Client: E3 OGPE Datasheet No:

Project: E3 Field Development Rev : A Date: 20-Oct-10

Plant: Gas - Liquid Inlet Separation By: K Chk'd: App'd:
Unit: Inlet Item No: 5V - 100
Service:Production Separator Location:

1 Units FPS Separator Type Vertical Number Required: 1

2 Internals 1 0
3 Feed Inlet Vane/Others Vapour Outlet Mesh Pad Liquid Separation Weir 3 1
4 2 1
5 Process Design Conditions
6 Inlet Pressure psia = 130 * Inlet Temperature °F = 100.0
7 Pressure Drop Allowed psi = * Pressure Drop Calculated psi =
8 Operating & Design Cases Case 1 Case 2 Case 3 Design
9 Vapour Nat Gas Nat Gas
10 Flow Rate MMSCFD = 75.0
11 Flow Rate lb/h = 186,160
12 Flow Surge Factor % = 0%
13 Density lb/ft³ = 0.490
14 Viscosity cP = 0.012
15 Light Liquid = Oil Oil
16 Flow Rate BFPD = 1,000
17 Flow Rate lb/h = 13,158
18 Flow Surge Factor % = 0%
19 Density lb/ft³ = 56.20
20 Viscosity cP = 2
21 Heavy Liquid = Water Water
22 Flow Rate BFPD = 500
23 Flow Rate lb/h = 7,352
24 Flow Surge Factor % = 0%
25 Density lb/ft³ = 62.8
26 Viscosity cP = 1.1
27
28 Contaminants/ Solids Wellmud Sand Proppant Coke Specify
29 Short term operating requirements
30
31 Design Considerations
32 Default
33 Allowable Droplet Size µ = 200 300
34 In horizontal separator, maximum vapour velocity / min area is calculated at LAHH
35 Liquid Residence Time at NLL min = 3
36 Liquid Control Time between LAL and LAH min = 5
37 Liquid Slug Hold up (NLL to LAHH) Water + Oil Sides ft³ = +
38 Inflow Slug duration - all liquid flow at total volume flow rate sec = 2
39 Operator Response Time Reqd between Alarm & Trip min = 1 0.5
40 LALL to consider: outlet SDV closing time Outlet siphon effect
41
42 Nozzle sizing: Inlet Device: Vane Distributor ρmVm² lb/ft.s² = 4,032
43 Vapour Outlet ρgVg² lb/ft.s² = 2,688
44 Horizontal Separator: Inlet Nozzle Top Outlet Nozzle: Top
45
46 Design Notes
47
48
49
50
51
52
53
Client: E3 OGPE Datasheet No:
Project: E3 Field Development Rev : A Date: 20-Oct-10
Plant: Gas - Liquid Inlet Separation By: K Chk'd: App'd:
Unit: Inlet Item No: 5V - 100
Service:Production Separator Location:

1 Vessel Design Conditions

2 Design Pressure psig = Design Temp °F =
3 Vacuum Criteria Min Design Metal Temp °F =
4 Limitations Plot Limitations
5 Shell Diameter, OD/ID ft = 7.0 Length (Tan-Tan) ft = 16.0
6 Design Code = Corrosion Allowance in =
7 Wall thickness = Hydrostatic Test Pressure psig =
8 Material of Construction Shell =
9 Vane Distributor Mesh Pad =
10 Sandjet Nozzles = Coalescer/Calming Baffle =
11
12 External Insulation None Heat Conservation Personnel Protection Fire Protection 1
13 Insulation Thick in = Type/ Material =
14 Anchor = Type/ Material =
15 Post Weld Heat Treatment Yes/ No % Welds fully radiographed
16 Painting Requirements
17 Heating Coil
18 Sand Wash Facility No and Size of Nozzles
19 Water demand = Effluent sand + water flow =
20 Mesh pad/Internal cleaning solvent injection nozzles?
21 Vessel Nozzles
22
23 Mark No Service Dia, in Flange Remarks
24 Inlets & Outlets Minimum Elevation of Bottom of Vessel
25 N1 1 Feed 16 Inlet: No valve or expansion/contraction within 10d
26 N2 1 Vapour Outlet 16 Vapour Outlet: Reducer if any should be 2d away.
27 N3 1 Liquid Outlet 2 Liquid Outlet: SDV if any should at min distance.
28 N4 1 Liquid Outlet 2
29 N5 1 Vent 2 Suggested Levels
30 N6 1 Drain 3 Oil Water
31 N7 1 Relief Valve Level in in
32 N8 1 Utility Connection 2 LAHH 68.0 60.0
33 N9 LAH 24.0 24.0
34 NLL 18.0 18.0
35 Instrumentation LAL 14.0 14.0
36 K1 PG LALL 10.0 10.0
37 K2 TG
38 K3A/B LT
39 K4A/B Not used
40 K5A/B LG
41 K6A/B Not used
42 K7A/B Not used
43 K8A/B LAHH
44 K9A/B LALL
45 K10A/B Not used
46 K10A/B Not used
47
48
49 Manholes
50 M1 1 18
51 H1
52
53
Client: E3 OGPE Calculation No:
Project: E3 Field Development Rev : A Date: 20 Aug 2010
Service:Production Separator 5V - 100 By: K Chk'd: App'd:

Vertical Mesh Pad Weir Type 3 Phase Separator

Vapour & Liquid Flow Rates Vapour Light Liq Heavy Liq Total
Mass Flow Rate lb/s = 51.7 3.7 2.0 57.4
Volume Flow Rate ft³/s = 105.5 0.07 0.03 105.6
Mixture Density lb/ft³ = 0.54

Nozzle Sizing

Number Diameter, in Velocity Criteria

Location off Min Select ID ft/s Parameter Calcul Allowed Remarks
Feed Inlet 1 15 16 1.25 86.08 ρmVm² 4,027 4,032 OK
Vapour Outlet 1 16 16 1.25 86.00 ρgVg² 3,624 2,688 High
Water Outlet 1 1 2 0.16 1.59 Vliquid ft/s 1.6 3.3 OK
Oil Outlet 1 2 2 0.16 3.17 Vliquid ft/s 3.2 3.3 OK
Size, in No Size, in No Size, in No
Miscellaneous Vent 2 1 Manholes 18 1 Utility 2 1
Drain 3 1 Hand holes add check valve on utility nozzle

Vapour Separation
Allowable Droplet Size µ = 200.0 0.001 ft
CRe² = 5,088
Log CRe² = 3.7
C = 1.28
Vt, Liquid droplet free settling velocity ft/s = 1.58
Allowable Vapour Velocity ft/s = 2.84 User K = Default K = 0.27
Design Vapour Flow ft³/s = 105.5 Use 80% for compr, glycol, amine drums

Vessel Diameter - Selected D ft = 7.0

Vapour Flow Area ft² = 38.48

Vapour Velocity ft/s = 2.74 Less than allowable. OK

Liquid Gas Separation

Vessel Height L ft = 16.0
3.0
13.00

Degassing Area Ag ft² = 38.48

Design Oil + Water Flow ft³/s = 0.07 + 0.03
Design Liquid Flow ft³/s = 0.10 Liquid Downward Velocity ft/s = 0.00
Gas Bubble Size - to be removed µ = 200 Gas Rising Velocity ft/s = 0.032
* Gas Separation O.K *
Client: E3 OGPE Calculation No:
Project: E3 Field Development Rev : A Date: 20 Aug 2010
Service:Production Separator 5V - 100 By: K Chk'd: App'd:

Liquid - Liquid Separation

0 Oil Weir Height, H in = 60.0
0 Bucket Base Elevation, b 228.6
4 500.0
0 Water Compt Width, w in = 30.0
Bucket to Weir gap, g 0.0

LAHHNLL
NLL Flooded Weir

NLL Overflow Weir

H NLL2
LALL LALL
w

Liquid Levels - Water - In 1st Compartment

Level Volume IntraVolumeResponse Time, min Remarks
Settings in ft³ ft³ Available Required
Mud Level 6.0 19.3
4.11 126 2.00 sec OK
LALL 10.0 23.4
4.11 2.1 1.0 OK
LAL 14.0 27.5
NLL 18.0 31.6 16.2 3.0 OK
LAH 24.0 37.8
37.02 19.0 1.0 OK
LAHH 60.0 74.8
Control Vol LAL to LAH ft³ 10.3 5.3 5.0 OK
Slug Vol NLL to LAHH ft³ 43.2 0.0 OK
Slug, inflow all liquid ft³/s 105.63 0.4 sec 2.0 sec Slug time not met. Reduce NLL

Liquid Levels - Oil - In 2nd Compartment

Level Volume IntraVolumeResponse Time, min Remarks
Settings in ft³ ft³ Available Required
Mud Level 6.0 88.1
8.72 134 2.00 sec OK
LALL 10.0 96.8
8.72 2.2 1.0 OK
LAL 14.0 105.5
NLL 18.0 114.2 29.3 3.0 OK
LAH 24.0 127.3
95.87 24.6 1.0 OK
LAHH 68.0 223.2
Control Vol LAL to LAH ft³ 21.8 5.6 5.0 OK
Slug Vol NLL to LAHH ft³ 109 0.0 OK
Client: E3 OGPE Calculation No:
Project: E3 Field Development Rev : A Date: 20 Aug 2010
Service:Production Separator 5V - 100 By: K Chk'd: App'd:

Slug, inflow all liquid 0 105.63 1.0 sec 2 sec Slug time not met. Reduce NLL

Oil - Water Droplet Size in Carry-over

Water Velocity ft/s = 0.003 Oil Velocity ft/s = 0.002
Travel Length = NA Travel Length = NA
Water Travel Time sec = NA Oil Travel Time sec = NA
Oil Rising distance = NA Water Settling distance = NA
Oil Terminal Velocity ft/s = 0.003 Water Terminal Velocity ft/s = 0.002
Oil in Water Droplet Size µ = 123.81 Water in Oil in Droplet Size µ = 162.2
A mesh/vane type coalescer may help reduce droplet size/ carry over, rather than a bigger vessel.
Droplets smaller than 150-200 µ generally OK
Sand Droplet Size, µ = Later Sand Accumulation, % =
Sand Accumulation per day ft³ =

Vessel Size
Vessel Diameter D ft = 7.0 Default
LAHH ft = 5.67
Vapour Space below inlet ft = 2.10
0 Inlet Nozzle ft = 1.33
Vapour Space above inlet ft = 4.00
Tan Line to Outlet nozzle ft = 2.83
Minimum Height Required ft = 0.00 15.93

Selected Height L ft = 16.00

L/D Ratio = 2.29 OK

Remarks
Space to explain design features, add comments on caution messages