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Completion Methods in Coal Seam Reservoirs: S.A. Holditch, SPE, SA
Completion Methods in Coal Seam Reservoirs: S.A. Holditch, SPE, SA
Coal·Seam Reservoirs
S.A. Holditch, SPE, SA Holditch & Assocs. Inc.
Summary. Wells drilled to produce Introduction discussed completion alternatives that have
methane from coal seams are com- Methane produced from coal seams is an im- been evaluated in the Black Warrior basin.
portant energy source in the petroleum in- Logan et al. 5.6 and Clark et ai. 7 discussed
pleted with either a perforated casing coal-seam well completions in the San Juan
dustry. The increased development of coal-
method, a stable cavity method, or seam reservoirs can be attributed to and Piceance basins. Much of the published
an open hole method. The perforated (1) V. S. income tax credit that is associated information on coal seams has evolved
with producing coalbed methane, (2) Gas through research projects sponsored by the
casing method followed by hydraulic
Research Inst. (GRI) research funding to im- GRI.8-18
fracturing works best in most coal- The objective of this paper is to explain the
prove technology, and (3) an increased
seam wells. In high-permeability, awareness in the industry concerning the im- various completion options that are avail-able
high-pressure coal seams, the stable portance of coalbed methane. to an operator developing a coal-seam
cavity method may be preferred. To Geologic assessments of coalbed methane reservoir. On the basis of the unique prop-
reservoirs have been funded by the V. S. erties of coal, the engineer must develop a
design the optimum completion, a DOE and the GRI. Currently, resource as- completion strategy. The strategy should in-
completion engineer must consider sessments are available on the Arcoma ba- clude specific details concerning the site of
the unique aspects of producing sin, Black Warrior basin, Cahaba and Coosa the perforations and the stimulation treat-
coal fields, Central Appalachian basin, ment needed to maximize gas recovery.
methane from coal.
Greater Green River coal region, illinois ba-
sin, Northern Appalachian basin, Pennsyl- Unique Properties of Coal
vania anthracite fields, Piceance basin,
One must understand certain properties
Powder River basin, Raton basin, Richmond
unique to coal seams to complete a coalbed
and Deep River basins, San Juan basin, Vin-
methane well properly. Some unique con-
tah basin, Valley coal fields, Western
cerns are high injection pressures during
Washington coal region, and the Wind River
stimulation; production of coal fines; effec-
basin. I On the basis of detailed studies of
tive connection of the well bore to the coal
these coal areas, GRI estimates that 300 to
cleat system; the coal seam must be dewa-
400 Tcf of gas in place is contained in the
tered before gas can be produced; the well
V.S.I Table 1 contains the details concern-
should be produced at minimum bottomhole
ing the gas in place for each basin.
pressure (BHP) to maximize gas desorption;
Most methane recoverable from coal
coal seams are usually thin and spread over a
seams will be in reservoirs that are less than
large vertical interval; in coal seams, a low
5,000 ft deep. The low-cost drilling associat-
Young's modulus normally is encountered;
ed with the shallow depths makes coalbed
and complex hydraulic fractures often are
methane development suitable for independ-
encountered.
ent producers. In addition, the need for large
acreage positions and the technical chal- Perhaps the biggest difference between
lenges involved with producing gas from coal bed reservoirs and sandstone reservoirs
coal seams also provide incentives for big is the mechanism by which gas is stored and
producing companies to pursue coalbed produced. In a conventional sandstone reser-
methane development actively. Because of voir, gas is stored in the pore space and flows
these inducements, a wide variety of com- through the pores and pore throats to the
panies develop coalbed methane reservoirs. hydraulic fracture and/or the wellbore. In a
Several papers on completing wells in coal-seam reservoir, most of the gas is
coalbed methane formations have been pub- adsorbed on the surface of the coal. To pro-
lished. In 1980, Steidle et af.2 published a duce this gas, the reservoir pressure must be
paper concerning completion techniques reduced so that the gas will desorb, diffuse
from vertical methane drainage boreholes in through the coal matrix, and migrate into the
Virginia. Lambert et al.,3,4 Logan et al.,5.6 coal cleat system. From there, the gas can
7 flow through the coal cleat system to the
and Clark et ai. have discussed specific
completion problems in specific coalbed hydraulic fracture and/or the wellbore.
3 Therefore, a primary concern of a com-
methane areas. Lambert et ai. ,4
pletion engineer is to devise a completion
Copyright 1993 Society of Petroleum Engineers method that will connect the coal cleat sys-
block portions of the fracture, high poro- erly and perfonn fracture treatments to con- the well. Depending on the rig time required
elastic effects, and slip at the fracture tip, all nect the coal seam with the wellbore. for this operation, the cost of the stable cavi-
can cause the fracture propagation pres-sure Because of this understanding, most coal- ty completion can be greater than the cost of
to increase substantially. 19 seam wells can be completed successfully a perforated casing completion, including the
We now have recognized most of the with the perforated casing method. fracture stimulation treatment. 5
problems associated with completing coal-
seam reservoirs through perforations, and Stable Cavity. In the San Juan basin, a few Strategy. The strategy for choosing the
solutions to many of the problems have been wells are completed with a stable cavity completion method for a well depends on the
2o completion. This technique appears to be ac- stratigraphy of the coal reservoir, depth to
offered. Most wells now are completed
ceptable in high-penneability, high-pressure the coal, penneability in the coal, amount of
with strong casing that will allow the frac-
ture treatment to be pumped successfully. We coal seams. The method may not work as coal fines expected to be produced, and
also recognize that the drilling-mud sys-tem, well in low-penneability, low-pressure coal problems associated with lifting and dis-
the cement, and any workover fluids must be seams. Additional research is needed to posing of water produced from the coal
designed to cause minimum damage to the understand the application of the stable cavi- seams. Formation-water disposal and coal-
coal seam before the fracture treat-ment. ty completion method. The cavity is created fines production must be included in com-
Completion engineers now understand how by jetting the well with gas for a long time pletion and operations planning. 21 An op-
to perforate these coal-seam wells prop- until coal fines no longer are circulated from timum completion strategy maximizes the
5560 I
SHALE Filled
5570 E= 5.7
SHALE
JC
6
10 psi
I
V= 0.25
5580 I
5
5590
.J SANDSTONE
E = (2.4-3.7) x 10·psi
Filled
5600
:J: V = 0.13 -0.19 Coated
I-
11.
_~ 5610
COAL
o SEAM 5620 E = (0.3-0.35) x 10· psi
COAL
5630
V=0.31
----
56'10 SHALE
...:::. =-
SHALE E= 4.2S;x I06 p:si
1/=0.2 :=- Underclay -=. =_ :
5650
2700 2900 3100 3300 3500 3700 390<
productivity of the well but minimizes the 2. These data, generated by GRI at the Deep voir so that desorption can occur. In other
cost of completing and operating the well. Seam research site in Colorado, suggest that words, the permeability in a coal seam can
the perforations should be placed in the low- be too high or too low. The explorationist
Design of Completion Method er portion of the Kw5 sandstone at 5,600 to should look for coal seams with permeabil-
To design a well completion, a production 5,610 ft because this zone has the lowest ities between 1 and 100 md. In that range,
engineer needs to consider coal stratigraphy; stress and will provide a competent forma- one normally can reduce the pressure enough
the depth, permeability, and gas in place for tion for fracture initiation. The hydraulic to begin gas desorption and still have a
each coal seam; the expected fracture ge- fracture would be expected to grow verti- permeability that is high enough to flow gas
ometry; and the expected problems with the cally and to intersect the coal seam. at commercial flow rates.
production of coal fines and formation The optimum permeability range for
water. A checklist for a completion engineer Depth and Permeability. Coal-seam well producing coal-seam wells with hydraulic
is included in Table 2. depth is important because it will affect the fracturing techniques is I to 10 md. This
cost of drilling the well, coal-seam perme- permeability range can be altered, depending
Stratigraphy. An engineer and a geologist ability, and the orientation of the hydraulic on gas price or fracturing technology im-
first should determine formation properties fracture treatment. 20 Previous work indi- provements. If the coal-seam permeability is
of the layers of rock above and below each cates that coal-seam permeability will de- greater than 50 md and the coal seam is thick
coal seam. It is important to determine the crease with depth.22 In essence, compac- enough, the stable cavity may be a valid
lithology, permeability, and stresses asso- tion compresses the cleat system, reducing completion method for such wells.
ciated with each layer of rock that composes permeability in the coal as it is buried deep- As with any reservoir, the completion
the coal-bearing formation. The engineer er. A production engineer should consider methods, expected flow rates, and ultimate
also should identify the number of coal the concept of a threshold permeability in economics of developing the reservoir are
seams, the thickness of each coal seam, and specific coal seams. Many coal seams are tied strongly to the system permeability.
the relative positions of all the coals with thin and may not cover a large area. If these Therefore, a completion engineer should de-
respect to the other rock layers in the for- thin coal seams also are buried deeply, sign the well completion and conduct appro-
mation. Details on the data needed for a where the permeability is much less than 1.0 priate well tests to determine formation
prefracture formation evaluation are in- md, then it is questionable whether gas from permeability in the coal seams.
cluded in Ref. 20. that coal seam can be produced at econom-
The types of rocks in between the coal seams ical flow rates. One reason for this is that Gas in Place. Computing original gas in
and the sites of the coal seams are primary any low-permeability formation (including place is important to determine how and
factors for determining how many coal seams coal) requires a long hydraulic fracture to when a well should be completed. For a
should be perforated simultane-ously, how produce gas at commercial rates. In thin lay- coal-seam reservoir, the gas in place must be
these coal seams should be stimu-lated, and ers, such as coals, it may be impossible to measured by cutting core and running
how one generally must approach the well create fractures long enough to stimulate degassification experiments in the labora-
completion. For example, the thin coal seams production to commercial levels. tory. If such data are unavailable, coal-seam
in the Warrior basin will be frac-ture-treated in Also, the permeability in a coal seam reserves can be overpredicted substantially.
a way much different from the thicker coal might be too high and the coal seam could In new exploration areas, core should be
seams in the San Juan basin. not be dewatered properly. The gas flow rate cut and gas content measured. After enough
The permeability profile and the in-situ from a coal seam increases nonlinearly as data are collected, it is hoped that one can es-
stress profile must be identified in the pressure decreases. To obtain high gas flow tablish algorithms that will be functions of
layered reservoir system that will be com- rates, one must minimize BHP to maximize the coal rank and coal depth to provide rea-
pleted. To illustrate the types of data that are gas desorption. In certain high-permeability sonable estimates for original gas in place.
useful, the stratigraphic section and the coals that are connected to strong aquifers, it
mechanical properties from a coal-seam well may be impractical to produce water at rates Fracture Geometry. In most coal-seam
in the Piceance basin are illustrated in Fig. high enough to draw down the reser- reservoirs, hydraulic fracturing must be used
JPT • March 1993 273
GENERALIZED STRATIGRAPHIC SECTION
"To design a well completion, a production engineer OAK GROVE MINE. ALABAMA
needs to consider coal stratigraphy; the depth,
GWIN SEAM
permeability, and the gas in place for each coal seam;
the expected fracture geometry; and the expected
problems with the production of coal fines and formation COBB SEAM
water."
PRATT SEAM
FIRECLAY SEAM o
~·::.::~~rs~n~~~~e\·/~, AMERICAN SEAM
100
0.7' Coalbed
200
r
4.4'
NEW CASTLE SEAM
MARY LEE SEAM
BLUE CREEl< SEAM
JAGGER SEAM
300
400
~OO
LI ex CREEl< SEAM
JEFFERSON SEAM
BLACK CREEl< SEAM
to stimulate production. The expected frac- veloping treatment designs for different in a well after a fracture treatment will be
ture geometry will dictate to a large degree types of coal stratigraphy. destroyed during the first month or two of
the types of completion methods that must be Hydraulic fracture treatments in coal production because the well normally will
used. On the basis of coal-seam depth and seams often encounter high treatment pres- produce some coal fines and/or some frac-
knowledge of in-situ stress distributions in sures. Several papers have been written to ture proppant. Therefore, low-cost pumps
each rock layer, one must determine whe-ther explain complex fractures created during should be used for the first pump installa-
horizontal or vertical fractures will be many stimulation treatments in coal seams. tion. After several months of production,
created. Once that is determined, then the 19,23-25 The most informative pub-lication when fines and/or sand production has de-
number of coal seams that will be perforated was written by Diamond and Oyl-er.26 Figs. creased or stopped, other pumps can be run
and fracture-treated in a certain stage treat- 3 and 4 illustrate the complex nature of into the well to improve lifting efficiency.
ment must be evaluated. In some basins, hydraulic fractures in coal seams. Fig. 3
several thin coal seams spread over several shows that, in certain areas, multiple vertical Field Cases
hundred feet will be encountered. For such fractures are created in the coal. In Fig. 4, Over the last several years, a large number
coal seams, it may be difficult to create long, multiple and T -shaped fractures are evident. of wells have been drilled and completed to
propped fractures. We also have problems These complex fracture shapes will cause produce methane from coal seams. Thls sec-
diverting fracture treatments in certain con- high treatment pressures; will inhibit the tion briefly discusses the completion method
ditions. injection of high sand concentrations; and that has evolved in each basin.
may prevent creation of long, propped
Even if a vertical fracture is expected, one
fractures. Black Warrior Basin. GRI, Taurus, and
must determine whether (1) a single-planar
fracture will be created that connects several others 3,4,10 have performed substantial re-
Water and Coal-Fines Production. Before search concerning the completion methods
coal seams or (2) the hydraulic fracture will
casing is run in a well, one needs to estimate in the Black Warrior basin, Fig. 5 illustrates
be contained in the coal and a complex frac-
potential problems with production of for- the coal stratigraphy in that area, The main
ture will be created. The choice often is a
mation water and coal fines after a fracture producing horizon is the Mary Lee/Blue
function of the coal-seam thickness.
treatment. Often, large volumes of water Creek coal seams. The completion method is
Depending on the thickness and number of must be produced before reducing pressure to use air to drill the well through all coals,
coal seams, a completion engineer must in the reservoir so that gas desorption can then cement casing with a lightweight ce-
decide (1) where to perforate the well, occur. During these pumping operations, ment. The formation may sustain some
(2) the number of stages needed in the frac- one should design the pumps to handle such damage, but the long-term effects of the
ture treatment, and (3) what diverting solids as fracture proppants and coal fines. damage appear to be negligible.
methods should be used if multiple stages are In addition, a completion engineer must de- Once the casing has been set, perforations
required. Once these decisions are made, the sign the facilities for water disposal and are placed in the lower portion of the coal-seam
treatment can be designed to include make sure that the cost of rod pumping and interval. Often, the perforations are in siltstones
volumes of fluid, volumes of proppant, in- water disposal have been included in the or shales near the coal seams rather than in the
jection rates, pad percentage, and a prop-pant cost of developing a prospect. coal seams themselves. Perforations are placed
injection schedule. Ref. 20 provides helpful Refs. 21 and 27 present more detail on this outside the coal seam to minimize the failure of
advice for obtaining data needed to design a subject. A completion engineer should realize coals near the well bore and to minimize the
stimulation treatment and for de- that the first downhole pump installed chance of ob-
penetrating fracture is difficult. When the Raton Basin. One operator has drilled ton basin appear to be similar to the optimum
Fruitland coal is surrounded by shales, ex- about 20 wells in the Raton basin to test the completion methods in much of the Black
cessive fracture-height growth usually is not Ver-mejo coals and determine the economic Warrior basin. Additional production data
a problem. However, if the coal seam is im- via-bility of those coal seams. During a pilot are required to determine the economic via-
mediately above or below a sandstone, frac- test program, some wells were drilled with bility of producing the Vermejo coal in the
ture height can grow. air and some with mud and different Raton basin.
In some areas of the San Juan basin, the perforating and stimulating practices were
coal seams are highly fractured and contain systematical-ly investigated to determine Conclusions
permeabilities in excess of 25 md. In many optimum com-pletion procedures.
Generally, drilling the wells with mud and From a literature review and our experience
of these areas, the stable cavity method ap-
pears to provide optimum gas flow rates. cementing the casing did not damage the in completing and stimulating wells in coal-
These wells are drilled with nondamaging coal seams. Experimentation with pad vol- seam reservoirs, we present the following
fluids. Casing is set above the main coal tar- umes, pump rates, and proppant scheduling conclusions.
get, then the coals are jetted from the well has led to an optimum stimulation design 1. The most economical completion for
until a stable cavity is created. Normally, a that includes two different-size proppants. A most coal-seam wells is a perforated casing
slotted liner will be run in the well. Logan et smaller (100 mesh) proppant is used dur-ing completion followed by a hydraulic fracture
al. 5 have presented details of this com- the early part of the treatment to help plug treatment.
pletion method. small fractures near the well bore and erode 2. In areas containing thick, geopres-
Regardless of the completion method, the corners in the main fracture. The last portion sured, high-permeability coals, the stable
coal seams in the San Juan basin must be of the treatment is pumped with larger-mesh cavity completion method may be ac-
dewatered. In some parts of the basin, free proppants to pack the fracture and maximize ceptable.
gas in the cleat system helps lift the water fracture conductivity. 3. The decision on how to perforate and
during the early stages of the well life. How- In the Raton basin, it appears that a single- fracture-treat a coal-seam reservoir will de-
ever, most wells eventually will be put on planar, vertical fracture is being created that pend on the coal stratigraphy, coal depth,
pump to lift water that is migrating through cuts through multiple coal seams. In effect, the coal permeability, and expected fracture
the coals. optimum completion methods in the Ra- orientation.