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CLS100 Load Sense Sectional Mobile Valves E-VLVM-CC001-E3 May 2018
CLS100 Load Sense Sectional Mobile Valves E-VLVM-CC001-E3 May 2018
2 EATON CLS100 Load Sense Sectional Mobile Valves E-VLVM-CC001-E3 May 2018
Eaton’s CLS
Load Sense Sectional
Mobile Valve
Eaton’s new CLS100 Load Sensing Sectional Mobile install both pre and post compensated sections in the
Valve is a pre and post compensated mobile valve with a same valve bank; the CLS100 allows you to prioritize work
highly versatile design. This modularity is demonstrated functions to accelerate productivity, improve machine
through the availability of valve banks with up to 10 efficiency, and enhance the safety characteristics of the
sections, a number of spool types and actuation options, machine.
mid-inlets, custom inlet manifolds and transition plates. Improve your machine performance with the newest load
With this flexibility, you can design your valve to meet sensing valve to market, the Eaton CLS100.
the requirements of your machine. Add in the ability to
EATON CLS100 Load Sense Sectional Mobile Valves E-VLVM-CC001-E3 May 2018 3 3
Specifications and performance
4 EATON CLS100 Load Sense Sectional Mobile Valves E-VLVM-CC001-E3 May 2018
CLS Load Sense Sectional Mobile Valve
Product Overview
EATON CLS100 Load Sense Sectional Mobile Valves E-VLVM-CC001-E3 May 2018 5
CLS Load Sense Sectional Mobile Valve
Product Overview
Multi-Section
Spool When flow demand exceeds flow supply the
stroke P T lowest loaded section takes priority over the highest
= 6mm loaded section
Flow Priority
CLS100 offers a precious additional feature: The possibility
to mix pre and post compensated technologies in single
bank, to improve the control capabilities and manage
flows with different priorities.
5 4 3
Legend:
1 Inlet line (highBpressure) A
2 Metering notches
Spool 3 Load sensing line Spool
stroke T stroke
= 7mm
4 Local compensatorP = 6mm
5 Metering spool
6 EATON CLS100 Load Sense Sectional Mobile Valves E-VLVM-CC001-E3 May 2018
CLS Load Sense Sectional Mobile Valve
Product Overview
The CLS100 valve line allows the customer the ability to The following schematics show an example of an all post-
combine pre and post compensated valve sections in the compensated system, and a system with an integrated
same valve bank. The pre compensated section acts as pre compensated section.
a priority flow sharing function by diverting flow to the
pre compensated function first, then to the remaining
sections in the bank.
Post compensated
system
LS signal Dump valve
LS signal MRV
A1 B1 A2 B2 A3 B3 A4 B4
D2
P R
M LS D1
Pre compensated
system
Inlet compensator
LS Signal dump valve
LS signal MRV Pre-compensated section
A1 B1 A2 B2 A3 B3 A4 B4
D2
P R
EATON CLS100 Load Sense Sectional Mobile Valves E-VLVM-CC001-E3 May 2018 7
CLS Load Sense Sectional Mobile Valve
Ordering example
B
A
B
A
B
A
P
T
1 2 3 4 5
8 EATON CLS100 Load Sense Sectional Mobile Valves E-VLVM-CC001-E3 May 2018
Model code for valve bank
1-6 Product Series 12-14 Load Sense Relief* 20-24 Sections # 27-28 Paint/Coating***
Setting 00 – None
CLS100 – Load Sense XXXXX –
Sectional Mobile Valve: XXX – 3
Digit Load Sense 5 Digit work section part 0B – Glossy Black
Standard Valve Bank Inlet Relief Setting in 5 number ( Assigned by AU – Standard Flat Black
Bar Increments, Eaton engineering )
BD – Yellow
7-8 Number of Sections Code 000 if none Repeat these 5 digit
0C – Red
work section part
XX – Replace XX with 15-17 Full Flow Relief * number as per build CD – Eaton Blue (Primer)
number of sections Setting requirement. 0K – Green
(e.g. 01 or 02,.…
XXX – 3
Digit Full Flow Total number of digits
up to 10 ) 29-30 Special Features
Relief Setting in 5 for 10 section bank
This number will vary Bar Increments, for referring here are 00 – No special features
as per requirement of Code 000 if none 50 digits.
work sections in bank 31 Design Level
assembly 18 Inlet Dump Valve 25 End cover **
B – Latest design
9 Inlet Type F – Full Flow Dump Valve F – Electrohydraulic with
L – LS Dump Valve external end drain
L – Load Sensing
Z – No Dump Valve G – Electrohydraulic with
(Variable disp. pumps)
external side drain
U – Unload for Open
H – Hydraulic or manual
Center (fixed disp. 19 Inlet Coil
with internal drain
pumps)
A – 12V Coil with DIN K – Hydraulic or manual
Connector with external drain
10 Inlet Ports
B–2 4V Coil with DIN N – Electrohydraulic with
B – BSP (G3/4 P&T, G1/4 Connector internal drain
LS&M) C–1 2V Coil Deutsch
S – SAE (-12 P&T, -6 Connector 26 End cover ports
LS&M) D–2 4V Coil Deutsch B – BSP (G1/4 pilot drain)
Connector
11 Inlet Reliefs* S – SAE (-6 pilot drain)
E – 12V Coil AmpJr
D – LS & Full Flow Reliefs Connector
L – LS Relief Only F–2 4V Coil AmpJr
R – Full flow relief only Connector
Z – No Reliefs Z – No Coil
Notes:
* Refer Inlet model code for detail, Page 17
** Refer End cover model code for detail, Page 35
*** All paint is finish coat with exception to Eaton Blue, which is a primer coat.
# Position for sections can vary from 20 to 69 digits as per number of sections required in bank assembly.
Based on this next features position will change.
EATON CLS100 Load Sense Sectional Mobile Valves E-VLVM-CC001-E3 May 2018 9
CLS Load Sense Sectional Mobile Valve
Tie Rod Kits
EH End
Tie Rod plate Length Hyd End Length
Kit Desc. version (mm) plate version (mm)
CLS100/1 1 Sect. 6042571-001 102 6042572-001 96
CLS100/2 2 Sect. 6042571-002 140 6042572-002 134
CLS100/3 3 Sect. 6042571-003 178 6042572-003 172
CLS100/4 4 Sect. 6042571-004 217 6042572-004 211
CLS100/5 5 Sect. 6042571-005 255 6042572-005 249
CLS100/6 6 Sect. 6042571-006 293 6042572-006 287
CLS100/7 7 Sect. 6042571-007 331 6042572-007 325
CLS100/8 8 Sect. 6042571-008 370 6042572-008 364
Tie rod
CLS100/9 9 Sect. 6042571-009 408 6042572-009 402
Washer
CLS100/10 10 Sect. 6042571-010 445 6042572-010 439 Nut
Tie rod kit
Tightening : 40 Nm
Note:
This kit includes 3 tie rods, 3 nuts, 3 washers and used on CLS180 side interface.
10 EATON CLS100 Load Sense Sectional Mobile Valves E-VLVM-CC001-E3 May 2018
CLS Load Sense Sectional Mobile Valve
CLS100 with manual actuation and enclosed lever box
Units: mm
105.6
40.5
80.5 24.5
73.0
51.0
57.5
18.9 M8 80.3
210.0
4.8
30.5 49.0 38.0 38.0 43.0
Optional lever
location at 90˚ Y (233.1)
ø12.7 mm for lifting
at 2 places (Lever not shown) M8 12.0
123.0
55.5 51.0
139.5
63.0 38.0 38.0 38.0 24.0
18.0 X (171.0)
41.5
79.0 114.5
X (mm) 95 133 171 209 247 285 323 361 399 437
Y (mm) Max 157 195 233 272 310 348 386 425 463 500
Weights (kg) 14.5 18.5 22.5 26.5 30.5 34.5 38.5 42.5 46.6 50.5
EATON CLS100 Load Sense Sectional Mobile Valves E-VLVM-CC001-E3 May 2018 11
CLS Load Sense Sectional Mobile Valve
CLS100 with electrohydraulic actuation
Units: mm
105.6
65.0
51.0
21.5
82.5 86.5
19.0
78.5
4.8
16.0
163.5
113.3 120.8
111.5
31.0 86.0
67.5
49.0
M8 33.5
101.0 38.0 38.0 30.0 78.5 165.0 65.0
Lever location
(Lever not shown)
18.0 X (171.0)
41.5 41.5
79.0
120.0
X (mm) 95 133 171 209 247 285 323 361 399 437
Y (mm) Max 163 201 239 278 316 354 392 431 469 506
Weights (kg) 15 19.5 24.0 28.5 33.0 37.5 42.0 46.5 51.0 55.5
12 EATON CLS100 Load Sense Sectional Mobile Valves E-VLVM-CC001-E3 May 2018
CLS Load Sense Sectional Mobile Valve
Typical curves
pump flow
20
pressure [bar]
15
10
0
0 10 20 30 40 50 60 70 80 90 100 110 120 130 140 150
flow [l/m]
200
150
100
50
0
0 10 20 30 40 50 60 70 80 90 100 110 120 130 140 150
flow [l/m]
0
0 10 20 30 40 50 60 70 80 90 100 110 120 130
flow [l/m]
EATON CLS100 Load Sense Sectional Mobile Valves E-VLVM-CC001-E3 May 2018 13
CLS Load Sense Sectional Mobile Valve
Typical curves
control current. 70
Spool 6565
60
Spool 5050
flow [l/min]
50
40 Spool 4040
30
Spool 2525
20
10 Spool 1010
0
stroke [mm] stroke [mm]
-7 -6 -5 -4 -3 -2 -1 0 +1 +2 +3 +4 +5 +6 +7
12V current [mA] 12V current [mA]
1300 1160 1020 880 740 600 600 740 880 1020 1160 1300
24V current [mA] 24V current [mA]
650 580 510 440 370 300 300 370 440 510 580 650
Hydraulic pilot [bar] Hydraulic pilot [bar]
20,1 17,3 14,5 11,8 9 6,2 6,2 9 11,8 14,5 17,3 20,1
delta pressure
120
With post comp, maximum Spool 8080
flow is a function of the
delta P created by the 100
variable displacement pump Spool 6565
80 Spool 5050
Flow at full stroke (l/min)
60
Spool 4040
40
Spool 2525
20
Spool 1010
0
12 14 16 18 20 22 24 26
Pressure [bar]
14 EATON CLS100 Load Sense Sectional Mobile Valves E-VLVM-CC001-E3 May 2018
CLS Load Sense Sectional Mobile Valve
Typical curves
Pre compensated spool 14 bar ∆ p between load sense and inlet pressure
flow characteristic
Flow on ports A and B as 80
50
40 Spool 4040
30
Spool 2525
20
10 Spool 1010
50
40 Spool 4040
30
Spool 2525
20
10 Spool 1010
stroke [mm]
0 +1 +2 +3 +4 +5 +6 +7 +11,5
EATON CLS100 Load Sense Sectional Mobile Valves E-VLVM-CC001-E3 May 2018 15
CLS Load Sense Sectional Mobile Valve
Typical work port auxiliary valve curves
400
Work Port Relief Valve (relief mode)
Pressure characteristic as function of flow 350
300
250
pressure [bar]
200
150
100
50
0
0 10 20 30 40 50 60 70 80
flow [l/m]
7
Work Port Relief Valve (anti-cav mode)
Opening and pressure characteristic 6
as function of flow
5
4
pressure [bar]
0
0 10 20 30 40 50 60 70 80
flow [l/m]
16 EATON CLS100 Load Sense Sectional Mobile Valves E-VLVM-CC001-E3 May 2018
Model code for valve bank inlet
Notes:
1. Cannot have full flow relief valve and full flow dump valve in same inlet. Full flow relief valve and full flow dump valve cavities are different,
so these are not interchangeable.
2. Transition plates and mid-inlets are available on request.
EATON CLS100 Load Sense Sectional Mobile Valves E-VLVM-CC001-E3 May 2018 17
CLS inlet – Configuration
Model code positions 7
L - Load sensing
T
Closed center inlet section for variable displacement pumps P
T
U - Unload for open center P
Open center inlet section for fixed displacement pumps
18 EATON CLS100 Load Sense Sectional Mobile Valves E-VLVM-CC001-E3 May 2018
CLS inlet – Relief valve options
Model code position 9
L - LS relief only
Z - No reliefs
EATON CLS100 Load Sense Sectional Mobile Valves E-VLVM-CC001-E3 May 2018 19
CLS inlet – Dump valve options
Model code positions 16 & 17
Coil
T P Coil
T P
T P
20 EATON CLS100 Load Sense Sectional Mobile Valves E-VLVM-CC001-E3 May 2018
Model code for sections
The following 36 digit coding system has been developed specify a valve with the desired features. All 36-digits
to identify preferred feature options for the CLS100 Load of the code must be present to release a new product
Sense Sectional Mobile Valve series. Use this code to number for ordering.
1-6 Product Series 10 Spool Type D – 24V coil Deutsch Y – Pre Comp - SAE -4 or
connector G1/8 Port for Remote
CLS101 – Load Sense D – Double Acting (4 Way) Load Sense Relief
E – 12V coil AmpJr
Sectional Mobile Valves Cylinder (Applies to Both A & B
connector
F – Double Acting (4 Way) Ports)***
F – 24V coil AmpJr
7 Compensation Cylinder with 4th Z – No LS Relief
connector
Position Float #
P – Post-compensated Z – No coil
H – B
i-Directional (4 Way) LS
R – Post-compensated with Motor, Full Open to Tank
28-30
Relief Setting
Local Flow Limiter *** 19 Port A Option Function XXX – 3 Digit Section
in Neutral LS Relief Setting in
L – Pre-compensated A – Anti-Cav 5 bar increments
11 Spool Action R – Relief/Anti-Cav
8 Actuation from 50-350 bar
A – Spring Centered to P – Plugged - Work port (000 if not Present
A – Hydraulic with Top Ports Neutral Cavities Machined or if Using Remote
B – Hydraulic with Top Ports B – Detent “In” and “Out”* and Plugged LS Relief)
and Lever Override C – Fourth Position Float # Z – None - Option Port
C – Hydraulic with End Ports E – Fourth Position Float No Machining 31 pool Stroke Limiter
S
D – Hydraulic with End Detent* # or Position Indicator
Ports, Lever Override, F – Friction - Hold in
20-22
Port
A Option A – Electrohydraulic
and Configured for EH Position* Setting Section w/Spool
Pilot Valve Installation XXX – 040-350 (3 digit, Stroke Limiter
E – Electrohydraulic with 12-14 P
ort A Spool Flow fixed setting in 10 bar B – Hydraulic Section
Lever Override increments), relief valve w/Spool Stroke Limiter
005 – 5 l/m pressure setting, port A
F – Electrohydraulic Only P – Electrohydraulic Spool
G – Electrohydraulic with 010 – 10 l/m Position Indicator
Hydraulic Ports and 015 – 15 l/m
23 Port B Option Function
Z – None
Lever Override A – Anti-Cav
025 – 25 l/m
H–E lectrohydraulic with R – Relief/Anti-Cav 32 Lever Kits
Hydraulic Ports 035 – 35 l/m
P – Plugged - Work port A – 135mm (5.5”)
L – Manual with Enclosed 040 – 40 l/m Cavities Machined Lever Kit
Lever Box 050 – 50 l/m and Plugged
B – 210mm (8.5”)
M – Manual with Exposed Z – None - Option Port
065 – 65 l/m Lever Kit
Spool Connection No Machining
N – Pneumatic with 080 – 80 l/m Z – None
port downward with 100 – 100 l/m 24-26
Port
B Option
enclosed lever box Setting 33 Build Type
P – Pneumatic with 15-17 P
ort B Spool Flow XXX – 040-350 (3 digit, R – Right Hand
top port with enclosed fixed setting in 10 bar (Std for Pre Comp)
005 – 5 l/m
lever box increments), relief valve L – Left Hand
R – Pneumatic with port 010 – 10 l/m pressure setting, port B (Std for Post Comp)
downward with exposed 015 – 15 l/m
spool connection 27 Local LS Relief Option 34-35 pecial Features
S
025 – 25 l/m
S – Pneumatic with P – Post Comp - Section 00 – No special features
top port with exposed 035 – 35 l/m Load Sense Relief
spool connection 040 – 40 l/m (Applies to Both A & B 36Design Level
050 – 50 l/m Ports)** ## B – Latest Design
9 Port Type L – Pre Comp - Section
065 – 65 l/m Load Sense Relief Note: P re/Post compensation spools
B – G1/2 BSP (G1/4 Pilot if offer varying flows, please reference
Hyd., G1/8 if Pneumatic) 080 – 80 l/m (Applies to Both A & B page 25 on applicable spool flow
S – SAE, -10 (SAE -6 Ports)*** * Available with Manual Actuation only
100 – 100 l/m
Pilot if Hyd., 1/8 NPTF R – Post Comp - SAE -4 or ** Available with LH build only
if Pneumatic) Coil Type G1/8 Port for Remote
18 *** Available with RH build only
Load Sense Relief
C – 12V coil Deutsch (Applies to Both A & B # Available with RH build and post
connector Ports)** comp option only
## Local LS relief option not available
for EH float actuation
EATON CLS100 Load Sense Sectional Mobile Valves E-VLVM-CC001-E3 May 2018 2121
Features compatibility table
Compatibility chart for spool action options with compensation type
Combination RH Build LH Build RH Build LH Build RH Build LH Build RH Build LH Build RH Build LH Build RH Build LH Build
Compatibility chart for hydraulic and electrohydraulic actuations having manual override option
Combination With Local LS Relief With Local LS Relief W/O Local LS Relief With Local LS Relief
22 EATON CLS100 Load Sense Sectional Mobile Valves E-VLVM-CC001-E3 May 2018
Valve section options – Compensation
Model code position 7
The CLS family offers an unique additional feature: with different priorities.The following schematics show an
the ability to mix pre and post compensated technologies, example for the two systems.
to improve the control capabilities and manage flows
P- L-
Post compensated (flow sharing) Pre compensated
Available with or without auxiliary valve cavities Available with or without auxiliary valve cavities
Note: Shown with auxiliary valves Note: Shown with auxiliary valves
AB AB
AB AB
R-
Post compensated (flow sharing)
with local flow limiter
Available with or without auxiliary valve cavities
Note: Shown with auxiliary valves
Available with RH build only.
AB AB AABB AB AB
EATON CLS100 Load Sense Sectional Mobile Valves E-VLVM-CC001-E3 May 2018 23
Valve section options – Actuation for hydraulic control
Dimensions and configurations for model code position 8
Units: mm
A-
Hydraulic with top ports 23.5 23.5
1/4”G - 9/16”UNF 1/4”G - 9/16”UNF
Hydraulic actuation (pilot
ports on the top)
(Only with manual and 35.5 35.5
73.0 73.0
78.3 78.3
B-
Hydraulic ports and
lever override 1/4" G or
9/16" UNF 28.0
83.0
C-
Hydraulic with end ports
Hydraulic actuation (pilot 40.8
23.5 23.5
40.8
ports on the sides) 35.5 35.5
73.0 73.0
D-
Hydraulic with End
ports, lever override, and
configured for EH pilot
102.7
valve installation
Lever and hydraulic
actuation with
electrohydraulic 108.1
arrangement
24 EATON CLS100 Load Sense Sectional Mobile Valves E-VLVM-CC001-E3 May 2018 24
Valve section options – Actuation
for electrohydraulic control
Dimensions and configurations for model code position 8
Units: mm
E-
Electrohydraulic with
lever override
152.9
83.0
F-
Electrohydraulic only
Without lever
152.9
65.5
G-
Electrohydraulic with
hydraulic ports and
lever override*
Lever, hydraulic, and 153.0
electrohydraulic actuation
108.1
H-
Electrohydraulic with
hydraulic ports*
Without lever, hydraulic,
and electrohydraulic 153.0
actuation
108.1
EATON CLS100 Load Sense Sectional Mobile Valves E-VLVM-CC001-E3 May 2018 25
Valve section options – Actuation for
manual control
Dimensions and configurations for model code position 8
Units: mm
L- M8 M8
Manual with enclosed
lever box
67.5
Lever actuation 60.0
25.0
57.5
80.3
M-
Manual with exposed
spool connection
Without lever actuation Ø6.0
38.5
44.5
N-
Pneumatic with ports
downward with enclosed
lever box
P-
Pneumatic with top ports
with enclosed lever box
107.9
R-
Pneumatic with ports
downward with exposed Note: P type depicted in graphic
spool connection
S-
Pneumatic with top
ports with exposed
spool connection
26 EATON CLS100 Load Sense Sectional Mobile Valves E-VLVM-CC001-E3 May 2018
Valve section options – Spool type
Model code position 10
D- F- H-
Double acting (4 way) Double acting (4 way) Bi-directional (4 way)
cylinder cylinder with 4th position motor, full open to tank
float* in neutral
T T T
PAB PAB PA B
Note: Spool F requires additional valve body machining and special 4th position
detent selection
* Available with RH build and post comp option only
EATON CLS100 Load Sense Sectional Mobile Valves E-VLVM-CC001-E3 May 2018 27
Valve Section Options –
Port A and Port B spool flows
Model code positions 12-14 (port A) and
Model code positions 15-17 (port B)
28 EATON CLS100 Load Sense Sectional Mobile Valves E-VLVM-CC001-E3 May 2018
Valve section options – Port A and
Port B functions and settings
Model code positions 20-26
A - anti-cav R - relief/anti-cav P-
Plugged - work port valve
cavities machined and plugged
EATON CLS100 Load Sense Sectional Mobile Valves E-VLVM-CC001-E3 May 2018 29
Valve section options –
Load sense relief setting
Model code position 27-30
P - post compensated - section load sense relief (applies to both A & B ports)
A B A BA B A B A BA B
Local Local
LS Local
LS LS
relief relief
valve
relief
valve
valve
Note: Post Comp Section Load Sense relief prohibits flow share if multiple sections containing local load sense reliefs are operated
simultaneously. Available with LH build only
L - pre compensated - section load sense relief (applies to both A & B ports)
A BA B
AB A BA B
AB
Local
Local LS LSLS
Local
relief
relief valve
valve
relief valve
30 EATON CLS100 Load Sense Sectional Mobile Valves E-VLVM-CC001-E3 May 2018
Valve section options –
Load sense relief setting
Model code position 27-30
R - post comp - port for remote load sense relief (applies to both A & B ports)
B
A
Additional
port
Y - pre comp - port for remote load sense relief (applies to both A & B ports)
B
A
Local LS
relief valve
EATON CLS100 Load Sense Sectional Mobile Valves E-VLVM-CC001-E3 May 2018 31
Valve section options –
Spool stroke limiter or position indicator
Dimensions and configurations for model code position 31
32 EATON CLS100 Load Sense Sectional Mobile Valves E-VLVM-CC001-E3 May 2018
Valve section options –
Spool stroke limiter or position indicator
Dimensions and configurations for
model code position 31
Units: mm
A-
Electrohydraulic section
with spool stroke limiter
152.9
152.9
83.0 93.1
23.5 23.5
P-
Electro-hydraulic with
spool position indicator
111.5
EATON CLS100 Load Sense Sectional Mobile Valves E-VLVM-CC001-E3 May 2018 33
Section Build Type
Model code position 33
T
P
P
T
34 EATON CLS100 Load Sense Sectional Mobile Valves E-VLVM-CC001-E3 May 2018
Model code for valve bank end cover
CLS102 X X 00 B
1-6 7 8 9-10 11
1-6 Product series 7 End cover 8 End cover ports 11 Design level
CLS102 Load sense F Electrohydraulic with B BSP (G1/4 pilot drain) B Latest design
sectional mobile valves external end drain# S SAE (-6 pilot drain)
G Electrohydraulic with
external side drain# 9-10Special features
H Hydraulic or manual 00 No special features
with internal drain
K Hydraulic or manual
with external drain#
N Electrohydraulic with
internal drain*
Important:
With electrohydraulic actuation, plumb external drain directly to reservoir, not to tank or tank line.
Drain pressure shall remain below 5 BAR
# Side port (D1) or End port (D2) should be used as drain port.
* When EH with internal drain option is used, care should be taken to ensure pressure in inlet “T” port should not
exceed 5 bar
EATON CLS100 Load Sense Sectional Mobile Valves E-VLVM-CC001-E3 May 2018 35
CLS assembly – End covers
Schematics and configurations for
model code position 7
F-
Electrohydraulic with R-Reduced Pilot Pressure
Port (plugged)
external end drain D2
D2-End Pilot
Drain Port
D1
D1-Side Pilot
Drain Port
D1
H-
Hydraulic or manual
with internal drain
D1
36 EATON CLS100 Load Sense Sectional Mobile Valves E-VLVM-CC001-E3 May 2018
CLS assembly – End covers
Schematics and configurations for
model code position 7
K-
Hydraulic or manual
with external drain
D1
N-
Electrohydraulic with
internal drain D2 D2
R R
D1 D1
EATON CLS100 Load Sense Sectional Mobile Valves E-VLVM-CC001-E3 May 2018 37
Mid-Inlet and transistion plates
38 EATON CLS100 Load Sense Sectional Mobile Valves E-VLVM-CC001-E3 May 2018
Hydraulic fluid recommendations
Introduction Anti-wear hydraulic fluids Synthetic hydrocarbon etc., are necessary for the
Oil in hydraulic systems For general hydraulic service, Synthetic hydrocarbon application. Keep in mind that
performs the dual function of Eaton recommends the use of base stocks, such as alternative fluids may differ
lubrication and transmission of mineral base anti-wear (AW) polyalphaolefins (PAOs), are from AW petroleum fluids in
power. It is a vital element in a hydraulic oils meeting Eaton also used to formulate AW properties such as pressure
hydraulic system, and careful specification E-FDGN-TB002-E. hydraulic fluids, crankcase oils, viscosity coefficient, specific
selection should be made with ATFs and UTTOs. gravity, lubricity etc. Hence
Eaton requests that fluid certain pumps / motors may
the assistance of a reputable suppliers test newly developed
supplier. Proper selection Environmentally friendly need to be de-rated, some can
lubricants on Eaton 35VQ25A be operated under full ratings
of oil assures satisfactory high pressure vane pump, hydraulic fluids
life and operation of system and others are not rated. Be
according to Eaton ATS-373 Eco-friendly characteristics is
components, especially sure to confirm product ratings
test procedure, ASTM D becoming a critical need, and
hydraulic pumps and motors. with the specific fluid in the
6973 test method and meet a number of biodegradable
intended application.
Generally, oil selected for use other requirements of the hydraulic fluids are being
with pumps and motors is Eaton specification E-FDGN- used more and more in
Viscosity
acceptable for use with valves. TB002- E. Lubricants meeting environmentally sensitive
the Eaton specification are areas. Viscosity is the measure of
Critical servo valves may need
considered good quality a selection of hydraulic fluid
special consideration. Biodegradable hydraulic fluids
anti-wear hydraulic fluids with a specific viscosity range
When selecting oil for use in are generally classified as should be based on the needs
that can be used with Eaton vegetable oil based (HETG),
an industrial hydraulic system, of the system, limitations of
components at maximum synthetic ester (HEES),
be sure the oil: critical components, or proper
allowable operating conditions. polyalkylene glycol (HEPG)
•C
ontains the necessary They offer superior protection performance of specific types
and polyalphaolefin (HEPR).In of units. At system startup
additives to ensure excellent against pump wear and long addition, special water glycol and during operation, Eaton
anti-wear characteristics service life. hydraulic fluids are used in recommends maintaining the
•H
as proper viscosity applications in which water
Crank case oils fluid’s maximum and minimum
to maintain adequate miscibility is necessary, along viscosity ranges (see chart).
sealing and lubrication at Automotive-type crankcase with biodegradable properties. Very high viscosities at startup
the expected operating oils with American Petroleum temperatures can cause noise
temperature of the hydraulic Institute (API) letter Fire-resistant hydraulic fluids and cavitational damage
system designation SE, SF, SG, SH Fire-resistant fluids are to pumps.
• Includes rust and oxidation or higher per SAE J183 classified as water containing
classes of oils are Continuous operation at
inhibitors for satisfactory fluids or synthetic anhydrous
recommended for hydraulic moderately high viscosities
system operation fluids. Water acts as the
service. The “detergent” will tend to hold air in
fire retarding agent in
additive tends to hold water in suspension in the fluid, as well
Types of hydraulic fluids water containing fluids. The
a tight emulsion and prevents as generate higher operating
Hydraulic fluids are classified chemical structure of synthetic
separation of water. temperatures. This can cause
by the type of base stock anhydrous fluids provides
noise, early failure of pumps
used. Some fluids are further Automotive type crankcase fire resistance.
and motors and erosion of
classified by fluid formulation oils generally exhibit less shear Many applications that are valves. Low viscosities result
and performance. stability, which can result in prone to fire hazard, such in decreased system efficiency
higher loss of viscosity during as steel mills, foundries, die and impairment of dynamic
service life. casting, mines, etc., require lubrication, causing wear.
Multiple-viscosity, industrial the use of fire resistant
It is important to choose
grade hydraulic fluids with hydraulic fluid for improved
the proper fluid viscosity
better shear stability will fire safety. Fire resistant fluids
for your particular system
provide improved viscosity may not be fireproof, but they
in order to achieve the
control. Other mineral oil have better fire resistance
startup viscosity and running
based lubricants commonly compared to mineral oil.
viscosity range (see chart)
used in hydraulic systems are The alternative fluids are over the entire temperature
automatic transmission fluids recommended when specific range encountered. Confirm
(ATFs) and universal tractor properties, such as fire with your fluid supplier that
transmission oils (UTTOs). resistance, biodegradability
EATON CLS100 Load Sense Sectional Mobile Valves E-VLVM-CC001-E3 May 2018 39
Hydraulic fluid recommendations
the fluid viscosity will not most stringent component type of fluid used in a system, and oxidation products. Clean
be less than the minimum in the system. OEMs and are essential for healthy the system thoroughly and
recommended at the distributors should provide system function. The primary flush with fresh, new fluid to
maximum fluid temperature of their customers with types of filter materials are avoid any contamination with
your application. cleanliness requirements for paper, cellulose, synthetic the previous fluid/lubricant.
Eaton hydraulic components fiber, and metal. Replace all seals and filters
A number of anti-wear
used in their system Filter media, adhesive, and with new, compatible parts.
hydraulic fluids containing
designs. Refer to Eaton seals must be compatible with Mixing two different fluids
polymeric thickeners (Viscosity
product catalogs for specific the fluid used in the system. in the same system is not
Index Improvers [VII]) are
cleanliness requirements of To lengthen fluid change out recommended.
available for use in low
temperature applications. individual components. intervals, special absorbent Contact your Eaton
Temporary or permanent filter media may be used to representative with questions
viscosity loss of some of Fluid maintenance remove moisture and acids concerning hydraulic fluid
these fluids at operating The condition of a fluid from phosphate esters. recommendations.
temperature may adversely has a direct bearing on the
affect the life and performance performance and reliability Seals/elastomers
of components. Before of the system. Maintaining Select seal/elastomer
using polymer containing proper fluid viscosity, materials that are suitable
fluids, check the extent of cleanliness level, water for the application, minimum
viscosity loss (shear stability) content, and additive level and maximum operating
to avoid hydraulic service is essential for excellent temperature, and compatibility
below the recommended hydraulic system performance. with the type of fluid used
minimum viscosity. A fluid In order to maintain a healthy in the hydraulic system. The
with good shear stability fluid, Eaton recommends effect of hydraulic fluid on a
is recommended for low performing periodic checks on particular elastomer depends
temperature applications. the condition of the fluid. on the constituents of the
Multi-grade engine oils, ATFs, fluid, temperature range, and
System design level of contaminants.
UTTOs etc., also contain VIIs,
considerations
and viscosity loss will be
encountered during use. When designing a hydraulic Replacing hydraulic fluid
system, the specific gravity Although sometimes valid,
Cleanliness of the hydraulic fluid needs to arbitrary hydraulic fluid
be taken into consideration. If change-outs can result in
Fluid cleanliness is extremely
the specific gravity of the fluid wasting good fluid and
important in hydraulic
is higher than that of mineral unnecessary machine
systems. More than 70%
oil, be sure the reservoir fluid downtime.
of all failures are caused by
level is adequately above
contamination, which can A regularly scheduled
the pump inlet to meet the
reduce hydraulic system oil analysis program is
recommended inlet operating
efficiency up to 20% before recommended to determine
condition of minimum 1.0 bar
system malfunction may when fluid should be replaced.
absolute pressure at the
be recognized. Different The program should include
pump inlet.
hydraulic components require inspection of the fluid’s
different cleanliness levels. color, odor, water content,
Filters
The cleanliness of a hydraulic solid contaminants, wear
system is dictated by the Proper filter type and size,
metals, additive elements,
cleanliness requirement of the which vary depending on the
40 EATON CLS100 Load Sense Sectional Mobile Valves E-VLVM-CC001-E3 May 2018
Viscosity requirements
Cleanliness requirement
Product Line Minimum Optimum range Maximum allowed -startup (ISO 4406:99)
CMX, CML, and CLS 6 cSt 20-43 cSt 2158 cSt 18/16/14
Proportional control valves (45 SUS) (100-200 SUS) (10,000 SUS)
EATON CLS100 Load Sense Sectional Mobile Valves E-VLVM-CC001-E3 May 2018 41
Eaton Eaton Eaton
Hydraulics Group USA Hydraulics Group Europe Hydraulics Group Asia Pacific
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© 2018 Eaton
All Rights Reserved
Printed in USA
Document No. E-VLVM-CC001-E3
May 2018