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SMS-603-UT-003 Ultrasonic - API 1104 - B31.8 - Rev 3 PDF
SMS-603-UT-003 Ultrasonic - API 1104 - B31.8 - Rev 3 PDF
: SMS-603-UT-003
Revision no. : 3
PT. SPEKTRA MEGAH SEMESTA Date : 12 April, 2017
Page : 2 of 20
ULTRASONIC EXAMINATION PROCEDURE – API 1104 / B31.8
This page is a record of all revisions of the procedure and the following revision (s) has (have) been made to
this procedure.
2 September 25, 2014 All Editorial changes and to add Indonesia version
Par. 4
To change API 1104, 2012 Edition
5 ASME BPV Code Sect. V, 2013 Edition
To add ASME B31.8, 2012 Edition
To add DEP 37.81.40.31-GEN
13 ~ 16 To change attachments
5 Definisi–Definisi 5 Definitions
5.1 Company : Owner company atau 5.1 Company : Owner company or enginnering
enginnering agency yang terlibat dalam agency in charge of construction
konstruksi. Note : a company may act through an
Note : company bisa menyerahkannya inspector or another authorized
kepada seorang inspector atau representative.
representative yang diberi wewenang.
5.2 Contractor : termasuk contractor utama 5.2 Contractor : that which includes the
dan subcontractor yang terlibat dalam primary contractor dan subcontractors
pekerjaan yang dicover di standard ini. enganged in work covered by this standard.
5.3 Primary reference response (level): respon 5.3 Primary reference response (level): the
dari ultrasonic dari refector di blok ultrasonic response from the basic calibration
kalibrasi pada jarak sound path tertentu, reflector at the specified sound path distance,
secara electronic di atur sampai persen electronically adjusted to a specified
tertentu dari full screen height. percentage of the full screen height.
5.4 DAC: Distance Amplitude Correction 5.4 DAC: Distance Amplitude Correction curve.
kurva.
5.5 Probe (Probe): sebuah alat electro acoustic 5.5 Search Unit (Probe): an electro acoustic
digunakan untuk meneruskan atau device used to transmit or receive ultrasonic
menerima ultrasonic energy. energy.
5.6 Transducer: sebuah alat electro acoustical 5.6 Transducer: an electro acoustical device for
untuk merubah energi listrik ke energi getaran converting electrical energy into acoustical
dan sebaliknya. energy and vice versa.
Probe atau transducer akan digunakan didalam Probe or transducer will be used in this
prosedur ini dengan pengertian yang sama. procedure with the same meaning.
5.7 Kalibrasi: hubungan dari respon sistem 5.7 Calibration: correlation of the ultrasonic system
ultrasonic dengan kalibrator. respond(s) with calibration reflector(s)
5.8 Straight beam: sebuah gelombang getaran 5.8 Straight beam: a vibrating pulse wave train
pulsa yang berjalan normal (tegak lurus) travelling normal to the test surface.
dengan permukaan yang di tes.
5.9 Angle beam: terminology dipakai untuk 5.9 Angle beam: a term used to describe an
menyatakan sudut datang atau pembiasan angle of incidence or refraction other than
selain tegak lurus dengan permukaan yang normal to the surface of the test object, only
Procedure no. : SMS-603-UT-003
Revision no. : 3
PT. SPEKTRA MEGAH SEMESTA Date : 12 April, 2017
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ULTRASONIC EXAMINATION PROCEDURE – API 1104 / B31.8
di tes, hanya beam sudut gelombang shear angle beam shear waves shall be used in this
yang digunakan dalam prosedur ini. procedure.
7 Perlengkapan 7 Equipment(s)
7.1 Ultrasonic Flaw Detector analog or digital 7.1 Ultrasonic Flaw Detector analog or digital
bisa digunakan, BNC atau Lemo 1 di unit may used, BNC or Lemo 1 connectors
peralatan. attached in Unit.
7.2 Ukuran transduser: maksimum ½” x ½” 7.2 Transducers Size : Maximum 1/2” x 1/2”
(probe sudut) dan 1” (probe normal) (Angle Probe) and 1” (Normal Probe)
7.4 Kalibrasi dan Reference Standard Block 7.4 Calibration and Standard Reference
: Block :
a. Calibration Blocks : IIW - V1, V2 or DC a. Calibration Blocks : IIW - V1, V2 or DC
Block. Block.
b. Standard Reference Block - - Figures 21 A, b. Standard Reference Block - Figures 21 A,
Figures 21B, Figures 21C harus ada N 10 Figures 21B, Figures 21C shall contain N 10
notch dan side drilled hole seperti yang notches and side drilled hole as shown in
ditunjukkan pada Table A2.1 (ASTM – E 164) Table A2.1 ( ASTM – E 164 )
7.5 Kabel: MPKL atau setara 7.5 Cables : MPKL or equivalent
Procedure no. : SMS-603-UT-003
Revision no. : 3
PT. SPEKTRA MEGAH SEMESTA Date : 12 April, 2017
Page : 8 of 20
ULTRASONIC EXAMINATION PROCEDURE – API 1104 / B31.8
9 Couplant 9 Couplant
CMC / Methylant, Light Oil Machine / S. CMC / Methylant, Light Oil Machine / S. A.
A. E 40 atau Grease. E 40 or Grease.
10.2 Amplitude Control Linearity (Lihat Table 10.2 Amplitude Control Linearity (See Table
Amplitude Control Linearity) Amplitude Control Linearity)
a. Ultrasonic instrument harus mempunyai a. The ultrasonic instrument shall utilize an
amplitude control yang akurat dalam amplitude control accurate over its useful
range ±20% dari perbandingan nominal range ±20% of the nominal amplitude ratio,
Procedure no. : SMS-603-UT-003
Revision no. : 3
PT. SPEKTRA MEGAH SEMESTA Date : 12 April, 2017
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ULTRASONIC EXAMINATION PROCEDURE – API 1104 / B31.8
amplitude, untuk memungkinkan to allow measurement of indications beyond
pengukuran indikasi diluar linear range the linear range of the vertical display on
dari vertical display pada screen. the screen.
b. Posisikan probe sudut pada basic b. Position an angle beam search unit so that
calibration block sehingga muncul indikasi the indication from ½T hole in a basic
tertinggi pada screen dari side drilled calibration block is peaked on the screen.
hole ½T. Dengan menaikkan dan With the increases and decreases in
menurukkan attenuasi kontrol yang tertera attenuation control shown in The Table “
pada Table “ Amplitude Control Linearity Amplitude Control Linearity ” , the
” indikasi harus dalam batas range yang indication must fall within the specified
sudah ditentikan. limits.
c. Reflector lainnya yang cocok bisa c. Other convenient reflectors from any
digunakan dengan probe sudut ataupun calibration block may be used with angle or
probe normal. straight beam search units.
10.3 Jangka waktu Kalibrasi 10.3 Frequency of Calibration
Kalibrasi screen height linearity dan The calibration of screen height and
amplitude control linearity harus amplitude linearity shall be performed at
dilaksanakan pada interval waktu tidak intervals time not exceed 3 months for
lebih dari 3 bulan untuk type analog dan analog type instruments and one year for
satu tahun untuk type digital atau pada digital type instruments, or prior to first use
setiap pemakaian awal setelahnya. thereafter.
15 Sizing 15 Sizing
15.1 Kedalaman: 2T - (SP x Cosine Used 15.1 Depth : 2T - (SP x Cosine Used Angle of
Angle of Probe), harus 2 Legs. Probe) , shall be 2 Legs.
15.2 Jarak indeks probe ke indikasi: 15.2 Distance of Probe Index to Indication :
SP x Sine Used Angle of Probe SP x Sine Used Angle of Probe
15.3 Panjang: 6 dB Amplitude drops 15.3 Length : 6 dB Amplitude drops.
18 Dokumentasi 18 Documentation
a. Hasil Pengujian Ultrasonic harus ditulis a. Ultrasonic Test result shall be reported in
dalam Ultrasonic Examination Report. the form of Ultrasonic Examination Report.
Semua indikasi yang di observasi ( All observed indications ( evaluation level
evaluation level dan melebihi ) harus and above ) shall be reported
dilaporkan.
b. Ultrasonic testing report lasan yang b. The ultrasonic testing report of inspected
diinspeksi harus termasuk weld number, welds shall include the weld number, datum
datum location, length, depth, dari OD location, length, depth, from the OD surface,
surface, dan defect clasification ( linear, or and defects clasification ( linear, or
volumetric ) dari semua indication. volumetric ) of all reported indications
Procedure no. : SMS-603-UT-003
Revision no. : 3
PT. SPEKTRA MEGAH SEMESTA Date : 12 April, 2017
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ULTRASONIC EXAMINATION PROCEDURE – API 1104 / B31.8
Discontinuity Type
Transfer of Losses
Screen Height, %
Angular Distance
Surface Distance
Reference Level
Scanning Level
Probe Angle
Length (mm)
Frequency
Accepted
Rejected
Identification Remark
Name :
NDE Level :
Date : Date : Date :
Procedure no. : SMS-603-UT-003
Revision no. : 3
PT. SPEKTRA MEGAH SEMESTA Date : 12 April, 2017
Page : 16 of 20
ULTRASONIC EXAMINATION PROCEDURE – API 1104 / B31.8
Dimensions :
T : Nominal Pipe wall thickness
N : Notch depth = 10% of notch depth
A : 2 in. (50 mm) minimum length
B : 0.125 in. (3.2 mm) maximum notch widh
C : 11.35 T plus 2 in. (50 mm) minimum width
D : 3.1 in. (80 mm) minimum width
E : 1. in. (25 mm) minimum notch length
R1 : Out side radius of pipe
R2 : Radius of inside notch = R1 minus 0.9 T
R3 : Radius of outside notch R1 minus 0.10 T
A B
Position the trnsducers in line with the outside notch at double the distance used pick up the inside notch ( position B ).
Verify that the outside notch echo peak is at or near zero depth reading. This establish that the refracted angle and
velocity settings are sufficiently accurate.
Using the two transducers of equal angle and frequency, one transmitting and the other reveiving, maximize ( peak up )
the echo receiving. Measure the surface distance between the transducer exit points. Half the surface distance divided by
measured wall thickness equals the refracted angle tangent. Without changing instrument setting, repeat this process on
pipe with unknown velocity, refracted angle, and attenuation to determine any ndifferences.
1/ to 1-1/2 in
Less than ½ in 1-1/2 to 2-1/2 in 2-1/2 to 5 in 5 to 8 in
Weld Type ( 12 to 38 mm )
( 12 mm ) ( 38 to 63 mm ) ( 63 to 127 mm ) ( 127 to 200 mm )
Primary Top 1/4 Primary Top 1/4 Primary Top 1/4 Primary Top 1/4 Primary Top 1/4
Butt
70,60, or
Recommended angle, deg 70 70 70 or 60 45 or 60 45 or 60 60 or 45 45 or 60 60 or 45 45
45
1, ( 2 or 3 ), 1, ( 2 or 3 ),
Suggested technique A 1, ( 2 or 3 ) 1 1, ( 2 or 3 ) 1 1, ( 2 or 3 ) 1 1 1
4 4
Tee
B
Face A
70,60, or
Recommended angle, deg 70 70 or 60 60 or 45 45
45
Suggested technique 5 5 5 5,4 5,4
B
Face B
70,60, or
Recommended angle, deg 70 70 or 60 60 or 45 45
45
Suggested technique 5 5 5 5,4 5,4
B
Face C
0, ( 70 or
Recommended angle, deg 0, 70 0, 45 0, 45 0, 45
45)
Suggested technique 6,7 6,7 6,7 6,7 6,7
Corner
C
Face A
70 or 60,
Recommended angle, deg 70 70 or 60 60 or 45 45
45
Suggested technique 8 8 8 8 8
C
Face B
70 or 60,
Recommended angle, deg 70 70 or 60 60 or 45 45
45
Suggested technique 8 8 8 8 8
D
Face C
Recommended angle, deg 0 0 0 0 0
Suggested technique 9 9 9 9 9
Double Fillet Corner
Weld
D
Face A
Recommended angle, deg 45 45 45 45 45
Suggested technique 10, 11 10, 11 10, 11 10, 11 10, 11
D
Face B
Recommended angle, deg 45 45 45 45 45
Suggested technique 10, 11 10, 11 10, 11 10, 11 10, 11
80% - 6 dB 32 to 48%
80% - 12 dB 16 to 24
40% +6 dB 64 to 96%
MANUFACTURER :
MODEL :
SERIAL NO. :
TRANSDUCER NO. :
PROCEDURE NO. :
62 % FSH % FSH
Tolerance : + 5% of FSH
Result :
80% FSH - 6 dB ( 32 - 48 )%
80% FSH - 12 dB ( 16 - 24 )%
40% FSH + 6 dB ( 64 - 96 )%
20% FSH + 12 dB ( 64 - 96 )%
Result :