Service Bulletin

Volvo Trucks North America, Inc.

Greensboro, NC USA Trucks
Date Group No. Supp. Page
This Service Bulletin replaces Service Bulletin, “Fuel 2.99 200 820 03 1(2)
Supply Pump and Overflow Valve,”
PV776–200–820–03SB (9.98). This bulletin is a
supplement to TSI Service Manual, 200–820, Specifi- Fuel Supply Pump and Overflow Valve
cations, VE D12, Publication No. PV776–200–820SM. D12, D12A, D12B

Fuel Supply Pump and Overflow Valve

This Service Bulletin is a supplement to Service Information, 200–820, “Specifications,
VE D12.” A new fuel supply pump and overflow valve were introduced in production for
Volvo D12B engines including engine number 98800 and later.

Fuel Supply Pressure

Engine number ...................... up to 98799 from 98800
Minimum fuel supply pressure at full load ... 250 kPa 350 kPa
(36 psi) (51 psi)

Overflow Valve
Engine number ...................... up to 98799 from 98800
Opening pressure .................... 300-350 kPa 340-450 kPa
(44-51 psi) (50-65 psi)

PV776-200-820-03SB USA07677
Page 2

Identifying 450 kPa (65 psi) Fuel System Components

W2003117

See accompanying figure:

1 350 kPa (51 psi) overflow valve.

2 New 450 kPa (65 psi) overflow valve can be identified by the groove cut into the
hex portion of the valve as shown.
3 350 kPa (51 psi) fuel pump .
4 New 450 kPa (65 psi) fuel pump can be identified by the additional web in the
casting as shown.

Important: When changing an overflow valve to the new 450 kPa (65 psi) valve, the
fuel pump must also be changed to the 450 kPa (65 psi) version. However, when
changing a fuel supply pump to the 450 kPa (65 psi) version, you are not required to
change the overflow valve.