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MEDCO ENERGI
KERAMASAN GAS RECEIVING FACILITY
DESIGN BASIS
ENGINEERING PROCUREMENT
CONSTRUCTION COMMISSIONING SUBCONTRACT NO. : BF 2691
STATUS REVISION
PT. KELSRI B 0
KRS-R-RE-001 0708-R-RE-001
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KELSRI DESIGN BASIS
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TABLE OF CONTENTS
INDEX Pages
1. Introduction 4
2. Codes & Standard 4
3. Unit Measurement 4
4. Design Data 5
5. Facilities Description 7
5.1. Process Facilities 7
5.2. Utilities 9
6. Design Criteria 9
6.1. Design Life 9
6.2. Line Sizing 9
6.3. Vessel 10
6.4. Gas Filter 10
6.5. Relief System 10
6.6. Flare System 10
6.7. Compressed Air System 10
6.8. Utility Water 11
6.9. Fire Safety System 11
7. Control & Shutdown System 11
8. Attachment 12
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KELSRI DESIGN BASIS
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1. INTRODUCTION
PT Medco E&P Indonesia is planning to supply gas to PLTG
Keramasan. The supplied gas will be tied in from existing 6” pipeline
from Simpang Keramasan to PLTG Keramasan. For future additional
gas supply, 8” pipeline will be installed parallel with the existing 6”
pipeline by Pertamina. In order to achieve delivered gas minimum
specification, PT Medco E&P Indonesia is planning to install a receiving
facility in the downstream of the pipeline. This receiving facility will have
functions i.e. separate liquid (condensate and water) from the gas,
minimize liquid particle diameter and measure the supplied gas for
billing purpose. This receiving facility will be named as Keramasan Gas
Receiving Facilities.
3. UNIT MEASUREMENT
US Customary Unit shall be used for all design, drawing and
specification. Standard conditions for process calculation are 14.7 psia
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KELSRI DESIGN BASIS
0708-R-RE-001
4. DESIGN DATA
4.1.1. Site Location
Keramasan Gas Receiving Facilities site location is planned at PLTG
Keramasan Company’s area, Palembang, South Sumatera, Indonesia.
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VALUE
COMPONENT UNIT
MINIMUM MAXIMUM
METHANE % MOL 74 100
ETHANE % MOL - 5
PROPHANE % MOL - 5
BUTANE % MOL - 5
C5+ % MOL - 2
N2 % MOL - 1
CO2 % MOL - 10
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KELSRI DESIGN BASIS
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H2S ppm - 2
KADAR AIR lb/MMSCFD - 10
TEMPERATURE °C 20 40
NILAI KALOR KOTOR BTU/SCF 950 1200
TEKANAN DI TITIK 280
psig 350
PENYERAHAN
5. FACILITIES DESCRIPTION
5.1. Process Facilities
Keramasan process facilities consist of Gas Scrubber, Gas Filter, Metering
System, Condensate System and Flare System.
a. Gas Scrubber
Keramasan Gas Receiving Facilities receives gas from the existing 6”
diameter and 3.3 km length Simpang Keramasan – Keramasan pipeline
with incoming pressure of 450, approximately. The pressure of gas will be
reduced to 300 – 370 psig using pressure control valve before enter to gas
scrubber. Gas enters gas scrubber for gas-liquid separation process. The
function of this gas scrubber is to remove entrained liquid from the gas
stream. The gas product will pass through the top this vertical separator
with mist extractor and the design pressure is 700 psig and 160°F.
b. Gas Filter
Gas from the top of gas scrubber will enter gas filter. The function of this
filter is to achieve the diameter requirement. The filtration efficiency is 99%
removal droplet @ 0.5-micron maximum solid & liquid. The gas outlet gas
filter is sent to the metering system for further handling. Design pressure
of gas filter is 700 psig @ 160°F.
c. Metering System
The gas outlet filter is then measured at a gas metering system before
transferred to PLTG Keramasan. The metering system used for this
measurement is custody metering system type complete with gas
chromatography and moisture analyzer. The metering installation shall
follow AGA-3 requirement and the gas chromatography shall follow AGA-8
requirement. Design pressure of Gas Metering is 700 psig @ 160°F.
d. Condensate System
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KELSRI DESIGN BASIS
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Flare gas is then sent to flare K.O. drum for liquid-gas separation. Liquid
product, drain, is transferred to condensate system using flare KO drum
pump.
0
5.2. Utilities
Utilities for Keramasan Receving Facilities consist of compressed air system,
electricity power, fresh water and fire safety system.
a. Compressed Air System
Compressed air system is used to produce clean, oil free and dry air for
instrument air, utility air and diaphragm pump driven. This system consists
of air compressors, air dryers and air receiver. Ambient air is compressed
using air compressor to produce compressed air. The compressed air is
then dehydrated in the air dryer. The air dryer is used to separate
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KELSRI DESIGN BASIS
0708-R-RE-001
condensed moisture from the compressed air. Dry air is then stored at air
receiver for instrument air, utility air and air pump driver purpose.
b. Electric Power
Main electric power will be provided by PT. PLN (Persero). Emergency
electric power will be provided by the power plant contractor, PT. Asta
Keramasan Energy. UPS shall be provided for temporary power supply to
the metering system in case of power loss.
c. Utility Water
Water is used for utility purpose. A deep well be used for fresh water
source and shall be provided with water tank and plumbing system.
d. Fire Safety System
Fire safety system shall be provided for both light and heavy fire fighting.
Fire safety system for light fire case is provided by portable gas fire
extinguishers. Fire safety system for heavy fire case is provided by fusible
loop. This loop is connected with ESD system. When heavy fire case
occurs in Keramasan Gas Receiving Facilities, fusible loop will trigger
ESD system to shut down the facility.
6. DESIGN CRITERIA
6.1. Design Life
The facility is designed for a 15-year design life.
6.3. Vessel
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Vessel Sizing and design criteria shall refer to International API Standards, RP
12J, Specification for Oil and Gas Separator. Vessel sizing and criteria shall
also refer to PT. Medco E&P Indonesia Engineering Standard MEP-R-ES-001,
Standard Specification for Vapor Liquid Separator. For special case, K.O.
Drum sizing shall also refer to API 521, Guide for Pressure-Relieving and
Depressuring Systems.
Shutdown level shall developed with initial outline of the expected hierarchy:
Unit Shutdown
Process Shutdown (PSD), which will shut off process inflow and outflow of
the facility and initiate gas inventory depressurizing.
Emergency Shutdown (ESD), which will intake process shutdown and
blowdown gas from system to annunciate fire/emergency alarm. B
PSD will be triggered by push/pull button. ESD will be triggered by ESD push/pull
Button and fusible loop.
8. ATTACHMENT
A. PFD for Looping Pipeline Simpang Y Keramasan
B. Notulen Rapat Pembahasan Draft Amandemen PJBG Pusat Listrik
Keramasan dated April 19, 2007.
C. Spesifikasi Gas Bumi untuk Pusat Listrik Keramasan sesuai PJBG.
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