QSK23 - Engine Parts Catalog

Parts Catalog
QSK23
TELCON EX1200-5D EXCAVATOR
BASE ENGINE ITEM NO. BC50066
Bulletin No. 2885775 (Feb - 2010)

SO No. SO62023
Cummins India Limited

Registered Office : Kothrud, Pune - 411 038 (India)
BOM of SO NUMBER: SO37258 .
TABLE OF CONTENTS
GROUPS / OPTIONS
S. NO. DESCRIPTION OPTION NO REMARKS
1 ACCESSORY DRIVE AD50003
2 PULLEY CRANCKSHAFT AF50001
3 AIR HEATER STARTING AID AH50002
4 AIR HEATER STARTING AID AH50004
5 BLOCK CYLINDER BB50005
6 CYLINDER LINER BB50006
9 IDLER GEARS BB50009
12 CAM FOLLOWER BB50013
14 CRANKSHAFT BB50018
15 BREATHER CRANKCASE BR50024
16 ENGINE BARRING DRIVE CB50004
17 REF COMPRESSOR MOUNTING CF50001
18 CAM FOLLOWER COVER CM50005
19 COVER CAM FOLLOWER CM50006
22 CAM FOLLOWER COVER CM50009
23 DAMPER VIBRATION DA50004
24 FUEL PUMP DRIVE DP50004
25 THERMOSTAT EC50003
26 ALTERNATOR EE50004
27 ALTERNATOR MOUNTING EH50009

TABLE OF CONTENTS
GROUPS / OPTIONS
30 FRONT ENGINE SUPPORT EM50008
31 DRIVE FAN FA50016
32 DRIVE FAN FA50028
33 FAN DRIVE MOUNTING FA50029
34 FAN DRIVE FA50030
35 FAN DRIVE FA50035
36 FILTER FUEL FF50002
37 FILTER FUEL PLUMCING FF50004
38 FILTER FUEL PLUMCING FF50005
39 HOUSING FLYWHEEL FH50008
43 HOUSING FLYWHEEL PLUMBING FH50015
44 PUMP FUEL INJECTION FP50044
45 MOUNTING FUEL PUMP FP50045
46 FUEL PLUMBING FT50017
50 FLYWHEEL FW50013
51 FRONT GEAR COVER GG50004
52 FRONT GEAR COVER GG50007
53 CONNECTION AIR INTAKE IC50005
54 MANIFOLD AIR INTAKE IM50009
55 CONNECTION AIR TRANSFER IT50005
56 LIFTING ARRANGEMENT LA50006
57 COOLER ENGINE OIL LC50003
58 COOLER ENGINE OIL LC50005
59 FUEL FLOW OIL FILTER LF50002

TABLE OF CONTENTS
GROUPS / OPTIONS
60 OIL LEVEL GAUGE LG50004
61 PUMP LUBRICATIONG OIL LP50003
62 ARRANGEMENT OIL FILL OB50002
63 PLUMBING OIL PAN OP50007
64 MOUNTING OIL PAN OP50009
65 OIL PAN OP50014
66 OIL PAN PLUMBING OP50016
67 MOUNTING ENG CNT MODULE PH50016
68 MODULE ENGINE CONTROL PH50017
69 MOUNTING ENG CNT MODULE PH50029
70 TURBOCHARGER PP50007
71 PISTON ENGINE PP50008
72 CAMSHAFT PP50009
73 HEAD CYLINDER PP50010
74 CYLINDER HEAD PP50012
75 INJECTOR PP50013
76 REMOTE OIL DRAIN RD50002
77 LEVER ROCKER RL50003
78 ROCKER LEVER RL50004
79 MOUNTING STARTING MOTOR SM50003
80 STARTING MOTOR MOUNTING SM50004
81 MOTOR STARTING ST50006
82 MOUNTING EXHAUST MANIFOLD TB50006
83 MANIFOLD EXHAUST TB50008
84 HOUSING THERMOSTAT TH50005
85 TURBOCHARGER PLUMBING TP50004
86 COVER VALVE VC50003
87 MOUNTING VALVE COVER VC50004
88 RESISTOR CORROSION WF50004

TABLE OF CONTENTS
GROUPS / OPTIONS
92 WATER INLET CONNECTION WI50004
93 WATER PUMP PLUMBING WP50006
94 WATER PUMP WP50007
95 SET UPPER ENGINE GASKET 4089360
96 SET UPPER ENGINE GASKET 4089361

Group No. 09.03 Accessory Drive Option No. AD50003
Ref Part Number Part Name Req Remarks

No.
ACCESSORY DRIVE
OPTION AD50003
1 3093743 Screw, Hexagon Head Cap 8 M10 x 1.50 x 25

2 4095778 Pulley, Accessory Drive 1
Page 2
Group No. 01.02.2 PULLEY,CRANKSHAFT Option No. AF50001
Page 4
Group No. 01.02.2 PULLEY,CRANKSHAFT Option No. AF50001
Ref
No. Part Number Part Name Req Remarks
PULLEY,CRANKSHAFT
OPTION AF50001
1 4095545 Washer, Plain 6
2 4095548 Screw, Hexagon Head Cap 6
3 4095677 Pulley, Crankshaft 1
Page 5
Group No. 10.02 Air Heater Starting Aid Option No. AH50002

No.
AIR HEATER STARTING AID
OPTION AH50002 Air heater starting aid
1 3092129 Switch, Relay 2
2 4095833 Screw, Hex Flange Head Cap 4
Page 6
Group No. 10.02 Air Heater Starting Aid Option No. AH50004

No.
AIR HEATER STARTING AID
OPTION AH50004 Air heater starting aid
1 3092334 Spacer, Mounting 1
2 3093799 Washer, Plain 1 11.0mm.
4 3094563 Screw, Hexagon Head Cap 2 M10 x 1.50 x 45.
5 3335076 Washer, Bevel 2
6 4095714 Boot, Electrical Terminal 4
7 4095729 Wire, Electrical 2
8 4095881 Clip 1
9 4095925 Boot, Electrical Terminal 2
10 4096023 Wire, Electrical 2
Page 7
Group No. 01.01 BLOCK,CYLINDER Option No. BB50005
Page 8
Ref
BLOCK,CYLINDER
OPTION BB50005
4095491 Block, Cylinder 1
1 (4095454) Block, Cylinder 1
2 4095456 Cap, Main Bearing 1 semi-finished part for serv.
3 4095455 Cap, Main Bearing 6 semi-finished part for serv.
4 3092786 Screw, Twelve Point Cap 14
6 4095462 Tube, Lub Oil Supply 1
7 3093875 Dowel, Pin 2
8 4095457 Bushing 7
9 4095463 Dowel, Pin 2
10 4095913 Plug, Pipe 2
11 4095912 Plug, Pipe 6
12 4095909 Plug, Pipe 7 NPT 1/4
13 4095911 Plug, Pipe 2
14 3093827 Plug, Pipe 10 NPT 1/8
15 3093862 Plug, Threaded 6
16 3918192 Washer, Sealing 5 M14
17 3094028 Plug, Expansion 9
18 3093784 Dowel, Pin 12
19 3093970 Dowel, Pin 2
20 3092287 Dowel, Pin 2
21 4095782 Pin, Guide 2
22 4095464 Dowel, Ring 12
Page 9
Group No. 01.01.1 Cylinder,Liner Option No. BB50006
Page 10
Group No. 01.01.1 Cylinder,Liner Option No. BB50006
Ref
CYLINDER,LINER
OPTION BB50006
4089364 Kit, Cylinder Liner 6
1 4006178 Ring, Liner Seal 1
2 4006179 Seal, Oil 1
3 4006297 Seal, Oil 1
4 4095459 Liner, Cylinder 1
Page 11
Group No. 01.01 Block,Cylinder Option No. BB50007
Page 12
Group No. 01.01 Block,Cylinder Option No. BB50007
Ref
BLOCK,CYLINDER
OPTION BB50007
1 4095460 Nozzle, Piston Cooling 6
2 4095461 Nozzle, Piston Cooling 6
Page 13

No.
BLOCK,CYLINDER
OPTION BB50008
Page 14
Group No. 01.07.1 Idler,Gears Option No. BB50009

No.
IDLER,GEARS
OPTION BB50009
4096327 Gear, Idler 1
1 (4096328) Gear, Idler 1
2 4095472 Bushing 1
3 4095473 Gear, Idler 1
5 3093731 Dowel, Pin 1
6 4096710 Shaft, Idler 1
7 4096709 Retainer, Gear 1
Page 15
Page 16
Ref
IDLER,GEARS
OPTION BB50010
4 (4095475) Gear, Idler 1
5 4095479 Bushing 2
Page 17
Page 18
Ref
IDLER,GEARS
OPTION BB50011
4 (4095474) Gear, Idler 1
5 4095479 Bushing 2
Page 19
Group No. 04.01 Cam Follower Option No. BB50013
Page 20
Group No. 04.01 Cam Follower Option No. BB50013
Ref
CAM FOLLOWER
OPTION BB50013
4095567 Camfollower, Assy (TLA)
4095569 Lever, Cam Follower
1 (4095516) Camfollower 1
2 (4095517) Pin, Camfollower 1
3 (4095519) Socket, Cam Follower
4 (4095518) Roller, Injector 1
4095568 Camfollower, Assembly 12 Valve
5 (4095572) Camfollower 1
6 (4095514) Pin 1
7 (4095571) Socket 1
8 (4095515) Roller 1
4095570 Camfollower Shaft Assy 6
9 (4095512) Camfollower Shaft 1
10 4095573 Ball 1
11 4095513 Ring, Retaining 12
13 4095464 Dowel, Ring 12
14 4095506 Rod, Push 12
15 4095511 Rod, Push 6
Page 21
Page 22
Ref
BLOCK,CYLINDER
OPTION BB50014
2 4096041 Plate, Cover 1
Page 23
Group No. 01.02 Crankshaft Option No. BB50018
Page 24
Group No. 01.02 Crankshaft Option No. BB50018
Ref
CRANKSHAFT
OPTION BB50018 Engine crankshaft for tier 1 and tier 2
powergen and industrial
4096696 Crankshaft, Engine 1
1 4096697 Crankshaft, Engine 1
2 4095436 Gear, Crankshaft 1
3 4096671 Gear, Crankshaft 1
4 3094027 Key, Plain Woodruff 1
5 3093731 Dowel, Pin 1
4095973 Set, Main Bearing 1 Standard
6 (4095493) Bearing, Main 7
7 (4095494) Bearing, Main 7
4095983 Set, Thrust Bearing 1
8 (4095495) Bearing, Thrust 4
Page 25
Group No. 03.02 BREATHER,CRANKCASE Option No. BR50024
Page 26
Group No. 03.02 BREATHER,CRANKCASE Option No. BR50024
Ref
BREATHER,CRANKCASE
OPTION BR50024
1 3093809 Seal, O Ring 1
2 3863522 Clamp, Hose 1
3 4095790 Breather, Crankcase 1
4 4095890 Clip 1
5 4096452 Hose, Flexible 1
6 4096713 Screw, Captive Washer Cap 2
Page 27
Group No. 16.01 Engine Barring Drive Option No. CB50004
Page 28
Group No. 16.01 Engine Barring Drive Option No. CB50004
Ref
ENGINE BARRING DRIVE

OPTION CB50004 Engine barring drive
4095422 Housing, Engine Barring 1
1 (4095899) Seal, Oil 1
2 (4096055) Spring, Compression 1
3 (4096056) Shaft, Idler 1
4 (4096057) Support, Accessory Drive 1
5 (4096058) Clip 1
6 (4096059) Gear, Accessory Drive 1
7 4095483 Gasket, Starter 1
Page 29
Ref Compressor Mounting Option No. CF50001
Ref No Part Number Part Name Required Remarks
Ref Compressor Mounting

OPTION CF50001

2 3093778 Washer, Plain 3 M12
3 4095717 Collar, Shaft 1

6 4095856 Nut, Regular Hexagon 1
8 4096022 Bracket, Connection 1
Cam Follower Cover Option No. CM50005

Cam Follower Cover
OPTION CM50005

2 4095467 Gasket, Cover Plate 1
Cover Cam Follower Option No. CM50006

Cover Cam Follower
OPTION CM50006


Cover Cam Follower
OPTION CM50007

5 4095954 Plug, Pipe 1

Cover Cam Follower
OPTION CM50008

Group No. 04.03 Cam Follower Cover Option No. CM50009
Page 30
Group No. 04.03 Cam Follower Cover Option No. CM50009
Ref
CAM FOLLOWER COVER

OPTION CM50009 Cam follower cover
1 3925344 Screw, Hex Flange Head Cap 12 M10 x 1.50 x 30.
2 4095562 Cover, Camshaft 5
3 4095563 Cover, Camshaft 1
4 4095564 Gasket, Camshaft Cover 6
6 4096011 Pad 24
Page 31
Group No. 01.02.2 DAMPER,VIBRATION Option No. DA50004
Page 32
Group No. 01.02.2 DAMPER,VIBRATION Option No. DA50004
Ref
DAMPER,VIBRATION
OPTION DA50004
1 3093731 Dowel, Pin 1
3 4095669 Damper, Vibration 1
Page 33
Group No. 09.01 Fuel Pump Drive Option No. DP50004
Page 34
Group No. 09.01 Fuel Pump Drive Option No. DP50004
Ref
FUEL PUMP DRIVE

OPTION DP50004 Fuel pump drive
4096329 Drive, Fuel Pump 1
3 4095425 Bearing, Ball 1
5 4095590 Gear, Accessory Drive 1
6 4095600 Hub, Accessory Drive 1
7 4095603 Plate, Thrust Bearing 1
8 4095633 Gear, Coupling 1
9 4095787 Seal, Oil 1
11 4095893 Seal, O Ring 1
12 4095995 Adapter, Drive Shaft 1
13 (4096087) Support, Accessory Drive 1
14 4096334 Shaft, Fuel Pump 1
Page 35
Group No. 08.07 THERMOSTAT Option No. EC50003

No.
THERMOSTAT
OPTION EC50003
1 3092399 Seal, Thermostat 2
2 4095527 Thermostat 2
Page 36
Group No. 13.02 ALTERNATOR Option No. EE50004
Page 38
Group No. 13.02 ALTERNATOR Option No. EE50004
Ref
ALTERNATOR
OPTION EE50004
4 4096532 Alternator 1
Page 39
Group No. 13.02.3 Alternator Mounting Option No. EH50009
Page 40
Ref
ALTERNATOR MOUNTING
OPTION EH50009 Alternator mounting
7 4096751 Guard, Alternator 1
8 4096752 Bracket, Alternator 1
Page 41
Page 42
Ref
ALTERNATOR MOUNTING
OPTION EH50010 Alternator mounting
1 3093502 Pin, Adjusting Link Pivot 1
9 4096814 Bolt, Eye 1
Page 43
Page 44
Ref
ALTERNATOR MOUNTING
OPTION EH50011 Alternator mounting vee belt l=1015 for qsk23
bof
1 4095877 Belt, V 1
Page 45
Group No. 16.03 Front Engine Support Option No. EM50008
Page 48
Group No. 16.03 Front Engine Support Option No. EM50008
Ref
FRONT ENGINE SUPPORT

OPTION EM50008 Front engine support rigid type for qsk23.
3 3093970 Dowel, Pin 2
4 4096512 Support, Front Engine 1
Page 49
Group No. 08.03 DRIVE,FAN Option No. FA50016
Page 50
Group No. 08.03 DRIVE,FAN Option No. FA50016
Ref
DRIVE,FAN
OPTION FA50016
3 4095749 Pulley, Fan 1
Page 51
Group No. 08.03 Fan Drive Option No. FA50028

No.
FAN DRIVE
OPTION FA50028 Fan drive fan tensioner pulley for 760 HP at
1800 RPM.
1 4096529 Pulley, Idler 1
Page 52
Group No. 08.03 Fan Drive Mounting Option No. FA50029
Page 54
Group No. 08.03 Fan Drive Mounting Option No. FA50029
Ref
FAN DRIVE MOUNTING

OPTION FA50029 Fan drive mounting
Page 55
Page 56
Ref
FAN DRIVE
OPTION FA50030 Fan drive mounting
Contains fan belt for 760 HP at 1800 RPM
customer specific
1 4096566 Belt, V 1
Page 57
Page 58
Ref
FAN DRIVE
OPTION FA50035 Fan drive for 760 HP at 1800 RPM customer
specific BC option
1 4095642 Fitting, Grease 1
2 4095901 Valve, Check 1
4096000 Hub, Fan 1
5 4095592 Shaft, Fan Hub 1
6 4095593 Shaft, Fan Drive 1
8 4095907 Plug, Pipe 4
9 4096008 Flange, Drive Coupling 1
Page 59
Group No. 06.04 FILTER,FUEL Option No. FF50002
Page 60
Group No. 06.04 FILTER,FUEL Option No. FF50002
Ref
FILTER,FUEL
OPTION FF50002
3 4096308 Element, Fuel Filter 2
4 4096666 Head, Fuel Filter 1
Page 61
Group No. 06.04.1 Fuel Filter Plumbing Option No. FF50004
Page 62
Ref
FUEL FILTER PLUMBING

OPTION FF50004 Fuel filter plumbing
1 3093828 Nut, Hexagon Flange 1
2 4095613 Seal, O Ring 1
3 4095614 Seal, O Ring 1
4 4095621 Clamp, Tube 1
5 4095622 Clamp, Tube 1
6 4095627 Brace, Tube 1
7 4096761 Elbow, Plain Adapter 1
8 4095774 Tube, Fuel Transfer 1
Page 63

No.
FUEL FILTER PLUMBING
OPTION FF50005 Fuel filter plumbing
1 4095613 Seal, O Ring 1
2 4096181 Elbow, Plain Adapter 1
Page 64
Group No. 16.01 HOUSING,FLYWHEEL Option No. FH50008
Page 66
Ref
HOUSING,FLYWHEEL
OPTION FH50008
Page 67

No.
HOUSING,FLYWHEEL
OPTION FH50011
Page 68
HOUSING FLYWHEEL Option No. FH50012

HOUSING FLYWHEEL
OPTION FH50012

3 4095800 Seal, Oil 1
8 4096337 Seal, Oil 1
Group No. 16.01 Flywheel Housing Option No. FH50014
Page 70
Group No. 16.01 Flywheel Housing Option No. FH50014
Ref
FLYWHEEL HOUSING
OPTION FH50014 Flywheel housing SAE # 0 for 760 HP at 1800
3 4096506 Seal, Oil 1
8 4096437 Housing, Flywheel 1
Page 71
Group No. 16.01.1 Flywheel Housing Plumbing Option No. FH50015
Page 72
Group No. 16.01.1 Flywheel Housing Plumbing Option No. FH50015
Ref
FLYWHEEL HOUSING PLUMBING

OPTION FH50015 Flywheel housing plumbing equipped with
secondary speed sensor
3 3093799 Washer, Plain 1 11.0mm.
6 3864187 Bracket, Sensor 1
7 3864333 Sensor, Speed 1 Komatsu branded engines only.
8 4095718 Brace, Tube 1 Mechelen parts.
Page 73
Group No. 05.21 PUMP,FUEL INJECTION Option No. FP50044
Page 74
Group No. 05.21 PUMP,FUEL INJECTION Option No. FP50044
Ref
PUMP,FUEL INJECTION
OPTION FP50044
4 4087997 Pump, Fuel 1
5 4095550 Plate, Clamping 1
6 4095605 Elbow, Plain Union 1
7 4095606 Support, Fuel Pump 1
8 4095607 Gasket, Fuel Pump 1
9 4095614 Seal, O Ring 1
10 4095615 Seal, O Ring 1
15 4095886 Clip 1
16 4095888 Clip 1
17 4095892 Seal, O Ring 1
19 (4095994) Dataplate 1
Page 75
Group No. 05.03 MOUNTING,FUEL PUMP Option No. FP50045
Page 76
Group No. 05.03 MOUNTING,FUEL PUMP Option No. FP50045
Ref
MOUNTING,FUEL PUMP
OPTION FP50045
2 4095604 Bracket, Pump 1
Page 77
Group No. 06.03 Fuel Plumbing Option No. FT50017
Page 78
Ref
FUEL PLUMBING
OPTION FT50017 Fuel plumbing
Page 79
Page 80
Ref
FUEL PLUMBING
OPTION FT50019 Fuel plumbing fuel return parts equipped with
check valve for qsk23
1 3863569 Washer, Sealing 4
2 4095918 Screw, Banjo Connector 2
3 4096574 Valve, Check 1
4 4096812 Tube, Fuel Drain 1
5 4096813 Seal, O Ring 1
Page 81
Page 82
Ref
FUEL PLUMBING
3 4095609 Tube, Fuel Supply 1
4 4095617 Clamp, Tube 1
5 4095618 Clamp, Tube 1
6 4095625 Plate, Clamping 1
Page 83
Page 84
Ref
FUEL PLUMBING
4 4095611 Tube, Fuel Supply 1
5 4095623 Clamp, Tube 1
6 4095624 Clamp, Tube 1
Page 85
Group No. 16.02 Flywheel Option No. FW50013
Page 86
Group No. 16.02 Flywheel Option No. FW50013
Ref
FLYWHEEL
OPTION FW50013 Flywheel
Engine Family: Qsk23 housing SAE size or
type: SAE 0 ring gear pitch: 6/8 ring gear
tooth count: 138 clutch/t. C. mounting bolt
circle: Single clutch/t. C. mounting hole count:
12 clutch/t. C. mounting bolt circle diameter
(mm): 542.8 (21.37in) clutch/t. C. mounting
hold spacing: Equal clutch/t. C. mounting hold
size: 5/8-11 UNC-2 b clutch bore diameter
(mm): 571.5 (22.5in)
Pilot Bearing Bore Diameter (mm): 100 (3.9in)
speed limitations NTE: 2400
4096657 Flywheel 1
3 4095632 Gear, Flywheel Ring 1
4 4096656 Flywheel 1
Page 87
Group No. 01.06 Front Gear Cover Option No. GG50004
Page 88
Group No. 01.06 Front Gear Cover Option No. GG50004
Ref
FRONT GEAR COVER

OPTION GG50004 Front gear cover
1 4095470 Cover, Gear 1
2 4096003 Bushing 1
3 4096669 Seal, Front Cover 1
4 4096670 Seal, Dust 1
Page 89
Group No. 01.06 COVER,FRONT GEAR Option No. GG50007

No.
COVER,FRONT GEAR
OPTION GG50007
3 4096045 Pointer, Timing 1
Page 90
CONNECTION,AIR INTAKE Option No. IC50005

CONNECTION,AIR INTAKE
OPTION IC50005

2 3093799 Washer, Bevel 2 M10
4 4095685 Plug, Pipe 4
5 4095716 Brace, Tube 1
6 4095722 Gasket, Connection 4
7 4095723 Connection, Air Crossover 1
8 4095724 Hose, Plain 1
9 4095725 Clamp, T Bolt 4
10 4096412 Connection, Air Crossover 1
13 4095678 Heater, Intake Air 2
14 4095895 Seal, O Ring 1
MANIFOLD,AIR INTAKE Option No. IM50009

MANIFOLD,AIR INTAKE
OPTION IM50009

3 4095895 Seal, O Ring 2
CONNECTION,AIR TRANSFER Option No. IT50005

CONNECTION,AIR TRANSFER
OPTION IT50005

4 4095961 Clamp, U Bolt 2
6 4095979 Seal, O Ring 2
7 4095987 Clamp, Hose 1
9 4096036 Clamp, Hose 2
10 4096037 Clamp, Hose 2
11 4096050 Tube, Air 1
12 4096487 Connection, Air Intake 1
Group No. 17.06 Lifting Arrangement Option No. LA50006
Page 92
Group No. 17.06 Lifting Arrangement Option No. LA50006
Ref
LIFTING ARRANGEMENT
OPTION LA50006 Lifting arrangement
2 3093970 Dowel, Pin 4
4 4095972 Support, Flywheel Housing 2
Page 93
Group No. 07.05 COOLER,ENGINE OIL Option No. LC50003
Page 94
Ref
COOLER,ENGINE OIL
OPTION LC50003
1 3093730 Screw, Hex Flange Head Cap 4 M8 X 1.25 X 25
2 4095520 Gasket, Lub Oil Clr Cover 2
4096085 Cooler, Oil 2
3 4068309 Seal, O Ring 4
5 4095521 Core, Cooler 1
6 4095522 Cover, Lub Oil Cooler 1
7 4095523 Gasket, Oil Cooler Core 2
8 4095541 Seal, O Ring 2
9 4095542 Seal, O Ring 1
10 4095910 Plug, Pipe 1
Page 95

No.
COOLER,ENGINE OIL
OPTION LC50005
Page 96
Group No. 07.03 Full Flow Oil Filter Option No. LF50002
Page 98
Group No. 07.03 Full Flow Oil Filter Option No. LF50002
Ref
FULL FLOW OIL FILTER

OPTION LF50002 Full flow oil filter
3 4095534 Seal, Grommet 6
4096180 Head, Lub Oil Filter (tla) 2 Order componets.
4 3092078 Spring, Compression 1
6 3092410 Gasket, Filter Head 1
7 3092411 Gasket, Filter Head 1
8 4095785 Head, Lub Oil Filter 1
9 4095908 Plug, Pipe 1
10 4096196 Filter, Lubricating Oil 2 Purchase from Fleetguard.
Page 99
Group No. 07.02 Oil Level Gauge Option No. LG50004
Page 100
Group No. 07.02 Oil Level Gauge Option No. LG50004
Ref
OIL LEVEL GAUGE

OPTION LG50004 Oil level gauge for 70 l oil pan for qsk23
1 4095540 Bushing 1
2 4095984 Tube, Oil Gauge 1
3 4096234 Collar, Shaft 1
5 4096471 Gauge, Pressure 1
Page 101
Group No. 07.06 PUMP,LUBRICATING OIL Option No. LP50003
Page 102
Group No. 07.06 PUMP,LUBRICATING OIL Option No. LP50003
Ref
PUMP,LUBRICATING OIL
OPTION LP50003
4095431 Pump, Lubricating Oil 1
4095430 Body, Lubricating Oil Pump 1
1 (4096082) Body, Lubricating Oil Pump 1
2 3092384 Bushing 1
4095991 Cover, Assy 1
3 (4096083) Cover, Lub Oil Pump 1
4 3092384 Bushing 1
5 4095553 Shaft, Lub Oil Pump 2
4095942 Drive Shaft Assy. 1
6 3092990 Gear, Lub Oil Pumping 1
7 (4095574) Shaft, Lub Oil Pump 1
3092609 Gear, Lub Oil Pumping 2
8 (3092610) Gear, Lub Oil Pumping 1
9 3092384 Bushing 2
10 4095575 Gear, Lub Oil Pumping 1
12 4095576 Valve, Bypass 1
13 4095577 Spring 1
14 4095579 Shim 1
15 4095578 Retainer, Spring 1
16 4095580 Seal, Oring 2
17 4095782 Pin, Guide 2
Page 103
Group No. 07.02 ARRANGEMENT,OIL FILL Option No. OB50002
Page 104
Group No. 07.02 ARRANGEMENT,OIL FILL Option No. OB50002
Ref
ARRANGEMENT,OIL FILL
OPTION OB50002
2 4095551 Gasket, Lub Oil Fil Cover 1
3 4095644 Cap, Filler 1
4 4095906 Plug, Pipe 1
5 4096178 Tube, Oil Filler 1
Page 105
Group No. 07.01 PLUMBING,OIL PAN Option No. OP50007

No.
PLUMBING,OIL PAN
OPTION OP50007
1 4095873 Plug, Pipe 2
Page 106
Group No. 07.01 MOUNTING,OIL PAN Option No. OP50009
Page 108
Group No. 07.01 MOUNTING,OIL PAN Option No. OP50009
Ref
MOUNTING,OIL PAN
OPTION OP50009
5 3094937 Nut, Regular Hexagon 1 M10 x 1.50
7 4095581 Tube, Lub Oil Suction 1
8 4095582 Bracket, Oil Tube 1
9 4095796 Bracket, Oil Tube 1
10 4095923 Clamp, U Bolt 1
11 4095947 Seal, O Ring 1
Page 109
Group No. 07.01 PAN,OIL Option No. OP50014
Page 110
Group No. 07.01 PAN,OIL Option No. OP50014
Ref
PAN,OIL
OPTION OP50014
5 4095561 Plate, Cyl Block Stiffener 1
6 4096453 Pan, Oil 1
Page 111
Group No. 07.01.1 Oil Pan Plumbing Option No. OP50016
Page 112
Group No. 07.01.1 Oil Pan Plumbing Option No. OP50016
Ref
OIL PAN PLUMBING

OPTION OP50016 Oil pan plumbing for 70 l oil pan for qsk23
1 3093799 Washer, Plain 2 11.0mm.
3 3094182 Clip 1
4 3094937 Nut, Regular Hexagon 1 M10 x 1.50
7 4063866 Switch, Fluid Level 1
8 4095718 Brace, Tube 2 Mechelen parts.
Page 113
MOUNTING,ENG CNT MODULE Option No. PH50016

MOUNTING,ENG CNT MODULE
OPTION PH50016

7 4095772 Brace, Tube 1
8 4095777 Cover, Etr Control Module 1
10 4096508 Seat, Valve 2
Group No. 05.06.1 MODULE,ENGINE CONTROL Option No. PH50017
Page 114
Group No. 05.06.1 MODULE,ENGINE CONTROL Option No. PH50017
Ref
MODULE,ENGINE CONTROL
OPTION PH50017
2 4096485 Harness, Wiring 1
Page 115
Group No. 05.06.1 MOUNTING,ENG CNT MODULE Option No. PH50029
Page 116
Group No. 05.06.1 MOUNTING,ENG CNT MODULE Option No. PH50029
Ref
MOUNTING,ENG CNT MODULE

OPTION PH50029
6 4096508 Seat, Valve 1
Page 117
Group No. 10.06 Turbocharger Option No. PP50007
Page 118
Group No. 10.06 Turbocharger Option No. PP50007
Ref
TURBOCHARGER
OPTION PP50007
4089362 Kit, Turbocharger 1

1 (4095756) Turbocharger 1
6 4095974 Gasket, Turbocharger 1
Page 119
PISTON,ENGINE Option No. PP50008
PISTION,ENGINE
OPTION PP50008
4096475 Rod, Engine Connecting 6

1 3093777 Dowel, Pin 24
2 4095487 Bushing 6
3 4095485 Cap, Con Rod Bearing 6
5 4095792 Screw, Connecting Rod Cap 12
6 4096432 Rod, Engine Connecting 6
4095985 Set, Rod Bearing 6 Standard
13 4095492 Bearing Connecting Rod 2
4089357 Kit, Engine Piston 6

4025382 Set, Piston Rings 1
7 4006172 Ring, Compression Piston 1
8 4006173 Ring, Compression Piston 1
9 4006174 Ring, Oil Piston 1
10 4095489 Piston, Engine 1
12 4095504 Pin, Piston 1
Group No. 01.07 Camshaft Option No. PP50009

No.
CAMSHAFT
OPTION PP50009 Camshaft
4095997 Camshaft. Assembly 1
1 (4095662) Camshaft 1
2 3094027 Key, Plain Woodruff 1
3 4095509 Gear 1
4 4095510 Plate, Thrust 1
Page 120
Group No. 02.01 HEAD,CYLINDER Option No. PP50010
Page 122
Group No. 02.01 HEAD,CYLINDER Option No. PP50010
Ref
HEAD,CYLINDER
OPTION PP50010
(4096555) Head, Cylinder (tla) 6
2 3093827 Plug, Pipe 3 1/8 NPTF
3 3639621 Spring, Valve 4
4 (4007179) Valve, Intake 2
5 (4007180) Valve, Exhaust 2
6 4007182 Plate, Valve Spring Wear 4
7 4007183 Retainer, Valve Spring 4
8 4007184 Retainer, Valve Spring 8
9 4007185 Seal, Valve Stem 4
(4096556) Head, Cylinder 1
10 3093784 Dowel, Pin 2
11 3093817 Seal, O Ring 2
2 3093827 Plug, Pipe 3 1/8 NPTF
12 4006184 Insert, Valve 2
13 4006186 Guide, Valve Crosshead 2
14 4095439 Sleeve 2
15 4095905 Plug, Pipe 1
16 4095909 Plug, Pipe 3
17 4095988 Insert, Valve 2
18 (4096488) Guide, Valve Stem 4
19 (4096557) Head, Cylinder 1
20 (4096558) Plug, Expansion 6
10 3093784 Dowel, Pin 12
15 4095905 Plug, Pipe 6
16 4095909 Plug, Pipe 18
Page 123
Group No. 02.01 Cylinder Head Option No. PP50012
Page 124
Group No. 02.01 Cylinder Head Option No. PP50012
Ref
CYLINDER HEAD
OPTION PP50012 Cylinder head
3 3863131 Screw, Banjo Connector 6 M10 x 1.25 x 20.
5 4095543 Clip 1
6 4095559 Tube, Vent 1
Page 125
Group No. 06.01 INJECTOR Option No. PP50013

No.
INJECTOR
OPTION PP50013
1 4902827 Injector 6
2 3347939 Seal, O Ring 1 Black
3 4010577 Seal, O Ring 1 Blue
4 3347937 Seal, O Ring 1 Green
5 3867651 Seal, O Ring 1 Brown
6 4009692 Screen, Filter 1
7 3348004 Screen, Filter 1
8 3867687 Seal, Injector 1
9 3867350 Clamp, Injector 6
Page 126
Group No. 07.04 Remote Oil Drain Option No. RD50002

No.
REMOTE OIL DRAIN
OPTION RD50002 Remote oil drain
3 4095894 O-Ring 1
4 4096019 Valve Assembly 1
Page 127
Group No. 03.01 LEVER,ROCKER Option No. RL50003
Page 128
Group No. 03.01 LEVER,ROCKER Option No. RL50003
Ref
LEVER,ROCKER
OPTION RL50003
1 3092408 Nut, Regular Hexagon 12 M10 x 1.25.
4 4095440 Gasket, Cylinder Head 6
7 (4095945) Seal, Grommet 1
10 4095441 Crosshead, Valve 12
11 4095442 Screw, Crosshead Adjusting 12
Page 129
Group No. 03.01 Rocker Lever Option No. RL50004
Page 130
Group No. 03.01 Rocker Lever Option No. RL50004
Ref
ROCKER LEVER
OPTION RL50004 Rocker lever
1 3093964 Seal, O Ring 12
6 4007889 Shaft, Rocker Lever 6
4095967 Lever, Rocker 6
7 4006265 Rivet 1
8 4006266 Bushing 1
9 (4006268) Lever, Rocker 1
10 4006269 Screw, Rkr Lever Adjusting 1
11 4006270 Nut, Regular Hexagon Jam 1
7 4006265 Rivet 1
8 4006266 Bushing 1
12 (4006267) Lever, Rocker 1
10 4006269 Screw, Rkr Lever Adjusting 1
11 4006270 Nut, Regular Hexagon Jam 1
13 4096490 Lever, Rocker 1
14 4095505 Housing, Rocker Lever 6
Page 131
MOUNTING,STARTING MOTOR Option No. SM50003

MOUNTING,STARTING
MOTOR
OPTION SM50003

3 3902662 Nut, Hexagon Flange 2 M10 X 1.50
4 4095726 Brace, Tube 1
5 4095962 Clamp, Hose 2
Group No. 13.05.1 Starting Motor Mounting Option No. SM50008
Page 132
Group No. 13.05.1 Starting Motor Mounting Option No. SM50008
Ref
STARTING MOTOR MOUNTING

OPTION SM50008 Starting motor mounting dual starter mounting
parts for 760 HP at 1800 RPM customer
specific BC option
1 4095686 Boot, Electrical Terminal 1 Qsk23 preliminary part - may not be required
for service. Dd 8-27-02.
2 4095713 Wire, Electrical 1 Qsk23 preliminary part - may not be required
for service. Dd 8-27-02.
Page 133
Group No. 13.05 MOTOR,STARTING Option No. ST50006
Page 134
Group No. 13.05 MOTOR,STARTING Option No. ST50006
Ref
MOTOR,STARTING
OPTION ST50006
1 3864194 Gasket, Starter 2
4 4096534 Motor, Starting 2
Page 135
MOUNTING,EXHAUST MANIFOLD Option No. TB50006

MOUNTING,EXHAUST
MANIFOLD
OPTION TB50006

2 3093805 Screw, Hex Flange Head Cap 2 M10 x 1.50 x 35
Group No. 10.06.1 MANIFOLD,EXHAUST Option No. TB50008
Page 136
Group No. 10.06.1 MANIFOLD,EXHAUST Option No. TB50008
Ref
MANIFOLD,EXHAUST
OPTION TB50008
1 4095451 Manifold, Exhaust 2
2 4095453 Gasket, Exhaust Manifold 6
5 4095734 Manifold, Exhaust 1
Page 137
HOUSING,THERMOSTST Option No. TH50005

HOUSING,THERMOSTAT
OPTION TH50005
1 4095954 Plug, Pipe 1

2 4095956 Plug, Pipe 2
TURBOCHARGER,PLUMBING Option No. TP50004
TURBOCHARGER,PLUMBING
OPTION TP50004

2 3092388 Clip 2
7 3094020 Screw, Banjo Connector 1 Length 27 MM
10 4095528 Spacer,Mounting 1
11 4095544 Brace, Tube 1
16 4095739 Tube, Tur Oil Drain 1
17 4095740 Tube, Tur Oil Supply 1
18 4095836 Screw, Hew Flange Head Cap 2
Group No. 03.01.1 COVER,VALVE Option No. VC50003
Page 138
Group No. 03.01.1 COVER,VALVE Option No. VC50003
Ref
COVER,VALVE
OPTION VC50003
1 4006216 Cover, Valve 6
2 4006217 Gasket, Valve Cover 6
Page 139
Group No. 03.01.1 MOUNTING,VALVE COVER Option No. VC50004

No.
MOUNTING,VALVE COVER
OPTION VC50004
Page 140
Group No. 08.08 RESISTOR,CORROSION Option No. WF50004
Page 142
Ref
RESISTOR,CORROSION
OPTION WF50004
2 4095766 Head, Corrosion Resistor 1
3 4095767 Valve, Shutoff 2
5 4096199 Resistor, Corrosion 1
Page 143

No.
RESISTOR,CORROSION
OPTION WF50005
2 4095746 Bracket, Filter 1
Page 144
Page 146
Ref
RESISTOR,CORROSION
OPTION WF50006
1 3094020 Screw, Banjo Connector 2 27mm
3 4095744 Tube, Water Transfer 1
Page 147
Page 148
Ref
RESISTOR,CORROSION
OPTION WF50007
7 4095728 Clamp, Tube 8
8 4095733 Brace, Tube 1
12 4095882 Clip 2
16 4096253 Clamp, Hose 8
Page 149
d
Group No. 08.07.1 Water Inlet Connection Option No. WI50004
Page 150
Group No. 08.07.1 Water Inlet Connection Option No. WI50004
Ref
WATER INLET CONNECTION

OPTION WI50004 Water inlet connection
1 3093799 Washer, Plain 4 11.0mm.
3 4095873 Plug, Pipe 1
4 4095951 Seal, O Ring 1
6 4096525 Plug, Pipe 1
Page 151
Group No. 08.01 Water Pump Plumbing Option No. WP50006
Page 152
Group No. 08.01 Water Pump Plumbing Option No. WP50006
Ref
WATER PUMP PLUMBING

OPTION WP50006 Water pump plumbing
2 4095591 Connection, Water Transfer 1
3 4095646 Valve, Sampling 1
4 4095956 Plug, Pipe 1
5 4095960 Seal, O Ring 2
Page 153
Group No. 08.01 Water Pump Option No. WP50007
Page 154
Group No. 08.01 Water Pump Option No. WP50007
Ref
WATER PUMP
OPTION WP50007 Water pump
2 4095539 Brace, Tube 1
3 4095589 Tube, Water Bypass 1
5 4095892 Seal, O Ring 1
6 4095950 Seal, O Ring 2
4096429 Pump, Water 1
8 3093799 Washer, Plain 4 11.0mm.
12 4095583 Body, Water Pump 1
13 (4095584) Impeller, Water Pump 1
14 4095586 Gear, Water Pump 1
16 4095588 Spacer, Thrust Ring 1
17 4095641 Seal, Oil 1
18 4095909 Plug, Pipe 1
19 4095948 Seal, O Ring 1
20 4095949 Seal, O Ring 1
21 (4096084) Body, Water Pump 1
22 4096426 Seal, Water Pump 4
23 (4096523) Shaft, Water Pump 1
Page 155
SET UPPER ENGINE GASKET OPTION NO : 4089360

SET UPPER ENGINE GASKET
OPTION 4089360
3092399 Seal, Thermostat 2

3093964 Seal, O Ring 6
3094065 Washer, Sealing 12
3347937 Seal, O Ring 6 Green
3347939 Seal, O Ring 6 Black
3867651 Seal, O Ring 6 Brown
3867687 Seal, Injector 6
3918192 Washer, Sealing 6 M14
4006217 Gasket, rocker cover 6
4006239 Washer,sealing, rkr cover 36
4010577 Seal, O Ring 6 Blue
4095440 Gasket, Cylinder Head 6
4095443 Gasket, Intake Manifold 6
4095453 Gasket, Exhaust Manifold 6
4095467 Gasket, Cover Plate 1
4095558 Gasket, Thermostat Housing 1
4095681 Gasket, Connection 1
4095682 Gasket, Connection 1
4095950 Seal, Oring 2
4095974 Gasket, Turbocharger 1
SET UPPER ENGINE GASKET OPTION NO : 4089361

SET UPPER ENGINE GASKET
OPTION 4089361
3093809 Seal, O Ring 1

4095471 Seal, Dust 1
4095483 Gasket, Starter 1
4095502 Gasket, Starter 2
4095534 Grommet 4
4095537 Gasket 1
4095551 Gasket, Lub Oil Fill Cover 1
4095564 Gasket, Camshaft Cover 6
4095607 Gasket, Fuel Pump 1
4095613 Seal, O-ring 1
4095789 Seal, Oil 1
4096011 Packing 24
4089367 Set, Lub Oil Cooler
4095520 Gasket, Lube Oil Clr Cover 2
4095523 Gasket, Oil Cooler Core 4
4095524 Thermostat 2
4095526 Seal, Thermostat 2
Service Information Date : August, 2008
Bulletin No. : 08SIB-02
Draft Copy File Group : Industrial Business Unit
Engine Series : QSK 23
Subject : Coolant specification for QSK 23 engine powering EX1200-5D Telcon Excavator.
Application Group : Industrial Application - EX1200-5D Telcon Excavator
FESN : 00317331 and the date of implementation: July 08.
Background :
This SIB provides specifications for Premix Coolant on QSK23 powering EX1200-5D excavator, OEM -
Telcon Jamshedpur. QSK23 is 6 cylinder diesel engine, fully electronic controlled, with a displacement of
23.14 Lit. This engine is having HPI Electronic system.
Special Instructions
The OEM Telcon, will dispatch the machines the premix coolant.
Part Availability
Premix Coolant (Inhibitor corrosion) only to be used. The part nos are as mentioned below.
1) Inhibitor corrosion : P No: 3816981 - 205 Lit.
2) Inhibitor corrosion : P No: 3816986 - 5 lit
3) Inhibitor corrosion : P No: 4926654 - 10 Lit
Note to service :
Usage of Inhibitor corrosion - Premix Coolant on QSK23 powering EX1200-5D excavator (OEM - Telcon
Jamshedpur) is mandatory. The engine Warranty will be void if any other coolant is used for engine.
Note: This is product improvement and not subject to campaign
Cummins India Limited

Registered Office : Kothrud, Pune 411 038 (India)
08SIB-02 Page 1 of 1

QSK23 - Engine Parts Catalog

Uploaded by

Document Information

Original Description:

Original Title

Copyright

Available Formats

Share this document

Share or Embed Document

Sharing Options

Did you find this document useful?

Is this content inappropriate?

Copyright:

Available Formats

QSK23 - Engine Parts Catalog

Uploaded by

Copyright:

Available Formats

Parts Catalog

Bulletin No. 2885775 (Feb - 2010)

Cummins India Limited

S. NO. DESCRIPTION OPTION NO REMARKS

1 ACCESSORY DRIVE AD50003

2 PULLEY CRANCKSHAFT AF50001

3 AIR HEATER STARTING AID AH50002

4 AIR HEATER STARTING AID AH50004

5 BLOCK CYLINDER BB50005

6 CYLINDER LINER BB50006

7 BLOCK CYLINDER BB50007

8 BLOCK CYLINDER BB50008

9 IDLER GEARS BB50009

10 IDLER GEARS BB50010

11 IDLER GEARS BB50011

12 CAM FOLLOWER BB50013

13 BLOCK CYLINDER BB50014

15 BREATHER CRANKCASE BR50024

16 ENGINE BARRING DRIVE CB50004

17 REF COMPRESSOR MOUNTING CF50001

18 CAM FOLLOWER COVER CM50005

19 COVER CAM FOLLOWER CM50006

20 COVER CAM FOLLOWER CM50007

21 COVER CAM FOLLOWER CM50008

22 CAM FOLLOWER COVER CM50009

23 DAMPER VIBRATION DA50004

24 FUEL PUMP DRIVE DP50004

27 ALTERNATOR MOUNTING EH50009

28 ALTERNATOR MOUNTING EH50010

29 ALTERNATOR MOUNTING EH50011

S. NO. DESCRIPTION OPTION NO REMARKS

30 FRONT ENGINE SUPPORT EM50008

31 DRIVE FAN FA50016

32 DRIVE FAN FA50028

33 FAN DRIVE MOUNTING FA50029

34 FAN DRIVE FA50030

35 FAN DRIVE FA50035

36 FILTER FUEL FF50002

37 FILTER FUEL PLUMCING FF50004

38 FILTER FUEL PLUMCING FF50005

39 HOUSING FLYWHEEL FH50008

40 HOUSING FLYWHEEL FH50011

41 HOUSING FLYWHEEL FH50012

42 HOUSING FLYWHEEL FH50014

43 HOUSING FLYWHEEL PLUMBING FH50015

44 PUMP FUEL INJECTION FP50044

45 MOUNTING FUEL PUMP FP50045

46 FUEL PLUMBING FT50017

47 FUEL PLUMBING FT50019

48 FUEL PLUMBING FT50024

49 FUEL PLUMBING FT50025

51 FRONT GEAR COVER GG50004

52 FRONT GEAR COVER GG50007

53 CONNECTION AIR INTAKE IC50005

54 MANIFOLD AIR INTAKE IM50009

55 CONNECTION AIR TRANSFER IT50005

56 LIFTING ARRANGEMENT LA50006

57 COOLER ENGINE OIL LC50003

58 COOLER ENGINE OIL LC50005

59 FUEL FLOW OIL FILTER LF50002

S. NO. DESCRIPTION OPTION NO REMARKS

60 OIL LEVEL GAUGE LG50004