
replaced with similar items having an identical safety specification.

All those items may be purchased direct from AMSTRAD pic.

AMSTRAD PLC
BRENTWOOD HOUSE, 169 KINGS ROAD, BRENTWOOD, ESSEX CM14 4EF.
TELEPHONE: 0277 230222. TELEGRAMS: AMSELEC BRENTWOOD. TELEX: 995417 AMSELE G.

In keeping with our policy of continually improving our service, and the technical quality of our products, we reserve the right to change component types,
manufacturers, sources of supply or technical specification at any time.
 NOTE
The flow charts are for information only and for warranty purposes any faulty drive mechanism must be returned to Amstrad
for replacement. Service Agents should not attempt to repair the mechanism.
Service Agents should note that the hard disc units are the most sophisticated mechanisms and should never be opened in
a normal environment. If any attempts are made to open the hard disc unit the guarantee is then invalidated and Amstrad
takes no responsibility to exchange the drive.
You should note further that there are two types of hard disc units in use i.e. Alps and Tandon. When ordering the
replacement units make sure that the Part No. is either 175037 for the Alps drive or 60001 for the Tandon drive. This
information applies only to the 20MB drives.
Amstrad reserves the right to ammend the circuit or change the components without prior warning.

Use RP4 diagnostics expansion card or diagnostic disc for fault findings.

FD3 MAINTENANCE

1. Introduction
This maintenance manual is for the maintanance FD3
1-1 General
The floppy disk Drive is a high precision equipment and requires the following Special Jigs, Tools, measuring
instruments and Adjustment when repairing or changing parts.

2. Special Jigs, Tools and Measuring Instruments

2-1 List of Special Jigs and Tools

CE diskette Dysan 224/2A
Blank diskette
Cleaning diskette
2-2 List of Measuring Instruments
Oscilloscope
ittist
Brian
Frequency Counter
2-3 CE Diskette (Alignment Diskette)
This Diskette is used for the following adjustments and checks.
R/W head radial position
R/W head azimuth
Index burst timing

3. Diagnosis Procedure
3-1 General
Hard errors are often caused by an incorrect procedure erroneous programing or damaged diskette, and soft
errors are often caused by dirty air or random electric noise. And other external factors are often considered to
be drive failure or incorrect adjustment. Check that errors are repeatedly produced with the first diskette and
that similar errors are also produced with other diskettes, unless obvious assembly trouble or damage are
found in visual inspection.
3-2 Soft Error Detection and Correction
Soft errors are generally caused by the following.
1) Dirty air between the R/W Head and Disk. Normally this dirt is cleaned out by the liner in the diskette.
2) Random electrical noise less than several microseconds.
3) Delicate track misalignment and writing timing misalignment, these are not detected during writing, and may
cause soft errors during reading.
4) Incorrect ground of the drive or host system power supply.
yv 5) Incorrect spindle speed.

The following actions are required on the control side to recover the foregoing soft errors.

1) Reread the track ten times or until data recovered.

2) Access the head to an adjacent track if the error is not recovered by step
(1) then return the head to the
previous track.
3) Repeat step (1).
4) Recalibrate the head then access the previous track and repeat step (1).
5) An error that cannot be recovered after taking these steps cannot be recovered.

3-3 Write Error

Operate READ-AFTER-WRITE if an error occurs during the write operation.
If the error cannot be recovered after operating READ-AFTER-WRITE more than four times, operate READ-

AFTER-WRITE on another track to determine whether the diskette or the drive is responsible for the error. If the
same error occurs on another track, change the diskette and repeat these steps. If the error still occurs, the
drive has some fault. If the error does not occur, the diskette is defective.

3-4 Read Error

Most errors are soft errors. Data can be recovered by following the recovery steps 3-2.

3-5 Seek Error

seek error occurs, recalibrate the head then access target track once more.
If

Ifseek error occurs again, the drive has some faults.

Most seek errors are caused by stepping motor trouble or stepping motor drive circuit trouble.

3-6 Compatibility Error

In some cases, data written by one drive cannot be read by another drive.
This is due to the following reasons:
The check points are listed below.
1) Incorrect alignment 5-2 —
2) The head output is low 5-6 —
3) Motor speed irregularity— 5-1
4) Check if the recommended sector format is set up.
 3-7 List of Test Points (See Fig. 3-7)

TP 9-—-4-
r1 r
r 1 1 1

Test Point Signal Name

TP1
TP2
READ AMP OUT
READ AMP OUT
I
TP3 GND
TP4 STEP
TP5 READ DATA
TP6 INDEX
TP7 WRITE PROTECT
TP8 TRACK 00
TP9 GND

Fig. 3-7 Test Point Layout

4. Parts Exchange
4-1 Printed Circuit Board Exchange (See Fig. 4-1)

4-1-1 Printed Circuit Board Removal

a) Remove the drive belt, stretched between the spindle pulley and the DC motor pulley by rotating the spindle
pulley as the direction shown in Fig. 4-1. Be careful not to touch the inner surface of the drive belt and the side of
the spindle pulley and DC motor pulley.
b) Disconnect the connectors. (LED, P.C.B., Track 00 sensor, DC Motor P.C.B., Stepping Motor, Head F.P.C.).
c) Unfasten four printed circuit board fixing screws.
d) Remove the printed circuit board.
e) Remove the insulating sheet.

Fig. 4-1 Printed Circuit Board Exchange

4-1-2 Printed Circuit Board Mounting and Adjustment

a) Install the insulating sheet.
b) Fix the printed circuit board with four screws.
c) Reconnect the disconnected connectors, (LED, P.C.B., Track 00 sensor, DC motor P.C.B., Stepping motor,
Head F.P.C.).
d) Place the drive belt over the DC motor pulley completely and only partially on the spindle pulley.
e) By rotating the spindle pulley, the rest of the belt will fit completely over.
4-2 DC Motor P.C.B. Removal (See Fig. 4-2)

4-2-1 DC Motor P.C.B. Removal

a) Disconnect the connectors (Printed Circuit Board, DC Motor)
b) Unfasten two DC motor P.C.B. fixing screws.
c) Lift the right edge of the DC motor P.C.B. and pull it up.
Be careful not to touch the spindle pulley with DC motor P.C.B.
4-2-2 DC Motor P.C.B. Mounting and Adjustment.
a) Install the DC motor P.C.B.
b) Fix the DC motor P.C.B. with two screws.
c) Reconnect the disconnected connectors. (Printed Circuit Board, DC Motor).

Fig. 4-2 DC Motor P.C.B. Removal

4-3 Lever Exchange (See Fig. 4-3)

4-3-1 Lever Removal

a) Set the lever horizontally.
b) Unfasten the fixed screw of the lever.
c) Pull the lever forward.

4-3-2 Lever Mounting

a) Place the wide part of the clamp cam on the hub side and check that the lever shaft hole can be seen from
above. Hub open state).
(

b) Set the lever horizontally and insert from the front.

c) Secure the lever with a screw.

Fig. 4-3 Lever Exchange

4-4 Bezel Exchange (See Fig. 4-4)

4-4-1 Bezel Removal

a) Remove the lever as described in 4-3-1.
b) Unfasten two bezel fixing screws.
c) Pull the bezel forward.

4-4-2 Bezel Mounting

a) Insert the bezel from the front.
b) Secure the bezel with two screws.
c) Mount the lever as described in 4-3-2.

Fig. 4-4 Bezel Exchange

4-5 LED Assembly Exchange (See Fig. 4-5)

4-5-1 LED Assembly Removal

a) Disconnect the connectors. (Index sensor, W/P sensor and Printed Circuit Board).
b) Unfasten the LED Assembly fixing screw.
c) Pull it back.

4-5-2 LED Assembly Mounting and Adjustment

a) Install the LED Assembly by inserting the LED into the LED insertion hole on the bezel.
b) Fix the LED Assembly with a screw.
c) Reconnect the disconnected conectors. (Index sensor, W/P sensor and Printed Circuit Board).

Fig. 4-5 LED Assy Exchange

 4-6 Ejector Assembly Exchange (See Fig 4-6)

4-6-1 Ejector Assembly Removal

a) Set the lever vertical (Clamp state).
b) Unfasten three cover fixing screws.
c) Remove the cover.
d) Insert protection paper (High quality white paper approximately 10x30 mm between the top head and bottom
head to protect them.
e) Unfasten two ejector assembly fixing screws.
f) Lift the top head carefully, (approximately 2-3mm) then remove the ejector assembly.

4-6-2 Ejector Assembly Mounting and Adjustment.

a) Lift the top head and insert the ejector assembly under the head arm.
b) Place the ejector assembly as two half punched bosses fit into the holes of the lever frame then secure the
ejector assembly with two screws.
c) Remove the protect sheet between the top head and bottom head.
d) Fix the cover with one short screw and two long screws.
(Short screw for inner hole).

AMI
Fig. 4-6 Ejector Assembly Exchange

4-7 Lever Frame Assembly Exchange (See Fig. 4-7)

4-7-1 Lever Frame Assembly Removal

a) Remove the lever as described in 4-3-1
b) Remove the bezel as described in 4-4-1.
c) Remove the LED assembly as described in 4-5-1
d) Remove the ejector assembly as described in 4-6-1
e) Unfasten four lever frame fixing screws.
f) Lift the lever frame assembly slightly making sure that the top head is not raised, and remove the lever frame
assembly by sliding it to the left.
4-7-2 Lever Frame Assembly Mounting and Adjustment
a) Lift the top head slightly and slide the pad mounting arm of the lever frame assembly under the top head.
b) Secure the lever frame assembly with four screws.
c) Mount the ejector assembly as described in 4-6-2.
d) Mount the LED assembly as described in 4-5-2.
e) Mount the bezel as described in 4-4-2.
f) Mount the lever as described in 4-3-2.
g) Turn the lever slowly until it stops. By this operating, the hub assembly is placed in the best position for
clamping automatically.
h) Adjust the index burst time. (Refer to 5-5).
 Fig. 4-7 Lever Frame Assy Exchange

#
Head Assembly Removal
Remove the lever as described in 4-3-1
Remove thebezel as described in 4-4-1.
Remove theLED assembly as described 4-5-1.
Remove theejector assembly as described in 4-6-1.
Remove thelever frame assembly as described in 4-7-1
Disconnect the connectors (Head F.P.C.)
Unfasten the screws fixing the guide shaft keeper A and B, then remove keeper A and B.
Hold the bottom head and lift the head assembly slightly then carefully remove by sliding to the right.
Remove the guide shaft from the head assembly in backward direction.
Head Assembly Mounting and Adjustment
Insert the guide shaft into head assembly and mount on the chassis so that the follower pin of the head
assembly fits into the screw of the screw shaft of the stepping motor assembly by sliding to the left.
Secure guide shaft keeper A and B with two screws.
Reconnect the disconnected connectors (head F.P.C).
Mount the lever Frame assembly as described in 4-7-2.
Mount the ejector assembly as described in 4-6-2.
Mount the LED assembly as described in 4-5-2.
Mount the bezel as described in 4-4-2.
Mount the lever as described in 4-3-2.
Adjust the radial track alignment (5-2), index burst time (5-5), trackOO sensor timing (5-3), head azimuth (5-4),
resolution (5-7) and symmetry (5-8) after head mounting.

Fig. 4-8 Head Assy Exchange

8
 4-9 Stepping Motor Assembly Exchange (See Fig. 4-9)

4-9-1 Stepping Motor Assembly Removal

a) Remove the lever as described in 4-3-1.
b) Remove the bezel as described in 4-4-1.
c) Remove the LED assembly as described in 4-5-1.
d) Remove the ejector assembly as described in 4-6-1.
e) Remove the lever frame assembly as described in 4-7-1.
f) Remove head assembly as described in 4-8-1.
the
g) Disconnect the connector (stepping motor).
h) Unfasten two stepping motor fixing screws.
i) Remove the stepping motor assembly. Be careful not to touch the screw shaft of the stepping motor.

4-9-2 Stepping Motor Assembly Mounting and Adjustment

a) Install the stepping motor assembly in the chassis, and fix with two screws.
b) Reconnect the disconnected connector (stepping motor).
c) Mount the head assembly as described in 4-8-2.
d) Mount the lever frame assembly as described in 4-7-2.
e) Mount the ejector assembly as described in 4-6-2.
f) Mount the LED assembly as described in 4-5-2.
g) Mount the bezel as described in 4-4-2.
h) Mount the lever as described in 4-3-2.
i) Adjust the alignment (5-2), index burst time
radial track (5-5), trackOO sensor timing (5-3), head azimuth (5-4),
resolution (5-7) and symmetry (5-8) after mounting.

«tk

Fig £-9 Stepping Motor Assy Exchange

4-1 DC Motor Assembly Exchange (See Fig. 4-1 0)

4-10-1 DC Motor Assembly Removal

a) Remove the drive belt as described in 4-1-1 a)
b) Disconnect the connector (DC Motor)
c) Unfasten two DC motor assembly fixing screws.
d) Remove the DC motor assembly.
4-10-2 DC Motor Assembly Mounting and Adjustment
a) Secure the DC Motor assembly with two screws.
b) Reconnect the disconnected connector (DC Motor).
c) Replace the drive belt as described in 4-1-2 d), e).
d) Adjust the spindle speed (5-1) after mounting.
 Fig. 4-10 DC Motor Assy Exchange

4-1 TrackOO Sensor Assembly Exchange (See Fig. 4-1 1)

a) Unfasten three coverfixing screws.

b) Remove the cover.
c) Disconnect the connector (trackOO sensor).
d) Unfasten trackOO sensor assembly fixing screws
e) Remove the trackOO sensor assembly
4-1 1 -2 TrackOO Sensor Assembly Mounting and Adjustment
a) Mount the trackOO sensor assembly with a screw.
b) Reconnect the disconnected connector (trackOO sensor).
c) Fix the cover with one short screw and two long screws, (short screw for inner hole)
d) Adjust the trackOO sensor after mounting (refer to 5-3).

Fig. 4-11 TrackOO Sensor Assy Exchange

10
5. Adjustment and Check
5-1 Spindle Speed Adjustment (See Fig. 5-1)
a) Insert and clamp a blank diskette while DC motor is rotating.
b) Move the head to trackOO.
c) Connect the frequency counter to TP6
d) Check that counter shows 200±3ms.
e) If the counter value shows out of range, turn the variable resistor (VR1 ) on DC motor board locates bottom of
drive. Spindle speed goes slower by turning to the left, faster to the right.
f) If the counter value shows out of range after taking method (e), exchange the drive belt
and repeat from (d).
If the counter value still shows out of range after exchanging the drive belt, exchange
the DC motor and/or DC
g)
motor board.

VR1

Fig. 5-1 Spindle Speed Adjustment

5-2 Radial Track Adjustment (See Fig. 5-2)

a) Insert and clamp a CE diskette.
b) Move the head to track 1 6 and check the cat's-eye waveform of the top and bottom heads.
c) Adjust as follows if one of the top or bottom head is not more than 75% in an amplitude ratio of two waveform.
d) Slightly loosen the fixed screws of the stepping motor assembly and move the stepping motor back or forward
to adjust the amplitude ratio. The amplitude of two wave forms should be nearly the same, then tighten the
stepping motor assembly fixing screw.
Check the cat's-eye waveform of top and bottom heads.
Repeat from (d) if adjustment fails.

Measuring Condition
Channel 1 -TP1 (10mv/div)
Channel 2 -TP2 (10mv/div), invert
Mode -ADD
Sweep -20ms/div

Stepping Motor Assy

-^ X100 75 'A

Fig. 5-2 Radial Track Adjustment

11
 5-3 TrackOO Adjustment
a) Insert a CE diskette
b) Continuously seek between trackOO and track02 at the minimum access time between tracks of DFD222A
specifications.
c) Adjust trackOO sensor assembly so that the step signal and trackOO signal are on the timing as shown in Fig. 5-
3. The secure with the fixed screw.

Measuring condition
Channel 1 -TP4 (0.2V/div)
Channel 2 -TP8 (0.2V/div)
Mode -DUAL TK02 TKOI TKOO TKOI TK02
Sweep -10ms/div

Step signal ~LT u u U

TKOO signal

b
<- *->
k -*

Direction r r

The minimum access time between tracks

6ms/track
a

3ms max
b

8ms max
•
Fig. 5-3 TrackOO Adjustment

5-4 Azimuth Check

a) Insert and clamp a CE diskette.
b) Move the heads to track 34 and check with third waveform set if azimuth waveforms of top and bottom heads
are as described in Fig. 5-4.
c) Exchange the head assembly if the azimuth of one of the top or bottom head is not as shown in Fig. 5-4.

Measuring condition
Channel 1 -TP1 (10mv/div)
Channel 2 -TP2 (10mv/div), invert
Mode -ADD
Sweep -1 ms/div

Trigger -TP6
*
1) When a>d (negative) 2) When a<d (positive)

b c

a b c d

a=b

Shows O minute

Shows misalignment by -18'

Shows misalignment by +18'

Head azimuth = 0±18'

12
 5-5 Index Burst Time Adjustment
a) Insert and clamp a CE diskette.
b) Move the head to track 34 and check the index burst time of the top and bottom heads. Adjust if the timing of
one of the top or bottom head is not as shown in Fig. 5-5.
c) Move the index sensor assembly back or forward by slightly loosening the index sensor assembly fixing
screw to adjust the index burst time, then secure with the screw.
d) Check the index burst time of the top and bottom heads.
e) Repeat from (c) if adjustment fails.

Measuring condition
Channel 1 -TP1 (10mv/div)
Channel 2 -TP2 (10mv/div), invert
Mode -ADD Screw
Sweep -100 us/div
Trigger -Edge connector J2 - 8, slope

I ndex Sensor '

Index

/ui®iuBl-H i-jr® ufD

Ifew Reading
Output Signal
he
T = 200 ± 200 /is

Fig. 5-5 Index Burst Time Adjustment

5-6 Lever Check
a) Insert and clamp a blank diskette.
b) Move the heads to track 39 and write 2F by the top and bottom heads.
c) Check that the average output levels of the top and bottom head is more than 270mV. Perform the following if

the output level is below the required standard.

d) Insert another blank diskette and reconfirm.
e) Check the spindle speed as described in 5-1.
f) Change the oscilloscope mode to the CHOP mode and check the TP1 andTP2 outputs. Exchange the printed
circuit board of one output is smaller than another one or missing, even though the probes are normal.
g) Exchange the head assembly if no problems are encountered in (d), (e).
qA
Measuring condition
Channel 1 -TP1 (10mv/div)
Channel 2 -TP2 (10mv/div), invert
Mode -ADD
Sweep -20ms/div
Trigger -TP6

Head Reading Output Signal (TP1-TP2;

A = 270mV min.

Fig. 5-6 Level Check

13
 5-7 Resolution Check
a) Insert and clamp a black diskette.
b) Move the heads to track 39, write 1 F and 2F by the top head and measure the average output level of each
frequency.
c) Write 1 F and 2F by the bottom head and measure the average output level of each frequency.
d) The resolution is higher than 55%, and calculation shall be made as follows:

Resolution = 2F output (mV)/1 F output (mV) x 100

e) Move the heads to trackOO, write 1 F and 2F by the top head and measure the average output level of each
frequency.
f) Write 1 F and 2F by the bottom head and measure the average output level of each frequency.
g) The resolution is lower than 95%.

Measuring condition
Channel 1 -TP1 (10mv/div)
Channel 2 -TP2 (10mv/div), invert
Mode -ADD
Sweep -20ms/div
Trigger -TP6

5-8 Symmetry Check.

a) Insert and clamp a blank diskette.
b) Move the heads to trackOO and write 1 F by the top and bottom heads.
c) Check the symmetry as described in Fig. 5-8.
d) Exchange the head assembly the symmetry is out of the range as described
if in Fig. 5-8 on only one head

e)
f)
side.
Exchange the printed circuit board symmetry is out of the range on both heads.
if

If the symmetry is still out of the range, exchange head assembly or printed circuit board that was not
• 4
exchanged on the previous step.

-»i-U-
T=400"s or less

TP5
(Read data)
Trigger

* ,

Fig. 5-8 Symmetry Check

Measuring condition
Channel 1 -TP1 (0.1V/div)
Channel 2 -NC
Mode -CH1
Sweep -0.5 us/div
Trigger -INTERNAL, Slope = (+)

5-9 Write Protect Sensor Check

a) Load and unload a blank diskette which is not write protected, and check that write protect sensing is

definitely made using Brian.

b) If the write protect sensing does not work well, exchange lever frame assembly according to 4-7.

c) Repeat from (a).

5-10 Head Cleaning

a) If you tend to clean the heads, use the special diskette which is sold as "cleaing diskette". We would
recommend the wet type cleaning diskette that uses "cleaning liquid".

14
 Trouble

3E
See error command
of FDC.

NO

YFS ->-

MO

YES Change LED

->-

See this maintenance

maunal to other
mechanical troubles.

Cannot
write

Is write protect - YES >~

signal received?

\/
NO

Medium may be Does write NO

damaged. U— YES — medium is changed?
it if Is write
protect seal stuck
Write protect sensor has
failed.Check write
on medium? protect circuit and its
periphery.

Y
V
NO YES

is head cord damaged Remove seal

or disconnected?

YES

V
Exchange head

NO

Is write gate NO Check circuit

correctly opened? check system

YES

Is setting NO Drive NG
appropriate? (stepping motor)

YES

Check circuit
15
 V
Is termination NO Mount
resistor correctly correctly
attached?

YES

Is
1_
environment NO Set up environmental
^>
condition appropriate? condition appropriately

YES
1_
Are errors NO Medium may Is index
caused after changing be faulty signal correctly sent?
to another medium?

YES • *

Is a very YES Remove noise

large noise source source
present?

NO Y ES

1 \I

NO
thefe NO Change head azimuth Tilting of guide shafts
Is
sufficient head M Is
azimuth due to shock, or heads
head pressure are defective

YES YES
A.
Are errors NO Is seek NO Check step motor and
-5*
caused on inner operation driving mechanism
circumference of normal?
tracks?

YES YES
* i

A
Is time margin NO Is power NO Check power
of inner circumference correctly fed? ripple noise
tracks sufficient?

\y

YES Change the printed YES

circuit board. Change
the head if problem
is not solved.

J±
Check data separator Check circuit
on system side

(Read errors are caused)

16
 FD-3 FLOWCHART

Are connectors NO Plug correctly

correctly plugged?

YES

Medium may Is short bar NO Set normally

be faulty setting correctly?

YES

YES Is medium NO
rotating?

YES
JiH Jil<L
M^
Does read Does cariage NO. Check step motor
it

and head power fed? NO- Check power

ifchanged to operate properly 7 circuit Is

another medium 7 driving mechanism

operating step
motor.

« A.
NO

-NO Does read

YES

YES Adjustment,
YES
1_
Does DC motor NO. Change DC motor
Is alignment
waveform show operate?
OK?
after adjustment? alignment (Apply 12V)

YES NO YES

NO Read circuit has Are cords NO. Correct

Is spindle
a problem. and wires correctly incorrect wiring.
speed OK?
Exchange connected 7
V MC3470AP.
Change printer
circuit board.

YES Over- NO YES

speeding?
iZ_
NO YES Operating YES Is motor ON NO Check signal on
Is index signal
signal sent? system side
sent correctly? normally? OK
V V
YES Check motor Possibility of YES
control printed or head cord
circuit board. Is trouble.

I
servo cord
disconnected
from motor 7

_y_
NO Possibility of circuit
Is TRKOO OK 7
part faults. Adjust
V centering motor-control
printed circuit board.
±
YES Is index sent 7 —NO Adiust

1
Is motor start V YES
time appropriate 7

JL
NO Index sensor
is faulty Adjust

YES

Read circuit may

have problems. Adjust Can it be -YES- OK
Change MC3470AP. V adjusted?
Change printed
circuit board.

NO

Change motor Drive has problem

(Medium slip or
other reason).
17
 HARD DISC INSTALLATION ON PC1640

PC1640 hard disc comes ready installed with the necessary software. That is discs 1 to 4 that are
supplied ready with the machine.

However in the case of a disc failure it may be necessary to reinstall the supplied software.

This is done in the following way:

1. Put disc one into drive A: and boot up the system.

2.

3.
Put disc four into drive
Type HDFORMAT
A:

and press
and type
return.
CD\SUPPLEME and press return.
»
4. Answer YES to the screen prompt.
5. When HDFORMAT is completed remove disc four and replace with disc one.

6. Type CD\and press return.

7. Type FDISC and press return.

8. Press return every time you are asked a question.

9. With disc one still in drive A: type FORMAT C:/S and press return.
10. When formatting is finished replace disc one with disc four.
1 1 Type CD\SUPPLEME and press return.

1 2. Type CONFIG and press return.

After typing
After copying
CONFIG the machine will proceed to copy the four system discs to the hard disc.
each disc you will prompted to insert the next disc.
* \

You do not need to know in which order to insert the discs because the machine will tell you which disc is

needed next.
The system is now installed and should be tested by rebooting the machine.
Itshould be noted that if the hard disc is ok but the software has been corrupted or deleted you can
reinstall thesoftware without reformatting.
This is done by following steps 1 1 and 1 2.

18
 IMPORTANT
PLEASE READ BEFORE SWITCHING ON
THE PC1 640 SYSTEM UNIT CAN BE USED WITH EITHER A PC-MD MONOCHROME DISPLAY, A PC-
CD COLOUR DISPLAY OR A PC-ECD ENHANCED COLOUR DISPLAY. THERE IS A 1 POSITION DIP
SWITCH ATTHE BACK OF THE SYSTEM UNITTHAT MUST BE ADJUSTED FOR USE WITH EITHER OF
THE COLOUR DISPLAYS. PLEASE LOOK AT THE FOLLOWING CHART AND ADJUST THE DIP
SWITCHES ACCORDING TO THE DISPLAY YOU HAVE FOR SERVICE.

DIP SWITCHES
1 2 3 4 5 6 7 8 9 10

PC-MD OFF OFF ON OFF ON ON ON OFF OFF OFF

PC-CD OFF OFF OFF ON ON ON ON OFF OFF OFF
PC-ECD OFF ON ON OFF OFF ON ON ON OFF OFF

DISPLAY SELECTOR SWITCH SETTINGS

The display selector switch settings determine how the IGA (Internal Graphics Adaptor) is configured
J when the machine is powered on or reset. These switch settings can be overridden by software. In
^* particular by the DISPLAY command which is installed on all Hard Disc PCs and Disc 2 of your
system
in order to
discs. Many of the modes below have been given a name, unique to the Amstrad PC1 640,
easily distinguish between them. These names are accepted by the DISPLAY command,
which will
switch to the requested mode, or print an error message if it is not possible or advisable.
Mode Sw1 Sw2 Sw3 Sw4 Sw5 display Description

MDTEXT off off on off on MD MDA or Hercules Diag (1)

MDMONO off off on off off MD EGA monochrome
on off off on on CD CGA compatible 40 column
CDMONO off off off on on CD CGA compatible 80 column (2)

on off off on off CD EGA compatible 40 column

CDCOLOR off off off on off CD CDA compatible 80 column
ECD200 on on on off off ECD EGA 200 lines
ECD350 off on on off off ECD EGA 350 lines (3)

all modes: SW6 SW7 SW£ SW9 SW10

X X on - PC ECD off off

off- PC MD or PC CD
(1) Recommended setting for PC MD
(2) Recommended setting for PC CD
(3) Recommended setting for PC ECD
x = don't care

19
 UNDERSTANDING BAD SECTORS ON A HARD DISC
Most hard discs have a number of manufacturing faults, this is completely normal.
These faulty areas are known as bad sectors.
During the formatting procedure of a hard disc these bad sectors are marked so that they are not used,
therefore they do not cause any problems.
There is allowance made for one bad sector in each megabyte of disc space. Therefore as one bad sector
equals 1 0240 bytes the total number of bytes allowed on a 20 megabyte hard disc is 204800 bytes which
is 200k.
To see the amount of bad sectors on a hard disc type CHKDSK at the C> prompt or place your MS-DOS
disc in drive A: and type CHKDSK C:

It is sometimes suggested that by running HDFORMAT the number of bad sectors can be reduced. This is
not correct.

RP4/RP5-2 DIAGNOSTICS

The PC1 640 diagnostics card is RP5-2 as opposed to RP4 which was the PC1 51 2 diagnostics.
RP5-2
It
is a plug
comes supplied
diagnostics card that can be fitted to any of the 1 640 expansion slots.
in

with an IC clip which is placed over IC108.

Note that the pin on the clip with most wires attached connects to pin 10 of IC108.
4 i
Also supplied are two loopback connectors one each for serial and parallel ports.
There is also a disc supplied with RP5-2 which will check the VDU.
It should be noted that RP5-2 will perform on a PC1 51 2 exactly as RP4 but RP4 will not run full tests on
PC1640.
The reason for this is that RP4 cannot check the 1 640 ECD display.
When using RP5-2 on a 1640 the VDU tests are not performed but are run from the supplied disc.
Ifusing RP5-2 on a 1 51 2 the VDU tests are all performed as they were on RP4.
Note that there are no selection switches to choose between 1 51 2 or 1 640 as it is automatically selected
by the card.
The 1640 VDU tests contain all those previously performed by RP4 but it also contains extra 1640
specific tests.

For those people who already have RP4 the necessary chips to upgrade to an RP5-2 are available.
Full instructions on the use of RP5-2 are included with the product.

20
 NOTES

*mu

21
 NOTES

4 <

22
 KEYBOARD EXPLODED DIAGRAM

4gjj

NOTE: FOR PART NUMBERS REFER TO PAGE 27.

23
 H> 1L"
CAPS LLD -^H>
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AMS PI. NC Z7G3C3

KEYBOARD CONTROL PCB LAYOUT

24
 CS0-R-12C_

CURLl CA&.E P^V^t,-.

TERMINATION ^- W * '
|

KEYBOARD SCHEMATIC DIAGRAM

25
 PC1640 ELECTRICAL PARTS LIST

Ref. Description Part No. Description Ref. No. Part No.

I.C.s
Resistors
IC101 IC MC1488 171378 5.6ohm Fuse R181
IC102, 103 MC1489 175089
IC 171379 68ohm 'AW R907
IC104 HD7406P 10028
IC 171380
IC105, 122 IC DN74LS373 170108 Capacitors
IC106 IC INS8250N 171381 47pF NPO C805, 806 175128
IC107, 1 17 IC DN74LS240P 171382 68pF C133 175129
IC108, 115, IC DN74LS244 171383 1000pF C411 17 '0
121, 124, 909, uF
914, 915
0.1 C501-506, 508, 509,802, 17W8
803
IC109 IC MBL8259A-2P 171384
IC110 DN74LS125P Electrolytic Capacitors
IC 171385
IC111 IC FDC91C36 175000 47uF/16V C801 20027
IC112 IC Z765APS 40018 Ref. No. Description Part No.
IC113, 921 IC DN74LS174P 171387
IC114 IC UPD8253C-2 171388 Coils
IC116, 802 IC DN74LS14P 171389 L101, 102 2.2uH 175024
IC118, 125 IC AMS40040 171391
IC119 ICMBL8086-2P 171392 Switches
IC123 ICDN74LS245P 171393 SW801 Switch Key Board 171409
IC125 ICAMS40039 171577 SW901 Switch Slide Monitor Select 175023
IC126 ICAMS40041 1 71 394
Crystal
IC128 ICTC74HCU04P 40008/A
IC129 IC AMSTRAD 40043 171396 X101 Crystal HC49U .843M 171372
IC130 IC UPD8237AC-5 171397 X103 Crystal DSVT30032K 171374
IC132 IC AMSTRAD 40044 171578 X104 Crystal HC18RW24.0 171375
IC134 IC MC146818P 171399 X105 Crystal HC18RW28.636 171376
IC135-152 ICMN41256-15 171400 X801 Ceramic Resonator 171377
IC153, 154, ICTMS4464-12 175005 KBR-6.0M
156, 157, 901- X901 Crystal KXO-01-1 16.257M 175025
908
P.C.B.s
IC155, 158 MT4264-15 175006
IC171
IC401
IC
IC AMS40096 PAL16L8A2NC
IC LA4140
40096
170111
PCB101
PCB102
CPU PCB Assy MC0040A
Hard Disc Control PCB Assy
17 m
A>. v

175028
IC801 IC AMSTRAD 40042 171401 MC0041A
IC910 IC PEGA1A 175008 PCB801 Key Board Processor PCB 171412
DN74LS367A Assy MK0002A
IC911
IC912
IC913
IC
IC AMS40097 PAL16L8ACN
AMSTRAD 40100
175009
40097 Jacks & Connectc >rs -)
IC 40100
IC916 IC DN74LS00 175012 14 Pin DIL J101, 102, 123 170120
IC918 ICAMS40098 PAL16L8ACN 40098 20 Pin DIL J121, 122 170121
IC919 IC DN74LS153 175014 Socket D SUB J801 175026
9 Way D Socket JD104, 901 175131
Transistors 6 Way DIN Socket JD105 175132
Q101, 102, 105 TR 2SC1815Y 170447 Keyboard
Q103, 104, 106 TR 2SA1015Y 170453 Miscellaneous
Diodes VR401 Volume Control CPU Unit 171579
D101-105, D ISS132T-77 171582 20kohm
501,502 ICP101 ICPSOC315 171483
D106, 107 DZ MTZ4.7AT-77 175021
D108, 109 DZ GZA4.7Y 175022
D503 D LEDTLS134A 171403
D801 D DS442X-BT 1422117

26
1

CABINET DRAWING FOR PC1 640/SD/DD/HD20

 PC1640 PARTS LIST

CABINET PARTS LIST

Ref. Description Part No.
1 Cabinet Top 175015
2 Lid Expansion PCB 175132
3 Plate Earth CPU 171364
4 Cabinet Front Assy. SD 175016
5 CPU PCB 175027
6 Cabinet Bottom 175038
7 Lid, Jack 171353
8 Frame FDD SD 171365
8a Frame FDD A IN DD 171366
9 Screw Cap 171363
10 Plate Spring Battery 171367
11 Terminal Battery 171368
12 Cabinet Front Assy, DD 175089
13 Plate Shield Top 175017
14 Plate Shield Bottom 175018
15 F.D. Drive (A&B) 171576
17 Knob Volume 171362
18 Speaker 171370
19 Fan HD Unit 96001
Spacer H.D. Fan 175036
r 21 Top Cabinet Keyboard 175039
22 Switch Key Board 171409
23 Keyboard PCB 171412
24 Cabinet Bottom Key Board Assy 171355-
25 Stand Keyboard 171358
26 Washer 171659
27 Cord 6 Pin DIN / Keyboard 171420
28 Cabinet Front Assy, HD20 175032
29 HD20 Tandon 60001
29 HD20 ALPS 175037
HD Control PCB 60003
Cable 34 Way 60004
Cable 20 Way 60005
Mouse MS-2 171664
Leg Rubber CPU Unit 171357
Leg Rubber Key Board 171356
Panel Front Assy 175033
Frame HDD 175034
Frame HDD Back 175035

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29
 PC1640/SD/DD/HD20 CHASS

30
 CHASSIS SCHEMATIC DIAGRAM

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PRINTER
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D-SUB 1

JP101
SERIAL FORT
25 *AY
D-SUB CONN.

ED BY AARE THIS SCHEMATIC DIAGRAM IS THE LATEST AT THE TIME

JSE ON€S OF PRINTING AND SUBJECT TO CHANGE WITHOUT NOTICE.
r ONLY.
33
 PC1640/SD/DD/HD20 CHASSIS SCHEMAT

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34
:hematic diagram
PC1640/SD/DD/HD20 CHASSIS SCHEMATIC DIAGRAM
 PC-MD ELECTRICAL PARTS LIST

Circ. Ref. Description Part No. Description Circuit Ref. Part No.

Integrated Circuits Ceramic Capacitors

IC201 SN74LS06 175043 2200pF/4kV C539 170430
IC401 UPC1031H2 171546 0.0022uF/2kV C502-504, 805, 806 1400223
IC402 AN5753 171040 0.0056uF/500V 0516,520,527 171599
IC501 STK7358 /TM71479 0.01uF/1kV C508 171600
IC502 BA6993 171480
Electrolytic Capacitors
IC503 LA6324 170112
IC504 BA707 171481 4.7uF/25V C4118 175139
ICP501, 502 ICP-N50 171547 22uF/160V C426 1400243
150uF/400V C505 171603
Transistors
330uF/63V C804 175140
Q201 TR 2SA733QT 175045 470uF/16V C522 1400248
Q403 TR 2SC3173 175046 1000uF/16V C517, 521 530 1400158
Q501 TR 2SC3114T-AA 175047 ?200uF/16V C402 175141
Q502, 518, 519 TR 2SC536KF-NP-AA 50015 3300uF/16V C528, 529 171607
Q503, 507, 508, TR 2SA608KF-NP-AA 920113 3300uF/35V C525 171608
517
Q504, 505 TR TLP580Y 171548 Metal Plastic Capacitors
Q506, 511, 512, TR 2SC1815Y 170114 0.1uF/250VAC I C501 171610
802
Polypropylene Capacitors
Q509, 510, 516 TR 2SD1207-AE 170451
Q513.515 TR 2SB1134R 171486 0.012uF/630V C424 1751
Q520 TR 2SA1015Y 170453 0.015uF/630V C421 175125"
Q801 TR 2SC2229Y 170624 Almi Electrolytic Capacitors
Diodes EFE222 C549 175126
D203 D.Z.MTZ5.1BT-77 1422112 CFE222 C550 175127
D201.202, 204- D.1SS132T-77 171582 Variable Resistors
207, 402, 408,
409, 512, 513, VR201 Volume Rotary Gang 171611
517, 520, 525 500ohm-10kohm
D403, 406, 407 D.10ELS4 Diode Rectifier 171550 VR401 VRSF 500ohm 171613
D404 D.15DF6-FC 175048 VR402 VR Rotary 30kohm 171614
D405 D.BB8-FC 175049 VR403 VRSF 10kohm 171615
D501-504
D505
D.20E10FA13
D.Z.GZB18B
A 1 7 1048

171553
Vr404
VR405
VRSF2kohm
VRSF 100kohm
171616
171617
D506 D.DFC15L-KC5 171491 VR406 VRSF2.2Mohm 175093
D507 D.Z.GZB9.1 B 171493 VR407 VRSF470ohm 175094
D508-510 D.DFH10G-KB4 171492 VR501 VRSF5Kohm 171618
D511 D.Z.GZA18YBT 171554 VR502-505, 507 VRSF 1kohm 171619
D514 D.30DF2-FIN 171555 Switch
D516 D.F5KQ60 171496
D518 D.F10P04Q 171497 SW501 Power On/Off Switch I Al71511
D521.524, 802 D.1S2472T-77 175050 Coils & Transformers
D522, 801 D.Z.MTZ5.1BT 1422112 L401 Coil Inductor 100uH 1715 r
D523 D.Z.MTZ5.6BT 171499 1451MM
Carbon Film Res istors L402 Coil Linearity 171558
L403 Coil Width 175095
33kohm/ AW 1
R433 10097
L501 Coil Line Filter AC 171502
Metal Oxide Res istors L502 Coil 171560
82ohm/2W R211 L503 Coil 171504
175136
171561
1 ohm/1 W R413 171069 L801 Filter Line
Trans Horizontal Drive .171562
100ohm/1W R429 171589 T401
0.33ohm/2W R504 171072 T501 Transformer Switching A.171563
1kohm/1W R506 FB401 Flyback Transformer 171564
170406
82ohm/1W R509 171593 P.C. Boards
56ohm/2W R511 171588 Monitor PCB MM0027D-C 175052
22kohm/3W R512 171592 PCB001
PCB002 CRT PCB MS0069D 175053
2.2kohm/1W R513 171591 Preset PCB MS0070D 175054
47ohm/1W R520 171586 PCB003
56ohm/1W R541 171587 Miscellaneous
0.22ohm/1W R547-550 171585 Cord D-Sub 175092
CD201
8.2kohm/1W R801 175137 175142
1kohm/2W
CD502 Cord DIN 14 Pin
R805 175138 DY 171573
DY401
Fuse Resistors V801 Tube, Cathode ray 175091
1ohm/y2 W R415, 416 171594 MN1404H31AU
J801 Jack Socket CRT 171567
lOohm/'AW R516 809256 171621
39ohm/V4W R414, 432 171596 F501 Fuse3.15A(T)
1 kohm/'AW R515 171597
Cement Resistor s
5.6ohm/5W R501 1422138

35
 PC-MD PARTS LIST
CABINET PARTS LIST
Ref. Description Part No.
51 Front Cabinet Assy 175041
52 Holder, PCB (R) 171542
53 Holder, PCB (L) 171541
54 Cabinet Back 175042
55 CRT MN1404H31AU 175091
56 CRT Socket 171567
57 Metal Washer 171580
59 Stand Bottom 171461
60 Stand Top & Spacer 171463
61 Holder Stand 171462
62 Frame Bottom 171543
63 Button Push 171469
64 Knob Volume 171462
65 D-Sub Cord 175092
66 14 Pin DIN Cord 175142

36
PC/MD CABINET EXPLODED VIEW
 PC/MD MAIN/CRT/VOLL

T 3.15A
0t9-
avo

OB 1^_„ C!

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T i! DS04

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t -SV SV.C 12V.C 12V.N

T T T T
1:1! 111!! fill, « i

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37
 PC/MD CHASSIS SCHEI
POWER SUF

:dboi
'20LS4000I A
AC IN i-lA

240V SOHZ

*W

IC50I VOLT .

p[N AC DC
1 0.2 -12.8
r
2 0.2 -17.
3 22.4
4 -0.1
5 0.3 -5.7
G 8.G
7 1 .0 -2.4
S
9 2.1 1 .4
10 0.2 0.1
1 1

ii 7.1 -1 .4
13 0.2 0.1
IS 202.0 SO.O

CAUTION- SINCE THESE PARTS MARKED BY A ARE LES PIECES

CRITICAL FOR SAFETY , USE ONES DANGEREUSE
DESCRIBED ON PARTS LIST ONLY. N'UTILISER
DANS LA NC

38
 SCHEMATIC DIAGRAM
WER SUPPLY

LES PIECES REPAREES PAR UNA ETANT

DANGEREUSES AN POINT OE VUE SECURITE
THIS SCHEMATIC DIAGRAM IS THE LATEST AT THE TIME
OF PRINTING AND 3JBJECT TO CHANGE WITHOUT NOTICE.
N'UTILISER OLE CELLES DECRITES
DANS LA NOMENCLATURE DES PIECES.
 PC-MD CHASSIS SCHE
MONITC

_UJU
3. 0.5V P-P 4. 4.0V P-P 5. 4.0V P-P 6. 11.6V P-P 7. 2.0V P-P

CAUTION SINCE THESE PARTS MARKED BY

CRITICAL FOR SAFETY
A ARE ATTENTION '
uES PIECES REPAREES PAR UN AETANT THIS SCHEMATIC DIAGRAM IS THE LATEST AT
USE ONES DANGEREUSES AN POINT DE VUE SECURITE OF PRINTING AND SUBJECT TO CHANGE IITHO
DESCRIBED ON PARTS LIST ONLY. N UTILISER QUE CELLES DECRITES
DANS LA NOMENCLATURE DES PIECES.

oj a.
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CONTRAST
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INVERTER
BUFFER
ISS132 SjS
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IC201
SN74LS0G

R40S
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CD201 [ K213I4EI6H9I9I
JS8GS09001

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PRE
1
DRI- J HOR.OSC
DET. PROTECTOR VER

© © © © ©/
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 SCHEMATIC DIAGRAM
IONITOR

8. 23V P-P 10. 4.0V P-P 1 1 .

u
230V P-P 12. 32V P-P

LATEST AT THE TIME

,NGEWITHOUT NOTICE.

39
 ALIGNMENT INSTRUCTIONS PC-MD
Equi pment required: Digital Multimeter; D.B.O. Scope; Diagnostic Disc/Tool.

Step FUNCTION SIGNAL IN SIGNAL OUT METHOD REMARKS

1. To set +5V. Power supply. Test point A. Adjust VR505 to read 5.10V ± 0.02V. 1. Refer to Fig. A.
2. Prevent short circuit when
pulling the PCB forward.

2. To set +12V. Power supply. Test point B. Adjust VR504 to read 1 2.1 5V ± 0.02V. 1. Refer to Fig. A.
2. Prevent short circuit when
pulling PCB forward.

3. To set -5V. Power supply. Test point C Adjust VR501 to read 5V ±0.05V. 1. Refer to Fig. A.
2. Prevent short circuit when
pulling the PCB forward.

4. To set -12V. Power supply Test point D. Adjust VR502 to read 1 2.0V ± 0.05V. 1. Refer to Fig. A.
2. Prevent short circuit when
pulling the PCB forward.

5. To set protect Power supply. Pin 11 of 14 pin DIN plug. Adjust VR507 to read 4.5A on the ammeter in 1. Refer to Fig. A.
adjustment. series with load. 2. Prevent short circuit when
pulling the PCB forward.

6. To set + 12V for Power supply. Test point E. Adjust VR503 to read 1 2.0V + 0.05V. 1. Refer to Fig. A.
monitor. 2. Prevent short circuit when
pulling the PCB forward.

7. Centering the Screen on. Observe the screen. Load HGC test pattern from the floppy disc in the 1. Refer to Fig. B.
screen. system unit. Set brightness and contrast pots to
max ie VR405 & VR201 turn centering magnet to
adjust circle pattern in H position. Adjust L403
to get border see Fig. Then adjust 4 pole magnet
to clear any corner distortion.

8. V. size cont. Screen on. Observe screen. Use the same test screen as 7. Adjust VR401 to 1. Refer to Fig. B.
make A=C. B=D & E+F=1 74±2mm.
9. V. Linearity Screen on. Observe screen. Use the same screen as 7. Adjust VR403 to make 1. Refer to Fig. B.
djustment. E=F. Check corner circles to be circles.
V*
L

Free run frequency Screen on. Monitor frequency counter. Set VR407 to read frequency be 18.432kHz. Connect 1. Remove D-Sub cable
adjustment. frequency counter to DY red wire. from system unit.

11. Sub Brightness Screen on. Observe screen. Set test screen as 7. Fit a link across CP403. 1. Remove link after the test.
adjustment. The picture will squash. Adjust VR404 to thin it

further. Remove link.

12. Focus adjustment. Screen on. Observe screen. Use HGC test from F.D. Select RCC pattern.
Set VR405 & VR201 to max. Adjust VR406 to get
letters in all4 corners same.

MAJOR COMPONENTS LOCATION GUIDE

CP502lfin
Figure A
VR401 VR403
VSIZE V.LINE
CP501
/^~^L403

L502 VR501 VR505 VR504

-5V 5V.C , 12 V. C
VR503
VR404 vE
12V. M
VR502
D
SUB BRIGHT

VR406
-12V -
foo6d >(-
>, VR507
12V. PRO.

D FOCUSE
CP403
Figure A

VR405
BRIGHT

i
— r VR201
CONT. B
v ^
cYP
A

o
n
I

Figure A Figure B

40
 PC-CD ELECTRICAL PARTS LIST

Ref. Description Part No. Description Ref. Part No.

Integrated Circu ts Metal Oxide Resistors
IC101 IC OEC9001 171477 0.22ohm/ /2W 1
R643-646 171625
IC102 ICTC74HC02P 171622 0.33ohm/2W R604 171072
IC401 IC UPC1378H 1 70444/A 1ohm/3W R502 171077
IC402 IC LA7820 ,1400368 4.7ohm/3W R438 171626
IC501 IC STK7356 /!\ 171 478 15ohm/2W R51 1 171627
IC502 IC L78M12 190062 47ohm/1W R624 171628
IC503 IC L78M05 A 190731 56ohm/1W R637 171629
IC601 IC STK7358 /j\171479 68ohm/2W R512 171630
IC602 IC BA6993 171480 82ohm/2W R507 175113
IC603 IC LA6324 170112 100ohm/2W R612 171631
IC604 IC BA707 171481 1kohm/1W R610 170406
ICP501.502 ICP-N75 171057 2.2kohm/1W R613 171632
ICP053 ICP PFR-315-F003 171483 3.3kohm/1W R504 171633
ICP601 ICP-N50 171547 3.9kohm/1W R503 170407
Transistors 4.7kohm/2W R434 171634
5.6kohm/2W R805-807 171635
Q101-103, 105- TR 2SC1815 170447 22kohm/3W R609 171' tf
113,401, 601, 33kohm/2W R508 17-,^
602, 610-612, 82kohm/1W R607 171638
616, 618, 801-
803 Fuse Resistors
0104,402,603, TR2SA1015 170453 0.82ohm/1W R442 1422141
606, 607, 613, 1ohm/ /2W
1
R443 171639
617 8.2ohm/ /4W 1
R437 170404
Q403 TR 2SD1426 171484 10ohm/ /4W1
R510, 616 809256
Q404 TR 2SC2271 170449 lOOohm/'AW R412 171640
Q604, 605 TR TLP580 171485 100ohm/ /2 W 1
R147, 444 1400183
Q608, 609, 615 TR 2SD1207-T 170451 470ohm/y2 W R509 171641
Q614 TR 2SB1134R 171486 1kohm/ /4W1
R614 171642
Q804-806 TR 2SC3789 171487
Diodes
D101-105 D.Z. MTZ6.8BT-77 171488
D106-115.401- D. ISS132T-77 171489
405, 407-409,
505, 608, 609,
613, 616-620
D406, 412, 413, D. DFD05G 171490
610
D410 D.Z. MTZ1 1 BT 171623
D411 D.BB4-FC 1422116
D50 1-504
D506, 603
D.
D.
20E10FFA13
DFC15L-KC5
A 171491
170848
D507, 509, 604- D. DFH10G-KB4 171492
606
D508, 602 D.Z. GZB9.1B 171493
D510 D. 30DF6-FC 171494
D511 D.Z. SR-2M 1400122
D601 D.Z. GZB18B 171495
D607 D. GZA18Y 171624
D611 D.Z. F5KQ60 171496
D612 D.Z. F10PO4Q 171497
D614 D.Z MTZ5.1BT-77 171498
D615 D.Z. MTZ5.6BT-77 171499
Reference Description Part No. Ref Description Part No.

Cement Resistor Metal Plastic Capacitors

5.6ohm/5W | R501, 601 1422138 0.1uF/250VAC C501 171658
Variable Resistors Polypropylene Capacitors
VR101, 103 VRSF 1kohm 171691 0.1uF/200V C439 171609
VR102 VR Rotary 500ohm-500ohm 171692 Coils & Transformers
VR104 VRSF 2kohm 171616
VR401 VR Rotary 200kohm 171693 L401 Coil Linearity 171500
VR402 VRSF 5kohm 171694 L402 Coil RX-9P-472K470uH 171501
VR403 VRSF 5kohm 171695 L501 Coil Line Filter AC PLA1022C /!\171502
VR404 VRSF 500ohm 171612 L502 Coil Degauss 171503
VR601 VRSF 5kohm 171618 L601 Coil 171504
VR602-604, 606 VRSF 1kohm 171619 L80 1-804 Coil EL0606RA-101K 171505
VR801 VRSF5kohm Red 171696 T401 Trans, Horizontal Drive A171506
VR802 VRSF 5kohm Green 171697 T501 Transformer, Switching ^171507
VR803 VRSF5kohm Blue 171698 T601 Transformer Switching /!\171508
VR804 VRSF 500ohm Red 171699 FB401 Transformer Flyback 171509
VRc"\5 VRSF500ohm Blue 171700 3714013
Ce. \>.ic Capacitors Switches
270pF/2kV C429 170429 SW401 Switch Slide .171510
820pF/2kV C523 171643 SW501 Switch Push /!\171511
2200pF/4kV C505 170430 P.C. Boards
0.0O1uF/2kV C801 1422147
O.OC15uF/500V C620 171644 PCB001 PCB MM0030A Monitor 175096
0.001 5uF/2kV C51 1,514, 807 171645 Main
0.0022uF/2kV C502-504, 604 1400223 PCB002 PCB MS0054A CRT Socket/ 171513
0.0056uF/500V C612, 617 171646 Colour Drive

Polyester Capacitors Jack

0.1UF/100V | C404 1400237 J801 Socket, CRT 171514
JC801 Socket Cover CRT 171515
Electrolytic Capacitors
Miscellaneous
22uF/250V C436 171649
150uF/400V C506, 601 171650 CD101 Cord DIN 14 Pin 171519
220uF/16OV C515 171651 CD601 Cord D-Sub 9 Pin 175087
470uF/35V C516 171653 F501 FuseS506 3.15A(T) 171531
1422158 TH501 Degauss Element /'\171533
1000uF/16V C623
1000uF/35V C437 1422159 V801 Tube, Cahode Ray 171534
2200uF/35V C408 1422160 M34EAQ1 0X-AT1 460/90
3300uF/16V C621, 622 171654 ICP501.502 ICP-N75 171057
3300uF/35V C618 171655 ICP503 ICP PRF-315-F003 171483
ICP601 ICP-N50 171547
Mi t Polypropylene Capacitors
0.0082uF/1.6kV C430 171656
0.82uF/200V C433 171657
 ALIGNMENT INSTRUCTIONS PC-CD
Equipment required: Digital Multimeter; D.B.O. Scope; Diagnostic Disc/Tool.
Step FUNCTION SIGNAL IN SIGNAL OUT METHOD REMARKS
1. To set +5V. Power supply. Test point A. Adjust VR604 to read 5.1 OV ±0.02V. 1. Refer to Fig. A.
2. Prevent short circuit when
pulling the PCB forward.

2. To set +12V. Signal in power supply. Test point B. Adjust VR603 to read 12.15V ±0.02V. 1. Refer to Fig. A.
2. Prevent short circuit when
pulling the PCB forward.

3. To set -5V. Signal in power supply. Test point C Adjust VR601 to read 5V ±0.05V 1. Refer to Fig. A.
2. Prevent short circuit when
pulling the PCB forward.

4. To set -12V. Signal in power supply. Test point D. Adjust VR602 to read 12.0V ±0.05V. 1. Refer to Fig. A.
2. Prevent short circuit when
pulling the PCB forward.

5. To set protect Signal in power supply. + 12V line. Adjust VR606 to read 4.5A on the ammeter in series 1. Refer to Fig. A.
adjustment. with load. 2. Prevent short circuit when
pulling the PCB forward.

6. V. size setting. Load diagnostics in PC1640. Monitor screen. Adjust VR404 to the border is 1 2mm ± 3mm all 1. Set optimum brightness &

around. contrast setting.

2. Refer to Fig. 1.

7. Sub contrast control. Load diagnostics in PC1640. Monitor screen. Select colour bar pattern set brightness pot VR1 02-2
to max S contrast pot VR102-1 to min. Adjust VR1 03
so the intensity colour is marginally coloured.

8. Grey level adjustment Load diagnostics in PC1640. Monitor screen. Select same Connect Oscope to Q802
test as 7. 1. Refer to Fig. 2
collector see wave form set VR1 02-2 to max. Adjust
VR1 01 to get 35% grey as white be 1 00% against
black.

9 Sub H. Hold control. From IC402 Pin 4. Scope Pin 4 of IC402. Set VR403 to mid position. Adjust VR402 to read
frequency 15.625kHz.

VR102

CONT. BRIGHT
A

O •" a
B D

<5>
CP601
o Vy c
o
Figure 1

VR601
<Hi „ GRAY
n
r>G P602
35 °/°
l

"Si* 100% —

VR603
1
^
12V VR602 Figure 2

D U
-12V
_VR606
D
R6LV I
_J
12V PRO.
VR103
bV SUB.CONT.
VR403
H.HOLD
P>VR101
^0 VR104
LJgray
p~*VR402 SUB.
U>SUB BRIGHT
H.HOLD
-=£
VR401
V.HOLD

P|VR404
LJvsize

41
Figure A
 PC/CD CHASSIS SCHEf
POWER SUF

SERORR
060

RSOI
5.S S*
—VA

SIRISTOR
3602
2SC1815Y/
R603 i. e

RG02
VA
2.2K

^.

uES PIECES REPAREES PAR UN /T\ ETANT

DANGEREUSES AN POINT DE VUE SECURITE
AUTION SINCE THESE PARTS MARKED BYA ARE
CRITICAL FOR SAFETY USE ONES
N UTILISER QUE CELLES DECRITES DESCRIBED ON PARTS LIST ONLY.
DANS LA NOMENCLATURE DES PIECES.

42
IIS SCHEMATIC DIAGRAM
)WER SUPPLY

-SV PROTECT
3610
2SC181SY

NOTE THIS SCHEMATIC DIAGRAM IS THE LATEST AT THE TIME

OF PRINTING AND SUBJECT TO CHANGE WITHOUT NOTICE.
 PC/CD CHASSIS SCHE
MONITC

96V r-r (V) s»v r-r { )

R BUFFER
3106
4g2SC!BI5V

CAUTION' SINCE THESE PARTS MARKED BY A ARE LES PIECES REPAREES PAR UN A ETANT NOTE THIS SI

CRITICAL FOR SAFETY USE ONES DANGEREUSES AN POINT DE VUE SECURITE CF PRII
DESCRIBED ON PARTS LIST ONLY. N'UTILISER QUE CELLES DECRITES
DANS LA NOMENCLATURE DES PIECES.
SCHEMATIC DIAGRAM
IONIT0R

£ THIS SCHEMATIC DIAGRAM IS THE LATEST AT THE TIME

OF PRINTING AND 5UBJECT TO CHANGE WITHOUT NOTICE.

43
L

s_

%Z.

44
 PC/CD CRT P.C. BOARD
3? g 6
? j g , VR805 | j VR802
§' ^i. „£_ ._£_ x
.. T li£E I

C802
vH801
"^T,
vHe04 * RSQ3 -— C805 yB- ,

XPC- FR-1 RSI2

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1\/
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'U 5«£EN 8
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C483

41
C430

*
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3

24V

NC

IBOV
10=502
-vV- Br •

8603 fW
COL
NC
HEATER **•

o
VR402

I
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m f
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PTN0TZ70343
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:
:; -
 PC-ECD CABINET PARTS LIST
Ref. Description Part No.

71 Cabinet Front Assy 175057

72 Stand Bottom 171461
73 Stand Top 171463
Holder Stand 171462 PC-CD/PC-EC D C
74
75 Holder PCB (R) 171466
76 Holder PCB (L) 171465
77 Frame Bottom 171464
78 Button Push 171469
79 Knob Volume 171362
80 Cabinet Back 175058
81 CRTM34JKD97*77 175097
82 Sheet CRT Spacer
83 Screw Tape Tite Pan
84 Degauss Coil 171503
85 CRT Socket 175108
86 D-Sub Cord 175143
87 14 Pin DIN Cord 171522
88 Fan Unit 96001
Frame PCB 171467
Bracket Switch 171468

PC-CD CABINET PARTS LIST

>
32
33
Description
Cabinet Front Assy
Stand Bottom
Stand Top
Part No.
175044
171461
171463
34 Holder Stand 171462
35 Holder PCB (R) 171466
36 Holder PCB (L) 171465
37 Frame, Button 171464
38 Button Push 171469
39 Knob Volume 171362
40 Cabinet Back 171474
41 CRT M34EAQ10X-AT1 460/90 171534
42 Sheet CRT Spacer
43 Screw Tap Tite Pan GW22
44 Degauss Coil 171503
45 CRT Socket 171514
48 D-Sub Cord 175087
49 14 Pin DIN Cord 171522
Frame PCB 171467
Bracket Switch 171468
Card Spacer 171471
Spring CRT Earth 171475
Mini Card Spacer 171476
C-ECD CABINET EXPLODED VIEW

45
 PC-ECD ELECTRICAL

Ref. Description Part No. Ref Description

I.C.s Coils
IC101 IC M5236L 171477 L401 Coil Linearity
IC102 IC LC74HC86 175070 L402 Coil Width
IC103 IC DN74LS20 175071 L501 Coil Line Filt<
IC104, 105 IC DN74LS08 40011 L502 Coil Degauss
IC106-1 10 IC DN74LS38 40019 L601 Coil Choke
IC111 IC M5223P 175072 L801-804 Coil 100uH
IC401 IC LA7850 175073 T401 TX Horizonta
IC402 IC UPC1378H 1 70444/A T402 TX PinCushi<
IC501 IC STK7356 /l\171478 T501 TX Switching
IC502 IC L78M12 190062 T601 TX Switching
IC503 IC BA17805 175074 Variable Resisto s
IC504 IC L78M08 , 175075
IC601 IC STK7358 /?\171479 VR102 VR Rotary
IC602 IC BA6993 171480 VR103 VRSFIkohm
IC603 IC LA6324 170112 VR105, 106 VRSF220oh
IC604 IC BA707 171481 VR401 VR Rotary 20
VR402, 403 VRSF470oh
Transistors VR404 VRSF4.7koh
Q101, 103 TR 2SB632E 175076 VR405 VRSF5kohm
Q102, 113-115, TR 2SA1015Y 170453 VR406, 408 VRSFIOkohr
406,418, 603, VR601 VRSF5kohm
606, 607, 613, VR602 VRSF2kohm
617 VR603, 604, 606 VRSF :

1kohm
Q1 04-1 06, 401- TR 2SC1815Y 170447 VR801 VRSF5kohm
405, 408,412- VR802 VRSF5kohm
417, 602, 610- VR803 VRSF5kohm
612, 616, 618, VR804 VRSF500oh
801-803 VR805 VRSF500oh
Q107, 109 TR DTA144ES-T 152042 PCB Assemblies
Q1 08, 110, 112 TR DTC144ES-T 175098
Q111 TR DTC114ES-T 175099 PC BO0 Main Monito
Q804-806 TR 2SC3790 175080 PCB002 EGA PCB As
PCB003 CRT PCB As;
Diodes PCB004 Relay PCB A
D101-110, 121, D ISS132T-77 171489 Miscellaneous
122,401, 402,
410-412,414, CD101 D-Sub9Way
417,418,420- CD601 DIN Cord 14
425, 429, 430, FB401 Flyback Tran
432, 505, 608, ICP501 IC Protector
609, 613, 616, ICP502 IC Protector
618-620 ICP503 IC Protector
D434, 801-803 D ISS132 175100 ICP505 IC Protector
D113-120 D Zener MTZ6.8BT-77 171488 ICP601 IC Protector
D403, 416 D MTZ30BT-77 175066 M501 Fan EGA Mo
D405 D MTZ11BT-77 171623 MC001 Mica Sheet
D406, 419, 426, D DFD05TG-BT 175067 NR101 Resistor Net\
610 RY40 1,402 Relay G6B-1
D407 D BB4-FG 1422116 TH501 Degauss Ele
D408, 409 D 11E1TA1-T 171551 V801 CRT M34JKE
D433, 615 D MTZ5.6BT-77 171499 J801 Socket CRT
D435, 436 D DFC05R 175069 SW401 Slide Switch
A SW501 Push Switch
D501-504 D 20E10FA13 /!\1 70848
D506, 603 D DFC15TL-KC5 171491 F501 Fuse 3.15A (

D507 D DFH10TG-KB4 171492 Carbon Film Resistors

D508 D GZA9.1 B 171493
D509, 604-606 D DFH10TG-KB4 171492 100ohm R416
6.8kohm R817-819
D510 D 30DF6 FC 171494
D511 D Avalanch SR-2M 1400122
D601 D GZA18B 171495
D602 D BZA9.1 B 171493
D607 D Zener GZA18Y BT 171624
D611 D F5KQ60 171496
D612 D F10PO4Q 171497
D614 1
D MTZ5.1BT-77 171498

46
CTRICAL PARTS LIST

'scription Part No. Decription Circuit Reference Part No.

Metal Oxide Resistors

oil Linearity ELH-5L177N 171500 0.22ohm/1W R643-646 175117
oil Width 175101 0.33ohm/2W R604 171072
oil Line Filter AC 1022C 171502 1ohm/2W R502 171077
Degauss
oil 171503 4.7ohm/3W R456 171626
Choke
oil 171504 47ohm/1W R624 171628
oiMOOuH 171505 56ohm/1W R637 171629
< Horizontal Drive 171506 100ohm/2W R612 171631
< Pin Cushion A 175102 15ohm/2W R511.513 171627
(Switching 006 -^175081 68ohm/2W R436 171630
< Switching 011 82ohm/2W R507
/J[\171508 175113
1kohm/1W R610 170406
2.2kohm/1W R613 171632
R Rotary 171692 2.2kohm/2W R442 175114
RSF 1kohm 171691 3.7kohm/2W R452 175109
3SF 220ohm 175102 3.9kohm/1W R503, 504 170407
1 Rotary 200kohm 171693 4.7kohm/3W R499 175115
}SF 470ohm 175121 5.6kohm/2W R805-807 171635
}SF 4.7kohm 175120 22kohm/3W R609 171636
1SF5kohm 175122 33kohm/2W R508 171637
}SF 10kohm 175123 82kohm/1W R607 171638
}SF 5kohm 175124
3SF2kohm
1SF 1kohm
171616
171619
Fuse Type Resistors
1ohm/ /2 W
1
R458 171639
4
1SF 5kohm Red 171696 1.2ohm/1W R457 175110
1SF 5kohm Green 171697 8.2ohm/ /4W 1
R455 1 70404

1SF 5kohm Blue 171698 10ohm/ /4W1

R510, 616 809256
1SF 500ohm Red 171699 22ohm/V4W R459 175111
}SF 500ohm Blue 171700 33ohm/ /2 W
1
R512 175112
470ohm/ /2 W R509
1
171641
1kohm/ /4W1
R614 171642
ainMonitor PCB Assy 175083
3APCB Assy 175084 Cement Resistors
TT PCB Assy 175085 5.6ohm/5W | R501 1422138
slay PCB Assy 175086
Electrolytic Capacitors
2.2uF/50V C465 175144
Sub 9 Way Connector 175143 4.7uF/100V C429 175116
N Cord 1 4 Way 171522 22uF/250V C440 171649
/back Transformer 175082 150uF/400V C506, 601 171450
Protector F4000 175103 220uF/160V C515 171651
Protector N75T1 04 171075 330uF/25V C613 171652
Protector PRF-630 175104 470uF/35V C516 171653
Protector PRF-400 175105 1000uF/16V C457, 623 1422158
Protector N50 171547 1000uF/35V C441 1422159
n EGA Monitor 96001 2000uF/35V C427 1422160
ca Sheet 175119 3300uF/16V C621.622 171654
JSistor Network 6 x 1 kohm 175106 3300uF/35V C618 171655
ilay G6B-114P-FD 175107
:gauss Element /T\171533 Ceramic Capacitors
1TM34JKD97V7 175097 39pF/50V C807-809 1400207
cket CRT 175108 180pF/2kV C438 175145
de Switch Service-Normal a 171510 220pF/2kV C456 175146
sh Switch Power On/Off /'A171511 680pF/500V C435 1400213
se3.15A(T) A^171531 820pF/2kV C523 171643
rs
2200pF/125V C505 175147
0.001 uF/2kV C801 1422147
16 10032 0.001 5uF/2kV C511.514 171645
17-819 10081 0.0022uF/2kV C439, 502-504, 604 1400223
0.0056uF/500V C612, 617 171646
Polypropylene Capacitors
0.1uF/200V | C430, 445 1400237
Metal Plastic Capacitors
0.1uF/250VAC | C501 /J^171658
Metal Polypropylene Capacitors
2200pF/1.6kV | C437 175118
 ALIGNMENT INSTRUCTIONS PC-ECD
Equipment required: Digital multimeter; D.B.O. Scope, Diagnostic Disc/Tool.

Step FUNCTION SIGNAL IN SIGNAL OUT METHOD REMARKS

i. To set +5V. Power supply. Test point A. Adjust VR604 to read 5.10V ±0.02V. 1. Refer to Fig. A.
2. Prevent short circuit when
pulling the PCB forward.

2 To set +12V. Power supply. Test point B. Adjust VR603 to read 1 2.1 5V ± 0.02V. 1. Refer to Fig. A,
i 2. Prevent short circuit when
pulling the PCB forward.

3. To set -5V. Power supply. Test point C. Adjust VR601 to read 5V ± 0.05V. 1. Refer to Fig A.
2. Prevent short circuit when
pulling the PCB forward.

4. To set -12V. Power supply. Test point D. Adjust VR602 to read 12.0v ± 0.05V. 1. Refer to Fig. A.
2. Prevent short circuit when
pulling the PCB forward.

5. To set protect Power supply. + 12V line. Adjust VR606 to read 4.5A on the ammeter in 1. Refer to Fig. A.
adjustment. series with load. 2. Prevent short circuit when
pulling the PCB forward.

6. V. size setting Load diagnostics in Monitor screen. Siect circle Crosshatch pattern (15kHz). Adjust 1.Set optimum brightness
possiton set. PC1640. VR408 & VR403 so B,D & A.C becomes 2mm ± 3mm
1 & contrast setting.
respectively. Select pattern as before (22kHz). Adjust 2. Refer to Fig. 2.
VR406 & VR402 for similar measurements. If in
previous case, B,D do not become 1 2 ± adjust 3mm
L402 the setting will be for 1 5kHz.
7. Sub contrast Load EFG diag test card. Monitor screen. Primary colour pattern. Set VR1 02-1 & 2 to max. 1. Refer Fig. 1.

Sub brightness Scope Q802 base match. Match A&B wave forms with
control. VR1 03, make C to be 4.5V with VR1 05. Get circle
pattern on the screen monitor +ve of C450 to read
4.5V with VR106.

^ Focus adjustment. Character pattern. Monitor screen. Turn focus control fully clockwise then turn
anti clockwise to adjust focus.

9. Sub H. Hold control. From.lC402 pin 4. Scope pin 5 of FB401. Set VR405 to mid position. Adjust VR404 to
read frequency 22kHz.

VR106 VR103
VR406 SUB BRIGHT SUB
V. POSI CONT
,5K
22K0
VR408 C450
DQ O
VR105
V. POSI
15K
Q SUB BRIGHT
22 K

VR401
VHOLtT
VR403 L402 VR404 (~^
"—
V.SIZE J

_
O SUB -
n
VR402 H.HOLD
V.SIZE
15K Jp
22K VR405
H.HOLD
VR606, — „VR604
Figure A
12V PRO.
\J) Q +5V
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"

VR602 LJ +12V
-12V "f
4.5V

D -5V
ABC
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VR102
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47
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 PC/ECD CHASSIS SCHEfl
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count*: oigithl tronsistor

NOTE: this schematic oibgrbm is the latest bt the time

Of printing bno subject to chrngc without notice

50
ilS SCHEMATIC DIAGRAM
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DANGEREUSES AN POINT DE VUE SECURITE CRITICAL FOR SAFETY , USE CNES
N'UTILISER QUE CELLES DECRITES DESCRIBED ON PARTS LIST ONLY.
DANS LA NOMENCLATURE DES PIECES.
> SCHEMATIC DIAGRAM
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THIS SCHEMATIC DIAGRAM IS THE LATEST AT THE TIME

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51
 /
:hassis schematic diagram
MONITOR

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