Thick juice Daqahlia Sugar Co.

B-Wash
B-Strike
Thick juice
B-Wash
A-grean To (B)
Condeser

B- Pane
No.:4
480m3

B-Supply

Condense
Water

Strike Receiver
No.2
Cooler (2) Cooler (2)

B-centrifugal
B-Wash
No.6
B-Green to C
supply tank
B-Sugar to
melting Tank
 B-Green To condenser
B&C
Steam
Daqahlia Sugar Co.
B-Green C-Strike
C-aff
Run off Steam 1.35bar
115C
V.K.T

522m3
C-supply

V.C.C No.3
C-Seed 522m3
Pans
No.:2
250m3
491m3
B-green

460m3
C-sugar centrifugal
No 6
C-sugar
C-Magma
Molasses

Strike
receiver C-aff. Sugar
B-green centrifugal
To B strike
c-aff magma
c-aff sugar

The amount of C-aff. Sugar which increased to melting tanks

 Daqahlia Sugar Co.
Extraction tower

Antifoam Wet pulp

Pulp Dryer
Press pulp

Pulp press
Raw Press No.5
Juice 3 Beet slicer Water

Pellets

Cossette Press Water

H2SO4

Fresh Water
Press Water
tank Condense Water

Defoamer
Cossette mixer Diffuser
juice
 Daqahlia Sugar Co.
Processing sheet
To pulp dryer

Lime klin

CaO CO2

Extraction juice purification juice softening

Beet Raw juice Hard thin juice Soft thin juice

Steam to the crystallization Exhausted steam

Limed
Mud

A Sugar acc. To Eur. Stand. E.C.2

and Egyptian Stand. 358/1990
Sugar house Evaporation
Molasses
Thick juice

Condensate water
 Thickner No 2 Thickner No 1
Thin juice to ion exch. Then to evaporator
Daqahlia Sugar Co.
Raw juice purification

Clear juice 2nd step 1ststep

candle filter candle filter

Rotary filter To main liming

Filter Residues
Limed mud Mud juice

Clear juice
Milk of lime 2nd carbonation
Co2 from lime klin juice

Raw juice

Filter
residues .… .…

Preliming

Main liming 1st carb. After liming 2nd carb. Reaction tank
 Beet yard Daqahlia Sugar Co.
Before crystallization

Beet wash. Beet discharge Tar lab. Balance Beet

Extraction tower Wet pulp presses Dry pulp

presses

Slicer Mixer Rotary vacuum filters

Pulp dryer
To lime klin Package
Limed mud

1st 2nd
Carbonation Clarification carbonation

Thick juice to
Main After
Prelimingcrystallization
Liming liming

Ion Candle Candle

Evaporation Exchange filter filter 1st
2ndstep step
 Thick juice from evaporators Daqahlia Sugar Co.
B-green
A-green crystallization
A-feed tank B-feed tank C-feed soln. C-
Thick juice + A +thick juice +A- affination run
wash + st. liquor green +B wash off+ B-green

C-seed C-strike
B-wash
A-strike B-strike ( 2 ) pans V.K.T.
(4) pans ( 4) pans
B-green +
C-aff-Run off.
Molasses
C-centrifugals
A-centrifugals B-centrifugals
(6) 1st
(7) (6)

A-wash

C-aff .Run off C-sugar

wet by B-green
A-sugar B-sugar +C-aff .Run off
C-magma

St. liquor
C-centrifugals
Sugar dryer Melting tank (3) 2nd

C-aff. Sugar
Package Thick juice filter wet by thick juice
A-feed tank or water
C-aff. magma
 ‫ﺷرﻛﺔ اﻟدﻗﮭﻠﯾﺔ ﻟﻠﺳﻛر‬
‫ﺟﮭﺎز اﻻﻧﺗﺷﺎر‬

‫ﻟب ﺧروج ﺟﮭﺎز اﻻﻧﺗﺷﺎر‬

‫‪Antifoam‬‬
‫ﻓرن اﻟﻠب‬
‫ﻟب ﻣﻛﺑوس‬
‫ﻋﺻﯾ ر ﺧﺎم‬
‫إﻟﻰ اﻟﻣﻌﺎﻟﺟﺔ‬ ‫ﻣﻛﺎﺑس اﻟﻠب‬
‫اﻟطرى ﻋدد ‪٥‬‬
‫ﻣﯾﺎه ﺳﻛرﯾﺔ‬
‫ﻋدد ‪ ۳‬ﻗﺎطﻌﺎت ﺑﻧﺟر‬
‫ﻣﺧﻠﻔﺎت ﺑﻧﺟر ﻋدد ‪ ۳‬ﻣﻛﺑس‬

‫ﻣﯾﺎه ﺳﻛرﯾﺔ‬
‫ﺷراﺋﺢ ﺑﻧﺟر‬
‫ﺣﻣض اﻟﻛﺑرﯾﺗﯾك‬

‫ﻣﯾﺎه ﻧﻘﯾﺔ ﻣﺣﻣﺿﺔ‬

‫ﺧزان ﻣﯾﺎه ﺳﻛرﯾﺔ‬
‫ﻋدد ‪۲‬‬
‫ﻣﯾﺎه ﻣﻛﺛﻔﺔ‬

‫ﺧﻼط اﻟﺷراﺋﺢ‬ ‫‪Defoamer‬‬ ‫ﺟﮭﺎز اﻻﻧﺗﺷﺎر‬

‫‪juice‬‬
 ‫‪@äÿé‹€@ÚӋ˔܀a@Ú◊äë‬‬
‫‪@êb‘‹i@äÿç@…„bñfl‬‬
‫ﻟب إﻟﻰ ﻓرن اﻟﻠب‬

‫ﻓرن اﻟﺟﯾر‬

‫ﻋﺻﯾر راﺋق‬
‫ﻋﺳر‬
‫اﻟﺑﻧﺟر‬
‫‪CaO‬‬ ‫‪CO2‬‬
‫ﻋﺻﯾر راﺋق ﯾﺳر‬

‫ﻋﺻﯾر ﺧﺎم‬
‫اﻻﺳﺗﺧﻼص‬ ‫ﻣﻌﺎﻟﺟﺔ اﻟﻌﺻﯾر اﻟﺧﺎم‬ ‫اﻟﻣﺑﺎدﻻت اﻵﯾوﻧﯾﺔ‬
‫‪Extraction‬‬ ‫‪Juice purification‬‬ ‫‪juice softening‬‬
‫‪Hard thin juice‬‬ ‫‪Soft thin juice‬‬

‫‪Raw juice‬‬
‫ﺑﺧﺎر إﻟﻰ ﻣؤﺧرة اﻟﻣﺻﻧﻊ‬
‫ﺑﺧﺎر ﻣن ﻋﺎدم اﻟﺗورﺑﯾﻧﺔ‬
‫‪Beet‬‬
‫طﯾﻧﺔ ﺟﯾرﯾﺔ إﻟﻰ‬
‫ﺳﻛر)أ( ﻣطﺎﺑق ﻟﻠﻣواﺻﻔﺎت اﻷورﺑﯾﺔ ‪Ec2‬‬ ‫أﺣواض اﻟطﯾﻧﺔ‬
‫واﻟﻣواﺻﻔﺎت اﻟﻘﯾﺎﺳﯾﺔ اﻟﻣﺻرﯾﺔ‬

‫ﻣؤﺧرة اﻟﻣﺻﻧﻊ‬ ‫اﻟﺗﺑﺧﯾر‬

‫‪Sugar house‬‬ ‫اﻟﺷرﺑﺎت‬ ‫‪Evaporation‬‬
‫ﻣوﻻس‬
‫‪Thick juice‬‬

‫ﻣﯾﺎه ﻣﻛﺛﻔﺔ ﻟﺗﻐذﯾﺔ اﻟﻣراﺟل اﻟﺑﺧﺎرﯾﺔ‬

 ‫ﻋﺻﯾر راﺋق إﻟﻰ اﻟﻣﺑﺎدﻻت اﻵﯾوﻧﯾﺔ وﻣﻧﮭﺎ إﻟﻰ اﻟﺗﺑﺧﯾر‬
‫ﺷرﻛﺔ اﻟدﻗﮭﻠﯾﺔ ﻟﻠﺳﻛر‬ ‫ﻣروق رﻗم ) ‪( ۲‬‬ ‫ﻣروق رﻗم ) ‪( ۱‬‬
‫ﻣﻌﺎﻟﺟﺔ اﻟﻌﺻﯾر اﻟﺧﺎم‬

‫ﻋﺻﯾر راﺋق‬ ‫ﻛﺎﻧدل ﻣرﺣﻠﺔ‬ ‫ﻛﺎﻧدل ﻣرﺣﻠﺔ‬

‫ﺛﺎﻧﯾﺔ ﻋدد ‪۲‬‬ ‫أوﻟﻰ ﻋدد ‪۳‬‬

‫اﻟﻣرﺷﺣﺎت اﻟدوارة‬ ‫إﻟﻰ اﻟﺗﺟﯾﯾر اﻟﻧﮭﺎﺋﻰ‬

‫ﻋدد ‪٤‬‬ ‫‪Filter Residues‬‬
‫طﯾﻧﺔ ﺟﯾرﯾﺔ‬ ‫ﻋﺻﯾر‬
‫ﻋﻛر‬
‫ﻋﺻﯾر راﺋق‬
‫ﻟﺑن ﺟﯾر ﻣن ﻓرن اﻟﺟﯾر‬
‫ﻋﺻﯾر ﻛرﺑﻧﺔ ﺛﺎﻧﯾﺔ‬
‫ﻏﺎز ‪ CO2‬ﻣن ﻓرن اﻟﺟﯾر‬

‫ﻋﺻﯾر ﺧﺎم‬

‫‪Filter‬‬
‫‪residues‬‬ ‫…‪.‬‬ ‫…‪.‬‬

‫اﻟﺗﺟﯾﯾر اﻟﻣﺑدﺋﻰ‬

‫اﻟﺗﺟﯾﯾر اﻟﻧﮭﺎﺋﻰ‬ ‫ﻛرﺑﻧﺔ أوﻟﻰ‬ ‫ﺗﺟﯾﯾر ﺑﻌد اﻟﻧﮭﺎﺋﻰ‬ ‫ﻛرﺑﻧﺔ ﺛﺎﻧﯾﺔ‬ ‫ﺧزان إﺗﻣﺎم اﻟﺗﻔﺎﻋل‬
 ‫ﺷرﻛﺔ اﻟدﻗﮭﻠﯾﺔ ﻟﻠﺳﻛر‬
‫اﻟﻤﺨﺰن اﻟﺪاﺋﺮى‬ ‫ﻣﻘدﻣﺔ اﻟﻣﺻﻧﻊ‬

‫اﻟﺑﻧﺟر اﻟﻣورد‬

‫ﻋﻨﺒﺮ اﻻﺳﺘﻘﺎل‬ ‫اﻟﻄﺒﺎﻟﻰ‬ ‫ﻣﻌﻤﻞ اﻻﺳﺘﻘﺒﺎل‬ ‫اﻟﻤﻴﺰان‬

‫إﻟﻰ اﻟﺗﻌﺑﺋﺔ‬
‫طﯾﻧﺔ ﺟﯾرة ﻻﺣواض اﻟطﯾﻧﺔ‬ ‫إﻟﻰ ﻓرن اﻟﺟﯾر‬
‫اﻟﻘﺎﻃﻌﺎت‬ ‫ﺧﻼط اﻟﺸﺮاﺋﺢ‬ ‫ﺟﻬﺎز اﻻﻧﺘﺸﺎر‬ ‫ﻣﻜﺎﺑﺲ اﻟﻠﺐ اﻟﻄﺮى‬ ‫ﻣﺠﻔﻒ اﻟﻠﺐ‬ ‫ﻣﻜﺎﺑﺲ ﻣﺨﻠﻔﺎت‬
‫اﻟ ﻨﺠ‬

‫ﻣﺮﺷﺤﺎت دوارة‬

‫ﺷرﺑﺎت إﻟﻰ اﻟﻣؤﺧرة‬

‫اﻟﺘﺠﻴﻴﺮ‬ ‫اﻟﺘﺠﻴﻴﺮ‬ ‫ﻛﺮﺑﻨﺔ أوﻟﻰ‬ ‫ﺗﺮوﻳﻖ‬ ‫اﻟﺘﺠﻴﻴﺮ ﺑﻌﺪ‬ ‫اﻟﻜﺮﺑﻨﺔ اﻟﺜﺎﻧﻴﺔ‬

‫اﻟﻤﺒﺪﺋﻰ‬ ‫اﻟﻨﻬﺎﺋﻰ‬ ‫اﻟﻨﻬﺎﺋﻰ‬

‫اﻟﺘﺒﺨﻴﺮ‬ ‫اﻟﻤﺒﺎدل اﻵﻳﻮﻧﻰ‬ ‫ﻣﺮﺷﺤﺎت ﻛﺎﻧﺪل‬ ‫ﻣﺮﺷﺤﺎت ﻛﺎﻧﺪل‬

‫ﻣﺮﺣﻠﻰ ﺛﺎﻧﻴﺔ‬ ‫ﻣﺮﺣﻠﺔ أوﻟﻰ‬
 ‫وﺣدة اﻟﺗﺑﺧﯾر‬ ‫اﻟﺷرﺑﺎت ﻣن‬ ‫ﺷرﻛﺔ اﻟدﻗﮭﻠﯾﺔ ﻟﻠﺳﻛر‬
‫ﻣؤﺧرة اﻟﻣﺻﻧﻊ‬
‫ﺧﺰان ﻣﻜﻮﻧﺎت أ‬ ‫ﻓﻘﲑ ) ب (‬
‫ﻓﻘﲑ أ‬ ‫ﺧﺰان ﻣﻜﻮﻧﺎت ب‬ ‫ﻣﻜﻮﻧﺎت ج‬
‫ﺷﺮﺑﺎت‪+‬ﻏﻨﯩﺄ‪+‬ﺳﻜﺮ ﻣﺬاب‬ ‫ﺷﺮﺑﺎت‪ +‬ﻓﻘﻴﺮأ‪+‬ﻏﻨﯩﺐ‬
‫ب‪+‬د‬ ‫ﻓﻘﻴﺮ ب رﺣﻴﻖ د‬

‫ﻃﺒﺦ ) أ (‬ ‫ﻃﺒﺦ ) ب (‬ ‫ﺑﺬرة ) ج (‬ ‫ﻃﺒﺦ ) ج (‬

‫ﻏﲎ ) ب(‬ ‫ﺟﻬﺎز اﻟﻄﺒﺦ اﻟﻤﺴﺘﻤﺮ‬
‫‪ ٤‬ﻗﻴﺰان ﻃﺒﺦ‬ ‫‪ ٤‬ﻗﻴﺰان ﻃﺒﺦ‬ ‫‪ ٢‬ﻗﻴﺰان‬ ‫‪VKT‬‬

‫ﻧﻔﺾ ) أ (‬ ‫ﻧﻔﺾ ) ب (‬ ‫ﻧﻔﺾ ) ج (‬ ‫ﻣﻮﻻس‬

‫ﻏﲎ أ‬ ‫‪ ٦‬ﻧﺎﻓﻀﺎت ﻣﺮﺣﻠﺔ اوﻟﻰ‬
‫‪ ٧‬ﻧﺎﻓﻀﺎت‬ ‫‪ ٦‬ﻧﺎﻓﻀﺎت‬
‫ﻓﻘﯾر ) ب( ‪ ) +‬د‬
‫(‬

‫ﺳﻜﺮ ) ج (‬
‫ﺳﻜﺮ ) أ (‬ ‫ﺳﻜﺮ ) ب (‬ ‫ﺗﻄﺮﻳﺔ ﻓﻘﻴﺮ ب‪+‬د‬
‫ﻋﺠﻴﻨﺔ ج‬

‫رﺣﯾق )د(‬

‫ﻣﺠﻔﻒ اﻟﺴﻜﺮ‬ ‫ﺧﺰاﻧﺎت اﻹذاﺑﺔ‬ ‫ﻧﻔﺾ ) ج (‬

‫‪ ٣‬ﻧﺎﻓﻀﺔ ﻣﺮﺣﻠﺔ ﺛﺎﻧﻴﺔ‬

‫ﻋﻨﺒﺮ اﻟﻮزن‬ ‫ﺳﻜﺮ ﻣﺬاب ب‪+‬د‬ ‫ﻣﺮﺷﺤﺎت اﻟﺸﺮﺑﺎت‬ ‫ﺳﻜﺮ ) د (‬

‫ﺧﺰان ﻣﻜﻮﻧﺎت أ‬ ‫ﺗﻄﺮﻳﺔ ﺷﺮﺑﺎت أو ﻣﺎء‬
‫واﻟﺘﻌﺒﺌﺔ‬ ‫ﻋﺠﻴﻨﺔ د‬
 ‫اﻟﺳﻛر اﻟﻣذاب‬
‫اﻟﺷرﺑﺎت‬ ‫ﺷرﻛﺔ اﻟدﻗﮭﻠﯾﺔ ﻟﻠﺳﻛر‬
‫ﻏﻧﻰ ) أ(‬ ‫طﺑﺦ أ ‪A.Pans‬‬
‫ﺑﺧﺎر ‪۱٫۳٥‬ﺑﺎر‬
‫‪ْ ۱۱٥‬م‬
‫اﻟﺷرﺑﺎت‪Thick juice‬‬
‫ﻏﻧﻰ أ ‪A-Wash‬‬
‫اﻟﺳﻛر اﻟﻣذاب‪ST-Liqour‬‬
‫إﻟﻰ ﻛﻧدﻧﺳﺔ )أ(‬

‫‪A- Pane‬‬
‫‪No.:4‬‬

‫ﻣﻛوﻧﺎت ) أ(‬ ‫ﻣﯾﺎه ﻣﻛﺛﻔﺔ‬

‫ﻧوارج اﺳﺗﻘﺑﺎل اﻟطﺑﺦ ﻋدد ‪۲‬‬

‫ﻧورج‬

‫ﻏﻧﻰ )أ(‬ ‫ﻧﺎﻓﺿﺎت )أ( ﻣﺗﻐﯾرة اﻟﺳرﻋﺔ‬

‫ﻋدد ‪ ۷‬ﻧﺎﻓﺿﺔ‬

‫إﻟﻰ اﻟﺗﻌﺑﺋﺔ‬
‫ﻓﻘﯾر ) أ ( إﻟﻰ ﺧزان ﻣﻛوﻧﺎت‬
‫ﻣﺟﻔف اﻟﺳﻛر‬ ‫طﺑﺦ ) ب(‬
‫ﺳﻛر )أ(‬
 ‫ﻓﻘﯾر ) أ(‬ ‫ﺷرﻛﺔ اﻟدﻗﮭﻠﯾﺔ ﻟﻠﺳﻛر‬
‫اﻟﺷرﺑﺎت‬
‫ﻏﻧﻰ ) ب(‬ ‫طﺑﺦ )ب(‬

‫اﻟﺷرﺑﺎت‪Thick juice‬‬
‫ﻏﻧﻰ ب ‪B-Wash‬‬
‫ﻓﻘﯾر أ ‪A-grean‬‬
‫إﻟﻰ ﻛﻧدﻧﺳﺔ ) ب(‬

‫‪B- Pane‬‬
‫‪No.:4‬‬
‫‪480m3‬‬

‫ﻣﻛوﻧﺎت )ب(‬

‫اﻟﻣﯾﺎه اﻟﻣﻛﺛﻔﺔ‬

‫ﻧوارج اﺳﺗﻘﺑﺎل اﻟطﺑﺦ ﻋدد ‪۲‬‬

‫ﻧورج‬

‫ﻣﺑرد ﻋدد ‪۲‬‬ ‫ﻣﺑرد ﻋدد ‪۲‬‬

‫ﻧﺎﻓﺿﺎت )ب( ﻣﺗﻐﯾرة‬

‫ﻏﻧﻰ )ب(‬ ‫اﻟﺳرﻋﺔ ﻋدد ‪٦‬‬

‫ﻓﻘﯾر )ب( ﺧزان ﻣﻛوﻧﺎت‬

‫طﺑﺦ )ج(‬
‫ﺳﻛر)ب( إﻟﻰ ﺧزاﻧﺎت‬
‫اﻹذاﺑﺔ‬
 ‫إﻟﻰ ﻛﻧدﻧﺳﺔ‬
‫ﻓﻘﯾر )ب (‬ ‫)ب( ‪ ) ،‬ج (‬
‫ﺷرﻛﺔ اﻟدﻗﮭﻠﯾﺔ ﻟﻠﺳﻛر‬
‫ﺑﺧﺎر‬
‫ﻓﻘﯾر ب ‪B-Green‬‬ ‫طﺑﺦ ) ج (‬
‫رﺣﯾق د ‪C-aff‬‬
‫‪Run off‬‬
‫ﺑﺧﺎر‪۱٫۳٥‬ﺑﺎ‬
‫ر‬
‫‪ْ ۱۱٥‬م‬ ‫‪V.K.T‬‬

‫‪522m3‬‬
‫ﻣﻛوﻧﺎت‬
‫)ج(‬
‫اﻟﻣﺑردات اﻟرأﺳﯾﺔ‬
‫‪C-Seed‬‬ ‫‪522m3‬‬ ‫ﻋدد ‪۳‬‬
‫‪Pans‬‬
‫‪No.:2‬‬
‫‪250m3‬‬
‫‪491m3‬‬
‫ﻓﻘﯾر ب‬

‫‪460m3‬‬
‫ﻧﺎﻓﺿﺎت ‪۱‬ج ﻋدد ‪٦‬‬

‫ﺳﻛر ج‬
‫‪C-Magma‬‬
‫ﻣوﻻس إﻟﻰ‬
‫ﻋدد ‪ ۲‬ﺧزان‬
‫ﻧورج اﺳﺗﻘﺑﺎل‬
‫ﻧﺎﻓﺿﺎت )د (‬
‫ﻓﻘﯾر )ب(‬ ‫ﻋدد ‪٤‬‬
‫إﻟﻰ طﺑﺦ)ب( ﻟﻌﻣل ﺑذرة‬

‫‪C-aff magma‬‬
‫‪C-aff sug.‬‬
‫اﻟﻛﻣﯾﺔ اﻟزاﺋدة ﻣن ﺳﻛر ) د( ﺗﺗﺟﮫ إﻟﻰ ﺧزاﻧﺎت اﻹذاﺑﺔ‬