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Methodology For 3 Layer PE Coating-2000 PDF
Methodology For 3 Layer PE Coating-2000 PDF
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1 SCOPE .................................................................................................................................... 1
2 REFERENCES ....................................................................................................................... 1
4 APPLICATION PROCEDURE............................................................................................ 2
5 CUT-BACK ............................................................................................................................ 3
ii
EXTERNAL THREE LAYER EXTRUDED POLYETHYLENE BASED COATINGS
1
EXTERNAL THREE LAYER EXTRUDED POLYETHYLENE BASED COATINGS
Layer 2
Layer 3
Powder
quality and adhesion of the coating. At the time of
Liquid
application, the temperature range at the surface of the
pipe to be coated shall be determined in agreement with
the manufactures of the products. The temperature of the Date of issue +o +o +o +o
pipe shall be monitored using suitable means in order to
make sure that the application conditions are fully Name of +o +o +o +o
satisfied. manufacturer
Name and type +o +o +o +o
4.2 External Coating Application of product
The principle of this coating shall consist of three layers. Factory of o o o o
The coating in the factory shall be applied in accordance origin
with the established procedure. Batch for o o o o
The data sheets of the used materials shall contain the production lot
items required in table 2. number
Prior to the application the pipe shall be heated according Shelf life +o +o +
to the material specification of the manufacturer. Epoxy ISO 3001 +o
equivalent
4.2.1 Layer 1
Immediately after abrasive blast cleaning the layer shall Physical state + + + +
be formed by a film of liquid epoxy or resin of powder. delivered
The minimum dry thickness shall be between 20 and 60 product
microns checked in accordance with method 5 of ISO Packaging + + + +
2808 depending on the primer used. The thickness may Storage + + + +
be subject to agreement by the customer, and to the conditions
conform manufacturers recommendations. Sieve analysis +o +o +o
4.2.2 Layer 2 or viscosity
A polymer intended to provide adhesion between layers 1 ISO 2811 +o +o +o +o
and 3 and be compatible with those layers shall form this primer
Density
layer. The minimum thickness shall be between 140 and ISO R. 1183
200 microns depending on the type of adhesive and the adhesive and
2
EXTERNAL THREE LAYER EXTRUDED POLYETHYLENE BASED COATINGS
3
EXTERNAL THREE LAYER EXTRUDED POLYETHYLENE BASED COATINGS
Thickness testing DIN on one pipe every 25 § Process of manufacture (seamless: SMLS - electric
30670 coated pipes resistance welder: ERW - submerged arc welding:
SAW).
Cut back Visual every pipe
Holiday inspection DIN 100% of all pipes
30670 incl. mill pipes
Impact resistance DIN one per order
30670
Adhesion test DIN on one pipe each
30670 100 coated pipes
1)
Indentation test DIN to be conducted
30670 three times, one at
production start, at
end of the job and
when the order is
50% completed
2)
Electric resistance DIN Once per order
30670
Elongation test ISO 527 once at the start of
the work
Stability against U.V. DIN once per order
2)
30670
Thermal stability DIN once per order
30670
Resistance to ASTM G by agreement
cathodic resistance 8-90
Table 6-1
The system and applicator approval may be combined
with a coating production run.
a) Any pipe from the beginning to the end of the
production may be used for this test.
b) The delivery of pipes can be undertaken prior to
the completion of the test.
4
HEAD OFFICE
IBRAHIM BUILDING
20, WEST WHARF ROAD
KARACHI 74000, PAKISTAN
STEEL PIPE TEL: +92 (21) 231 3685
FAX: +92 (21) 231 0422
INDUSTRIES E-MAIL: sales@datasteel.com
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Factory
7 K.M.S. KLP Road
Sadiqabad, Dist. Rahim Yar Khan
Pakistan