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Wire Description Component Location

Wire Wire
Description
Wire Wire
Description Component
Schematic Machine
Component
Schematic Machine
RENR5383-01 Electrical Schematic Symbols And Definitions
Number Color Number Color Location Location Location Location
Power Circuits Lighting Circuits Alarm Action F-2 G Sensor Negative Cont Pressure 1 A-12 E June 2004
101 RD Battery + 607 PK Chassis Lamp Alarm Travel A-4 3 Sensor Negative Cont Pressure 2 A-12 E
T
Module Identifiers (MID) 103 RD Monitor 615 YL Cab Lamp Alternator E-10 4 Sensor OLWD Pressure B-3 E
MID No. Module Battery E-12 5 Sensor Squeeze Pressure B-5 E Pressure Temperature Level Flow Circuit Breaker
105 RD Key Switch 616 BU Boom Lamp
Symbol Symbol Symbol
1E Monitor Panel 109 RD Alternator B+ 638 WH ATCH Beacon Relay Battery E-11 5 Sensor Turbo Outlet Pressure B-10 2 Symbol Symbol
24 Engine Controller Breaker Alternator H-9 1 Sensor WTR Separator Level H-7 16
110 RD Timer Relay B+ 645 RD Switch Panel to Boom Lamp Relay
69 Engine/Pump Controller Normally open switch that will close with an increase of a specific condition (temp-press-etc.).
112 PU Main Power Relay Output 646 RD Switch Panel to Cab Lamp Relay Clutch A/C D-10 25 Solenoid 1Way/2Way Cont B-5 17
6A Attachment Controller
113 OR Switch Panel/Radio A623 BU Switch Panel to Chassis Lamp Relay Control Engine / Pump E-8 1 Solenoid Boom Down Line Out Off C-9 20 The circle indicates that the component has screw terminals and a wire can be disconnected from it.
114 RD Forward Horn Control Circuits Control Wiper F-2 G Solenoid Fine Swing C-3 18
Component Identifiers (CID¹) For Normally closed switch that will open with an increase of a specific condition.
115 RD Cab Lamp 763 BU Travel Speed Solenoid+G45 Converter 12V 7A F-3 13 Solenoid Flow Limit A-12 19
No circle indicates that the wire cannot be disconnected from the component.
Engine/Pump Control (MID² No. 69) 118 GY Wiper/Washer 779 WH Low Pressure ATCH Quick Coupler Solenoid Diode I-11 1 Solenoid Hammer A-9 H
CID Component
119 PK Aux Ckt 780 PU Quick Coupler SW to Solenoid Diode I-8 1 Solenoid High Pressure Quick Cpl (A2) B-2 24
91 Throttle Position Signal This indicates that the component has a wire connected to it that is connected to ground.
120 YL 12V 10A Converter 1 788 YL Engine Speed - Engine Control F-12 4 Solenoid High Pressure Quick Cpl (A1) C-2 17
96 Fuel Level Sensor
123 WH Aux Circuit A701 GY Injector #1 Engine Speed Pickup D-10 14 Solenoid Hyd Lock C-8 20
110 Engine Coolant Temperature Sensor
167 Alternator Heater Unit D-5 1 Solenoid Low Pressure Quick Cpl (A3) B-2 D
124 GN A/C A702 PU Injector #2 This indicates that the component does not have a wire connected to ground. It is
168 Voltage Of The Power Supply (keyswitch) 129 BU Cigar Lighter A703 BR Injector #3 Horn C-1 6 Solenoid Power Shift Cont A-10 E grounded by being fastened to the machine.
190 Speed Sensor 130 RD Coolant Temp Sensor A704 GN Injector #4 Ind Unit H-1 B Solenoid Primary NFC A-12 E
286 Signal For Engine Oil Pressure Decrease Injector 1 thru 6 C-10 2 Solenoid Pump 2 Flow Cont A-12 E
135 BU Switched Conveter Output A705 BU Injector #5
291 Fan Motor Proportional Reducing Valve Joystick I-3 C Solenoid Pump Flow Cont A-12 E Reed Switch - A switch whose contacts are controlled by a magnet. A magnet closes the
139 OR 12V Mem Out A706 GY Injector #6
374 Swing Brake Solenoid Valve contacts of a normally open reed switch; it opens the contacts of a normally closed reed switch.
Joystick H-1 B Solenoid Relief 1 B-5 E
376 Travel Alarm 143 BR Boom Float A755 PK Throttle Switch #1
Lamp Boom C-1 7 Solenoid Relief Boom 1 B-5 E
Proportional Reducing Valve For The Power Shift 147 PU Atch Sol A756 BU Throttle Switch #2
581 Lamp Cab G-1 8 Solenoid Relief Boom 2 B-5 E
Pressure 149 RD Boom Lamp A757 GY Throttle Switch #3 Sender- A component that is used with a temperature or pressure gauge. The sender
586 Engine Speed Dial Lamp Chassis B-1 9 Solenoid Relief Check 1 A-5 17 measures the temperature or pressure. Its resistance changes to give an indication to
150 OR Quick Coupler A758 BR Throttle Switch #4

325C Excavator
587 Feedback Sensor For The Governor Actuator Lamp Dome G-1 10 Solenoid Relief Check 2 B-5 24 T the gauge of the temperature or pressure.
151 GN Neutral Start Limit Switch A762 PU Engine Speed +
590 Engine Control Lighter F-2 A Solenoid Stem 1 Cont (A) A-9 E
152 BU Lower Wiper/Washer A768 BU Backup EPR SW Valve to Power Switch Sol
598 Travel Speed Solenoid

Electrical System
Meter Service F-2 A Solenoid Stem 1 Cont (B) A-9 E
154 RD Neutral Start Limit Switch A769 GY Backup EPR SW Valve to Power Switch Sol Relay (Magnetic Switch) - A relay is an electrical component that is activated by electricity.
600 Hydraulic Oil Temperature Sensor
Monitor F-1 11 Solenoid Stem 2 Cont (A) A-9 E
1161 Pump Delivery Pressure Sensor (Drive) 160 PU Chassis Lamp A770 PK Electronic Pump Control Bypass Switch to Resistor It has a coil that makes an electromagnet when current flows through it. The
Motor Fuel Pump H-7 25 Solenoid Stem 2 Cont (B) A-9 E
1162 Pump Delivery Pressure Sensor 2 (Idle) 168 RD Aux Circuit F773 OR Governor Acceleration electromagnet can open or close the switch part of the relay.
Motor Lower Wiper I-1 H Solenoid Stem 3 Cont (A) B-9 E
1178 Boom Hold Pressure Sensor
¹ The CID is a diagnostic code that indicates which component is faulty.
169 PK Backup/Monitor Control F774 WH Governor Deceleration
Motor Starter D-10 12 Solenoid Stem 3 Cont (B) B-9 E
CRB1-642
175 RD A/C Blower H705 BR Fuel Pump Relay
² The MID is a diagnostic code that indicates which electronic control module
179 BU 12V 10A Converter 2 H792 BR ATCH Boom Start Boom Up/Down Relay 1
Motor Washer G-7 15 Solenoid Stem 4 Cont (A) B-9 E DTF1-275 Solenoid - A solenoid is an electrical component that is activated by electricity. It has a
diagnosed the fault. Pump Refueling A-3 27 Solenoid Stem 4 Cont (B) B-9 E coil that makes an electromagnet when current flows through it. The electromagnet
180 GN Aux Circuit M734 BR Travel Mode Switch
Relay Boom Float Disable I-12 23 Solenoid Swing Brake C-9 20
JLC1-276 can open or close a valve or move a piece of metal that can do work.
184 RD E/P Control M736 BU Governor Command
Component Identifiers (CID¹) For Relay Beacon G-8 1 Solenoid Travel Speed C-9 20 JLD1-197
188 WH Fuel Pump M737 WH Flow Limit Press Valve Solenoid
Engine Control (MID² No. 24)
CID Component 189 RD Engine Governer Actuator M738 OR Prim NFC Press PRV
Relay Boom I-8 23 Solenoid Travel Straight C-9 20 CSJ1-763 Harness And Wire Symbols
Relay Cab Lamp I-8 23 Switch A/C Panel D-1 G
1 Injector Solenoid 1st Cylinder 191 WH Atch Fine Swing Cont SW M739 YL Solenoid Return 2
Component
Relay Chassis Lamp I-8 23 Switch ACL F-9 E
2 Injector Solenoid 2nd Cylinder 196 BU INSP Lamp M740 PK Travel Straight Solenoid Wire, Cable, or Harness
Relay Fuel Pump G-8 1 Switch Backup EPR Valve G-2 B Part Number
3 Injector Solenoid 3rd Cylinder 199 OR Beacon Lamp M741 GY Travel Alarm Cancel Assembly Identification
4 Injector Solenoid 4th Cylinder Relay Heater E-11 23 Switch Backup Governor H-2 B Pin Socket Wire Color Fuse
Ground Circuits M742 PU AEC Model Switch
5 Injector Solenoid 5th Cylinder Relay Horn I-8 23 Switch Boom Down C-8 20 A AA 105-9344
200 BK Main Chassis M743 GN Travel Mode Switch
6 Injector Solenoid 6th Cylinder Relay Hydraulic Lock H-8 23 Switch Boom Float Exchange D-2 G
201 BK Opr. Mon. Return M744 PK ATCH Boom Float Display Relay 325-PK-14 1
42 Injector Actuation Control Valve Relay Main H-11 23 Switch Coolant Level H-7 21
91 Backup Throttle Position Switch 210 BK Converter Ground M745 BU ATCH Smart Boom Up/Down Relay 2
Relay Neutral Start H-8 23 Switch Disconnect G-9 23
94 Fuel Pressure Sensor 211 BK Converter Ground M746 YL ATCH Smart Boom Up/Down Relay 1+G34
Relay QC Safety Lever "ON" Coil I-11 23 Switch Engine Oil Level D-10 12 Single Wire Circuit Number Wire Gauge Receptacle
100 Engine Oil Pressure Sensor 229 BK Battery - M747 PU ATCH Boom Float Exchange Connector
Relay QC Safety Lever Lock 1 Switch I-11 23 Switch Fine Swing Control D-2 D Identification
110 Engine Coolant Sensor 235 BK E/P Control Ground M748 OR ATCH Boom Down Pressure Sw
Relay QC Safety Lever Lock 2 Switch I-11 23 Switch Hammer A-9 E Plug
164 Injector Pressure Sensor Ground
Basic Machine Circuits M749 WH ATCH Boom Check Solenoid 2 2 200-BK-14
168 System Voltage
304 WH Start Relay Output R746 PK Turbo Outlet Pressure
Relay QC Safety Lever Priority I-10 23 Switch Hammer Foot H-2 A Connection
172 Inlet Air Temperature Sensor Relay Refueling Power A-3 27 Switch Horn I-3 C
175 Engine Oil Temperature Sensor 306 GN Starter Relay Coil to Neut Start Switch R747 GY Atmospheric Pressure Pin or Socket
Relay Refueling Stop C-3 27 Switch Hydraulic Filter A-5 E Number
247 J1939 Data Link 307 OR Key Start To Neut Start Switch 892 BR CAT Data Link -
Relay Smart Boom Up/Down 1 I-12 23 Switch Joystick Pressure H-3 H
253 Personality Module 308 YL Main Power Relay Coil 893 GN CAT Data Link +
254 ECM Error
Relay Smart Boom Up/Down 2 I-11 23 Switch Key G-1 B
1 Typical representation of a Deutsch 1 Typical representation of a Sure-Seal
310 PU Start Aid Switch To Start Aid Solenoid A893 OR Fuel Pump
261 Timing Sensor Calibration
Relay Start H-11 23 Switch Neutral Start Limit I-3 H
2 connector. The plug contains all 2 connector. The plug and receptacle
320 RD Horn Relay To Horn Switch F889 WH Throttle
262 Analog Sensor Power Supply Voltage Relay Timer I-9 23 Switch OLWD Alarm Cancel D-3 G sockets and the receptacle contains contain both pins and sockets.
321 BR Backup Alarm Lamp Travel Alarm G826 BR Oil Pressure Sensor +5V
263 Digital Supply Sensor Seat with Seat Heater H-2 27 Switch One Touch Low Idle H-1 B all pins.
322 GY Forward Horn G827 BU Oil Pressure Sensor Return
268 Check Programmable Parameters Sender Hydraulic Temperature A-4 A Switch Panel F-1 G
323 WH ATCH Refueling Power Relay G828 WH Eng Pressure Sensor +5V
273 Turbocharger Compressor Outlet Press. Sens. Sensor A/C Photo F-1 G Switch Quick Coupler G-1 B © 2004 Caterpillar Printed in U.S.A.
274 Atmospheric Pressure Sensor 325 PK ATCH Refueling Stop Sw G829 GN Eng Pressure Sensor Return
Sensor Atmospheric Pressure B-11 2 Switch Refueling A-4 26 All Rights Reserved
320 Speed Timing Sensor 326 RD Engine Shutdown Solenoid To Key Switch G833 PK Eng Temp Sensor Rtn
Sensor Coolant Temperature B-11 2 Switch Refueling (NC) A-3 26
342 Secondary Speed Timing Sensor 329 YL ATCH Refueling Stop Relay G849 BR Inj Actuation Pressure
Sensor Discharge Pressure 1 A-10 E Switch Refueling (NO) A-3 26
617 Air Heater Relay 365 YL ATCH Refueling Start Relay G850 BU Inlet Air Htr Relay
Sensor Discharge Pressure 2 A-10 E Switch Refueling Start A-3 26
1627 Fuel Pump Relay Monitoring Circuits G853 OR Intake Air Temp
Sensor Dual Cam SP/TMG (HIGH) B-11 2 Switch Rotary D-3 G
403 GN Alternator+C96 Term G854 PK IAP Control Valve
Sensor Dual Cam SP/TMG (LOW) B-11 2 Switch Seat Heater D-2 G
405 GY Opr. Mon. Oil Pressure (Low Setting) G855 PU IAPCV Common
Component Identifiers (CID¹) For Sensor Engine Oil Pressure C-11 2 Switch Str Pressure I-2 C
410 WH Opr. Mon. Action Alarm G856 WH Timing Cal Probe +
Valve Control (MID² No. 6A) Sensor Engine Oil Temperature B-11 2 Switch Throttle Position H-1 B
CID Component 412 BU Opr. Mon. Coolant Level G857 YL Timing Cal Probe -
Sensor FLY TMG Cal B-11 2 Switch Travel Left H_1 H
145 12 V Power Supply 430 BU Opr. Mon. Air Filter K843 GN Stem 3 Extend Switch Sensor Fuel Level A-4 26 Switch Travel Right H-1 H
1522 Variable Releif #2 Check Solenoid Valve 487 OR Hyd. Oil Flow Switch K844 GY Stem 4 Extend Switch Sensor Fuel Pressure C-11 2 Switch UP/Down B-8 20
1523 Variable Releif #1 Check Solenoid Valve 491 PK Hyd. Oil Temp Sensor K847 PU Stem 3 Retract Switch Sensor Inj Actuation Pressure B-11 2 Switch Window Limit G-1 G
1593 ATT Valve #1 Extension 495 GN Fuel Level Signal K848 WH Stem 4 Retract Switch Sensor Intake Air Temperature B-11 2 Connector Location
1594 ATT Valve #2 Extension
496 WH Opr. Mon. Panel Hyd. Oil Level K849 YL Hammer Pressure Switch A = Inside of Cab Area E = Inside of pump Compartment
1595 ATT Valve #3 Extension Schematic Machine
C468 BU Engine Oil Level K850 BR ATT Stem 2 Connector Number
1596 ATT Valve #1 Retraction B = Inside of Right Console Area F = Inside of Engine Compartment Location Location
1597 ATT Valve #1 Retraction E469 YL Tool Pressure Sensor K851 BU Medium Line Pressure SW C = Inside of Left Console Area G = Around Dash Area CONN 1 C-11 2
1598 ATT Valve #1 Retraction E470 BR Negative Cont. Pressure Sensor 1 K852 GN Aux Hyd Pressure SW CONN 2 G-12 23
D = Swing Motor Area H = Under Operators Platform
1609 Squeeze Load Pressure Sensor CONN 3 G-12 23
E471 BU Negative Cont. Pressure Sensor 2 K853 GY Atch Pump 1 Control Valve
CONN 4 G-12 23
1615 1 Way / 2Way Changeover Solenoid Valve E472 GN 12V Supply From Valve Control K854 OR Atch Pump 2 Control Valve
CONN 5 I-11 23
1657 Left Joystick Thumb Wheel E473 GY Stem 1 Modulation K855 PK Seperator Valve
Off Machine Switch Specification
CONN 6 H-11 23
1658 Right Joystick Thumb Wheel Part No. Function Actuate Deactuate Contact Position
E474 OR Stem 2 Modulation K856 PU Stem 1 Control Valve A CONN 7 G-11 23
Proportional Reducing Valve For Variable CONN 8 G-10 23
1665 E475 PK Stem 3 Modulation K857 WH Stem 2 Control Valve A 23 154-0498 ACL Switch 635 ± 58 mm H2O - Normally Open
Relief Valve #2 C CONN 9 G-10 23
15 16
Proportional Reducing Valve For Variable E476 PU Stem 4 Modulation K858 YL Stem 3 Control Valve A ATCH Boom Down Pressure Switch
CONN 10 I-9 23

RENR5383-01
8
1666 5
A 10 H
ATCH Hammer Pressure Switch
Relief Valve #1 E480 WH Overload Alm Cancel Sw K859 BR Stem 4 Control Valve A CONN 11 G-9 23
1 B Joystick Pressure Swicth 490 ± 49 kPa 290 kPa MIN
F441 GN Oil Temp K860 BU Stem 1 Control Valve B 11 CONN 12 I-8 23 167-3466 Normally Open
21 13 ATCH Str Pressure Switch (71.07 ± 7.11 psi) (42.06 psi)
G
H446 PK O.L.W.D. Pressure Sensor K861 GN Stem 2 Control Valve B 7 CONN 13 H-6 H
Travel Left Pressure Switch
Failure Mode Identifiers (FMI)¹ H465 GN Travel Alarm Cancel Indicator K862 GY Stem 3 Control Valve B 25
24 CONN 14 H-6 H
Travel Right Pressure Switch
28
FMI No. Failure Description CONN 15 H-6 H
H466 BU AEC Mode Indicator K863 OR Stem 4 Control Valve B D
0 Data valid but above normal operational range. CONN 16 E-6 H 13780 kPa Max 10335 ± 689 kPa
2
6
168-7557 ATCH Up/Down Pressure Switch 1998.62 psi Max 1498.97 ± 99.93 psi Normally Closed
1 Data valid but below normal operational range. H467 WH Travel Mode Indicator 1 K864 PK ATT Relief Valve Solenoid 1 18 CONN 17 A-6 E
4 22 12 20 CONN 18 E-5 H

20 Page, NJJ
2 Data erratic, intermittent, or incorrect. H473 BR Travel Straight Pressure Switch K865 PU ATT Relief Valve Solenoid 2 F
26
17
14 CONN 19 I-4 H
3 Voltage above normal or shorted high. H474 GN Travel Right Pressure Switch K866 WH ATT 1-Way/2-Way Control Valve Solenoid 30 29
E CONN 20 G-4 G
4 Voltage below normal or shorted low. H475 BU Travel Left Pressure Switch K867 YL ATT Solenoid Return 1 CONN 21 F-4 G
5 Current below normal or open circuit. 27 9
H476 WH Joystick Pressure Switch K868 BR ATT Solenoid Return 2 3 CONN 22 F-4 G
6 Current above normal or grounded circuit.
Accessory Circuits K869 BU ATT Solenoid Return 3 19 CONN 23 E-4 G
7 Mechanical system not responding properly. CONN 24 E-4 G
501 GN Wiper - Front (Low) K870 GN ATT Solenoid Return 4
8 Abnormal frequency, pulse width, or period. CONN 25 E-4 G Resistor, Sender and Solenoid Specifications
9 Abnormal update. 506 PU Washer - Front K876 BR ATT Relief Check Valve Solenoid 1 CONN 26 D-4 G Part No. Component Description Resistance (Ohms)¹
10 Abnormal rate of change. 508 PU Radio Speaker - Left K877 BU ATT Relief Check Valve Solenoid 2 CONN 27 D-4 G Travel Speed Solenoid
11 Failure mode not identifiable. 509 WH Radio Speaker - Left (Common) 954 GN ATCH Hammer Solenoid CONN 28 D-4 G Swing Brake Solenoid
12 Bad device or component.
121-1491 32.0 ± 3.2
CONN 29 B-4 26 Travel Straight Solenoid
511 BR Radio Speaker - Right 995 BU Coolant Temp
13 Out of calibration. CONN 30 B-4 26 Hydraulic Lock Solenoid
512 GN Radio Speaker - Right (Common) 998 BR Throttle Return
14 Parameter failures. CONN 31 A-4 30 111-9916 ATCH Valve Separate Valve Solenoid 11.7 ± 2.2
15 Parameter failures. 530 OR Washer C987 RD Atch Valve Cont +B CONN 32 B-3 29
CONN 33 B-3 29
4I-5394 Hydraulic Oil Temperature Sendor 6134 to 7496
16 Parameter not available. 578 BU Washer - Aux. C990 YL Eng Oil Pressure
17 Module not responding. 586 BR Not Used C991 PK Fuel Pressure CONN 34 C-3 D 112-0090 ATCH Relief Solenoid 19.5 ± 2.0
18 Sensor supply fault. 590 GY Wiper Switch To Intermittent Module E963 BK Top Cam S/T - CONN 35 G-3 H 107-7056 ATCH Fine Swing Solenoid 34 ± .5
19 Condition not met. CONN 36 G-3 H
A537 PK Not Used E964 WH Top Cam S/T + 8 7Y-8242 Backup Resistor 47 ± 4.7
20 Parameter failures. 10
A579 OR Wiper Motor + E965 BU Bottom Cam S/T - 7
CONN 37 G-3 H ¹ At room temperature unless otherwise noted.
A
¹The FMI is a diagnostic code that indicates what type of failure has occurred. CONN 38 H-3 H
A580 GN Wiper Motor - E966 YL Bottom Cam S/T+G67
A584 BU Front Window Limit Switch to Wiper Cont. G976 BU Water Seporator Sensor C CONN 39 H-3 H
17 28
30 13 CONN 40 I-3 C
Related Electrical Service Manuals A586 OR Wiper Switch. To Wiper Cont K904 GN Pump Discharge Pressure Sensor 1 - Signal 23
F
G B
16 1 24
A588 GN Hyd Lock Sol. Relay to Hyd Lock Sol. K906 GN Swing Brake Sol - Signal 14 2 11 CONN 41 I-3 C
Title Form Number 4 12 26 18
25 E CONN 42 C-2 28
Alternator: 9W-3043 SENR3685 C537 GN A/C Photo Sensor + Sig K907 BU Swing Brake Cancel Sol D
6
22 29
C538 OR A/C Photo Sensor - Sig L968 OR E/P Control PS Valve - CONN 43 C-2 28
Electric Starting Motor: 104-7040 21 5 20
19 15 3 27 9 H
C569 YL Second DC/DC Converter Power Output L969 WH E/P Control PS Valve + CONN 44 F-1 G
Consist: 106-8557 SENR3859
E554 PK A/C Controller to A/C Compressor Clutch L972 BU Low Idle Switch The connectors shown in this chart are for
Consist: 6V-5720 SENR3851
harness to harness connectors. Connectors that
Cold Weather Application 6V-5821 SENR3851 E562 PU Buzzer As L973 GN Fine Swing Control Relay to Sol Valve
join a harness to a component are generally
E564 PK Relay L976 GN ATCH Refueling Start Sw (NO) located at or near the component. See the
E565 BU Rotary Sw L983 WH Injector Common 1&2 Component Location Chart.

L984 OR Injector Common 3&4


L985 YL Injector Common 5&6
M906 BU Squeeze Pressure Sensor
T967 YL Pump Discharge Pressure Sensor 2 - Signal Machine Harness Connector And Component Locations
12 11 10 9 8 7 6 5 4 3 2 1
RELAY PANEL OPERATOR STATION
L63
BACKUP RESISTOR CONN 41
ATCH-QC SAFETY LEVER "ON" ATCH-QC SAFETY 7Y-8242 Z E E E475-PK-18 3
RELAY COIL LOCK RELAY 2 SW D 646-RD-18 INSP LAMP SOCKET 196-BU 235-BK-18 5 4
L60 D D
ATCH SMART BOOM ATCH SMART BOOM A770-PK-18 169-PK-18 DIODE 646-RD-18 9R-7941 200-BK E472-GN-18 1 E472-GN-18 1 +12V ATCH 235-BK-16 235-BK-16 5 ATCH LOWER
ATCH-QC SAFETY LEVER ATCH-QC SAFETY L63
UP/DOWN RELAY1 UP/DOWN RELAY2 PRIORITY RELAY LOCK RELAY 1 SW 169-PK-18 169-PK-18 121-1022 A623-BU-18 CONN 12 D E474-OR-18 2 E474-OR-18 3 PWM+ JOYSTICK 235-BK-18 235-BK-18 235-BK-18 2 WIPER MOTOR -
149-5050 149-5050 A588-GN K844-GY-18 3 K844-GY-18 5 SWITCH 1 000-0000 E472-GN-18 235-BK-18 E472-GN-18 1 186-5763
R3 R4 R1 R2 L63
M746-YL-18 200-BK-18 M745-BU-18 200-BK-18 147-PU K848-WH-18 4 K848-WH-18 6 SWITCH 2 E474-OR-18 6 A MOTOR
RELAY RELAY RELAY_1 RELAY_2 ATCH LEFT
M746-YL-18 322-GY 6 235-BK-18 4 COMMON K844-GY-18 FOOT PEDAL Z 200-BK-74 1
M748-OR-18 M746-YL-18 M746-YL-18
TT
H792-BR-18
L52 L52
607-PK 235-BK-18 2 GND K848-WH-18 A580-GN-14 2
+
TT ET CONN L15

235-BK-18
M747-PU-18 M746-YL-18 616-BU 235-BK-18 A579-OR-14 3
BOOM FLOAT
308-YL A BOOM LAMP RELAY 5A 143-BR-18 235-BK-18 235-BK-18 235-BK-18 2 118-GY-14 4
AF AF AF AF AF AF AF 893-GN-18 D 161-3128 5A D E472-GN-18 E472-GN-18 1
AF L53 L53 AUX CKT HORN SW

114-RD
115-RD
149-RD
892-BR-18 E 149-RD 645-RD-18 10A 119-PK-18 CONN 40 E472-GN-18 E472-GN-18 5

A588-GN-18
INSP LAMP 128-2134

L52
235-BK-18 B 149-RD 10A 196-BU E472-GN-18 4
I ATCH BOOM FLOAT
D C 149-RD 616-BU 5A 188-WH-18
FUEL PUMP
200-BK 200-BK-18 200-BK-18 2 200-BK-18 E476-PU-18 3 I
DISABLE RELAY D WIPER/WASHER

114-RD
115-RD
149-RD
308-YL 4 IN F 10A 118-GY 200-BK-18 320-RD-18 1 320-RD-18 ATCH RIGHT 6 235-BK-18
149-5050 TIMER CHASSIS LAMP A E E
CONN 5 200-BK 2 GND G 10A 160-PU FOOT PEDAL Z 235-BK-18 235-BK-18
RELAY BACKUP/MONITOR CONT
143-BR-18 M743-GN-18 D AF 110-RD 1 +B H 5A 169-PK-18 CONSOLE(LH)
SEAT HEATER

L61
143-BR-18 A588-GN 1 A588-GN-18 189-RD 3 OUT 163-6703 J CHASSIS LAMP RELAY 5A 123-WH-18
D 161-3128 LOWER WIPER/WASHER A
235-BK-14

L53
143-BR-18 2 235-BK-14 10A 152-BU 320-RD-18

E562-PU-18

E565-BU-18
E564-PK-18
CONN 10

E564-PK-18
E564-PK-18
NEUTRAL START

780-PU-18
779-WH-18
TT CIGAR LIGHTER
M744-PK-18 160-PU A623-BU-18 10A 129-BU 154-RD A RD-18 LIMIT SW
L17 L17

E562-PU-18

E564-PK-18
SW PANEL/RADIO

L60

K848-WH-18
K844-GY-18
E474-OR-18
E472-GN-18
E476-PU-18
E475-PK-18

K843-GN-18
E473-GY-18
E472-GN-18
160-PU 5A 113-OR-18 151-GN B WH-18

235-BK-16
ATT SOL
CONN 19 163-6785 L15
160-PU 607-PK 10A 147-PU 200-BK-18 E 189-RD C BK-18
DIODE D 12V 7A CONVERTOR 1
184-RD 607-PK 10A 120-YL 200-BK 1
121-1022 L54 L54 12V 7A CONVERTOR 2

M744-PK-18
M743-GN-18
M748-OR-18
M747-PU-18
M746-YL-18
H792-BR-18
M745-BU-18
GROUND STRAP

147-PU
147-PU
105-RD 10A 179-BU 200-BK-18 2 A588-GN-18 2
A/C A
D 130-RD-14 15A 124-GN-14 7G-1060 200-BK-14 3 200-BK-18 1
306-GN 5A 200-BK-14 M743-GN-18 4 M743-GN-18 A 235-BK-18 2

308-YL
200-BK
DIODE D BEACON LAMP KK Z

L15
306-GN 30A 10A 199-OR 200-BK-14 H473-BR-18 1
121-1022 306-GN 15A 130-RD-14
ENG CONT
CAB LAMP RELAY 5A A L62
HORN AUX CKT CHASSIS PLATFORM L62 L62 ATCH STR PRESS.SW
200-BK 10A 114-RD 161-3128 10A 180-GN
D TIMER RELAY L80 L80 L80 167-3466
D 10A 110-RD 115-RD 646-RD-18
CAB LAMP L61 L61

L80
D B A

147-PU

L17
10A 115-RD 115-RD 200-BK-18

L79
308-YL

L61
KEY SW SS
308-YL 200-BK 2 200-BK 10A 105-RD 115-RD 615-YL 199-OR 308-YL 11 A579-OR-14
BOOM LAMP D L62 L62 L15 L15 A
308-YL 200-BK 1 306-GN 10A 149-RD 199-OR 199-OR 129-BU 8 118-GY-14
D E/P CONT L26 L15

L62
308-YL 200-BK 10A 184-RD 191-WH-16 6 A580-GN-14 235-BK-18 2

112-PU-6
ATCH V CONT

E562-PU-18
E562-PU-18
E562-PU-18
E562-PU-18

E565-BU-18
E564-PK-18
E564-PK-18
E564-PK-18
E564-PK-18
CONN 6 15A C987-RD-14 199-OR 123-WH-18 9 A588-GN-18 235-BK-18 235-BK-18 H475-BU-18 1

779-WH-18

780-PU-18
RR 10A 103-RD
DOME LAMP/MEMORY HORN RELAY 124-GN-14 A770-PK-18 2 320-RD-18 307-OR 235-BK-18 235-BK-18
112-PU-6 109-RD-8 304-WH-8 A/C BLOWER L57 L17 TRAVEL LEFT PRESS. SW
SS 109-RD-6 RR PP 15A 175-RD-14 161-3128 179-BU 645-RD-18 3 154-RD 235-BK-18 235-BK-18
L79 REFUELING PUMP L51 167-3466
NN 30A 168-RD-10 114-RD 320-RD-18 120-YL 615-YL 4 151-GN 235-BK-18
MAIN RELAY START RELAY 10A 191-WH-16
QUICK COUPLER
114-RD 147-PU 320-RD-18 1 CONN 13 189-RD 169-PK-18 A H473-BR-18 A
125-1302 ATCH HAMMER L16
165-4026

L53
L52
114-RD 322-GY 113-OR-18 151-GN 12 169-PK-18 169-PK-18 235-BK-18 235-BK-18 2 308-YL 1 H475-BU-18 235-BK-18 2
DD D L80 FOOT SW.
101-RD-4 129-BU 154-RD 10 A770-PK-18 H476-WH-18 H476-WH-18 1 954-GN 2 H474-GN-18 H474-GN-18 1
L34 L34 138-4653
FF EE 152-BU 105-RD 7 307-OR H473-BR-18 JOYSTIC PRESS. SW LL TRAVEL RIGHT PRESS. SW
L35 L35
101-RD-4 80A 109-RD-4 HYD LOCK SOL RELAY 123-WH-18 189-RD 5 105-RD H475-BU-18 167-3466 167-3466
FF L16 L16 L16
161-3128 119-PK-18 B A H474-GN-18
ALT BREAKER 151-GN 200-BK-18 A588-GN 8630-BU 4 638-WH
171-2210 D 118-GY-14 1 8630-BU CONN 39 E472-GN-18 1 +12V
L54 L54 L14
189-RD A588-GN A588-GN 199-OR 3 123-WH-18 1E472-GN-18 E473-GY-18 3 PWM+
L54 L52 L52 L52 L61 L14
H L53 L53 L53
189-RD A588-GN 2
CONN 14
615-YL 2E473-GY-18 K843-GN-18 5 SWITCH 1 H

L51
638-WH 5 118-GY 3K843-GN-18 K847-PU-18 6 SWITCH 2
L25
189-RD 6 646-RD-18 M743-GN-18 4K847-PU-18 235-BK-18 4 COMMON

L26
L36
113-OR-18 Z F CONN 38 235-BK-18 2 GND
B A
307-OR 5 129-BU 12 235-BK-18

L36
F
NEUTRAL START RELAY 175-RD-14 1 120-YL-16 200-BK-18 11 200-BK-18 200-BK-18 200-BK-18 F ATCH JOYSTICK
161-3128 103-RD 8 103-RD 8 607-PK 200-BK-18 ATCH 200-BK-18 L. CHASSIS IND UNIT 235-BK-18 000-0000
SEAT WITH 163-6702

L25
154-RD 200-BK-18 FUEL PUMP 607-PK 7 645-RD-18 169-PK-18 5 L972-BU-18 2 607-PK +B 235-BK-18 235-BK-18
L57 L57 L34 SEAT HEATER
188-6121 12 147-PU A770-PK-18 A770-PK-18 1 A755-PK-18 A537-PK-18 1 L972-BU-18 235-BK-18
191-WH-16 307-OR 306-GN COOLANT ATCH WTR 124-GN-14 3 199-OR 105-RD 105-RD 2 A757-GY-18 F 164-0505 A755-PK-18 2 S1 235-BK-18

SIGNAL
GROUND

SIGNAL
D LEVEL SW SEPARATOR CONN 15 F
307-OR 4 308-YL 308-YL 307-OR 307-OR 307-OR 3 A756-BU-18 A756-BU-18 3 S2
096-0744 LEVEL SNSR MOTOR
235-BK-18 120-YL 2 124-GN-14 308-YL 307-OR 308-YL 4 A758-BR-18 A757-GY-18 4 S3 235-BK-18

+B
200-BK 178-2345 147-PU 6 175-RD-14 607-PK 7 F773-OR-18 A758-BR-18 5 S4 L972-BU-18
235-BK-14 200-BK-18 113-OR-18 10 191-WH-16 L972-BU-18 6 F774-WH-18 235-BK-18 1 COM

L62
2 3 ONE TOUCH LOW IDLE SW
200-BK-18 200-BK-18 169-PK-18 9 607-PK 607-PK A755-PK-18 10 169-PK-18 998-BR-18 F774-WH-18 6
200-BK-18 200-BK 646-RD-18 11 607-PK 607-PK A756-BU-18 9 M736-BU-18 F F773-OR-18 F THROTTLE POS SW 128-2134

4
2
1
3
BACKUP GOV SW 1F
200-BK 229-BK-18 A757-GY-18 A F CONN 37 106-0107
163-6711
235-BK-14 200-BK-18 B A758-BR-18 1 998-BR-18 BACKUP 235-BK-18

1
2

200-BK-14
175-RD-14
124-GN-14
191-WH-16
D B L18 L18 F EPR VALVE SW

G976-BU-18

607-PK

L35
F773-OR-18 2 F889-WH-18 235-BK-18 235-BK-18

235-BK-18
TT L50 L50 L50 FUEL PUMP RELAY F CONN 36 163-6710

147-PU
F774-WH-18 A 169-PK-18 235-BK-18
151-GN
151-GN

L50 161-3128 L26 1 2

A893-OR-18
M736-BU-18 5 A537-PK-18 K906-GN-18

200-BK-18
L49 L49 3 R
H705-BR-18 229-BK-18 K907-BU-18 6 K907-BU-18 K907-BU-18 K906-GN-18
L54

L53
L51 L51
L79

L52

L60

L50
L969-WH-18 11 A770-PK-18 A770-PK-18 L13 308-YL
L60 L60 4 5 C OFF

8630-BU
B

638-WH

L18
188-WH-18 A893-OR-18 L968-OR-18 8 L969-WH-18 A768-BU-18 326-RD F
D 6 S ON

L24
CAB A769-GY-18 9 L968-OR-18 L969-WH-18 307-OR 780-PU-18

235-BK-14
235-BK-18
235-BK-18

412-BU-18
7 B ST F
M744-PK-18
M743-GN-18
M748-OR-18
M747-PU-18
M746-YL-18
H792-BR-18
M745-BU-18

C987-RD-14

A770-PK-18
A768-BU-18 3 A769-GY-18 M736-BU-18 105-RD 150-OR-18
130-RD-14

892-BR-18
893-GN-18
235-BK-14

168-RD-10

169-PK-18

646-RD-18
304-WH-8

109-RD-6
109-RD-4

101-RD-4
8
A588-GN

8630-BU
ATCH SPEAKER (R)
308-YL

151-GN

105-RD
184-RD

147-PU
322-GY
607-PK
616-BU

151-GN

638-WH
511-BR-18 K906-GN-18 2 A768-BU-18 F889-WH-18 235-BK-18
ATCH BEACON RELAY 7Y-5505 9 F L KEY SW
512-GN-18 326-RD 1 K906-GN-18
161-3128 9G-7641

A893-OR-18
H705-BR-18

L51
998-BR-18 10 308-YL 235-BK-18

320-RD-18

645-RD-18
L58 G L13 10 11
8630-BU 200-BK-18 F889-WH-18 7 326-RD A769-GY-18
12 F
BK-00 A537-PK-18 12 307-OR L968-OR-18

154-RD
189-RD

607-PK

615-YL

118-GY
L57

L49

L51
TT D CC ATCH QUICK

L49
D D PP NN EE DD D BK-00 199-OR 638-WH 4 105-RD

512-GN-18
511-BR-18
CONN 2 JJ D A F COUPLER SW
10
11

4
3
12

L13
4
7
3
8

6
2
5

4
3
5
6
5

2
2
1
6

1
200-BK 200-BK-18 1 150-OR-18 150-6988

L51
CONN 35

235-BK-16
L59

119-PK-18
B 235-BK-16

H705-BR-18

A893-OR-18

E565-BU-18
E562-PU-18
200-BK-18 2 780-PU-18 150-OR-18

123-WH-18
175-RD-14

320-RD-18

645-RD-18

124-GN-14

113-OR-18

235-BK-14
G

191-WH-16
G KK Z B

780-PU-18
A588-GN

779-WH-18
308-YL
103-RD

154-RD
189-RD

607-PK
615-YL

118-GY

199-OR

179-BU
120-YL
147-PU

129-BU
152-BU

307-OR

235-BK
235-BK
B B B B A F 780-PU-18
L58 L59 L58 L49 L49 B WASHER
L76

L59

CONN 3 CONN 4 BLOCK AS. CONN 7


GROUND STRAP DISCONNECT SW. MOTOR 7T-8890
121-1023 506-PU-18 308-YL CONSOLE(RH)

168-RD-10
304-WH-8

109-RD-4

101-RD-4

101-RD-4
167-3583 7N-0718 L51 L80
M748-OR-18
H792-BR-18
M745-BU-18
M744-PK-18
M743-GN-18
M747-PU-18
M746-YL-18

A770-PK-18
954-GN CAB

130-RD-14

892-BR-18
893-GN-18
235-BK-14

168-RD-10

646-RD-18

169-PK-18
G

304-WH-8
109-RD-4
101-RD-4
C
A
B

A588-GN

8630-BU
7N-0719 (NOTE D)

G976-BU-18

A893-OR-18
147-PU
607-PK

105-RD
184-RD

322-GY
616-BU

638-WH

151-GN
L58
509-WH-18

412-BU-18

506-PU-18
D D AF WW WW
ATCH SPEAKER (L) ATCH

147-PU

200-BK
508-PU-18 615-YL 615-YL 615-YL 615-YL
LL 7Y-5505 CAB LAMP
430-BU-18 615-YL 200-BK 200-BK

11

10

12
7
L38

5
6
9

2
4
1

12

11

10
RELAY PANEL G976-BU-18 G 103-RD G VV VV 167-3441

4
2
1
3
7

1
4
2
6

5
3
9
8
DOME LAMP
308-YL

412-BU-18 M743-GN-18 103-RD 103-RD 103-RD


B B B G 176-1986
506-PU-18 M744-PK-18 AG AG 103-RD 200-BK 200-BK 200-BK G
L46 L70 L68 L68

L59
L56 CONN 8 CONN 9 CONN 11 200-BK M746-YL-18 200-BK-18 1 200-BK-18 200-BK-18 200-BK 200-BK
BUZZER AS WW WW
2 ATCH
L77

L70

235-BK-16 M747-PU-18 113-4683 E562-PU-18 E562-PU-18 200-BK-14 200-BK 615-YL 615-YL


L59 CHASSIS CAB LAMP
200-BK 200-BK 200-BK-18 200-BK-18 200-BK 200-BK
CONN 20 G VV VV 167-3441

L70
147-PU G G

L38
L76

L36
A893-OR-18 CAB 200-BK-18 200-BK-18 WINDOW
A584-BU-18 LIMIT SW
L70 L70 L70 L70 117-6306
L77

509-WH-18
508-PU-18
L76

L62

L24
L68

L35
L18

L25

L26
L56 L7 L7
308-YL
308-YL 308-YL
L36

E565-BU-18
E562-PU-18
MONITOR

H705-BR-18

A893-OR-18

A770-PK-18
CONN 44

168-RD-10

130-RD-14

893-GN-18
235-BK-14
892-BR-18

169-PK-18
113-OR-18

646-RD-18
124-GN-14

175-RD-14

320-RD-18

645-RD-18

123-WH-18

235-BK-18
780-PU-18
779-WH-18

191-WH-16
101-RD-4
109-RD-4

304-WH-8
L62

A588-GN

8630-BU
157-3198 N N G

638-WH
607-PK

616-BU
322-GY

184-RD

147-PU
120-YL

607-PK
103-RD

307-OR

118-GY
199-OR
189-RD
105-RD
154-RD
151-GN

615-YL

308-YL

L36
CONN 21

129-BU
A G GND 2 201-BK-18 2 201-BK-18

132-1829
ACTION ALARM G
2 ATCH 135-BU-14 G ACC 3 169-PK-18 3 169-PK-18

L7
L7

ATCH 12V 7A CONV


1 12V 7A SOCKET 210-BK-14 129-BU CIGAR LIGHT 7 607-PK 7 607-PK

LIGHT OUT (DC 12V)

LIGHT OUT (DC 12V)


121-0987 LIGHTER

LIGHT IN (DC 24V)

LIGHT IN (DC 24V)


21 G 200-BK CDL + 5 893-GN-18 5 893-GN-18
20 9W-0335 CDL - 6 892-BR-18 6 892-BR-18

12V 7A CONV
L6

2
1
200-BK-14 200-BK-14 14 200-BK-14 +B 1 103-RD 1 103-RD

169-PK-18

24 BAT IN MEM

24 BAT IN MEM
L44

L41

L36
+ - SERVICE

131-0327
607-PK
200-BK 200-BK-14 12 200-BK-14 403-GN-18 +12V 4 4

12V MEM OUT

12V SW. OUT

12V SW. OUT

12V MEM OUT


L26

235-BK-18
410-WH-18
METER

24V SW. IN

24V SW. IN
6 G 8 8 A/C PHOTO
L36 ATCH C569-YL-14 6T-7337
B A 7 Y/G SENSOR
235-BK-14 18 8 12V 7A SOCKET 211-BK-16 200-BK-18 167-7083
A893-OR-18 37 CONN 18 9 121-0987 (NOTE F) G (NOTE G)
L41 L41

GND
GND

GND
GND
F 184-RD
L40
23 18 147-PU C538-OR-18
L5 F
892-BR-18 24 200-BK 5 8630-BU Y/W C537-GN-18
893-GN-18 34 A537-PK-18 4 199-OR G

235-BK-18
G
147-PU F889-WH-18 35 307-OR 15 307-OR
L11 G A586-OR-18 4 W. INT(6)

L38
147-PU 147-PU L973-GN 38 235-BK-18 16 310-PU

3
7
5
6
1
4
2

2
3
7
5
6
1
4
8

8
L44 L26 590-GY-18 5 W. INT(3)

120-YL-16
120-YL-16
L46

120-YL-16
M736-BU-18 6 A580-GN-14 3 L973-GN G G WIPER CONT
155-7042 501-GN-18 14 W. LOW

103-RD-18

200-BK-16

120-YL-16

120-YL-16
103-RD-18

200-BK-16
211-BK-16
A579-OR-14

135-BU-16
403-GN-18 5 19 123-WH-18

139-OR-18
210-BK-16
C569-YL-16
L46 L46 530-OR-18 17 WASH

308-YL
147-PU
K907-BU-18 45 308-YL 118-GY-14 17 WINDOW SW 1 A584-BU-18
L39 L39 L39 645-RD-18 2 L. BOOM

L62
L969-WH-18 32 235-BK-18 118-GY-14 10 MOT WIPER 9 A579-OR

410-WH-18

403-GN-18
200-BK-18 20 GND

L40
ENG CONT 893-GN-18 L968-OR-18 31 H473-BR-18 A579-OR-14 11 607-PK BRAKE WIP 10 A580-BR

129-BU
L35

235-BK-18
235-BK-18
157-3165 B 892-BR-18 H466-BU-18 4 H476-WH-18 A580-GN-14 13 607-PK 607-PK INT SP 1 6 A586-OR-18 3
L47 12

200-BK-18

200-BK-14

201-BK-18
1 403-GN-18 H465-GN-18 3 H475-BU-18 169-PK-18 G CONN 22 G INT SP 2 7 590-GY-18

235-BK-18

430-BU-18
L30 L30 A

200-BK

200-BK
13

200-BK
ANALOG SENSOR POWER 2 L973-GN 184-RD H467-WH-18 2 H474-GN-18 607-PK 1 638-WH 1 WIPER SW 2 501-GN-18
L40 15
ANALOG SENSOR RETURN 3 892-BR-18 892-BR-18 410-WH-18 33 E562-PU-18 638-WH 2 200-BK 2 WASHER SW 8 530-OR-18
16

L24

L25
L45
THROTTLE POWER 4 893-GN-18 893-GN-18 892-BR-18 7 L972-BU-18 8630-BU A G +24 V 11 118-GY-14
6 F889-WH-18 893-GN-18 893-GN-18 11 A755-PK-18 199-OR 9 615-YL 235-BK-18 GND IN 5 200-BK 11 TRAVEL MODE IND 2
7 ACL SW L973-GN 893-GN-18 893-GN-18 12 A756-BU-18 123-WH-18 13 169-PK-18 410-WH-18 MOT WASH 4 506-PU-18 H466-BU-18 19 AEC MODE IND
10 154-0498 403-GN-18 892-BR-18 13 A757-GY-18 615-YL 16 129-BU G H465-GN-18 18 ALARM CANCEL IND
CONN 23 L12 CAB M741-GY-18 8 ALARM CANCEL SW
11 M736-BU-18 892-BR-18 892-BR-18 14 A758-BR-18 646-RD-18 5 403-GN-18
L30 L25 M742-PU-18 7 AEC MODE SW

F889-WH-18
F889-WH-18
12 K907-BU-18 H473-BR-18 10 F773-OR-18 113-OR-18 12 506-PU-18 L9

403-GN-18
403-GN-18
M734-BR-18 6 TRAVEL MODE SW

L973-GN
L973-GN
13 B B L969-WH-18 H476-WH-18 9 F774-WH-18 129-BU 7 H466-BU-18 645-RD-18
L18 646-RD-18 1 L. CHASSIS
L76

14 L968-OR-18 H475-BU-18 8 M736-BU-18 103-RD 1 H465-GN-18 200-BK 200-BK


15 H466-BU-18 H474-GN-18 46 K907-BU-18 645-RD-18 14 M741-GY-18 200-BK-18 200-BK-18 H467-WH-18 10 TRAVEL MODE IND 1
L9 L9 L9 113-OR-18 9 +B
L77

L68
NOT AVAILABLE-USED ON J2 16 H465-GN-18 L29 L972-BU-18 47 L969-WH-18 147-PU 2 M742-PU-18
L45

L6
17 H467-WH-18 A755-PK-18 48 L968-OR-18 120-YL 11 M734-BR-18
L44 ENG/PUMP CONT E480-WH-18
18 410-WH-18 A756-BU-18 44 A769-GY-18 118-GY-14 10 646-RD-18
L76 J2 157-3165 J1 SWITCH PANEL

L39
20 A757-GY-18 43 A768-BU-18 118-GY-14 8 H467-WH-18 210-BK-16
L77 163-6701

ATCH LOWER RADIO


21 17 OPTION V SW(2) 49 A758-BR-18 42 K906-GN-18 120-YL 15 E480-WH-18 2 508-PU-18 210-BK-16 210-BK-16
SHARED WITH TDC CAL 24 K907-BU-18 4 SWING BK CANCEL SOL SW RETURN 6 M741-GY-18 30 326-RD 4 113-OR-18 210-BK-16 210-BK-16

L6
3

F889-WH-18

K849-YL-18
L38
SHARED WITH TDC CAL 25 L969-WH-18 7 PS CONT PRV 44 M742-PU-18 22 F889-WH-18 17

403-GN-18
1 509-WH-18 139-OR-18 135-BU-16

L973-GN
26 L968-OR-18 19 PRV RETURN(1) 34 M734-BR-18 36 998-BR-18 18 5 139-OR-18 139-OR-18 139-OR-18 135-BU-16

954-GN
NOT AVAILABLE-USED ON J2 27 H466-BU-18 14 AEC MODE IND 35 308-YL 29 E565-18-BU H466-BU-18 3 586-BR 6 135-BU-16 135-BU-16 135-BU-16
L10

K849-YL-18
29 H465-GN-18 24 TRAVEL ALM CANCEL IND 15 E480-WH-18 20 H466-BU-18 H465-GN-18 6 A537-PK-18 7 512-GN-18 512-GN-18
L55
30 JJ H467-WH-18 15 TRAVEL MODE IND 3 19 H465-GN-18 M741-GY-18 A G CONN 24 4 512-GN-18 512-GN-18
E 31
32 2
P
G850-BU-18
410-WH-18
M736-BU-18
23
47
FAULT ALM
BKUP SW
25
24
E565-BU-18
506-PU-18
15
16
M741-GY-18
M742-PU-18
M742-PU-18
M734-BR-18
2
7
410-WH-18
129-BU
8 511-BR-18 511-BR-18 E
G 512-GN-18 511-BR-18
BK-00

RD-00

BK-00

RD-00

L55 L12 511-BR-18

L68
33 1 C987-RD-18 403-GN-18 35 ALT R TERM CREEPER TRAVEL FUNCTION SW 17 E554-PK-18 17 M734-BR-18 H467-WH-18 1 403-GN-18 511-BR-18 508-PU-18 508-PU-18

L81
34 HH L973-GN 6 FREE SWING AIR HEATER CONTROLLER 4 F773-OR-18 21 H467-WH-18 410-WH-18 3 506-PU-18 508-PU-18 509-WH-18 509-WH-18
GG L28

L5
35 RD-00 RD-00 101-RD-4 AIH F889-WH-18 44 GOV COMMAND 37 LL F774-WH-18 49 410-WH-18 893-GN-18 8 645-RD-18 509-WH-18

893-GN-18
892-BR-18
36 CC BB AA B 763-BU-18 2 TRAVEL SP CHG SOL 36 A769-GY-18 41 893-GN-18 892-BR-18 12 235-BK-18

103-RD
NEG POS NEG POS NEG POS NEG POS HEATER 509-WH-18 508-PU-18

4
37 788-YL-18 16 SP SNSR(-) 27 A768-BU-18 40 892-BR-18 310-PU 10 893-GN-18

5
3

1
6

2
RELAY 509-WH-18 508-PU-18 L11
38 A762-PU-18 25 SP SNSR(+) 26 K906-GN-18 53 310-PU 506-PU-18 9 892-BR-18

892-BR-18
892-BR-18
893-GN-18
893-GN-18
CONN 16 509-WH-18 508-PU-18

184-RD
39 M740-PK-18 1 TRAVEL STR SOL OPTION SW 7 E562-PU-18 51 578-BU 403-GN-18 6
L48 L69

123-WH-18
40 ATCH BATTERY BATTERY M737-WH-18 8 FLOW LIMIT PRESS PRV OPTION SW 8 998-BR-18 50 506-PU-18 E480-WH-18 5

210-BK-16
139-OR-18
509-WH-18
135-BU-16

512-GN-18

508-PU-18
511-BR-18
L973-GN
8630-BU
3T-5760 3T-5760

147-PU
147-PU
147-PU
41 M738-OR-18 9 PRIM NFC PRESS PRV AUTO LUB FAILURE 5 235-BK-18 52 403-GN-18 L973-GN 4

307-OR
310-PU
199-OR

147-PU
42 ALT 321-BR-18 13 TRAVEL ALM SPL FLTR PLUGGED 52 28 L973-GN 586-BR 11 103-RD 103-RD
A537-PK-28
+

L8
43 109-RD-4 R 403-GN-18 M739-YL-18 20 PRV RETURN(2) F SEC FLTR PLUGGED 51 Z 25 E480-WH-18 CONN 25 103-RD L10
B B KK 586-BR
44 495-GN-18 30 FUEL LEVEL F PRIM FLTR PLUGGED 38 26 G
ALTERNATOR A M744-PK-18
L68 L32

4
45 K904-GN-18 37 PUMP DISCH (1) PRESS SNSRCAPSULE FLTR PLUGGED 42 487-OR-18 27

5
3

1
6

2
L39 B M746-YL-18 G
46 185-5294 B 200-BK-4 491-PK-18 39 HYD OIL TEMP SNSR HYD. OIL LEVEL SW 32 496-WH-18 B 54 586-BR
C M747-PU-18

8
4
1
6
5
7
3
2
184-RD
184-RD

L24
47 T967-YL-18 45 PUMP DISCH (2) PRESS SNSR ENG OIL PRESS SW 41 405-GY-18 1 E554-PK-18

K850-BR-18
K852-GN-18
K851-BU-18
K849-YL-18
49 H446-PK-18 46 O.L.W.D PRESS SNSR ENG OIL LEVEL SW 40 C468-BU-18 39

893-GN-18
892-BR-18

892-BR-18
892-BR-18
893-GN-18
893-GN-18
A

L62
G CONN 26 ATCH UPPER RADIO
50 36 GOV FDBK GND 14 235-BK
A/C CLUTCH B
L76

51 3 GND 2 235-BK A580-GN-14 A580-GN-14


54 SOL 2 200-BK-18 26 OPTION V SW(1) 50 A579-OR-14 A579-OR-14
113-3499
L77

55 1 E554-PK-18 11 OPTION CONT PRV(1) 54 118-GY-14 118-GY-14 118-GY-14

L28
56 12 OPTION CONT PRV(2) +B 13 184-RD 118-GY-14 118-GY-14

L69
57 B 21 PRV RETURN(3) +B 1 184-RD
L32 L5
58 ENG OIL 2 235-BK-18 10 FAN MOT CONT PRV ACL PLUGGED 48 430-BU-18 A G
LEVEL SW L38 120-YL 1 120-YL
USER DEFINED SHUTDOWN 59 1 C468-BU-18 22 PRV RETURN(4) WTR SEPARATOR LEVEL SW 47 G976-BU-18
111-4759 L24 3

E480-WH-18

A537-PK-18

M746-YL-18
M747-PU-18
M744-PK-18
60 40 SNSR RETURN COOL. LEVEL SW 31 412-BU-18

607-PK-18
607-PK-18
235-BK-18

200-BK-18
200-BK-18

607-PK-18
607-PK-18

200-BK-18
200-BK-18

607-PK-18
607-PK-18

200-BK-18
200-BK-18

607-PK-18
607-PK-18

200-BK-18
200-BK-18

607-PK-18
607-PK-18

200-BK-18
200-BK-18

607-PK-18
607-PK-18

123-WH-18
200-BK-18
200-BK-18

607-PK-18

200-BK-18
4 CONN 27

8630-BU

L973-GN

C537-GN-18
C538-OR-18
199-OR

307-OR

310-PU

586-BR

147-PU

147-PU
62 28 ATCH STEM 2 SWING CANCEL 18 K850-BR-18

191-WH-16
ENG SPEED B 5

E554-PK-14
64 5 HEATER RLY/STARTER RLY CAT DATA LINK(-) 43 892-BR-18 892-BR-18

175-RD-14
124-GN-14

200-BK-14
200-BK-14
L44

L45

L39

L47

L33
2
L46

L48
PICKUP

607-PK
67 WH-18 1 788-YL-18 18 CAT DATA LINK(+) 33 893-GN-18 893-GN-18
189-5746 L31 L31 L31 6
-B 61 229-BK-14 BK-18 2 A762-PU-18 31 ANLG SNSR RETURN ATCH STEM 1 SWING CANCEL 28 K849-YL-18 K849-YL-18
-B 63 229-BK-14 229-BK-14 29 COOL TEMP SNSR ATCH STEM 3 SWING CANCEL 45 K851-BU-18 K851-BU-18
B A G

L29
G G G ABBREV COLOR
E562-PU-18
200-BK-18

C468-BU-18

F889-WH-18

A762-PU-18
M740-PK-18
M737-WH-18
M738-OR-18

M739-YL-18

K904-GN-18

T967-YL-18
H446-PK-18
F774-WH-18
F773-OR-18
E554-PK-18
K906-GN-18
A768-BU-18
A769-GY-18
H705-BR-18

E565-BU-18

-B 65 229-BK-14 304-WH-8 52 +12V SPLY ATCH STEM 4 SWING CANCEL 46 K852-GN-18 K852-GN-18 G G G G
168-RD-10

130-RD-14

506-PU-18

487-OR-18
496-WH-18
405-GY-18

893-GN-18
892-BR-18
403-GN-18

763-BU-18
788-YL-18

321-BR-18

495-GN-18

491-PK-18

998-BR-18
235-BK-16

E562-PU-18 C E562-PU-18 E562-PU-18


101-RD-4
109-RD-4

304-WH-8

780-PU-18
779-WH-18

G S
A588-GN

L973-GN
G
607-PK

616-BU
322-GY

308-YL
147-PU

200-BK

+B 48 130-RD-14 54 OVER LOAD ALM CANCEL SW 16 E480-WH-18 A E565-BU-18 E565-BU-18 E562-PU-18


B B NOTE C NOTE C NOTE C RD RED
+B 52 130-RD-14 130-RD-14 101-RD-4 48 OPTION PWM IN(1) TRAVEL STR PRESS SW 53 H473-BR-18
D AA 191-WH-16 A 191-WH-16 D

6
3
1
4

5
2
+B 53 130-RD-14 MTR BAT RD-00 34 JOYSTICK PRESS SW 29 H476-WH-18 WH WHITE
GG L82 OR ORANGE
A762-PU-18

C468-BU-18
E554-PK-18

68 RD-00 33 TRAVEL LEFT PRESS SW 30 H475-BU-18 CONN 28


788-YL-18

403-GN-18
101-RD-4
304-WH-8

109-RD-4

YL YELLOW

R/L
69 130-RD-14 43 TRAVEL RIGHT PRESS SW 39 H474-GN-18

BR
G

B
B
MOTOR CAB PK PINK
FUEL PUMP RELAY 19 H705-BR-18 49 ONE TOUCH LO IDEL SW 11 L972-BU-18 ATCH O.L.W.D
235-BK-14
235-BK-14
235-BK-18
200-BK-18

235-BK-14
200-BK-18
235-BK-16
235-BK-14
235-BK-18
200-BK-18
200-BK-4

STARTER L29 L29 BK BLACK


THROTTLE RETURN 5 998-BR-18 50 THRT POS 1 9 A755-PK-18 ALARM CANCEL SW
CAT DATA LINK + 8 893-GN-18 MOTOR 51 THRT POS 2 10 A756-BU-18 170-9317 GY GRAY
CAT DATA LINK - 9 892-BR-18 104-7040 32 THRT POS 3 19 A757-GY-18 PU PURPLE

E562-PU-18
L42 ROTARY SW
H705-BR-18

E565-BU-18
BR BROWN
A762-PU-18

C468-BU-18
E554-PK-18

F774-WH-18
F773-OR-18

F889-WH-18

K906-GN-18
M740-PK-18

A768-BU-18
A769-GY-18

K904-GN-18
T967-YL-18
M738-OR-18
M737-WH-18
M739-YL-18

H446-PK-18
235-BK-16

THROTTLE BACKUP (ACCEL) 22 F773-OR-18 41 THRT POS 4 20 A758-BR-18 E554-PK-18

L33
780-PU-18
788-YL-18

403-GN-18

893-GN-18
892-BR-18

405-GY-18
130-RD-14

998-BR-18

763-BU-18

168-RD-10

496-WH-18
487-OR-18

491-PK-18
495-GN-18
321-BR-18
200-BK-18

506-PU-18
779-WH-18
101-RD-4
304-WH-8

109-RD-4

155-2715
A588-GN

L973-GN

GN GREEN
308-YL

200-BK
616-BU
322-GY
607-PK

147-PU

THROTTLE BACKUP (DECEL) 23 F774-WH-18 42 TRAVEL ALM CANCEL SW 22 M741-GY-18 F773-OR-18 G A/C SW PANEL BU BLUE
L43

LOW OIL PRESSURE OUTPUT 28 405-GN-18 GROUND STRAP 53 AEC MODE SW 12 M742-PU-18 F774-WH-18 E562-PU-18 2 BN 2
B L33 L28 ATCH ATCH FINE ATCH SEAT ATCH BOOM 157-3210
THROTTLE 66 F889-WH-18 128-8886 38 TRAVEL MODE SW 21 M734-BR-18 A769-GY-18 E565-BU-18 4 GN
IGNITION KEY SW 70 308-YL 27 KEY SW ON 23 308-YL A768-BU-18 HEATER UNIT 4 SWING CONT SW HEATER SW FLOAT EXCHANGE ATCH HEATER SYMBOL DESCRIPTION
3 BU
Z LL B 164-0490 3 163-6722 163-6721 186-46-39 SW PANEL
L42

229-BK-14 B K906-GN-18 191-WH-16 1 BK 1


ENG CONT GND STRAP 998-BR-18 176-2005 BLADE, SPADE, RING,
L33
L82

L77
L76

L37
CHASSIS A/C UNIT OR SCREW TERMINAL
L43

L42

L21

E562-PU-18
ENG BLOCK L43 L37 L37 161-3779
E565-BU-18 CAB CAB
L42

L62
L69
L81
506-PU-18 OPERATOR STATION CIRCUIT CONNECTED
CONN 42
L55

J
L21 L21 L21
RENR5383-01

INLET AIR HTR RLY COMMON 9 C987-RD-18 ANTENNA 616-BU B K 616-BU CIRCUIT NOT CONNECTED
INLET AIR HTR RLY 12 G850-BU-18 L55 167-3492 322-GY 616-BU 1 616-BU 616-BU ATCH
15 235-BK-18 200-BK 200-BK 2 200-BK 200-BK BOOM LAMP ELECTRICAL CONNECTION
L21 153-2521 TO MACHINE STRUCTURE
30 235-BK-18 607-PK 200-BK
L22 L22 L1 J
63 235-BK-18 235-BK-18 168-RD-10 322-GY 1
R INJECTOR Z K INTERNAL ELECTRICAL
10 A706-GY-18 1 235-BK-18 235-BK-18 M740-PK-18 235-BK-18 200-BK 2
SOL 6 B ATCH TOOLE +B L2 B M CONNECTION TO SURFACE
11 L985-YL-18 2 F 235-BK-18 235-BK-18 K906-GN-18 YL-18 A 308-YL H446-PK-18

200-BK-18
779-WH-18
780-PU-18
TRAVEL PRESS. OF COMPONENT

M740-PK-18
K906-GN-18

H446-PK-18

A769-GY-18
A768-BU-18

M739-YL-18
M737-WH-18
M738-OR-18
T967-YL-18
K904-GN-18
235-BK-18 235-BK-18

200-BK
200-BK
8 2 235-BK-18 763-BU-18 SIGNAL BR-18 C E469-YL-18 147-PU

763-BU-18

487-OR-18
496-WH-18
321-BR-18
495-GN-18
491-PK-18

168-RD-10

235-BK-18
CONN 1 R L67 L67 CONN 43

A588-GN

L973-GN
INJECTOR STRAIGHT SOL SENSOR

200-BK

147-PU

607-PK
322-GY
616-BU
13 L985-YL-18 1 1 M740-PK-18 A588-GN HYD LOCK GROUND BK-18 B 235-BK-18 K904-GN-18
SOL 5 121-1491 000-0000 ATCH CONNECTOR

L22
4 P R A705-BU-18 2 200-BK-18 SOL K855-PK-18 T967-YL-18 200-BK
B L4 BOOM LAMP
INJECTOR 6 55 A706-GY-18 6 121-1491 K867-YL-18 M738-OR-18 616-BU
R INJECTOR SWING B 153-2521 GOLD TERMINAL
INJECTOR COMMON 5&6 46 L985-YL-18 L985-YL-18 8 A704-GN-18 1 1 K906-GN-18 M737-WH-18
L3

L4
5 L985-YL-18 7 L984-OR-18 2 SOL 4 TRAVEL B BRAKE SOL 2 235-BK-18 1 A588-GN ATCH SEPARATE 1 K855-PK-18 M739-YL-18
SPEED SOL 121-1491 2 200-BK-18 J ATCH WIRE, CABLE,
INJECTOR 5 54 A705-BU-18 5 2 235-BK-18 VALVE SOL 2 K867-YL-18 491-PK-18
R INJECTOR 121-1491 K COMPONENT

L67
INJECTOR 4 39 A704-GN-18 4 L984-OR-18 1 1 763-BU-18 111-9916 495-GN-18 ATCH
C INJECTOR COMMON 3&4 45 L984-OR-18 L984-OR-18 10 A703-BR-18 2 SOL 3
L76 L76 L76
321-BR-18 FINE SWING SOL C
L# CIRCUIT GROUPING

200-BK
200-BK
6 L984-OR-18 9 496-WH-18 107-7056 M
20 Page, NJJ

R INJECTOR L4 HORN DESIGNATION


INJECTOR 3 38 A703-BR-18 3 A702-PU-18 1 487-OR-18 322-GY
SOL 2 ATCH BOOM DOWN KK B S S 7Y-3919
INJECTOR 2 37 A702-PU-18 2 L983-WH-18 2 A768-BU-18 1 200-BK
LINE OUT OFF SOL L973-GN 1
INJECTOR COMMON 1&2 44 L983-WH-18 L983-WH-18 12 2 200-BK-18 200-BK-18 A769-GY-18
R INJECTOR (S1) KK L64 L64 200-BK 2 2 IDENT PART NO. LOC NOTE
7 L983-WH-18 11 L983-WH-18 1 1 M748-OR-18 M745-BU-18 322-GY
INJECTOR 1 36 A701-GY-18 1 A701-GY-18 2 SOL 1 185-0472 M748-OR-18 M748-OR-18 1 ATCH BOOM M749-WH-18 L973-GN CONN 34 322-GY HORN
L77 DOWN PRESS. SW ATCH 7Y-3920 HARNESS AS.
17 M745-BU-18 M745-BU-18 2 780-PU-18 200-BK
47 G826-BR-18 H792-BR-18 M745-BU-18 167-3466 Z VALVE CONT Z 779-WH-18 200-BK
P M A 206-7597 G-3
OIL PRESSURE SENSOR +5V 41 G826-BR-18 G826-BR-18 A OR +5V ENG OIL PRESSURE 4 +B 1 C987-RD-14
ENG OIL PRESSURE 24 C990-YL-18 C990-YL-18 C WH SENSOR SIGNAL SENSOR 5 +B 13 C987-RD-14 C987-RD-14 235-BK-18 B 211-1307 A-2
L76 L67
OIL PRESSURE SENSOR RTN 42 G827-BU-18 G827-BU-18 B BK SENSOR COMMON 194-6725 6 INTER LOCK 53 151-GN 151-GN 235-BK-18 C 204-0008 A-4

L81
19 11 KEY SW 23 308-YL 308-YL M740-PK-18 D 204-0009 G-8
G827-BU-18 P 780-PU-18 E 170-6959 I-3

K867-YL-18
K855-PK-18
E469-YL-18
29 B YL SENSOR COMMON FUEL PRESSURE 15 4 308-YL K906-GN-18 HIGH PRESSURE

235-BK-18
L22 780-PU-18 ATCH QUICK F 186-4624 G-1

308-YL
FUEL PRESSURE 16 C991-PK-18 C991-PK-18 C GN SENSOR SIGNAL SENSOR 17 STEM1 EXTEND SW 9 308-YL 763-BU-18

L2
31 G826-BR-18 A OR +5V 194-6725 20 STEM1 RETRACT SW 10 308-YL A588-GN 200-BK B 780-PU-18 COUPLER SOL(A1) G 198-0857 D-1

L3

L1
156-9513 J 186-4617 C-1

L64
20 21 STEM2 EXTEND SW 19 200-BK-18 200-BK-18 200-BK
KK K 186-4618 C-1 NOTE A
L74

21 24 STEM2 RETRACT SW 20 235-BK-18 200-BK-18 200-BK


ATCH UP/DOWN L64 780-PU-18 1 L 170-6828 G-1

L62
L69
26 G828-WH-18 M749-WH-18 2 32 STEM3 RETRACT SW 12 200-BK-18 200-BK-10
PRESS. SW KK 200-BK-18 2 M 163-6750 C-2
28 G828-WH-18 H792-BR-18 1 49 STEM3 EXTEND SW 11 K843-GN-18
L62 L62 B
ENG PRESS SENSOR +5V 2 G828-WH-18 G828-WH-18 P A OR +5V ATMOSPHERIC 168-7557 27 STEM4 EXTEND SW 21 K844-GY-18 CHASSIS HIGH PRESSURE N 163-6810 F-1
P 195-7336 A-12
K868-BR-18
K860-BU-18
K861-GN-18
K869-BU-18
K862-GY-18
K863-OR-18
K859-BR-18
K858-YL-18
K857-WH-18
K856-PU-18

ATMOSPHERIC PRESSURE 14 R747-GY-18 R747-GY-18 C GN SENSOR SIGNAL PRESS. SNSR 31 STEM4 RETRACT SW 22 K848-WH-18 ATCH QUICK
L3 780-PU-18 1 COUPLER SOL (A2) R 153-8920 C-11
ENG PRESS SENSOR RTN 3 G829-GN-18 G829-GN-18 B YL SENSOR COMMON 194-6722 34 5 E474-OR-18
200-BK-18 2 1569513 S 193-3494 C-3
33 G829-GN-18 G829-GN-18 42 6 E473-GY-18
P L71 L3 B T 204-1686 A-2
1 G829-GN-18 B BK SENSOR COMMON INJ ACTUATION 43 7 E476-PU-18 GROUND BK-18 B 235-BK-18 235-BK-18
Z L2 U 116-0098 A-3
INJ ACTUATION PRESSURE 27 G849-BR-18 G849-BR-18 C WH SENSOR SIGNAL PRESS. SNSR 44 8 E475-PK-18 K867-YL-18 SIGNAL BR-18 C H446-PK-18 H446-PK-18
L74 ATCH SQUEEZE 779-WH-18 1 V 116-0096 A-3
67 G828-WH-18 A OR +5V 194-6726 K858-YL-18 9 ATCH STEM3 CONT PRV(A) 16 E472-GN-18 K855-PK-18 235-BK-18 B GROUND +B YL-18 A 147-PU 147-PU
L73 PRESS SENSOR B 200-BK-18 2 AG 155-4572 G-4

K904-GN-18
T967-YL-18
M738-OR-18
M737-WH-18
M739-YL-18

A768-BU-18
A769-GY-18
53 K857-WH-18 18 ATCH STEM2 CONT PRV(A) 51 235-BK-16 E469-YL-18 308-YL A +B LOW PRESSURE

491-PK-18
496-WH-18
495-GN-18
321-BR-18

487-OR-18
235-BK-18

325-PK-18
P L65 000-0000 ATCH O.L.W.D B X 167-3457 I-5

147-PU
SIGNAL
L73

43 G829-GN-18 B YL SENSOR COMMON TURBO OUTLET K856-PU-18 28 ATCH STEM1 CONT PRV(A) 52 M906-BU-18 M906-BU-18 C ATCH QUICK
L66 PRESS SENSOR Y 167-3473 F-3
TURBO OUTLET PRESSURE 40 R746-PK-18 R746-PK-18 C GN SENSOR SIGNAL PRESSURE SENSOR K868-BR-18 39 SOL GND2 17 K877-BU-18 COUPLER SOL (A3)
50 G828-WH-18 A OR +5V 194-6723 K862-GY-18 19 ATCH STEM3 CONT PRV(B) 18 K864-PK-18 157-3182 121-1491 Z 186-4637 I-1
51 K861-GN-18 29 ATCH STEM2 CONT PRV(B) 26 K870-GN-18 Z KK 211-3444 B-4

235-BK-18
235-BK-18
235-BK-18
235-BK-16
L74 ATCH RELIEF 200-BK-18 200-BK-18
52 ATCH STEM 4 K860-BU-18 8 ATCH STEM1 CONT PRV(B) 27 K865-PU-18 235-BK-18 2 L64 LL 183-1020 H-2 NOTE E
CHECK SOL2 M749-WH-18 200-BK-18 200-BK-18
25 ENG OIL TEMP CONT SOL(B) K859-BR-18 30 ATCH STEM4 CONT PRV(A) GND 2 235-BK-14 K866-WH-18 K877-BU-18 1 M745-BU-18 B B MM 183-0998 A-6
000-0000 200-BK-18
B OIL TEMP 34 F441-GN-18 F441-GN-18 P 1 GN SENSOR SIGNAL PASSIVE SENSOR 111-9916 Z K869-BU-18 40 SOL GND3 GND 14 235-BK-14 K876-BR-18 TT 204-1672 G-12 B

11

12
10

3
4
CONN 29 CONN 30

2
ENG TEMP SENSOR RTN 18 G833-PK-18 G833-PK-18 2 YL SENSOR COMMON 191-6587 K863-OR-18 1 K863-OR-18 10 ATCH STEM4 CONT PRV(B) RS422 RX+ 3 235-BK-14 Z VV 167-3456 G-1

8
6
5
7
3
1
2
4
ATCH
56 G833-PK-18 G833-PK-18 K869-BU-18 2 ATCH STEM 4 Z E470-BR-18 35 NEG CONT PRESS SNSR1 RS422 RX- 15 K864-PK-18 1 ATCH BOOM KK WW 170-9295 G-1 NOTE B
RELIEF SOL1 C C
57 CONT SOL(A) 1 K859-BR-18 E471-BU-18 45 NEG CONT PRESS SNSR2 RS422 TX+ 24 K870-GN-18 K870-GN-18 2 CHECK SOL1 1 M745-BU-18 AF 206-7599 G-9
P COOLANT TEMP L73 112-0090
COOLANT TEMP 32 995-BU-18 995-BU-18 1 GN SENSOR SIGNAL 111-9916 2 K869-BU-18 K853-GY-18 47 PUMP1 F1 F CONT PRV RS422 TX- 25 K870-GN-18 (EC1) 2 200-BK-18
L65

SENSOR
L73

60 G833-PK-18 2 YL SENSOR COMMON Z K854-OR-18 48 PUMP2 F1 F CONT PRV SNSR GND 28 190-7770 200-BK-18 WIRE AS.
130-9811

A768-BU-18
A769-GY-18
K904-GN-18

T967-YL-18
M738-OR-18
M737-WH-18
M739-YL-18
69 K862-GY-18 1 K867-YL-18 52 ATCH STEM1 NEUTRAL 31

235-BK-18
200-BK-18 200-BK-18

487-OR-18
491-PK-18
496-WH-18
495-GN-18
235-BK-18
321-BR-18
325-PK-18
P INTAKE AIR TEMP ATCH STEM 3 Z NN 183-1011 H-10

147-PU
INTAKE AIR TEMP 35 G853-OR-18 G853-OR-18 1 GN SENSOR SIGNAL K869-BU-18 2 53 ATCH STEM2 NEUTRAL 32
SENSOR CONT SOL(A) PP 111-4829 H-10
K867-YL-18
E470-BR-18
E471-BU-18
K853-GY-18
K854-OR-18
K867-YL-18

64 G833-PK-18 2 YL SENSOR COMMON 1 K858-YL-18 38 PRV RETURN(1) RS232 RX 34 ATCH BOOM KK CONN 33
235-BK-18

130-9811 ATCH STEM 3 111-9916 Z CHECK SOL2 RR 183-1012 H-10


308-YL

65 2 K869-BU-18 K867-YL-18 50 RS232 TX 35 ATCH 2 200-BK-18 T B


DUAL CAM
E963-BK-18 P CONT SOL(B) 2 (EC2) SS 163-6780 I-7

L66
TOP CAM S/T - 49 E963-BK-18 A GN S/T - K867-YL-18 51 ATCH STEM3 NEUTRAL 41 K870-GN-18 RELIEF SOL2 1 M749-WH-18 200-BK-10
SP/TMG SNSR(HI) 111-9916 165-9560 UU 132-1827 A-4
TOP CAM S/T + 48 E964-WH-18 E964-WH-18 B YL S/T + M906-BU-18 16 STEM1(SQUEEZE) PRESS SNSR ATCH STEM4 NEUTRAL 42 K865-PU-18 1 000-0000 168-RD-10
169-3300 L1
66 K869-BU-18 K869-BU-18 E469-YL-18 25 TOOL PRESS SNSR RS232 GND 44 200-BK-18 B
DUAL CAM
BOTTOM CAM S/T - 59 E965-BU-18 E965-BU-18 P A GN S/T - K869-BU-18 K869-BU-18 K855-PK-18 7 SEPARATE VALVE PRV MASK ENABLE 54 L19
607-PK 200-BK CHASSIS
SP/TMG SNSR(LOW) Z B
BOTTOM CAM S/T + 58 E966-YL-18 E966-YL-18 B YL S/T + K869-BU-18 K866-WH-18 1 1WAY/2WAY CONT SOL 29 607-PK LAMP
169-3300 ATCH STEM 2 ATCH 1WAY/2WAY CABLE AS.
2
L78

68 K876-BR-18 2 RLF CHK V1 30 235-BK-18 153-2523


FLY. TMG CAL L66
G856-WH-18 P CONT SOL(B) CONT SOL CONN 32
L82

TIMING CAL PROBE + 22 G856-WH-18 1 GN TCD + K877-BU-18 3 RLF CHK V2 36 K866-WH-18 1

2
1
SENSOR 111-9916 Z 165-9560 AA 210-7236 D-10
TIMING CAL PROBE - 23 G857-YL-18 G857-YL-18 2 YL TCD - K864-PK-18 12 ATCH1 RLF PRV 37
6V-2197 Z T BB 170-6929 E-11
70 K861-GN-18 1 K865-PU-18 22 ATCH2 RLF PRV 38

235-BK-18
235-BK-18
P IAP CONTROL ATCH RELIEF
IAP CONTROL VALVE 61 G854-PK-18 G854-PK-18 1 GN IAPCV K868-BR-18 2 Z K870-GN-18 41 SOL GND4 39 308-YL K876-BR-18 1 CC 186-4588 G-9

325-PK-18
L65

VALVE CHECK SOL1 L19


IAPCV COMMON 62 G855-PU-18 G855-PU-18 2 YL COMMON ATCH STEM 2 1 K857-WH-18 E474-OR-18 26 ATCH STEM2 MODULATION 40 235-BK-18 235-BK-18 235-BK-18 2 200-BK-10 200-BK-10 DD 197-4353 H-9
122-5053 L65 165-9560
P CONT SOL(A) 2 K868-BR-18 E473-GY-18 36 ATCH STEM1 MODULATION 45 235-BK-18 200-BK-18 EE 197-4302 H-9
Z 111-9916 L71 FF 197-4304 H-9
E476-PU-18 37 ATCH STEM4 MODULATION 46 235-BK-18
Z K860-BU-18 1 E475-PK-18 46 ATCH STEM3 MODULATION CDL(+) 33 893-GN-18 GG 204-1789 D-10 NOTE D
ATCH NEGATIVE SIGNAL BR-18 C E470-BR-18 E470-BR-18 K868-BR-18 2 ATCH STEM 1 Z E472-GN-18 54 12V SPLY CDL(-) 43 892-BR-18 C HH 170-6929 E-12 NOTE D
CONT PRESS. CONT SOL(A) L69 L69 308-YL HYD OIL JJ 186-4634 G-9 NOTE D
+B YL-18 A 308-YL 308-YL 1 K856-PU-18 K849-YL-18 13 ATCH STEM1 49 K849-YL-18 1 496-WH-18 L976-GN-18
SENSOR 1 L78 ATCH STEM 1 111-9916 L72 LEVEL SW DIODE
GROUND BK-18 B 235-BK-18 E471-BU-18 2 K868-BR-18 K852-GN-18 14 ATCH STEM4 50 K852-GN-18 2 235-BK-18 L976-GN-18 L976-GN-18
157-3128 235-BK-18 CONT SOL(B) K851-BU-18 23 ATCH STEM3 47 K851-BU-18 170-9376 365-YL-18 121-1022
111-9916 THIS SCHEMATIC IS FOR THE 32 5C-HYD EXCAVATOR.
L71

K853-GY-18 K850-BR-18 33 ATCH STEM2 48 K850-BR-18 235-BK-18 365-YL-18 365-YL-18

235-BK-18
235-BK-18
235-BK-18
L20
L65

Z 308-YL K854-OR-18 K868-BR-18 K868-BR-18 A768-BU-18


ATCH NEGATIVE L72 L72 T T COMPONENTS ARE SHOWN INSTALL ED ON A FULLY
+B YL-18 A 308-YL 308-YL K867-YL-18 K868-BR-18 K868-BR-18 A769-GY-18

323-WH-10
200-BK-10
CONT PRESS. L71 OPERABLE MACHINE WITH THE KE Y AND ENGINE OFF.
L81

SIGNAL BR-18 C E471-BU-18 K867-YL-18 K868-BR-18 K904-GN-18


SENSOR 2 L73 L73 L19 WIRES THAT HAVE SYSTEM VOLTAGE
GROUND BK-18 B 235-BK-18 235-BK-18 147-PU

2
1

1
2
CONN 17

L976-GN-18
157-3128 L66 L66 FUEL LEVEL C WHEN THE KEY SWITCH IS OFF. UNLESS OTHERWISE SPECIFIED A LL WIRE IS 16 GAGE.

L976-GN-18
L976-GN-18
L976-GN-18
T967-YL-18 U V

168-RD-18

365-YL-18

200-BK-18
365-YL-18

329-YL-18

329-YL-18

168-RD-18

168-RD-18

168-RD-18
168-RD-18
168-RD-10
SENSOR WIRES THAT HAVE SYSTEM VOLTAGE

L976-GN-18
A 235-BK-18 B M738-OR-18 M738-OR-18 YL 1 495-GN-18 A

325-PK-18
365-YL-18

168-RD-18
L75 163-6700 WHEN THE KEY SWITCH IS ON.
1 K853-GY-18 A M737-WH-18 M737-WH-18 BK 2 235-BK-18 STARTING CIRCUIT.
Z L65 L65 L65 T

L20
2 K867-YL-18 C M739-YL-18 M739-YL-18 GAGE CIRCUIT.
Z POWER SHIFT L82 MM C
1 K854-OR-18 235-BK-18 487-OR-18
ATCH PUMP 1 ATCH PUMP 2 2 K867-YL-18 K867-YL-18 CONT SOL 1 A768-BU-18 L82 200-BK-18 491-PK-18 ENGINE PUMP CONTROL CIRCUIT. WIRE PAIRS OF 892-BR & 893-GN MUST BE TWISTED
FLOW CONT SOL FLOW CONT SOL 111-9916 2 A769-GY-18 LL PANEL LAMP CIRCUIT. T AT LEAST 1 TURN PER 25mm.
171-0114 171-0114 K867-YL-18 K867-YL-18 C A768-BU-18 LL 2 235-BK-18 235-BK-18 235-BK-18 C TURN SIGNAL/WIPER/WASHER CIRCUIT.
L81 L81 ATCH T
147-PU A769-GY-18 2 200-BK-18 1 K849-YL-18 235-BK-18 2 235-BK-18 GROUND CIRCUIT.
L20 L81 TRAVEL ALARM NOTE A: USE WITH SHORT BOOM.
K904-GN-18 1 954-GN 954-GN 235-BK-18 1 321-BR-18 T ENGINE CONTROL CIRCUIT.
ATCH SIGNAL BR-18 C K904-GN-18 +B YL-18 A 147-PU 147-PU 147-PU HYD OIL 3E-7738 323-WH-10 + - NOTE B: USE WITH CAB GUARD.
START AID CIRCUIT.
FLOW LIMIT +B YL-18 A 147-PU SIGNAL BR-18 C T967-YL-18 T967-YL-18 ATCH HAMMER 491-PK-18 TEMP SENDER U U V V NOTE C: NOT USE ON THIS VEHICLE.
CONN 31 VALVE CONTROL CIRCUIT
SOL M738-OR-18 GROUND BK-18 B 235-BK-18 GROUND BK-18 B 235-BK-18 235-BK-18 235-BK-18 SOL ATCH HAMMER C C 4I-5394 NOTE D: USE WITH COLD WEATHER.
ATCH 171-0188 121-6303 PRESS. SW T ATCH UU UU C ATCH ATCH ATCH ATCH ATCH NOTE E: USE WITH CONFIG 3.
M738-OR-18 C C
PRIMARY L75 PUMP DISCHARGE 167-3466 REFUELING SW REFUELING REFUELING REFUELING HEATER CIRCUIT. REFUELING REFUELING ATCH NOTE F: USE WITH 12V 7A X 2 CONVERTE R.
1 1
L75

M738-OR-18 M737-WH-18 M737-WH-18 235-BK-18 235-BK-18 325-PK-18 1


NFC SOL 2 M739-YL-18 2 M739-YL-18 M739-YL-18 PRESS SENSOR1 PUMP DISCHARGE C 5C-6108 2 STOP SW(NC) START SW(NO) START RELAY STOP RELAY POWER RELAY REFUELING PUMP NOTE G: NOT USE WITH HEATER UNIT.
171-0114 MM MM 157-3182 PRESS SENSOR2 235-BK-18 1 GROUND HYD OIL 9X-4184 6T-9442 149-5050 ALL DASHED LINES ARE ATTACHMENTS. 149-5050 165-4026 123-3929
157-3182 L20 L20 FILTER SW
M739-YL-18 487-OR-18 2 SIGNAL
L75 L75 L75 L75 173-3518 325C 183-1009 V00

12 11 10 9 8 7 6 5 4 3 2 1

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