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DEUTZ Motor BFM1012 1013 Montaje de Bombas Unitarias-1
DEUTZ Motor BFM1012 1013 Montaje de Bombas Unitarias-1
Aftertreatment
Systems
Safety..................................... 1
Introduction..................................... 2
Maintenance..................................... 3
Information..................................... 4
Contents
1
Chapter 1 | SAFETY
In this Chapter:
6 Y53-6091-1B1 (11/17)
SAFETY - Using this Manual
Y53-6091-1B1 (11/17) 7
SAFETY - Illustrations
8 Y53-6091-1B1 (11/17)
SAFETY - Illustrations
Y53-6091-1B1 (11/17) 9
INTRODUCTION -
Chapter 2 | INTRODUCTION
2
In this Chapter:
10 Y53-6091-1B1 (11/17)
INTRODUCTION -
Y53-6091-1B1 (11/17) 11
INTRODUCTION - Vehicle Emissions Controls
12 Y53-6091-1B1 (11/17)
INTRODUCTION - Lamps
Y53-6091-1B1 (11/17) 13
INTRODUCTION - What is a Diesel Particulate Filter?
14 Y53-6091-1B1 (11/17)
INTRODUCTION - Extended Idling
lasts 30 minutes. During and shortly after Idling the engine for 3 or more hours in automatically, regardless if the DPF lamp is
the event, the exhaust gases from the DPF freezing temperatures accelerates the build on or off, to remove these hydrocarbon
may reach temperatures in excess of 650° up of soot in the DPF. The system will deposits and moisture. The engine speed
C (1202° F). See the information in the illuminate the DPF warning light on the will remain elevated for 20 to 60 minutes.
following table on probable causes and instrument cluster to indicate that the DPF If necessary, the RPMs can be lowered by 2
recommended actions related to the requires regeneration. If the DPF Lamp depressing the throttle, clutch, or brake
warning lamps and indicator symbols of the turns on, follow the instructions described pedal. The system will restart this cycle
ATS. under How to Enable an Automatic with high idle until all of the deposits are
The ATS may not be able to regenerate the Regeneration of the DPF on page 21. removed from the DPF. If the vehicle
DPF when the vehicle is driven at cannot perform an automatic cycle, the
extended low speeds or with frequent driver will be prompted with a message to
starts and stops. In such cases, warning CAUTION Regenerate the DPF. If the levels of
lamps and indicator symbols will alert the hydrocarbon deposits and moisture
operator to take action. The operator If you ignore the warning lamp and do continue to build up, the system will
should be aware of whether the lamps are not initiate regeneration at the soon- illuminate the DPF Lamp along with the
on unaccompanied or in combination with est, safest possible time, the DPF will Stop Engine Lamp.
others. The following table will describe become increasingly clogged with soot
each warning lamp(s) and what actions are and can lead to severe engine derate.
needed from the operator. Failure to comply may result in equip- Warning Symbols Quick
Related concepts ment or property damage. Reference
Extended idling may also increase
hydrocarbon deposits and moisture in the
Extended Idling DPF. The engine will increase RPM
Y53-6091-1B1 (11/17) 15
INTRODUCTION - Warning Symbols Quick Reference
Any of the above icons may appear alone or together to alert of necessary action to be taken as soon as possible. Warnings may be
either tell-tales or lights within the gauge associated with that fluid. These lights will start flashing to notify of the upcoming engine
derate.
16 Y53-6091-1B1 (11/17)
INTRODUCTION - Notification of High Exhaust System Temperature
Notification of High
Exhaust System
Temperature
2
These conditions will result in the High
Exhaust System Temparture (HEST)
indicator turning on.
WARNING
Temperature of the tail pipe, exhaust pipe, the diesel particular filter (DPF) / selective catalytic reduction (SCR) device and sur-
rounding components including enclosures and steps, will be elevated during and shortly after a regeneration event or normal vehi-
cle operation when engine is under high or heavy loading.
Y53-6091-1B1 (11/17) 17
INTRODUCTION - Notification Regeneration is Required
Notification Regeneration
is Required
2
Level Warning Indicators Condition Operator Actions
The soot level in the DPF is above the How to Enable an Automatic
1 On desired level and requires regeneration. Regeneration of the DPF on page 21
The soot level in the DPF continues to Regenerate the DPF immediately. How
stay above the desired level and to Enable an Automatic Regeneration of
3 Flashing
requires regeneration. The engine the DPF on page 21 or How to Start a
On power will derate. Parked Regeneration on page 22
18 Y53-6091-1B1 (11/17)
INTRODUCTION - Controlling Regeneration Process
Y53-6091-1B1 (11/17) 19
INTRODUCTION - Controlling Regeneration Process
CAUTION
START
Depressing the button in the START START
Do not leave the switch in the STOP direction for at least 4 -8 seconds will 1 START 1 1
position unless you need to cancel or initiate a Parked Regeneration. Vehicles
stop a regeneration. Running the en- with this button must turn off the ignition to 2 2 2
gine with the switch in the STOP posi- stop an automatic regeneration.
tion will result in increased soot levels 3 3 STOP 3
20 Y53-6091-1B1 (11/17)
INTRODUCTION - How to Enable an Automatic Regeneration of the DPF
3. Stop position. Placing the switch in the CENTER problems or difficulties contact your
See DPF Regeneration for instructions on position will allow an Automatic nearest authorized PACCAR dealer for
Regeneration to occur if conditions allow.
how to start or stop a ATS regeneration assistance. Make sure that any two or
three position switches for the DPF are not
(three-position switch only).
2
STOP (Three Position Switch Only)
When STOP (3) is pressed, the system will in a position that will prevent a
START (Three Position Switch Only) not regenerate under any conditions. regeneration from happening.
Depressing the button in the START The instrument cluster will illuminate
direction (1) for at least 4 -8 seconds will
various icons that indicate a regeneration
initiate a Parked Regeneration. CAUTION
is needed. See Notification Regeneration is
Required on page 18. The ATS requires
Do not leave the switch in
NOTE conditions typically found in highway
the STOP position unless
driving to regenerate the DPF. If the DPF
you need to cancel or stop a
Parked regeneration re- warning lamp is illuminated, the easiest
regeneration. Running the
quires that your vehicle is option is to assist the ATS by proceeding to
engine with the switch in the
stopped with the parking the nearest highway.
STOP position will result in
brake set. See Parked Re- 1. Select a highway that has a posted
increased soot levels in the
generation for details. legal speed of more than 35 mph
DPF and could eventually
cause the engine to derate. (56 kph).
CENTER (Three Position Switch Only) 2. Drive your vehicle until the DPF
lamp goes off. This may take 30 –
Related concepts 45 minutes of speeds greater than
NOTE
25 mph (40 kph).
During normal vehicle driv- If your operation or planned route in the
ing, the Regeneration How to Enable an immediate future limits your ability to reach
Switch must be in the CEN- highway speeds, proceed to the next
TER position.
Automatic Regeneration of section titled Parked Regeneration.
the DPF
This is the normal position of the switch.
Unless you are manually initiating a Parked
Regeneration or intentionally stopping a Carefully read the following instructions to
regeneration, the switch should be in this
regenerate the DPF. If you have any
Y53-6091-1B1 (11/17) 21
INTRODUCTION - How to Start a Parked Regeneration
Related concepts ft) clearance from the sides and top of • Transfer refuse stations/
your vehicle to any combustibles. En- dumps
sure no one is in the immediate vicinity • Parking lots
of the tail pipe. Failure to comply could
2 How to Start a Parked ignite a fire or cause an explosion, re-
• Load/unload terminals
While the list above may appear com-
Regeneration sulting in death, personal injury, equip-
prehensive, it is your responsibility to
ment or property damage.
take the necessary precautions and be
In very limited applications or operations aware of your surroundings and ensure
the DPF must be regenerated by initiating that no combustibles (materials or va-
WARNING
a Parked Regeneration. Follow these steps pors) or bystanders are close by before
to initiate a Parked Regeneration: initiating a regeneration.
Never initiate a regeneration in a
1. Pull the vehicle over to a safe closed building or enclosure. Always 4. Verify that the following conditions
location. park your vehicle outside and ensure are met before proceeding. A
2. Ensure no one is in the immediate no one is in the immediate vicinity. Parked Regeneration will not
vicinity of the tail pipe. Failure to comply could ignite a fire or initiate if any of these conditions
3. Maintain a minimum of 1.5 m (5 ft) cause an explosion, resulting in death, are not met:
of clearance to any combustible personal injury, equipment or property • Parking brake is applied / set
materials from the edge and top of damage. • Engine is at low idle
the vehicle.
• DPF warning lamp is
illuminated or flashing
NOTE
WARNING • Coolant is at operating
Typical operation areas or materials that temperature
Parking the vehicle too close to any can contain explosive vapors, flamma- • No throttle, brake or clutch
combustible materials or vapors may ble materials or people in close proximi- applied
start a fire, ignite an explosion or burn ty of the vehicle are: • PTO is disengaged 3
someone standing close by. Before
• Fuel depots • Transmission is in neutral
pushing the Regeneration Switch on
the dash, walk around your vehicle • Grain elevators • Cruise control switch is off
and ensure you have at least 1.5 m (5 • Dry grass, leaves or trees • Engine brake switch is off
22 Y53-6091-1B1 (11/17)
INTRODUCTION - Stop an Automatic or Parked Regeneration
5. Get out and walk all around vehicle Regeneration will automatically shut off if
to ensure that the vehicle is at least any of the conditions (in step 4) change or
1.5 m (5 ft) away from all become activated. Contact your nearest WARNING
combustible materials and no one PACCAR dealer for assistance if you are
is in the immediate vicinity. unable to initiate a Parked Regeneration Never allow an Automatic Regenera-
tion to automatically start while inside
2
6. Climb back into the vehicle. and the DPF warning lamp is illuminated.
Related concepts a building such as a service bay, shop
7. Push the regeneration button at or building of any kind. Anytime you
least 4 -8 seconds to initiate a are parking your vehicle inside a build-
Parked Regeneration. ing or enclosure, ALWAYS press the
Stop an Automatic or Regeneration STOP or DISABLE
Switch prior to entering the building.
NOTE Parked Regeneration Failure to comply could ignite a fire or
Acknowledgment that a Parked Re- cause an explosion, resulting in death,
Always stop or prevent the vehicle from personal injury, equipment or property
generation has initiated will vary by en-
performing an automatic or parked damage.
gine. The most predominant acknowl-
regeneration ANYTIME you plan to drive
edgement to you will be an increase in
your vehicle into a building, enclosure or
engine rpm and overall engine noise.
sensitive area. Turn the vehicle ignition off WARNING
to stop and prevent the DPF from
regenerating. Alternatively, if the vehicle Never initiate a regeneration in a
NOTE
has a DPF switch to DISABLE or STOP a closed building or enclosure. Always
regeneration, depress this switch to park your vehicle outside and ensure
A Parked Regeneration may take 30
prevent or stop a regeneration. Turn the no one is in the immediate vicinity.
or more seconds to initiate as the Af-
vehicle ignition OFF if the regeneration Failure to comply could ignite a fire or
tertreatment System conducts various
switch does not stop or the vehicle does cause an explosion, resulting in death,
self-checks to verify all the system re-
not have a switch that can stop a personal injury, equipment or property
quirements have been met.
regeneration. damage.
Y53-6091-1B1 (11/17) 23
INTRODUCTION - What is a Selective Catalyst Reduction System?
24 Y53-6091-1B1 (11/17)
INTRODUCTION - Why is the DEF Warning Light on?
Y53-6091-1B1 (11/17) 25
INTRODUCTION - Functionality / Notification Information
DEF Level Warning DEF Level Warning – Non-Emergency DEF Level Warning – Emergency Vehicles
Vehicles on page 26 on page 30
DEF Quality (except PX) DEF Quality Warning – Non-Emergency DEF Quality Warning – Emergency
Vehicles on page 28 Vehicles on page 31
SCR Component Failure SCR Component Failure Warning – Non- SCR Component Failure Warning –
Emergency Vehicles on page 29 Emergency Vehicles on page 32
NOTE
The malfunction indicator lamp (MIL) will illuminate if the on-board diagnostics (OBD)
system detects a possible emissions system failure. The vehicle should be brought
in for service at the next opportunity to ensure the condition is corrected.
Functionality / Notification
Information
DEF Level Warning – Non-
Emergency Vehicles
26 Y53-6091-1B1 (11/17)
INTRODUCTION - Functionality / Notification Information
DEF level
0 None
sufficient
None
2
DEF level fallen
DEF warning lamp
1 below initial None
On
warning
Continue to 40%
DEF warning lamp
4 DEF level empty engine power
flashing
Check engine derate
lamp On
Y53-6091-1B1 (11/17) 27
INTRODUCTION - Functionality / Notification Information
No DEF quality
0 None None
issue
80 km (50 mi) or
DEF warning Engine power
2 1 hour after
lamp flashing Check derated 25%
detected
engine lamp On MIL may be ON
28 Y53-6091-1B1 (11/17)
INTRODUCTION - Functionality / Notification Information
DEF warning
1 Failure detected None
lamp On Check
engine lamp On MIL may be ON
Y53-6091-1B1 (11/17) 29
INTRODUCTION - Functionality / Notification Information
80 km (50 mi) or
2 2
DEF warning
lamp flashing Check
1 hour after
detected
Engine power
derated 25%
engine lamp On MIL may be ON
DEF level
0 None None
sufficient
30 Y53-6091-1B1 (11/17)
INTRODUCTION - Functionality / Notification Information
The DEF Warning Lamp described in this table only applies to vehicles powered by PACCAR MX Engines.
Effect on
Level Warnings \ Indicator Condition
Engine
No DEF quality
0 None None
issue
Y53-6091-1B1 (11/17) 31
INTRODUCTION - Functionality / Notification Information
Effect on
Level Warnings \ Indicator Condition
Engine
2 1
DEF warning Quality issue
None
lamp On Check detected
engine lamp On MIL may be ON
Vehicle speed
DEF warning 10-hours after
2 limited to 88 kph
lamp flashing Check detected
(55 mph)
engine lamp On MIL may be ON
20-hours after
detected, engine Vehicle speed
DEF warning
Final 1 2 has been shut limited to 40 kph
lamp flashing Check
Stop engine lamp down or idled for (25 mph)
engine lamp On MIL may be ON 1-hour
may be On
32 Y53-6091-1B1 (11/17)
INTRODUCTION - Functionality / Notification Information
1
DEF warning
lamp On Check
Failure detected None 2
engine lamp On MIL may be ON
Vehicle speed
DEF warning 10-hours after
2 limited to 88 kph
lamp flashing Check detected
(55 mph)
engine lamp On MIL may be ON
40-hours after
detected, engine Vehicle speed
DEF warning
Final 1 2 has been shut limited to 40 kph
lamp flashing Check
Stop engine lamp down or idled for (25 mph).
engine lamp On MIL may be ON 1-hour
may be On
Y53-6091-1B1 (11/17) 33
MAINTENANCE -
Chapter 3 | MAINTENANCE
In this Chapter:
3
Aftertreatment System Power Requirements......................................................................................35
Diesel Exhaust Fluid (DEF) Tank Straps.............................................................................................35
34 Y53-6091-1B1 (11/17)
MAINTENANCE - Aftertreatment System Power Requirements
CAUTION
1/2" (12.7 mm)
Wait at least 10 minutes after the key
switch is turned OFF before discon- 1
necting battery power. The system
uses battery power to circulate DEF
and prevent overheating of the DEF
system. Failure to comply may result
in equipment or property damage.
Y53-6091-1B1 (11/17) 35
INFORMATION -
Chapter 4 | INFORMATION
In this Chapter:
36 Y53-6091-1B1 (11/17)
INFORMATION - Tampering with Aftertreatment System
Y53-6091-1B1 (11/17) 37
INFORMATION - Selective Catalytic Reduction (SCR) System
38 Y53-6091-1B1 (11/17)
INFORMATION - Diesel Exhaust Fluid (DEF)
For engines using SCR operating in the dealers. For assistance locating
United States and Canada, it is DEF, contact your local PACCAR
CAUTION recommended that the DEF used be authorized repair location.
certified by the American Petroleum • If your vehicle is out of DEF and
PACCAR Inc requires the use of DEF Institute (API). you are unable to locate a source
meeting ISO 22241-1 (DIN 70070) spec- to purchase DEF, please contact
ifications. There is NO acceptable sub- the vehicle OEM customer care
stitute. Failure to use the correct DEF NOTE
center at the telephone number
may cause engine damage and/or void provided in the vehicle operator’s
the warranty. To ensure the correct DEF is used,
• Some locations may reference PACCAR Inc recommends the use of
TRP® CleanBlue Diesel Exhaust Fluid
manual. The vehicle OEM
customer care center will be able to 4
the DIN 70070 standard. DEF contact the nearest dealer location
specification limits of this stand- which is available in different quantity
to you and arrange for an
ard are identical to ISO 22241-1. options from small to bulk containers.
emergency shipment of DEF to
your location 24 hours a day.
PACCAR Inc is not responsible for failures The following are other common names
or damage resulting from what PACCAR used for Diesel Exhaust Fluid (DEF):
Inc determines to be abuse or neglect,
• AUS 32 (Aqueous Urea Solution
including but not limited to: operation
32)
without correctly specified DEF; lack of
maintenance of the aftertreatment system; • AdBlue
improper storage, or shutdown practices; • NOx Reduction Agent
unauthorized modifications of the engine • Catalyst Solution
and aftertreatment system. PACCAR is Regardless of what the DEF is called, the
also not responsible for failures caused by DEF must meet the ISO 22241-1 (DIN
incorrect DEF or by water, dirt or other 70070) specifications.
contaminants in the DEF. Refer to your
engine and vehicle operator's manuals for
maintenance, storage, and shutdown DEF Availability
information. • DEF is readily available at truck
stops and at all PACCAR Engine
Y53-6091-1B1 (11/17) 39
INFORMATION - Diesel Exhaust Fluid (DEF)
40 Y53-6091-1B1 (11/17)
INFORMATION - Diesel Exhaust Fluid (DEF)
Y53-6091-1B1 (11/17) 41
Index
Index
A I
Aftertreatment System Warning Lamps 12 Idling in Freezing Temperatures, Extended 15
Illustrations 8
Introduction 24
C
Contamination / Incorrect Fluid 41 M
Malfunction Indicator Lamp 13
D
DEF Handling 40 N
DEF Level Warning – Emergency Vehicles 30
DEF Level Warning – Non-Emergency Vehicles 26 Notification of High Exhaust System Temperature 17
DEF Quality Warning – Emergency Vehicles 31 Notification Regeneration is Required 18
DEF Quality Warning – Non-Emergency Vehicles 28
DEF Storage 40
Diesel Exhaust Fluid (DEF) Lamp 12 P
Diesel Exhaust Fluid tank maintenance 35
Diesel Particulate Filter (DPF) System 37 Parked Regeneration 22
Diesel Particulate Filter (DPF) Warning Lamp 12
DPF Regeneration 21
R
F Recommendations and Specifications 38
Regeneration Switches 19
Functionality / Notification Information 14 Regeneration SwitchTwo-Position 20
Regeration SwitchThree Position 20
H
High Exhaust System Temperature (HEST) Warning Lamp 13
Index
S
Safety 7
Safety Alerts 7
SCR Component Failure Warning – Emergency Vehicles 32
SCR Component Failure Warning – Non-Emergency Vehicles 29
Selective Catalytic Reduction (SCR) System 38
Stop an Automatic or Parked Regeneration 23
Stop Engine Lamp 14
T
Tampering with Aftertreatment System 37
W
Warning Symbols Quick Reference 15
What is a Diesel Partilculate Filter 14
PACRI
P.O. Box 1518
Bellevue, WA 98009 Y53-6091-1B1