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Garrido Paulo Branco 2012
Garrido Paulo Branco 2012
Garrido Paulo Branco 2012
a r t i c l e i n f o a b s t r a c t
Article history: The financial resources available for infrastructure maintenance and rehabilitation are always limited,
Received 2 March 2011 creating a need for efficient resource management and for the ability to predict maintenance actions
Received in revised form 22 September throughout the infrastructure service period. In the context of bridge management, management systems
2011
have been developed and are already implemented around the world. Due to a much larger variety of
Accepted 2 October 2011
Available online 29 November 2011
maintenance problems and to a reduced number of buildings per owner, building management systems
are still quite rare. In fact efficient methodologies for service life prediction of building materials still need
to be developed.
Keywords:
Service life
This paper presents and tests a service life prediction methodology, based on the statistical analysis of
Façade paint coatings anomalies obtained from the inspection of in-use buildings and the corresponding degradation curves
Degradation factors obtained from deterministic models. The method was applied to the service life prediction of paint coat-
ings in old buildings’ façades and considers the quantification of the defect associated to paint peeling.
The influence of five construction/environment degradation factors on the behavior of paint coatings over
time is also analyzed.
Ó 2011 Elsevier Ltd. All rights reserved.
1. Introduction around the world [3]. Nevertheless, due to a much larger variety
of maintenance problems and to a reduced number of buildings
Today there is a strong motion towards a more efficient use of associated to each owner, building management systems are still
resources in every sector of human activity, with the goal of quite rare.
achieving and maintaining a human ‘‘sustainable development’’ The research here presented [4] aims to contribute to such
[1]. The construction industry is one of the most important indus- development, by exploring and testing a service life prediction
tries in this context, given the influence that the built environment methodology based on the statistical analysis of data obtained
has on the life of populations and on the economical development from the observation of long term degradation of buildings. The
of nations. In fact, the economic activity housed in built environ- method is achieved through the inspection of in-service buildings,
ments is significantly influenced by inputs given during the design, and it is applied to the specific case of service life prediction of
construction and maintenance phases of these environments [2]. paint coatings in old building façades. In a first step the inspections
Within the construction industry, the rehabilitation and main- quantified the degradation level associated to the defect of the
tenance strategies must also optimize the social and economic paint peeling in several buildings. The influence of five construc-
benefits of the built environment. In the present economical situa- tion/environment degradation factors on the paint coating perfor-
tion where the funds available for such actions are always very mance, over time, was also assessed during the inspections.
limited, there is a growing need to plan and prioritize the neces- Afterwards, using a statistical data analysis, degradation curves
sary maintenance works. The planning of such works is achieved were obtained simulating the paint performance over time, and
by predicting the moments when the critical elements of the built allowing for service life prediction considering a pre-defined max-
assets reach degradation levels that exceed acceptable values. To imum level of degradation.
be able to make such predictions, developments must be made
concerning the methodologies for service life prediction of building 2. Service life prediction methodologies
materials and components.
To solve this situation systems for bridge management were The development of service life prediction methodologies was
developed during the last 15 years and are already implemented greatly influenced by the work of several technical committees,
belonging to entities such as CIB (CIB W80), RILEM (RILEM 71-
⇑ Corresponding author. PSL, 100-TSL, 175-SLM) or ISO (ISO TC 59 SC 14) [5]. From the joint
E-mail address: majgarrido@gmail.com (M.A. Garrido). work of the CIB W80 and RILEM 71-PSL technical committees, an
0950-0618/$ - see front matter Ó 2011 Elsevier Ltd. All rights reserved.
doi:10.1016/j.conbuildmat.2011.10.057
M.A. Garrido et al. / Construction and Building Materials 29 (2012) 394–402 395
To obtain the data, the façade coatings of 100 buildings were in-
spected in the city of Lisbon. The buildings were chosen as built 3.3. Coating thickness measurements (DF1)
prior to 1940 (prior to concrete structures), corresponding to the
pre-pombaline type (up to XVIII century), pombaline type (XVIII The film thickness measurements were performed with the
century) and gailoeiro type (XIX and beginning of XX centuries) paint samples collected during the building inspections. The sam-
[13]. These buildings are stone/masonry based. In the choice of ples were first cleaned, to remove any pieces of mortar that might
Table 1
Average monthly temperature and precipitation values in the city of Lisbon, Portugal [14].
January February March April May June July August September October November December
Average temperature (°C) 11.3 12.6 14.3 15.3 17.3 20.3 22.7 23.0 21.7 18.4 14.8 12.4
Average precipitation (mm) 96.8 90.2 51.2 64.7 55.6 17.2 6.1 6.8 28.5 79.8 107.1 121.8
396 M.A. Garrido et al. / Construction and Building Materials 29 (2012) 394–402
Table 4
Characterization and distribution of the study sample according to the degradation
factors considered.
Fig. 1. Stitching and perspective correction processed to obtain the façade image.
M.A. Garrido et al. / Construction and Building Materials 29 (2012) 394–402 397
Fig. 4. Transmittance spectrum obtained from FTIR analysis of a paint binder, polyvinyl acetate (PVA).
Fig. 5. Example of a ‘‘textured’’ paint surface texture. Fig. 8. Example of a ‘‘repaint over paint’’.
In this study, the best fitting of the degradation curves was eval-
uated through a process of mean squared error (MSE) minimiza-
tion. The calculation of MSE values can take into account the
errors determined either in the vertical or horizontal axis, i.e. given
a coating age one can estimate the extent of degradation and com-
pare that with the real degradation (vertical MSE, or MSED, as
shown in Eq. (4)), or given a degradation extent one can determine
the age at which the model will predict that degradation will occur
and compare that with the real coating age (horizontal MSE, or
Fig. 10. Solar orientation system adopted.
MSEt, as shown in Eq. (5)). To achieve curves that will provide
the best overall fit, an indicator was created, the Combined Mean
main orientations was performed according the angles illustrated Squared Error (CMSE), given by the expression presented in Eq.
in Fig. 10. (6) [15].
X
MSED ¼ ½ðDi;model Di Þ2 =n ð4Þ
3.8. Paint peeling defect quantifications
X
The defect quantifications were made using the Photo Measure MSEt ¼ ½ðti;model t i Þ2 =n ð5Þ
application of the BuildingsLife platform [13]. This application al-
lows areas and distances to be directly measured over images of
CMSE ¼ MSEt þ MSED 103 ð6Þ
building façades. The façade images obtained with the previously
presented photo correction processes were uploaded onto Build-
ingsLife, and scales were defined using the façade dimensions mea-
5. Results and discussion
sured during the inspections.
This allowed for the quantification of the coating areas affected
5.1. Global degradation curves
by paint peeling, which were then converted into percentages of
peeled coating after the additional measurement of the total coat-
In Fig. 11 the total data is presented, along with the associated
ing areas.
degradation curves (the associated equations are shown in Table
By using high resolution façade images, it was possible to quan-
5). A significant dispersion in the data is observed as it considers
tify even very small areas of paint peeling. In fact, the quantifica-
data from different types of coatings which present different per-
tion method allowed accurate measurement of areas as small as
formances over time. In fact, the dispersion in this global data re-
10 cm2. Additionally, the measurement of peeled areas with irreg-
flects the different influences that the degradation factors have
ular borders presented no difficulty, as this measurement was
on the performance over time of paint coatings.
made by defining the exact border of the area to be quantified.
The CMSE values presented in Table 4 indicate that the Gom-
As such, the quantifications obtained by this method were very sat-
pertz curve, from the three curves considered, provides the best fit-
isfyingly reliable and accurate, given the scale of the analysis con-
ting. This result was consistently found in the majority of the
ducted in this research.
degradation graphs subsequently analyzed with the application
of the degradation factors. For this reason, the Gompertz curves
4. Data analysis will be the degradation curves presented in the current study.
From Fig. 11, it can be seen that in a global analysis, paints usu-
The inspection data is then a sample of points (each building), ally support around 20–25 years in a reduced/no peeling state,
each representing the relation between the time elapsed since reaching 20% of the façade after 30 years.
the last maintenance action (which in the present case is the appli-
cation of the last paint coating) and the value of the painting deg-
5.2. Influence of the degradation factors
radation. The degradation was the extension of the peeled coating
area, expressed as a percentage of the total painted area in the
The application of the degradation factors, which act as data fil-
façade.
ters grouping together coatings with similar characteristics, re-
Based on the previous data, the degradation modeling was ana-
duces the data dispersion and makes the different trends in
lyzed considering deterministic models associated to curve fitting
performance, over time, become more evident.
of the data, with the following curves Gompertz (Eq. (1)), Potential
This was done for each one of the factors listed previously,
(Eq. (2)) and Weibull (Eq. (3)) types.
either individually or in combination of more than one factor. Deg-
DG ¼ exp½a expðb tÞ ð1Þ radation curves were then fitted to the corresponding data.
DP ¼ a t b ð2Þ
DW ¼ 1 exp½ðt=gÞb ð3Þ
In the above expressions, DG DP and DW represent the extension
of peeled coating, t represents the time elapsed since the applica-
tion of the paint coating, and a, b, g and b are the parameters to
be adjusted for the best fitting of the curves to the data.
These curves are frequently used in life data analysis, with the
Weibull distribution being particularly relevant in this field [15].
In another way, the Gompertz curves usually show a good fitting
to degradation data of construction materials [13], as the data ana- Fig. 11. General degradation data and degradation curves for all the studied
lyzed in this study. Potential curves frequently are less effective [13]. coatings.
M.A. Garrido et al. / Construction and Building Materials 29 (2012) 394–402 399
Table 5
Parameters and CMSE values obtained for the global degradation curves.
Table 7
Gompertz degradation curves for factor ‘‘DF2: paint binder’’.
Fig. 14. Degradation curves for factor ‘‘DF3: paint surface texture’’.
Fig. 15. Degradation curves for factor ‘‘DF4: substrate surface preparation’’.
Table 8
Gompertz degradation curves for factor ‘‘DF3: paint surface texture’’.
Table 10
Gompertz degradation curves for degradation factor ‘‘DF5: solar orientation’’.
Acknowledgments
– plastic’’ factor and the ‘‘DF4: substrate surface preparation’’ factor
is presented. The obtained degradation curves are shown in Fig. 17, The authors wish to acknowledge Isabel Eusébio, Maria Paula
with the respective parameters being presented in Table 11. Rodrigues and Helena Silva from LNEC, as well as Maria Amélia
In the degradation curves shown in Fig. 17, it is seen that the Dionísio from CEPGIST for their support in the development of
improved performance over time of coatings applied directly over some of the experimental tests.
the façade render (repaint removing paint), when compared to the
coatings applied over previous paint layers (repaint over paint).
The reduced/no peeling period is of 27 years for repaint removing References
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