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Service Manual BI2201-F
Service Manual BI2201-F
BI2201 revision F
2 Service Notes
3 Checking Procedure
4 Trouble Shooting
5 Adjustment Procedure
6 Mechanical Parts
7 Preventative Maintenance
8 Theory of Operation
9 System Interconnections
10
System Pro Focus 2202 General Information
Section 1
GENERAL INFORMATION
CONTENTS PAGE
1 Safety Aspects...........................................................................................................................................2
1.1 Terms and Symbols used ......................................................................................................................2
1.2 WARNINGS and CAUTIONS: ..............................................................................................................3
2 System Overview.......................................................................................................................................4
2.1 Front View..............................................................................................................................................4
2.2 Back View ..............................................................................................................................................5
2.3 System Configuration ............................................................................................................................6
2.4 Models ...................................................................................................................................................6
2.5 Modules and PC Boards........................................................................................................................8
3 Revision System......................................................................................................................................14
4 Special Tools and Equipment ................................................................................................................15
4.1 Checking Procedure (Section 3)..........................................................................................................15
4.2 Troubleshooting (Section 4) ................................................................................................................16
4.3 Adjustment Procedure (Section 5).......................................................................................................16
4.4 Mechanical Parts (Section 6)...............................................................................................................16
4.5 Preventative Maintenance (Section 7).................................................................................................16
4.6 Electrical Safety Test ...........................................................................................................................16
BI2201-F 1-1
General Information System Pro Focus 2202
1 Safety Aspects
The Pro Focus 2202 System complies with:
• EN/IEC 60601-1
• EN 60601-2-37
• UL2601-1
• CSAC22.2 No.601.1.
Throughout this manual the following terms are used to indicate a situation where safety
precautions are required:
1-2 BI2201-F
System Pro Focus 2202 General Information
For your own and others safety please read the following carefully:
Warnings:
• Any work done on the open instrument with power on must only be done by B-K
Medical or their authorised representatives, who are aware of the hazards
involved.
• Any repair on the 2202 must be followed by an electrical safety test to verify a
continuous safe operation of the system.
• Only the original mains cable must be used NEVER USE EXTENSION CABLES!!
• The 2202 contains a Lithium battery. Under no circumstances must this battery be
removed or replaced by the user as there is danger of explosion.
Personal Safety:
• At the hospital ask the staff to sterilise transducers and puncture guides before
receipt. Consoles must be disinfected as recommended in the User Guide before
any repair.
• When working with possible infected equipment, use gloves especially if you have
open wounds or scratches.
Cautions:
• Ensure that the two mains voltage selector switches on the rear panel of the
power supply are set to match the actual mains voltage.
• The power supply cord is the means of connecting the 2202 from the main power
supply.
BI2201-F 1-3
General Information System Pro Focus 2202
2 System Overview
1-4 BI2201-F
System Pro Focus 2202 General Information
VGA 1
L
R
VGA 2
VGA 1
L
R
VGA 2
1 2 RGBS
2
!
1
1 2
!
L
B
R
RS232
Video connectors on L
UltraView 5V
0.1 A
BI2201-F 1-5
General Information System Pro Focus 2202
The Diagnostic Ultrasound System 2202 is an ultrasound scanner optimised for use in:
• B-mode
• B-mode with Tissue Harmonic Imaging
• B-mode + M-mode
• Doppler mode including:
• Spectral Doppler (PW & CW)
• Power mode (including Directional Power Doppler)
• Color mode (Color Doppler)
• Triplex (B-mode plus Spectral Doppler and either Color Doppler or Power Doppler)
• Contrast Imaging
• 3D
2.4 Models
There are four versions of the Pro Focus 2202: Ultra view, Yellow, Green, and Blue.The
available features for each version can be found in the product catalogue. (BG0143)
1-6 BI2201-F
System Pro Focus 2202 General Information
Blue Green
Monitor CRT ZV0069 ZV0069
Monitor LCD ZV0071 ZV0071
BI2201-F 1-7
General Information System Pro Focus 2202
ZV0069 /
CRT Monitor
ZV0070
1-8 BI2201-F
System Pro Focus 2202 General Information
ZD0773
ZD0788 Core Board
ZD0789
ZD0784
Single Board PC
ZD0795
BI2201-F 1-9
General Information System Pro Focus 2202
1-10 BI2201-F
System Pro Focus 2202 General Information
ZE0797
ZE0817
Channel Condition Module
ZE0821
ZE0823
ZE0798
Front End Board
ZE0815
(3 Transducer connectors)
ZE0822
BI2201-F 1-11
General Information System Pro Focus 2202
1-12 BI2201-F
System Pro Focus 2202 General Information
ZN2201
ZN2223 Single element module (option)
ZN2234
ZN2202
MCM (Mover Control Module) for
ZN2222
3D Professional (option)
BI2201-F 1-13
General Information System Pro Focus 2202
3 Revision System
All PC Boards in the 2202 are described by the board name, Type number, Revision
code (ID) and PCB Version.
The name of the board indicates the function of the board, for example the Core Board.
The name of the board is changed only if the function of the board changes.
Revision level
in this case: E
Bar Code Label
The Part number of the board, for example ZD0773, is the order number of the board.
The number is changed if the modification of the existing PCB is found to be too
extensive.
The serial number of the board is a unique number used for tracking purposes.
The revision code (ABCDEFGH.......) is related to the modifications made on the board.
The revision letter is marked when modifications are made. When boards are ordered
from the B-K Medical stock it is important that the serial number of the scanner is stated.
The serial number ensures that the correct revision is shipped.
Note! Some modules (assemblies) that consist of a number of PCB’s does only have a
Part No. and a serial number but no revision. E.g. Front-end assembly - ZN2226 consists
of ZE0815 and 16 × ZE0817.
Information about Hardware/ Software compatibility can be found in the B-K Medical Hot
Line on the support section of www.bkmed.com (requires password)
1-14 BI2201-F
System Pro Focus 2202 General Information
The tools and equipment listed below does not include standard tools and commonly
used equipment.
• Transducer Phantom, model 254 (WQ 0973) for checking a 2202 system equipped
with Array- and Single-element Transducers.
• Transducer Phantom, type 251 (WQ 0972) for checking a 2202 system equipped with
the Endosonic Probe 1850 , 2050 or 2052.
• Ruler (for checking the size of the image on the monitor)
• Blank CD-R (for testing CD Drive)
Further it is recommended to bring a 150 ml bottle containing preserving fluid for the
phantom(s):
94 ml Glycerol (85%)
50 ml Rodalon (10%)
1000 ml purified Water
BI2201-F 1-15
General Information System Pro Focus 2202
• Hex key 4 mm for adjusting monitor tilting base friction (CRT monitor only)
Testers required:
• Safety Tester
• HV Tester
1-16 BI2201-F
2202
Electrical Safety Test Record
Test Date
1 of 2
The test complies with IEC 60601-1 regulations for medical equipment, safety class I, Type B (ECG type BF).
Important:
High Voltage testers deliver hazardous currents. Therefore these testers should only be operated by technicians who are aware of the
hazards involved.
Disconnect transducers and accessories from the equipment under test. Test limits are valid only for the equipment itself without any
applied part(s) connected.
The complete test must always follow immediately after a repair made on the 2202 Ultrasound Scanner, and always on the fully assembled
unit.
Connect the scanners Main cable from IUT POWER (on Tester) to power inlet on the scanner.
Connect the clip/probe lead to the test point and keep it firmly pressed against it as the current is 25 Amps when applying this test
Connect the mains cable for the scanner to the IUT POWER outlet (on Tester) to power inlet on the scanner
When activating the Leakage test then press the power button on the scanner and wait for it to start up and then record the Current before
closing down the scanner as normal turn off.
Test Cassette: Connect HV tester plug for mains into socket for the scanner mains input. Insert tip of HV probe to the metal plate
at the right transducer connector slot. Start the test increasing the HV to 2.2 kV (DC) and apply this voltage for
maximum 5 sec. There must be no flash over nor breakdowns.
Test Monitor: Connect the monitor power cable to the HV tester plug for mains. Insert tip of HV probe to screw next to monitor
power inlet. Start the test increasing the HV to 2.2 kV (DC) and apply this voltage for maximum 5 sec. There must
be no flash over nor breakdowns.
2 of 2
System Pro Focus 2202 Service Notes
Section 2
SERVICE NOTES
Service Notes
To improve the performance of the Pro Focus Ultrasound System 2202, small changes
in the hardware and firmware may be made. All information about these changes, and
any other change or correction to this Service Manual will be released in the form of
Service Information.
Note
All existing and future Service Information concerning the Pro Focus 2202 system
should be placed in this section.
Edition Number
If any major changes are made to the Pro Focus 2202 system and/or the Service
Manual, a new edition will be released.
Any new editions can be recognized by the edition number given in the footer.
BI2201-F 2-1
Service Notes System Pro Focus 2202
2-2 BI2201-F
System Pro Focus 2202 Checking Procedure
Section 3
CHECKING PROCEDURE
CONTENTS PAGE
3.1. Introduction.............................................................................................................................................. 2
3.1.1. Necessary Equipment to Perform the Checking Procedure ...............................................................2
3.2. Basic Checks ........................................................................................................................................... 2
3.2.1. Visual Inspection..................................................................................................................................2
3.2.2. Monitor mounting.................................................................................................................................2
3.2.3. Before Power Up .................................................................................................................................3
3.2.4. Power Up.............................................................................................................................................3
3.3. Functionality............................................................................................................................................. 4
3.3.1. Monitor Checking ................................................................................................................................4
3.3.2. Transducer Inputs ...............................................................................................................................4
3.3.3. Track Ball ............................................................................................................................................4
3.3.4. Gain/TGC ............................................................................................................................................5
3.3.5. Image review .......................................................................................................................................5
3.3.6. M-mode ...............................................................................................................................................5
3.3.7. Audio/Spectral Doppler .......................................................................................................................6
3.3.8. CFM.....................................................................................................................................................6
3.3.9. Image storage (CD/RW - DVD)...........................................................................................................7
BI2201-F 3-1
Checking Procedure System Pro Focus 2202
3.1. Introduction
The Checking Procedure is to verify proper operation of the main functions of the 2202
System. The procedure should be used during installation, incoming inspection, regular
maintenance and before and after repair. The procedure is arranged in sections and
must be followed from the beginning when performed.
Notes
If the Checking Procedure cannot be performed successfully or if there is a specific fault
in the System, refer to Section 4, TROUBLESHOOTING or Section 5, ADJUSTMENT
PROCEDURE.
The Checking Procedure does not include a check of the different transducer types.
If in doubt about the functions of the 2202 you should consult the user guide.
Important!
Any inside repairs performed on the 2202 must be followed by an Electrical Safety Test.
• Transducer Phantom, model 254 (WQ 0973) for checking a 2202 system
equipped with Array Transducers.
• Transducer Phantom, type 251 (WQ 0972) for checking a 2202 system
equipped with the Endosonic Probe 1850, 2050 or 2052
• Array Transducer
• Single Transducer
3-2 BI2201-F
System Pro Focus 2202 Checking Procedure
The 2202 System complies with the IEC 60601-1 safety regulations and as such it must
be connected to a mains outlet having a safety ground connection. Therefore: Check
that the 2202 mains cable is terminated with a three-pole plug that fits a three-pole
mains outlet. For safety reasons do not use extension cables!
3.2.4. Power Up
BI2201-F 3-3
Checking Procedure System Pro Focus 2202
3.3. Functionality
The chapter will cover some of the basic functions in the scanner. You can read more
about the user interface in the user's guide, as this is not the scope of this document.
1. Press Alt+Shift+G
2. Adjust the brightness of the screen up/down. The square at 1% should not be visible
whereas the 2% should be just visible. Note that this should be done in the normal
environment of the scanner e.g. a dark room
The track ball should move smoothly. If it too tight or too loose you can adjust it using
the adjusting tool QA0228 (shipped with System 2202).
3-4 BI2201-F
System Pro Focus 2202 Checking Procedure
3.3.4. Gain/TGC
1. Press Freeze to start scanning.
2. Adjust the gain using the gain potentiometer and observe the effects on the
B-image.
3. Adjust the TGC curve using the TGC Potentiometers and observe the effect
on the B-image.
2. Observe that a horizontal Track ball movement scrolls through the most
recently recorded B mode images.
3.3.6. M-mode
2. Start the transducer and check that the echoes now are displayed both as a
normal image and as horizontal lines that reflect the echo information along
the M-mode line.
BI2201-F 3-5
Checking Procedure System Pro Focus 2202
Note: This section is only valid for Array transducers and only scanners with
Doppler functionality.
1. Press on the Doppler and place the sample volume over a vessel.
2. Observe that sound can be heard in the speaker and a Doppler spectrum is
shown.
3. Audio Volume - Press Sound up/down and check that the volume of the
audio signal can be adjusted.
4. Gain - use the Doppler Gain Control and adjust the gain up and down.
Observe that spectrum noise and sound changes.
5. Filter changes the setting of the wall filter. Observe that the low frequency
components close to the base-line disappear
3.3.8. CFM
1. Press the Colour button and place the CFM box over a vessel using the
Track ball and verify flow in the colour box.
2. Gain - Increase CFM gain using the CFM Gain Control and observe that the
colour box is filled with coloured noise dots.
3. Base line - move the base line up and down with the base line control.
Check that the colour scales is offset allowing measuring a larger range of
velocities in one direction.
3-6 BI2201-F
System Pro Focus 2202 Checking Procedure
1. Press ID
4. Press
Note ! The system may have be configured so that this key does not store the
image to the hard disk
5. You should now see a thumbnail with the image as being saved on the hard
disk
6. Click on the thumbnail so that a blue frame surrounds it
7. Click on the small arrow next to Export and select “Copy to CD”
8. Insert a blank CD/DVD into the disk drive (DVD only for UltraView)
11. Wait for the CD/DVD to be burned then the drive will eject it
BI2201-F 3-7
Checking Procedure System Pro Focus 2202
15. Click on the line with the date for the creation of the CD
17. The basic function check of the scanner has now been completed
3-8 BI2201-F
System Pro Focus 2202 Troubleshooting
Section 4
TROUBLESHOOTING
CONTENTS PAGE
BI2201-F 4-1
Troubleshooting System Pro Focus 2202
4-2 BI2201-F
System Pro Focus 2202 Troubleshooting
4.1. Introduction
This section is divided into separate subsections some of which cover specific areas within the
troubleshooting others describe the overall test facilities in the 2202.
But before you jump to any of the subsections you should first consult Section 4.3 which might
give you, if not the solution, then some ideas of how to troubleshoot this particular problem of
yours.
To prevent injury to persons and damage to the Pro Focus be aware of the following:
WARNINGs:
* Any work done on the open instrument with power On must only be done by B-K Medical or
their authorized representatives, who are aware of the hazards involved.
* Any repair work done on the 2202 system must be followed by an electrical safety test to verify
a continuous safe operation of the system.
* The Core board contains a lithium battery. The battery must only be replaced by a person
having special knowledge as described in sec. 4.2 Replaceable Parts
CAUTIONs:
* Switch Off the 2202 before connecting or disconnecting the Pro Focus to any peripheral units.
Failure to do so could damage the equipment.
* The PC Boards in the 2202 are sensitive for static discharge. Therefore, when handling PC
Boards always take steps to prevent static discharge - see Section 1.5, Special Tools and
Equipment.
Apart from a few exceptions listed below all PC Boards and modules in can be replaced without
further actions made. Any work that requires opening the 2202 must however be followed by an
electrical safety test.
Before replacing a subassembly it is necessary to verify that the ID (revision) of the new part is
compatible with the ID of the defective part.
BI2201-F 4-3
Troubleshooting System Pro Focus 2202
Check the lithium battery on the Core board (also check for bad contact).
• If possible, connect a single-element transducer to bypass the FE64+ board and the beam
former board.
The problem is most likely caused by the FE64+, Digital beam former, or the transducer.
A noise pattern in the far field is often caused by external noise entering the scanner trough the
air or via the mains cable. To isolate the problem check/try the following:
• Connect the scanner to another mains outlet, preferably in another room. A change in the
noise pattern indicates noise on the mains.
• Compare different transducer types and frequencies (MFI). External noise is often
frequency specific.
Note:
Before contacting the support group in Denmark for help with noise problems it is recommended
that you try out the suggestions above. Use the image storage facility of the 2202 to save a
couple of images showing the problems. The images can be attached to an e-mail.
4-4 BI2201-F
System Pro Focus 2202 Troubleshooting
In this new environment, the usual Windows Desktop has been replaced by the B-K Medical
Ultrasound application: Console. This way there is no Windows Desktop behind the application.
This is very good when we want to prevent unauthorized access.
When we want to get behind the console application, so we have access to Windows, we must
switch to Service Mode. In service mode the console-based desktop is replaced by a service
menu.
• Upgrade software
• Check of Hard Disk
• Access Windows Explorer
• and other service related issues
2. Press ALT + F4 (if you don’t see the below dialog then first click anywhere at the Ultrasound
image field and the press ALT + F4)
BI2201-F 4-5
Troubleshooting System Pro Focus 2202
4.4.2. How to set scanner to Normal (console) Mode - exit Service Mode
2. Click on Yes
3. Click on OK
4-6 BI2201-F
System Pro Focus 2202 Troubleshooting
In many cases it is desired to run the console application from service mode to test different
issues.
When you run the console application in service mode, you can close it using ALT+F4, and you
can switch to other windows/applications using the ALT+TAB key combination.
The Window Explorer is a very powerful tool, as you can get access to almost everything in
Windows using this tool.
The control panel can also be started from the Windows Explorer.
The device manager can also be started from the Windows Explorer.
Doing this all saved images/clips will be deleted as well as the patient database will be cleared.
BI2201-F 4-7
Troubleshooting System Pro Focus 2202
The Update Hardware can reprogram the flash memory located on the Core board. Usually this feature
is used in connection with software upgrade where e.g. improved functionality can be added to the
board as part of the software upgrade.
Warning!! If programming the Flash fails then it must be reprogrammed until it succeed otherwise the
console application will not work and if you set the scanner to normal mode you will not be able to go
back into service mode without reinstalling the hole software (image install).
If you have a system with Coreboard ZD0773 version 4 we recommend not to run the Update
Hardware!
3. If the status field contains any “needs update” then click on Program otherwise quit the
Coreboard Flash Utility
Needs update
4-8 BI2201-F
System Pro Focus 2202 Troubleshooting
Note! The screen will be blank for several minutes during this programming - this is quite normal
you just have to wait!
4. Wait for the Core board Flash Utility to finish programming i.e. until
Working field is no longer blue and the last lines in the Output/Progress window is :
5. When the Coreboard Flash Utility has finished programming you should check for error
messages in the Output/Progress field. Errors will have been marked out by a line of
“****************” - in that case you have to programme again. Note that you must scroll up to see
all text from the Output/Progress
BI2201-F 4-9
Troubleshooting System Pro Focus 2202
If an error has occurred then it will look like the below example in that case you should click on Clear
List and then Program as described in step 3.
Failed!!!
8. After it has turned off wait 30 seconds and then turn on the scanner again. This will complete
the Update Hardware function
4-10 BI2201-F
System Pro Focus 2202 Troubleshooting
Event Viewer is the first place to look in for information when you are troubleshooting any
problem with your computer. It is used to view events and manage them. There are three
categories of events: System, Application and Security events.
The System Log records events related to Windows XP system components such as failure of a
driver or other system components to load during start up. Usually at start up there is a warning
message indicating that a driver or other system component failed, check Event Viewer for
more details.
The Application Log records events logged by applications, such as errors generated by certain
applications.
The Security Log records events related to system security. This helps track changes or
attempts to break system security.
1. Left click on Event Viewer and select a log to view. The log will appear in the right hand
pane.
2. If you want to look at an event, double click on it. A dialog box will open showing information
about what caused the error.
3. You can navigate from error to error in the same log by clicking the up and down arrows.
4. If you need to record an error so you can email it to a technical support person, click on the
button right below the down arrow. This will copy the error to the clipboard. It is now
available to be pasted into a text file, you can send to Service at B-K Medical.
5. Close the dialog box when you are done reviewing the event log.
BI2201-F 4-11
Troubleshooting System Pro Focus 2202
Error: A significant problem, such as loss of data or loss of functionality. For example, if a
service fails to load during start-up, an error will be logged.
Warning: An event that is not necessarily significant, but may indicate a possible future
problem. For example, when disk space is low, a warning will be logged.
Failure Audit: An audited security access attempt that fails. For example, if a user tries to
access a network drive and fails, the attempt will be logged as a Failure Audit event.
Note: Event Viewer is a part of Microsoft Windows XP. Further help can be gained using the
Event Viewers built-in help.
4.4.12. Scandisk
Scandisk is the program that verifies the logical integrity of a file system on Windows. When
Scandisk encounters logical inconsistencies it does not take actions to repair file system data,
but let you know that there is problem:
1. The scandisk will run automatically in a command prompt box. You are not supposed to
enter anything. When the scandisk has completed, you see this output.
C:\CasaEngine>C:\WINDOWS\system32\Chkdsk.exe
The type of the file system is NTFS.
Volume label is 2202 XP Embedded.
WARNING! F parameter not specified.
Running CHKDSK in read-only mode.
CHKDSK is verifying files (stage 1 of 3)...
File verification completed.
CHKDSK is verifying indexes (stage 2 of 3)...
Index verification completed.
CHKDSK is verifying security descriptors (stage 3 of 3)...
Security descriptor verification completed.
4-12 BI2201-F
System Pro Focus 2202 Troubleshooting
Analyzing and defragmenting disk volumes can help to preserve the performance and general
operation of the system. File fragmentation can negatively affect operating system speed and
performance. To maintain peak performance when using Windows XP, the condition of your
disks should be analyzed on a regular basis - preferably once a year - and defragmentation
performed as needed.
Note: Prior to running Defrag, you should run a Scandisk to correct any drive errors.
Note: Please don’t touch anything running this test, as it may disturb the process.
Because defragmenting a disk volume can take a long time (depending on the size of the
volume, the number of files, the percentage of fragmentation, and the availability of system
resources), you should analyze volumes before defragmenting them, to decide whether or not it
is worthwhile to take the time to run the defragmentation process.
3. Review the results of the analysis after it is complete by clicking View Report. If the analysis
tool recommends that the volume be defragmented, follow the steps in the next section.
3. Review the progress of the operation in the Defragmentation Display window. Fragmented
files on the disk appear in red, contiguous files are blue, and system files are green. The
goal is to eliminate most of the red in this window.
BI2201-F 4-13
Troubleshooting System Pro Focus 2202
If you test everything, you should be able to get 0 remaining in the field in the upper left corner.
4-14 BI2201-F
System Pro Focus 2202 Troubleshooting
BI2201-F 4-15
Troubleshooting System Pro Focus 2202
With each software release a new installation procedure can be downloaded from the service
webpage.
A clean / brand new hard disk needs to be prepared to use the B-K Medical image installation
CD. Basically what we need to do is to create an active partition on the hard disk.
5. select disk 0
6. clean
8. select partition 1
9. active
11. exit
4.6.1. Background
The American Health Insurance Portability and Accountability Act of 1996 (HIPAA) requires
security and privacy of health information. The Privacy Rule is a US federal regulation defining
administrative steps, policies, and procedures to safeguard individuals' personal, private health
information (protected health information or PHI). The Privacy Rule is designed to empower
patients by guaranteeing them access to their medical records, giving them more control over
how their PHI is used and disclosed, and providing a clear avenue of recourse if their medical
privacy is compromised. The rule is designed to protect medical records and other personal
health information maintained by certain health care providers, hospitals, health plans, health
insurers and health care clearinghouses.
4-16 BI2201-F
System Pro Focus 2202 Troubleshooting
If the information has any components that could be used to identify a person, it would be
protected. The protection would stay with the information as long as the information is in the
hands of a covered entity or a business associate. The protections apply to individually
identifiable information in any form, electronic or non-electronic. The paper progeny of electronic
information is covered (i.e. the information would not lose its protections simply because it is
printed out of a computer), and oral communications are also covered.
2. Click on Setup
6. Click on Close.
You have enabled password protection, but you must now create users to allow access.
1. Click on Login
2. Username is admininstrator
3. Password is superuser (This is the default password from the factory. If you reset it, the
password is blank, and you may have set it to something special.)
4. Click on OK
7. Click on Setup
BI2201-F 4-17
Troubleshooting System Pro Focus 2202
Here you can to the user administration. Only the administrator user have rights to add new
users, remove existing users, reset the password for the existing user and enable/disable
password protection.
4-18 BI2201-F
System Pro Focus 2202 Troubleshooting
4.8. Dicom
DICOM is a global Information Technology standard that is used in virtually all hospitals
worldwide. Its current structure, which was developed in 1993, is designed to ensure the
interoperability of systems used to:
• Produce
• Store
• Display
• Process
• Send
• Retrieve
• Query
• Print
Medical images and derived structured documents as well as to manage related workflow.
To be able to use DICOM features on 2202, make sure that the DICOM license has been
entered. Then second try to get the Network Administrator from the hospital to fill out the
"DICOM network description" questionnaire.
In the following chapters we'll cover the DICOM features on 2202 and how to setup the scanner
to work in a DICOM network.
BI2201-F 4-19
Troubleshooting System Pro Focus 2202
2202 SW version 1404 and before / 2202 SW version 1430 and after
2202 UV SW version 1609 and before
2. Enter the AE Title for the scanner and then click on Apply.
4. Password is nw
4-20 BI2201-F
System Pro Focus 2202 Troubleshooting
BI2201-F 4-21
Troubleshooting System Pro Focus 2202
8. Default setting is that the scanner will obtain an IP address from the DHCP server in the
network. If you want to use a fixed IP address, click on Use the following IP address and
fill out the fields for IP address, subnet mask and default gateway according to the data
collected from hospital.
4-22 BI2201-F
System Pro Focus 2202 Troubleshooting
2. Enter Name. Note, this can not be changed later on. Enter AE Title, IP Address and Port
Number. Select the desired value in the search filter and then click on Test.
3. Click on OK
4. Click on OK
BI2201-F 4-23
Troubleshooting System Pro Focus 2202
2. Enter Name. Note, this can not be changed later on. Enter AE Title, IP Address and Port
Number. Select the desired value in the search filter and then click on Test.
3. Click on OK
4. Click on OK
4-24 BI2201-F
System Pro Focus 2202 Troubleshooting
2202 SW version 1404 and before / 2202 SW version 1430 and after
2202 UV SW version 1609 and before
2. Enter Name. Note, this can not be changed later on. Enter AE Title, IP Address and Port
Number. Select the desired archiving method and then click on Test. Each time a new
PACS server is added, it will be default. In case you want to modify that, change the
Default PACS setting.
2202 SW version 1404 and before / 2202 SW version 1430 and after
2202 UV SW version 1609 and before
BI2201-F 4-25
Troubleshooting System Pro Focus 2202
3. Click on OK
4. Click on OK
2. Enter Name. Note, this can not be changed later on. Enter AE Title, IP Address and Port
Number. Select Printer Type and click on Test. Each time a new Printer is added, it will be
default. In case you want to modify that, change the Default Printer setting. Other settings
can be modified on request.
4-26 BI2201-F
System Pro Focus 2202 Troubleshooting
3. Click on OK
4. Click on OK
BI2201-F 4-27
Troubleshooting System Pro Focus 2202
4.8.6. Troubleshooting
If the first part fails, you may get a message like this:
When pinging is done successfully, the Dicom echo will be send towards the same target host.
If AE title is set and the Dicom echo still fails, you may get a message like this
4-28 BI2201-F
System Pro Focus 2202 Troubleshooting
4.8.6.2. Status
Green LED Everything is OK. Transferal of images was OK. The “button” will disappear.
Yellow LED Transfer is going on
Red LED Transfer failed. The “button” will stay.
In left you see the device list. These are the Dicom servers/printers the scanner has tried to
send something to. You also see the status indicated by the colored LED.
If you select one of the items, you can see more details in right area. These are the documents
that are either being send or could not be sent.
You also have the option to test each of the Dicom servers/printers in the device list.
4.8.6.3. Ping
BI2201-F 4-29
Troubleshooting System Pro Focus 2202
Enter a target IP address and click on OK. In case you are running with a DNS in the network,
you can also try a name.
If you have success with pinging the target, you will get this message:
4-30 BI2201-F
System Pro Focus 2202 Troubleshooting
Databases can crash independently. This mean that you can have a working patient database
while you main database is corrupt, so it might be helpful if you start with one database at a
time.
If you start a scanner and you get an error message with either the word “database” or “jet”, the
main database has crashed. Examine the c:\console\database directory in service mode and if
you find lock-file 2202.ldb, you must delete it. You can now recover the scanner by copying an
empty database from c:\console\database\org to c:\console\database. All settings are now lost,
except DICOM settings.
Note: If you are able to start scanner and are able to make a “restore to factory” then the effect
would be the same as the above.
If you experience problems with the archiving system, it could be a corrupt patient database.
You can recover the scanner by copying an empty database from c:\console\database to
c:\console\documentation. But by doing this all files in the c:\console\documentation directory
can not be accessed from the console software any more. The solution is this case is to copy all
files to CD’s or DVD’s, and then access them from the archiving system.
3. Click on Start.
4. Click on OK.
6. Click on View Archive and see if you can find the patients in the record.
Only patients with scans on thee hard disk will be found now. All patients you have archived and
deleted from the hard disk will not be in the recovered patient database. Finally all scans after
the time, the archive CD was created, must be copied to a CD/DVD, as they will not be
reachable from the console software.
BI2201-F 4-31
Troubleshooting System Pro Focus 2202
The log files are a collection of files which are saved when clicking Export in the Version tab
(Customize - System - Version)
2. Click Customize…
3. Click System
4. Click Versions
7. Enter fault description in the Comment / Description field and click Export.
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System Pro Focus 2202 Troubleshooting
As a new feature the Pro Focus is able to send log files via email to a pre-defined email
address. This feature requires:
Now, the requirements can only be fulfilled with help from the hospital IT department, as we
would be using their SMTP server.
Before you continue make sure that these requirements have been fulfilled.
4.12.1. Initialization
3. Start Explorer
4. Browse to c:\console.
9. Remove the ; sign and enter the address to receive the log-files here. Fx:
SMTPToAddress=myemail@mycompany.com (This address is fictive.)
12. Enter the name or IP address of the SMTP server here. Fx:
SMTPServer=smtpserver.hospital.com (This address is fictive.) or
SMTPServer=10.0.0.1 (This address is fictive.)
BI2201-F 4-33
Troubleshooting System Pro Focus 2202
2. Click on Setup
5. Click on the down arrow next to Export and choose Send Log Files as E-mail
6. Enter a comment in the field and click on Export. This comment will be written in the mail
and the log files with be attached to it. (If there is any log file of any kind it will be possible
to select the files in the two dropdown lists.)
7. You will then receive an email on the address you provided as the receiver address.
Subject of this mail will be "Support call from scanner '<Identification number (MAC
address)>'".
4.12.3. Troubleshooting
Question: When I click on Send Log Files as E-mail, I get an error message saying: There is
no mail receiver configured (SMTP To-address). What should I do?
Answer: Either you did not enter a valid email address, or you forgot to remove the ; sign
from the beginning of the line. Please check your console.ini file to correct the line.
Question: When I click on Send Log Files as E-mail, I get an error message saying: Failed to
connect to SMTP server "<name>" (). What should I do?
Answer: This means the SMTP server is not valid. You could try to ping it as the first step.
Next step would be to make sure that the SMTP service on the specified server is
alive. This can be done by the hospital IT department only.
4-34 BI2201-F
System Pro Focus 2202 Troubleshooting
4.13. How to configure scanner to use an external hard disk to save scans instead of the
internal hard disk
Many situations demand that you use an external hard disk on the scanner. The support for
external hard disk exists already. You can use the external hard disk as an extended USB Flash
key to save scans on the hard disk.
On the hard disk scans (2D / 3D / cine) are stored in this directory: c:\console\documentation.
This folder also contains a patient database (PatientDB.mdb). The database is vital for the
archive system to work, as it contains information about patients that has been entered
manually or fetched from a Dicom worklist. This patient database also has the links for each of
the image-files from the documentation directory. This link is a hard link, which means that the
link consists of the partition data, directory data and file name data. A link could look like this:
c:\console\documentation\20051114_142222_NoID.bmp. The database is a Microsoft Access
database and it has been password protected, so unauthorized access can be prohibited. When
the console software is running, the patient database you will be able to see an additional file:
PatientDB.ldb. This file is a lock-file for the PatientDB.mdb-file. When the console software is
running, you will not be able to copy or view the PatientDB.mdb-file, because of the lock file.
When you examine the directory in service mode you may not find this lock-file anymore, but if
you do, you can delete it if needed. Next time the console application is started, a new lock file
will then be generated.
Finally there is a backup of the PatientDB.mdb in the directory as well, but at time being it is
useless. If your PatientDB.mdb has crashed, the backup has been damaged as well. (We are
looking into this).
The standard solution when you use the external hard disk as an extended USB flash key does
not save the patient database on the hard disk. The tweak below makes it possible to save the
patient database to the external hard disk as well. More precisely this tweak will make the
c:\console\documentation directory almost obsolete. Here is the procedure on to get it work. (If
you are not sure about what you are doing, please do not continue. A mistake could make the
scanner unstable.) Your external hard disk has been partitioned (NTFS) and formatted before
you plug it into the scanner. Only external hard disk types supported by the scanner will work.
2. Connect you external hard disk and wait for approx 2 min.
BI2201-F 4-35
Troubleshooting System Pro Focus 2202
7. Now select your external hard disk and make sure that it has NOT any of these drive
letters: A, B, C, D, E. (E is reserved for the USB flash key, so even if the USB flash key is
not connected, we still want to keep the reservation.)
11. Make a directory (fx Documentation). (You can use the root of you external hard disk, as
this will not work).
21. Switch back to explorer and examine that you find the scans and the patient database on
your external hard disk.
Default behavior for console software is that it would look in the console.ini file for the
documentation paths. First it will look DocumentationDirPath1, if this is not available, it will look
for DocumentationDirPath2. Default values for DocumentationDirPath1 is q:\documentation and
for DocumentationDirPath2 is c:\console\documentation. This works out as a safety line for this
tweak. In case the external hard disk is not connected, console software will use the second
path. If the console software does not find a patient database, a new empty one will be created.
It can be confusing having two different patient databases and two different set of images etc.
4-36 BI2201-F
System Pro Focus 2202 Troubleshooting
It is possible to configure scanner to use a network drive to archive examinations. There are 3
steps in this configuration.
1. Start Explorer
9. Click on OK
BI2201-F 4-37
Troubleshooting System Pro Focus 2202
You can connect the Microsoft Windows-based PC and the scanner different way. It’s not the
scope of this document to cover that. Main idea is that you need to configure network for the
Microsoft Windows-based PC first. Then configure network on the scanner. This can be done by
entering Service mode, if Dicom is not available on the scanner. Just make sure the network
connection between scanner and PC is working.
Enter the UNC path in the field. The UNC path is the path to the folder you created in the first
step. So fx. If your PC has this IP Address: 192.168.1.10 and the folder name is 2202 then you
enter this: \\192.168.1.10\2202
Now enter username and password for the user that is allowed to save files in the folder created
in the first step. If you are on a Domain you may have to write the username like this:
Domain\username. (eg bkmed\sla, where bkmed is our domain name and sla is my username.)
When you have success fully tested the connection, click on Close. (Click on Yes to save, if
asked.)
4-38 BI2201-F
System Pro Focus 2202 Troubleshooting
If the scanner hard disk crashes du to Microsoft Windows or the console application, in most
cases, you are able to rescue the images. First you should read chapter 4.9 and chapter Error!
Reference source not found..
There are two easy ways to transfer file from one hard disk to another. First one needs to
realize which files are going to be transferred. Usually we are interested in the particularly this
directory: c:\console\documentation, as all exams and the patient database is stored in this
directory.
Both of the ways require special tools. None of these parts are sold by B-K Medical. You must
buy them at your local store.
a. IDE (44 pins) to USB adapter b. Dual connector IDE (44 pin) cable + 1 jumper
2. Then you must start the scanner and see that everything is working perfect.
4. Now you take the old hard disk and mount it on the adapter and connect the adapter to
the USB connector (using the cable coming with the adapter).
5. Wait until Windows has found the hardware and the hardware is ready to be used.
6. Start Windows Explorer and use the hard disk (which now is your USB hard disk)
Con’s Pro’s
1. On the first core boards ZD0773 the USB 1. On the latest core boards ZD0773 the USB
standard is 1.1. This gives a very limited standard is 2.0. This gives a very high
transfer speed. transfer speed.
2. Not all the adapters will be detected by 2. It’s more convenient to work with.
Windows. If your adapter is not detected, 3. You can use the adapter to connect the hard
only way out is to replace it. disk almost everywhere.
BI2201-F 4-39
Troubleshooting System Pro Focus 2202
9. Then you must start the scanner and see that everything is working perfect.
Con’s Pro’s
1. It’s not convenient to work with. 1. Transfer speed is very high, as the IDE bus
2. You must assemble and disassemble a is being used.
couple of time
4-40 BI2201-F
System Pro Focus 2202 Troubleshooting
The hard disk has been partitioned into one single partition. This is mapped to drive letter C.
The CD drive has been mapped to drive letter D. Drive letter E is reserved for an optional USB
flash key.
Some of the directories and files are Microsoft Windows standard. These will not be addressed
any further here.
The important directories have been highlighted in the image above. We will in the following
concentrate on these five directories.
4.14.1.1. CasaEngine
All hardware configuration files are located in this directory. There are two sub directories.
[ENGINE_HW_ID_PMC]
InstalledFlag=1
BPCB_Version=2
RevisionLevel=D
4.14.1.2. Console
This is the main software directory. There are 10 subdirectories which all require a short
presentation. In the console directory you find the important console.ini file, which is the
software configuration file.
BI2201-F 4-41
Troubleshooting System Pro Focus 2202
Bodymarks
Each of the body marks is represented by an image file. The default naming policy is
bodym_<number>.bmp (fx. Bodym_001.bmp). If you find any files which do not follow the above
rule, they are custom made. In case of file rescuing these might be needed.
CasaWare
Codec, Lagarith
In this directory you can the find the Lagarith Codec. This codec is used in the Cine clips. First
time you want to view a clip on a PC, you must install the codec. This directory is copied to the
CD every time you copy exams (depending on your configuration.)
Database
This is a very
important
directory, as
(almost) all
databases are
stored here.
The main
database is
2202.mdb.
Then there is
the backup of
this file: 2202_backup.mdb. The Dicom setup is stored in DICOMSetupDB.mdb.
PatientDB.mdb is blank copy of the patient database.
Documentation
This is where all exams are stored. All 3D scans, all US images and all clips. Furthermore you
find the actual patient database PatientDB.mdb and a backup of this here.
Report
StagingArea
This is the staging area directory. All exams that have been ordered to burn on a CD will be
here until the CD has been burned. Then this directory will be empty. If you have something in
this directory, each time the console application starts you will see a message about it.
Dicom
This directory stores both the Dicom program files as well as links to documents that are being
sent to a Dicom device.
4-42 BI2201-F
System Pro Focus 2202 Troubleshooting
4.14.1.3. XPE_Backup
This directory is important after software upgrade. If you make a clean installation, this directory
is not used. Inside this directory a collection of different files can be found. These are copied
from different places on the hard disk. Here is the directory listening:
4.15. How to access the content of the CD in the CD-drive from Windows Explorer in service mode
It’s not possible to read the content of the CD in the CD-drive in Windows Explorer, due to some
Microsoft setting. You can access the content using a Command Prompt.
Somehow Windows could not recognize the CD drive as a recordable CD drive. We must make
Windows use the correct driver for the drive.
CD-Rom drive
5. Click on the CD-rom device (without any brand name) and click on Action and then
Uninstall
6. Click on OK.
BI2201-F 4-43
Troubleshooting System Pro Focus 2202
9. Examine the CD-drive. It should be: fx. TEAC DW-224E-C USB Device
The BIOS plug EL1011 is used in the 2202 keyboard whenever BIOS access is needed.
The plug short circuits pin 5 & 6 on the RJ 12 connector in the keyboard.
4-44 BI2201-F
System Pro Focus 2202 Troubleshooting
The software options on the scanner are controlled by a license enabling a specific option. The
license(s) are kept in a file on the hard disk. The license combined with the Scanner Identity
which is a unique number for each scanner opens up for the option so a specific license will
only work on one scanner. The license(s) and Scanner Identity can be found under Customize -
System - License.
Scanner Identification
Either serial no. or
MAC address
The scanner identification is the MAC address of the ETX board on scanners with serial no.
below 1864900. Scanners with a higher serial no. have the serial number programmed into the
Backplane board so the scanner identification is the serial no. in Mac address format.
This means that if changing the EXT board or Core board assembly in a scanner with a serial
no. below 1864900 then new licenses have to be entered. If replacing a backplane board in a
scanner with serial no higher than 1864900 then the MAC address will be the new Scanner
Identification unless the back plane board has been preprogrammed from the factory.
If installing a hard disk from another scanner then the license will be inactive because the
Scanner Identification does not match. In that case the licenses have to be changed using the
license CD that came with the system see 4.18.1 or by re-entering the license(s) manually. If
entering the license manually then the file C:\LBK.BIN must be deleted first. Licenses cannot be
entered on a system which has one or more invalid licenses in the LBK.BIN file.
If the LBK.BIN file contains an invalid license then all licenses will become invalid and the
scanner will behave as a Blue Pro Focus without any options enabled.
Note! The “Delete License” is only for demo licenses and not permanent licenses.
Note! Changing the time and date after the licenses has been applied may result in deactivation of
the license(s)
BI2201-F 4-45
Troubleshooting System Pro Focus 2202
4. Type d:
5. Type install.bat
When the line: “1 file copied.” appears the license(s) have been installed
4-46 BI2201-F
System Pro Focus 2202 Troubleshooting
4.19.1. Introduction
The Power Supply On/Off control is placed on the Core board so if you have a problem starting
up the Power Supply it could be the Power Supply itself or the Core board. Note : A number of
things on the Core board Assembly could result in start up problems (Core board it self, Lithium
battery being completely flat, defective EXT board)
There are some LED’s on the Power Supply indicating the status of it. If you look behind the
holes near the mains input connector you will find 3 green LEDs. These should all be lit when
the system is turned on.
Further inside the Power Supply you find a green and a Yellow LED. These can be difficult to
see as you have to look through a hole in the PCB that is placed above the LEDs, see the
below drawing.
The Green LED is the 5V standby voltage and this should be on whenever mains are fed to the
Power Supply. The Yellow Led indicates that the system is OFF but has previously been turned
ON.
5V Standby OK
2. When pressing the Power ON switch on the front of the scanner do you then
hear any reaction from the Power Supply (Fans starts running, light in the 3
Green LEDs, Light in the Power ON switch). If not first remove the mains for 1
minute and the reconnect it and try turning on the scanner again - if that does
not help check the Power ON Switch and also check the voltage on the Lithium
Battery on the Core board
BI2201-F 4-47
Troubleshooting System Pro Focus 2202
In section 9, chapter 3 you find the power supply connector diagram. The power supply
behaves just like a PC ATX Power supply, but provides additional voltages.
Next step is to create connector cable, as the pin layouts of the ZG0346 connector are not
direct mapped to the pin layouts of the tester.
Using the table, you make the “24-pins to 20-pins adapter” cable. Please use AWG 16 and
AWG 20 cables.
When your adapter cable is ready, you can make the test:
Warning: This tester is designed only for power supply output tests. Do not leave it connected
to the power supply unattended. It generates heat and could possibly damage your power
supply.
The pin layout for a standard ATX power connector looks like this:
4-48 BI2201-F
System Pro Focus 2202 Adjustment Procedure
Section 5
ADJUSTMENT PROCEDURE
CONTENTS PAGE
5.1. Introduction................................................................................................................................................2
5.2 Trackball Friction Adjustment .......................................................................................................................2
5.3 Adjusting the monitor friction ...................................................................................................................3
5.4 Adjusting the Brightness of the Screen...................................................................................................6
5.5 Adjusting the Reading Lights....................................................................................................................6
BI2201-F 5-1
Adjustment Procedure System Pro Focus 2202
5.1. Introduction
All of the adjustable components in the 2202 are factory adjusted and need no further
adjustment. Do not attempt to make other adjustments than stated in this chapter.
The trackball should move smoothly. If it is too tight or too loose it can be adjusted
using the adjusting tool (QA0228) which is placed in the compartment underneath the
keyboard. Turn clockwise to tighten and counter clockwise to loosen the trackball. The
trackball can be removed completely for cleaning.
+
-
5-2 BI2201-F
System Pro Focus 2202 Adjustment Procedure
1. Loosen the two screws holding the CD/DVD Drive. (Use a screwdriver if
necessary)
2. Eject the CD tray by inserting a paper clip or similar in the small hole on the front
and pull out the CD/DVD drive completely
2
1
BI2201-F 5-3
Adjustment Procedure System Pro Focus 2202
4.7- 5 Kg.
-
+
5-4 BI2201-F
System Pro Focus 2202 Adjustment Procedure
4. Reinstall the CD/DVD drive by pushing it back into the monitor shelf. Make sure
that it is connected properly - i.e. you should hear a click when pushing it the last
½ cm.
2
1
BI2201-F 5-5
Adjustment Procedure System Pro Focus 2202
Your scanner may be used with different levels of room lighting. Whenever the lighting
changes significantly, you should recalibrate the screen brightness.
3. Use the contrast button on the monitor to adjust the bars so that the 100% bar
is bright white and the 90% to 10% bars seem to decrease progressively in
brightness.
4. Use the brightness button on the monitor to increase the brightness until the
1%, 2% and 3% bars (above the 10% bar) become visible.
5. Use the brightness button to decrease the brightness until the background
becomes black and the 1% bar just disappears.
Click Light under Image on the right side of the screen and drag the slider (or point at
Light and press [+/-]).
Reading "lamps"
5-6 BI2201-F
System Pro Focus 2202 Mechanical Parts
Section 6
Mechanical parts
CONTENTS PAGE
BI2201-F 6-1
Mechanical Parts System Pro Focus 2202
2. Remove all
transducers from the
transducer connectors
and disconnect the
keyboard.
6-2 BI2201-F
System Pro Focus 2202 Mechanical Parts
BI2201-F 6-3
Mechanical Parts System Pro Focus 2202
6-4 BI2201-F
System Pro Focus 2202 Mechanical Parts
BI2201-F 6-5
Mechanical Parts System Pro Focus 2202
Pull out the cassette and get access to the PC boards as described in section 6.1.1
and 6.1.2.
3. Disconnect the 3
connectors on the flat
cable by pushing the
lock and then pulling the
cable
6-6 BI2201-F
System Pro Focus 2202 Mechanical Parts
1. Disconnect the 3
connectors on the flat
cable by pushing the
lock and then pulling the
cable
BI2201-F 6-7
Mechanical Parts System Pro Focus 2202
6-8 BI2201-F
System Pro Focus 2202 Mechanical Parts
BI2201-F 6-9
Mechanical Parts System Pro Focus 2202
6-10 BI2201-F
System Pro Focus 2202 Mechanical Parts
BI2201-F 6-11
Mechanical Parts System Pro Focus 2202
( )
6-12 BI2201-F
System Pro Focus 2202 Mechanical Parts
BI2201-F 6-13
Mechanical Parts System Pro Focus 2202
( )
6-14 BI2201-F
System Pro Focus 2202 Mechanical Parts
2. Remove all
transducers from the
transducer connectors
and disconnect the
keyboard.
BI2201-F 6-15
Mechanical Parts System Pro Focus 2202
6-16 BI2201-F
System Pro Focus 2202 Mechanical Parts
BI2201-F 6-17
Mechanical Parts System Pro Focus 2202
6-18 BI2201-F
System Pro Focus 2202 Mechanical Parts
BI2201-F 6-19
Mechanical Parts System Pro Focus 2202
6-20 BI2201-F
System Pro Focus 2202 Mechanical Parts
2
1
BI2201-F 6-21
Mechanical Parts System Pro Focus 2202
1
1
6-22 BI2201-F
System Pro Focus 2202 Mechanical Parts
BI2201-F 6-23
Mechanical Parts System Pro Focus 2202
6-24 BI2201-F
System Pro Focus 2202 Mechanical Parts
2
1
BI2201-F 6-25
Mechanical Parts System Pro Focus 2202
Replace the spring and reverse the reassemble procedure for the springs
6-26 BI2201-F
System Pro Focus 2202 Mechanical Parts
2
1
BI2201-F 6-27
Mechanical Parts System Pro Focus 2202
6-28 BI2201-F
System Pro Focus 2202 Mechanical Parts
BI2201-F 6-29
Mechanical Parts System Pro Focus 2202
6.2.1.
.1. Exploded view Cassette
16 3
9 2
17 10
1
12-3
19 12-2
18 13
20
4
12-1
Blue
Green
Yellow 12
5
11
21
6
15
7 14
8
Ultraview
23 22
21
24
25
27 29
26 28
6-30 BI2201-F
System Pro Focus 2202 Mechanical Parts
13 AQ1724 Flat cable Front End to BF board 3 20 DM0295 Spring for transducer connector 30
14 AQ1728 Flat cable Hard disk to Core board 1 21 QB0041 Lithium battery for Core board 1
15 AQ1725 Flat cable Video IF to Core board 1 22 VF0118 Fuse 10 A T 2
16 AQ1725 Flat cable Single Mod to Back plane 0-1 23 ZN2232 Core board Assembly UltraView 1
17 AQ1729 Flat cable MCM to Back plane 0-1 23 ZN2233 Core board Ass. UltraView Histoscan 1
18 AT2314 Power ON/OFF switch 1 23 ZD0788 Core board for UltraView 1
SC3157 Cover no options 1 24 ZH0804 Video IF board for UltraView 1
SC3158 Cover Single module 1 25 ZD0798 ETX Single board PC for UltraView 1
19 SC3159 Cover 3D Mover 1 26 UL0045 SATA Hard Disk 1
SC3160 Cover Single module + 3D Mover 1 27 AQ1771 SATA Data cable 1
SC3161 Cover ECG 1 28 AQ1761 Power Cable for SATA HD 1
29 AQ1772 Flat cable Video IF to Core board for 1
UltraView
ZD0797 PMC Module for UltraView 1
BI2201-F 6-31
Mechanical Parts System Pro Focus 2202
101 128
123
102
124 127
125 126
103
104
105 109 129
115
117
108 116
118 132
119
133
120
121
122
6-32 BI2201-F
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BI2201-F 6-33
Mechanical Parts System Pro Focus 2202
220
221 224
222 223
225
226
210
227
201
228
202
204
203
206
210
208 207
209 205
213
211
212
6-34 BI2201-F
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BI2201-F 6-35
Mechanical Parts System Pro Focus 2202
6-36 BI2201-F
System Pro Focus 2202 Preventative
Maintenance
Section 7
PREVENTATIVE MAINTENANCE
CONTENTS PAGE
BI2201-F 7-1
Preventative Maintenance System Pro Focus 2202
7.1. Introduction
The purpose of the Preventative Maintenance is to ensure the performance and
stability over the years of use.
The Preventative Maintenance consists of eight steps. Some of these steps refer to
specific sections in the Service Manual. If errors occur during the procedure go to
TROUBLESHOOTING, Section 4.
Check in the Service Informations (Hot-Line) if there are any modifications to be done.
Before arranging the visit, check if the customer has any complaints and bring the
necessary spare parts and tools to solve the problem.
Transducer Phantom, model 254 (B-K no.WQ 0973) for checking a 2202
system equipped with Array- and Single Element Transducers.
Transducer Phantom, model 251 (B-K no.WQ 0972) for checking a 2202
system equipped with the Endosonic Probe 1850.
Testers required:
Safety tester
HV Tester
Note: It is recommended to bring additionally the Static Control Service Kit, type 3M 8501
(B-K no. WQ0969) or similar in case one of the static sensitive PC Boards is to be
removed from its location in the cassette.
7-2 BI2201-F
System Pro Focus 2202 Preventative
Maintenance
7.3. What to do
1. Users Comments and Corrections
Check with the user that the system is operating satisfactorily. A number of
malfunctions can be corrected by a set-up adjustment! If an error is obvious
correct it at this state.
2. Modifications
In accordance with the Service Informations (HOT-LINE) perform
necessary hw/sw modifications to ensure performance and stability of the
system.
3. Mobility
Check that the keyboard/monitor can be moved up/down
Check that the trackball moves smoothly
4. Fans
Remove the rear cover from the 2202. Connect a mains cable and turn on
the unit. Check that both fans in the power supply rotates. Note that the fans
are controlled by electronics inside the power supply. Reassemble the
scanner.
5. Checking Procedure
To verify proper operation of the main functions perform the CHECKING
PROCEDURE, Section 3.
6. Peripherals
This is to verify the function of the video output and the peripherals used
with the 2202 System.
7. Adjustment Procedure
If necessary, perform an adjustment of the Trackball using the
ADJUSTMENT PROCEDURE, Section 5.
9. Software Maintenance
Check available HD space on the system and if necessary clean-up the
system or inform the customer to back-up patient data to free space on the
HD
BI2201-F 7-3
Preventative Maintenance System Pro Focus 2202
7-4 BI2201-F
System Pro Focus 2202 Theory of Operation
Section 8
THEORY OF OPERATION
CONTENTS PAGE
8.1. Introduction................................................................................................................................................ 2
BI2201-F 8-1
Theory of Operation System Pro Focus 2202
8.1. Introduction
This section describes the theory of operation of the Diagnostic Ultrasound System
2202. The description is divided into two separate sub-sections:
General Description
Supported by a complete block diagram, this section aims to give you an
understanding of the interaction between modules, Boards and major function blocks.
It explains briefly the main signal flow through the 2202 system.
Board Description
This section provides an overall description of each Board, explaining the main
function of the function blocks on the board.
The basic hardware architecture consists of three active PCBs connected to a passive
backplane. The active boards are:
1. A 64-channel analog Front End (FE) board with transmitters, 3 array transducer
connectors, relays, receivers, Harmonic Imaging filters, and TGC amplifiers.
2. A 64-channel Digital Beam former (DBF) with signal conditioning circuitry and
A/D converter per channel and 16 beam former ASICs plus control logic and
profile memory.
3. A Core board with real-time scan controller, vector processor, Doppler system
and scan converter/display system. Further, an industry standard PC module
and a hard disk drive is attached to the Core board.
• Power Supply
• CD-RW Disk Drive*
• Single Element Transducer Module** (field option)
• Mover Control Module** for 3D application (field option)
• Keyboard assembly
• Foot switch (accessory)
• Internal speakers*
The Core board interfaces to an Analog Video Interface Board (AVIB) with all video
and graphics i/o, including the main monitor output.
The keyboard is a self-contained unit including keys, track ball, gain dials, TGC
potentiometers and a small keyboard controller which interfaces to the built-in PC via
a single USB serial interface.
8-2 BI2201-F
System Pro Focus 2202 Theory of Operation
D/A
192 192 64 Xmitters 1 1
Xmitters ASIC
P1 RAM Test RAM Test PMEM Filter A/D
conn. #1
8 8
P2 Relays 192 ASIC
PMEM 1 #8
D/A
P3 64 RAM Test 8
Receivers
Receivers
192
conn. PMEM
PMEM 82
Signal file
Single RAM Test
Element ASIC
Probe Relays 16 x QCCM ZE0797 # 16
Filter A/D
Analog ATGC 64 64
192 Beamf. Control
Osc ID, ID,
conn. Temp. LVDS
Temp.
Dig. Generator serializer
Analog
SEM
Osc,
I/F
Backplane ZH0757
Tr code
ZH0756 Analog TCG
BEAM
SGLM ZH0651 ID 6 pair
I2C
LVDS
lines
Mover
MCM ID
SPI
Size: 330 x 320 mm
ZH0752/0753/0754/0784
CORE ZD0773 PC Back-end Amplitude Contrast
Vector Processor detector LUT Resamp- Contour
9 8 8
Fans Real-Time Scan Controller LUT RAM ling Enhance
Power
Power
Serial
Line in
Codec AVIB ZH0758
USB
ID
USB
Doc.
Trackball Trig CVBS B/W
ID Light
Alphanumeric Control USB HUB CVBS
HUB VCR VCR
RGBS
Keyboard Panel ZH0759 15" VGA
Ext.
Monitor 2
S-Video out CVBS
NP0166 VGA
RGBS out S-Video File:
ZV0065
Date:19 Jan, 2005
CD RW
USB
USB
BI2201-F 8-3
Theory of Operation System Pro Focus 2202
Xducer 192
Conn
A 16 QCCM Modules
64 64 64 64
Rcv TGC Beamformer
64 32 Board
Digital
Xmit
Rotate
Control Backplane
FPGA
Xducer 192
Conn
C
Xmit
RAM FE64Block.vsd
Transmitters:
64 bipolar current driving transmitters. Output regulation is common to all channels,
individual channel apodization may be achieved by pulse width modulation. In CW
mode, the output stages are supplied by ±12V instead of the ±HV supply in order to
reduce power dissipation.
HVMUX:
High voltage switches for connecting the 64-channel element bus to the 192
transducer elements. The switches are normally reprogrammed in the time interval
between receive end and transmit start, but may also be reprogrammed immediately
after transmit end to support synthetic aperture.
Relays:
384 bi-stable switches for connecting the element bus to one of three array transducer
connectors.
Receiver:
64 low-noise preamplifiers with 19dB gain. These are followed by selectable high-pass
filters for improved Harmonic Imaging.
TGC:
64 TGC amplifiers which handles the first 0 to 48dB TGC gain. Each outputs a
differential voltage signal, which is converted into a single ended current output in the
transconductance output stage. There is an additional digital TGC gain stage in the
Vector Processor on the Core board.
8-4 BI2201-F
System Pro Focus 2202 Theory of Operation
10
Input Channel 64 ADC
12
ASIC 16
64
Front End FPGA Control (LVDS)
Configuration
10
Input Channel 4 ADC
10
Backplane
Input Channel 3 ADC
12
ASIC 1
10
Input Channel 2 ADC
192
Profile
10 Memory
Input Channel 1 ADC
DBFblock.vsd
A/D Converters:
64 10-bit pipelined ADCs capable of 60Msps conversion. The inputs to the ADCs are
AC-coupled (TBD). The outputs are fed to the digital beam former ASICs.
BI2201-F 8-5
Theory of Operation System Pro Focus 2202
B/W Vectors
Embedded
RTSC VECP
PC
New AVIB
B/W Vectors
FFT + CFM
AVG
Vectors
DOP
Graphics
& Video
Ultrasound
Scan
Local Bus
Lines
Host Bus
Embedded
RTSC VECP
PC
8-6 BI2201-F
System Pro Focus 2202 Theory of Operation
The Core Board consists basically of six blocks, as shown in Fig. 8.2-4. These blocks
are described in the following:
Backplane
FE SEMIF FE DBF
RTSC
RTSC Sequencer
RTSC TGC VECP,
DSP FPGA
RTSC
DSP DAC SCON
Memory (XC2S150E)
DSP
Memory (FG456)
Memory
240MHz
Host
RTSC Shared
Clock Interface Shared
DSP Mosc Memory
(ADSP21161N) Gen. FPGA Memory
(MBGA225) (XC2S150E)
(FG456)
Host Bus
CoreBlock_RTSC.vsd
The RTSC takes care of the hard real-time tasks in the scanner. A local processor
(Sharc DSP) is located here to perform a number of tasks:
• Calculation of beam profiles for the DBF
• Communication with the Embedded PC host processor
• Dynamic transfer of parameters to the FE and DBF during scanning
• Dynamic transfer of parameters to VECP, DOP and SCON sub-systems during
scanning
• Interfacing to the ECG Module
• SPI communication with the transducers and
• Configuration of FPGAs during boot.
A Host Interface provides a memory area, which is shared between the Embedded PC
and the Sharc DSP; it is through this memory only that they communicate and
exchange data.
The Sequencer part of the RTSC generates all timing signals for the acquisition of
ultrasound data to the FE and DBF and also internally to VECP, DOP and SCON. It
also contains the physical backplane interface to the front-end boards (FE, SEMIF and
DBF).
Finally, a master clock generator provides all system clocks (except for the Embedded
PC), both fixed and variable. The variable clock frequency is determined by the
Sequencer (ultimately controlled by the Sharc DSP).
BI2201-F 8-7
Theory of Operation System Pro Focus 2202
Backplane
SEMIF DBF CFM CFM
Input Buffer Output Buffer
RF Input CFM
VECP DSP
Buffer
FPGA Clusters
(XC3S1500) & LUT
B-mode (FG676)
LUTs
FFT
DSP
Local Bus Bus (ADSP21161N)
Buf- (MBGA225)
fers
CoreBlock_VPDOP.vsd
Doppler (DOP):
The Doppler module comprises the two flow detection modules: Spectral Doppler and
CFM, see Fig. 8.2-7.
The CFM module maps flow in a section of the scanned area. It processes input data
up to a rate of 2.5M CFM cells/second. Output data are velocity, variance and power.
Velocity and variance or velocity and power can be combined in one image.
8-8 BI2201-F
System Pro Focus 2202 Theory of Operation
DSC Review
ASIC Review
Memory
SCON Memory
FPGA
(XC3S1000)
(FG456)
Xform Coeff. Display
Memory Memory
to VIME
LUT
CoreBlock_SCNV.vsd
The SCON is integrated and implemented in a single FPGA. It has the same
functionality, but given the general physical implementation, see Fig. 8.2-8, it can be
changed (even radically) later without changes to the Core board itself. The SCON
comprises a frame averaging function with an Image Review Buffer for a large amount
of frames (64MBytes), a Scan Line Buffer, and a Scan Processor function, which
works in tandem with B-K’s coordinate transformation ASIC. The converted images
are buffered in the Display Memory from which they are transferred to the VIME
through a color look-up table.
Host Bus
from SCNV
Video Merge
Capture and Capture
Buffer FPGA
(XC3S1000)
(FG456)
merged graphics
from PC CoreBlock_VIME.vsd
The VIME sub-system receives image streams from the Embedded PC, the SCON
and from external video equipment and merges the streams together, de-interlacing
the video input on the way, for display on the main monitor. This merging includes
scaling of either SCON or external video for picture-in-picture function. The Embedded
PC sets a window size and a transparency color for each of the images in order to
define the overlay priority. The VIME system also captures the merged frames, thus
allowing the Embedded PC to access screen snapshots or real-time sequences and
transfer them to documentation units such as disk drives, DICOM or digital VCRs. It
also captures SCON images for the benefit of the 3D application.
BI2201-F 8-9
Theory of Operation System Pro Focus 2202
Embedded PC:
Host Bus
PCI Bridge
(PCI9056)
(PBGA256) to VIME from FFT
An audio codec is used as a combined DAC/switch to convert the digital audio from
the Doppler FFT and select between FFT audio and audio from an external source,
typically a VCR. The audio output goes to a 2W power amplifier in the HUB module.
2
Finally, the module includes an Atmel AVR microcontroller, which serves as an I C
2
bridge; it translates RS-232 commands from the Embedded PC to four I C system
busses. The AVR may also poll the various temperature sensors in the system and
control the PSU fans for optimal noise reduction.
8-10 BI2201-F
System Pro Focus 2202 Theory of Operation
The AVIB connects to the Core board and provides the interface for connection of
system monitor as well as miscellaneous video equipment. The physical connectors
are placed on a separate board, the AVCON (see Section 8.3.5).
24
2
8/16
GPIO
Mux
Register
Video
DAC
8/16 24
Field
Store
AL422 Digital Video Video
VGA-to-TV
Digital Video Decoder ADC
Encoder VPX3220A AD9884
Switch
AL128
Field
Store
AL422
Analog
Encoder Board ID
EEPROM
Video DAC:
Triple DAC for conversion of digital RGB stream to analog (S)VGA.
Video ADC:
Triple ADC for conversion of analog RGB input to digital component video as input to
the VIME sub-system on the Core board.
The AVCON board contains all connectors for audio and video I/O. It interfaces to the
AVIB. There are no active components on the board.
BI2201-F 8-11
Theory of Operation System Pro Focus 2202
Due to the placement of the internal speakers, the Hub Board also contains a 2W
class-D audio amplifier. In this way, the speaker wires can be kept very short, and an
output filter is not required.
Keyboard Assembly:
Assembly consisting of an alphanumeric keyboard, a pointing device (track ball), and
an ultrasound control panel with dedicated keys, gain dials and TGC slide
potentiometers. A microcontroller handles the key scanning, gain dial decoding and
A/D conversion of the TGC pots. A USB hub in the keyboard connects the various
modules and provides a single USB connection to the Embedded PC.
Monitor:
A standard 15" SVGA CRT or 17” flat panel monitor.
Mass Storage:
CD-RW with USB interface.
8-12 BI2201-F
System Pro Focus 2202 Theory of Operation
Additionally, it will be possible to connect USB based drive types to the external USB
ports, provided that drivers are included in the embedded operating system.
BI2201-F 8-13
Theory of Operation System Pro Focus 2202
8-14 BI2201-F
System Pro Focus 2202 System Interconnections
Section 9
SYSTEM INTERCONNECTIONS
CONTENTS PAGE
9.1. Introduction.............................................................................................................................................. 2
9.1.1. System Interconnection Diagram ........................................................................................................2
9.2. Multi-pin Connections (external)........................................................................................................... 3
9.2.1. Footswitch ...........................................................................................................................................3
9.2.2. Monitor ................................................................................................................................................3
9.2.3. USB .....................................................................................................................................................3
9.2.4. LAN .....................................................................................................................................................3
9.2.5. S-VHS .................................................................................................................................................3
9.3. Power Supply Connectors ..................................................................................................................... 4
BI2201-F 9-1
System Interconnections System Pro Focus 2202
9.1. Introduction
By showing the cables between PCB's, and external cable connections this section
aims to help you keep track of important signals internally in the 2202 and to other
equipment.
Controlpanel AO0468
Core Board
AVIB
AO1725
AO0462
AO1728
CD Drive USB HUB AO0455 EXT
Harddisk
Front End
AQ1735
ECG
AO1725
3 x AQ1724
Single module
Beamformer
AQ1751
MCM
Back Plane
AO1729
9-2 BI2201-F
System Pro Focus 2202 System Interconnections
The following section describes the multi-pin connectors situated on the rear of the
2202.
9.2.1. Footswitch
9.2.2. Monitor
This is a standard 15-pin DSUB socket.
9.2.3. USB
This is a standard USB Type A socket.
9.2.4. LAN
This is a standard RJ45 10/100 Mbps socket.
9.2.5. S-VHS
This is a standard S-VHS socket.
BI2201-F 9-3
System Interconnections System Pro Focus 2202
9-4 BI2201-F