SIL Verification Report

Kandhkot Field Gas
Compressing Station Project

SIL Verification Report
APPENDIX 1
SIL VERIFICATION REPORTS
AU-SV147-SLV-0801 Rev 0 July 2008

Page 1 of 206
Kandhkot Field Gas
TABLE OF CONTENTS
A1.1 Safety Instrumented Functions...........................................................................4

A1.1.1 SIF-01 V-5101 Low Low Pressure, trip gas inlet .............................................4
A1.1.2 SIF-02 V-5101 HH pressure, trip gas inlet.......................................................7
A1.1.3 SIF-03 V-5101 Low Low Level, trip gas inlet .................................................10
A1.1.4 SIF-04 V-5101 High High Level, trip gas inlet................................................13
A1.1.5 SIF-05/07 E-5102A High High Fuel Gas Temperature ..................................16
A1.1.6 SIF-06 E-5102A Low Low Fuel Gas Temperature.........................................19
A1.1.7 SIF-08 E-5102B High High Element Temperature.........................................24
A1.1.8 SIF-09 V-5701 Slug Catcher Flash Vessel High High Liquid Level ...............27
A1.1.9 SIF-10 V-5701 Slug Catcher Flash Vessel Low Low Liquid Level .................30
A1.1.10 SIF-11 V-5702 Condensate Flash Vessel High High Liquid Level.................33
A1.1.11 SIF-12 V-5702 Condensate Flash Vessel Low Liquid Level (Tank rupture and
gas blow by).................................................................................................................58
A1.1.12 SIF-12 V-5702 Condensate Flash Vessel Low Liquid Level (Pump damage)61
A1.1.13 SIF-13 V-4000 A/B Slug Catcher High High Liquid Level ..............................64
A1.1.14 SIF-14 V-4000 A/B Slug Catcher Low Low Level ..........................................69
A1.1.15 SIF-15 V-3000A/B/C Primary Boot Low Low Liquid Level .............................72
A1.1.16 SIF-16 V-3000A/B/C Secondary Boot Low Low Liquid Level ........................75
A1.1.17 SIF-17 Fire water storage tank level low low .................................................78
A1.1.18 SIF-18 Firewater Ring main pressure low low ...............................................81
A1.1.19 SIF-19 V-1000A high high liquid level............................................................84
A1.1.20 SIF-20 V-1000A low low liquid level ..............................................................87
A1.1.21 SIF-21 V-1001A high high liquid level............................................................90
A1.1.23 SIF-23 V-1002 high high liquid level ..............................................................96
A1.1.25 SIF-25 High high suction pressure of C-1000A ...........................................102
A1.1.26 SIF-26 Low low suction pressure of C-1000A .............................................106
A1.1.27 SIF-27 High high suction temperature of C-1000A ......................................110
A1.1.28 SIF-28 High high discharge pressure of C-1000A .......................................114
A1.1.29 SIF-29 low low discharge pressure of C-1000A ..........................................118
A1.1.30 SIF-30 High high discharge temperature of C-1000A..................................122
A1.1.31 SIF-31 high vibration on air cooler fan X-1001A ..........................................126
A1.1.32 SIF-32 high vibration on air cooler fan X-1001A ..........................................129
A1.1.33 SIF-33 High high suction pressure of C-1001A(Second stage) ...................132
A1.1.34 SIF-34 Low low suction pressure of C-1001A (Second stage) ....................136
A1.1.35 SIF-35 High high suction temperature of C-1001A (Second stage).............140
A1.1.36 SIF-36 High high discharge pressure of C-1001A (Second stage)..............144
A1.1.37 SIF-37 Low low discharge pressure of C-1001A (2nd Stage) .......................148
A1.1.38 SIF-39 High high discharge temperature of C-1001A (stage-2) ..................152
A1.1.39 SIF-40 High high discharge temperature at downstream of X-1002 ............156
A1.1.40 SIF-41 DP across the YZV-4023A, trip the whole facility.............................160
A1.1.41 SIF-41 Interlock not to open YZV4023 if DP is present ...............................165
A1.1.42 SIF-42 Pressure differential across the YZV-1001A, trip train .....................169
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Kandhkot Field Gas
A1.1.43 SIF-42 Interlock not to open YZV1001A if DP is present.............................173

A1.1.44 SIF-43 High high discharge pressure of C-2001A(stage -2 Phase-2)..........176
A1.1.45 SIF-44 Instrument air Pressure low low.......................................................180
A1.1.46 SIF-45 Inert Gas Pressure low low ..............................................................185
A1.1.47 SIF-46 Power Generator trip .......................................................................190
A1.1.48 SIF-47 Flare Knock Out Drum Liquid Level High High ................................195
A1.1.49 SIF-48 Flare Knock Out Drum Liquid Level low low ....................................198
A1.1.50 Turbine Shutdown .......................................................................................201
A1.2 Reliability Calculations ...................................................................................204
A1.2.1 SIF-03 V-5101 Low Low Level, trip gas inlet (Refer to Sec A 1.1)...............204
A1.2.2 SIF-08 E-5102B High High Element Temperature (Refer to Sec A1.1) .......205
A1.2.3 SIF-10 V-5701 Slug Catcher Flash Vessel Low Low Liquid Level (Refer to
Sec A1.1) ...................................................................................................................206

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Kandhkot Field Gas
A1.1 Safety Instrumented Functions

A1.1.1 SIF-01 V-5101 Low Low Pressure, trip gas inlet
SIF VERIFICATION REPORT
Fuel Gas
Plant Equipment Fuel Gas KO SIF ID /
Conditioning SIF-01
Area Group Drum Reference
System
P&ID Ref. DWG-20-P-1000 Rev0
Interlocking Logic
-
Diagram Ref.
Proof Test Interval 3-years for sensors. 1-year for final elements.
Mode of Operation Demand

Low pressure in turbine may cause ignition loss. Uncontrolled ignition is
Hazard possible with explosion at exhaust. Overheating of the heaters. Compressor
Damage if surge occurs.
SIF Initiators PZALL_5112 (1oo1)
Initiator IS Barrier -
Initiator Relay No relays
SIF Final Elements ESDVs (YZV_5102A, YZV_5102B)
Element IS Barrier -
Element Relay/MCC MCC trip signals (YZS_5126, YZS_5136)
Results – Safety Availability
Target Target SIL Achieved Calculated

SIL PFD(avg) SIL PFD(avg)/PFH
1 - 1 4.584E-002
Conclusions & Recommendations
The safety function meets the assigned SIL.

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Kandhkot Field Gas
Fault Tree Model Main (PFDavg)
V-5101 Low
Low Pressure
SIF01_PZALL_5112
Programble Pressure Transmitter Fuel Gas Heater Fuel Gas Heater Fuel Gas Heater YZV5102A Fuel Gas Heater YZV5102B
Logic Controller (generic) (1 impulse (E-5102A) (generic (E-5102B) (generic E-5102 A SD (Air Solenoid (generic 3 E-5102 B Shutdown Solenoid (generic 3
(TRICON) line) MCC trip) MCC trip) Operated Ball Valve, way solenoid) Valve (Air Operated way solenoid)
Soft Seat) Ball Valve, Soft Seat)
4.296E-5 1.109E-2 3.583E-3 3.583E-3 1.165E-2 2.558E-3 1.165E-2 2.558E-3
PES_0000 PZIT_5112 YZS_5126 YZS_5136 YZV_5102A YSV_5102A YZV_5102B YSV_5102B
SIF01_PZALL_5112 - V-5101 Low Low Pressure 2008/06/04 Page 57

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Kandhkot Field Gas
Cut Set Data (PFDavg)

Cut % Total % Cut Prob./Frequency Basic Event Description Event Prob.
No. Set
1 25.41 25.41 1.165E-002 YZV_5102B Fuel Gas Heater E-5102 B Shutdown Valve 1.165E-002
(Air Operated Ball Valve, Soft Seat)
2 50.83 25.41 1.165E-002 YZV_5102A Fuel Gas Heater E-5102 A SD (Air Operated 1.165E-002
Ball Valve, Soft Seat)
3 75.02 24.19 1.109E-002 PZIT_5112 Pressure Transmitter (generic) (1 impulse 1.109E-002

line)
4 82.84 7.82 3.583E-003 YZS_5126 Fuel Gas Heater (E-5102A) (generic MCC 3.583E-003
trip)
5 90.66 7.82 3.583E-003 YZS_5136 Fuel Gas Heater (E-5102B) (generic MCC 3.583E-003
trip)
6 96.25 5.59 2.558E-003 YSV_5102A YZV5102A Solenoid (generic 3 way solenoid) 2.558E-003
7 100.00 5.59 2.558E-003 YSV_5102B YZV5102B Solenoid (generic 3 way solenoid) 2.558E-003
8 100.00 0.10 4.296E-005 PES_0000 Programble Logic Controller (TRICON) 4.296E-005
Total 4.584E-002 PFD(avg)
Rev. Date By App. Revision Description

A 04/06/2008 KR IM Issued for comments

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Kandhkot Field Gas
A1.1.2 SIF-02 V-5101 HH pressure, trip gas inlet

Fuel Gas
Conditioning SIF-02
System
Interlocking Logic
-
Diagram Ref.
Hazard Vessel (V-5101) rupture, release of hydrocarbon and H2S.
SIF Initiators PZAHH_5112 (1oo1)
SIF Final Elements ESDVs (YZV_4004, YZV_5101B, YZV_5101A, YZV_5100)
Element Relay/MCC No relays

1 - 1 6.805E-002

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Kandhkot Field Gas
V-5101 High
High Pressure
SIF02_PZAHH_5112
Programble Pressure Transmitter V-4000B Liquid SD YZV_4004 Solenoid Inlet Gas YZV5101B Inlet Gas Shutdown YZV5101A Black Start Gas YZV5100 Solenoid
Logic (generic) (1 impulse Valve (Air Operated (generic 3-way Shutdown Valve Solenoid (generic Valve (Air Operated Solenoid (generic Shutdown Valve (generic 3-way
Controller line) Ball Valve, Hard solenoid) (Bypass Line) 3-way solenoid) Ball Valve, Soft Seat) 3-way solenoid) (Air Operated Ball solenoid)
(TRICON) Seat) Valve, Soft Seat)
4.296E-5 1.109E-2 1.380E-2 2.558E-3 1.165E-2 2.558E-3 1.165E-2 2.558E-3 1.165E-2 2.558E-3
PES_0000 PZIT_5112 YZV_4004 YSV_4004 YZV_5101B YSV_5101B YZV_5101A YSV_5101A YZV_5100 YSV_5100
SIF02_PZAHH_5112 - V-5101 High High Pressure 2008/06/03 Page 58

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Kandhkot Field Gas

No. Set
1 20.28 20.28 1.380E-002 YZV_4004 V-4000B Liquid SD Valve (Air Operated Ball 1.380E-002
Valve, Hard Seat)
2 37.40 17.12 1.165E-002 YZV_5101A Inlet Gas Shutdown Valve (Air Operated Ball 1.165E-002
Valve, Soft Seat)
3 54.52 17.12 1.165E-002 YZV_5101B Inlet Gas Shutdown Valve (Bypass Line) 1.165E-002
4 71.64 17.12 1.165E-002 YZV_5100 Black Start Gas Shutdown Valve (Air 1.165E-002
Operated Ball Valve, Soft Seat)
5 87.94 16.30 1.109E-002 PZIT_5112 Pressure Transmitter (generic) (1 impulse 1.109E-002

line)
6 91.70 3.76 2.558E-003 YSV_5101B YZV5101B Solenoid (generic 3-way solenoid) 2.558E-003
7 95.47 3.76 2.558E-003 YSV_5101A YZV5101A Solenoid (generic 3-way solenoid) 2.558E-003
8 99.23 3.76 2.558E-003 YSV_5100 YZV5100 Solenoid (generic 3-way solenoid) 2.558E-003
9 100.00 3.76 2.558E-003 YSV_4004 YZV_4004 Solenoid (generic 3-way solenoid) 2.558E-003


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Kandhkot Field Gas
A1.1.3 SIF-03 V-5101 Low Low Level, trip gas inlet

Fuel Gas
Conditioning SIF-03
System
Interlocking Logic
-
Diagram Ref.
Hazard Gas blowy to V-5702. Release of HC and H2S. Vessel rupture.
SIF Initiators LZALL_5116 (1oo1)
SIF Final Elements ESDVs (YZV_5117)

1 - 1 2.817E-002

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Kandhkot Field Gas
V-5101 High
High Level
SIF03_LZALL_5116
Level Transmitter Programble V-5101 Liquid YZV5117 Solenoid

(Foxboro 144LD) (2 Logic Shutdown Valve (generic 3-way
impulse lines) Controller (Air Operated Ball solenoid)
(TRICON) Valve, Hard Seat)
1.201E-2 4.296E-5 1.380E-2 2.558E-3
LZIT_5116 PES_0000 YZV_5117 YSV_5117
SIF03_LZALL_5116 - V-5101 High High Level 2008/06/03 Page 59

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Kandhkot Field Gas

No. Set
1 48.99 48.99 1.380E-002 YZV_5117 V-5101 Liquid Shutdown Valve (Air Operated 1.380E-002
Ball Valve, Hard Seat)
2 91.60 42.62 1.200E-002 LZIT_5116 Level Transmitter (Foxboro 144LD) (2 1.200E-002

impulse lines)


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Kandhkot Field Gas
A1.1.4 SIF-04 V-5101 High High Level, trip gas inlet

Fuel Gas
Conditioning SIF-04
System
Interlocking Logic
-
Diagram Ref.
Hazard Possibility of fireball in flare, Spill of liquid. Turbine blade damage.
SIF Initiators LZAHH_5116 (1oo1)
SIF Final Elements ESDVs (YZV_5101B, YZV_5101A, YZV_4004, YZV_5100, YZV_5102A)

1 - 1 8.212E-002

Page 13 of 206
Kandhkot Field Gas
V-5101 High
High Liquid
Level
SIF04_LZAHH_5116
Programble Level Transmitter Inlet Gas YZV5101B Inlet Gas Shutdown YZV5101A V-4000B Liquid SD YZV_4004 Solenoid Black Start Gas YZV5100 Solenoid
Logic (Foxboro 144LD) (2 Shutdown Valve Solenoid (generic Valve (Air Operated Solenoid (generic Valve (Air Operated (generic 3-way Shutdown Valve (generic 3-way
Controller impulse lines) (Bypass Line) 3-way solenoid) Ball Valve, Soft Seat) 3-way solenoid) Ball Valve, Hard solenoid) (Air Operated Ball solenoid)
(TRICON) Seat) Valve, Soft Seat)
4.296E-5 1.201E-2 1.165E-2 2.558E-3 1.165E-2 2.558E-3 1.380E-2 2.558E-3 1.165E-2 2.558E-3
PES_0000 LZIT_5116 YZV_5101B YSV_5101B YZV_5101A YSV_5101A YZV_4004 YSV_4004 YZV_5100 YSV_5100
Fuel Gas Heater YZV5102A

E-5102 A SD (Air Solenoid (generic 3
Operated Ball Valve, way solenoid)
Soft Seat)
1.165E-2 2.558E-3
YZV_5102A YSV_5102A
SIF04_LZAHH_5116 - V-5101 High High Liquid Level 2008/06/04 Page 60

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Kandhkot Field Gas

No. Set
Valve, Hard Seat)
2 31.44 14.62 1.200E-002 LZIT_5116 Level Transmitter (Foxboro 144LD) (2 1.200E-002

impulse lines)
4 59.81 14.19 1.165E-002 YZV_5101A Inlet Gas Shutdown Valve (Air Operated Ball 1.165E-002
Valve, Soft Seat)
5 74.00 14.19 1.165E-002 YZV_5101B Inlet Gas Shutdown Valve (Bypass Line) 1.165E-002
6 88.19 14.19 1.165E-002 YZV_5100 Black Start Gas Shutdown Valve (Air 1.165E-002
Operated Ball Valve, Soft Seat)


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Kandhkot Field Gas
A1.1.5 SIF-05/07 E-5102A High High Fuel Gas Temperature

Fuel Gas
Plant Equipment SIF ID /
Conditioning Fuel Gas Heater SIF-05/07
Area Group Reference
System
Interlocking Logic
-
Diagram Ref.
Hazard Heater element damage.
SIF Initiators TZAHH_5121, TZAHH_5122 (1oo2)
SIF Final Elements ESDV (YZV_5102A)
Element Relay/MCC MCC Trip Signal (YZS_5126)

1
1 - 1.828E-002

Page 16 of 206
Kandhkot Field Gas
High High
Element
Temperature
SIF07&05_TAHH_5121_5122
Programble Fuel Gas Fuel Gas Heater YZV5102A

Logic Heater E-5102 A SD Solenoid
Controller (E-5102A) (Air Operated (generic 3 B=5%
(TRICON) (generic MCC Ball Valve, Soft way
trip) Seat) solenoid)
4.296E-5 3.583E-3 1.165E-2 2.558E-3 TZIT_5132_5131_CCF
PES_0000 GATE-88-13 YZS_5126 YZV_5102A YSV_5102A 4.598E-4
E-5102A Fuel E-5102A Element

Gas Temperature Temperature (3-wire
(3-wire RTD) RTD)
9.142E-3 9.142E-3
TZIT_5121 TZIT_5122
SIF07&05_TAHH_5121_5122 - High High Element Temperature 2008/06/03 Page 88

Page 17 of 206
Kandhkot Field Gas

No. Set
trip)
4 99.83 2.52 4.598E-004 TZIT_5132_5131 B=5% 4.598E-004

_CCF
5 100.00 0.46 8.357E-005 TZIT_5121 E-5102A Fuel Gas Temperature (3-wire 9.142E-003
RTD)
TZIT_5122 E-5102A Element Temperature (3-wire RTD) 9.142E-003


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Kandhkot Field Gas
A1.1.6 SIF-06 E-5102A Low Low Fuel Gas Temperature

Fuel Gas
Conditioning Fuel Gas Heater SIF-07
System
Interlocking Logic
-
Diagram Ref.
Hazard
Possible liquids formulation. Damage to turbine
SIF Initiators TZALL_5121 (1oo1)
SIF Final Elements ESDVs (YZV_5102A), Train A turbine trip (Refer to last section “Turbine SD”)
Element Relay/MCC MCC (YZS_5126)

1 - 1 2.882E-002
The safety function meets the assigned SIL. The turbine trip signals override the local Siemens PLC.

Page 19 of 206
Kandhkot Field Gas
Low Low Fuel

Gas Temperature
SIF06_TZALL_5121
E-5102A Fuel Programble Fuel Gas Heater Fuel Gas Heater YZV5102A
Logic E-5102 A SD (Air Train A Train B Train C
Gas Temperature (E-5102A) (generic Solenoid (generic 3
(3-wire RTD) Controller MCC trip) Operated Ball Valve, way solenoid)
(TRICON) Soft Seat)
9.142E-3 4.296E-5 3.583E-3 1.165E-2 2.558E-3 82 83 84

TZIT_5121 PES_0000 YZS_5126 YZV_5102A YSV_5102A TURBINE-SHUT-DOWN TURBINE-SHUT-DOWN-B TURBINE-SHUT-DOWN-C
SIF06_TZALL_5121 - Low Low Fuel Gas Temperature 2008/06/03 Page 62

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Kandhkot Field Gas

No. Set
2 72.14 31.72 9.142E-003 TZIT_5121 E-5102A Fuel Gas Temperature (3-wire 9.142E-003
RTD)
trip)
5 95.50 2.04 5.867E-004 XV_CCF B=5% 5.867E-004
6 97.54 2.04 5.867E-004 XV_CCF_B B=5% 5.867E-004
7 99.58 2.04 5.867E-004 XV_CCF_C B=5% 5.867E-004
8 100.00 0.45 1.281E-004 SOL_CCF B=5% 1.281E-004
9 100.00 0.45 1.281E-004 SOL_CCF_B B=5% 1.281E-004
10 100.00 0.45 1.281E-004 SOL_CCF_C B=5% 1.281E-004
12 100.00 0.01 1.580E-006 XV30_C Gas Fuel Inlet Valve (air operated ball valve, 1.165E-002
soft seat)
XV6_C Downstream Turbine Isolation Valve (air 1.165E-002

operated ball valve, soft seat)
XV7_C Upstream Turbine Isolation Valve (air 1.165E-002

13 100.00 0.01 1.580E-006 XV30 Gas Fuel Inlet Valve (air operated ball valve, 1.165E-002
soft seat)
XV6 Downstream Turbine Isolation Valve (air 1.165E-002

XV7 Upstream Turbine Isolation Valve Gas Fuel 1.165E-002

Inlet Valve (air operated ball valve, soft seat)
14 100.00 0.01 3.470E-007 SOL110_B XV6_B Solenoid (generic 3-way solenoid) 2.558E-003
XV30_B Fuel Gas Inlet Valve (air operated ball valve, 1.165E-002
soft seat)
XV7_B Upstream Turbine Isolation Valve (air 1.165E-002

15 100.00 0.01 3.470E-007 SOL12_C XV30_C Solenoid (generic 3-way solenoid) 2.558E-003


XV30_C Gas Fuel Inlet Valve (air operated ball valve, 1.165E-002
soft seat)

soft seat)

18 100.00 0.01 3.470E-007 SOL12 XV30 Solenoid (generic 3-way solenoid) 2.558E-003


Page 21 of 206
Kandhkot Field Gas

XV30 Gas Fuel Inlet Valve (air operated ball valve, 1.165E-002
soft seat)

soft seat)

21 100.00 0.01 3.470E-007 XV30_B Fuel Gas Inlet Valve (air operated ball valve, 1.165E-002
soft seat)
XV6_B Downstream Turbine Isolation Valve (air 2.558E-003


SOL5_B XV7_B Solenoid (generic 3-way solenoid) 2.558E-003
soft seat)

SOL5_C XV7_C Solenoid (generic 3-way solenoid) 2.558E-003

soft seat)

SOL5 XV7 Solenoid (generic 3-way solenoid) 2.558E-003

soft seat)



Page 22 of 206
Kandhkot Field Gas

soft seat)




Page 23 of 206
Kandhkot Field Gas
A1.1.7 SIF-08 E-5102B High High Element Temperature

Fuel Gas
Conditioning Fuel Gas Heater SIF-08
System
Interlocking Logic
-
Diagram Ref.
Hazard Heater Element Damage.
SIF Initiators TZAHH_5132 / TZAHH_5131 (1oo2), TZIT_5131/5132 CCF (B=5%)
SIF Final Elements ESDV (YZV_5102B)
Element Relay/MCC MCC Trip (YZS_5102A)

1 - 1 1.828E-002

Page 24 of 206
Kandhkot Field Gas
E-5102B High
High Element
Temperature
SIF08_TZAHH_5132_5131
Programble Heater MCC and Fuel Gas Heater YZV5102B

Logic Thyristor E-5102 B Shutdown Solenoid (generic 3
Controller control (generic Valve (Air Operated way solenoid) B=5%
(TRICON) MCC trip) Ball Valve, Soft Seat)
4.296E-5 3.583E-3 1.165E-2 2.558E-3 TZIT_5132_5131_CCF

PES_0000 GATE-89-3 YZS-5102A YZV_5102B YSV_5102B 4.598E-4
E-5102B Element E-5102B Element

Temperature (3-wire Temperature (3-wire
RTD) RTD)
9.142E-3 9.142E-3
TZIT_5132 TZIT_5131
SIF08_TZAHH_5132_5131 - E-5102B High High Element Temperature 2008/06/04 Page 89

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Kandhkot Field Gas

No. Set
1 63.71 63.71 1.165E-002 YZV_5102B Fuel Gas Heater E-5102 B Shutdown Valve 1.165E-002
(Air Operated Ball Valve, Soft Seat)
2 83.31 19.60 3.583E-003 YZS-5102A Heater MCC and Thyristor control (generic 3.583E-003
MCC trip)
3 97.31 14.00 2.558E-003 YSV_5102B YZV5102B Solenoid (generic 3 way solenoid) 2.558E-003
4 99.83 2.52 4.598E-004 TZIT_5132_5131 B=5% 4.598E-004

_CCF
5 100.00 0.46 8.357E-005 TZIT_5131 E-5102B Element Temperature (3-wire RTD) 9.142E-003
TZIT_5132 E-5102B Element Temperature (3-wire RTD) 9.142E-003


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Kandhkot Field Gas
A1.1.8 SIF-09 V-5701 Slug Catcher Flash Vessel High High Liquid Level

Plant Condensate Equipment Slug Catcher SIF ID /
SIF-09
Area Recovery System Group Flash Vessel Reference
Interlocking Logic
-
Diagram Ref.
Hazard Liquid carryover to flare system. Damage to flare system.
SIF Initiators LZIT_5701 (1oo1)
SIF Final Elements ESDVs (YZV_4004, YZV_4023, YZV_4024)

1 - 1 1.266E-002

Page 27 of 206
Kandhkot Field Gas
Slug Catcher
Flash Vessel
High High Level
SIF09_LZAHH_5701
Slug Catcher Flash Programble

Vessel Liquid Level Logic
(two impulse lines) Controller B=5%
(TRICON)
1.201E-2 4.296E-5 SIF09_YZV_CCF

LZIT_5701 PES_0000 GATE-10-10 8.234E-5
GATE-66-25
V-4000B YZV_4004 Solenoid

Liquid SD (generic 3-way
Valve (Air solenoid) GATE-10-9
Operated Ball
Valve, Hard V-4000A Inlet Gas
Seat) 1.380E-2 2.558E-3 V-4000B Inlet Gas YZV_4023 Solenoid YZV4024 Solenoid
Shutdown Valve (air Shutdown Valve
(generic 3-way (Existing) (air (generic 3-way
YZV_4004 YSV_4004 operated ball valve, solenoid) solenoid)
hard seat) operated ball valve,
hard seat)
1.380E-2 2.558E-3 1.380E-2 2.558E-3
YZV_4023 YSV_4023 YZV_4024 YSV_4024
SIF09_LZAHH_5701 - Slug Catcher Flash Vessel High High Level 2008/06/05 Page 66

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Kandhkot Field Gas

No. Set
1 94.85 94.85 1.200E-002 LZIT_5701 Slug Catcher Flash Vessel Liquid Level (two 1.200E-002
impulse lines)
Valve, Hard Seat)
YZV_4023 V-4000B Inlet Gas Shutdown Valve (air 1.380E-002

operated ball valve, hard seat)
Valve, Hard Seat)
YZV_4024 V-4000A Inlet Gas Shutdown Valve (Existing) 1.380E-002

(air operated ball valve, hard seat)
4 98.53 0.66 8.234E-005 SIF09_YZV_CC B=5% 8.234E-005

F
YZV_4004 V-4000B Liquid SD Valve (Air Operated Ball 1.380E-002

Valve, Hard Seat)
YZV_4004 V-4000B Liquid SD Valve (Air Operated Ball 1.380E-002

Valve, Hard Seat)


YSV_4024 YZV4024 Solenoid (generic 3-way solenoid) 2.558E-003


Page 29 of 206
Kandhkot Field Gas
A1.1.9 SIF-10 V-5701 Slug Catcher Flash Vessel Low Low Liquid Level

Plant Condensate Equipment Slug Catcher SIF ID /
SIF-10
Interlocking Logic
-
Diagram Ref.

Gas blow-by, possible rupture on condensate tank, release of gas into the
Hazard
atmosphere.
SIF Initiators LZALL_5701
SIF Final Elements ESDV (YZV_5709)

1 - 1 2.605E-002

Page 30 of 206
Kandhkot Field Gas
Slug Catcher Flash

Vessel Low Low
Liquid Level
SIF10_LZALL_5701
Slug Catcher Flash Programble V-5701 Liquid YZV5709 Solenoid

Vessel Liquid Level Logic Controller Shutdown Valve (air (generic 3-way
(two impulse lines) (TRICON) operated valve, soft solenoid)
seat)
1.201E-2 4.296E-5 1.165E-2 2.558E-3
LZIT_5701 PES_0000 YZV_5709 YSV_5709
SIF10_LZALL_5701 - Slug Catcher Flash Vessel Low Low Liquid Level 2008/06/05 Page 67

Page 31 of 206
Kandhkot Field Gas

No. Set
1 46.09 46.09 1.200E-002 LZIT_5701 Slug Catcher Flash Vessel Liquid Level (two 1.200E-002
impulse lines)
2 90.80 44.71 1.165E-002 YZV_5709 V-5701 Liquid Shutdown Valve (air operated 1.165E-002
valve, soft seat)


Page 32 of 206
Kandhkot Field Gas
A1.1.10 SIF-11 V-5702 Condensate Flash Vessel High High Liquid Level

Plant Condensate Equipment Condensate SIF ID /
SIF-11
Interlocking Logic
-
Diagram Ref.
Hazard Liquid carry over to flare system

ESDVs (YZV_3021A, YZV_3021B, YZV_3021C, YZV_5117, YZV_1022A,
YZV_1222A, YZV_1422A, YZV_1022B, YZV_1222B, YZV_1422B,
SIF Final Elements
YZV_1022C, YZV_1222C, YZV_1422C, YZV_4024, YZV_4023, YZV_4004),
Common Cause Failure

1
1 - 1.216E-002

Page 33 of 206
Kandhkot Field Gas
Condensate Flash
Vessel High High
Liquid Level
SIF11_LZAHH_5702
Programble Condensate Flash

Logic Vessel Liquid Level
Controller (2 impulse lines) B=5%
(TRICON)
4.296E-5 1.201E-2 SLUG--CATCHER-IN-OUT-CCF

PES_0000 LZIT_5702 GATE-68-20 1.174E-6
SIF11_Slug
Catcher Inlet and
Discharge Valves
76
GATE-68-19 LZAHH_5702_TRANSFER3
V-3000A Liquid SD V-3000B Liqud V-3000C Liqud V-5101 Liquid

Valve (Air Operated Shutdown Valve Shutdown Valve Shutdown Valve SIF11_ESDVs SIF11_Solenoids
Ball Valve, Hard (Air Operated Ball (Air Operated Ball (Air Operated Ball
Seat) Valve, Hard Seat) Valve, Hard Seat) Valve, Hard Seat)
1.380E-2 1.380E-2 1.380E-2 1.380E-2 20 77

YZV_3021A YZV_3021B YZV_3021C YZV_5117 LZAHH_5702_TRANSFER LZAHH_5702_TRANSFER4
SIF11_LZAHH_5702 - Condensate Flash Vessel High High Liquid Level 2008/06/05 Page 68

Page 34 of 206
Kandhkot Field Gas
Fault Tree Model (Valves) (PFDavg) LZAHH_5702_TRANSFER
LZAHH_5702_TRANSFER
Suction Scrubber Interstage Suction Discharge Scrubber Suction Scrubber Interstage Suction Discharge Scrubber
(V-1000A), Liquid Scrubber (V-1001A), (V-1002A), Liquid (V-1000B), Liquid Scrubber (V-1001B), (V-1002B), Liquid
SDV (air operated Liquid SDV (air SDV (air operated SDV (air operated Liquid SDV (air SDV (air operated
ball valve, hard seat) operated ball valve, ball valve, hard seat) ball valve, hard seat) operated ball valve, ball valve, hard seat)
hard seat) hard seat)
1.380E-2 1.380E-2 1.380E-2 1.380E-2 1.380E-2 1.380E-2 21
YZV_1022A YZV_1222A YZV_1422A YZV_1022B YZV_1222B YZV_1422B LZAHH_5702_TRANSFER2
LZAHH_5702_TRANSFER - SIF11_ESDVs 2008/06/03 Page 20

Page 35 of 206
Kandhkot Field Gas
Fault Tree Model (Valves) (PFDavg) LZAHH_5702_TRANSFER2
LZAHH_5702_TRANSFER2
Suction Scrubber Interstage Suction Discharge Scrubber

(V-1000C), Liquid Scrubber (V-1001C), (V-1002C), Liquid
SDV (air operated Liquid SDV (air SDV (air operated
ball valve, hard seat) operated ball valve, ball valve, hard seat)
hard seat)
1.380E-2 1.380E-2 1.380E-2
YZV_1022C YZV_1222C YZV_1422C
LZAHH_5702_TRANSFER2 - 2008/06/03 Page 21

Page 36 of 206
Kandhkot Field Gas
Solenoids
YZV3021A YZV3021B YZV3021C YZV5117 Solenoid YZV_1022A YZV_1222A YZV_1422A YZV1022B

Solenoid (generic Solenoid (generic Solenoid (generic (generic 3-way Solenoid (generic Solenoid (generic Solenoid (generic Solenoid (generic
3-way solenoid) 3-way solenoid) 3-way solenoid) solenoid) 3-way solenoid) 3-way solenoid) 3-way solenoid) 3-way solenoid)
2.558E-3 2.558E-3 2.558E-3 2.558E-3 2.558E-3 2.558E-3 2.558E-3 2.558E-3
YSV_3021A YSV_3021B YSV_3021C YSV_5117 YSV_1022A YSV_1222A YSV_1422A YSV_1022B
YZV1222B YZV1422B YZV1022C YZV1222C YZV1422C

Solenoid (generic Solenoid (generic Solenoid (generic Solenoid (generic Solenoid (generic
3-way solenoid) 3-way solenoid) 3-way solenoid) 3-way solenoid) 3-way solenoid)
2.558E-3 2.558E-3 2.558E-3 2.558E-3 2.558E-3
YSV_1222B YSV_1422B YSV_1022C YSV_1222C YSV_1422C
LZAHH_5702_TRANSFER4 - Solenoids 2008/06/03 Page 77

Page 37 of 206
Kandhkot Field Gas
Slug Catcher
Inlet and
Discharge Valves
GATE-76-32 GATE-76-14
V-4000 Liquid SD YZV_4004

valve (air operated Solenoid (generic
ball valve, hard seat) 3-way solenoid)
1.380E-2 2.558E-3
GATE-76-9 GATE-76-13 YZV-4004 YSV_4004
V-4000A Inlet Gas V-4000B Inlet Gas

Shutdown Valve YZV4024 Solenoid YZV_4023 Solenoid
(generic 3-way Shutdown Valve (air (generic 3-way
(Existing) (air operated ball valve,
operated ball valve, solenoid) solenoid)
hard seat)
hard seat)
1.380E-2 2.558E-3 1.380E-2 2.558E-3
YZV_4024 YSV_4024 YZV_4023 YSV_4023
LZAHH_5702_TRANSFER3 - Slug Catcher Inlet and Discharge Valves 2008/06/05 Page 76

Page 38 of 206
Kandhkot Field Gas

No. Set
1 98.72 98.72 1.200E-002 LZIT_5702 Condensate Flash Vessel Liquid Level (2 1.200E-002
impulse lines)
3 99.11 0.03 2.628E-006 YZV-4004 V-4000 Liquid SD valve (air operated ball 1.380E-002
valve, hard seat)

YZV_5117 V-5101 Liquid Shutdown Valve (Air Operated 1.380E-002

valve, hard seat)


valve, hard seat)
YZV_3021A V-3000A Liquid SD Valve (Air Operated Ball 1.380E-002

Valve, Hard Seat)

valve, hard seat)
YZV_3021B V-3000B Liqud Shutdown Valve (Air 1.380E-002

Operated Ball Valve, Hard Seat)

valve, hard seat)
YZV_1022C Suction Scrubber (V-1000C), Liquid SDV (air 1.380E-002


valve, hard seat)
YZV_3021C V-3000C Liqud Shutdown Valve (Air 1.380E-002


valve, hard seat)
YZV_1222A Interstage Suction Scrubber (V-1001A), 1.380E-002

Liquid SDV (air operated ball valve, hard
seat)

valve, hard seat)
YZV_1422A Discharge Scrubber (V-1002A), Liquid SDV 1.380E-002



Page 39 of 206
Kandhkot Field Gas
valve, hard seat)
YZV_1022B Suction Scrubber (V-1000B), Liquid SDV (air 1.380E-002


valve, hard seat)
YZV_1222B Interstage Suction Scrubber (V-1001B), 1.380E-002

seat)

valve, hard seat)
YZV_1222C Interstage Suction Scrubber (V-1001C), 1.380E-002

seat)

valve, hard seat)
YZV_1422C Discharge Scrubber (V-1002C), Liquid SDV 1.380E-002


valve, hard seat)
YZV_1022A Suction Scrubber (V-1000A), Liquid SDV (air 1.380E-002


valve, hard seat)
YZV_1422B Discharge Scrubber (V-1002B), Liquid SDV 1.380E-002


valve, hard seat)

Valve, Hard Seat)

valve, hard seat)


valve, hard seat)


valve, hard seat)


Page 40 of 206
Kandhkot Field Gas

valve, hard seat)

seat)

valve, hard seat)


valve, hard seat)


valve, hard seat)

seat)

valve, hard seat)

seat)

valve, hard seat)


valve, hard seat)


valve, hard seat)


29 99.79 0.02 1.174E-006 SLUG-- B=5% 1.174E-006

CATCHER-IN-
OUT-CCF
YZV-4004 V-4000 Liquid SD valve (air operated ball 1.380E-002

valve, hard seat)

Page 41 of 206
Kandhkot Field Gas


valve, hard seat)


valve, hard seat)


valve, hard seat)

34 99.83 0.01 4.871E-007 YSV_3021C YZV3021C Solenoid (generic 3-way 2.558E-003

solenoid)

valve, hard seat)


solenoid)

valve, hard seat)


valve, hard seat)


valve, hard seat)


valve, hard seat)


valve, hard seat)


valve, hard seat)


Page 42 of 206
Kandhkot Field Gas

valve, hard seat)


solenoid)

valve, hard seat)


solenoid)

valve, hard seat)


solenoid)

valve, hard seat)


solenoid)

valve, hard seat)


solenoid)

valve, hard seat)


solenoid)

valve, hard seat)


valve, hard seat)


valve, hard seat)

Valve, Hard Seat)

valve, hard seat)


Page 43 of 206
Kandhkot Field Gas
valve, hard seat)


valve, hard seat)


valve, hard seat)

seat)

valve, hard seat)


valve, hard seat)


valve, hard seat)

seat)

valve, hard seat)


valve, hard seat)


valve, hard seat)

seat)

valve, hard seat)




Page 44 of 206
Kandhkot Field Gas



Valve, Hard Seat)








seat)






seat)


seat)



Page 45 of 206
Kandhkot Field Gas






Valve, Hard Seat)








seat)






seat)


Page 46 of 206
Kandhkot Field Gas

seat)








valve, hard seat)


valve, hard seat)

89 100.00 0.01 4.871E-007 YSV_1022A YZV_1022A Solenoid (generic 3-way 2.558E-003

solenoid)

valve, hard seat)


solenoid)

valve, hard seat)


solenoid)

valve, hard seat)


solenoid)

valve, hard seat)


solenoid)

Page 47 of 206
Kandhkot Field Gas
valve, hard seat)


solenoid)

valve, hard seat)


valve, hard seat)


valve, hard seat)

Valve, Hard Seat)

valve, hard seat)


valve, hard seat)


valve, hard seat)


valve, hard seat)

seat)

valve, hard seat)


valve, hard seat)


valve, hard seat)

seat)

Page 48 of 206
Kandhkot Field Gas

valve, hard seat)


valve, hard seat)


valve, hard seat)

seat)

valve, hard seat)


valve, hard seat)
YSV_4023 YZV_4023 Solenoid (generic 3-way solenoid) 2.558E-003

valve, hard seat)


solenoid)

valve, hard seat)
solenoid)

valve, hard seat)
solenoid)

solenoid)

Page 49 of 206
Kandhkot Field Gas


valve, hard seat)

valve, hard seat)



valve, hard seat)

valve, hard seat)



valve, hard seat)

valve, hard seat)



Page 50 of 206
Kandhkot Field Gas
solenoid)

valve, hard seat)
solenoid)

valve, hard seat)
solenoid)

solenoid)

solenoid)

valve, hard seat)
solenoid)

valve, hard seat)
solenoid)

solenoid)

solenoid)

valve, hard seat)
solenoid)

valve, hard seat)
solenoid)


Page 51 of 206
Kandhkot Field Gas
solenoid)




Valve, Hard Seat)

Valve, Hard Seat)







seat)

Page 52 of 206
Kandhkot Field Gas

seat)





seat)

seat)





seat)

Page 53 of 206
Kandhkot Field Gas

seat)



valve, hard seat)

valve, hard seat)



valve, hard seat)


solenoid)

valve, hard seat)
solenoid)

valve, hard seat)
solenoid)

Page 54 of 206
Kandhkot Field Gas

solenoid)

solenoid)

valve, hard seat)
solenoid)

valve, hard seat)
solenoid)

solenoid)

solenoid)

valve, hard seat)
solenoid)

valve, hard seat)
solenoid)

solenoid)


valve, hard seat)

Page 55 of 206
Kandhkot Field Gas
solenoid)
solenoid)
solenoid)
solenoid)
solenoid)
solenoid)
solenoid)

Page 56 of 206
Kandhkot Field Gas
solenoid)
solenoid)
solenoid)
solenoid)
solenoid)
solenoid)
solenoid)


Page 57 of 206
Kandhkot Field Gas
A1.1.11 SIF-12 V-5702 Condensate Flash Vessel Low Liquid Level (Tank
rupture and gas blow by)

SIF-12
Interlocking Logic
-
Diagram Ref.
Hazard Gas blow-by, high pressure on existing condensate tank (Possible rupture)

1 - 1 2.817E-002

The safety function meets the assigned SIL. This SIF was split into two SIFs. One is for possible tank
rupture and blow by. The following SIF is for pump damage. The SIL of this safety function was changed
from SIL2 to SIL 1 following confirmation from Clough that the PVSV (On the existing condensate
separation tank) can handle any emergency situation for condensate storage tank; adding
another layer of protection.

Page 58 of 206
Kandhkot Field Gas
Condensate Flash
Vessel Low Low
Liquid Level
SIF12_LZALL_5702
Condensate Flash Programble V-5702 Liquid YZV5715

Vessel Liquid Level Logic Shutdown Valve (air Solenoid (3-way
(2 impulse lines) Controller operated ball valve, solenoid valve)
(TRICON) hard seat)
1.201E-2 4.296E-5 1.380E-2 2.558E-3
LZIT_5702 PES_0000 YZV_5715 YSV_5715
SIF12_LZALL_5702 - Condensate Flash Vessel Low Low Liquid Level 2008/06/03 Page 69

Page 59 of 206
Kandhkot Field Gas

No. Set
ball valve, hard seat)
impulse lines)
3 100.00 9.08 2.558E-003 YSV_5715 YZV5715 Solenoid (3-way solenoid valve) 2.558E-003


Page 60 of 206
Kandhkot Field Gas
A1.1.12 SIF-12 V-5702 Condensate Flash Vessel Low Liquid Level (Pump
damage)

SIF-12
Interlocking Logic
-
Diagram Ref.
Hazard Pump running dry; pump damage (P-5703A)
SIF Final Elements Trip P-5703A
Element Relay/MCC MCC trip (YZS_5721)

1 - 1 1.559E-002

Page 61 of 206
Kandhkot Field Gas
Condensate Flash
Vessel Low Low
Liquid Level
SIF12_LZALL_5702_PUMP
Condensate Flash Programble Condensate

Vessel Liquid Level Logic Controller Pump (P-5703A)
(2 impulse lines) (TRICON) (MCC trip)
1.201E-2 4.296E-5 3.583E-3
LZIT_5702 PES_0000 YZS_5721
SIF12_LZALL_5702_PUMP - Condensate Flash Vessel Low Low Liquid Level 2008/06/05 Page 90

Page 62 of 206
Kandhkot Field Gas

No. Set
impulse lines)
3 100.00 9.08 2.558E-003 YSV_5715 YZV5715 Solenoid (3-way solenoid valve) 2.558E-003


Page 63 of 206
Kandhkot Field Gas
A1.1.13 SIF-13 V-4000 A/B Slug Catcher High High Liquid Level

Slug Catcher
Plant Slug Catcher Equipment SIF ID /
(Existing and SIF-13
Area System Group Reference
new)
Interlocking Logic
-
Diagram Ref.
Hazard Liquid carry over to compressor (Train A/B/C)

ESDVs (YZV_4023, YZV_4024, Train A Turbine ESDVs, Train B Turbine
SIF Final Elements
ESDVs, Train C Turbine ESDVs)

0 - 1 4.609E-002
The safety function meets the assigned SIL. For the Fault tree of the “Trip Turbine A, B, C” function, refer
to the diagrams at the end of this Document. Turbine Trip signals override the local Siemens PLC.

Page 64 of 206
Kandhkot Field Gas
Slug Catcher
High High
Liquid Level
SIF13_LZAHH_4001
Programble V400B Slug Catcher V-4000B Inlet Gas YZV_4023 Solenoid V-4000A inlet gas YZV4024 Solenoid
Shutdown Valve (air SD valve (air Train A Train B Train C
Logic Controller Liquid Level (2 (generic 3-way (generic 3-way
(TRICON) impulse lines) operated ball valve, solenoid) operated ball valve, solenoid)
4.296E-5 1.201E-2 1.380E-2 2.558E-3 1.380E-2 2.558E-3 82 83 84

PES_0000 LZIT_4001 YZV_4023 YSV_4023 YZV-4024 YSV_4024 TURBINE-SHUT-DOWN TURBINE-SHUT-DOWN-B TURBINE-SHUT-DOWN-C
SIF13_LZAHH_4001 - Slug Catcher High High Liquid Level 2008/06/05 Page 70

Page 65 of 206
Kandhkot Field Gas

No. Set
1 29.95 29.95 1.380E-002 YZV-4024 V-4000A inlet gas SD valve (air operated ball 1.380E-002
valve, hard seat)
2 59.89 29.95 1.380E-002 YZV_4023 V-4000B Inlet Gas Shutdown Valve (air 1.380E-002
3 85.94 26.05 1.200E-002 LZIT_4001 V400B Slug Catcher Liquid Level (2 impulse 1.200E-002
lines)
6 98.33 1.28 5.867E-004 XV_CCF B=5% 5.867E-004
7 99.61 1.28 5.867E-004 XV_CCF_B B=5% 5.867E-004
8 100.00 1.28 5.867E-004 XV_CCF_C B=5% 5.867E-004
9 100.00 0.28 1.281E-004 SOL_CCF B=5% 1.281E-004
10 100.00 0.28 1.281E-004 SOL_CCF_B B=5% 1.281E-004
11 100.00 0.28 1.281E-004 SOL_CCF_C B=5% 1.281E-004
soft seat)


soft seat)


soft seat)



soft seat)

soft seat)


Page 66 of 206
Kandhkot Field Gas

soft seat)

soft seat)

soft seat)


soft seat)


soft seat)


soft seat)


Page 67 of 206
Kandhkot Field Gas


soft seat)




Page 68 of 206
Kandhkot Field Gas
A1.1.14 SIF-14 V-4000 A/B Slug Catcher Low Low Level

Slug Catcher
Plant Slug Catcher Equipment SIF ID /
(Existing and SIF-14
Area System Group Reference
new)
Interlocking Logic
-
Diagram Ref.

Gas blow by to Low pressure V-570; Possible rupture. Release of HC and
Hazard
H2S.

1 - 1 2.817E-002

Page 69 of 206
Kandhkot Field Gas
Slug Catcher
Low Low Level
SIF14_LZALL_4001
Programble V400B Slug Catcher V-4000B Liquid SD YZV_4004 Solenoid

Logic Controller Liquid Level (2 Valve (Air Operated (generic 3-way
(TRICON) impulse lines) Ball Valve, Hard solenoid)
Seat)
4.296E-5 1.201E-2 1.380E-2 2.558E-3
PES_0000 LZIT_4001 YZV_4004 YSV_4004
SIF14_LZALL_4001 - Slug Catcher Low Low Level 2008/06/05 Page 71

Page 70 of 206
Kandhkot Field Gas

No. Set
Valve, Hard Seat)
2 91.60 42.62 1.200E-002 LZIT_4001 V400B Slug Catcher Liquid Level (2 impulse 1.200E-002
lines)
4 100.00 0.16 4.296E-005 PES_0000 Programmable Logic Controller (TRICON) 4.296E-005


Page 71 of 206
Kandhkot Field Gas
A1.1.15 SIF-15 V-3000A/B/C Primary Boot Low Low Liquid Level

Inlet Gas Filter A V3000A SIF-15
Interlocking Logic
-
Diagram Ref.
Hazard Gas blow by to V-5702; possible rupture.
SIF Initiators LZALL_3012A (1oo1)

1 - 1 2.179E-002
The safety function meets the assigned SIL. This applies to V-3000B and V-3000C.

Page 72 of 206
Kandhkot Field Gas
V-3000A Primary
Boot Low Low
Liquid Level
SIF15_LZALL_3012A
V-3000A Programmable V-3000A Liquid SD YZV3021A

Primary Boot Logic Controller Valve (Air Operated Solenoid (generic
Liquid Level (TRICON) Ball Valve, Hard 3-way solenoid)
Seat)
5.512E-3 4.296E-5 1.380E-2 2.558E-3
LZIT_3012A PES_0000 YZV_3021A YSV_3021A
SIF15_LZALL_3012A - V-3000A Primary Boot Low Low Liquid Level 2008/06/05 Page 72

Page 73 of 206
Kandhkot Field Gas

No. Set
1 63.35 63.35 1.380E-002 YZV_3021A V-3000A Liquid SD Valve (Air Operated Ball 1.380E-002
Valve, Hard Seat)
2 88.65 25.30 5.512E-003 LZIT_3012A V-3000A Primary Boot Liquid Level 5.512E-003


Page 74 of 206
Kandhkot Field Gas
A1.1.16 SIF-16 V-3000A/B/C Secondary Boot Low Low Liquid Level

Inlet Gas Filter A V3000A SIF-15
Interlocking Logic
-
Diagram Ref.
Hazard Gas blow by to V-5702; possible rupture.

1 - 1 2.817E-002
The safety function meets the assigned SIL. This applies to V-3000B and V-3000C

Page 75 of 206
Kandhkot Field Gas
V-3000A Secondary
Boot Low Low
Liquid Level
SIF16_LZALL_3014A
V-3000A Secondary Programmable V-3000A Liquid SD YZV3021A

Boot Liquid Level Logic Controller Valve (Air Operated Solenoid (generic
(2 impulse lines) (TRICON) Ball Valve, Hard 3-way solenoid)
Seat)
1.201E-2 4.296E-5 1.380E-2 2.558E-3
LZIT_3014A PES_0000 YZV_3021A YSV_3021A
SIF16_LZALL_3014A - V-3000A Secondary Boot Low Low Liquid Level 2008/06/05 Page 73

Page 76 of 206
Kandhkot Field Gas

No. Set
1 48.99 48.99 1.380E-002 YZV_3021A V-3000A Liquid SD Valve (Air Operated Ball 1.380E-002
Valve, Hard Seat)
2 91.60 42.62 1.200E-002 LZIT_3014A V-3000A Secondary Boot Liquid Level (2 1.200E-002
impulse lines)


Page 77 of 206
Kandhkot Field Gas
A1.1.17 SIF-17 Fire water storage tank level low low

Plant Equipment Firewater SIF ID /
Firewater System SIF-17
Area Group Storage Tank Reference
Interlocking Logic
-
Diagram Ref.
Hazard
SIF Final Elements Trip pump (P-5602A) (YZS_5628)
Element Relay/MCC MCC trip

2 - 2 7.326E-003

Page 78 of 206
Kandhkot Field Gas
Firewater Tank
Level Low Low
SIF17_LZALL_5506
Programmable Firewater Tank Service Water

Logic Controller Level (1 impulse Pump (P-5602A)
(TRICON) line) (generic DP (MCC trip)
transmitter)
4.296E-5 3.714E-3 3.583E-3
PES_0000 LZIT_5506 YZS_5628
SIF17_LZALL_5506 - Firewater Tank Level Low Low 2008/06/05 Page 74

Page 79 of 206
Kandhkot Field Gas

No. Set
1 50.70 50.70 3.714E-003 LZIT_5506 Firewater Tank Level (1 impulse line) 3.714E-003
(generic DP transmitter)
2 99.61 48.91 3.583E-003 YZS_5628 Service Water Pump (P-5602A) (MCC trip) 3.583E-003


Page 80 of 206
Kandhkot Field Gas
A1.1.18 SIF-18 Firewater Ring main pressure low low

Plant Equipment Firewater SIF ID /
Firewater System SIF-18
Area Group Storage Tank Reference
Interlocking Logic
-
Diagram Ref.
Proof Test Interval 1-month for sensors. 1-month for final elements.
Hazard No fire water is available for fire fighting.
SIF Initiators PSL_5542 / PSL_5543 (1oo2), CCF_PSL
SIF Final Elements Start pumps P-5505A and P-5505B (YZS_5521, YZS_5511). CCF_YZS
Element Relay/MCC Diesel Engine Drive Start

3 - 3 2.581E-004

The safety function meets the assigned SIL. Firewater pump systems should be tested at least once a
month to ensure a low probability of failure on start (Of the diesel engine drives). Line monitoring is
necessary for this system’s I/O/. The batteries’ voltages as well as the diesel tanks’ level (Redundant) are
to also be monitored; generating alarms upon detection of abnormalities.

Page 81 of 206
Kandhkot Field Gas
Firewater Ringmain
Pressure Low Low
SIF18_PSL5542_5543
Programmable
Logic Controller
(TRICON) B=5% B=5%
4.296E-5 COMMON-MODE-PSL COMMON-MODE-YZS

GATE-78-9 PES_0000 6.570E-5 1.336E-4
GATE-78-7 GATE-78-8
Firewater Firewater Pump Firewater Firewater Pump

Ringmain (P-5505A) (diesel Ringmain (P-5505B) (diesel
Pressure Switch engine drive + Pressure Switch engine drive +
control panel failure) control panel failure)
1.313E-3 2.667E-3 1.313E-3 2.667E-3
PSL_5542 YZS_5511 PSL_5543 YZS_5521
SIF18_PSL5542_5543 - Firewater Ringmain Pressure Low Low 2008/06/05 Page 78

Page 82 of 206
Kandhkot Field Gas

No. Set
1 51.77 51.77 1.336E-004 COMMON- B=5% 1.336E-004
MODE-YZS
2 77.23 25.46 6.570E-005 COMMON- B=5% 6.570E-005
MODE-PSL
4 96.65 2.76 7.113E-006 YZS_5511 Firewater Pump (P-5505A) (diesel engine 2.667E-003
drive + control panel failure)
YZS_5521 Firewater Pump (P-5505B) (diesel engine 2.667E-003
5 98.01 1.36 3.501E-006 PSL_5542 Firewater Ringmain Pressure Switch 1.313E-003
YZS_5521 Firewater Pump (P-5505B) (diesel engine 2.667E-003
YZS_5511 Firewater Pump (P-5505A) (diesel engine 2.667E-003
PSL_5543 Firewater Ringmain Pressure Switch 1.313E-003


Page 83 of 206
Kandhkot Field Gas
A1.1.19 SIF-19 V-1000A high high liquid level

st st
Ph.1 1 Stage Phase 1 1
Suction Scrubber Stage Suction SIF-19
(Train A) Scrubber
Interlocking Logic
-
Diagram Ref.
Proof Test Interval 1-year for sensors. 1 year for final elements.
Hazard Compressor damage may result upon HH level
SIF Initiators LZAHH_1014A (1oo1)
SIF Final Elements ESDVs (Train A turbine trip). (Refer to last section “Turbine SD”)

2 - 2 4.781E-003

The safety function meets the assigned SIL. This applies to train B and train C. The turbine trip signal
overrides the local Siemens PLC. YZV-1001A was not included in the fault tree. Clough confirmed that the
time it takes to fill V-1000A is 7.7 hours, while the turbine shutdown takes 4 to 5 minutes for a safe
shutdown. This makes it safe for the turbine to shutdown in time without damage to it, even if YZV-1001A
is still open when the fluid reaches HH level.

Page 84 of 206
Kandhkot Field Gas
V-1000A High
High Liquid
Level
SIF19_LZAHH_1014A
Train A 1st Stage Suction Programmable

Scrubber Level Logic Controller
(2 impulse lines) (TRICON)
82 4.023E-3 4.296E-5
TURBINE-SHUT-DOWN LZIT_1014A PES_0000
SIF19_LZAHH_1014A - V-1000A High High Liquid Level 2008/06/05 Page 79

Page 85 of 206
Kandhkot Field Gas

No. Set
1 84.16 84.16 4.023E-003 LZIT_1014A 1st Stage Suction Scrubber Level (2 4.023E-003
impulse lines)
2 96.44 12.28 5.867E-004 XV_CCF B=5% 5.867E-004
3 99.12 2.69 1.281E-004 SOL_CCF B=5% 1.281E-004
5 100.00 0.04 1.580E-006 XV30 Gas Fuel Inlet Valve (air operated ball 1.165E-002
valve, soft seat)
XV7 Upstream Turbine Isolation Valve Gas 1.165E-002
Fuel Inlet Valve (air operated ball valve,
soft seat)
soft seat)
XV30 Gas Fuel Inlet Valve (air operated ball 1.165E-002
valve, soft seat)
valve, soft seat)
soft seat)
valve, soft seat)
soft seat)


Page 86 of 206
Kandhkot Field Gas
A1.1.20 SIF-20 V-1000A low low liquid level

st st
Ph.1 1 Stage Phase 1 1
(Train A) Scrubber
Interlocking Logic
-
Diagram Ref.
Proof Test Interval 1-year for sensors. 1 year for final elements.
Hazard Gas blow by to V-5702, possible rupture.

1 - 1 2.032E-002
The safety function meets the assigned SIL. This applies to train B and train C

Page 87 of 206
Kandhkot Field Gas
1st Stage Suction

Scrubber Level
Low Low
SIF20_LZALL_1014A
Programmable 1st Stage Suction Suction Scrubber YZV_1022A

Logic Controller Scrubber Level (V-1000A), Liquid Solenoid (generic
(TRICON) (2 impulse lines) SDV (air operated 3-way solenoid)
4.296E-5 4.023E-3 1.380E-2 2.558E-3
PES_0000 LZIT_1014A YZV_1022A YSV_1022A
SIF20_LZALL_1014A - 1st Stage Suction Scrubber Level Low Low 2008/06/05 Page 75

Page 88 of 206
Kandhkot Field Gas

No. Set
1 67.91 67.91 1.380E-002 YZV_1022A Suction Scrubber (V-1000A), Liquid SDV (air 1.380E-002
2 87.71 19.80 4.023E-003 LZIT_1014A 1st Stage Suction Scrubber Level (2 impulse 4.023E-003
lines)
solenoid)


Page 89 of 206
Kandhkot Field Gas
A1.1.21 SIF-21 V-1001A high high liquid level

Ph.1 Inter Stage Phase 1 Inter
(Train A) Scrubber
Interlocking Logic
-
Diagram Ref.
Proof Test Interval 1-year for sensors. 1-year for final elements.
Hazard Possibility of compressor damage.
SIF Initiators LZAHH_1214A (1oo1)

2 - 2 4.781E-003
The safety function meets the assigned SIL. This applies to train B and C. Turbine trip signal overrides
local Siemens PLC.

Page 90 of 206
Kandhkot Field Gas
V-1001A High
High Liquid
Level
SIF21_LZAHH_1214A
V-1001A Liquid Programmable

Train A Logic
Level (2 impulse
lines) Controller
(TRICON)
82 4.023E-3 4.296E-5

Page 91 of 206
Kandhkot Field Gas

No. Set
1 67.91 67.91 1.380E-002 YZV_1022A Suction Scrubber (V-1000A), Liquid SDV 1.380E-002
2 87.71 19.80 4.023E-003 LZIT_1014A 1st Stage Suction Scrubber Level (2 4.023E-003
impulse lines)
solenoid)


Page 92 of 206
Kandhkot Field Gas

(Train A) Scrubber
Interlocking Logic
-
Diagram Ref.
Hazard Gas blow to V-5702, possible rupture.
SIF Initiators LZALL_1214A

1 - 1 2.032E-002
The safety function meets the assigned SIL. This applies to train B and C.

Page 93 of 206
Kandhkot Field Gas
V-1001A Low
Low Liquid
Level
SIF22_LZALL_1214A
Interstage Suction
Programmable V-1001A Liquid Scrubber (V-1001A), YZV_1222A
Logic Controller Level (2 impulse Liquid SDV (air Solenoid (generic
(TRICON) lines) operated ball valve, 3-way solenoid)
hard seat)
4.296E-5 4.023E-3 1.380E-2 2.558E-3
PES_0000 LZIT_1214A YZV_1222A YSV_1222A
SIF22_LZALL_1214A - V-1001A Low Low Liquid Level 2008/06/05 Page 31

Page 94 of 206
Kandhkot Field Gas

No. Set
1 67.91 67.91 1.380E-002 YZV_1222A Interstage Suction Scrubber (V-1001A), 1.380E-002
seat)
2 87.71 19.80 4.023E-003 LZIT_1214A V-1001A Liquid Level (2 impulse lines) 4.023E-003
solenoid)


Page 95 of 206
Kandhkot Field Gas
A1.1.23 SIF-23 V-1002 high high liquid level

(Train A) Scrubber
Interlocking Logic
-
Diagram Ref.
Hazard Compressor Damage.
SIF Initiators LZAHH_1414A

2 - 2 4.781E-003
The safety function meets the assigned SIL. This applies to train B and C. Turbine trip signals override
local Siemens PLC.

Page 96 of 206
Kandhkot Field Gas
V-1002A High
High Liquid
Level
SIF23_LZAHH_1414A
V-1002A Liquid Programmable

Train A Logic
Level (2 impulse
lines) Controller
(TRICON)
82 4.023E-3 4.296E-5

Page 97 of 206
Kandhkot Field Gas

No. Set
2 96.44 12.28 5.867E-004 XV_CCF B=5% 5.867E-004
3 99.12 2.69 1.281E-004 SOL_CCF B=5% 1.281E-004
5 100.00 0.04 1.580E-006 XV30 Gas Fuel Inlet Valve (air operated ball 1.165E-002
valve, soft seat)
soft seat)
soft seat)
valve, soft seat)
valve, soft seat)
soft seat)
valve, soft seat)
soft seat)


Page 98 of 206
Kandhkot Field Gas

Ph.1 Second
Phase 1 Second
Plant Stage Discharge Equipment SIF ID /
Stage Discharge SIF-24
Area Scrubber (Train Group Reference
Scrubber
A)
Interlocking Logic
-
Diagram Ref.
Hazard Gas blow to V-5702, possible rupture.
SIF Initiators LZALL_1414A
SIF Final Elements ESDVs (YZV_1422A)

1 - 1 2.032E-002

Page 99 of 206
Kandhkot Field Gas
_ -1002A Low
V
Low Liquid
_
Level
_
SIF24_LZALL_1414A
_ -1002 A Liquid
V Programmable
_
Train A
_ Logic
_
Level(2 impulse
_
lines)
_ Controller
_
(TRICON)
_
82 4.023E-3 4.296E-5
_SIF23_LZAHH_1414A - V -1002A High High Liquid Level _

2008/06/05 _
Page81

Page 100 of 206
Kandhkot Field Gas

No. Set
1 67.91 67.91 1.380E-002 YZV_1422A Discharge Scrubber (V-1002A), Liquid 1.380E-002
SDV (air operated ball valve, hard seat)
solenoid)


Page 101 of 206
Kandhkot Field Gas
A1.1.25 SIF-25 High high suction pressure of C-1000A

st
Ph.1 1 Stage st
Plant Equipment Ph.1 1 Stage SIF ID /
Compression and SIF-25
Area Group Compressor Reference
Cooler (Train A)
Interlocking Logic
-
Diagram Ref.
Hazard Flange leak at compressor suction.
SIF Initiators PZAHH_1108A

ESDVs (YZV_1001A, YZV_1431A), ESDVs (Train A turbine trip). (Refer to last
SIF Final Elements
section “Turbine SD”)

1 - 1 4.383E-002
local Siemens PLC.

Page 102 of 206
Kandhkot Field Gas
C-1000A High
High Suction
Pressure
SIF25_PZAHH_1108A
C-1000A Train A Inlet YZV_1001A Programmable Logic Train A Outlet YZV_1431A Train A
Suction Pressure Shutdown Valve (air Solenoid (3-way Controller (TRICON) Shutdown Valve (air Solenoid (3-way
(1 impulse line) operated ball valve, solenoid) operated ball valve, solenoid)
1.109E-2 1.380E-2 2.558E-3 4.296E-5 1.380E-2 2.558E-3 82

PZIT_1108A YZV_1001A YSV_1001A PES_0000 YZV_1431A YSV_1431A TURBINE-SHUT-DOWN
SIF25_PZAHH_1108A - C-1000A High High Suction Pressure 2008/06/06 Page 93

Page 103 of 206
Kandhkot Field Gas

No. Set
1 31.49 31.49 1.380E-002 YZV_1001A Train A Inlet Shutdown Valve (air operated 1.380E-002
2 62.98 31.49 1.380E-002 YZV_1431A Train A Outlet Shutdown Valve (air operated 1.380E-002
3 88.27 25.30 1.109E-002 PZIT_1108A C-1000A Suction Pressure (1 impulse line) 1.109E-002
4 94.11 5.84 2.558E-003 YSV_1001A YZV_1001A Solenoid (3-way solenoid) 2.558E-003
6 100.00 1.34 5.867E-004 XV_CCF B=5% 5.867E-004
7 100.00 0.30 1.281E-004 SOL_CCF B=5% 1.281E-004
soft seat)




soft seat)

soft seat)


soft seat)


Page 104 of 206
Kandhkot Field Gas


Page 105 of 206
Kandhkot Field Gas
A1.1.26 SIF-26 Low low suction pressure of C-1000A

st
Ph.1 1 Stage st
Cooler (Train A)
Interlocking Logic
-
Diagram Ref.
Hazard Compressor surge causing damage. Leakage of HC and H2S.
SIF Initiators PZALL_1108A

ESDVs (YZV_1001A, YZV_1431A, YZV_1022A), ESDVs (Train A turbine trip).
SIF Final Elements
(Refer to last section “Turbine SD”)

1 - 1 5.944E-002
local Siemens PLC.

Page 106 of 206
Kandhkot Field Gas
C-1000A Low
Low Suction
Pressure
SIF26_PZALL_1108A
Programmable C-1000A Train A Inlet Train A Outlet YZV_1001A Suction Scrubber YZV_1022A YZV_1431A
Logic Controller Suction Pressure Shutdown Valve (air Shutdown Valve (air Solenoid (3-way (V-1000A), Liquid Solenoid (generic Solenoid (3-way Train A
(TRICON) (1 impulse line) operated ball valve, operated ball valve, solenoid) SDV (air operated 3-way solenoid) solenoid)
hard seat) hard seat) ball valve, hard seat)
4.296E-5 1.109E-2 1.380E-2 1.380E-2 2.558E-3 1.380E-2 2.558E-3 2.558E-3 82

PES_0000 PZIT_1108A YZV_1001A YZV_1431A YSV_1001A YZV_1022A YSV_1022A YSV_1431A TURBINE-SHUT-DOWN
SIF26_PZALL_1108A - C-1000A Low Low Suction Pressure 2008/06/10 Page 34

Page 107 of 206
Kandhkot Field Gas

No. Set
1 23.22 23.22 1.380E-002 YZV_1022A Suction Scrubber (V-1000A), Liquid SDV (air 1.380E-002

solenoid)
8 100.00 0.99 5.867E-004 XV_CCF B=5% 5.867E-004
9 100.00 0.22 1.281E-004 SOL_CCF B=5% 1.281E-004
soft seat)




soft seat)

soft seat)


soft seat)


Page 108 of 206
Kandhkot Field Gas


Page 109 of 206
Kandhkot Field Gas
A1.1.27 SIF-27 High high suction temperature of C-1000A

st
Ph.1 1 Stage st
Cooler (Train A)
Interlocking Logic
-
Diagram Ref.
Hazard Impeller expansion and possible damage to seals. Damage to compressor
SIF Initiators TZAHH_1107A

SIF Final Elements

1 - 1 4.195E-002
local Siemens PLC.

Page 110 of 206
Kandhkot Field Gas
C-1000A High
High Suction
Temperature
SIF27_TZAHH_1107A
Programmable C-1000A Suction Train A Outlet YZV_1431A Train A Inlet YZV_1001A

Logic Temperature (3-wire
Train A Shutdown Valve (air Solenoid (3-way Shutdown Valve (air Solenoid (3-way
Controller RTD) operated ball valve, solenoid) operated ball valve, solenoid)
(TRICON) hard seat) hard seat)
4.296E-5 9.142E-3 82 1.380E-2 2.558E-3 1.380E-2 2.558E-3
PES_0000 TZIT_1107A TURBINE-SHUT-DOWN YZV_1431A YSV_1431A YZV_1001A YSV_1001A
SIF27_TZAHH_1107A - C-1000A High High Suction Temperature 2008/06/06 Page 91

Page 111 of 206
Kandhkot Field Gas

No. Set
3 87.59 21.80 9.142E-003 TZIT_1107A C-1000A Suction Temperature (3-wire RTD) 9.142E-003
6 100.00 1.40 5.867E-004 XV_CCF B=5% 5.867E-004
7 100.00 0.31 1.281E-004 SOL_CCF B=5% 1.281E-004
soft seat)




soft seat)

soft seat)


soft seat)


Page 112 of 206
Kandhkot Field Gas


Page 113 of 206
Kandhkot Field Gas
A1.1.28 SIF-28 High high discharge pressure of C-1000A

st
Ph.1 1 Stage st
Cooler (Train A)
Interlocking Logic
-
Diagram Ref.
Hazard Flange rupture, possible leak and fire. Damage to the compressor.

SIF Final Elements

1 - 1 4.383E-002
local Siemens PLC.

Page 114 of 206
Kandhkot Field Gas
C-1000A High
High Discharge
Pressure
SIF28_PZAHH_1112A
Programmable C-1000A Discharge Train A Outlet Shutdown Train A Inlet Shutdown

Logic Pressure (1 impulse
Train A Valve (air operated ball
YZV_1431A Solenoid
Valve (air operated ball
YZV_1001A Solenoid
(3-way solenoid) (3-way solenoid)
Controller line) valve, hard seat) valve, hard seat)
(TRICON)
4.296E-5 1.109E-2 82 1.380E-2 2.558E-3 1.380E-2 2.558E-3
PES_0000 PZIT_1112A TURBINE-SHUT-DOWN YZV_1431A YSV_1431A YZV_1001A YSV_1001A
SIF28_PZAHH_1112A - C-1000A High High Discharge Pressure 2008/06/06 Page 36

Page 115 of 206
Kandhkot Field Gas

No. Set
3 88.27 25.30 1.109E-002 PZIT_1112A C-1000A Discharge Pressure (1 impulse line) 1.109E-002
6 100.00 1.34 5.867E-004 XV_CCF B=5% 5.867E-004
7 100.00 0.30 1.281E-004 SOL_CCF B=5% 1.281E-004
soft seat)




soft seat)

soft seat)


soft seat)


Page 116 of 206
Kandhkot Field Gas


Page 117 of 206
Kandhkot Field Gas
A1.1.29 SIF-29 low low discharge pressure of C-1000A

st
Ph.1 1 Stage st
Cooler (Train A)
Interlocking Logic
-
Diagram Ref.

nd
Hazard Compressor surge (2 Stage); possible damage to the compressor

1 - 1 1.184E-002
local Siemens PLC.

Page 118 of 206
Kandhkot Field Gas
low low discharge

pressure of C-1000A
SIF29_PZALL_1112A
Programmable C-1000A Discharge

Logic Controller Pressure (1 impulse
(TRICON) line)
4.296E-5 1.109E-2 82
PES_0000 PZIT_1112A TURBINE-SHUT-DOWN
SIF29_PZALL_1112A - low low discharge pressure of C-1000A 2008/06/05 Page 85

Page 119 of 206
Kandhkot Field Gas

No. Set
2 98.61 4.96 5.867E-004 XV_CCF B=5% 5.867E-004
3 99.70 1.09 1.281E-004 SOL_CCF B=5% 1.281E-004
soft seat)




soft seat)

soft seat)


soft seat)



Page 120 of 206
Kandhkot Field Gas

Page 121 of 206
Kandhkot Field Gas
A1.1.30 SIF-30 High high discharge temperature of C-1000A

st
Ph.1 1 Stage st
Cooler (Train A)
Interlocking Logic
-
Diagram Ref.
Hazard Impellers expansion could lead to compressor damage (stage 1 &2)

SIF Final Elements

1 - 1 4.195E-002
local Siemens PLC.

Page 122 of 206
Kandhkot Field Gas
C-1000A High
High Discharge
Temperature
SIF30_TZAHH_1111A
Programmable C-1000A Discharge Train A Outlet Shutdown Train A Inlet Shutdown YZV_1001A
Train A YZV_1431A Solenoid
Logic Temperature (3-wire Valve (air operated ball Valve (air operated ball Solenoid
(3-way solenoid)
Controller RTD) valve, hard seat) valve, hard seat) (3-way
(TRICON) solenoid)
4.296E-5 9.142E-3 82 1.380E-2 2.558E-3 1.380E-2 2.558E-3
SIF30_TZAHH_1111A - C-1000A High High Discharge Temperature 2008/06/06 Page 37

Page 123 of 206
Kandhkot Field Gas

No. Set
3 87.59 21.80 9.142E-003 TZIT_1111A C-1000A Discharge Temperature (3-wire 9.142E-003

RTD)
6 100.00 1.40 5.867E-004 XV_CCF B=5% 5.867E-004
7 100.00 0.31 1.281E-004 SOL_CCF B=5% 1.281E-004
soft seat)




soft seat)

soft seat)


soft seat)


Page 124 of 206
Kandhkot Field Gas


Page 125 of 206
Kandhkot Field Gas
A1.1.31 SIF-31 high vibration on air cooler fan X-1001A

st
Ph.1 1 Stage
Plant Equipment Ph.1 Inter stage SIF ID /
Area Group cooler Reference
Cooler (Train A)
Interlocking Logic
-
Diagram Ref.
Hazard Fan Damage; loss of production
SIF Initiators VZAHH_1122A
SIF Final Elements Trip Fan X-1001A
Element Relay/MCC MCC trip (YZS_1121A)

1 - 1 8.603E-002

Page 126 of 206
Kandhkot Field Gas
X-1001A High
High Vibration
(Fan)
SIF31_VZAHH_1122A
Programmable X-1001A Vibration X-1001A Fan

Logic Controller (Fan) (piezoelectric Trip (MCC trip)
(TRICON) vibration switch)
4.296E-5 8.270E-2 3.583E-3
PES_0000 VZS_1122A YZS_1121A
SIF31_VZAHH_1122A - X-1001A High High Vibration (Fan) 2008/06/06 Page 38

Page 127 of 206
Kandhkot Field Gas

No. Set
1 96.14 96.14 8.270E-002 VZS_1122A X-1001A Vibration (Fan) (piezoelectric 8.270E-002
vibration switch)
2 100.00 4.17 3.583E-003 YZS_1121A X-1001A Fan Trip (MCC trip) 3.583E-003


Page 128 of 206
Kandhkot Field Gas
A1.1.32 SIF-32 high vibration on air cooler fan X-1001A

st
Ph.1 1 Stage
Plant Equipment Ph.1 Inter stage SIF ID /
Area Group cooler Reference
Cooler (Train A)
Interlocking Logic
-
Diagram Ref.
Hazard Fan Damage; loss of production
SIF Initiators VZAHH_1132A
SIF Final Elements Trip Fan X-2001A
Element Relay/MCC MCC trip (YZS_1131A)

1 - 1 8.603E-002

Page 129 of 206
Kandhkot Field Gas
X-2001A High
High Vibration
(Fan)
SIF32_VZAHH_1132A
Programmable X-2001A Vibration X-2001A Fan

Logic Controller (Fan) (piezoelectric Trip (MCC trip)
(TRICON) vibration switch)
4.296E-5 8.270E-2 3.583E-3
PES_0000 VZS_1132A YZS_1131A
SIF32_VZAHH_1132A - X-2001A High High Vibration (Fan) 2008/06/06 Page 39

Page 130 of 206
Kandhkot Field Gas

No. Set
1 96.14 96.14 8.270E-002 VZS_1132A X-2001A Vibration (Fan) (piezoelectric 8.270E-002
vibration switch)
2 100.00 4.17 3.583E-003 YZS_1131A X-2001A Fan Trip (MCC trip) 3.583E-003


Page 131 of 206
Kandhkot Field Gas
A1.1.33 SIF-33 High high suction pressure of C-1001A(Second stage)

nd
Ph.1 2 Stage nd
Plant Equipment Ph.1 2 stage SIF ID /
Area Group compressor Reference
Cooler (Train A)
Interlocking Logic
-
Diagram Ref.
Hazard Flange leak; possible damage to compressor.

SIF Final Elements

1 - 1 4.383E-002
local Siemens PLC.

Page 132 of 206
Kandhkot Field Gas
C-1001A High
High Suction
Pressure
SIF33_PZAHH_1308A
Programmable C-1001A Train A Outlet YZV_1001A Train A Inlet YZV_1431A

Train A
Logic Controller Suction Pressure Shutdown Valve (air Solenoid (3-way Shutdown Valve (air Solenoid (3-way
(TRICON) (1 impulse line) operated ball valve, solenoid) operated ball valve, solenoid)
4.296E-5 1.109E-2 82 1.380E-2 2.558E-3 1.380E-2 2.558E-3
PES_0000 PZIT_1308A TURBINE-SHUT-DOWN YZV_1431A YSV_1001A YZV_1001A YSV_1431A
SIF33_PZAHH_1308A - C-1001A High High Suction Pressure 2008/06/06 Page 40

Page 133 of 206
Kandhkot Field Gas

No. Set
6 100.00 1.34 5.867E-004 XV_CCF B=5% 5.867E-004
7 100.00 0.30 1.281E-004 SOL_CCF B=5% 1.281E-004
soft seat)




soft seat)

soft seat)


soft seat)


Page 134 of 206
Kandhkot Field Gas


Page 135 of 206
Kandhkot Field Gas
A1.1.34 SIF-34 Low low suction pressure of C-1001A (Second stage)

nd
Ph.1 2 Stage nd
Cooler (Train A)
Interlocking Logic
-
Diagram Ref.
Hazard Flange leak; possible damage to compressor.

SIF Final Elements

1 - 1 4.383E-002
local Siemens PLC.

Page 136 of 206
Kandhkot Field Gas
C-1001A Low
Low Suction
Pressure
SIF34_PZALL_1308A
C-1001A Train A Inlet Shutdown YZV_1001A Solenoid Programmable Train A Train A Outlet Shutdown YZV_1431A Solenoid
Suction Pressure Valve (air operated ball (3-way solenoid) Logic Controller Valve (air operated ball (3-way solenoid)
(1 impulse line) valve, hard seat) (TRICON) valve, hard seat)
1.109E-2 1.380E-2 2.558E-3 4.296E-5 82 1.380E-2 2.558E-3
PZIT_1308A YZV_1001A YSV_1001A PES_0000 TURBINE-SHUT-DOWN YZV_1431A YSV_1431A
SIF34_PZALL_1308A - C-1001A Low Low Suction Pressure 2008/06/06 Page 41

Page 137 of 206
Kandhkot Field Gas

No. Set
6 100.00 1.34 5.867E-004 XV_CCF B=5% 5.867E-004
7 100.00 0.30 1.281E-004 SOL_CCF B=5% 1.281E-004
soft seat)




soft seat)

soft seat)


soft seat)


Page 138 of 206
Kandhkot Field Gas


Page 139 of 206
Kandhkot Field Gas
A1.1.35 SIF-35 High high suction temperature of C-1001A (Second stage)

nd
Ph.1 2 Stage nd
Cooler (Train A)
Interlocking Logic
-
Diagram Ref.
Hazard Possible burn to a person nearby and damage to compressor

SIF Final Elements

1 - 1 4.195E-002
local Siemens PLC.

Page 140 of 206
Kandhkot Field Gas
C-1001A High
High Suction
Temperature
SIF35_TZAHH_1307A
C-1001A High High Train A Inlet Shutdown YZV_1001A Solenoid Programmable YZV_1431A Solenoid Train A Outlet Shutdown
Suction Temperature Valve (air operated ball Logic Controller Valve (air operated ball
Train A
(3-way solenoid) (3-way solenoid)
(3-wire RTD) valve, hard seat) (TRICON) valve, hard seat)
9.142E-3 1.380E-2 2.558E-3 4.296E-5 2.558E-3 1.380E-2 82
TZIT_1307A YZV_1001A YSV_1001A PES_0000 YSV_1431A YZV_1431A TURBINE-SHUT-DOWN
SIF35_TZAHH_1307A - C-1001A High High Suction Temperature 2008/06/06 Page 42

Page 141 of 206
Kandhkot Field Gas

No. Set
3 87.59 21.80 9.142E-003 TZIT_1307A C-1001A High High Suction Temperature (3- 9.142E-003
wire RTD)
6 100.00 1.40 5.867E-004 XV_CCF B=5% 5.867E-004
7 100.00 0.31 1.281E-004 SOL_CCF B=5% 1.281E-004
soft seat)




soft seat)

soft seat)


soft seat)


Page 142 of 206
Kandhkot Field Gas


Page 143 of 206
Kandhkot Field Gas
A1.1.36 SIF-36 High high discharge pressure of C-1001A (Second stage)

nd
Ph.1 2 Stage nd
Cooler (Train A)
Interlocking Logic
-
Diagram Ref.
Hazard Flange rupture; possible damage to compressor

SIF Final Elements

1 - 1 4.383E-002
local Siemens PLC.

Page 144 of 206
Kandhkot Field Gas
C-1001A High
High Discharge
Pressure
SIF36_PZAHH_1312A
C-1001A Discharge Train A Inlet Shutdown YZV_1001A Solenoid Programmable Logic Train A Train A Outlet Shutdown YZV_1431A Solenoid
Pressure (1 impulse Valve (air operated ball (3-way solenoid) Controller (TRICON) Valve (air operated ball (3-way solenoid)
line) valve, hard seat) valve, hard seat)
1.109E-2 1.380E-2 2.558E-3 4.296E-5 82 1.380E-2 2.558E-3

Page 145 of 206
Kandhkot Field Gas

No. Set
6 100.00 1.34 5.867E-004 XV_CCF B=5% 5.867E-004
7 100.00 0.30 1.281E-004 SOL_CCF B=5% 1.281E-004
soft seat)




soft seat)

soft seat)


soft seat)


Page 146 of 206
Kandhkot Field Gas


Page 147 of 206
Kandhkot Field Gas
A1.1.37 SIF-37 Low low discharge pressure of C-1001A (2nd Stage)

nd
Ph.1 2 Stage nd
Cooler (Train A)
Interlocking Logic
-
Diagram Ref.
Hazard Possible damage to compressor

SIF Final Elements

1 - 1 1.184E-002
local Siemens PLC.

Page 148 of 206
Kandhkot Field Gas
C-1001
_ A High
_
High Discharge
_
Pressure
SIF37_PZALL_1312A
_-1001
C A Discharge _
Train A Inlet Shutdown YZV_1001
_ A Solenoid Programmable Logic
_ _
Train A _
Train A Outlet Shutdown YZV_1431
_ A Solenoid
Pressure
_ (1 impulse Valve(air operated ball
_ (3-way solenoid
_ ) _
Controller
(TRICON
) Valve(air operated ball
_ (3-way solenoid
_ )
line)
_ valve
_ , hard seat
) valve
_ , hard seat
)
1.109E-2 1.380E-2 2.558E-3 4.296E-5 82 1.380E-2 2.558E-3

_SIF36_PZAHH_1312A - C-1001A High High Discharge Pressure _

2008/06/06 _
Page43

Page 149 of 206
Kandhkot Field Gas

No. Set
2 98.61 4.96 5.867E-004 XV_CCF B=5% 5.867E-004
3 99.70 1.09 1.281E-004 SOL_CCF B=5% 1.281E-004
soft seat)




soft seat)

soft seat)


SOL5 XV7 Solenoid (generic 3-way 2.558E-003

solenoid)
soft seat)



Page 150 of 206
Kandhkot Field Gas

Page 151 of 206
Kandhkot Field Gas
A1.1.38 SIF-39 High high discharge temperature of C-1001A (stage-2)

nd
Ph.1 2 Stage nd
Cooler (Train A)
Interlocking Logic
-
Diagram Ref.
Hazard Seal damage; possible damage to compressor

SIF Final Elements

1 - 1 4.195E-002
local Siemens PLC.

Page 152 of 206
Kandhkot Field Gas
C-1001A High
High Discharge
Temperature
SIF39_TZAHH_1311A
Programmable C-1001A Discharge Train A Inlet YZV_1001A Train A Outlet YZV_1431A

Logic Controller Temperature (3-wire
Train A Shutdown Valve (air Solenoid (3-way Shutdown Valve (air Solenoid (3-way
(TRICON) RTD) operated ball valve, solenoid) operated ball valve, solenoid)
4.296E-5 9.142E-3 82 1.380E-2 2.558E-3 1.380E-2 2.558E-3
SIF39_TZAHH_1311A - C-1001A High High Discharge Temperature 2008/06/06 Page 44

Page 153 of 206
Kandhkot Field Gas

No. Set
3 87.59 21.80 9.142E-003 TZIT_1311A C-1001A Discharge Temperature (3-wire 9.142E-003

RTD)
6 100.00 1.40 5.867E-004 XV_CCF B=5% 5.867E-004
7 100.00 0.31 1.281E-004 SOL_CCF B=5% 1.281E-004
soft seat)




soft seat)

soft seat)


soft seat)


Page 154 of 206
Kandhkot Field Gas


Page 155 of 206
Kandhkot Field Gas
A1.1.39 SIF-40 High high discharge temperature at downstream of X-1002

nd
Ph.1 2 Stage nd
Cooler (Train A)
Interlocking Logic
-
Diagram Ref.
Hazard Seal damage; possible damage to compressor

SIF Final Elements

1 - 1 4.195E-002
The safety function meets the assigned SIL. Turbine trip signals override local Siemens PLC.

Page 156 of 206
Kandhkot Field Gas
X-2002A High
High Discharge
Temperature Trip
SIF40_TZAHH_1343A
Programmable X-2002A Discharge Train A Outlet YZV_1431A Train A Inlet YZV_1001A

Train A Shutdown Valve (air Shutdown Valve (air
Logic Controller Temperature (3-wire Solenoid (3-way Solenoid (3-way
(TRICON) RTD) operated ball valve, solenoid) operated ball valve, solenoid)
4.296E-5 9.142E-3 82 1.380E-2 2.558E-3 1.380E-2 2.558E-3
SIF40_TZAHH_1343A - X-2002A High High Discharge Temperature Trip 2008/06/06 Page 45

Page 157 of 206
Kandhkot Field Gas

No. Set
3 87.59 21.80 9.142E-003 TZIT_1343A X-2002A Discharge Temperature (3-wire 9.142E-003

RTD)
6 100.00 1.40 5.867E-004 XV_CCF B=5% 5.867E-004
7 100.00 0.31 1.281E-004 SOL_CCF B=5% 1.281E-004
soft seat)




soft seat)

soft seat)


soft seat)


Page 158 of 206
Kandhkot Field Gas


Page 159 of 206
Kandhkot Field Gas
A1.1.40 SIF-41 DP across the YZV-4023A, trip the whole facility

Slug catcher
Plant Slug catcher Equipment SIF ID /
(existing and SIF-41
Area system Group Reference
new)
Interlocking Logic
-
Diagram Ref.
Hazard Piping Damage
SIF Initiators PDZAHH_4000
SIF Final Elements ESDVs (Trains A, B. C turbine trip). (Refer to last section “Turbine SD”)

1 - 1 1.648E-002

Page 160 of 206
Kandhkot Field Gas
DP HH across
_
_ 4023(Slug
YZV
Catcher Inlet
_ ) Plant
Running
_
SIF41_PDZAHH_4000
Programmable
_ DP Across
_
YZV4023
_ Train A
_ Train B
_ Train C
_
_
Logic Controller
(TRICON
_ ) (_V-4000B) (2
impulse lines
_ )
4.296E-5 1.432E-2 82 83 84
PES_0000 PDIT_4000 TURBINE-SHUT-DOWN TURBINE-SHUT-DOWN-B TURBINE-SHUT-DOWN-C
_SIF41_PDZAHH_4000 - Differential Pressure across YZV

4023(Slug Catcher Inlet
) _
2008/06/06 _
Page46

Page 161 of 206
Kandhkot Field Gas

No. Set
1 86.89 86.89 1.432E-002 PDIT_4000 DP Across YZV4023 (V-4000B) (2 impulse 1.432E-002
lines)
2 90.46 3.57 5.867E-004 XV_CCF B=5% 5.867E-004
3 94.02 3.57 5.867E-004 XV_CCF_B B=5% 5.867E-004
4 97.59 3.57 5.867E-004 XV_CCF_C B=5% 5.867E-004
5 98.37 0.78 1.281E-004 SOL_CCF B=5% 1.281E-004
6 99.15 0.78 1.281E-004 SOL_CCF_B B=5% 1.281E-004
7 99.94 0.78 1.281E-004 SOL_CCF_C B=5% 1.281E-004
soft seat)


soft seat)


soft seat)



soft seat)

soft seat)



soft seat)

Page 162 of 206
Kandhkot Field Gas

soft seat)

soft seat)


soft seat)


soft seat)


soft seat)



soft seat)

Page 163 of 206
Kandhkot Field Gas




Page 164 of 206
Kandhkot Field Gas
A1.1.41 SIF-41 Interlock not to open YZV4023 if DP is present

Slug catcher
Plant Slug catcher Equipment SIF ID /
(new and SIF-41
Area system Group Reference
existing)
Interlocking Logic
-
Diagram Ref.
Proof Test Interval -
Mode of Operation Continuous
SIF Initiators PDZAHH_4000

1 - 1 1.757E-006

Page 165 of 206
Kandhkot Field Gas
DP HH Across
_
YZV4023and YZV
_
4023is Open
_
SIF41_2_PDZAHH4000
DP Across
_ V-4000B Inlet Valve
_ YZV4023Solenoid
_
Logic Solver
_ YZV4023
_
(Continuos
_ (_Continuous Mode ) (air op ball (_Continuous Mode)
(_Continuous Mode ) valve, hard seat
_ , open on trip, (3-way solenoid
_ ,
Mode) (TRICON
_ )
(fail low) (2 impulse
_ PVST)
_ PVST)
_
lines)
_
1.125E-9 9.000E-7 8.500E-7 6.000E-9

PES_0000_CONTINUOUS PDZIT_4000_CONTINUOUS YZV_4023_CONTINUOUS YSV_4023_CONTINUOUS
_SIF41_2_PDZAHH4000 - DP HH Across YZV

4023 _
2008/06/06 _
Page47

Page 166 of 206
Kandhkot Field Gas

No. Set
3 87.59 21.80 9.142E-003 TZIT_1343A X-2002A Discharge Temperature (3-wire 9.142E-003

RTD)
6 100.00 1.40 5.867E-004 XV_CCF B=5% 5.867E-004
7 100.00 0.31 1.281E-004 SOL_CCF B=5% 1.281E-004
soft seat)




soft seat)

soft seat)


soft seat)


Page 167 of 206
Kandhkot Field Gas
Total 1.757E-006 PFH


Page 168 of 206
Kandhkot Field Gas
A1.1.42 SIF-42 Pressure differential across the YZV-1001A, trip train

st st
Plant Ph.1 1 stage Equipment 1 stage suction SIF ID /
SIF-42
Area suction scrubber Group scrubber Reference
Interlocking Logic
-
Diagram Ref.
Hazard Piping Damage; possible compressor damage
SIF Initiators PDZAHH_1004A
SIF Final Elements ESDVs (Trains A) (Refer to last section “Turbine SD”)

1 - 1 1.507E-002
local Siemens PLC.

Page 169 of 206
Kandhkot Field Gas
YZV-1001A High High

Differential Pressure and
YZV1001A Opens
SIF42_2_PDZAHH_1004A
Logic Solver YZV-1001A Differential Train A Inlet Shutdown Valve YZV1001A Solenoid
(Continuos Pressure (Continuous Mode) (Continuous Mode) (air op ball (Continuous Mode) (3-way
Mode) (TRICON) (fail low) (2 impulse lines) valve, hard seat, open on trip, solenoid, PVST)
PVST)
1.125E-9 9.000E-7 8.500E-7 6.000E-9
PES_0000_CONTINUOUS PDZIT_1004A_CONTINUOUS YZV_1001A_CONTINUOUS YSV_1001A_CONTINUOUS
SIF42_2_PDZAHH_1004A - YZV-1001A High High Differential Pressure and YZV1001A Opens 2008/06/06 Page 48

Page 170 of 206
Kandhkot Field Gas

No. Set
1 95.03 95.03 1.432E-002 PDZIT_1004A YZV-1001A Differential Pressure (2 impulse 1.432E-002
lines)
2 98.93 3.90 5.867E-004 XV_CCF B=5% 5.867E-004
3 99.78 0.86 1.281E-004 SOL_CCF B=5% 1.281E-004
soft seat)




soft seat)

soft seat)


soft seat)



Page 171 of 206
Kandhkot Field Gas

Page 172 of 206
Kandhkot Field Gas
A1.1.43 SIF-42 Interlock not to open YZV1001A if DP is present

st st
Plant Ph.1 1 stage Equipment 1 stage suction SIF ID /
SIF-42
Area suction scrubber Group scrubber Reference
Interlocking Logic
-
Diagram Ref.
Proof Test Interval -
Mode of Operation Continuous
SIF Initiators PDZAHH_1004A

1 - 1 1.757E-006

Page 173 of 206
Kandhkot Field Gas
YZV-1001A High High

Differential Pressure and
YZV1001A Opens
SIF42_2_PDZAHH_1004A
Logic Solver YZV-1001A Differential Train A Inlet Shutdown Valve YZV1001A Solenoid
(Continuos Pressure (Continuous Mode) (Continuous Mode) (air op ball (Continuous Mode) (3-way
Mode) (TRICON) (fail low) (2 impulse lines) valve, hard seat, open on trip, solenoid, PVST)
PVST)
1.125E-9 9.000E-7 8.500E-7 6.000E-9
PES_0000_CONTINUOUS PDZIT_1004A_CONTINUOUS YZV_1001A_CONTINUOUS YSV_1001A_CONTINUOUS
SIF42_2_PDZAHH_1004A - YZV-1001A High High Differential Pressure and YZV1001A Opens 2008/06/06 Page 48

Page 174 of 206
Kandhkot Field Gas

No. Set
1 51.23 51.23 9.000E-007 PDZIT_1004A_C YZV-1001A Differential Pressure (Continuous 9.000E-007
ONTINUOUS Mode) (fail low) (2 impulse lines)
2 99.61 48.38 8.500E-007 YZV_1001A_CO Train A Inlet Shutdown Valve (Continuous 8.500E-007
NTINUOUS Mode) (air op ball valve, hard seat, open on
trip, PVST)
3 99.95 0.35 6.000E-009 YSV_1001A_CO YZV1001A Solenoid (Continuous Mode) (3- 6.000E-009
NTINUOUS way solenoid, PVST)
4 100.00 0.07 1.125E-009 PES_0000_CON Logic Solver (Continuos Mode) (TRICON) 1.125E-009
TINUOUS
Total 1.757E-006 PFH


Page 175 of 206
Kandhkot Field Gas
A1.1.44 SIF-43 High high discharge pressure of C-2001A (stage -2 Phase-2)

nd
Ph.2 2 stage nd
Plant Equipment 2 stage SIF ID /
compressor and SIF-43
cooler (train A)
Interlocking Logic
-
Diagram Ref.
Hazard Flange rupture; possible compressor damage

ESDVs (YZV_1001A, YZV_1431A), ESDVs (Train A) (Refer to last section
SIF Final Elements
“Turbine SD”)

1 - 1 4.383E-002
local Siemens PLC.

Page 176 of 206
Kandhkot Field Gas
C-2001A High
High Discharge
Pressure
SIF43_PZAHH_2312A
Programmable C-2001A Discharge Train A Inlet YZV_1001A Train A Outlet YZV_1431A

Shutdown Valve (air Shutdown Valve (air Train A
Logic Controller Pressure (1 impulse Solenoid (3-way Solenoid (3-way
(TRICON) line) operated ball valve, solenoid) operated ball valve, solenoid)
4.296E-5 1.109E-2 1.380E-2 2.558E-3 1.380E-2 2.558E-3 82

PES_0000 PZIT_2312A YZV_1001A YSV_1001A YZV_1431A YSV_1431A TURBINE-SHUT-DOWN

Page 177 of 206
Kandhkot Field Gas

No. Set
6 100.00 1.34 5.867E-004 XV_CCF B=5% 5.867E-004
7 100.00 0.30 1.281E-004 SOL_CCF B=5% 1.281E-004
soft seat)




soft seat)

soft seat)


soft seat)


Page 178 of 206
Kandhkot Field Gas


Page 179 of 206
Kandhkot Field Gas
A1.1.45 SIF-44 Instrument air Pressure low low

Plant Compressed Air Equipment Instrument Air SIF ID /
SIF-44
Area System Group Receiver Reference
Interlocking Logic
-
Diagram Ref.
Hazard Uncontrolled SD, possible damage
SIF Initiators PZALL-5003

ESDVs (YZV_4024, YZV_4023), ESDVs (Train A, B and C) (Refer to last
SIF Final Elements
section “Turbine SD”), Trip Heaters E-5102A, E-5102B
Element Relay/MCC MCC Trip (YZS_5126, YZS_5136)

1 - 1 5.203E-002

Page 180 of 206
Kandhkot Field Gas
Instrument Air
Pressure Low
Low
SIF44_PZALL_5003
V-4000A Inlet Gas V-4000B Inlet Gas

Programmable Instrument Air YZV4024 Solenoid YZV_4023 Solenoid Train B Train C Fuel Gas Heater Fuel Gas Heater
Logic Controller Pressure (1
Shutdown Valve
(generic 3-way Shutdown Valve (air (generic 3-way Train A (E-5102A) (generic (E-5102B) (generic
(Existing) (air operated ball valve,
(TRICON) impulse line) solenoid) solenoid) MCC trip) MCC trip)
hard seat)
4.296E-5 1.109E-2 1.380E-2 2.558E-3 1.380E-2 2.558E-3 82 83 84 3.583E-3 3.583E-3
PES_0000 PZIT_5003 YZV_4024 YSV_4024 YZV_4023 YSV_4023 TURBINE-SHUT-DOWN TURBINE-SHUT-DOWN-B TURBINE-SHUT-DOWN-C YZS_5126 YZS_5136
SIF44_PZALL_5003 - Instrument Air Pressure Low Low 2008/06/06 Page 51

Page 181 of 206
Kandhkot Field Gas

No. Set
2 53.05 26.53 1.380E-002 YZV_4024 V-4000A Inlet Gas Shutdown Valve (Existing) 1.380E-002
3 74.36 21.31 1.109E-002 PZIT_5003 Instrument Air Pressure (1 impulse line) 1.109E-002
trip)
5 88.15 6.89 3.583E-003 YZS_5136 Fuel Gas Heater (E-5102B) (generic MCC 3.583E-003
trip)
8 99.12 1.13 5.867E-004 XV_CCF B=5% 5.867E-004
9 100.00 1.13 5.867E-004 XV_CCF_B B=5% 5.867E-004
10 100.00 1.13 5.867E-004 XV_CCF_C B=5% 5.867E-004
11 100.00 0.25 1.281E-004 SOL_CCF B=5% 1.281E-004
12 100.00 0.25 1.281E-004 SOL_CCF_B B=5% 1.281E-004
13 100.00 0.25 1.281E-004 SOL_CCF_C B=5% 1.281E-004
soft seat)


soft seat)


soft seat)



soft seat)

soft seat)

Page 182 of 206
Kandhkot Field Gas


soft seat)

soft seat)

soft seat)


soft seat)


soft seat)


soft seat)

Page 183 of 206
Kandhkot Field Gas



soft seat)




Page 184 of 206
Kandhkot Field Gas
A1.1.46 SIF-45 Inert Gas Pressure low low

Inert gas system Nitrogen receiver SIF-45
Interlocking Logic
-
Diagram Ref.
Hazard Flange rupture; possible compressor damage
SIF Initiators PZAL_2312A
SIF Final Elements ESDVs (Train A, B and C) (Refer to last section “Turbine SD”)

1 - 1 1.325E-002

Page 185 of 206
Kandhkot Field Gas
Inert Gas Pressure

Low Low
SIF45_PZAL_5214
Programmable Inert Gas Train A Train C

Train B
Logic Controller Pressure (1
(TRICON) impulse line)
4.296E-5 1.109E-2 82 83 84
PES_0000 PZIT_5214 TURBINE-SHUT-DOWN TURBINE-SHUT-DOWN-B TURBINE-SHUT-DOWN-C
SIF45_PZAL_5214 - Inert Gas Pressure Low Low 2008/06/05 Page 52

Page 186 of 206
Kandhkot Field Gas

No. Set
1 83.65 83.65 1.109E-002 PZIT_5214 Inert Gas Pressure (1 impulse line) 1.109E-002
2 88.08 4.43 5.867E-004 XV_CCF B=5% 5.867E-004
3 92.51 4.43 5.867E-004 XV_CCF_B B=5% 5.867E-004
4 96.94 4.43 5.867E-004 XV_CCF_C B=5% 5.867E-004
5 97.91 0.97 1.281E-004 SOL_CCF B=5% 1.281E-004
6 98.89 0.97 1.281E-004 SOL_CCF_B B=5% 1.281E-004
7 99.86 0.97 1.281E-004 SOL_CCF_C B=5% 1.281E-004
soft seat)


soft seat)


soft seat)



soft seat)

soft seat)



soft seat)

Page 187 of 206
Kandhkot Field Gas
soft seat)

soft seat)


soft seat)


soft seat)


soft seat)



soft seat)

Page 188 of 206
Kandhkot Field Gas




Page 189 of 206
Kandhkot Field Gas
A1.1.47 SIF-46 Power Generator trip

Power
Plant Equipment Gas Engine SIF ID /
Generation SIF-46
Area Group Generators Reference
System
Interlocking Logic
-
Diagram Ref.

This SIF takes the system so that upon a return from a failure, it would be in a
Hazard
safe state.
SIF Initiators XI_5401A/B/C (Gen Duty=40%)
SIF Final Elements ESDVs (Train A, B and C) (Refer to last section “Turbine SD”)

0 - 2 5.330E-003

Page 190 of 206
Kandhkot Field Gas
Power Generator
trip
(EG-5401A/B/C)
SIF46_YZA_5401A-B-C
Programmable Train A Train B Train C

Logic Controller
(TRICON)
4.296E-5 82 83 84
GATE-53-17 GATE-53-18 GATE-53-19 PES_0000 TURBINE-SHUT-DOWN TURBINE-SHUT-DOWN-B TURBINE-SHUT-DOWN-C
Generator A 40% Generator B 40% Generator C 40%

Failed Failed Failed
2.623E-3 4.000E-1 2.623E-3 4.000E-1 2.623E-3 4.000E-1
XI_5401A GEN-DUTY-A XI_5401B GEN-DUTY-B XI_5401C GEN-DUTY-C
SIF46_YZA_5401A-B-C - Power Generator trip (EG-5401A/B/C) 2008/06/06 Page 53

Page 191 of 206
Kandhkot Field Gas

No. Set
1 19.69 19.69 1.049E-003 GEN-DUTY-B 40% 4.000E-001
XI_5401B Generator B Failed 2.623E-003
2 39.39 19.69 1.049E-003 GEN-DUTY-C 40% 4.000E-001
XI_5401C Generator C Failed 2.623E-003
3 59.08 19.69 1.049E-003 GEN-DUTY-A 40% 4.000E-001
XI_5401A Generator A Failed 2.623E-003
4 70.09 11.01 5.867E-004 XV_CCF B=5% 5.867E-004
5 81.10 11.01 5.867E-004 XV_CCF_B B=5% 5.867E-004
6 92.11 11.01 5.867E-004 XV_CCF_C B=5% 5.867E-004
7 94.52 2.41 1.281E-004 SOL_CCF B=5% 1.281E-004
8 96.93 2.41 1.281E-004 SOL_CCF_B B=5% 1.281E-004
9 99.34 2.41 1.281E-004 SOL_CCF_C B=5% 1.281E-004
soft seat)


soft seat)


soft seat)



soft seat)

soft seat)



Page 192 of 206
Kandhkot Field Gas

soft seat)

soft seat)

soft seat)


soft seat)


soft seat)


soft seat)



Page 193 of 206
Kandhkot Field Gas

soft seat)




Page 194 of 206
Kandhkot Field Gas
A1.1.48 SIF-47 Flare Knock Out Drum Liquid Level High High

Flare System KO Drum SIF-47
Interlocking Logic
-
Diagram Ref.
Hazard Liquid carry over to flare.
SIF Initiators LZAHH_5301
SIF Final Elements ESDVs (YZV_4024, YZV_4023, YZV_4004)

1 - 1 5.964E-002

Page 195 of 206
Kandhkot Field Gas
Flare Knockout
Drum High High
liquid Level
SIF47_LZAHH_5301
V-4000A Inlet Gas V-4000B Inlet Gas V-4000B Liquid SD

Programmable Flare Knockout YZV4024 Solenoid YZV_4023 Solenoid YZV_4004 Solenoid
Shutdown Valve Shutdown Valve (air Valve (Air Operated
Logic Controller Drum liquid Level (generic 3-way (generic 3-way (generic 3-way
(Existing) (air operated ball valve, Ball Valve, Hard
(TRICON) (2 impulse lines) solenoid) solenoid) solenoid)
operated ball valve, hard seat) Seat)
hard seat)
4.296E-5 1.201E-2 1.380E-2 2.558E-3 2.558E-3 1.380E-2 1.380E-2 2.558E-3
PES_0000 LZIT_5301 YZV_4024 YSV_4024 YSV_4023 YZV_4023 YZV_4004 YSV_4004
SIF47_LZAHH_5301 - Flare Knockout Drum High High liquid Level 2008/06/06 Page 54

Page 196 of 206
Kandhkot Field Gas

No. Set
Valve, Hard Seat)
3 69.43 23.14 1.380E-002 YZV_4024 V-4000A Inlet Gas Shutdown Valve (Existing) 1.380E-002
4 89.57 20.13 1.200E-002 LZIT_5301 Flare Knockout Drum liquid Level (2 impulse 1.200E-002
lines)


Page 197 of 206
Kandhkot Field Gas
A1.1.49 SIF-48 Flare Knock Out Drum Liquid Level low low

Flare System KO Drum SIF-47
Interlocking Logic
-
Diagram Ref.
Hazard Pump damage
SIF Final Elements Pump Trips (YZS_5311, YZS_5321)

1 - 1 1.911E-002

Page 198 of 206
Kandhkot Field Gas
Flare Knockout
Drum Low Low
liquid Level
SIF48_LZALL_5301
Programmable Flare Knockout Flare Pump Flare Pump

Logic Controller Drum liquid Level (P-5302A) Trip (P-5302B) Trip
(TRICON) (2 impulse lines) (MCC trip) (MCC trip)
4.296E-5 1.201E-2 3.583E-3 3.583E-3
PES_0000 LZIT_5301 YZS_5311 YZS_5321
SIF48_LZALL_5301 - Flare Knockout Drum Low Low liquid Level 2008/06/05 Page 56

Page 199 of 206
Kandhkot Field Gas

No. Set
1 62.81 62.81 1.200E-002 LZIT_5301 Flare Knockout Drum liquid Level (2 impulse 1.200E-002
lines)
2 81.56 18.75 3.583E-003 YZS_5311 Flare Pump (P-5302A) Trip (MCC trip) 3.583E-003
3 100.00 18.75 3.583E-003 YZS_5321 Flare Pump (P-5302B) Trip (MCC trip) 3.583E-003


Page 200 of 206
Kandhkot Field Gas
A1.1.50 Turbine Shutdown

Plant SIEMENS SGT- Equipment SIEMENS SGT- SIF ID /
-
Area 400 Group 400 Reference
P&ID Ref. NC0111/C01/001
Interlocking Logic
-
Diagram Ref.
Proof Test Interval 1-year for final elements
Hazard Turbine Shutdown valves
SIF Initiators -
SIF Final Elements ESDVs (XV30, XV7, XV6)

- - 3 7.176E-004
This is replicated for trains B and C

Page 201 of 206
Kandhkot Field Gas
TURBINE-SHUT-DOWN
B=5% B=5%
XV_CCF SOL_CCF
GATE-82-15 5.867E-4 1.281E-4
GATE-82-12 GATE-82-13 GATE-82-14
Gas Fuel Inlet Valve XV30 Solenoid Upstream Turbine Isolation XV7 Solenoid Downstream Turbine Isolation XV6 Solenoid
(air operated ball (generic 3-way Valve Gas Fuel Inlet Valve (generic 3-way Valve (air operated ball valve, (generic 3-way
valve, soft seat) solenoid) (air operated ball valve, soft solenoid) soft seat) solenoid)
seat)
1.165E-2 2.558E-3 1.165E-2 2.558E-3 1.165E-2 2.558E-3
XV30 SOL12 XV7 SOL5 XV6 SOL110
TURBINE-SHUT-DOWN - Train A 2008/06/10 Page 82

Page 202 of 206
Kandhkot Field Gas

No. Set
1 81.76 81.76 5.867E-004 XV_CCF B=5% 5.867E-004
2 99.62 17.86 1.281E-004 SOL_CCF B=5% 1.281E-004
soft seat)




soft seat)

soft seat)


soft seat)



Page 203 of 206
Kandhkot Field Gas
A1.2 Reliability Calculations

A1.2.1 SIF-03 V-5101 Low Low Level, trip gas inlet (Refer to Sec A 1.1)
Target Calculated
MTBF(sp) MTBF(sp)
years years
30 55
Notes.
1. The main contributor in increasing the failure rate is
the SDV solenoid. It is advisable therefore to provide
yearly maintenance on these valves
Fault Tree Model
V-5101 High High Level

(Failure Rate =
2.077E-006)
REL_SIF03_LZALL_5116
Level Transmitter V-5101 Liquid YZV5117

Programmable Logic
(Foxboro 144LD) (2 Shutdown Valve Solenoid (3-way
Controller (TRICON)
impulse lines) (Air Operated Ball solenoid)
Valve, Hard Seat)
1.280E-7 4.387E-7 5.000E-7 1.010E-6
LZIT_5116_REL PES_0000_REL YZV_5117_REL YSV_5117_REL
REL_SIF03_LZALL_5116 - V-5101 High High Level 2008/06/11 Page 94

Page 204 of 206
Kandhkot Field Gas
A1.2.2 SIF-08 E-5102B High High Element Temperature (Refer to Sec

A1.1)
Target Calculated
MTBF(sp) MTBF(sp)
years years
30 33
Notes.
1. The main contributors in increasing the failure rate
are the SDV solenoids and the Heater MCC trip. It is
advisable therefore to provide yearly maintenance on
these elements
Fault Tree Model
E-5102B High High

Element Temperature
(Failure Rate =
3.449E-006)
REL_SIF08_TZAHH5131_32
Heater MCC and Fuel Gas Heater

Programmable Logic Solenoid (3-way
Thyristor Control E-5102B Shutdown
Controller (TRICON) solenoid)
(MCC trip) Valve (air operated
ball valve, soft seat)
4.387E-7 1.400E-6 5.000E-7 1.010E-6
PES_0000_REL YZS_5102A_REL YZV_5102B_REL YSV_5102B_REL
GATE-95-6
E-5102B Element E-5102B Element

Temperature (3-wire Temperature (3-wire
RTD) RTD)
5.000E-8 5.000E-8
TZIT_5132_REL TZIT_5131_REL
REL_SIF08_TZAHH5131_32 - E-5102B High High Element Temperature 2008/06/11 Page 95

Page 205 of 206
Kandhkot Field Gas
A1.2.3 SIF-10 V-5701 Slug Catcher Flash Vessel Low Low Liquid Level
(Refer to Sec A1.1)
Target Calculated
MTBF(sp) MTBF(sp)
years years
30 55
Notes.
1. The main contributor in increasing the failure rate is
the SDV solenoid. It is advisable therefore to provide
yearly maintenance on this valve.
Fault Tree Model
Slug Catcher Flash Vessel Low

Low Liquid Level (Failure
Rate = 2.077E-006)
REL_SIF10_LZALL_5701
Slug Catcher Flash Programmable Logic V-5701 Liquid YZV5709

Vessel Liquid Level Controller Shutdown Valve (air Solenoid (3-way
(two impulse lines) (TRICON) operated valve, soft solenoid)
seat)
1.280E-7 4.387E-7 5.000E-7 1.010E-6
LZIT_5701_REL PES_0000_REL YZV_5709_REL YSV_5709_REL
REL_SIF10_LZALL_5701 - Slug Catcher Flash Vessel Low Low Liquid Level 2008/06/11 Page 97

Page 206 of 206

SIL Verification Report

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Kandhkot Field Gas

Compressing Station Project

SIL VERIFICATION REPORTS

AU-SV147-SLV-0801 Rev 0 July 2008

A1.1 Safety Instrumented Functions...........................................................................4

A1.1.43 SIF-42 Interlock not to open YZV1001A if DP is present.............................173

AU-SV147-SLV-0801 Rev 0 July 2008

A1.1 Safety Instrumented Functions

Mode of Operation Demand

Initiator Relay No relays

SIF Final Elements ESDVs (YZV_5102A, YZV_5102B)

Element Relay/MCC MCC trip signals (YZS_5126, YZS_5136)

Results – Safety Availability

Target Target SIL Achieved Calculated

Conclusions & Recommendations

The safety function meets the assigned SIL.

AU-SV147-SLV-0801 Rev 0 July 2008

Fault Tree Model Main (PFDavg)

4.296E-5 1.109E-2 3.583E-3 3.583E-3 1.165E-2 2.558E-3 1.165E-2 2.558E-3

PES_0000 PZIT_5112 YZS_5126 YZS_5136 YZV_5102A YSV_5102A YZV_5102B YSV_5102B

SIF01_PZALL_5112 - V-5101 Low Low Pressure 2008/06/04 Page 57

AU-SV147-SLV-0801 Rev 0 July 2008

Cut Set Data (PFDavg)

3 75.02 24.19 1.109E-002 PZIT_5112 Pressure Transmitter (generic) (1 impulse 1.109E-002

8 100.00 0.10 4.296E-005 PES_0000 Programble Logic Controller (TRICON) 4.296E-005

Total 4.584E-002 PFD(avg)

Rev. Date By App. Revision Description

AU-SV147-SLV-0801 Rev 0 July 2008

A1.1.2 SIF-02 V-5101 HH pressure, trip gas inlet

Mode of Operation Demand

Hazard Vessel (V-5101) rupture, release of hydrocarbon and H2S.

SIF Initiators PZAHH_5112 (1oo1)

Initiator Relay No relays

SIF Final Elements ESDVs (YZV_4004, YZV_5101B, YZV_5101A, YZV_5100)

Element Relay/MCC No relays

Results – Safety Availability

Target Target SIL Achieved Calculated

Conclusions & Recommendations

The safety function meets the assigned SIL.

AU-SV147-SLV-0801 Rev 0 July 2008

Fault Tree Model Main (PFDavg)

SIF02_PZAHH_5112 - V-5101 High High Pressure 2008/06/03 Page 58

AU-SV147-SLV-0801 Rev 0 July 2008

Cut Set Data (PFDavg)

5 87.94 16.30 1.109E-002 PZIT_5112 Pressure Transmitter (generic) (1 impulse 1.109E-002

10 100.00 0.07 4.296E-005 PES_0000 Programble Logic Controller (TRICON) 4.296E-005

Total 6.805E-002 PFD(avg)

Rev. Date By App. Revision Description

AU-SV147-SLV-0801 Rev 0 July 2008

A1.1.3 SIF-03 V-5101 Low Low Level, trip gas inlet

Mode of Operation Demand

Hazard Gas blowy to V-5702. Release of HC and H2S. Vessel rupture.

SIF Initiators LZALL_5116 (1oo1)

Initiator Relay No relays

SIF Final Elements ESDVs (YZV_5117)

Element Relay/MCC No relays

Results – Safety Availability

Target Target SIL Achieved Calculated

Conclusions & Recommendations

The safety function meets the assigned SIL.

AU-SV147-SLV-0801 Rev 0 July 2008

Fault Tree Model Main (PFDavg)

Level Transmitter Programble V-5101 Liquid YZV5117 Solenoid

1.201E-2 4.296E-5 1.380E-2 2.558E-3