ELECTRICAL TESTING REPORT FORMAT - PDCS

TRANSFORMER

1. OPEN CKT TEST :

It’s operated on No Load condition (H.V side inject & L.V
Side open)
2. SHORT CKT TEST :
It’s operated on Load condition (H.V side inject & L.V
Side close)

V1/v2 = N1/N2 = I2/I1

3. OIL BREAKEDOWN STRENGTH TEST :

4. MAGNETIC BALANCE TEST:

It’s operated on any two phase connection must be calculated,
One phase connection will be removed. (2u-2n, 2v-2n, 2w-2n using
Normal tap)

5. MAGNETISING CURRENT TEST:

It’s same on magnetic balance test using tank tester value.

6. VECTOR GROUP TEST :

It’s operated on HV-LV shorted on one phase.

7. VOLTAGE RATIO TEST :

It’s operated on open ckt using given ratio condition.

8. RATIO TEST :
It’s operated on (HV-IV for All Tap Position, IV-LV & HV-LV
Using normal tap position).

9. INSULATION RESISTANCE TEST :

It’s operated on (HV-LV, HV-E and LV-E).

10. WINDING RESISTANCE TEST :

In delta side phase - phase check & star side phase – neutral
Checked.
PI means Polarization index contain measuring IR value for continuously apply H.V
The dielectric strength of the insulation medium is good , the value is above 1.5.

1. Name Plate Details:

Make : BHEL
Type : 3PHASE TRANSFORMER
Sl.no : 2019450
Nominal Voltage : HV : 220 KV
LV : 11.5 KV
Nominal Current : HV : 131.22 A
LV : 2510.22 A
Cooling Type : ONAN ONAF OFAF
Nominal Power : 30 40 50 MVA
Z% (Normal tap) : 14.30%
Vector Group : YNyn0
Number of Taps : 17
Ambient temperature : 50 ْċ
2. Insulation Resistance Value:

Insulation Resistance in GΩ
Terminals Applied
60 sec 600 sec PI
Voltage
HV – LV 5KV
HV – (LV+EARTH) 5KV
LV – (HV+EARTH) 2.5KV

3. Winding Resistance Measurement: Temperature:

High Voltage Winding

Measured Values ()

Tap No
1U-1N 1V-1N 1W-1N

Low Voltage Winding:

 Measured Values ( m )
2u-2n 2v-2n 2w-2n

4. Magnetic Balance: HV Side

Tap No: Normal Tap

Measured Voltage in V
Applied Terminal
1U-1N 1V-1N 1W-1N
1U-1N
1V-1N
1W-1N

5. Magnetic Balance: LV Side

Tap No: Normal Tap

Measured Voltage in V
Applied Terminal
2u-2n 2v-2n 2w-2n
2u-2n
2v-2n
2w-2n

6. Magnetic Current Measurement: HV Side

Tap No: Normal Tap

Supplied Terminal Measured Current in mA

1U-1V 1V-1W 1W-1U IU IV IW

7. Magnetic Current Measurement: LV Side

 Tap No: Normal Tap

Supplied Terminal Measured Current in mA

2u-2v 2v-2w 2w-2u 2u 2v 2w

8. Ratio Measurement Using Ratio Meter:

Tap Calculated Ratio 1U-1N/2u-2n 1V-1N/2v-2n 1W-1N/2w-2n

n
9. Vector Group Test:

(a)Vector Group = YNyn0 Tap No: Normal Tap 2w 2v

Voltage Applied Terminals:

1U1V
1V1W = N
1W 1V
1W1U =

Voltage Measured Terminals:

1W2w = 1W2v = 2u2n =

1V2v = 1W1N = 1N2n =
1V2w = 1U1N =
Conditions :
1. 1W2w = 1V2v

2. 1W1N < 1W2v

3. 1U1N = 2u2n + 1N1n

Vector group verified.

10. Short Circuit Test: Shorted winding LV
 Tap no – 1 %Z = 14.78

Calculated Measured HV Calculated Measured LV

Applied Voltage
HV side Side Current LV side Side Current %Z
Terminals
Current in A in A Current in A in A
1U-1V = 435
1V-1W = 434
1W-1U = 433

Tap no – 7 %Z = 14.30

Calculated Measured HV Calculated Measured LV

Applied Voltage
HV side Side Current LV side Side Current %Z
Terminals
Current in A in A Current in A in A

1U-1V = 436
1V-1W = 432
1W-1U = 434

Tap no – 17 %Z = 14.38

Calculated Measured HV Calculated Measured LV

Applied Voltage
HV side Side Current LV side Side Current %Z
Terminals
Current in A in A Current in A in A

1U-1V = 432
1V-1W = 430
1W-1U = 430

11. Core Bold Megger Test:

Insulation Resistance in MΩ
Terminals
Applied Voltage 60 sec

Core Bold - Earth 500V 282

Core Bold - Frame 500V 1000

1. TANDELTA&CAPACITANCE TEST:
 A. FOR BUSHINGS :( HV SIDE)

Applied Measured Capacitance

Tan delta
Phase ref voltage in current in value in Pico
value
kilo volts milli amps farad
2
R
10
2
Y
10
2
B
10

B. FOR BUSHINGS :( IV SIDE)

Applied Measured Capacitance

Tan delta
Phase ref voltage in current in value in Pico
value
kilo volts milli amps farad
2
R
10
2
Y
10
2
B
10

C. FOR WINDINGS:

Applied voltage in Measured current Capacitance value

Phase ref Tan delta value
kilo volts in milli amps in nano farad

2
HV,IV,LV-EARTH
10
2
HV – IV & LV
10

2. Setting of Alarm / Trip and Cooler Contacts :

a) Oil Temp Alarm : 80º C

 Trip : 85º C

b) Winding temp Alarm : 85º C

Trip : 90º C

C) Fan START: 55º C

d) PUMP START: 60º C

3. Alarm and Trip device Operation Check :

a) Oil Temp Alarm: OK

Trip: OK

b) Winding temp Alarm: OK

Trip: OK

c) Buchholz (Main Tank) Alarm: OK

Trip: OK

d) Low Oil Level Alarm:OK

Trip:OK

e) Buchholz (OLTC) Alarm:OK

Trip:OK

f) Pressure Relief Value Alarm:OK

Trip:OK

DEW POINT FOR TRANSFORMER AND CYLINDERS:

 DESCRIPTION TRANSFORMER CYLINDERS

Td (˚C)

T (˚C)

RH%

CURRENT TRANSFORMER:

1. Name Plate Details:

a) Make:
b) Type:
c) Serial No.: RPh: YPh: BPh:

Winding
Burden Knee point Resistanc
Core ref. Ratio Class Purpose
(VA) voltage e
(in Ohms)

2. Check for Completeness of installation as per Check List:

3. Insulation resistance test: (values in Meg. ohms) Temp.: Date:

Circuit ref.
Megger Used R Y B

5 KV Primary – Earth
“ Primary – Secondary
500V Secondary – Earth
“ Sec. Core-1 – Others

4. Polarity test:
 (P1 towards……………………………….Side)

Core R Y B

5. Winding resistance test: Temp:

Date:

Resistance in Ohms
Core Sec. Terminals
R Y B

6. Ratio test:

Primary Current Measured sec. Current

Core Ratio
injected R Y B

7. Knee point voltage test:

Measured milliamps
Core Applied Volts
R Y B

8. TAN DELTA AND CAPACITANCE MEASUREMENT

(A) TEMP:
CAPACITANCE (MEASURED VALUE in pF)
VOLTAGE R – PHASE Y – PHASE B – PHASE REMARKS
FACTORY SITE FACTORY SITE FACTORY SITE
2 KV NA NA NA
10 KV 254.98 254.87 254.85

TAN DELTA (MEASURED VALUE)

R – PHASE Y – PHASE B – PHASE
VOLTAGE REMARK
FACTORY SITE FACTORY SITE FACTORY SITE
2 KV NA NA NA
10 KV 0.00349 0.00353 0.00331

ISOLATOR TEST
 I. REGION :

II. DATE OF ERECTION :

III. DATE OF ENERGISATION :

IV. DETAILS OF EQUIPMENT

LOA NO : Dated :

MAKE :

TYPE :

SL. NO :

YEAR OF MANUFACTURE:

V. FEEDER NAME:

VI. OPERATING VOLTAGE :

TYPE OF OPERATING MECHANISM:

VII. CURRENT CARRYING CAPACITY:

VIII. CONTROL VOLTAGE:

X. INSULATION RESISTANCE VALUE OF MOTOR WINDING :

(USING A 500 VOLT MEGGER)

BETWEEN ISOLATOR E/S-1

WINDING TO EARTH

XI. OPERATIONAL CHECKS ( GANG OPERATED TYPE ISOLATOR)

A. OPERATE THE ISOLATOR AND RECORD THE MOTOR CURRENT

OPERATION CURRENT IN AMPS

ISOLATOR
ISOLATOR E/S
OPERATION
FACTORY SITE FACTORY SITE
CLOSE NA NA
OPEN NA NA
B. OPERATION OF ISOLATOR FROM LOCAL / REMOTE OK / NOT OK

ISOLATOR LOCAL REMOTE

OPERATION ISOLATOR E/S ISOLATOR E/S
CLOSE
OPEN
 C. MEASUREMENT OF OPERATING TIME ( IN SEC)

OPERATION ISOLATOR E/S

OPENING TIME
CLOSING TIME

D. AUXILIARY CONTACTS CHECKING

OPERATION TIME (SECONDS)

AUXILIARY RELAY
ISOLATOR ISOLATOR E/S
TYPE
OPERATION
NO NC NO NC
CLOSE
OPEN

E. OPERATION ON UNDER VOLTAGE CONDITION :

PHASE (VOLT DC)

CONDITION COIL
ISOLATOR E/S

CLOSING
PICK UP
OPENING
VOLTAGE
INTERLOCK
CLOSING
DROP
OPENING
VOLTAGE
INTERLOCK

XII. INSULATION RESISTANCE TEST

(USING 5000-VOLT MEGGER)
a. ISOLATOR CLOSE CONDITION
R-PHASE IN Y-PHASE IN B-PHASE IN
GΩ GΩ GΩ
MALE SIDE TO GROUND

FEMALE SIDE TO GROUND

 b. ISOLATOR OPEN CONDITION

MEASURED VALUES IN GΩ
BETWEEN
R - PHASE Y - PHASE B - PHASE
MALE SIDE TO GROUND
FEMALESIDE-1 TO GROUND
FEMALESIDE-2 TO GROUND
MALE TO FEMALESIDE-1
MALE TO FEMALESIDE-2

XIII. CONTACT RESISTANCE MEASUREMENT:

A. ISOLATOR CLOSE CONDITION
PHASE
ACROSS
R (µΩ) Y (µΩ) B (µΩ)
* CONNECTOR (MALE SIDE)
# CONNECTOR (FEMALE SIDE)
MAIN CONTACT (MALE & FEMALE)

B. ISOLATOR OPEN CONDITION & GROUND SWITCH CLOSE

PHASE
ACROSS
R (µΩ) Y (µΩ) B (µΩ)

MAIN CONTACT (MALE & FEMALE)

NA NA NA
(GROUND SWITCH)

XIV. CHECKING OF INTERLOCKS:

TYPICAL CIRCUIT

BUS-I

BUS-II

89A 89B

52
89LE1
 89L

89LE2

89T

TRANSFER BUS

LINE 4

XV. A. RESISTANCE OF OPERATING COIL :

B.RESISTANCE OF INTERLOCKING COIL :

CIRCUIT BREAKER TEST

I. REGION :

II. DATE OF ERECTION :

III. DATE OF ENERGIZATION :

IV. DETAILS OF EQUIPMENT

LOA NO : Dated:

MAKE :

TYPE :

SL. NO. :

YEAR OF MANUFACTURE :

FEEDER NAME :

OPERATING VOLTAGE :

RATED BREAKING CAPACITY :

CONTROL VOLTAGE :
14.0 COIL RESISTANCE MEASUREMENT:

MEASURED SERIES TOTAL

SL.NO PHASE COIL
VALUE ( Ω ) RESISTOR ( Ω ) (Ω)

TRIP COIL – I
A R TRIP COIL – II
CLOSE COIL
TRIP COIL – I
B Y TRIP COIL – II
CLOSE COIL
TRIP COIL – I
C B TRIP COIL – II
CLOSE COIL

16.0 OPERATING TIME (IN MILLI-SECONDS)

CLOSE TRIP POLE

TRIP DISC
PHASE BREAK CLOSE USING
CLEAR
TRIP-I TRIP-II TRIP-I TRIP-II TIME
R-PH MAIN CONTACT
R- PH PIR BREAK I
R-PH MAIN CONTACT
R- PH PIR BREAK 2

Y-PH MAIN CONTACT

Y- PH PIR BREAK 1
Y-PH MAIN CONTACT 2.5 Sec
Y- PH PIR BREAK 2

B-PH MAIN CONTACT

B- PH PIR BREAK I
B-PH MAIN CONTACT
B- PH PIR BREAK 2

17.0 IR VALUE OF CONTROL CIRCUIT.

USING 500 VOLT MEGGER MINIMUM VALUE 2 MOHM
CAUTION: ISOLATE NECESSARY DC FOR TRIP COIL 1 AND TRIP COIL II, CLOSING

COIL BEFORE MEGGERING.

COIL DETAILS MEASUREMENT VALUE ( MΩ )

R - PHASE TRIP COIL – I

R - PHASE TRIP COIL –II
R - PHASE CLOSE COIL
Y - PHASE TRIP COIL – I
 Y - PHASE TRIP COIL –II
Y - PHASE CLOSE COIL
B - PHASE TRIP COIL – I
B - PHASE TRIP COIL –II
B - PHASE CLOSE COIL

18.0 IR VALUE WITH BREAKER OPEN: USING 5000 VOLT MEGGER

MINIMUM VALUE 1000 MOHM

MEASUREMENT VALUE
BETWEEN (LINE SIDE) (GΩ )

R-PHASE AND EARTH

Y-PHASE AND EARTH
B-PHASE AND EARTH

19.0 IR VALUE WITH RESPECT TO EARTH WITH BREAKER CLOSED, EARTH SWITCH AND
ISOLATOR OPEN;
USING 5000 VOLT MEGGER MINIMUM VALUE 1000 MOHM

BETWEEN MEASUREMENT VALUE (GΩ)

R-PHASE AND EARTH
Y-PHASE AND EARTH
B-PHASE AND EARTH

20.0 GRADING CAPACITOR: NA

20.2 CAPACITANCE & TAN DELTA MEASUREMENT: NA

INTERRUPTER 1(LINE SIDE) INTERRUPTER 2

DESCRIPTION
R-PHASE Y-PHASE B-PHASE R-PHASE Y-PHASE B-PHASE

CAPACITANE SITE
In pF FACTORY
SITE
TAN DELTA
FACTORY

21.0 CONTACT RESISTANCE MEASUREMENT: (µΩ)

ACROSS EACH
ACROSS INTERRUPTER 1 ACROSS INTERRUPTER 2
SL.NO PHASE POLE
FACTORY SITE FACTORY SITE FACTORY SITE
A R-PHASE
B Y-PHASE
C B-PHASE

CAPACITOR VOLTAGE TRANSFORMER

I. REGION :
 II. DATE OF ERECTION :

III. DATE OF ENERGISATION :

IV. DETAILS OF EQUIPMENT

LOA NO : Dated :

MAKE :

TYPE :

SL. NO : R-PHASE :

Y-PHASE :

B-PHASE :

YEAR OF MANUFACTURE: 2007

V. FEEDER NAME:

VI. PRIMARY VOLTAGE :

VII. SECONDARY DETAILS:

WINDING 1 WINDING 2 WINDING 3

VOLTAGE
VA BURDEN

VIII. CONTINUITY OF WINDING :

(After removing earth link 1,2 &3)
A BETWEEN TERMINAL 1 & LINE NOT END OF
SPARK GAP ASSEMBLY ACCESSIBLE
B BETWEEN TERMINALS 1a – 1n
OK
C BETWEEN TERMINALS 2a – 2n
OK
D BETWEEN TERMINALS 3a – 3n
OK
IX. INSULATION RESISTANCE MEASUREMENT:
USING A MEGGER OF 5000 VOLT & 500 VOLT :

MEASURED VALUE ( GΩ)

BETWEEN
R Y B
PRIMARY – SECONDARY CORE 1
SECONDARY CORE 1 –CORE 2
SECONDARY CORE – EARTH
PRIMARY – EARTH

X. SECONDARY WINDING RESISTANCE (IN OHMS) TEMP :

CORE 1 CORE 2 CORE 3

PHASE REMARK
FACTORY SITE FACTORY SITE FACTORY SITE
 R
Y
B

XI. VOLTAGE RATIO TEST

PRIMARY SECONDARY VOLTAGE
THEORATICAL ACTUAL RATIO %
PHASE VOLTAGE IN VOLTS
RATIO ERROR
(VOLTS) BETWEEN VALUE FACTORY SITE
1a – 1n 400kV/110V
R 2a – 2n 400kV/110V
3a – 3 n 400kV/110V

1a – 1n 400kV/110V
Y 2a – 2n 400kV/110V
3a – 3 n 400kV/110V

1a – 1n 400kV/110V
B 2a – 2n 400kV/110V
3a – 3 n 400kV/110V

XII. TAN DELTA AND CAPACITANCE MEASUREMENT

TEMP:
NOTE: CAPACITANCE AND TAN DELTA MEASUREMENT ARE CARRIED OUT AT 10 kV

C A P A C I T A N C E in pF
ACROSS R-PHASE Y-PHASE B-PHASE
SITE FACTORY SITE FACTORY SITE FACTORY
TOP NA NA NA
BOTTOM NA NA NA
TOTAL 4510 4571 4480

TAN DELTA in pF
ACROSS R-PHASE Y-PHASE B-PHASE
SITE FACTORY SITE FACTORY SITE FACTORY
TOP NA NA NA
BOTTOM NA NA NA
TOTAL 0.00251 0.00241 NA

LIGHTING (SURGE ARRESTER) TEST

I. REGION :
 II. DATE OF ERECTION :

III. DATE OF ENERGISATION :

IV. DETAILS OF EQUIPMENT

LOA NO : DATED:

MAKE :

TYPE : ZnO GAPLESS

SL. NO. : R -PHASE:

Y -PHASE:

B -PHASE:

YEAR OF MANUFACTURE :

FEEDER NAME :

V. RATING

VOLTAGE RATING :

VI. INSULATION RESISTANCE MEASUREMENT: (USING 5kV MEGGER)

PHASE (MIN VALUE > 1000 M OHMS)

SL.NO BETWEEN
R(GΩ) Y (GΩ) B(GΩ)

1 1ST STACK & EARTH

VII. SURGE COUNTER READING

PHASE
SL.NO READING
R - PHASE Y - PHASE B - PHASE

1 COUNTER READING

WAVE TRAPE TEST

V. REGION :

VI. DATE OF ERECTION :

VII. DATE OF ENERGISATION :

VIII. DETAILS OF EQUIPMENT

LOA NO : DATED:

MAKE :

TYPE : AIR CORE

SL. NO. : R –PHASE :

Y-PHASE :

B-PHASE :

YEAR OF MANUFACTURE :

FEEDER NAME :

V. RATING

VOLTAGE RATING : 220 kV

mH RATING : 0.5

CURRENT RATING : 1600A

VI. INSULATION RESISTANCE MEASUREMENT:

PHASE in GΩ
SL.NO BETWEEN MEGGER PERMISSIBLE VALUE
R Y B
UPPER TERMINAL AND
1 5000 V 1000 MΩ
EARTH
2 LA OF THE WAVE TRAP 500 V 1 MΩ

VII. CONTACT RESISTANCE MEASUREMENT:

THE VALUE SHOULD NOT BE MORE THAN 5 µΩ PER CONNECTOR / JOINT

R PH, Y PH, B PH:

SL. RESISTANCE CURRENT NOS OF RESISTANCE

VALUE
NO ACROSS (MIN 200A) JOINTS PER JOINTS
UPPER
1 100 A MICRO-OHMS
TERMINAL
LOWER
2 100 A MICRO-OHMS
TERMINAL

POTENTIAL TRANSFORMER TEST

1. Name Plate Details:

 a) Make :
b) Ratio :
c) Class :
d) Burden :

2. Insulation resistance test: (values in Meg. ohms) :

Circuit ref. Megger used R Y

Primary – Earth 5000V

Primary – Core-1. 5000V
Core-1 – Earth 500V
Core-1 – Core-2 500V

3. Winding Resistance Test: (Ohms)

Core (1a-1b) -

4. Polarity Test:

5. Ratio test:

Applied Volt in Pry Actual Volt Measured Volt in Sec

500
1000
1500