Tratamiento de Aire SCR

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PRODUCT RANGE AIR LTD

Filtration Technology
ECOCLEAN®
Drying Technology
ECOTROC®
Condensate Technology
KONDRAIN®
www.SCR.eu
Compressed Air Management
Compressed air quality classes conforming to ISO 8573-1:2010

Solids/particles Water Oil


Class Max. particle count per m³ Class Pressure dew point Class Overall oil concentration
with a particle size 0 stricter requirements than Class 1 (liquid, aerosol + gaseous)
of d [�m]* (must be defined) [mg/m³]*
0,1≤ d≤ 0,5 0,5≤ d≤ 1,0 1,0≤ d≤ 5,0 1 ≤ -70 ˚C 0 stricter requirements than Class 1
0 s tricter requirements than Class 1 2 ≤ -40 ˚C (must be defined)
(must be defined) 3 ≤ -20 ˚C 1 ≤ 0,01
1 ≤ 20.000 ≤ 400 ≤ 10 4 ≤ +3 ˚C 2 ≤ 0,1
2 ≤ 400.000 ≤ 6.000 ≤ 100 5 ≤ +7 ˚C 3 ≤ 1,0
3 – ≤ 90.000 ≤ 1.000 6 ≤ +10 ˚C 4 ≤ 5,0
4 – – ≤ 10.000 X > 5,0
5 – – ≤ 100.000 *under reference conditions 20 ˚C,
1 bar(a), 0% air humidity

Compressor

F-WS

Products

F-WS Water separators


F-FF5 Fine filters
F-SMA/MFO Microfilters
F-DSF/DMF Dust filters
F-CA Activated carbon filters
FPF Process filters
ATK Adsorption dryers
ATC Oil vapour adsorbers
KTC Refrigeration dryers
MT Membrane dryers

2
Overall oil
Particles

moisture

Germs
Water &
Clean room systems
ATC
on request

FPF

Dairy industry
F-SMA F-DMF 1-2 1-3 1
Brewing industry
Food industry
Breathing air
Pharmaceutical
industry

Chip manufacture
1-2 1-3 1
Optics
Process air
Laboratory air

F-SMA ATK F-DMF


F-MFO
General application
1-2 1-3 2
exposed to frost risk
ATC
Ultra-fine pressure
regulator
FPF

Food industry
F-SMA F-DMF 1-2 4 1
packaging
Chemical industry
Pharmaceutical
industry

ATC Clean room systems


on request

F-FF5 KTC F-DMF


F-SMA
Extra-clean
1-2 4 1
conveying air

F-SMA
F-CA Photo labs
1 4 1-2
Web machines

F-SMA
FLV-CA 1 4 1-2
Powder coating

General factory air


2 4 2
F-MFO Sandblasting with
quality requirement
F-MFO

Grit-blasting without
2 >6 2
quality requirement

MT Plus
Instrument air
1-4 2-3 1-5
CNC systems
Laser applications

3
SCR PRODUCT RANGE

ECOCLEAN® ECOCLEAN®
Compressed Air Filters Filter Elements and Cartridges

6 7

ECOTROC® ATK | ATO ECOTROC® ATC


Heatless Regeneration Adsorption Dryers Oil Vapour Adsorbers

8 9

ECOTROC® AT ECOTROCONOMY | ECOMATIC


The Advantages at a Glance The Controls

10 11

4
ECOTROC® ATK-HP | ATC-HP ECOTROC® ATW-V | ATW-VG
High-Pressure Adsorption Dryer and Heated and Vacuum Regenerated
Oil Vapour Adsorbers Adsorption Dryers

12 13

ECOTROC® MT ECOTROC® KTC


Membrane Dryers Refrigeration Dryers

14 15

KONDRAIN® KONTREC®
Condensate Drains Oil-Water Separators

16 17

5
Compressed Air Filtration
ECOCLEAN® AIR LTD

ECOCLEAN® compressed air filters meet the strictest quality


requirements and are extremely economical in purchase price,
operation and maintenance. The housing is made of cast
aluminium, with an anti-corrosion protective coating on both
the inside and outside and an additional powder coating on the
outside.
Other features:
• Optimized flow through the filter due to the curved compressed
air inlet that reduces flow resistance by up to 75 %
• Prevention of corrosion and bacteria formation
• A tie-rod fastens the filter element securely in position
• Hexagon nut flats on the filter housing base for rapid and
convenient servicing
• Optimum quality with 100% leak testing of every
ECOCLEAN® filter
• Standard-fitted with automatic condensate drain

Other filter types

Cartridge Filters Flanged Filters Water Separators High-pressure filters


Activated carbon cartridge up to 11.200 m³/h, DN 200 up to 1.900m³/h, 3“ 50 bar − 350 bar
Molecular sieve cartridge Flanged Water Separators
Catalyst cartridge up to 8.400 m³/h, DN 150

Medical Sterile Filters Stainless Steel Filters Vacuum Filters Vacuum Filters
up to 1.500m³/h, 2 1/2“ Sterile stainless steel filters Vacuum pump protection filters Medical Vacuum
Process filters Vacuum pump exhaust filters Filters

Options and Accessories

Level-regulated condensate drain Wall mount including filter connection set Differential pressure Volt free digital Moisture indicator Oil indicator
indicator differential pressure
Standard Product Range (also for vacuum) manometer

Threaded filters 15 types: F25 with 35 m³/h and 1/4“ connection to F190 with 1.900 m³/h and 3“ connection
Flanged filters 6 types: FF080-01 with 1.400 m³/h and DN80 connection to FF200-08 with 11.200 m³/h and DN 200 connection

6 Higher capacities available upon request.


Compressed Air Filter Elements
AIR LTD
ECOCLEAN®
The combination of operational safety and cost effectiveness
perfectly implemented in one product is SCR’s starting point for
ECOCLEAN® high-performance filter elements.
• The carefully designed inner and outer structure of the
support unit reduces the differential pressure by up to 45 %
compared to conventional support cylinders
• Maximum filtration area due to the specially optimized
winding -> for maximum depth filtration
• Special component adhesive fastens the end caps securely
• Plastic end caps prevent corrosion (“blooming”) and bacteria
• A filter drainage layer made of special felt stabilizes the filter
medium and protects against swelling effects and cracking
• High-performance filter felt provides strong chemical, mecha-
nical and thermal resistance (up to 120 °C) and is technical
silicone-free
• Maximum dirt retention capacity combined with maximum
filtration performance is obtained by the filter depth volume

Specifications | Separation Efficiency

Element type VF25 FF5 MFO SMA CA


Particle filtration 25 microns 5 microns 1 micron 0,01 micron –
max. residual oil at 20°C 10 mg/m3 5 mg/m3 0,1 mg/m3 0,01 mg/m3 0,003 mg/m3
max. temperature 120°C 120°C 120°C 120°C (recom: 50°C) 30°C
max. operating pressure F25 - F170: 16 bar g I F190: 12 bar g

Compressed air quality obtained with ECOCLEAN® filter elements, measured in accordance with ISO 8573.1*

Element type SMA MFO FF5 VF25 CA


max. particle Ø [microns]
Compressed air class 5 4 3 2 1 5 4 3 2 1 5 4 3 2 1 5 4 3 2 1 5 4 3 2 1
max. residual oil content [mg/m3]
*ECOCLEAN® High-performance filter elements exceed ISO 8573.1 requirements

Element CA activated carbon Element SMA

For SCR filter housings:


CAK Activated carbon cartridges
MSK Molecular sieve cartridges
Maximum possible concentration compound fabric Cutaway of high-performance element:
HC catalyst cartridges (0.045 mm diameter) with activated carbon in powder form SCR Filter Depth Volume

All the advantages of the ECOCLEAN® filter elements are available not only when the elements are used in an
ECOCLEAN® compressed air filter but also with almost all the other filter housings on the market.
A list of alternative filter elements is provided on page 20
7
Heatless Regeneration Adsorption Dryer
ECOTROC® ATK | ATO AIR LTD

ECOTROC® AT adsorption dryers ensure high reliability and


economical operation through a comprehensive design concept
that provides basic uniformity whilst permitting diversified
product family development. Features:
• Highly hygroscopic desiccant, ensuring stable pressure
dewpoints of -20 °C to -70 °C (-40 °C as standard)
• The changeover valves used have no electric controls,
and so there is no potential risk in this area
• Standardized brand-name blow-out valves ensure
operating safety
• Microprocessor control ensures an economical and low-wear
10-minute cycle
• Integrated compressor synchronizing circuit as standard
• Flow-optimized components such as ECOTROC® compressed
air filter large pipe cross-sections in the dryer and
large valve and silencer cross-sections

Adsorption Dryer ATK-AP Adsorption Dryer ATK Adsorption Dryer ATK


Capacity up to 110 m /h 3
Capacity up to 1.200 m /h
3
Capacity up to 3.050 m3/h

System Solution
Adsorption Dryer ATO-AP Adsorption Dryer ATO ECOTROC® ATK-AP | ATK | ATO-AP | ATO
Capacity up to 110 m3/h Capacity up to 1.200 m3/h High-performance adsorption dryers
Residual oil content: < 0,003 mg/m3 at 20 °C including
• Pre-filter ECOCLEAN® SMA (up to 1.200 m3/h)
• Final filter ECOCLEAN® DMF (up to 1.200 m3/h)
• ECOMATIC electronic control system
including compressor synchronizing circuit
Volume flow: up to 3.050 m3/h*
Pressure dew point performance: -20°C to -70°C
Maximum pressure: 16 bar g (all types)
ATO-AP and ATO: product lines
Residual oil content: < 0,003 mg/m3 at 20 °C
Volume flow output: up to 1.200 m3/h*
* relative to 1 bar (abs.) 20°C at 7 bar g above operating pressure

Standard Product Range – Heatless Regeneration Adsorption Dryer


ATK-AP: 9 types from 5 m³/h to 110 m³/h ATK: 14 types from 150 m³/h to 3.050 m³/h
ATO-AP: 9 types from 5 m³/h to 110 m³/h ATO: 9 types from 150 m³/h to 1.200 m³/h

8 Higher capacities available upon request.


Oil Vapour Adsorbers
AIR LTD
ECOTROC® ATC
For operating processes requiring maximum process safety,
the activated carbon filter is a proven solution.
Features of the SCR ECOTROC® ATC-AP and ATC product line:
• Optimal adsorption of oil vapour (hydrocarbons)
• Highly active activated carbon for air and gases provides
maximum efficiency
• Optimized volume distribution across the entire activated
carbon bed
• Residual oil content up to a max. 0,003 mg/m3
• Oil indicator for checking the saturation level, standard
starting with ATC 15
• Easy accessibility for uncomplicated service
• 10,000 hours of activated carbon service life*
* The application time of the activated carbon depends on the quality and

relative humidity of the medium, as well as the type of compressor.

Oil Vapour Adsorbers ATC-AP Oil Vapour Adsorbers ATC Oil Vapour Adsorbers ATC
Capacity up to 110 m /h 3
Capacity up to 1.200 m /h 3
Capacity up to 3.050 m3/h

ECOTROC® ATC-AP | ATC


Oil Vapour Adsorbers
including:
• Final filter ECOCLEAN® MFO (up to 1.200 m3/h)
Volume flow: up to 3.050 m3/h*
Maximum pressure: 16 bar g (all types)
Residual oil content up to: < 0,003 mg/m3 at 20°C
* relative to 1 bar (abs.) 20°C at 7 bar g above operating pressure

ECOTROC® ATC are available for higher


volume flows upon request

Standard Product Range Oil Vapour Adsorbers


ATC-AP: 9 types from 5 m³/h to 110 m³/h
ATC: 14 types from 150 m³/h to 3.050 m³/h
Higher capacities available upon request
9
The Advantages at a Glance
ECOTROC® AT AIR LTD

Operational reliability
• Two (ATK-AP) or three (ATK) large dimensioned silencers offer additional safety
by essentialy eliminating the risk of any discharge of desiccant dust to Exclusive use of high-quality
desiccants.
atmosphere.
• T he exclusive use of quality desiccants from well-known manufacturers
assures reliability of performance.
• Pre- and final filter provided as standard (up to ATK 110) offers system
reliability.

Service Friendly for ease of Maintenance


• The desiccant is changed via filler and drain ports in all ECOTROC® AT models. Large-dimensioned silencers on all
This design eliminates the need for awkward and time consuming dismantling ATK and ATK-AP models

of the head and foot plates in the AT-AP compact series.


• The removal of the complete pipeline bridges in the ATK series is
accomplished via the simple releasing of two screwed couplings. The required
service work can therefore be performed in a pleasant work environment and
the awkward task of working directly on the dryer is no longer necessary.
• Simple and clear service packages simplify planning and implementation.
• For servicing after two years, a functional components kit for the ECOTROC®
ATK-AP compact series consists of just two Bürkert valves, two silencers,
two pressure gauges and a set of replacement pistons.
Filling ports on all ATK and ATK-AP models
• The functional component kit for 2-year servicing of the ECOTROC® ATK No dismantling of the plates and profiles
is required for any of the AT-AP!
series consists of two Bürkert blow-out valves, three silencers,
two pressure gauges and a set of replacement pistons.

Features
• Regeneration gas recirculation is a standard design feature of all ATK dryers
(this does not apply to ATO models or those with a downstream oil vapour
adsorber, or if an oil vapour adsorber is used between the ATK and
storage tank).
• T he symmetric arrangement of the piping and components facilitates an Pipeline bridges can be easily removed
if service is required
assembly that is adapted to the room conditions (for example placing the
piping and the pre- and final filter behind the dryer).
• Problem-free installation due to delivery of units ready for connection
(Plug & Play).
• Lifting lugs are provided on all vessels of the ATK series for easier handling
and installation.
• T he internal piping of the ATK-series, from ATK 15 to ATK 110, is supplied
entirely in stainless steel.
• Robust and solid construction of all models of the ECOTROC® ATK and ATK-AP
series. Lifting lugs and filling ports
provided on all vessels
• Fastening to the floor is possible using the predrilled holes in the base frame.
• ATK-AP 1 to ATK-AP 3 models can also be delivered with wall mounting,
if requested.

SCR service package for the two-year


maintenance intervals of an ATK-AP
10
The Controls
AIR LTD
ECOTROCONOMY | ECOMATIC

Dew Point Controls with Intelligent Functions


A clear plus in reliability and energy savings

ECOTROCONOMY-Comfort (ET-C)
• Available as an option for the entire ECOCTROC® AT series
• All ECOCTROC® AT dryers can be easily upgraded
(even older models and models from other manufacturers)
• Dew point measurement and display up to -100°C
• Demand-based regeneration control by measuring the
operational conditions
• Intergrated variable load counter (facilitates possible vessel
inspections at a later date)
• Storage of the operating parameters together with time data
(retained and restored after power failure)
• Password protection on all levels (can be changed)
• Connector for optical and acoustic signals
(flashing light, horn etc.) ECOTROCONOMY Comfort: ET-C

• Automatic service indicator


• Service indicator display, adjustable intervals
• Potential-free alarm output
• Interface for data output to PC/software

ECOTROCONOMY-Premium (ET-P)
ET-C functions, plus in addition:
• Pressure measurement at the dryer inlet, and indicator
on the control display
• Temperature measurement at the dryer inlet and
indicator in the control panel
• Safety shutdown, in the case of deviation from
specified values, is possible

ECOTROCONOMY Premium: ET-P

Control with Fixed Cycle Times

ECOMATIC
Standard scope of supply with all ECOTROC® AT
(heatless type)
• Display for the adsorption / regeneration cycle
• Fully electronic micro processor
• Energy-saving compressor synchronizing circuit
• Variably adjustable cycle times (selectable)
• Status display and potential-free alarm signal for service
requirements ECOMATIC

• 24 V optional

11
High-Pressure Adsorption Dryers
ECOTROC® ATK-HP and ATC-HP AIR LTD

Top mechanical engineering competency and, “Made in


Germany” production; guarantee safe and reliable treatment in
the standard range from 50 bar to 350 bar (up to 500 bar upon
request).

The ECOTROC® ATK-HP product series is based on the globally


successful ECOTROC® ATK adsorption dryer series. Providing
proven construction as well as process technology for the ATK-
HP series.

Perfected with high-pressure components of the best


industrial equipment quality, a system solution of exemplary
safety and compactness is created with the special price-per-
formance ratio typical for SCR.

The ECOTROC®AT-HP Plus-Effect +++


+ The new standard of price-performance ratio
+ Compact construction
+ Compression ring connections
+ Low-maintenance valves
+ Maximum life time and service cycles
+ Robust, torsion-resistant construction and implementation
+ High-value components => long service cycles & life time
+ Intelligent control => easy operability & operation
+ Easy serviceability and maintenance => Minimized service costs
+ Inclusion of compressor synchronizing circuit is standard

Delivery Options
• ATK-HP Heatless regeneration high-pressure adsorption dryers
• ATC-HP High-pressure oil vapour adsorber
• ATO-HP Heatless regeneration high-pressure adsorption dryers
with oil vapour adsorber

Designed in each case for the following pressure classes and flow rates:

• 50 bar (10 – 640 m3/h)


• 100 bar (10 – 635 m3/h)
• 250 bar (10 – 640 m3/h)
• 350 bar (10 – 650 m3/h)

Higher capacities and pressure levels are available on request

Standard Product Range – High-Pressure Adsorption Dryers and Oil Vapour Adsorbers
ATK-HP | ATC-HP | ATO-HP: 50 bar: 7 types from 10 m³/h to 640 m³/h | 100 bar: 6 types from 10 m³/h to 635 m³/h
250 bar: 6 types from 10 m³/h to 640 m³/h | 350 bar: 6 types from 10 m³/h to 650 m³/h

12
Heat and Vacuum Regenerated Adsorption Dryers
AIR LTD
ECOTROC® ATW-V | ATW-VG
ECOTROC® ATW-V/-VG sets new standards by operating entirely
free of purging air, in combination with having a low regenera-
tion temperature based on vacuum technology. In addition, it
has a user-friendly and extensive control system. The overall
system generates optimum efficiency and top quality com-
pressed air or compressed gas with constant linear supply at
the highest level.

The System
• Regeneration by heated ambient air in co-flow to adsorption
(ATW-V) or counter-flow to adsorption (ATW-VG)
• Cooling by ambient air intake in co-flow to adsorption
• No need for purge air – Zero Purge
For maximum requirements even in critical environments

e
Zero Purg
No loss of
ir
purging a

The ECOTROC®ATW-V/-VG Plus-Effect +++


+ High end plant construction => high performance reserves & reliability
+ Linear dew points => for constant compressed air quality
+ Intelligent process solution => low energy costs
+ High-performance, long life desiccant => constant, high quality compressed air
+ User friendly design => easy to maintain and service
+ Brand name components => simplified maintenance & high operational reliablity
+ Modular system concepts => price efficient
+ Optional dew point control => a safety plus and energy saving
+ Specialized installations possible, for example stainless steel version or vessel approval
according to requirements
+ Also suited for safe applications in critical environments
+ Intelligent control => Process reliability & linear pressure dew point
+ Energy cost reduction, e.g. transfer system or loop cooler optionally possible
+ Alternative energies are optionally possible (e.g. superheated steam) => energy efficient
+ Thermal vessel insulation optional available

The Service Advantages Touchscreen EDC Control


• Vacuum blower at work bench height (based on Siemens S7)
• Heater at comfortable working height • Touchscreen for maximum
• Low maintenance plug valves user-friendliness
• Service kits matched to each dryer • Intuitive menu guidance
• Use of standardized parts; no special • Plain-text messages provide quick and
tools required clear information on the status
• Easily understood controls and simple • Optionally available as TPS dewpoint
menu guidance system Touchscreen EDC control control with dewpoint sensor

Standard Product Range – Heat and Vacuum Regenereted Adsorption Dryers


ATW-V und ATW-VG:
each with 13 types from 425 m³/h to 5.250 m³/h
Higher capacities available upon request.
13
Membrane Dryers
ECOTROC® MT AIR LTD

ECOTROC® MT is the most compact SCR solution for drying


compressed air to specific requirements. Membrane dryers do
not require electric power and are almost entirely maintenance-
free. In addition they only dry the compressed air when needed
and in the required quality. Their compact construction seems
predestined for mobile use but is also suitable for stationary
applications at the “point of use”.
Other features of the ECOTROC® MT:
• Quick & simple installation
• Highly cost-effective concept for smaller volume flows
• No condensate drain required
• No reduction in oxygen content
• Can also be used in external protected areas
• No power connection required
• Continuous operation possible
• Any installation orientation possible

Suitable for different dew point requirements Applications:


• The requested dew point at the outlet of the membrane dryer • Instrument air
can be adapted to the operator‘s specific requirement. • Pneumatic controls
• Laboratory air
• Analysers
Typical Dew Points at the outlet of an • Ozone generators
ECOTROC® MT • Precision pneumatic instruments
• Refrigerated dryers typically reach dew point of +0 °C to +6 °C. • Laser applications
This application is commonly used in industrial operations. • Painting plant
• Dew points from -20 °C are frequently required in medical • Electric switch boxes and pipes
compressed air or process air. • Packaging machines
• A dew point from -40 °C indicates high-quality instrument air. • Printing machines
• CNC installations
• Robot technology
• Electronics & telecommunications and
many more

ECOTROC® MT PLUS
Filtration at the 0.01 micron level prior to the membrane is
strictly required.
In the ECOTROC® MT Plus version SCR supplies a
system solution of the membrane dryer combined with
matching ECOCLEAN® SMA pre-filter and wall mount. This
combination can be mounted in this case in a vertical or
horizontal arrangement.

Standard Product Range – Membrane Dryers


ECOTROC® MT: 9 types: MT 50 with 50 l/min to MT 1050 with 3.000 l/min
ECOTROC MT Plus: 9 types: MT 50 with 50 l/min to MT 1050 with 3.000 l/min
®

14 Higher capacities available upon request.


Refrigeration Dryers
AIR LTD
ECOTROC® KTC
Due to physical circumstances water is part of every com-
pressed air system. There is much more in the summer than
in the winter because warm air can hold more humidity than
cold air. This physical effect is used by the refrigeration
dryer to remove the water. Water has to be removed from
compressed air systems in order to avoid damage (corrosi-
on) operational problems or even a production breakdown
at pneumatic control devices and systems.
The ECOTROC® KTC dryer line treats and removes this
unwanted water. SCR ECOTROC® KTC refrigeration dryers
deliver dry compressed air efficiently and effectively at
minimum operating costs, ensuring operational security.

The ECOTROC® KTC Plus-Effect +++

• Extremely space-saving because of the external heat-


exchanger (up to KTC 660)
• The standard hot-gas bypass ensures reliability
• A micro-processor controller monitors the most
important components and the quality of the
compressed air
• Simple and efficient installation with inlet and outlet
located at the same height (up to KTC 660)
• Standard condensate drain can be exchanged for a
preferred alternative
• Easy maintenance due to good accessibility of all
components.

NEW: Micro-processor control device

• supervises important components (condenser, fan, condensate drain)


• indication of service intervals
• monitors pressure dew point
• protects against unusual conditions (2 temperature sensors)
• interface for an external alarm
Panel of the micro processor control device

Standard Product Range – Refrigeration Dryers


ECOTROC KTC:
27 types KTC 50 with 54 m³/h to KTC 8400 with 8.400 m³/h
Higher capacities available upon request.
15
Condensate Drains
KONDRAIN® AIR LTD

Depending on the physical conditions, significant quantities of


compressor condensate always occur in the compressed air sys-
tem. In addition to water (condensed moisture), this condensate
also contains dirt, fine dust, particles, oil and microbes.
The generated condensate must therefore be fully removed
from the compressed air system.

Safe draining is ensured by using KONDRAIN® electric conden-


sate drains. They prevent condensate from entering the system,
thereby providing reliable protection to downstream devices.
The level-regulated condensate drain types – KONDRAIN® N –
guarantee economical condensate draining, because they
prevent any unnecessary loss of compressed air during the
draining process.

KONDRAIN® N KONDRAIN® KMT


level-regulated time-controlled

Performance Properties: Performance Properties:


• Flexible connection, a 90° rotatable connection facilitates • Simplest operation
flexible installation • Most compact dimensions
• Highly durable Viton membrane => more reliability and long • Interval time can be optimized anytime
service life • Instantly understandable opening interval
• Maximum protection of the membrane and functions through • Manual discharge possible at any time via test button
integrated filter • Highest functional reliability
• Functional test is possible at any time via a test button, which can • As KONDRAIN® KMT-HP for pressures of 50, 100 and 350
also be used for manual draining bar available
• Self-monitoring using intelligent control
• Operational protection through auto reset function
• Status message in the case of alarm (except for N1 model)
• Zero-voltage contact (except for N1 model)
• Consistent performance level for condensate ranging from 100% oil
to 100% water
• Just one service kit for the entire series

Standard Product Range – Condensate Drains


KONDRAIN® N: 5 types KONDRAIN® N5 with 7.5 m³/min* to KONDRAIN® N300 with 300 m³/min*
KONDRAIN® KMT: 1 type KONDRAIN® KMT with up to 60 m³/min*

16 * Compressor delivery rate


Oil-Water Separators
KONTREC® SEP
Compressed air is required as a reliable energy source for
many processes. As a result of the combination of compres-
sion and condensation processes significant amounts of
compressor condensate always accumulate in the com-
pressed air system. Besides moisture in the form of water
it usually also contains dirt, fine dust, particles (rust, abra-
sions etc.) and hydrocarbons that were drawn in by the com-
pressor and cause water issues. The lubricating agents of
the compressor themselves (oil) also represent a challenge.
Discharging untreated condensate into the municipal sewer
represents a gross ecological violation, and is irresponsible
for that reason. Consequently it also violates applicable
local regulations. KONTREC® is a small-footprint and relia-
ble local treatment unit representing the ideal and simple
solution to generate water that can be safely discharged.

Product specification
Features
KONTREC® SEP Oil-Water Separators, including filter sets and test kit
Residual oil content <10 mg/l
Separation of petroleum-based lubricants yes
Separation of synthetic lubricants* yes
Separation of polyglycol** yes
Housing colour blue
Housing material PE, fully recyclable
*at 50% of standard capacity, **at 25% of standard capacity

The simple 4-stage concept


• Extremely compact construction
• Investment costs kept to a minimum by simple
manufacturing methods and the use of commercially
available components
• By abandoning the conventional method of
depressurising, rapid fouling is prevented

The 4 stages:
1 The primary filter provides a safe and clean
1 pressure relief stage through a robust, permeable
2 side wall that lets in the condensate under system
3 pressure.
2 Free oil fractions are bound by an adsorbent filling
of the primary filter.
4 3 Solids are filtered in the primary filter, thereby
preventing clogging of the activated carbon filter.
4 An activated carbon filter cleans the condensate of
the last traces of oil. Only top-quality activated
Product range carbon is used for this stage.
KONTREC® SEP 4 types: K-SEP 3 with 3 m³/min* to K-SEP 42 with 42 m³/min*
* Compressor capacity

17
SCR AIR LTD
Tel 0333 772 0601
Web www.scrair.co.uk
Email sales@scrair.co.uk
Company Reg 09251572
AIR LTD

04 | 2015

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