INTERACTIVE INSTALLATION GUIDE

ELECTRONIC LOCK

TRANE ELECTRONIC MORTISE LOCK

Contents
Components List.............................................................................................................................................................................................. 3
Package Contents......................................................................................................................................................................................... 4
1. Exploded View. ............................................................................................................................................................................................ 5
2. Installation Tool List................................................................................................................................................................................ 6
2.1. Required Tools....................................................................................................................................................................................... 6
2.2. Suggested Tools.................................................................................................................................................................................... 7
3. Installation. .................................................................................................................................................................................................... 8
3.1. Door Handing and Opening Types.............................................................................................................................................. 8
3.2. Door Preparation................................................................................................................................................................................. 8
3.2.1. Standard Doors (30-50mm). ......................................................................................................................................................... 8
3.2.2. Thick Doors (50 - 80mm)............................................................................................................................................................. 11

3.3. Handing Change for Mortise Lockcase................................................................................................................................... 13

3.4. DPS Installation.................................................................................................................................................................................. 15
3.5. Door Handing Change.................................................................................................................................................................... 16
3.5.1. Right Hand Door Change ........................................................................................................................................................... 16
3.5.2. Left Hand Door Change .............................................................................................................................................................. 17

3.6. Weather Seal Installation.............................................................................................................................................................. 18

3.7. Mortise Lockcase Installation..................................................................................................................................................... 19
3.7.1. Orientation of Cylinder Cam...................................................................................................................................................... 19

3.8. Outside Assembly Installation.................................................................................................................................................... 20

3.9. Inside Assembly Installation....................................................................................................................................................... 22
3.9.1. Installation Steps. ........................................................................................................................................................................ 22
3.9.2. Battery Installation...................................................................................................................................................................... 23

4. Door Frame Preparation. .................................................................................................................................................................. 23

4.1. Strike Plate and Strike Box Installation.................................................................................................................................. 23
4.2. DPS Magnet Installation................................................................................................................................................................ 27
5. Lock Preparation - Thick Door (50-80mm).......................................................................................................................... 28
5.1. Parts Replacement Table............................................................................................................................................................... 28
5.2. Mounting Screws Replacement.................................................................................................................................................. 29
5.3. Inside Spindle Replacement........................................................................................................................................................ 29
5.4. Cylinder Replacement..................................................................................................................................................................... 30
5.5. Cylinder Driver Bar Trimming Instruction............................................................................................................................. 30

 23985880
Dear Customer,
Welcome to the TRANE family.
We are TRANE , a part of $ 14 billion Ingersoll Rand group. Driven by the passion for technological
innovations, we are always pushing the boundaries to offer the customers what is essential to human living
in order to progress. Our 1500 patents are a testimony to our sprit of innovation. Today we bring innovation
to your home.
Enter a whole new level of comfort, convenience and security
Thank you for choosing TRANE Electronic Mortise Lock. It is designed and developed by Schlage , the
most trusted and preferred brand for home security in US.
TRANE , electronic mortise lock makes your everyday living simple and intuitive. The innovative
technology used in our security systems will take you to a new level of safety and convenience.
Make sure that you have read and understood this manual before installation.
Check components in product box you have received against list of components mentioned below to make
sure there is no mismatch.

Components List
Table 1 (Refer Figure - 1 on page 4)
Sl. No. Part Description Qty Notes
1 Outside Assembly 1
2 Inside Assembly 1
3 Weather Seal 1
4 Inside Backplate 1
5 AA Batteries 4 Duracell® batteries*
6 Mechanical keys 2
7 User Key fobs 4
8 Programming Key fob 1
9 Door Position Sensor (DPS) and DPS Magnet 1 Set
Screw, M5 X L50 - 4 Nos
10 Mounting Screw Pack 1 Screw, M4 X L12 - 2 Nos
Screw, M3 X L6 - 2 Nos
11 Mortise Lockcase and Screw Set 1
12 Strike Plate and Strike Box 1
13 30-35mm Door Kit 1 Screw, M5 X L45 - 4 Nos
14 Face Drill Marker 1
15 Door Thickness Marker 1
* Registered trademark of Duracell, P&G Inc.

 23985880

Contents
Package Contents

1. Outside Assembly 2. Inside Assembly 3. Weather Seal 4. Inside Backplate

+
-

+
-

+
-

5. AA Batteries 6. Mechanical Keys 7. User Keyfobs 8. Programming Keyfob

9. Door Position Sensor (DPS) and

DPS Magnet 10. Mounting Screw Packet 11. Mortise & Screw Set

23985898
UP
Ø11mm Ø11mm
Through Through
UP UP Ø 19mm

Ø 14mm
Ø40mm
DOOR EDGE

DOOR EDGE

Through

Ø 3mm

LH DOOR RH DOOR
46 48
42 44
36 38
32 34

32 34
36 38
42 44
46 48

50 40 30 30 40 50

Ø48mm
Through

50 40 30 30 40 50
48 46
44 42
38 36
34 32

34 32
38 36
42
44 46
48

Ø54mm
Through

18mm

12. Strike Plate and

23mm

Ø 3mm

DOOR FACE - INSIDE 23985906

Strike Box 13. 30-35mm door kit 14. Face Drill Marker 15. Door Thickness Marker

Figure - 1

 23985880

Contents
1. Exploded View

User Keyfobs
Inside Assembly
Mounting Screws
Mounting Screws
Inside Backplate

Programming Keyfob

ace
id eF
O uts
Weather Seal

Mounting Screws Outside Assembly

Battery Cover DPS

Screw
Mortise Chassis

Strike Plate
-

+
-

+
-

+
- Mechanical Keys
+

Mortise Screws AA Batteries

Strike Box
Mortise Screws
Figure - 2

 23985880

Contents
2. Installation Tool List
2.1. Required Tools

Vernier Caliper Wood Working Chisel Depth Gage Ear Plug

Gloves Mortise Gauge Wooden Mallet Safety Glass

Measuring Tape Try Square Screwdriver Set Hand Drill Machine

Tools Required Sizes

1. 11mm
. 14mm
3. 18mm

Flat Wood Bit Set 4. 19mm

1. 40mm diameter ( 40)

. 48mm diameter ( 48)
3. 54mm diameter ( 54)
Hole Saw Set

Drill bit Sizes:

1. 3mm diameter ( 3) 4. 18mm diameter ( 18)
2. 11mm diameter ( 11) 5. 19mm diameter ( 19)

Power Tool Set 3. 14mm diameter ( 14)

 23985880

Contents
2.2. Suggested Tools

Block Plane Adjustable Wrench Lint Free cloth Extension Cord

Mitre Box Digital Multimeter Pincers Spring Caliper

T Bar Clamp

 23985880

Contents
3. Installation
NOTICE
Door should always be open during installation

3.1. Door Handing and Opening Types

Refer Figure - 3 to decide type of door handing and opening.

Inside Opening
Door Outside Outside Outside
Left Hand Right Hand

Outside Opening
Door
Outside Outside Outside

Left Hand Right Hand

Figure - 3
3.2. Door Preparation
3.2.1. Standard Doors (30-50mm)
Step 1
• Draw spindle centre line using pencil along inside face of door.
Note: Minimum recommended distance from finished floor to spindle centre line is 950mm
(Refer Figure - 4).

Ins
ide
Fac
e
Spindle Centre line
950 mm

Floor
Figure - 4

 23985880

Contents
Step 2
• Remove adhesive stickers on back of face drill marker and stick to inside face of door such that
centre line of marker aligns with marked spindle centre line. Also align door edge to edge of marker.
• Mark holes as shown in Figure - 5.

Ins
ide
Fac
e

Spindle centre line

Door Edge
Figure - 5
Step 3
• Slide in door thickness marker into flaps provided in face drill marker according to type of door
handing (Refer Section 3.1). Align centre line of marker with appropriate thickness line on scale
provided and stick marker to door.
• Mark holes as shown in Figure - 6C.

Ins
ide
Fac 23985898

e Ø11mm
Through
Ø11mm
Through
UP

Ø 19mm

Ø 14mm

Ø40mm
DOOR EDGE

DOOR EDGE

Through

Spindle centre line

Ø 3mm

Ø20mm
RH DOOR
Through

Ø10mm Ø10mm
Through Through

Ø55mm
Through

18mm

23mm

Ø 3mm

DOOR FACE - INSIDE

Door Edge 23985906

Figure - 6A Figure - 6B

 23985880

Contents
 Ins
ide
Fac
e

Spindle centre line

Door Edge
Figure - 6C
Step 4
• Drill holes in the door as marked.
• Prepare mortise lockcase pocket on door as shown in Figure - 7A.
• Refer Figure - 7B for depth of cut.
105mm
33mm
15mm

UP

Ins
Ø 19mm

ide Ø 14mm

Fac
e Ø 3mm

18mm

23mm

Ø 3mm

Mortise Pocket
23985906

3mm
Figure - 7A Figure - 7B

10 23985880

Contents
3.2.2. Thick Doors (50 - 80mm)
• Markers provided are designed for 30-50mm door thickness range.
• Refer table 2 for change in instruction to use marker for thick doors (50-80mm)

Step 1
• Repeat step 1 of section 3.2.1

Table 2
Instruction for
Step No. Change in Instruction for Thick Doors
Thin and Standard Doors
Inside opening Stick face drill marker to
Stick face drill marker on thick door inside door face
Step 2
inside face Outside opening Stick face drill marker to
thick door outside door face

Slide in door thickness Inside opening

Follow thin door instruction
marker into flaps provided in thick door
face drill marker according to Outside opening Use LH door flap for right hand door type
Step 3 type of door handing thick door and RH door flap for left hand door type
Align centre line of marker
Align centre line of marker with 50mm thickness line on scale
with appropriate thickness
provided
line on scale provided
Step 2
• Stick face drill marker on face of door such that centre line of marker aligns with marked spindle
centre line. Also align door edge to edge of marker.
• Mark holes as shown in Figure - 8.
• Refer table 2 for correct door face attachment of face drill marker.
• Refer Section 3.1 for door opening style.

Ins
ide
Fac e
e
e Fac
tsid
Ou
Spindle centre line Spindle centre line

Inside Opening Door Edge Outside Opening

Figure - 8
11 23985880

Contents
Step 3
• Slide in door thickness marker into flaps provided in face drill marker. Align centre line of marker to
50 mm line on marker irrespective of door thickness and stick marker to door.
• Note that mortise cutout will not be at the centre of door thickness. Refer table 2 before attaching
door thickness marker. Mark holes as shown in Figure - 9.

Ins
ide
Fac e
e
e Fac
tsid
Ou
Spindle centre line Spindle centre line

Door Edge Door Edge

Inside Opening Outside Opening

Figure - 9
Step 4
• Drill holes in door as marked.
• Prepare mortise lockcase pocket on door as shown in Figure - 10.

Ins
ide
Fac
e ace
ideF
Outs

Inside Opening Outside Opening

Figure - 10
12 23985880

Contents
3.3. Handing Change for Mortise Lockcase
Make sure that latch and guard latch matches direction of door closing as shown in Figure - 11.

Ins
ide
Fac
e

Direction of door closing

Face Plate

Latch
Guard Latch
Screws

Figure - 11
If latch and guard latch do not match direction of door closing, follow below procedure to change
• Remove screws of face plate as shown in Figure - 12.

Face Plate

Latch

Guard Latch

Screws

Figure - 12

13 23985880

Contents
 • Remove face plate as shown in Figure - 13.

Figure - 13
• Turn latch and guard latch by 180° clockwise as shown in Figure - 14.

180˚

Figure - 14
• Assemble face plate as shown in Figure - 15.

Figure - 15
14 23985880

Contents
 • Insert screws of faceplate.

Mounting Screws

Figure - 16
3.4. DPS Installation
• Install and route DPS as shown in Figure - 17.
• Make sure DPS is flushed with door surface and does not project out.

Ins
ide
Fac
e

DPS Cable

DPS

Figure - 17

15 23985880

Contents
3.5. Door Handing Change
• Remove screws of clutch and clutch components, as shown in Figure - 18.

Clutch Assembly

Clutch Plate

Screws

Before After
Figure - 18
3.5.1. Right Hand Door Change
• Remove spindle and clutch plate screw, change the installation direction of inside spindle and
outside spindle to make sure outside spindle is installed in ‘R’ side and inside spindle and clutch plate
are installed in “L” side of clutch. Fasten spindles with screws.

Inside Spindle

R
Outside Spindle

Clutch
plate

Figure - 19

16 23985880

Contents
 • Turn handle clockwise by 180° as shown in Figure - 20.
• Reassemble clutch components.

180˚

L
L

Before After
Figure - 20
3.5.2. Left Hand Door Change
• Remove spindle and clutch plate screw, change installation direction of inside spindle and outside
spindle to make sure outside spindle is installed in ‘L’ side and inside spindle and clutch plate are
installed in “R” side of clutch. Fasten spindles with screws.

Inside Spindle

L
Outside Spindle

Clutch
plate

Figure - 21

17 23985880

Contents
 • Turn handle counter clockwise by 180° as shown in Figure - 22.
• Reassemble clutch components.

180˚

R
R

Before After
Figure - 22
3.6. Weather Seal Installation
• Remove tamper switch sticker as shown in Figure - 23.

Outside
Assembly

R R

Before After
Figure - 23

18 23985880

Contents
 • Install weather seal and route cables as shown in Figure - 24 (with battery cable and
14 Pin cable through square hole and clutch cable through round hole on weather seal).
• Install weather seal to outside assembly.

Weather Seal
Square Hole

14-Pin Cable

Outside Assembly
Auxiliary / 9V Battery Cable
Round Hole

Clutch Cable

Figure - 24

NOTICE
Make sure cables are not pinched with edges of Lock.
3.7. Mortise Lockcase Installation
3.7.1. Orientation of Cylinder Cam
• Make sure orientation of cylinder cam in mortise lockcase is in horizontal direction. (Refer Figure - 25)
If not adjust cylinder cam using slotted drive screw driver.

Front view

Cylinder cam

Figure - 25

19 23985880

Contents
 • Insert mortise lockcase into mortise pocket and fasten with mortise screws.

ace
id eF
Outs

Mortise Pocket

Screws

Latch

Mortise
Lockcase
Figure - 26

NOTICE
Make sure mortise is installed with latch on top as shown.
3.8. Outside Assembly Installation
• Route 14-Pin cable, 9V battery cable and clutch cable through holes as shown in Figure - 27.

ace
ideF 14-Pin Cable
Outs

9V Battery Cable

Clutch Cable

Figure - 27
20 23985880

Contents
 • Assemble outside assembly as shown in Figure - 28.

ace
ideF
O uts
Outside Assembly

Figure - 28
• Make sure handle can be turned without any disruption.
• Insert back plate (route 14-Pin cable, 9V battery cable and clutch cable as shown in Figure - 29).
• Secure backplate with mounting screws.

NOTICE
Make sure bend of backplate is positioned towards bottom as shown in Figure - 29.

Ins
ide
Fac
e
14 pin cable

9V battery cable
Mounting Screws

Backplate

Clutch Cable

Bend

Mounting Screws

Figure - 29
Note: Use M5 X L45 screws provided for thin doors (30 - 35mm)
21 23985880

Contents
3.9. Inside Assembly Installation
3.9.1. Installation Steps
• Make sure that inside lever is aligned to the direction and orientation of outside lever.
• Connect 14-pin cable to 14-pin cable connector.
• Connect DPS cable with red sleeve to “Red” text connector.
• Connect 9V battery cable with blue sleeve to the “Blue” text connector.
• Connect clutch cable to clutch connector.

14 PIN Connector

(DPS) “Red” Text Connector

Red
Inside Lever
Blue Red Clutch Connector
“Blue” Text Connector
Blue ( 9V Battery)

Main Battery Connector

Figure - 30 Figure - 31
• Remove battery cover screw and slide battery cover down (Refer Figure - 32).
• Secure inside assembly to back plate with mounting screws (Refer Figure - 33).

Ins
ide Ins
Fac ide
e Fac
e

M4 X L12
M4 X L12

M3 X L6
M3 X L6

Screw, Battery Cover

Figure - 32 Figure - 33
• Route cables properly and make sure they do not interfere the metal surfaces.
• Make sure handle can be turned without any disruption.
• Tighten mounting screws and complete inside assembly installation.
22 23985880

Contents
3.9.2. Battery Installation
1. Remove battery cover screw holding the cover in place (Refer Figure - 34).
. Slide battery cover down and remove four batteries.
3. Replace four new batteries with recommended specifications. (Duracell®# ‘AA’ batteries rated 1.5V)
4. Slide Battery cover to its original position.
5. Secure battery cover with battery cover screw.
Note: Make sure batteries are installed correctly according to terminals.

Ins
ide
Fac
e

Batteries
-
+ +

- -

+ +

Screw, Battery Cover

Figure - 34

4. Door Frame Preparation

4.1. Strike Plate and Strike Box Installation
• Mark vertical position lines ‘a’, ‘b’, ‘c’, ‘d’, and ‘e’ of DPS, latch and deadbolt from door to door frame as
shown in Figure - 36.

DPS
Latch
Guard Latch

Deadbolt
Figure - 35

23 23985880

Contents
 ace
ideF
O uts

b
c
d
e

Door frame Door

Figure - 36

• Extend lines ‘a’, ‘b’, ‘c’, ‘d’ and ‘e’ to inside face of door frame as shown in Figure - 37.

a Door Frame

Figure - 37

24 23985880

Contents
 • Measure distances ‘i’, ’ii’, ‘iii’, ‘iv’ and ‘v’ as shown in Figure - 38A.
• Mark centre point of DPS at measured distance ‘i’ on inside surface of door frame as shown in Figure - 38B.
• Mark vertical lines at measured distances ‘ii’, ‘iii’, ‘iv’ and ‘v’ on inside surface of door frame as shown in
Figure - 38B.

ii i
iii a Door Frame

iv
v b ii
iii
c

d iv
v
e

Figure - 38A Figure - 38B

• Drill hole for DPS, pockets for latch and deadbolt as shown in Figure - 39. Refer Figure - 7B for depth of cut.

Door Frame

DPS hole

Latch pocket

Deadbolt pocket

Figure - 39
25 23985880

Contents
 • Align strike plate pockets to latch and deadbolt pockets. Mark outline of strike plate and position of
screw holes as shown in Figure - 40A.
• Prepare pocket for strike plate as shown in Figure - 40B. Depth of cut must be thickness of strike plate.

Door Frame

Door Frame
Figure - 40A Figure - 40B

• Assemble strike box, strike plate and fasten with screws as shown in Figure - 41.

Door Frame

Strike Box

Strike Plate

Screw

Figure - 41

26 23985880

Contents
4.2. DPS Magnet Installation
• Insert DPS Magnet as shown in Figures - 42.

DPS Magnet

Figure - 42

Lock is now successfully installed. Refer user manual for lock functions.

ace
ideF
Outs

Figure - 43
27 23985880

Contents
5. Lock Preparation - Thick Door (50-80mm)
5.1. Parts Replacement Table
• Standard Lock is configured for 30-50 mm door thickness range.
• Refer instructions in table 3 to replace standard door lock (30-50mm) to necessary door range.
• Use parts provided in 50 - 80mm door kit for preparation.

Table 3
Door Thickness Parts Required for Parts to replace from Replacement
Qty
Range (mm) Conversion Standard Lock Instruction
SCREW, MOUNTING, SCREW, MOUNTING,
4 Refer Section 5.2
M5 X 65mm long M5 X 50mm long
SPINDLE, INSIDE, SPINDLE, INSIDE,
1 Refer Section 5.3
50-60 117mm long 87mm long
CYLINDER AND DRIVER
CYLINDER AND DRIVER Refer Section 5.4
ASSEMBLY with cut 1
ASSEMBLY and 5.5
tailpiece
SCREW, MOUNTING, SCREW, MOUNTING,
4 Refer Section 5.2
M5 X 75mm long M5X 50mm long
SPINDLE, INSIDE, SPINDLE, INSIDE,
1 Refer Section 5.3
60-70 117 mm long 87mm long
CYLINDER AND DRIVER
CYLINDER AND DRIVER Refer Section 5.4
ASSEMBLY with cut 1
ASSEMBLY and 5.5
tailpiece
SCREW, MOUNTING, SCREW, MOUNTING,
4 Refer Section 5.2
M5 X 85mm long M5X 50mm long
SPINDLE, INSIDE, SPINDLE, INSIDE,
1 Refer Section 5.3
70-80 117 mm long 87mm long
CYLINDER AND DRIVER
CYLINDER AND DRIVER Refer Section 5.4
ASSEMBLY with cut 1
ASSEMBLY and 5.5
tailpiece

28 23985880

Contents
5.2. Mounting Screws Replacement
• Replace Mounting screws M5X L50 with new set of mounting screws from kit.
(Refer Figure - 44).

Ins
ide
Fac
e
14 pin cable

9V battery cable
Mounting Screws

Backplate

Clutch Cable

Bend

Mounting Screws

Figure - 44
5.3. Inside Spindle Replacement
• Replace 87 mm long inside spindle in clutch assembly with 117 mm long inside spindle provided in
the kit.

87mm Inside Spindle 117mm Inside Spindle

R R
Outside Spindle

Spindle Screw
Clutch plate

Figure - 45

29 23985880

Contents
5.4. Cylinder Replacement
• Trim cylinder driver bar provided in kit to required length (Refer Section 5.5).
• Uninstall cylinder by removing cylinder mounting screws from outside assembly of lock.
• Uninstall cylinder clamp.
• Remove cylinder.
• Install trimmed driver bar cylinder (Refer Section 5.5).
• Install cylinder clamp and cylinder mounting screws to secure cylinder as shown in Figure - 46.

Cylinder and Driver

Bar Assembly

Cylinder Mounting Screws

Cylinder Clamp
Figure - 46
5.5. Cylinder Driver Bar Trimming Instruction
• Trim Tailpiece at appropriate notch according to thickness of door, as shown in table 4.

Table 4
Door Thickness Range Trim/Cut at Specified Notch
Inside Opening Door Outside Opening Door

50-60 6 7
60-70 4 7
70-80 2 7

8 7
6
5
43
2
1
Tailpiece

Figure - 47
30 23985880

Contents
Notes

31 23985880

Contents
Corporate Office: Plot No.35, KIADB Industrial Area, Bidadi, Ramanagaram Taluk,
Bangalore-562109, Karnataka, INDIA. www.traneindia.com
For more information call on 1800 102 9986 or write to care@trane.com
23985880 | Edition 1 | June 2012