GRINDING TECHNOLOGY

Optimized Solutions for Comminution in Mining

and Cement

TENOVA
TENOVA. is a worldwide
INNOVATIVE supplier of
SOLUTIONS advanced
FOR METALStechnologies,
AND MINING products and engineering services
for the mining and metals industries.
Tenova TAKRAF is an integrated solutions provider to the global mining, bulk material handling, minerals processing
and beneficiation industries, offering innovative technological solutions as well as process and commodity know-
ledge along the industry value chains. With the integration of the well-known DELKOR and, more recently, the Tenova
Advanced Technologies (formerly Bateman Advanced Technologies) brand of products into TAKRAF, our portfolio
for the mineral processing and beneficiation sectors has been considerably enhanced.

TAKRAF is a key supplier of equipment and systems for open pit mining and bulk handling, having provided hundreds
of complete systems, as well as individual machines, to clients all over the world. Based upon more than a century of
experience and know-how, the product range stretches from overburden removal, raw material extraction, conveying,
processing, comminution, homogenizing, blending and storage to onward transport or shipment.

TAKRAF provides the full range of services, from feasibility studies, planning, engineering and design to fabrication,
supply, erection and commissioning, technical assistance, service and after-sales service for plants, systems and
equipment. Its equipment has proved robust and reliable in adverse geological conditions, in extreme climates with
temperatures down to minus 45°C, in dust, wind or extreme humidity, as well as in seismic zones and altitudes of up to
5,000 m above sea level or in underground applications.

TAKRAF has committed to both environmental and social sustainability in their business interactions and has adopted
a Zero harm approach to safety under the SAFETY FIRST promise of the Tenova Group.

COMPETENCE IN CRUSHING TECHNOLOGY

The extensive know-how of our highly qualified engineers creates

a solid foundation for the engineering and construction of such ma-
chinery.

Rapid delivery and assured high quality are guaranteed by Tenova’s

policy of close co-operation with clients and decades of experience
in the engineering, design, fabrication and installation/commissioning
of mining and bulk handling equipment and systems.

Through our own in-house workshop, we are also able to offer

“Made in Germany” fabrication solutions. Thanks to a skilled and
passionate workforce and the adoption of TAKRAF’s integrated
management system certified according to ISO 9001, ISO 14001
and BS OHSAS 18001, the Lauchhammer workshop is able to
maintain the highest quality standards whilst meeting the most
demanding of delivery schedules.
TAKRAF HPGR

„„ Outstanding size reduction as result of interparticle comminution between the rolls

„„ High throughput rates at comparably low operating cost
„„ Low specific energy demand
„„ Proven alternative for SAG mill in SAG/ball mill circuits
„„ Improves energy efficiency or throughput in existing ball mill plants
„„ Proven alternative for tertiary & quaternary crushers and rod mills
„„ Can perform final grinding duty in fine grinding circuits (iron ore pellet feed)
„„ Enhances leaching performance and flotation efficiency
„„ Type of roller surface customized for different applications

Machine size TRP 2-08.03 TRP 5-02.06 TRP 7-04.08 TRP 8-04.12 TRP 9-1.11 TRP 13-1.14
Force (kN) 850 6,000 6,500 8,500 9,300 12,500
Roll diameter (mm) 800 1,200 1,400 1,400 1,800 1,800
Roll width (mm) 250 600 800 1,200 1,100 1,400
Throughput (t/h) 50 150 300 500 750 1,200

Machine size TRP 16-1.18 TRP 21-2.20 TRP 24-3.20 TRP 27-3.22 TRP 27-4.22 TRP 30-4.24
Force (kN) 16,000 20,500 24,000 27,000 27,000 30,000
Roll diameter (mm) 1,800 2,200 2,600 2,600 2,700 2,700
Roll width (mm) 1,800 2,000 2,000 2,200 2,200 2,400
Throughput (t/h) 1,625 2,100 2,800 3,500 4,200 5,100

TYPICAL OPERATING CHARACTERISTICS

„„ Throughput Rates up to 5,100 t/h

„„ Installed Power up to 2 x 5,200 kW
„„ Specific Pressures up to 6.0 N/mm²
„„ Potential Feed Size (for biggest roll ø) up to 80 mm
„„ Typical Specific Energy Consumption 0.8-2.8 kWh/t (Ore Specific)
„„ Weight of HPGR 25 to 450 t
MAINTENANCE - SAFE AND EASY

5
3

1 Movable pre-bin and feeding device for 4 Roller transport cart eliminates the need for
better access of the HPGR an overhead crane

2 Main wear parts can be serviced with 5 Connection of gearbox and roller with
integrated lifting equipment flange and special bolt type, for faster
dis- / connection of roller and gearbox and
3 Quick coupler and integrated lifting no need of displacing and realigning the
device for safe and fast opening of the gearbox for roller exchange
frame
PILOT HPGR

Pilot HPGR for on-site material testing, easy to transport in a 20” container:

„„ HPGR type: TRP 2-08.03 „„ Feed moisture: max. 5 %

„„ Roller diameter: 800 mm
„„ Roller width: 250 mm
„„ Throughput rate: 45 – 60 t/h
„„ Feed material: various ores
„„ Feed particle size: 100 % < 35 mm,
80 % < 30mm
„„ HPGR product: 95 % < 10 mm,
80 % < 8 mm
„„ Variable speed: 18 – 22 RPM
„„ Reference force: 2,5 – 6,5 N/mm2
„„ Motor rating: 2 x 200 kW
„„ Roller surface: stud lining /welded surface
TAKRAF GmbH
Lustheide 85
51427 Bergisch Gladbach - Germany
T + 49 2204 30813 23
ruediger.dicke@tenova.com

TAKRAF GmbH
Torgauer Straße 336
04347 Leipzig - Germany
T + 49 341 2423 500
takraf.sales@tenova.com

Tenova S.p.A.
Via Gerenzano, 58
21053 Castellanza - Italy
T + 39 0331 444111
tenova@tenova.com

www.takraf.com