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General Marine Dept.
WELDING PROCEDURE
SPECIFICATION (W.P.S.
‘Company Name: PETROBEL Project: Temsah-4, Baltim-N & Barboni. Risers|
Welding Procedure Specification No.: R9 Date: 1/9/2004
Revision No.: 0 Supporting PQR No R9
‘Type: MANUAL Process: SMAW
WPS According to: STANDARD API 1104 & AGIP spec’s 08938
POSTWELD HEAT TREATMENT: N.A
GAS
‘Type of gas or gases: N.A
Weld Travel Seed Heat Input (Kj/mm)
Layers aswse0)
Root TAS-1.25 Te22
Assembling by External Clamp Hot aoe
Asse, by External Cla
The External Clamp Can be Removed After Completion | mutt tag”
0F 50% ofthe Root Pass rh
BASE METAL
Material Spec.: APY SL
Type or Grade: X60
Thickness: 31.25 212 18.75 mm (Se eee
Diameter: Any ELECTRICAL CHARACTERISTICS
Current: DC
FILLER METAL LecletL ened
Weld Metal Analysis (A) NO.: I
Size of Electrode mm: 3.25 & 4.0 [Fie went Caren
Weld Voltage
Filler Metal (F) No: 3 & 4 tayers | cass ]2®™| pot | AMP fine
SFA Specification: 5.1 & 5.5 a Sage}
AWS Classification: E6010 & E8018G 335 [ve [704 a
a E8018G | 3.2: te ‘125-130 2124
Other: BOHLER (E6010) & ETC (E8018) tng | tanise | 32s | sve | totae | 2228
E8016 | 49 | ive | 150-160 | 21-24
cp | exorsc | 325] xe | 110-130 | 20-24
POSITION TECHNIQUE
Position of Groove: All Position (Fixed) Interpass Cleaning: Brush & Grinding
Weld Progression: (Up 1 Down x) String or Weave bead: Both
Other: AU! Passes Up Hill Orifice or Gas Cup Size: ~
Multipasses or Single Pass (per side): Multi
PREHEAT Single or Multiple Electrode: Single
Preheat Temp. (Min) 100C° Other
Interpass Temp.(Max) 170° 1. Min No. of welders 2 welders se
Other: Drying & Heating by Gas Torch 2. Max time Laps between Root and Hor fp 5°] =
min.& between Hot and Filling 10 min,
3. Weld Interruption is permitted after completion
of, 50 % of the base metal thickness at least,
(Client! Inspector:
Za
sprrauer
TATEWELD DUI JALIFICATION RECO)
“CORDING TO (API. Sb
PI
SMAW Maat
Specfianon: —APISL
rade: xe
oven e
‘hick (ry 2s
Fier Metal Spe AWS AS.
Flr Mel Clas. E6010
ier Met size) 325350
‘Trade mame BOHLER
Brand meme ey
Bath No. 26513
(hex + ie) Class Nove
“rade mame us) None
Brand rae (Tz)
Bats. No, (hx)
Baking Tem. (C)
Baking Tne (a)
dig Ter 2)
a
toa
aasoma toes
Es
mr
sponte
soe
Sm
Shiking gs or ess mi
‘Shing gas Flow ree
Backing as gu ix
‘Welng dirs verti)
= —
Heating Rat CC/ in)
Soaking temp. CC)
Holding tne (in)
cooling Rate in)
‘exp. °)
Tine ind
* Oesae Dameter (en)
“Tungsten letode NA
ter pasceaing Grinding & Bing
Back gaging Met None
ck going dept None
Macon with Rem
‘Telaps (182) Su A
Tine ks" 634) Tonia
Min. No, Off woe 2 valde
QAI Sector
Boss
as RidiiRecords
a5
25| Dove Th |
Sas Dete tis | Ta
325 [ petve a 0 | “as
Sas [Deve ns er [ss
i | Deve 7 7
ao | pene jas] 96s
ao | Desse 550 | 9s os
oe: 1s8_| 19 |p
fo_[ pew 149—| 139 | 918
ao | Deve iss_| 4 | 99a
Sor [ ewe 7
Client: Certifying Authority:6 WELD PROCEDURE QUALIFICATION
PETROJET
ORD
‘ACCORDING TO (API 1104 & Agip Spec No, 08938)
Visual Test Result: Acceptable
Magnetic Test Result: N.A
ner Eas Poel | Time
oa rs | a
eco ie
[saw | —s9 | Piisest | ai | deme || a0
TE [SHCA | — ss —| avo ng | — pases [2s | pe-ne_f Ps
18 [sucaw-| eg] —evorag | — paras —[20-[pevse | | 0}
a 0 mv TO Lh
Wiesirieie rest Reg
Rado Graphic Test Result: Acceptable
Ultra Sonic Test Result: NA
DibirciteSE Rests
wxio 18
Hock 10x10 246
Todxk wxl0 1
Toskek Wox10 266
oa ond
ft
cep Math woe Vekes 10194
sea Aco ow | M2 Ockak Vikes | 10210
se aqcpooe «Nf MDG Ockck Vien 10157
so awoee Ni | MIM 'Ockak Vien 10104
ses Accpiile =o wt, 5 Bi
ss WFD Aspe ies Tee
sor ccepnle | SRY Paton Renae
soe we 10 ace __t_| natn noche
on. oe Mea Oda
Nigk Break Test Result es ote
on eth Conmens | MEd 9° Ocbek
NE Aeciptate a
| sa scetie si
wa peceabie wi
wet seseable i
Ns Ve ST
UF: Uta Fre Seg
jer a
BRS oe Cent
Fillac sector
Hatliless Tost Rexall 2
Acceptable
Acceptable
Acopabie
Accept
Cortifying Authority: