Operation Manual: Control Box For Robot

Control Box for Robot
Operation Manual
Operation
Edition
This manual records the basic method of use.

Please read this manual detailedly before use.
Foreword
Foreword
Thank you for purchasing our Automatic Horizontal Traverse Robot.
The performance, operation methods and precautions on the Control Box for Robot
STEC-NC2 (STECNC2) are described in this Operation Manual.
In order to fully understand the machine performance and operate it flexibly, please read
this Operation Manual thoroughly
※ This Operation Manual is prepared for the standard type. For optional and special
functions, please refer to other Operation Manuals.
※ In case there is any questions about the contents described in this Operation Manual,
please contact the related personnel of our company.
●Supported models
• ES-650(s)II • ESW -800(s)II
• ES -800(s)II • ESW -1200(s)II
• ES -1200(s)II • ESW -1700(s)II
Composition of the Operation Manual
Composition of the Operation Manual

The following operation manuals are provided together with this machine。
●Operation manuals for this machine include

■Machine edition
For the purpose of using the robot (machine side) safely and correctly, the functions, setting
methods, safety precautions on maintenance and operation are described in this Operation
Manual。
■Control box (Operation edition) <this book>

The operation methods, setting methods and safety precautions on operation of the Robot
are described in this Operation Manual。
■Control box (technical edition)

Maintenance and troubleshooting regarding the controlling system as well as the safety
precautions on operation are described in this Operation Manual。
■Control Box (Client Program Edition)

The insert client program function is installed in STEC – NC2, and can insert any
client program among various motions of the basic motion.
This manual records relevant information for added I/O board and inserted into the
program.
■Operation Manual for options

The options and their operation manual are prepared for this machine. The operation
methods, software downloading programs and other issues are described in the operation
manual。
Contents
Contents
１．Preface
１－１．Composition of the operation manual ··················· 1
■Symbols of danger level ······················· 1
■Indication of key points ······················· 1
１－２．Hazardous areas ··························· 2
■Composition and charging areas of the robot ··············· 2
■Robot movement range ······················· 3
１－３．Safety precautions··························· 4
１－４．Warning sign plate ·························· 5
■Symbols of danger level ······················· 5
■Types of warning sign plates ····················· 6
■Example of warning sign plates (Robot) ················· 10
１－５．Operation conditions ························· 11
２．Name of Parts
２－１．Figures ······························· 12
２－２．Parts of the operation box ························ 13
２－３．Names of all parts of the controller ···················· 14
２－４．Usage of SD memory card ······················· 16
３．Operation Procedures
３－１．Principal actions of robot ························ 18
３－２．Operation by using data already called (daily operation) ············ 19
３－３．Operation by changing setup conditions ·················· 20
４．Emergency Stop ···························· 21
５．Switch on and off the Power

５－１．Switch on the power ·························· 22
５－２．Switch off the power·························· 25
６．About the full Type and Mode Type ·················· 26
７．Composition and Operation of the Screen

７－１．Composition of the screen ······················· 27
７－２．Composition of display screen in standard menu list ············· 30
■Main menu display ························· 30
■Display of the group menu ······················ 33
７－３．Main menu log in ··························· 41
■Main menu log in steps ······················· 41
■Deleting from the group menu····················· 41
７－４．Basic keys operation ·························· 42
■Method for moving the screen ····················· 42
７－５．Value input ····························· 43
■Value setting method ························ 43
■Action setting method ························ 45
７－６．The usage of description ························ 47
７－７．Alarm ······························· 48
７－８．Automatic OFF setting of backlight ···················· 48
Contents
８．Home Position Return

８－１．When the vertical arm is inside the mold ·················· 49
８－２．When the vertical arm is outside the mold ················· 50
９．Mode Setting
９－１．Display of mode setting screen ······················ 52
９－２．Composition of the mode setting screen ·················· 54
９－３．Mode Setting ···························· 55
９－４．Mode Description ··························· 56
１０．Setting of Axis Position (Axis teach point)

１０－１．Display of POINT setting screen ···················· 70
１０－２．Composition of POINT selection screen ················· 71
１０－３．Setting the position and speed ····················· 72
１０－４．About the teach point ························ 73
１１．Packaging Setting
１１－１．Display of packaging setting screen ··················· 76
１１－２．Composition of packaging setting screen ················· 77
１１－３．Setting the POINT and speed ····················· 79
１１－４．Free packaging setting(Option in the occasion of large scale machine mode) ·· 80
１２．Manual operation
１２－１．Basic manual operation ······················· 84
■Manual operation method for the panel keys ··············· 84
■Manual operation method for operation mode screen ············ 85
１２－２．Optional operation ························· 88
１２－３．List of input/output screens and symbols ················· 89
１２－４．Input and output conditions of manual operation ·············· 93
１２－５．Free teach operation ························· 96
１２－６．Free solenoid valve operation ····················· 97
１２－７．Step feed operation ························ 101
１３．Timer Setting
１３－１．Display of timer setting screen ···················· 103
１３－２．Composition of timer setting screen ·················· 104
１３－３．Setting of standard timer ······················ 105
１３－４．Setting of alarm timer ······················· 106
１３－５．Standard timer setting time table ··················· 107
１３－６．Operation diagram of standard timer ················· 111
１４．Pass Setting
１４－１．Display of pass setting screen ····················· 114
１５．Acceleration and Deceleration Setting

１５－１．Display of overall acceleration・deceleration ··············· 116
１５－２．POINT acceleration・deceleration setting ················ 118
１６．Counter Setting Fuctions

１６－１．Display of counter setting screen ··················· 120
１６－２．Composition of counter setting screen ················· 121
１６－３．Counter setting ·························· 122
Contents
１７．Setup Condition
１７－１．Display of setup condition screen ··················· 124
１７－２．Constitution of plan screen (Plan File) ················· 125
１７－３．Segment reading ························· 126
１７－４．Segment saving ·························· 128
■Letter input method ························ 131
１７－５．Segment deleting ························· 133
１８．Automatic Operation
１８－１．Standard automatic operation diagram ················· 134
１８－２．Automatic operation method ···················· 135
１８－３．Operation during automatic operation ················· 137
１９．Password
１９－１．Password setting ························· 139
１９－２．Password input and cancellation ··················· 142
２０．ECO Mode
２０－１．Representing method of ECO mode ·················· 144
２０－２．Setting method of ECO mode ···················· 145
１．Preface
１．Preface
１－１．Composition of the Operation Manual
The Operation Manual (Operation Edition) describes the operation method, setting method and safety
precautions on operation of the robot.
Please read this Operation Manual thoroughly before operating this robot.
It is prohibited to operate the robot by using any procedures or methods which are not described in this
Operation Manual。
If any mechanical failure or physical injury occurs in operation without fully understanding of the
contents of the Operation Manual, our company will not bear any responsibilities。
In order to read this Operation Manual at any time, please place this Operation Manual beside the robot
and designate a responsible person for the related management。
■Symbols of Danger Level

The safety precautions described in this Operation Manuel are classified into the following three types。
If the content of this precaution is not followed, death

DANGER!
or serious injury may be caused。
If the content of this precaution is not followed,

WARNING! serious injury may be caused or the machine may be
seriously damaged。

CAUTION! personnel may be injured or the machine may be
damaged。
■Indication of key Points

The key points for operation will be indicated by the symbol in this Operation Manual。
―1―
１．Preface
１－２．Hazardous Areas
■ Composition and Charging areas of the robot
The robot consists of the driving box, the signal interlock box and the control box。
DANGER!
It is prohibited to open the front cover of the robot when the machine is on or running. The
exposed high-voltage connecting terminal and charging part are causes of electric shock. If the
front cover needs to be opened for maintenance and the mechanical part inside it is to be touched,
the power switch must be turned off first (OFF)。
Particularly for the places marked with“ ”,the circuit may have remaining
voltage when the power switch is on or even after the power is turned off for several minutes (ten
minutes or more). Do not touch them。
００（Ｓ）Ｖ
Driving box
Robot
Control
Pendant
Molding machine
―2―
１．Preface
■Robot Movement Range

During the automatic operation, it is prohibited to enter the areas marked with “ ”
Otherwise,serious injury or a severe accident may occur。
Stroke
＋５００mm
Stroke＋５００mm
Stroke＋５００mm
※ The value of strokes may differ depending on the robot model。

For details, please refer to the operation manual for main body
(machine side)。
WARNING!
ince the robot is running at a high speed in the working area, it is prohibited to enter this area
during its running。
Even if automatic operation is not performed, when you need to enter completely or partly this
area for maintenance, the power must be turned off as per specified procedures「For details ，
please refer to５.Switch on and off the power」。
Safety Precautions
When the enterprises or institutions use and operate the robot, a proper fence should be designed
and installed for isolation so as to prevent the operator from entering the working area of the robot
carelessly。
―3―
１．Preface
１－３．Safety Precautions
WARNING!
・ The covers and switches installed for safety shall not be removed or modified without the
permission of our company。
・ It is prohibited to rebuild or modify the robot so as to prevent the safety performance from
deteriorating。
・ The operation of the robot should be conducted by the qualified operator alone。
・ Do not wear gloves when operating the robot (except for handling the product for
after-treatment and cleaning)。
・ When the power is stopped, the main control power shall be shut off immediately。
・ If the power supply is frequently stopped due to the strong thunder and lightning or other
unknown reasons, operation of the robot shall be temporarily suspended so as to prevent the
accidents which may be caused by the abnormal power。
・ It is prohibited to use the robot when baffle plate deforms due to the strong impact of the robot,
please contact the technical service department of our company。
・ The robot shall be placed in doors。
CAUTION!
・ Do not use the wet or dirty hand to touch the switch or the screen。
・ If the operator doesn’t fully understand the relations between the operation switch and key and
the operation of the robot, do not run the machine。
・ Do not touch the switch or the screen unconsciously, nor lean on the machine。
・ Make sure to have known the position of the emergency switch so that it can be operated at any
time。
・ Keep sufficient operation space. Remove any obstacles around the working site。
・ In order to prevent the accidents caused by collapse, any overflowed oil or water on the floor
shall be cleaned and the dry floor and passages shall be kept。
・ Keep the driving box and the control box from strong shock or violent striking。
・ Do not remove the safety nameplate and keep it clean。
・ Operators who are dizzy or cannot make normal judgment due to drinking alcohol, taking
medicine, illness or other reasons shall not operate the robot。
・ The jig plate used for the robot must be the product conforms to the machine instruction。
・ Do not run the robot when the safety covers of the robot and the control box are removed。
・ Do not touch the molded product directly and wear gloves so as to avoid scalding injury。
―4―
１．Preface
１－４．Warning Sign Plate

In order to use the robot safely, warning sign plates are pasted in Hazardous Areas。
■Symbols of Danger Level

The safety precautions written on the warning labels are classified into the following three types，
When the danger level is high, special attention shall be paid in the course of operation。

DANGER!
death or serious injury many be caused。

WARNING! serious injury may be caused or the machine may
be seriously damaged。

CAUTION! personnel may be injured or the machine may be
damaged。
―5―
１．Preface
■Types of Warning Sign Plates

※Warning signs that are not used in this machine may also be included。
●Prohibit to enter the working area
Warning against danger of descent action

机 Since the robot is running at high speed, it is
prohibited to enter the working area during the
automatic operation. In addition, even if
automatic operation is not performed, when you
need to enter completely or partly this area for
maintenance or other reasons, the power switch
and the air pressure switch must be turned off
as per the specified procedures before the
operation begins 。「 For details ， refer to
５.Switch on and off the Power」。
Warning against danger of crosswise actions
Warning against danger of traverse actions
―6―
１．Preface
●Warning against high-voltage electric shock
During the maintenance operation, the circuit

breaker of the control box must be disconnected
(OFF position)。
Particularly when the maintenance work is done
inside the control box, the cables connected to
the molding machine must be removed and the
main control power switch of the factory must
be turned off。
The high-voltage electric shock warning signs

are put on all required places (like the terminal
box, etc)。
●Warning against cooling fan
Do not get close to the running cooling fan。
WARNING
Forbidden to touch
the cooling fan.
―7―
１．Preface
●Pay attention to the stroke adjustment
When adjusting the stroke of the moving part,

refer to the related operation manual and use
safe operation method。
After the power and the air pressure switch are
turned off, special attention shall be paid
because the air cylinder may have remaining
voltage. For adjustment operation, the operator
must wear protective equipment and avoid
operation within the working area of the
machine。
●Warning against motor high temperature
The running motor is at a high temperature; do

not get close to the motor。
WARNING
If the motor needs to be touched for
maintenance purposes, turn off the power and
High temperature! wait until the motor becomes cool before the
Forbidden to touch. related operation。
―8―
１．Preface
●Warning against entrapping
If the operations are needed within the working area

of the robot for maintenance purposes or other
reasons, do not touch the motor, rotary axis, gear,
pulley, leather belt or other parts which may result
in entrapping。
For operation, turn off the power switch and the
air pressure switch first。
●Warning against cutter
If the operations are needed within the working area
of the machine for maintenance purposes or other
reasons, do not touch the blade of the cutting
device。
For operation, turn off the power switch and the air
pressure switch first。
―9―
１．Preface
■Examples of Warning Sign Plates（Robot）
―10―
１．Preface
１－５．Operation Conditions
Items Specifications
P o w e r v o l t a g e Single-phase AC200～220V±10% 50/60Hz

N o i s e t o l e r a n c e EN50082-2:1995
Operating ambient temperature 0～＋40℃

Storage ambient temperature －10～＋65℃
Operating ambient humidity 35～90%RH（No dew condensation）
External protection IP22
※For the capacity of the machine, please refer to「machine edition：１－５．Specifications」。
●It is preferable not to use this machine at any of the following locations。
・ Locations with direct sunlight or near a heater。

・ Humid locations。(locations with water drop or water vapour, or high humidity)
・ Locations with large temperature difference。
・ Locations with too much vibration。
・ Locations with strong magnetic field。
・ Locations with too much dust and powder。（locations with the metal, carbon powder and other
electric dust）
・ Locations with erosive gases。
・The noise below 87dB（Background noise 49dB）
―11―
２．Name of Parts
２．Name of Parts
２－１．Figures
ES-800（s）II
Driving Control Box
Signal Interlocking Control Box
I/O Base Plate
※ I/O base plate of Model ESW-1700(s) II is at the side of walking objective。

Item Description
① Operation Box Remote operation can be carried out based on the wire length。
（Refer to「２-２.Parts of the Operation Box」for various components names of
the operation box）
② Residual Disconnect the circuit (to control power supply) automatically when the specific
Current Circuit
Breaker current is exceeded resulting leakage。
―12―
２．Name of Parts
２－２．Parts of the Operation Box
① ② ③ ④ ⑤ ⑥
⑨
⑦
Item Description
① Enable switch When operating the robot manually, press this key and the manual operation key
together, and the robot will run。
When pressing, the upper menu column of the screen will show ＜symbol
of the operation box＞。
② Power switch Power ON/OFF。
③ Power When the power is on, the green indicator lights up。
indicator
④ Automatic
operation When the machine is in automatic operation, the blue indicator lights up。
indicator
⑤ Alarm lamp Whatever in automatic operation or manual operation, the alarm lamp will light up
(red) in case of abnormity。
⑥ Emergency Press this button to turn off the power and stop all operations immediately。
stop button
※To release the emergency stop stat, turn the switch in the direction indicated by
the arrow to unlock and turn off the power key then turn it on。
⑦ Position key Manual operation, home position return, free operation。

⑧ LCD panel Indicates various kinds of setting screens and other messages. As there is the touch
(touch panel) key, the operation can be realized at the setting screen。
⑨ Protective belt The operator can pass his hand through the protective belt so as to prevent the
operation box from falling. It can be adjusted according to the size of the
operator’s hand。
―13―
２．Name of Parts
２－３．Names of All Parts of the Controller

●Signal Interlocking Control Box
ES-800（s）Ⅱ
⑤ ⑥
① ⑦
No. Name No. Name
① Electromagnetic Contactor ⑤ Switching Mode Power Supply
② Circuit Breaker ⑥ NC2 Main
③ Buzzer ⑦ Filter
④ Power Lamp
―14―
２．Name of Parts
●Driving Control Box
①
③
No. Name No. Name

① Return Resistance ④ Power Board
② Fan
③ Servo Drive
―15―
２．Name of Parts
２－４．Usage of SD Memory Card

Mode STEC-NC2 can place programming change conditions in the SD memory card。
Use「SDHC 4GB Class4」（KINGSTON,SANDIDK）。
Warning
·SD memory card beyond above mentioned may cause failures such as data corruption or
malfunction。
·Please do not use the compact flash memory card sold in the market。
―16―
２．Name of Parts
● Inserting and Removing the SD Memory Card
Warning
・When the SD memory card is not inserted, the alarm message will be displayed and
SETC-NC2 equipment will not start。
The SD memory card must be inserted when turning on power。
・When reading or writing data, please do not remove the SD memory card, otherwise, the
SD memory card or the data will be damaged。
Inserting SD memory card

１. Open the lid。
２. Insert SD card in the direction shown in figure ①。
※ The side with label of the SD card shall face up。
※ The gap part of the SD card shall be toward the left。
Removing SD memory card

１. Open the lid。
SD card
２. Remove the SD card。
figure①
The inserting place of SD card
―17―
３．Operation procedures
３－１．Principal Actions of the Robot
The principal actions of the robot can be classified into three types: operation of home position return,
manual operation and automatic operation。
■Operation of home position return
The robot returns to the home position。 Home Location
This operation is always executed after the

power is turned on or when the robot starts
automatic operation。
■Manual operation
In manual operation state, the actions are executed one by one according to the setting in the mode or
teaching (manual operation, step feed mode), and the axis motion performed regardless of setting (free
operation)。
●Manual operation Confirming set position for packaging (Traverse axis)
Execute the manual operation step by step *1200 Action Option Key
as per preset contents. For details of
operation method, refer to「１２．Manual
Operation」。
*1200
*1200 Running
*Traverse axis’s stroke are different for each models.
Home
●Free operation Approach Side
position
Regardless of set conditions, the axes Front and Back Traverse
move in the specified direction while a S Axis T Axis
key is pressed. For details of operation W Axis
method, refer to「１２―５．Free Teach Crosswise axis at
product side
Operation」。
Vertical axis at Approach Side
product side Up and Down
V Axis VS Axis
■Automatic operation
According to the previously set data, the
robot will automatically run. For details of
operation method, refer to
「１８．Automatic Operation」。
The main procedures of robot operation differ depending on whether using motion data that has been
already called or changing the motion data。
―18―
３－２．Operation by Using Data Already Called (daily operation)
Steps Operation Reference in the operation

manual
・Perform initial check before turning on

the power。
Turn on 「５－１．Switch on the
①
power ・Perform initial check after turning on
Power」
the power。
・When the extracting arm (vertical unit)

is hidden inside the mode, raise the
vertical unit through free operation to
Preparation for running
a position that does not cause any

interference。
Home
・Ensure that home position return of 「８．Home Position
② position each axis has been completed on the Return」
return screen。
※As for the knockout machine of the

absolute encoder model, do not
conduct zero return mode operation
when the power on。
・ Ensure that the number for

automatic operation is selected on
the screen。
Manual 「１２．Manual
③
operation ・ Switch to the manual operation Operation」
screen, press the key of the axis to
move and ensure the running of each
axis is correct。
・ Ensure the setting data (timer, mode,

point, axis setting, counter, etc) is
Automatic operation
correct。
Automatic 「１８．Automatic
④
operation ・ Ensure that no people or other Operation」
obstacles are within the working
range of the robot, and then start the
automatic operation。
Finishing
・ Turn off the power in correct way to 「５－２．Switch off the
⑤ automatic finish the operations。 Power」
operation
―19―
３－３．Operation by Changing Setup Conditions

Operation by Operation by Operation by
selecting changing registering new
registered data registered data data
→「５－１.Switch
Turn on power on the Power」
Inserting Mode
Program Editing Mode Setting
Chapter of Clients：９.Mode
３.Program Editing Setting
Data setting
Set the mode, axis, position, timer,
packaging and other conditions
sequentially。
Setup condition operation Setup condition →「１７．Setup

Condition」
Select the described block number for the next operation
mode Select the new block
number
Whole Open Mode Inserting Mode
Program Editing Mode Setting
Chapter of Clients：９.Mode
３.Program Editing Setting
Changing the procedure

Call out the screen with the procedure
you want to change, and then change it
Setup condition procedure check 「１７．Setup

Make sure if the procedure is correct →Condition」
→「８．Home
Home position return operation Position Return」
Whole Open Mode Inserting Mode
Stepping Manual
１２－１２.Manual
７.Step Feed Operation
Operation
「１８．Automatic
Automatic operation → Operation」
―20―
４．Emergency Stop
４．Emergency Stop
To stop the robot immediately to prevent accidents, use the following operation。
Emergency stop key
●Emergency stop key

If this button is pressed, the power will be turned off and all actions will be immediately stopped。
To release the emergency stop state, turn the button in the direction indicated by the arrow to unlock.
Turn the power switch to “OFF”, and then turn it to the “ON” position。
Safety precautions
・ After the automatic operation stops in the course of automatic operation, eliminate the cause
which results in the emergency stop and check to make sure the moving range of the robot is
safe. Then start operation。
・ In order to keep the emergency stop button effective at any time, all related personnel should be
informed about its location and operation method。
―21―
５．Switch on and off the power

５－１．Switch on the power
Danger!
The cables or wires damaged at the covering may lead to an electric shock or short circuit. Before
switching on the power, check if the cables have external damages. If there is any damaged or
broken wire, inform the qualified electrician to take proper measures immediately。
Signal interlock box 1. Turn on the circuit breaker on the control box。
Caution!
If the equipment is not used for a long time, the
switch of circuit breaker should be turned to the
Circuit breaker
“OFF” position and the main control power switch
for the factory should also be turned off。
2. Turn the power switch key to the “On” position. The

power indicator will light up。
―22―
When the power is turned on, the operation box displays

the left figure。
The operation box screen displays the left figure and the
initail check starts。
※ The initial check means self-check inside the control
box to see if there is any problems of the
communication circuit。
After the initial check is completed, the system will
display the initial screen if no problem is found。
For details of the screen composition and operation,

please refer to「７.Composition and Pperation of the
。
Screen」
―23―
Safety precautions
・ Please strictly follow relevant procedures to turn on the power。
・ Make sure if the safety device is in normal state by following the instructions specified in the
Operation Manual. In case of any problems, contact the supervisor for maintenance or the
nearest representative office of our company immediately。
・ Ensure that no cover is damaged or incorrectly placed。
・ After turning on the power, ensure the following items。
○No alarm is displayed on the panel。
○The air pressure is proper。
○There is no abnormal noise from the motor。
○The cooling fan of the servo driving box is running。
○The slide ways are greased properly。
・ Please confirm the spot inspections described by the Operation Manual。
・ When operating the robot that has not been used for a long time, check to see if there is any
problem on motion and sound of each part and the lubricating state of slide ways. If abnormal
sound, heating or motion is found, immediately turn off the power and contact the supervisor
for maintenance to take necessary measures。
―24―
５－２．Switch off the Power
１. Ensure that the robot stops。
２. Turn the power switch key leftward to the

“off”position. The power indicator will go out。
３. Turn off the circuit breaker on the control box when you
stop using the equipment.。
４. Turn off the main control power for the factory。
Safety precautions
・ Please strictly follow the switch off procedures to turn off the power。
・ When finishing the work, stop the root when the vertical arm is raised in the release side and
then turn off the power。
・ The responsible person shall keep the power switch key properly。
・ After the operation, please ensure each part of the robot has returned to their initial status。
―25―
６． About the Full Type and Mode Type
６． About the Full Type and Mode Type

There are two types for SETC-NC2 as follows:
●MODE Type
Actions of the standard assebled knockout machine when shipping form the factory.
Select actions as the type for use based on MODE.
Any action procedures of the knowout machine can be added between standard actions.
For details, refer to [Chapter of Client Program: ３. Program Editing] in the specification.
●Fully Type
The type which can be edited about most actions of the knowckout machine according to clients’
requirements.
For details, refer to [Chapter of Client Program: ３. Program Editing] in the specification.
―26―

７－１．Composition of the Screen
Explain the screen composition of STEC-NC2.
The screen of operation mode will appear when the power on. (Refer to「５．Switch on and off the
Power」)
Press the key of purpose menu on the screen, and set operation modes such as manual operation.
①
②
③
⑧
④
⑦ ⑨
Item Description
① Menu Column Display the screen name, program status, etc. in words or icons.
(1) (2) (3) (4) (5) (6) (7) (8)

Operating Mode
Item Description
(1) Operating The screen displayed now is expressed in icons and
mode names.
(2) Date and It shows the current time.
time
(3) Action mode It displays the status of the action mode.
It will appear when using ECO mode.
(4) ECO mode
It will disappear when not using the mode.
It indicates whether the program can be set or not. The
password must be entered when changing the program
which is forbidden to change.
Please refer to「１９. Password」 when entering the
(5) Key mark password.
…The program is forbidden to change.
…The program can be changed.
―27―
Item Description
Item Description
① Menu Column
Operation The sign will appear when pressing the action key.
(6)
box sign It will disappear when not pressing the key.
It will display when inserting the memory card (SD
SD memory
(7) card). It will be light and dark alternately when not
card mark
inserting the memory card.
The written mark will appear when connecting with the
computer and updating the computer setting.
…Disconnecting with the computer (displaying the
Computer hidden status).
(8)
mark
…Connecting with the computer
…Communicating with the computer
② Document note It shows the document name of the displayed program.
・
(1) (2)
Item Description
(1) Name of the It shows the No. and name of the document group
segment displayed now.
group
(2) Name of the It shows the No. and name of the segment documents
segment displayed now.
documents
③ Action mode Switch to the manual operation mode, zero return, step feed and automatic
operate.
Use the light to display when it is at the position of starting the automatic
operation or standby.
④ Circulation Calculate the time of forming one cycle.
monitoring Display the previous result in the calculation.
⑤ Fetch times
Show the fetch times and total times.
monitoring
⑥ Overall speed The action speed of the driving axis can be adjusted at the manual and automatic
modes respectively.
Set by the key of (Low speed) or (High speed).
As for the previous set speed of various POINT, the speed objective is the
movement speed of changing various axiss at the fifth segment from the side of
low speed.
20 40 60 80 100%
（Low speed）Key (High speed) Key
―28―
Composition and Operati
７．C ion of the Screen
S
Items Descriptions
D
⑦ M
Manual / There aree 8 operation keys at the manual
m operatioon mode and 6 operation keys
k at
A
Automatic the autommatic operationn mode.
O
Operation Keyy As for keys
k which arre not displayys, use witch the screen for
to sw
display.
※Pleaase refer to「「１２－２. Optional Op peration ●O Options Operation
Methood」 for manuual operation key.
※Pleaase refer to「１１８－３. Op peration Duriing Automatic Operation」」
For auttomatic operattion key.
⑧ Location
L Key Operate various
v keys manually.
m
K
Key Descriiption
Presss this key and
d stop the meechanical arm in the automaatic
runnning and consecutive step feeding
fe operation.
It shhows the screeen of operationn mode.
Elim
minate alarm when displaaying the alaarm message. In
addiition, return to the screeen of operatiion mode frrom
variious screens.
Presss this key wh

hen intending to
t display the menu screen..
It shows
s the heelp message in various seetting screen or
operration screen.
Movve the walking

g axis at the feetch and drop side.
Movve the front and back axxis at the prroduct side and a
approach side foor [walking＊１]
Reccede for [Walk z ＊１] / liftinng or droppin
king return to zero ng.
At the
t place of 1 H style.
Movve the fixture board positionn to return to zero.
Makke the fixture board to condduct return acttion and return

n to
zeroo. (This fun nction is optioonal.)
Makke the fixture on or off.
P
Point
There are op
T peration keys of “On” for product
f
fixture, runner fixture andd approach fiixture in the
s
screen of free operation.
（Press the key to display
d the scrreen.）
In the
t same ordeer as for autoomatic operatiion, conduct the
forw
ward movemen
nt for 1 step too return.
Thee added screeen showing the
t manual ooperation key in
Option.
⑨ Chinese, English, etc. (Switch

( betweeen three langguages, the opttions.)
The languuage switch keys
k will nott appear on thhe control boxx without lan
nguage
styles.
―29―
―
７．Coomposition and Operatio
on of the Sccreen
７－
－２．Coompositioon of Disp
play Screeen in Staandard M
Menu Lisst
Theere are two kinnds of menu screens,
s the main
m menu screeen and groupp menu screenn.
Thee main menu screen is com
mposed of opperation modee, controller setting,
s segmeent alteration, client
proogram and moonitor, while the group meenu screen is composed off menus besidde these. (Thee main
mennu is differentt in inserting style
s and whole open style.))
Thee frequently used
u menus off the group meenu screen can menu screen. (Refer
n be logged inn on the main m
to「７－３. Maain Menu Logg in」)
■M
Main Menu Display
D
Preess the key of .
→ The followiing main menuu screen will be

b displayed.
[Main Meenu Screen foor Whole Opeen Style]
[Main Men
nu Screen forr Inserting Mode]
M
―30―
―
Operation
Free Operation It shows the free operation screen.
(For the operation method, please refer to「１２－２．Option Operation」.)
Condition
Data Read Read the segment data saved in SD card.
（For the setting method, please refer to「１７－３．Segment Reading」.）
Data Save
When operating with the new segment group, input the data of input mode setting, axis
location setting and timer setting and save the data in the memory device.
(For the setting method, please refer to「１７－４．Segment Saving」.)
User Program
Program Editing
It is necessary to compile the program when adding the axis action program with the
program compilation.
(For the display method, please refer to「Chapter of User Program: ３．Program
Editing」.)
User Point
It is required to set the location of action points when adding the axis action program with
the program compilation.
(For the display method, please refer to「Chapter of User Program: ４．Setting of
User Point」.)
User Packaging
It is required to set the location of encasement points when adding the axis action
program with the program compilation.
(For the display method, please refer to「Chapter of User Program: ６．User
Packaging」.)
User Free Pack

It is required to set the location of free encasement points when adding the axis action
program with the program compilation.
(For the display method, please refer to「Chapter of User Program: ６－３．Free
Packing of User」.)
User Timer
It is required to set the timer location when adding the axis action program with the
program compilation.
(For the display method, please refer to「Chapter of User Program: ５．User Timer」.)
―31―
Monitor
It can determine the ＜ＯＮ・ＯＦＦ＞ status of input and output of the knockout
In/Out Display
machine, forming machine and the outside.
(For the display method, please refer to「Chapter of Technologies: ２．Display of
input/output」.)
Teaching
Mode Setting
Set the action of the knockout machine. Combine this mode and various optional modes
and set the action of the knockout machine.
(For the setting method, please refer to「９．Mode Setting」.)
Set the POINT (movement distance) and speed of the walking axis of each walking
Axis Setting
points, front and back, and up and down axis of the product side and approach side.
(For the setting method, please refer to「１０．Setting of Axis Position (Axis teach
point)」.)
Timer Setting
The timer is set for various actions in the automatic operation to make sure a well
movement action.
(For the setting method, please refer to「１３．Timer Setting」.)
―32―
S
■Diisplay of Group Menu

u
Preess the key of in the

t menu coluumn to display
y the main meenu screen.
Preess the key of to enter

e the grouup menu screen
n.
Theere are 8 kinnds of group menus. Presss the purposee key to swittch screens annd conduct various
v
setttings.
Thee group menu is different diisplayed in the inserting mo
ode and wholee open mode.
Now
w describe thee menu screenn of the insertiing mode.
●Group Menu (O
Operation)
Operating
Opption Connduct the opeeration of deteermining actio

ons manually or
o origin returrn when startiing the
Opeeration
auttomatic operattion.
For the operatiion method, please refer to「１２－２．Option Opeeration」.)

(F
Free Operation
O
Connduct the opeeration of deteermining actio
ons manually or
o origin returrn when startiing the
auttomatic operattion.
For the operatiion method, please refer to「１２－５．Free Teach Operation」.)

(F
―33―
―
●Group Menu (Teaching)
Teaching
Set the action of the knockout machine. Combine this mode and various optional modes
Mode Setting
and set the action of the knockout machine.
(For the setting method, please refer to「９．Mode Setting」.)
Set the POINT (movement distance) and speed of the walking axis of each walking
Axis Setting
points, front and back, and up and down axis of the product side and approach side
(For the setting method, please refer to「１０．Setting of Axis Position (Axis teach
point)」.)
The timer is set for various actions in the automatic running to make sure a good
Timer Setting
processing action.
(For the setting method, please refer to「１３．Timer Setting」. )
The Setting of timer used in the optional actions and returning to zero for the count value.
Counter Setting
(For the setting method, please refer to「１６．Counter Setting Fuctions」)
―34―
●Group Menu (Condition)
Condition
Data Read Read the segment data saved in the SD (card).
(For the setting method, please refer to「１７－３．Segment Reading」.)
Data Save
When operating with the new segment group, input the data of input mode setting, axis
location setting and timer setting and save the data in the memory device.
(For the setting method, please refer to「１７－４．Segment Saving」.)
Data Delete Delete the segment data saved in the SD (card).
(For the setting method, please refer to「１７－５．Segment Deleting」.)
―35―
●Group Menu (Monitor)
Monitor
In /Out Display
It can determine the ＜ON・OFF＞ status of input and output of the knockout machine,
forming machine and the outside.
(For the display method, please refer to「Chapter of Technologies: ２．Display of
input/output」.)
Alarm Record
The alarm resume so far (the previous 200 alarms) can be checked.
(For the display method, please refer to「Chapter of Technologies: ３．Alarm
Record」.)
―36―
●Group Menu (Axis Motion)
Axis Parameters
Pass Setting Set the skipped values of POINT in various actions.
(For the setting method, please refer to「１４．Pass Setting」.)
Acc/Dec Setting
Set 26 stages of acceleration・deceleration of various axiss of the knockout machine.
(For the setting method, please refer to「１５．Acceleration and Deceleration
Setting」.)
Driver The data of servo drive can be changed.

Parameter
(For the setting method, please refer to 「 Chapter of Technologies: ４． Driver
Parameter」.)
―37―
●Group Menu (Motion Area)
Motion Area
Set and limit the maximum and minimum value of the specific POINT of various
Area Setting
axiss.
The value range set here can be range which can input for axis setting.
(For the setting method, please refer to「Chapter of Technologies: ５．Area
Setting」.)
Determine axis location (various walking points) and the maximum effective value of
Stroke Limit
the encasement setting value based on the data setting of travel limit.
(For the setting method, please refer to「Chapter of Technologies: ６．Stroke Limit
Setting」.)
―38―
●Group Menu (Controller Setting)
Controller Setting
Password Setting
Any alteration or forbidding settings can be conducted for various menu items.
There are 8 kinds of password setting.
(For the setting method, please refer to「１９．Password」.)
Conduct the setting of the data, time, screen clearness, installation direction of the
System Setting
knockout machine, initial display of axis setting, and buzzer OFF time belt.
In addition, set the mode of the system part of the knockout machine.
(For the setting method, please refer to「Chapter of Technologies:７．System
Setting」.)
Version
Display the software edition of the controller, operation box and servo drive system.
(For the setting method, please refer to「Chapter of Technologies:８．Version
Display」.)
―39―
●Group Menu (User Program)
User Program
It is required to conduct the program compilation when adding the axis action program
Program Editing
with the program editing.
(For the display method, please refer to「Chapter of User Program: ３．Program
Editing」.)
It is required to set the location of action points when adding the axis action program with
User Point
the program editing.
(For the display method, please refer to「Chapter of User Program:４．Setting of User
Point」.)
User Timer
It is required to set the timer location when adding the axis action program with the
program editing.
(For the display method, please refer to「Chapter of User Program:５．User
Timer」.)
It is required to set the location of encasement points when adding the axis action
User Packaging
program with the program editing.
(For the display method, please refer to「Chapter of User Program:６．User
Packaging」.)
It is required to set the location of free encasement points when adding the axis action
User Free Pack
program with the program editing.
(For the display method, please refer to「Chapter of User Program:６－３．Free
Packing of User」.)
―40―
７－３. Main Menu Log in

The memu of group menu can be logged into the main menu.
■Main menu log in steps
１. Press the key of on the main menu screen.
→ Enter the group menu screen.
２. Press the key of .
３. Press any key intended to set on the main menu of the

3 group menu screen.
４. Log-in the main menu screen
■Deleting from the Group Menu.

Deleting can be done from the menu logged on the main menu.
１. Press the key of and the press any key intended
to delete from the main menu on the main menu screen.

2
２. Delete the selected menu from the main menu.
※ Press the key of to return to the initial setting
status.
.
―41―
on of the Sccreen
７－
－４.Basiic Keys Operation
O n
Descrribe the operattion keys in vaarious menus of SETC-NC2
2.
■M
Method for Moving
M thee Screen
Preess the key of to display

d the maain menu screeen.
[Op
peration Mode Screen]
Display the Dispplay the

Displayy the operation
operaation
main menu
m modde screen
screen modee screen
[Mainn Menu Screen] [Group Menuu Screen]
Display thhe menu screen beside

the main menu
m
[Settiing screen]
※Presss the Return key oon the main menu

m screen
or group
g menu screen
s to dispplay the operaation mode
screeen.
※ Preess the or key to display

d the
opeeration mode screen.

s
Dissplay the screen of

o the pressed mennu key
―42―
―
S
７－
－５．Vaalue Inpu
ut
Theree are two kinds of data inpuut, inputting daata to set, nam
mely the “data setting methood”, and the
knockkout machine moving actuaally to set, nam
mely the “mov
vement settingg method”.
■Vaalue Settingg Method

●Daata Operattion
Here describe
d the usage
u of data screen.
s
１. Press the vaalue input keyy intended to set.
1 Thee selected key will turn greeen.
２. Press the keey of .

2
３. The numberr keys will apppear.

Item Descriiption
Maximu
um The maximum
m valuue will be disp
played
in the screen.
s
Minimu
um The minimum
m valuee will be disp
played
in the screen.
s
Curren
nt ws the value cuurrently set.
It show
setting vaalue
Input th
he Input the
t setting vallue with the number
n
setting vaalue keys.
４. Input the value with number

n keys, press the key
k of
to
t confirm thee input value.
Press the keey of to delete the value exp

pressed
by the inputt value.
５．Press the keey of too return to variious input screens.
Point
Press the key of
P andd do not inpuut any number or
c
change, it can be extracted from
f the numbber screen.
―43―
―
●Operation of the Key
Here describe the usage of the key of
１. Press any value input key intended to set.
２. Select any setting line intended to set and input the value
1
at the place of setting values through .
※The displayed lines are different due to the difference of
2 screens.
Line Description
The value increases by 0.01 each time
＋0.01
pressing.
The value decreases by 0.01 each time
－0.01
pressing.
＋0.1
pressing.
－0.1
pressing.
＋1.0
pressing.
－1.0
pressing.
＋10.0
pressing.
－10.0
pressing.
The value increases by 100 each time
＋100
pressing.
The value decreases by 100 each time
－100
pressing.
※As for the speed, set the timer by integer.
３. Return to 1.～2. to set various values.
Note
Please pay attention to not touching moulds when adjusting the setting value.
The value must be determined by manual operation before entering the automatic running when
setting the input with numbers. Please refer to「１２．Manual Operation」.
―44―
S
■Acctuator Settting Methood

Makee the mechaniccal arm to movve actually forr setting.
Notte
Pllease pay attenntion to not touching mouldds when the arrm moves actuually.
Point
Thee method is onnly applicablee to inputting the
t setting vallue.
Thee speed cannoot be set. In adddition, operattion cannot bee conducted inn the automaticc running.
１. Press the keey of .
※ Do not press
p after thee key selected (when the key
y
surround
ding turning green).
g
gain to cancel the selection aand return thee free

Press ag
walking
g.
２. Press variou
us operation keys
k of the loocation keybo
oard to
move the ax
xis to the location intendedd to set at thee same
time of presssing the actioon option key.
+／‐ Descriiption
The axxis moves towaard the directiion of
+ Sidee
leavingg the origin.
The axxis moves towaard the directiion of
‐Sidee
origin.
―45―
―
３. Press the value input key for the intended setting axis.
The selected key turns green.
※ Press the key of to select the value
input key displaying the axis.
４. Repeat 1. ～ 3. to set various POINTs.
５. Another way，Press the key of to set the current

value as the setting value.
６. Conduct manual operation to determine the setting value

from movement to alteration.
―46―
S
７－
－６．Th
he Usage of Descrription
The description
d scrreen of various settings in thhe operation can
c be displayyed.
Theree are two kinds of descriptioon.
●Ovverall Desccription
It dispplays the overrall descriptionn of the settingg program.
Press the key of in varioous setting proogram screens.
●Deescription of
o Various Keys
It dispplays the description of variious keys in thhe screen.
・Preess the key off a the descriiption of variious keys willl appear.
and
[List of the displayyed screen] [Detailed diisplayed screeen]
Presss the key of to dissplay the desscription of various

v pointted locations in the axis setting
s
scrreen.
[Detaailed displayeed screen of axis setting] [Information
n display screeen]
―47―
―
on of the Sccreen
７－
－７．Alaarm
The alarm
a or fault message
m will appear
a in the screen when an
a exception occurs
o in the ooperation.
１. Press the keey of or to cclear the errorr
cause.
※ Foor the disposall method corrresponding to the content off alarm and faaults, please reefer to「Chap
pter of
９．Operatioon Error Message, １０．Alarm Message」.
Teechnologies:９
７－
－８．Au
utomatic OFF Settting of Backlight
B
The backlight
b will turn
t OFF autoomatically whhen exceeding the time set inn「Automaticc OFF of Back
klight」
and noot using the opperation box.
※Forr the setting method,
m pleasee refer to「２０－２．Settting Method of de ● Autom
o ECO Mod matic
OF
FF of Backligh
ht」.
１. Please touch
h the screen when
w cancelingg the OFF staatus of
backlight.
―48―
―
８．Home position return

When the automatic operation begins, the operation for home position return must be done.
Depending on the stop position of vertical arm, the aforesaid operation may be different.
Caution
Make sure no people or other obstacles are within the working range of the robot before the
relevant operations.
Point
When the robot is absolute encoder (option，Zx is Standard)，Need not do home position return.
８－１．When the Vertical Arm is Inside the Mold

In the course of automatic operation, when an alarm occurs inside the mold or emergency stop occurs
while the arm is inside the mold (software end of the extracting side is on, ascent end L3 and runner side
ascent end L3S are off), move the arm to the outside through free operation.
※ After the power is turned on, if home position return is already complete and the axis positions (teach
of each axis) are completely set, the home position return can be done even if the arm is inside the
mold.
In-mold condition
L3〈OFF〉
L3S〈OFF〉
Crosswise arm
Vertical arm at product side
１. Through free operation, move the vertical arm at the product side or runner side to a position which
does not cause interference with the mold.
２. Through free operation, raise the vertical arm at product side or runner side to outside the mold of
molding machine
※ For free operation, refer to「１２－５．Free teach Operation.」
After the extracting arm is moved to outside the mold, carry out home position return operation by
referring to「８－２． When the Vertical Arm is Outside the Mold. 」
―49―
８－２．When the Vertical Arm is Outside the Mold
１. Start home position return at the operation
mode screen.
２. Press ＜Begin＞ key.
→ When home position return starts, press the key to
＜stop temporally＞.
Point
Press the ＜ temporary stop key ＞ to cancel the
operation in the course of home position return.
Then press ＜ Begin ＞ key to start the home
position return.
→ If the message shown in the left figure appears, the home

position return has been completed.
３. Press ＜ Manual operation ＞ key to start
manual operation.
―50―
Please confirm the Home Position：
The two arrowheads are at the same

position. It indicates that it is at the
Home position.( Namely: After the Traverse
strike the bolt, countermarch 17mm )
―51―
９. Mode Setting
９. Mode Setting
Set the action of the knockout machine. Set the action of the knockout machine through the mode and
combination of various optional modes.
Determine the action category of various modes and conduct mode setting through [９－４. Mode
Description].
Point
The mode setting cannot be conducted when the arm is not at the status of complete lifting (L3 and
L3S OFF) in the automatic operation.
Press the key of in the mode setting screen to display relevant mode description.
The mode setting cannot be altered when the prohibiting data alteration is set in the mode setting.
The password must be entered. For the password input method, please refer to [１９. Password].
９－１． Display of Mode Setting Screen

１. Press the key of <Manual Operation> in the
operation mode screen.
[Main Menu Screen]

２. Press the key of in the main menu screen.
※The key of is in the group menu screen of the main
menu screen.
[Group Menu Screen]
―52―
９. Mode Setting
→ Display the mode setting screen.
※ There are three kinds of mode setting screen, [Mode

Forming Machine Side], [Mode Product Confirmation]
and [Mode Dropping Side].
The content of the screen is difference due to the

difference of options style.
For details, please refer to [９－４. Mode Description].
―53―
９. Mode Setting
９－２． Composition of Mode Setting Screen

Relevant description of the composition of mode setting screen.
Press the key of in the menu screen to display the mode setting screen.
There are two kinds of mode setting.
[List Display Screen] [Detailed Display Screen]

Detailed
display
Display relevant description about the mode
Display the selected group mode.
Press the key of ／ and to switch the pages.
※The key of has no relation with the group, and it can switch the pages.
―54―
９. Mode Setting
９－３．Mode Setting
１. Set the screen and select the group intended to set in the
mode.
２. Set the action of ON / OFF (Use / Not Use) based on the

mode name intended to set.
Key Status Description
ON (Use the mode)
OFF (Not use the mode)
※ The name of each mode can be altered. (Option)
※ The screen can display at most 10 modes.
３. Repeat 1-2. to set “injection side mode”, “dropping side

mode”, “product side mode” and “option mode”.
―55―
９. Mode Setting
９－４．Mode Description
Point
Forward [Walking＊１] and backward [Walking Zero Return＊１] of the fetch side.
Forward [Walking＊１], the action of runnering the products and the runner.
Backward [Walking Zero Return＊１], the action of extracting products and runneres.
The MODE carried in whole open mode and inserting mode is different.
Occasion of 1H style.
●Forming Machine Side (Select to use arms)

Mark / Name Description Action
MDW Please set the mode as ON when ＭＤＷ―ON
using the product side arm to
fetch products.
①Drop ⑦Posture movement

②Forward ⑧Drop
③Close the fixture ⑨Open the fixture
④Backward ⑩Rise
⑤Rise ⑪Posture return
⑥Walking ⑫Walking return
MDS Please set the mode as ON when ＭＤＳ―ON
using the runner side arm to fetch
products.
※ The runner side can move
independently when the
product side arm (MDW) is
OFF.
①Drop ⑥Walking
②Forward ⑦Drop
③ Close the runner ⑧ Open the runner
fixture fixture
④Backward ⑨Rise
⑤Rise ⑩Walking return
―56―
９. Mode Setting
●Forming Machine Side (Select the Fetch Action)

Mark Name Description Action
MDE Interlock with the centre of the ＭＤＥ―ON
forming machine and turn the
mode ON when fetching products.
※ The mode can be set ON when
using the [centre timer
automatic adjustment].
The thin products are easy to fall
off during the injection and the
mode can effectively control the
fetching of products.
※ The centre interlocking can be
conducted when the arm of the
runner side moves
independently. ①Drop ④Backward[Walking
return*1]
②Forward [Walking*1] ⑤Rise
③Close the fixture
MDEB1 Output the centre backward signal
for rising after fetching products.

before rising after fetching
products. Turn ON to rise after
completing the centre backward.

after fetching products and
confirming the product
monitoring before rising. Turn
ON to rise after completing the
centre backward.
MDNG Set the mode ON when placing ＭＤＮＧ―ON

defective products and non-
defective products independently
according to the defective
products signal sent by the
forming machine.
Open at the open position of
defective products.
※ However, the action shall not
be conducted when there is no ①Drop ⑦Posture movement
signal interlocking wiring ②Forward [Walking*1] ⑧Drop
ejected by the defective ③Close the fixture ⑨Open the fixture
products connected with the ④ Backward [Walking
⑩Rise
return*1]
forming machine. ⑤Rise ⑪Posture return
⑥Walking ⑫Walking return
―57―
９. Mode Setting
MDKT Drop the fixture board at the place ＭＤＫＴ―ON

where not interrupting the mould
before completing the mould
opening. Turn the mode ON in
standby.
It is effective for the shortening of
fetch circulation time.
※ Please pay attention to not
interfere between the fixture
board and moulds.
※ Standby where limit ON in the
arm rising when it is OFF. ①Drop ④ Backward [Walking
return*1]
②Forward [Walking *1] ⑤Rise
MDCS2 (Optional) It shall be used to glide fetch ＭＤＣＳ２―ON
products based on the axis
movement of the knockout
(It is optional on the machine after fetching products
occasion of large through the structure of mould
scale machine glide fetching.
model.)
①Drop ⑤Backward
②Forward ⑥Rise
⑦ Walking (at the
dropping side)
④ Glide shear position
movement
MDYT (Optional ) When there are obstacles at the ＭＤＹＴ―ON
movable part of the mould, such
as core pulling cylinder or stop
(It is optional on the
occasion of large piece and conversion device,
scale machine make the knockout machine in
model.) standby outside the safety door of
the forming machine (outside the
upper part of the mould) to
prevent interfering with the
fixture board (the signal (MO) is
ON after completing the mould ①MO ON Walking
⑧Posture Action
opening). Return
②Drop ⑨Drop
※Output the circulation starting ③Forward ⑩Open the fixture
signal in the region of the drop ④Close the fixture ⑪Rise
⑤Backward ⑫Posture return
side.
⑬Walking (at the place of
⑥Rise
walking standby)
⑦Walking (at the
dropping side)
―58―
９. Mode Setting

MDKO Use this mode when fetching
products from the fixed side after
forming.
occasion of large Fetch products from the movable
scale machine
side of the mould when the mode
model.)
is OFF （standard action）.
However, even when using the
fetch mode from the fixed side,
alteration must be set through the
axis position for the action
POINTs of the product front and
back axis inside the mould.
Only posture actions change for
zero return when using this mode
in effect.
MDSK The water gap stretched from the

S side arm opens inside the
mode
MDSF Restrict the torque of the servo

motor of the front and back axiss
at the fetching and pinching
position, increase the load of the
front and back arms to prevent
damages on arms.
―59―
９. Mode Setting
●Forming Machine Side (Selecting the Fetch Posture)

MDTA In order to avoid the interference ＭＤＴＡ―ON
with the walking parts, please turn
the mode ON when set the front
and back position of the posture
action.
※ Turn ON the circulation
starting signal after the posture
action.
①Drop ⑧Walking
②Forward [Walking*1] ⑨Drop
③Close the fixture ⑩Open the fixture
④Backward [Walking
⑪Rise
return*1]
⑤Rise ⑫Walking return
⑥Forward [Walking*1] ⑬Posture return
⑭Backward [Walking
⑦Posture action
return*1]
MDTA2 In order to avoid the interference ＭＤＴＡ２―ON
with the walking parts, please turn
the mode ON when set the front
and back position of the posture
action.
※ Turn ON the circulation
starting signal before the
posture action.
①Drop ⑧Walking
②Forward [Walking*1] ⑨Drop
③Close the fixture ⑩Open the fixture
⑪Rise
return*1]
⑤Rise ⑫Walking return
⑥Forward [Walking*1] ⑬Posture return
⑭Backward [Walking
⑦Posture action
return*1]
*In the occasion of 1 H.
―60―
９. Mode Setting
●Product Confirmation (Confirming the Limit of Selecting Products)

MD4 Please set the mode ON when ＭＤ４―ON
installing product confirmation limit
switch during the rising and using
the limit switch (L4) .
※ The position must be adjusted

when L4 limit switch is not OFF
after reaching the rising limit.
①Drop ④Backward
[Walking return*1]
②Forward ⑤Rise
[Walking*1]
MD4T Please turn the mode ON when using ＭＤ４Ｔ―ON
the product confirmation limit switch
(L4T) inside the fixture board.
Besides, each product can be
confirmed inside the fixture when
fetching multiple products from the
mould one time.
①Drop ④Backward
[Walking return*1]
②Forward ⑤Rise
[Walking*1]
MDVC Set the mode ON when using the ＭＤＶＣ―ON
absorption unit 1 of the knockout
machine.
Start the absorption and dropping at

the same time.
①Drop ④Backward
[Walking return*1]
②Forward ⑤Rise
[Walking*1]
―61―
９. Mode Setting
MD4S This mode(L4S) must be on when ＭＤ４Ｓ―ON

use the limit switch in the runner
fixture.
①Drop ④Backward
[Walking return*1]
②Forward ⑤Rise
[Walking*1]
MDCV Turn the mode ON when using the ＭＤＣＶ―ON
vacuum generator installed on the
knockout machine.
①Drop ④Backward
[Walking return*1]
②Forward ⑤Rise
[Walking*1]
MDV2 (Optional) Set the mode ON when using the ＭＤＶ２―ON
absorption unit 2 of the knockout
machine device.
Start the absorption and dropping at

the same time.
①Drop ④Backward
②Forward ⑤Rise
In the occasion of 1 H.
―62―
９. Mode Setting
●Dropping Side (Runner Opening Selection)

MDTF Open the runner at the place of ＭＤＴＦ―ON
onward tracking walking and turn the
mode ON at the position when
opening products at the dropping
side.
Use it when pouring gate such as
channel gate.
※It cannot be selected together with
the open mode in the way of
backward tracking.
⑨Open the runner
①Drop
fixture
②Forward
⑩Rise
[Walking*1]
③Close the fixture ⑪Walking
⑫Drop
return*1]
⑤Rise ⑬Open the fixture
⑥Walking ⑭Rise
⑦Posture action ⑮Posture return
⑧Drop ⑯Walking return
MDTB Turn the mode ON when opening the ＭＤＴＢ―ON
runner at the place of returning to the
walking after opening the dropping
side products.
Use it when products are open first.
※ It cannot be selected together with
the open mode in the way of
onward tracking.
①Drop ⑩Open the fixture

②Forward
⑪Rise
[Walking*1]
③Close the fixture ⑫Walking return
⑬Drop
return*1]
⑭Open the runner
⑤Rise
fixture
⑥Walking ⑮Rise
⑦Posture action ⑯Posture return
⑧Drop ○
17 Walking return
⑨Scissor shear
―63―
９. Mode Setting

MDTF3 (Optional ) Move to the open position in the ＭＤＴＦ３―ON
way and open the runner before
NT gate shear.
①Walking ⑧Drop
②Posture action ⑨Forward
③Drop ⑩NT gate shear
④Open the runner fixture ⑪Backward
⑤Rise ⑫Rise
⑥Posture return ⑬Walking
⑦Walking
―64―
９. Mode Setting
●Dropping Side (Selecting Products Open)

MDPF Products are placed by equal interval
for the standard encasement action. It
can be used when equal interval
occasion of large scale encasement cannot be conducted
machine model.) according to the shape of products.
MD2K (Optional ) The product opening can be ＭＤ２Ｋ―ON
conducted at two positions of the
dropping side when it is ON.
The product open position can be set
at any position of encasement setting
1 and 2.
The open operation when using
the product two point open is
conducted at the same time of
fixture and fixture 2 with fixture
open and close keys of manual
operation.
Each fixture closure can be
conducted with free operation.
Set the first product opening
with encasement setting, and the
second product opening with
encasement setting 2 when the
product two point is open. ①Drop ⑨Open the fixture
The encasement number which can ②Forward ⑩Rise
be set for packing setting is 256 ③Close the fixture ⑪Walking
points. ④Backward ⑫Drop
⑤Rise ⑬Open the fixture
The encasement number which can
⑥Walking ⑭Rise
be set for encasement setting 2 is 256 ⑦Posture action ⑮Posture return
points. ⑧Drop ⑯Walking return
―65―
９. Mode Setting
●Dropping Side (Selecting the Posture Action)

MDSS Turn the mode ON when open the ＭＤＳＳ―ON
products after the posture action at
the dropping side.
Conduct posture action when the
angle of the fixture board is 90°.
①Posture action ④Rise

②Drop ⑤Posture return
③Open the fixture
MDSS2 Activate the posture timer (T30) in ＭＤＳＳ２―ON
the way of walking when it is ON,
automatic and at the time of walking,
Conduct the posture action in the

way of walking when T30 timer is up
or the dropping bottom area is
<ON>.
Conduct posture return and walking
return at the same time.
①Drop ⑦Drop
②Forward
⑧Open the fixture
[Walking*1]
③Close the fixture ⑨Rise
⑩Posture return
return*1]
⑤Rise ⑪Walking return
⑥Posture action
MDSSM After the product descends to the ＭＤＳＳＭ―ON
midway position in product release
descent, posture action starts, and the ⑦
posture return starts when ascends to the
① ⑥
midway position.
②
⑤
③
①Traverse ⑤Ascent
②Posture action ⑥Posture return
③Descent ⑦Traverse return
④Chuck open
―66―
９. Mode Setting
●Dropping Side (Fixture Connection Confirmation)

MDCC Confirm that the fixture has been
installed at the place of the
standard carried fixture
interchange unit (OX). Turn
OFF when not using OX.
●Dropping Side (Selecting the Gate Disposal)

MDCN Operate when the shear function ＭＤＣＮ―ON
installed in the knockout machine
(optional) is set ON. 或
※ The shearing manual operation
can be only conducted on the
arm at the dropping side.
①Posture action ④Open the fixture

②Drop ⑤Rise
③Scissor shear ⑥Posture return
MDNF (Optional) Use NT gate shear device when ＭＤＮＦ―ON
conducting multipoint gate
disposal.
Select the number of POINTs (at

most 10) of gate shear to be
conducted to conduct the gate
shear action after setting the
screen of NT free gate shear and
three axiss of the knockout
machine at various gate shear
position.
①NT Standby position ⑩Rise
②NT Shear position ⑪Dropping position
dropping at the dropping side
③NT Shear position 1
⑫Posture action
forward
⑬Open position of
④NT Traction
products
⑤NT Shear ON ⑭Open the fixture
⑥NT Shear OFF ⑮Rise
⑦NT Traction return ⑯Posture return
⑧MT Standby position ⑰Standby position at
backward the fetch side
⑨NT Shear position 2
movement
―67―
９. Mode Setting
●Mode Option
Option code Mode 1 Use it when there are options
Option code Mode 2 (special model).
※For the operation and action,
please refer to the additional
specification.
●Client Program Mode (Optional)

Client program mode 1 Use any setting mode for the
Client program mode 2 program editing.
Client program mode 3 ※ For the operation and
Client program mode 4 action, please refer to the
Client program mode 5 additional specification.
Client program mode 6
―68―
１０.Setting of Axis Position (Axis teach point)

Set the POINT (moving distance) and speed of the walking axis of various walking points, front and back,
up and down axis at the product side and runner side.
Point
Please install the fixture board for actual usage before conduction the walking operation inside the
mould when altering the initial set mould and walking points of the action inside the mould.
Use the key of and to conduct micro adjustment when inputting the setting
value of <manual operation>, and use the function key of to copy the current
position.
Use the key of to do micro adjustment for <Automatic running>.
Press the key of to display the desciption related to axis POINT in the screen of various
POINTs.
z Use chuck for L1

Install the switch chuck near
Walking
Front and back of the runner
S Axis T Axis
Front and back of the

product side
W Axis
Up and bottom
of the runner side
VS Axis
Up and bottom of
the product side
V Axis ・ z Use a sensor for L12

Install a sensor near the area
of dropping side.
―69―
１０－１．Display of POINT Selecting Screen

In the occasion of whole open, the POINT setting screen is different for the added action program in the
inserting mode.
Please refer to 「Chapter of User Program: ４．Setting of User Point」.
１. Use in the operation mode screen.
Point
The setting value by unit of 1 mm and 0.1 mm can
be altered and set through .
must be used for the setting after the

actual action of various axiss.
[Main Menu Screen]

２. Press the key of in the main menu screen.
※ is in the group menu screen of the main menu
screen.
Point
[Group Menu Screen]
The axis position cannot be set when the data
prohibiting alteration is set in the axis setting.
Password must be entered. For the password input
method, please refer to 「１９．Password 」.
→ It displays the POINT selection screen.

※ The screen may be not displayed based on the
difference of the axis model
※ The POINT name can be changed. (Optional)
３. Switch various screens according to icons (titles).
―70―
１０－２．Composition of POINT Selection Screen

It describes the composition of POINT selection screen.
Press the key of to display the axis setting screen in the menu screen.
There are two kinds of POINT screens.
[Specific display Screen]
Group can be
selected.
[List display screen (POINT list)] [List display screen (Speed list)]
It displays the POINT of the selected group.

Press the button of / to switch the position.
※ Pages can be switched when there is no relation with the group.
Press the key of to make the knockout machine move and set POINTs.
Press the key of to the help message.
―71―
１０－３．Position and Speed Setting

１. Press the key of in the menu screen.
→ It displays the POINT selection screen.

２. Press any POINT key intended to set in the POINT
selection screen.
→ It displays the POINT setting screen.
３. Input the setting value of POINT and speed with the

following method.
Setting method Data input
Data setting and (for

method micro adjustment)
Action setting
(for position memory)
method
(For data input method, please refer to 「７－５. Value
Input」.)
Point
When various POINT setting screens appear, press each manual operation key of the position key to
make each axis to move to corresponding POINT, and make sure whether the displayed current
value is in consistent with the set value.
※For manual operation method, please refer to 「１２. Manual Operation」.
―72―
１０－４．About the teach Point

It displays the help key and various POINTs description of the axis setting screen, and please refer to
「７－６. The usage of description」.
●Forming Machine Side

No. Name Description
P080 Origin position Set the speed of the origin return.
※The initial origin return speed cannot be altered when turning on the
power.
P001 The position of Set the walking, which may drop inside the mould, of up and bottom
fetching standby arms at the product side and runner side at the fetching side.
※Set the walking within the range of the fetching side limit being ON.
P003 The position of Set the position of fetching products and front and back, up and bottom
fetching fixture position of the runner inside the forming machine mould.
Set the rising position after fetching products with up and down arms at
P004 The position of
the fetching side, product side and gate side.
fetching and rising
Please set the withdrawal position of front and back axiss respectively
P079 Not using the
when not using the front and back arms (MDW) or runner side arm
withdrawal position (MDS) mode.
※Interlock the setting value of the product front and back axiss with the
runner open position.
Any altered value can turn into the same value automatically.
※Interlock the setting value of the runner front and back axiss with the
standby position at the dropping side.
―73―
●Dropping Side
No. Name Description
P008 Standby position at Set the withdrawal position of the runner side arm when not using the
the dropping side runner side arm and in the encasement action.
※ Set when not using MDS (runner side arm).
※ Interlock the setting value with the not used withdrawal position.
P011 Sample open Set the position of walking, front and back, up and down of opening
position samples.
※ Walking setting shall be conducted within the scope of the dropping
side area being ON.
Posture action shall be conducted at the place where there is no
relation with the MDSS (dropping side posture) mode. Set the
position where not interfering the front and back position of the
runner side arm.
※ Setting must be conducted when using the sample action mode of
production support.
※ Set with the standard encasement action. For the setting method,
please refer to 「１１. Packaging Setting」.
P012 Fixture Set the position of walking, front and back, up and down of
interchanging interchanging the fixture board.
※ Conduct the walking setting within the scope of the dropping side
position
area being ON.
P081 Spacing encasement Set the product open position. Confirm the starting position of walking,
front and back, up and down. Set the encasement number of each axis
and spacing feeding quantity, as well as the encasement order of each
axis.
※Please refer to 「１１. Packaging Setting」.
P009 Rising position at the Set the rising speed after the up and own arm opening products at the
dropping side dropping side and product side.
※ The up and down position is fixed to be 0 mm.
―74―
１１. Packaging Setting

Set the order of the products fetched from the forming machine being delivered to the conveyor or
arranged into the box.
Point
The set value of the initial position in the packaging can be altered by unit of 1 mm and 0.1 mm
through <automatic running>.
Other set value shall be set through <manual operation>.
Walking
(T Axis)
Fetching
side Position of walking starting
Front and back

starting position
Dropping side area

Product front and
back (W Axis)
Product front
and back (V Axis) Dropping
side MAX
Up and down pitch
Up and down starting position

Encasement number
(stacking quantity) Releasing product position
Encasement number (previous

and latter quantity)
Walking pitch Front and back

feeding quantity
Encasement number
(horizontal quantity)
―75―
１１－１．Display of Packaging Setting Screen

The Packaging setting screen is different for the added action procedure in the inserting mode on the
occasion of whole open mode.
Please refer to「Chapter of Client Program:６．User Packaging」.
１. Use in the operation mode screen.
２. Select the key of and press the key of
1
in the group menu screen.
2
Point
The Packaging setting cannot be altered when the
program prohibiting alteration is set in the axis
position setting. Password must be entered. For the
password input method, please refer to 「１９.
Password」.
→ Display the POINT selection screen.
３. Click the key of to select the “interval
Packaging”.
→ Display the Packaging setting screen.
―76―
１１－２． Composition of Packaging Setting Screen
①
②
③
④
⑤
⑥ ⑧
⑦
⑭ ⑨ ⑩ ⑪ ⑫
Item Description
① Current Display the current position of the set axis (the distance from the origin position).
position (Unit: mm)
Do not return to the origin after turning on the power, and display with
“*****.**”.
② Initial position Set the initial position of walking, front and back, up and down. (Unit: mm)
Walking: Set in the area at the dropping side , and the product open position
nearest to the fetching side is the initial position.
Front and back: The side nearest to the origin is the initial position.
Up and down: The side farthest from the origin (low position) is the initial
position.
③ Spacing Set the spacing of product open position. (Unit: mm)
distance ※Set the occasions for negative (-) value and display the spacing distance toward
the negative (-) direction.
④ Speed Display the speed of moving toward the product open position. (Unit: %)
Display in % from 1% to 100%.
⑤ Current Display of opening at which position in various axiss packaging quantity. In
Packaging addition, there is no relation between the alteration of this value and the previous
quantity open position, and products shall be open at the input open position.
⑥ Packaging
setting Set the location quantity of various axiss.
quantity
⑦ Packaging Set the packaging from which axis.
order
Set the open order of axiss.
―77―
Item Description
⑧ Data input key displays the number keys
Use it when inputting the set value by ±０.１mm, １.０mm and
±１０.０mm.
(For the data input method, please refer to 「７－５. Data
Input」.)
⑨ Move to free operation screen and conduct the axis walking.
⑩ Display the packaging description.
⑪ Show the list display screen.
⑫ Copy the current value of the set axis to the set value with free walking.
⑬ Return to the POINT selection screen.
⑭ Setting keys Set the timer.
―78―
１１－３．Setting the POINT and speed
Note
Please pay attention to not touching the conveyor and safety barrier when adjusting the set value and
the arm moves actually.
１．Input the value of POINT and speed with the following

method.
Data setting and (For micro

method adjustment)
Action setting
(For position memory)
method
(For the data input method, please refer to 「７－５.
Value Input」.)
Point
・ can only input at the initial position.
・ The action setting method can only input the set

value and cannot set the speed.
・ In addition, operation cannot be conducted in
the automatic running.
２. Conduct the manual operation to confirm the movement

of altered set value.
Point
The setting value of [Packaging quantity] of each
axis shall be altered as “1”, and press various
manual operation keys to move various axiss to the
initial position and make sure whether the current
value is the same as the set value.
※For the manual operation method, please refer to
「１２. Manual Operation」.
３. Input the data input method to set the value actually used
for the packaging quantity, spacing feeding quantity,
speed and packaging order after completing the initial
position setting. Please confirm actions by manual
operation again.
―79―
１１－４． Free Packaging Setting (Option in the Occasion of

Large Scale Machine Mode)
Set any open order of products fetched from the forming machine.
The free packaging setting screen is different for the added action program in the inserting mode in the
occasion of whole open mode.
Please refer to 「Chapter of Client Program: ６－３－２. User Free Packaging Setting」.
Point
Setting can be conducted only in manual operation.
Manual operation must be conducted to confirm the packaging action before starting the automatic
running.
It must start from [FP (free point) 001]. Return to [FP 001] when resetting the calculator after
completing the product opening of POINT number additional set.
●Free Packaging Screen

１. Select the key of and press the key of
1 in the group menu screen.
→ Display the mode setting screen.
2. Press the key of to set the “free box node” as
ON. It is not nessary to press the key if it is already ON.
―80―
3. Select the key of and press the key of
1 in the group menu screen.
2
Point
The packaging setting shall not be changed when the
program prohibiting alteration is set in the axis
position setting. Password must be entered. For the
password input method, please refer to
「１９．Password」.
→ Display the POINT selection screen.
３. Click the key of to select the “free packaging”.
→ Display the free packaging setting screen.
―81―
●Composition of Free Packaging POINT and Speed Screen
① ⑬
②
③
④ ⑦
⑤ ⑥ ⑧ ⑨ ⑩ ⑪
Item Description
① Current Display the current position of various axiss (the distance starting from the origin
position position).
(Unit: mm)
② Compensating Please input the compensating value with number keys when changing the box
value position and compensating all set values of any axis.
※The axis value shall move to the position of all compensating values when
setting the compensating values.
※Please input 0.0 mm when it is not necessary to compensate the value.
③ Speed Display the speed of moving toward the product opening position. (Unit: %)
Display in % from 1% to 100%.
④ FP001～FP006 Set the product open POINT.
⑤ Current The maximum packaging quantity specified by the set value. It means completing
quantity the packaging.
⑥ Set quantity Set the necessary POINT quantity for packaging. (Maximum: 256)
※Free packaging action must be conducted in the order of starting from [FP 001]
to the specified POINT quantity, and repeat the packaging.
⑦ Data input displays the number keys.
keys
Use it when inputting the set value by ±０.１mm, ±１.０mm and
±１０.０mm
(For the data input method, please refer to 「７－５.Value
Input」.)
―82―
Item Description
⑧
Move the free operation screen and conduct axis walking.
⑨ Press this key to display the description of free packaging.
⑩ Display the overview screen.
⑪ Copy the current value of the set axis to the set value through free walking.
⑫ Return to the POINT selection screen.
⑬ Setting keys Set the timer.
●Setting of Free Packaging POINT and Speed Screen
１．Input the value of POINT and speed in the following

method.
Data input and (for micro

method adjustment)
Action setting
(for position memory)
method
(For the data input method, please refer to
「７－５．Value Input」.)
２．Set the necessary quantity with at the position

of [setting number].
３．Select the POINT for usage starting from FP 001 with
／ and set in order.
※Only display the POINT of packaging quantity.
―83―
Set screen at the axis position and move the axis to the setting POINT, performing the solenoid valve operation.
１２－１．Basic Manual operation

Point
Please use this method while performing the original point reset and other operations at the
beginning of operation confirmation and automatic operation with manual manipulation.
The operations with problems in the safety (interlocking with signals of forming machine and safety
signals from the external) can not be manipulated.
The operation not included in the mode setting can not be manipulated, and before the manual
operation, confirm the mode in the mode setting screen.
In the manual operation, can be manipulated in any screen.
In the mode of wide open, the manual operation of this manual is not available, and you can only perform
「１２－５. Free Teaching Operations」.
■Manual Manipulation Method of Panel Key

●Manual Manipulation Method
１. Home position return
※Method of Home position return refers to 「８. Home
Position Return」
２.In the operation mode screen, perform .
３. Press the manual operation key while pressing possible

action key, so make the knockout machine run.
Manual Operation Key
―84―
●Action of Manual Operation Key and Knockout Machine

Action of knockout machine is as follows while pressing the possible action key and manual operation
key
※ Situation of plug-in style is standard action.
Dropping-down Side
Taking-out Side
Line Feed Reset
Posture Reset
Machinery Arm Line Feed

Decline Posture Motion
Machinery
Arm Rise
Fixture
Close
Machinery Arm Machinery Arm Machinery

Progress[Line Feed*1] Decline Arm Rise
Fixture Open
Machinery Arm Retreat
[Line Feed Reset*1]
* In the occasion of 1 H.
Point
Pressing the manual operation buttons outside the position of possible action will display error
message of operation. 「"Technology Part: ９. Error Message of Operation"」
The position of possible action refers to the position where the input signal conditions of limit
switch and mode selection and others of the forming machine and knockout machine are prepared.
Manual operation of the arm at the product side, while performing the action at the same time with
the arm at feeding side.
If you want to make the arm at feeding side perform operation alone, "product-side arm" in the
mode setting is set to OFF, and "feeding-side arm" is set to ON.
―85―
■Manual Manipulation Method of Operating Mode Screen

●Manual Manipulation Method
1. Home position return
Position Return」
2. In the operation mode screen, perform .
3. Press the manual operation key while pressing possible

action key, so make the knockout machine run.
―86―
●Manual Manipulation of Operating Mode Screen

Manual Manipulation of Operating Mode Screen has the following keys.
Using the option specification, the contents or configuration of the manual operation keys may
change.)
Key Action
Data Reading It displays read-out picture for the taken segment, which can read data.
Data Saving It indicates the saving picture for the taken segment, which can save
data.
Packing Reset The present QTY of encasement action returns to the first open position
of the axis.
Operation It can keep the temporary ON state of possible action key.

Assistance
Taken-out The counter of knockout machine is reset to "0."

Number Reset
Samples Opening Press this button while pressing the possible action key so as to move the
sample to the open position.
※Open position of samples must be set on the axis in advance.
Defective Press this button while pressing the possible action key so as to move to
Products Opening the open position of defective products.
※Open position of defective products must be set on the axis in
advance.
※"Groups Menu" → "Displayer" →the “Initial Defective Products
Discharge” mode of "Production Support" is ON or the "Group
Menu" → "Teaching" →“MDNG (defective products discharge)”
mode of the "Mode" is not ON, this key can not be operated.
Fixture Exchange Press this button while pressing the possible action key so as to move to
the changing position of fixture.
※The changing position of fixture must be set on the axis in advance.
―87―
１２－２．Options Operation
The following operations can be performed in the Options.
(According to the different specifications of options, the content and configuration of option operation
keys are not the same.)
Point
Please use this method while performing the original point reset and other operations at the
beginning of operation confirmation and automatic operation with manual manipulation.
The operations with problems in the safety (interlocking with signals of forming machine and safety
signals from the external) can not be manipulated.
The operation not included in the mode setting can not be manipulated, and before the manual
operation, confirm the mode in the mode setting screen.
●Options Operation Method

１. Home position return
position return」
２.In the operation mode screen, perform .
３. Select key in the group menu screen,
and press .
―88―
１２－３．List of input/output screens and symbols

For performing actions with manual operation, there are various input and output signal conditions.
Even if the operation is not activated, the state of input and output signal of the main body of knockout
machine, the forming machine, the external device and others can be confirmed in the input-output screen.
Point
ＯP．In the input-output indication of OP. operation, the main input and output signals can be
confirmed, and the detailed input-output indication (including memory) refers to the "Technology
Part: ２. Display of input/output.
１. In the options operation screen, press the key.
→ Display input and output screen.
２. Press ・ key to switch the screen.
Indication State
Green Indication ON
Grey Indication OFF
―89―
Input-Output Token List

Input（28point） Output（28point）
No Type Token Name No. Type Token Name
.
1. MO Completion of Mould 1. RY1 Approval of
Unloading Mould Unloading
2. MD Close of Safety Door 2. RY2 Approval of
Mould Close
CNF
3. MN Defective Products 3. RY3 Cycle Start
CNF
Signal
4. MC Completion of Mould Close 4. RY7 Start of thimble
forward
5. ME Completion of thimble 5. RY5 Alarm
forward
6. MA Automatic forming 6. RY6 Jig Start
machine
Terminal
7. RD Decline instruct of 7. RY8 Inner signal lamp
Main base plate
Main base plate

dropping-down side
8. OD Close of Safety Door of 8. RY9 Start of thimble
Terminal
dropping-down side backward
9. SP7 Completion of thimble 9. BZ Output of buzzer
CN9
backward
10 SP10 10. ---
.
11 L13 11. V9 NT Pull
.
CNNT
12 L22 12. V10 NT Scissors
CNNT
. Cutting
13 --- 13. V11
.
14 OPI1 14. OPO1
CN4
.
15 --- 15. ---
CN4
.
16 --- 16. ---
.
17 L4V1 Sorption Confirmation 1 17. V31
Fixture Open 1
.
18 L1 18. V32 Fixture of Flow
Preparing Input 7 Pass Open
.
CAN
19 LHW 19. V3V1
Preparing Input 8 Sorption Close 1
.
20 LHS 20. V4R
Preparing Input 9 Posture Reset
.
CNG
21 L5 Fixture Installation 21. V4P
Posture Action
. Confirmation
22 L6 22. V3S Nozzle Fixture
Preparing Input 10
. Open
CNB
23 L7 23. V5
I/O base plate (ID=1)
I/O base plate (ID=1)
Preparing Input 11 Vacuum Break 1

.
24 PS 24. V14 Preparing output
Preparing Input 12 4
.
25 L8 Posture Reset Limit 25. V6 Scissors inside
. the Fixture
26 L9 Posture Action Limit 26. V7 Preparing output
CNC CNH 5
.
27 L4T 27. V8 Preparing output
Fixture Inner Confirmation 6
.
28 L3 28. V12
Product Side Rising Limit Fixture Open 2
.
CND
29 L4 29. V13
Product Confirmation Sorption Close 2
.
30 L3S 30. V15
Nozzle Side Rising Limit CNK Vacuum Break 2
.
CNE
31 L4S 31. V16 Preparing output
Nozzle Confirmation
. 8
32 L4V2 32. V17 Preparing output
CNF Sorption Confirmation 2
. 9
―90―
Mode Timer
NO Toke Name Token Name NO. Toke Name Toke Name
. n n n
1. MDW Arm of Product Side MDSS2 Posture in the 1. T1 Thimble Take- T24 Nozzle Open
process of line feed out Decline Decline
2. MDS Arm of Nozzle Side MDTF Open in the 2. T2 Product Take- T25 Nozzle Fixture
process of go out Forward Open
channel
3. MDE Thimble Interlock MDTB Open in the 3. T3 Start of thimble T26 Slippage Take-out
process of return forward Axis Slippage
channel
4. MDNG Defective Product MDTF3 Open in the 4. T4 Thimble Pass T27 Jig Start (RY6)
Discharge process of go Output
channel 3
5. MDKT Decline Standby of MDNF NT Cut 5. T5 Fixture of Flow T28 Vacuum Break 1
Knockout Machine Pass Close
6. MDTA Forward take-out MDPF Free box clean 6. T6 Product Fixture T29 Vacuum Break 2
side posture point Close
7. MDTA 2Forward take-out MD2K Product 2 Point 7. T7 Product Take- T30 Decline of
2 side posture 2 Open out Backward dropping-down
side 2
8. MDCS Slippage take-out MDCN Scissors inside 8. T8 Posture in the T31 Product Fixture 2
2 freedom the NT process of line Open
feed
9. MDYT Horizontal MDEB1 Thimble Backward 9. T9 Posture Action T32 NT Clipping
Line ·Standby Linkage 1 Position Backward
10 MD4 Product MDEB2 Thimble Backward 10. T10 Decline of T33 NT Clipping
. Confirmation Linkage 2 dropping- Position Forward
downside
11 MD4T Product MDEB3 Thimble Backward 11. T11 Product Fixture T34 NT Pull
. Confirmation inside Linkage 3 Open
the Fixture
12 MDVC Sorption MDKO Fixed Side Take- 12. T12 Open Decline T35 NT Scissors
. Confirmation out on the way Clipping ON
13 MDCV Sorption 1 Use MDCC Fixture Installation 13. T13 Fixture of Flow T36 NT Scissors
. Confirmation Pass Open Clipping OFF
14 MDV2 Sorption 2 Use MDSK S side Fixture 14. T14 Defective T37 NT Pull Return
. Inner Open Product
Discharge
Decline
15 MD4S Nozzle Confirmation MDSSM Posture of 15. T15 Defective T38 Fixture Connection
. dropping-down Product Open Monitor
side in the process
of dropping
16 MDSS Posture of dropping- MDSF Forward and 16. T16 Sample Open T71 Picking-up failure
. down side Backward servo Decline
Freedom
System Mode 17. T17 Sample Open T72 Product Falling-
down
1. SMAS Automatic Start SMBL Set data hiding 18. T18 NO Scissors T73 Cycle offside
Mode monitor
2. SMBZ Buzzer SMMNT Monitoring Mode 19. T19 OFF Scissors T74 Mould Unloading
Abnormality
3. SMCH Automatic SMTD Knockout Machine 20. T20 Nozzle Take-out T75 RY3 OFF
Continuation after Use Decline
Product
Confirmation
Failure
4. SMSY SMMAIL 21. T21 Nozzle Take-out T76 Hypotony Monitor
C Forward
5. SMSO Servo sleep state SMBZOF Buzzer Off Time 22. T22 Nozzle Fixture T77 Take-out Decline
F Slot Close Delay
6. SMNC Insert client SMDAN 23. T23 Nozzle Take-out
procedure backward
7. SMNG Enter the Prohibited NWSBM
Zone to Monitor
※The input and output names recorded in this table are just representative
―91―
Name of Point
NO Type Name Type Name NO. Type Name
.
1. Standby Position of Defective 1. Spacing
Knockout Machine Product Open packing
Box Clean Standard

Position
2. Decline Standby Sample Open 2. Spacing
Position of Knockout Position packing
Machine 2
3. Fixture Take-out Fixture Interchange 3. Client
Position Position Spacing
packing
4. Take-out Rising Standby Position of 4. 1 Free
Position line feed Packin
g1
5. Posture action Position in the 5. 2 Free
Fixture
Fixture
position process of rising Packing

2
Box Clean Freedom

6. Nozzle Open Position NT Standby 6. Slippage
Position of NT Take-
cutting out
Setting
7. Open Position on the Posture Position in 7. NT Glue
Way the process of Pass
declining Cutting
Setting
8. Standby Position of Avoid Position of 8. Client
dropping-down side not using free
packing
9. Rising Position of Original Point 9.
dropping-down side Position
―92―
１２－４．Input and Output Conditions of Manual Operation

※ The action not set in the mode can not be performed.
１． Arm-downward
Input-Output Signal Condition Key Operation Output Signal and Action
＊
Forming ＭＤ ON ・ In the position of removing the
Machine ＭＯ＊ ON clamps, up and down axes of
PS ON product side begin to decline.
Knockout ◎In the position of removing the
L１＊ ON
Machine clamps, up and down axes of
L８ ON
feeding side begin to decline.
Line feed axis is in the
standby position
The front and rear axes of
product side are in the Possible
Knockout standby position of taking- Operation ＋
out Key
Machine＊
The front and rear axes of
feeding side are in the
standby position of taking-
out
V31 ON
Knockout V3V ON
Machine V32 ON
V3S ON
Point
＊The declination of＊Mark on the dropping-down side do not need relevant conditions. In addition, the decline
instruct (RD) of dropping-down side and security instruct (OD) of dropping-down side of the external signal are
under the ON condition, it must have the falling-down position, the open position on the way or the packing
position of line feed axis.
The arm-down operation in the position of completion of original point resetting can not be performed. While
declining, press the [possible action key] + [Back] or [possible action key] + [line feed reset], and move the axis to
the position of taking-out side.
※ The up and down axis, front and rear axis of feeding side with ◎ mark, feeding passage opening
(V3S) do not activate when < arm of feeding side > is OFF in the mode setting.
２．Arm-upward
PS ON ・ In the rising position of
L１ ON taking-out, up and down
L８ ON axes of product side begin to
Line feed axis is in the rise.
standby position ◎ In the rising position of
The front and rear axes Possible taking-out, up and down
Knockout
of product side are in the Operation ＋ axes of feeding side begin to
Machine
rising position of taking- Key rise.
out
The front and rear axes
of feeding side are in the
rising position of taking-
out
※ ◎The up and down axis, front and rear axis of feeding side with ◎ mark, feeding passage opening
―93―
３． Arm-forward [Line feed*1]

Forming ＭＤ ON ・ In the position of removing
Machine ＭＯ ON the clamps, front and rear
PS ON axes of product side begin
L１ ON to progress [line feed*1].
◎In the position of removing
L８ ON
the clamps, front and rear
Line feed axis is in the
Possible axes of feeding side begin
standby position
Operation ＋ to progress.
Knockout The up and down axes
Key
Machine of product side are in
the position of
removing the clamps.
The up and down axes
of feeding side are in
the position of
*Situation of H type
４．Arm-Backward[line feed reset]

Forming ・ In the position of removing
ＭＤ ON
Machine the clamps, front and rear
PS ON axes of product side begin
L１ ON to retreat [line feed reset*1].
L８ ON ◎In the position of removing
Line feed axis is in the the clamps, front and rear
standby position Possible axes of feeding side begin
The up and down axes Operation ＋ to retreat.
Knockout
of product side are in Key
Machine
the position of
The up and down axes
of feeding side are in
the position of
*Situation of H type
―94―
５．Fixture Open
・ V31 ON Fixture Opening。
Possible
・ V3V ON Fixture Opening。
No Condition Operation ＋
Key ・ V32 ON Fixture Opening。
◎V3S ON Fixture Opening。
６． Fixture Close
・ V31 OFF
Fixture closes.
・ V3V OFF
Possible
Fixture closes.
No Condition Operation ＋
Key ・ V32 OFF
Fixture closes.
◎ V3S OFF
Fixture closes.
７． Line Feed(Dropping-down Side)

PS ON ・In the lowering position of
L３ ON Possible dropping-down side, line
Knockout
L８ ON Operation ＋ feed axis begin to move
Machine
Key towards the opening
L３S ON position of products.
８． Line Feed Reset (Taking-out Side)
PS ON ・In the position of taking-out
Possible
Knockout L３ ON standby, line feed axis
Operation ＋
Machine begin to return towards the
L３S ON Key
position of taking-out side.
９． Posture Activate
PS ON Possible ・V4P is ON, V4R is OFF,
Knockout and posture activates.
Lowering position of Operation ＋
Machine
Dropping-down Side Key
１０． Posture Return

PS ON Possible ・V4P is Off, V4R is On, and
Knockout posture returns.
Lowering position of Operation ＋
Machine
Dropping-down Side Key
―95―
１２－５．Free Teach Operation

Removing the signal interlock of each operation and mode settings has nothing to do with the setting of
axis position, and you can operate freely with each key. Changing the free speed of the axis can be
delicately operated. However, the actions with problems in particular shall be prohibited in the procedure,
and you can not use this action.
Note
In the free correction operation, the setting value does not matter, and it will continue to run while
pressing each key. While confirming the mechanical action, we must be particularly careful.
１. In the options operation screen, press key.
※ When the button is selected (it turns green), do not
press.
２. Press the manual operation key while pressing the possible

action key, and move the axis to the desired setting position.
●Position Key Application List
Position Key Product Side Feeding Side
Line feed Line feed
Front and rear of Front and rear

product of feeding
Up and down of Up and down

product of feeding
Posture ―
Return ―
―96―
１２－６． Free Solenoid Valve Operation

Removing the signal interlock of each operation and mode settings has nothing to do with the setting of
axis position, and you can operate freely with each key. Changing the free speed of the axis can be
delicately operated. However, the actions with problems in particular shall be prohibited in the procedure,
and you can not use this action.
Note
In the operation of free solenoid valve, the knockout machine can run regardless of the position.
Also, please note to use the usual speed, the cylinder will run.
●Operation Method of Free Solenoid Valve
１. In the options operation screen, press key.
※ When the button is selected (it turns green), do not
press.
２. Press the free solenoid valve key while pressing the

possible action key to perform the action.
―97―
●Formation of Operation Screen of Free Solenoid Valve

Introduce the formation of operation screen of free solenoid valve.
In the options operation screen, press Key, and it will display the operation screen of free
solenoid valve.
The operation screen has 3 kinds.
[Axis Indication Screen]
① ② ③
[Input-Output Indication Screen] [Operation List Indication Screen]
⑥
⑦
Item Description
① Name of Axis It indicates axis of each POINT.
② Present Position It indicates the present position of the axis. (Unit: mm)
③ Sensor Indication It indicates the sensor input of each axis and the state of the
brake output of monitor and motor.
LH…Original Point Limit Red…ON
Input
LO…Offside Input Bule…OFF
MB…Machinery brake output
―98―
Item Description
④ Speed It is used to adjust the operation speed of the motor drive shaft
while performing the operation of the free solenoid valve.
Set with or .
Table Description
Amount of
movement of Each time you press the action key of
axis position keys, the axis will move by amount
of movement of 0.1mm or 1.0mm.
Speed
Adjust three stages of speed of low, medium
and high.
Low Mid Hig
dle h
⑤
/ It indicates the switch between product side and nozzle side.
⑥ Operation Key of Free It indicates the keys performing the operation of free solenoid
Solenoid Valve valve. Press the operation key of free solenoid valve while
pressing the possible action key. (For details, please refer to the
next page "● Free Solenoid Valve Operation Keys".)
⑦ Input-Output Token List It can confirm the status of input and output. (For details, please
refer to「１２－３. List of input/output Screens and
Symbols」.)
⑧ Operation List It indicates operation key of free solenoid valve.
―99―
●Operation Key of Free Solenoid Valve

Operation of free solenoid valve has the following keys.
Key Action
Product chuck Perform the manual operation of opening product fixture.
open
Sprue chuck open Perform the manual operation of opening flow pass fixture.
Runner chuck Perform the manual operation of opening nozzle fixture.

open
Home position Perform the manual operation of resetting the original point.
return
Point
You can also perform in the operation mode screen.
Due to the different option types, content and configuration of option operation key will change.）
―100―
１２－７．Step Feed Operation

In the stepping feeding operation, the knockout machine is performing one step of the present setting
action, which can confirm the setting condition of the knockout machine.
Point
While changing the setting conditions of the knockout machine, before the automatic operation, you
must carry out the stepping feeding operation, and confirm the action of the knockout machine.
In the stepping operation, please continue to press the possible action key until the axis arrives at the
setting position. (If release the possible action button on the way, the machinery arm will stop at the
current position.)
１. Original Point Reset

※ The method refers to「８. Home Position Return」
２. In the running mode screen, press key to
perform the stepping feeding operation.
→Indicate the confirmation information.
―101―
※ In the stepping feeding mode, the surrounding will

turn green.
３. When press (stepping feed) or (stepping
return) while pressing possible action key, the knockout
machine will finish the action step by step.
Point
・ Operation of stepping feeding is to perform one step in the action program, and the knockout
machine also has action which is not stepping.
・Even in the stepping feeding, the input and output screen can also be displayed, and the setting
value can be confirmed in the axis position setting screen.
４. In addition to the stepping feed operation mode, pressing
key or manual operation button can make the
stepping feeding operation stop.
―102―
In order to ensure that each action in automatic operation is efficient, the timer should be set.
※When the occasion is FULL type ,The point setting screen is different from NC program of Insert type.
For details, refer to「Chapter of User Program: 5. User Timer」in the specification.
Point
The setting of timer can be changed even in automatic operation.
If prohibition of data change is set for the timer setting, the timer setting cannot be changed.
Password input is required. For the method of inputting the password, refer to
「１９．Password」.
１３－１．Display of Timer Setting Screen

[Main Menu Screen]
１. Press the key on the menu screen.
※The key is displayed at the group menu screen of the
main menu screen.
[Group Menu Screen]
1
2
→ Display the timer setting screen

※ The mode setting screen has three types, namely, timer
molder side, timer release side, timer option and timer
alarm.
The content of the screen differ according to the mode of
option.
For detail, refer to 「１３－５. Standard Timer Setting
Time Table」.
―103―
13.Timer setting
１３－２．Composition of Timer Setting Screen

This section contains the description of the composition of the timer setting screen.
Press the key on the menu screen to display the timer setting screen.
The timer setting screen is classified into two types.
[List Display Screen] [Detailed display Screen]
Select the set

group.
Display the description

related with the timer
Indicate the selection of timer of group.
Press the key ・ and next timer to shift the screen.
※ next timer has no relation with the group that can shift the screen.
―104―
１３－３．Setting of Standard Timer

1. Press the group key you desire to set on the timer setting
screen.
→ Display the timer setting screen.
1 2. Press the numeric key of the timer you desire to set.
※The selected key will turn green.
３． Input the numeric value by the key and

(minor adjustment).
(For the numeric input method, refer to「７－５. Value
Input」).
4. Repeat 1 to 3 to set the value.
―105―
13.Timer setting
１３－４．Setting of Alarm Timer
Caution
Normally, the setting of alarm timer need not be changed.
An extreme set value may cause mechanic failures. When the setting needs to be changed, be sure
to avoid extreme values.
Point
If prohibition of data change is set for the alarm timer setting, the timer setting cannot be changed.
Password input is required. For the method of inputting the password, refer to 「１９ .
Password 」. (Password for the alarm timer is 4321).
１. Press the key on the timer setting screen.
→ Display the alarm timer setting screen.
1 ２. Press the numeric key of the timer you desire to set.
※ The selected key will turn green.
３．Input the numeric value by the key keyboard

and (minor adjustment).
(For the numeric input method, refer to「７－５. Value
Input」).
4. Repeat 2 to 3 to set the value.
―106―
１３－５．Standard Timer Setting Time Table

Minimu Maximu Initial
Mark Name Description Remark Usage
m value m value value
T1 The dropping 0.00 99.99 0.00 Start setting time for forward When the product
time at the [walking*1] after completing the side arm mode
product side product side arm dropping at the (MDW) is ON.
side of fetching.
T2 The forward 0.00 99.99 0.00 Set time from completing the When the product
time at the side forwarding [walking*1] of the side arm mode
of products arm inside the mould to the (MDW) is ON.
fixture closure.
T3 The centre 0.00 99.99 5.00 Set time from the arm inside the When the centre
forward time mould starting to drop to the interlock mode
centre starting to eject. (MDE) is ON.
T4 The centre 0.00 99.99 3.00 Set time from the centre starting Only when the
passing time to eject to the fixture closure. centre interlock
mode (MDE) is
ON.
T5 Closing time of 0.00 99.99 3.00 Timing starting at the same time When the product
the runner with the product fixture closing arm mode
fixture to the runner fixture starting the (MDW) is ON.
closure action.
※ Set the timer as 0 second
and conduct closure action
for the product fixture at the
same time.
T6 The closing time 0.00 99.99 3.00 Set time from the product side When the product
of product fixture closing to the arm starting side arm mode
fixture to backward (walking return*1). (MDW) is ON.
T7 The retreat time 0.00 99.99 0.00 Set time from completing the When the product
at the product retreat of the arm inside the side arm mode
side mould (walking return*1) to the (MDW) is ON.
arm starting to rise.
T8 Posture in the 0.00 99.99 3.00 Set time after fetching products, When the posture
way of walking from walking to starting the mode in the way
posture action. of walking
(MDSS2) is ON.
T9 Posture action 0.00 99.99 5.00 Set time from the posture action
time starting to the action completing.
T10 The dropping 0.00 99.99 0.00 Set time of completing the arm
time at the dropping at the dropping side to
dropping side the fixture opening.
T11 The opening 0.00 99.99 3.00 Set time of the fixture opening to
time of product the arm starting to rise
fixture
T12 The open 0.00 99.99 0.00 Set time of the open position in When any mode
dropping time in the way from completing the arm opened in the
the way dropping to the runner fixture onward way
opening. (MDTF) and in
the returning way
(MDTB) is ON.
T13 Runner fixture 0.00 99.99 3.00 The open time of the runner When any one
opening time fixture at the open position in the opened in the
way. onward way
(MDTF) and in
the returning way
(MDTB) is ON.
―107―
13.Timer setting
Maxim Initial
Minimu value
Mark Name um Description Remark Usage
m value
value
T14 Dropping time of 0.00 99.99 0.00 Set time of the defective products
defective products ejection position from completing
ejection descent the arm dropping to the fixture
opening.
T15 Dropping time of 0.00 99.99 3.00 The fixture opening time of the
defective products defective products ejection
ejection position.
T16 Dropping time of 0.00 99.99 0.00 Set time at the sample opening
sample opening position from completing the arm
dropping to the fixture opening.
T17 Sample opening time 0.00 99.99 3.00 The fixture opening time at the
position of sample opening.
T18 NT scissor time 0.00 99.99 3.00 Set time of tools inside the fixture When the shear
(cutting off ON) from starting the mode inside the
action to returning (cutting off fixture (MDCN)
OFF). is ON.
T19 NT scissor time 0.00 99.99 3.00 Set time of tools inside the fixture When the shear
(cutting off ON) from starting mode inside the
returning to fixture opening. fixture (MDCN)
is ON.
T20 The dropping time of 0.00 99.99 0.00 Set time from completing the arm Set time when
fetching at the runner dropping at the fetching side and the arm mode at
side runner side to starting forwarding. the runner side
(MDS) is ON.
T21 The forwarding time 0.00 99.99 0.00 Set time of the arm at the runner Set time when
at the runner side side from completing the the arm mode at
forwarding to the fixture closure. the runner side
(MDS) is ON.
T22 Fixture closing time at 0.00 99.99 3.00 The set time from the fixture at the Set time when
the runner side runner side closing to the arm the arm mode at
starting to retreat. the runner side
(MDS) is ON.
T23 Retreating time at the 0.00 99.99 0.00 Set time from completing the arm Set time when
runner side at the runner side retreating to the the arm mode at
arm starting to rise. the runner side
(MDS) is ON.
T24 The dropping time of 0.00 99.99 0.00 Set time at the runner opening Set time when
runner opening position from completing the arm the arm mode at
dropping to the runner fixture the runner side
opening. (MDS) is ON.
T25 Runner fixture 0.00 99.99 3.00 The opening time of the runner Set time when
opening time fixture at the runner opening the arm mode at
positon. the runner side
(MDS) is ON.
T26 Fetching axle glide 0.00 99.99 3.00 Set time from the product fixture When the free
closure at the fetching position to glide shear mode
(It is optional on the completing the movement of glided (MDCS2) is ON.
occasion of large scale fetching.
machine mode.)
T27 Starting output time of 0.00 99.99 1.00 Set the starting output time of jigs
jigs (RY-6) (RY6) .
―108―
Initial
Minimum Maximu value
Mark Name Description Remark Usage
value m value
T28 Vacuum breakdown 0.00 99.99 1.00 Set time from opening the When the
absorption to the absorption absorption
open outputting OFF. confirmation
mode (MDVC)
and absorption
1 usage mode
(MDVC) is
ON.
T71 Clamping failure 0.00 99.99 3.00 Clamping failure monitoring The product
time timer. confirmation
includes:
The monitoring starting time of
・ L4
product confirmation after
fetching and rising. ・ L4S
・ L4T
Generate the alarm when the ・ L4V
product confirmation is OFF
beyond set time.
T72 Monitoring time of 0.00 99.99 3.00 Product dropping monitoring The product
product dropping timer. confirmation
includes:
The monitoring time of product
・ L4
confirmation from the
dropping side walking. ・ L4S
・ L4T
Generate the total stop alarm ・ L4V
when the when the product
confirmation is OFF within the
set time.
T73 Circulation 0.0 600.0 15.0 The monitoring timer of action
overtime circulation.
Alarm timer
The set time for the monitoring
action.
Generate the alarm when the
action is not completed within
the set time.
T74 Monitoring time of 0.0 600.0 30.0 The monitoring timer from the
abnormal mould mould closure of the forming
opening machine.
The set time when it is OFF
after fetching, outputting the
circulation starting signal and
completing the mould opening
(MO) monitoring.
Generate the alarm when there
is no OFF.
T75 RY-3 OFF time 0.00 99.99 10.00 The output time set for the The product
circulation starting signal confirmation
(RY3). includes:
・ L4
※ However, within the set
time of the timer, it is ・ L4S
OFF after completing ・ L4T
the mould opening ・ L4V
(MO) and starting the
circulation (RY3).
―109―
13.Timer setting
Mark Name Minimum Maximu Initial Description Remark Usage

value m value value
T76 Monitoring time of 0.00 99.99 2.00 The monitoring timer of low Alarm when
low pressure air pressure. the pressure
The set time when the switch is OFF
monitoring pressure switch continuously
(PS) is OFF. for abnormal
set time.
Alarm when the pressure
switch (PS) is OFF above the
set time.
T77 Fetching dropping 0.00 99.99 0.00 The set time from completing
overtime the mould opening (MO) after
moving the position of fetching
standby, to starting dropping.
※Setting unit 1/10 second for T23 and 24; 1/100 second for others.
※Initial value Initial values set after clearing RAM data.
※Other timers For optional timers (T41～T64), the minimal value is 0.00 second,
maximum value is 99.99 seconds and initial value is 3.00 seconds.
―110―
１３－６．Operation Diagram of Standard Timer
Point
Before starting automatic operation, be sure to confirm the settings of mode, axis position and timer.
―111―
The pass setting (in mm) is used for actions including: arm advance from descent midway in the molder
side, ascent from return midway, arm descent from traverse midway to product release position and
traverse return start from product release position in arm ascent midway.
Point
Pass action distance setting in the starting position, movement distance in the 0 to 90% range
And in proportion to the speed of action, The range of actual execution is the corresponding change.
For pass action, set the time (product side extract descent-T1, product side return-T7, runner extract
descent-T20 and runner side return-T23).
If prohibition of data change is set, point pass setting cannot be changed. See 「１９. Password」
for the password setting method.
●Standard action
（Product side arm）（Runner side arm）（Product side arm）
〈Runner release position〉
〈Extract chucking position 〉〈Product release position〉〈Extract chucking position 〉〈Product release position〉
●Pass action
―112―
Name of Name of Axis Setting Condition of

Token Setting and Moving Action Range Related Timer
Point Point
up and down axes of
Arms of product side product side
decline and begin to
Product side Take the rising
○
A decline
progress on the way
*1 position→ Take
T1 Timer
[line feed ]
the fixture
position
front and rear axes of
Arms of product side product side
Product side
retreat and begin to Take the fixture
○
B retreat [Line
*1 rise on the way[Line position→ Take
T7 Timer
Feed Reset ] *1 Set to
Feed Reset ] the rising 90%
position Moving
up and down axes of Distance
feeding side
Arms of feeding side
Feeding side Take the rising
○
C decline
decline and begin to
position→ Take
T20 Timer
progress on the way
the fixture
position
front and rear axes of
feeding side
Arms of feeding side
Feeding side Take the fixture
○
D retreat
retreat and begin to
position→ Take
T23 Timer
rise on the way
the rising
position
line feed axis
In the lowering
Set to
Line Feed of position, arms of
50%
○
E dropping- product side begin to Take the standby
Moving ―
down side decline on the way of position→
Distance
line feeding Packing Position
up and down axes of

product side
From the opening Set to
Rise of position of product to Packing 90%
○
F dropping- the rising position, Position→ Rising Moving ―
down side arms of product side position of Distance
begin to return dropping-down
side
※ According to the set value of the shaft position (moving distance), change the setting
value of the skip.
※ If no action is skipped, please set the skipping settings to <0.0>.
―113―
１４－１．Display of Pass Setting Screen

１. Select the axis parameter key on the
group menu screen and press the key .

2
1
→ Display the pass setting screen.
２. Press the numeric key of POINT you desire to

set, and the
selected key will turn green.
※ Use the key to shift the
1 2 POINT, and use the key ・ to
switch the axis.
３. Input the numeric value
Setting Input the numeric value

method
Numeric
and (minor
setting
method adjustment).
(For the numeric inputting method, refer to

「７－５. Value Input」)
４. Repeat 2.～3 to set the numeric value.
―114―
●Final Moving Distance Indication

【Take the Decline Skip Setting Time】
The moving time of front and rear axiss≦ moving time of skip setting value of up and
down axes
The final straight line moving distance of front and

rear axiss must be 0 ≦ b.
In addition, if the final moving distance of front
and rear axiss is in the case that the moving time
of d = the moving time of c, the straight line
moving distance of b = (the moving distance of
a- the moving distance of c).
Based on the above calculation, moving
distance of b shall be as the final moving
distance.
ｄ
ｂｃ
Final Moving Distance
Note
Represent straight line moving distance object.
According to the conditions of use, it will produce errors (speed, acceleration and
deceleration set value and load, etc.). For the bypass setting, adjust while
confirming with hands-on operation.
―115―

There are 26 levels available to set the acceleration of each axis of the extractor (robot).
Point
It can be set even in automatic operation .
The acceleration setting cannot be changed when prohibition of data change is set. You have to input
the password. For the method of inputting the password, refer to「１９．Password」.
Caution
The proper value of acceleration and deceleration setting of each axis depends on the chuck weight
and the product weight. Setting that causes extreme shake of arm causes failure of machine and
short life of driving parts. Therefore, an extreme value must be avoided.
１５－１．Display of Overall Acceleration・Deceleration
１. Select the key on the group menu
screen and press the key.

2
→ Display the acceleration/deceleration setting screen.
２. Press the numeric key for the axis that you want to set.
―116―
→ Display the overall acceleration/deceleration setting

screen
３．Press the key or to set the acceleration or
deceleration.
Hi／Lo Description
The acceleration increases and the
set value will increase “10” for each
press.
press.
※ The set acceleration will be shown by graph and

number.
４． Press the key after completing the setting.
Set acceleration and deceleration.

※ Press the key to set the termination and return to
the screen of 2.
５. Repeat the operation from 2 to 4 and set the numeric

value of each axis.
―117―
１５－２．POINT Acceleration・Deceleration Setting

１. Press the POINT you want to set on the
acceleration/deceleration screen and the numeric input
key of axis.
※ The POINT not displayed can be shifted by the
key ・ .
※ The axes that not displayed can be shifted by the key

To display The axis switching .
→ Display POINT acceleration/deceleration setting screen
２．Press the or key to set the acceleration

and deceleration
Hi／Lo Description
press.
The acceleration decreases and the
set value will decrease “10” for each
press.
※ The set acceleration will be shown by graph and

number.
３．Press the setting key after completing the
setting.
Set acceleration and deceleration.
※ Press the key to set termination and return to the
screen of 1.
４. Repeat the steps from 1 to 3 to set the numeric value of

each axis.
―118―
“100” is the maximum acceleration
10 10
50 50
100 High speed 100
S
p
e
e
d
Start Distance Stop
100 10
Impact when stopping Big Small

Total cycle time Short Long
―119―
１６．Counter Setting Function

The counters used in optional operation can be set and the count value can be reset.
Point
Counter data is saved even if the power is turned off. Check the counter indication and clear it if
necessary before starting automatic operation or manual operation.
The counter can be cleared during ＜al operation＞and ＜automatic operation＞
If prohibition of data change is set for counter setting, the counter set value cannot be changed.
Password input is required. Refer to「１９. Password 」setting for the password input method.
１６－１．Display of Counter Setting Screen

１. Select the monitor key, and press the
key on the group menu screen.

1
→ Display the counter setting screen.
―120―
１６－２．Composition of Counter Setting Screen

This section describes the composition of the counter setting screen.
Press the key on the group menu screen to display the counter screen.
①
②
③
④
⑤
Item Description
① Present Display the sum of extracted products
counter
② Option counter Set the times of the timer according to the option.
The counter name can be changed. (optional)
③ Current value Display the current count value.
④ Set value Display the counter set value.
⑤ Reset
The current value return to [0].
⑥ Numeric input Display the numeric key

key
Use when inputting the set value of ±1mm, ±10mm and ±100mm.
(For the numeric input method, refer to 「７－５ . Value
Input」.）
―121―
１６－３．Counter Setting
１. Select the monitor key, and press the
1 key on the group menu screen.
→ Display the counter setting screen.

２. Input the numeric value by the keyboard key
or (minor adjustment) key.
（ For numeric input method, refer to
「７－５．Value Input」。
）
（ The screen composition varies depending on the
specifications）
※Press the desired number to reset and the key
when you want to reset the number of the counter.
Point
Setting of the value of the option counter can only be set in manual operation.
―122―
The set value of POINT of each axis, mode setting and other setting data (conditions of plan), can be read
from the SD (card).
It can store up to 1000 types (1000 moulds), and can read out the setting data of the knockout machine
with registration data No. of the specified supporting mould. For new plan combination, revising the
memory plan must be written in (login) of SD (card).
Note
・ When exchange the mould or set the program for the production plan, you must confirm the set
value of motion POINT of each axis and mode settings.
―123―
１７－１．Display of Setup Condition Screen
１. In the operation mode screen, perform <manual
operation>.
Point
Saving, compare and deletion of plan also can be
performed in the “automatic operation”.
For reading out and all deleting, please use the
“Manual Operation”.
[Main Menu Screen] ２. Press the [Production Plan] key on the Menu screen.
※Production Plan key also exists in the main menu
screen and grouping menu screen.
Point
While setting the data of plan to prohibit changing
the data, we can not change the setting of plan,
which needs to enter a password. Entering the
password refers to [１９. Password].
[Group menu Screen]
[分组菜单画面 Grouping Menu] 1

2
3
３. It indicates each screen of plan.
Point
For reading out by production plan, the whole speed will automatically change to 20%.
―124―
１７－２．Constitution of Plan Screen (Plan File)

Introduce the constitution of plan screen (plan file screen).
On the menu screen, press [Production Plan] key to enter the plan file screen (group folders).
Screen has three kinds
List display screen can be classified into , , .
[Group Folders Screen]

段取换读出
请选择读出的文件。
登录文件数
[List Display Screen (File No.)] [List Display Screen (File Name)] [List Display Screen (Date)]
登录文件数
It indicates the It indicates the It indicates the

sequence of file sequence of file login date of file
It indicates the No. name
number of files
logged in the SD
(card).
Press ・・・・ to display the plan file screen.
Press ・ to change the page.
―125―
１７－３．Segment Reading
Read out the plan data registered in SD (card).
[Main Menu Screen]
１. Press on the Menu Screen.
※ Key is in the grouping menu of the main menu.
[Group menu Screen]
1
2
→ It indicates the plan file screen (group folder).

请选择读出的文件。２. Select the folder, and select the file which needs reading
1 out.
2 ※Press key to display all the plan files
registered in the SD (card). (For details, please refer to
「１７－２ . Constitution of Plan Screen (plan
file)」.)
→ It indicates the screen of reading out.

３. Press Key.
数据读取实行。
※ Press key to return to the screen of 2.
―126―
→ For the completion of reading out, the information on the

left will appear.
→ The information on the left will appear during setting.

For the completion of setting, it will automatically turn
OFF.
―127―
１７－４．Segment Saving
For the operation of new combination of plan, input the data of the mode setting, the axis position setting,
timer setting and so on in advance, and then save in the memory device.
[Main Menu Screen]

１. Press on the Main Menu Screen.
※ Key is in the grouping menu of the main menu.
[Grouping Menu Screen]
1
2
●For
２. Press key.
※ Press key to display all the plan files

file)」.)
→ It indicates file NO selection screen.

３. Select or .
※ Press key to return to the plan screen.
―128―
４. Select
→ It indicates numeric keys (input the plan group No.).
Input the plan group No. and press key.
When the logon group No. has not yet been determined,
press key. Automatically select empty No.
5. Select
→ It indicates numeric keys (input the plan Block No.)
When the logon group No. has not yet been determined,
press key. Automatically select empty No.
→ It indicates plan data annotation input screen.

６. According to "■Text Input Method" of the following
page, input the annotation.
Point
For the inputting No. of 3. and 4. with logged data,
its file name will display in the annotation column.
→ Confirmation message is displayed.
７. Press key.
８. Saving is finished.
※After 2 seconds, it displays OFF.
―129―
●For

１. Select plan file.
2 registered in the SD (card). (For details, please refer to
1
file)」.)
２. Press key.
３. Saving is finished.
※After 2 seconds, it returns to Menu screen.
4. Press key.
→ It will display plan data name editing (edit plan data
name).
※ User-defined name.
※ After editing is completed, press key.
→ Saved message of data is displayed.

―130―
■Letter Input Method

Input the file annotation.
Annotation shall be the combination of alphanumeric, symbols, katakana, hiragana and kanji, and you
can input 15 characters (20 characters for half-width).
●Formation of Text Input Screen
① ⑧
③ ④ ⑤ ④ ⑥ ⑦
Item Description
① Annotation Input Column Input the annotation.
② Text Input Key Input the text.
③ Delete a character while pressing one time.

Delete all the characters while pressing for long time.
④ Move the cursor.
⑤ Input in the space.

In addition, change the input text.
⑥ For the occasion that text input keys have plural pages, switch the
page.
⑦ Determine the character in transformation.
In addition, change new line.
⑧ Determine the input comments.
Or, comment input screen is completed.
⑨ While pressing, switch by the mode of "alphanumeric · sign", "kana".
※This product carries the kana-kanji conversion word stock FSKAREN (r) / MINI.
FSKAREN (r) is a registered trademark of Fujitsu Software Corporation.
―131―
●Text Input Method

１. It displays the annotation input screen.
２. Select the input mode.
※While pressing the input mode key, switch by the mode

of "alphanumeric · sign", "kana".
３． Press the character input key to input the annotation.
４. After finishing the input, press key, to determine
the input text.
※Press to cancel the input, and return to the plan
screen.
５. Press key to write in.
※ Press to cancel the writing-in, and return to the

plan screen.
※ When all data exist, it will display [Whether submit
the saved file or not].
→ When writing-in is over, it will display the guide

information shown at left.
６. After 2 seconds, it returns to Menu screen.
―132―
１７－５．Segment Deletion
Remove the segment data registered in SD (card).
１. Select key in the grouping menu screen,
and press key.

1
→ It displays the selection screen of deleted file.

请选择比较文件。
２．Select the deleted file.

file)」.)
※ For initialization of internal memory, when perform
the formatting of SD (card), press key.
→ Confirmation information is displayed.
３. Press key to delete.
→ It displays the completed information.

４. It indicates that the data has been deleted.
―133―
Caution
Start the automatic operation after making sure that there is no person or other obstacles in
the robot working area.
After executing setup condition change or changing the setting conditions of robot, check
each action with manual operation and then start the automatic operation.
If the machine is not used for a long time, turn off the circuit breaker and the main control
power switch to prevent accidents.
１８－１．Standard Automatic Operation Diagram
Release side
Extract side
Traverse (extract side)
Posture return
Traverse (release side)
Descent Posture
Ascent
action
Ascent
Advance Descent
[Traverse *1]
Return
[Traverse *1]
Chuck close
Chuck open
―134―
１８－２．Automatic Operation Method
１. Confirm the action mode and the set value of each axis by
manual operation.
※ For manual operation, refer to 「１２． Manual

Operation.」
２. Home position return

※For home return method, refer to「８．Home Position
Return.」
３． Press the key after the home position return
completes.
Point
Press the enable key and key to confirm each
action of automatic operation.。Press key,the

robot will back step by step
Before starting the automatic operation, press the
key to confirm the action when
changing the set data or reading the setup conditions.
４． Execute ＜ automatic operation ＞ on the
operation mode screen.
５．Switch the molder to＜full automation＞.
―135―
６． Press the ＜ start ＞ key to start the automatic
operation of the extractor.
※ If the molder is not switched to〈full automation〉,

press the start key, and the extractor will return to
automatic operation standby status.
７. Stop………
Press the stop key for immediate stop of automatic
operation.。
※ Please start from 2. when you start automatic

operation again.
Point
Switch the molder to semi-automatic or manual positions when the molder inputs the automatic
signal, and the extractor will stop.
If the robot is to be stopped for long time, please stop it at the position (vertical arm ascent status at
the release side area) where the possibility of breakdown is minimal.
Press the emergency stop key in case of abnormal conditions.
※ Turn in the arrow direction to cancel the emergency stop, switch off the power first and then
switch it ON.
―136―
１８－３．Operation During the Automatic Operation

You can execute pause of automatic operation and cycle stop in the operation mode screen (in automatic
operation)
[In automatic operation standby] [In automatic operation]
Stop when
Start one step
automatic action
operation completes
In addition, you can operate the following 5 actions on the operation mode screen.
Key Action
Cycle stop Stop the operation of the extractor without leaving any product inside the mold after
releasing the product and completing the home position return.
Data saving Press this key when new setup condition operates. Input the mode setting, axis
position setting, timer setting, etc and save them to the memory device.
Packaging reset Reset the current packaging number of packaging operation and return each axis to
the first release position.
Extraction Clear the extraction quantity counter to “0”.

quantity reset
Product open
Any out of products in open poit open.
―137―
Safety Precautions
・ Do not remove any power source related safety covers or other safety devices or do not expose
high-voltage terminals when operating the robot.
・ Do not remove any limit switches, dogs or interlock mechanisms or do not change the
positions.
・ Be sure to strictly observe the following prohibition items when operating the robot.
This operation should not start before the robot stops correctly.
○Do not adjust the machine or other components when the robot is running.
○Do not pick up any dropped products or clean the robot when the machine is running.
・ When extracting a packaged product, be sure to check that the robot stops and the automatic
operation is completed.
・ Start the robot after making sure that no person or obstacle is inside its working area.
・ If the robot stops during automatic operation for some reason, do not restart it before finding
out the reason and checking the correct recovery methods to prevent severe accidents.
・ Do not touch any switch or button with wet or gloved hands to prevent a malfunction or a
failure.
・ Do not put any repair tools or measuring instruments on the control box when operating the
machine.
・ Do not touch carelessly any switch or key during automatic operation.
・ After setup condition change, check sufficiently if the input data is correct and check each
action with manual operation before starting automatic operation.
・ If any abnormal phenomenon occurs during operation, stop immediately the robot and consult
the responsible person.
・If the machine has not been used for a long time, clean the slideways (LM guide)
and supply oil(grease) and then carry out warm-up operation for about 30 minutes.
In addition the power input in the picture appeared on the backup battery abnormal
alarm information, please replace the battery backup main substrate.
・ Absolute encoder configuration, servo driver also has a battery
Also in the alarm information display screen, please backup battery replacement of
servo drive is installed on the each axis.
―138―
１９．Password
１９．Password
By setting a password, data change can be prohibited or permitted for any menu items.
Point
The following items has special password (4 3 2 1) that cannot be changed.
○Driving parameter.
○Maximum and minimum value setting.
○Stroke limit setting.
○Alarm timer.
１９－１．Password Setting
Data change can be prohibited or permitted for the menu items.
Point
8 kinds of password change prohibitions can be set according to the operation level.
“ 4 3 2 1” is used as the password for stroke limit data, region setting, driving parameter and
alarm timer, which should not be used to set other items.
Remember your password.
●Setting new password

１．Select the controller setting and press the
key on the group menu screen.
―139―
１９．Password
→ Display the password setting status screen.
２. Press the setting password key.
→ Display the password setting screen.
３. Press the desired password No. key to set.

Symbol Status
Password setting completed

No.
Password not set No.
→ Display the numeric key screen.
４. Input the password (4 digits) and press the OK
key.
５. Press the key to the item for which setting is to be

prohibited to set the prohibited item.
※Press the key total prohibition to set
prohibition for all items.
※Press the key total cancellation to cancel the
prohibitions of all items.
※ The set press will show the key symbol and turn red.
６. Press the set completion key.
―140―
１９．Password
●Change the set password

１．Press the password setting completion No. on the
password setting screen.
Symbol Status
Password setting completed

No.
Password not set No.
→ Display the numeric keys screen.
２. Input the set password (4 digits) and then press the OK
key.
→ Display the password setting screen
３. Press the password change key to change the
password.
―141―
１９．Password
１９－２．Password Input and Cancellation

For an item for which data change is prohibited, a key icon is displayed.
You need to input the password in order to display the data for the item for which change prohibition is
set.
Key symbol
Point
Even if the password protection is released by inputting the password, the item will automatically
return to the key lock state if no key operation is performed in certain time (1 minute).
When cancel the prohibition, press the key symbol on the initial screen to return to the key lock
status.
１．Select the controller setting key and press
the key on the group menu screen.

2

Items for standard password setting are indicated by the
key or .
Symbol Status
Change prohibition status
Prohibition cancellation
status.
２. Press the Input Password key。
―142―
１９．Password
→ Display the numeric keys.
３. Input the password (input the 4-digit password) and press
the key to confirm.
Point
When changing the specified content of the
prohibition item, the left password input screen will
be displayed directly.
４. Confirm the key symbol on the upper right corner of the

screen is in the prohibition cancellation status.
―143―
２０．ECO Mode
２０．ECO Mode
Through ECO mode, the most suitable mode feature, you can automatically adjust the taken action of the
knockout machine.
２０－１．Representing Method of ECO Mode

Setting ECO Mode can reduce the power consumption of the knockout machine and so on.
１. Press in any screen.
→ Display ECO mode screen (display monitor).

２. Set Mode ON / OFF (Used / Unused).
State of Key Description
ON（Used Mode）
OFF（Unused Mode）
―144―
２０．ECO Mode
２０－２．Setting Method of ECO Mode

Introduce the setting method of ECO mode.
●Servo Dormancy
If the standby state of the knockout machine exceeds the set standby time and it continues to standby, it
will stop energizing the servo motor automatically.
１. Press key.
２． Press the numeric input key to display the numeric keys.
Use the numeric keys to input the setting time.
Numeric input method refers to「７－５．Value
Input」.）
Point
The starting after stopping energizing shall be according to the following method.
※In the automatic operation which needs the action of axis, energize the motor before taking action.
※In the power-OFF period, and the position has moved, automatically re-energize and return to its
original position.
●OFF Auto OFF of Backlight

When do not use the operation panel more than a certain period of time, the backlight will turn OFF.
※ECO mode may use / unuse the related functions.
１. Press key.
２． Press the numeric input key to display the numeric keys.
Use the numeric keys to input the setting time.
Numeric input method refers to「７－５．Value
Input」.）
―145―
２０．ECO Mode
●Acceleration. Deceleration Weight Adjustment

Matching with the weight of the products and jig, automatically adjust the appropriate acceleration.
1．Press key to set to be ON.
2．Adjust the speed with ／ .
※ 1.0 Low speed，5.0 High speed。
―146―
Specifications of this product are subject to change without prior notice.
Head office Star Seiki (Shenzhen) Co., Ltd

North Building , No. 3 Zhongrilong Road, Songshan Industrial Zone, Bogang Village,
Shajing Town, Baoan District, Shenzhen, China (755)2962-2620
Star Seiki (Shanghai) Co., Ltd

Room 501, Unit C, Scientific and Technology Building, No. 900
Yishan Road, Shanghai (21)5423-4571
XiangYang Factory No.79 Hanjiang North Road, High-tech Zone, XiangYang, Hubei, China
(710)3311-813
1401-24-NC2 E-O

Operation Manual: Control Box For Robot

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Operation Manual: Control Box For Robot

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Control Box for Robot

This manual records the basic method of use.

STEC-NC2 (STECNC2) are described in this Operation Manual.

this Operation Manual thoroughly

functions, please refer to other Operation Manuals.

please contact the related personnel of our company.

Composition of the Operation Manual

●Operation manuals for this machine include

■Control box (Operation edition) <this book>

■Control box (technical edition)

■Control Box (Client Program Edition)

■Operation Manual for options

４．Emergency Stop ···························· 21

５．Switch on and off the Power

６．About the full Type and Mode Type ·················· 26

７．Composition and Operation of the Screen

８．Home Position Return

１０．Setting of Axis Position (Axis teach point)

１５．Acceleration and Deceleration Setting

１６．Counter Setting Fuctions

■Symbols of Danger Level

If the content of this precaution is not followed, death

If the content of this precaution is not followed,

If the content of this precaution is not followed,

■Indication of key Points

■Robot Movement Range

※ The value of strokes may differ depending on the robot model。

１－４．Warning Sign Plate

■Symbols of Danger Level

If the content of this precaution is not followed,

If the content of this precaution is not followed,

If the content of this precaution is not followed,

■Types of Warning Sign Plates

●Prohibit to enter the working area

Warning against danger of descent action

Warning against danger of crosswise actions

Warning against danger of traverse actions

●Warning against high-voltage electric shock

During the maintenance operation, the circuit

The high-voltage electric shock warning signs

●Warning against cooling fan

Do not get close to the running cooling fan。

●Pay attention to the stroke adjustment

When adjusting the stroke of the moving part,

●Warning against motor high temperature

The running motor is at a high temperature; do

●Warning against entrapping

If the operations are needed within the working area

●Warning against cutter

If the operations are needed within the working area

of the machine for maintenance purposes or other

reasons, do not touch the blade of the cutting

■Examples of Warning Sign Plates（Robot）

P o w e r v o l t a g e Single-phase AC200～220V±10% 50/60Hz

Operating ambient temperature 0～＋40℃

External protection IP22

※For the capacity of the machine, please refer to「machine edition：１－５．Specifications」。

・ Locations with direct sunlight or near a heater。

・The noise below 87dB（Background noise 49dB）

Driving Control Box

Signal Interlocking Control Box

I/O Base Plate

※ I/O base plate of Model ESW-1700(s) II is at the side of walking objective。