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    GroveRT865OPERATOR PDF

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    GroveRT865OPERATOR PDF

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    GroveRT865OPERATOR PDF

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    OPERATOR'S AND SAFETY HANDBOOK LIST OF EFFECTIVE PAGES Page Numbers Title Page thru xvi 11 thru 1-14 2:1 thru 2-64 34 thru 324 4-1 thru 4-36 5-1 and 5-2 6-1 thru 622 7-1 thru 7-16 Change Change In Effect Page Numbers In Effect Originat Original Original Original Original Original Original Original WARNING ELECTROCUTION HAZARD. TO PREVENT DEATH OR SERIOUS BODILY INJURY NEVER foWertine mitnour rinst notiring the POLE OH UIRITY COMPANY. ° JANE ANT PRET 1H{BEOF OF LORD WITKIN 20 FEE1 OF ANY NEVER fieciaicat eower ine os powes soumct On sucn ONTENCE AS Ts ecte SPECIFIED OW REQUIRED BY LOCAL OF OTHEE APPLICABLE SAFETY CODES Om REGULATIONS. OPteATE CRaNt without CONSULTING LOCAL OF OTHER APPLICABLE NEVER ocr coors oe mous anon NEVER OFERate sevice on maintain ths Cane withou NEVER iieteuctions prwtmatn i's He FMPLOVER S RES! IMPLEMENT THE ABOVE-AND 10 PROVIDE ALL SAFETY DEVICES OR MEANS THAT May BE NECESSARY OF REQUIRED FOP ANY USE OPERATION, SEr-UP OR SeRViCe MAKE SAFETY FIRST---NOT LASTHI! $3835, NOTE oonor remove THis SIGN OR OPERATOR'S MANUAL FROM THIS CRANE Change No. CHANGE RECORD Effective Date Date Entered Entered By NOTICE TO OWNER/USER Should this crane become involved in an accident, please contact your local Grove distributor immediately and relate details of the incident so he can notify the Grove Manufacturing Company. If the distributor is unknown and/or cannot be reached, please contact the Grove Manufacturing Company, (717) 263-5100. (Address: 1086 Wayne Avenue, P.O. Box 695, Chambersburg, Pennsylvania, 17201). DO NOT OVERLOAD Weight of load should always be known before any attempt is made to lift it. FOREWORD This manual has been compiled to assist you in properly operating and ‘maintaining your Grove Crane. Before placing the crane in service, take time to thoroughly familiarize yourself with the contents of this manual. After all sections have been read and understood, retain the manual for future reference in a readily accessible location. ‘The Grove Crane has been designed for maximum performance with minimum maintenance, With proper care, years of trouble-free service can be expected. Constant improvement and engineering progress makes it necessary that we reserve the right to make specification and equipment changes without notice. Engine operating procedures and routine maintenance procedures are supplied in a separate manual with each crane, and should be referred to for detailed information. Information in this manual does not replace federal, state, or local regulations, safety codes, o insurance requirements. is manual is to be used for general information structions of the Krueger System, refer to the Any reference to Krueger in only. For detailed operating Krueger Operator's Handbook. Changes from the first printing of this manual that have been made in the text are marked by a vertical bar (11) on the margin of the page opposite the change. In the event some text is removed, and is not replaced with new or changed material, a deletion arrow is used where the text was deleted. In the event there is a change in an illustration, a hand with a pointing finger will be used to point out where the change occurred. A CHANGE RECORD page is included as page iv herein. It is intended that the recipient of the changes keep this CHANGE RECORD updated as each change is received by him. vii The definitions of WARNING, CAUTION, and NOTE as used in this manual apply as follows. WARNING A WARNING IS USED TO EMPHASIZE THAT 'f AN OPERATION, PROCEDURE, OR PRACTICE IS NOT FOLLOWED EXACTLY, DEATH OR INJURY TO PERSONNEL MAY RESULT. CAUTION A CAUTION IS USED TO EMPHASIZE THAT IF AN OPERATION, PROCEDURE, OR PRACTICE 1S NOT FOLLOWED EXACTLY, EQUIPMENT DAMAGE MAY RESULT. NOTE A note is used to emphasize an important procedure or condition. TABLE OF CONTENTS Page SECTION | GENERAL INTRODUCTION .......... eee add LIST OF SPECIFICATIONS . .- Plas SECTION II SAFETY PRECAUTIONS GENERAL. ... TRAVEL OPERATION .. . CRANING OPERATION . . WIRE ROPE AND SHEAVES ........ CONTROLLED FREE-FALL HOIST ELECTRICAL HAZARDS PERSONNEL PLATFORMS COLD WEATHER OPERATION DON'T FORGET .. SECTION II DESCRIPTION GENERAL. MAJOR COMPONENTS AND SYSTEMS Cab Assembly. Carrier Frame Assembly Engin Fuel Tank ... Drive Train. . . Axles 20.0.5 : Steering System ..........-- Axle Oscillation Lockout System . Air System. ...... ; Tire Inflation Kit... . ix Hydraulic System and Components. ....... 20. + ++ 33 Reservoir ..33 Hydraulic Oil Cooler - od Pumps. . ; 34 Directional Control Valves... 1.34 Hydraulic Boost Circu 134 Turntable Assembly and Swing Mechanism. ‘Swing Motor. ‘Swing Gearbox ‘Swing Brake . Boom Assembly . . ‘Swingaway Boom Extension ‘Swing/Boom Warning System . Main Hoist... . Electrical System. OPTIONAL SYSTEMS. Tow Winch. . .. Emergency Steer Pump. Rear Axle Lockout Override Rear Wheels Not Centered Indicator . Backup Alarm. . A-Frame Jib... Lattice Jib... . Outrigger Stal Auxiliary Hoi Controlled Free-Fal izer Spin-Type Locks . ENGINE CONTROLS AND INDICATORS Transmission Oil Temperature Gauge . . Transmission Oil Pressure Gauge. ...-.. 20+ -200 00+ Engine Oil Pressure Gauge. . Engine Coolant Temperature Gauge . . - Engine Oil Pressure Water Temperature Indicator (Op! Fuel Quantity Gauge . Voltmeter... . Tachometer Ignition Switch........- : Engine Emergency Stop Switch (GMC Only) . Glow Plug Switch (CAT Only) ‘Quick Start Switch (Optional Foot Throttie Pedal Hand Throttle, Hourmeter.. . ACCESSORY CONTROLS AND INDICATORS Horn Button. Turn Signal/F our Way Flasher Switches... Lights Switch Windshield Wiper Washer Switch . Ventilating Fan. .....- Heater Switch (Optional) Heater Air Temperature Control (Optional) . ..- Defroster Switch (Optional) . Side Console Light... . . Beacon Light Switch (Optional) Boom Light Switch (Optional) Cab Domelight ......... Spotlight (Optional). ... . . - ‘Skylight Wiper (Optional) CRANE CONTROLS AND INDICATORS. Dual Air Pressure Gauge . Low Air Pressure Indicator . . Foot Brake Pedal. . . Parking Brake Control . Brake On Indicator . Transmission Selector Control Levers Transmission Selection Switch. . . . Emergency Steer Activated Indicator (Optional) . Rear Steer Control Lever Rear Wheels Not Centered Indicator (Optional). Axle Lockout Switch (Optional) ........ Axle Lockout Override Indicator (Optional). ‘Swing Control Lever ‘Swing Brake Pedal . . ‘Swing Brake Switch . Positive Swing Lock Control Handle... ‘Swing/Boom Warning Indicator . Telescope Control Levers Boom Lift Control Lever Controf Pe xi Page Auxiliary Hoist Control Lever (Optional). . eee B23 Main Hoist Control Lever ....-.. ++ sere 323 Hoist Speed Selector Switches... .. sees + B28 Free-Fall Control Lever (Optional)... ... sees s B23 Hoist Rotation Indicators (Optional). . .. . ses e+ 323 Krueger AP System... 2... 22000 2005 sees 324 Outrigger Control Panel 7 sees BRO Bubble Level Indicator . 5 sees B24 Hydraulic Oil Temperature Gauge, ; sere B24 SECTION IV OPERATING PROCEDURES PRESTARTING CHECKS, Fuel Supply « Engine Oil Engine Coolant Batteries .. .. Foot and Parking Brakes. Lubrication ...... Wire Rope . Hook Block . . Air Cleaner. . . ENGINE OPERATION. Starting Ptocedure. . . . Cold Weather Starting . ‘Shutdown Procedure . . . . Emergency Engine Shutdown . . CRANE TRAVEL OPERATION . Traveling - General. . . . Moving The Machine . . Steering... 0.20.22. Traveling - Forward Traveling - Reverse... . Four Wheel Drive Operation GENERAL CRANE OPERATION . Pump Drive xii Control Lever Operation. . . Preload Check. ...... USING YOUR LOAD CHART. CRANE FUNCTIONS .. . Setting The Outriggers . ‘Stowing The Outriggers ‘Swinging The Boom. . . Elevating and Lowering The Boom . Emergency Boom Operating Procedures. Telescoping The Boom......- Power Pinned Fly Section. . OPTIONAL EQUIPMENT OPERATION Heater. Defroster arr Engine Quick Start System . 02.0... Controlled Free-Fall. . . Hydraulic Test Panel . . SECTION V OPERATIONAL AIDES GENERAL. .. . KRUEGER LOAD MOMENT INDICATING (LMI) SYSTEM - KRUEGER HAP AND HLAP SYSTEMS. CONTROL LEVER LOCKOUT SYSTEM . . SECTION VI LUBRICATION GENERAL. LUBRICANTS . SYMBOL DESCRIPTION... Hydraulic Oil Recommendations LUBRICATION POINTS . WIRE ROPE LUBRICATION . SECTION VII SETUP AND INSTALLATION PROCEDURES GENERAL, .74 INSTALLING CABLE ON THE HOIST. core -741 172 CABLE REEVING ..... pope : ERECTING AND STOWING THE 32-FOOT (9.75 M) SWINGAWAY BOOM EXTENSION ++73 Erecting. Stowing. . . . ERECTING AND STOWING THE A-FRAME JIB Erecting. . . . eee) Stowing....... Beene ERECTING THE A-FRAME JIB AFTER THE EXTENSION HAS BEEN ERECTED..... eee 715 ERECTING THE EXTENSION AFTER THE A-FRAME JIB HAS BEEN ERECTED....... pero 716 ERECTING AND STOWING THE MULTI-SECTION LATTICE JIB. . . .7-16 xiv LIST OF FIGURES Title Page Grove Model RT865 ...-..-- Cab Controls and Indicators Tire Inflation Chart Steering Methods. . Control Lever Opeation Terms To Know . .... Outrigger Control Panel Power Pinned Fly . . . - Hydraulic Test Panel Decal . Wire Rope Lubrication . Installing Cable Anchor Wedge. . ‘Swingaway Boom Extension Erection . A-Frame Erection . . . xv, xvi SECTION I GENERAL INTRODUCTION. This Handbook provides information for the operator of the Model RT865 Grove Crane. The crane is capable of lifting 65 tons at a 10 foot radius (60 metric tons at a3 meter radius). ‘The crane incorporates an all welded steel frame, using Rockwell planetary drive axles to provide four-wheel drive. Axle steering is accomplished utilizing hydrautic steer cylinders. The engine is mounted at the rear of the crane and Provides motive power through a remote mounted, six speed (forward and reverse) transmission. Hydraulic, double box, sliding beam outriggers are integral with the carrier frame. The carrier frame incorporates an integral fifth wheel, to which the rear axle is mounted, to provide axle oscillation. Axle oscillation lockout is automati when the superstructure, rotates more than 5 degrees from the travel position. The superstructure is capable of 360 degrees rotation in either direction. All crane functions are controlled from the fully-enclosed cab mounted on the superstructure, The crane is equipped with a four-section, trapezoidal, power- Pinned boom. Additional reach is obtained by utilizing a swingaway boom extension and an optional A-frame jib or multi-section lattice jib. Lifting is Provided by a main hoist and an optional auxiliary hoist. NOTE Throughout this handbook, reference is made to left, right, front, and rear when describing locations. These reference locations are to be considered as those viewed from the operator's seat with the superstructure facing forward over the front of the carrier frame. w G9BLY @A015 LIST OF SPECIFICATIONS, GENERAL. NOTE ‘The gross weight listed is for a standard crane. For additional weight information, refer to Axle Weight Distribution Chart. DIMENSIONS. NOTE Dimensions listed are for a crane with all components fully retracted in the travel mode. Wheel Base. Overall Crane Length » With Rooster Sheave . Overall Crane Width. . . Overall Crane Height . Tail Swing . . . Turning Radius... . . +» « 108,735 pounds (49,322 kg) - sss 170 inches (431.8 cm) 45.35 feet (13.82 m) 47.17 feet (14.38 m) ‘See Dimensions Chart . . . See Dimensions Chart - 171.4 inches (435.36 em) - 23.75 feet (7.24m) CAPACITIES. Fuel Tank... . «100 gallons (378.54 liters) Hydraulic Tank. : . .225 gallons (851.7 liters) Coolant System... . _ {See Engine Specifications) Engine Lubrication System {See Engine Specifications) Hoists... . Grove HO-308-26 : 12 quarts (11.3 liters) Grove HO-30B-16 .......... . 12 quarts (11.3 liters) Grove HO-158-16 - ++. 9 quarts (85 liters) ‘Swing Gearbox 15 quarts (14.2 liters) ‘Swing Brake Pedal Master Cylinder . .. 5 to 6 ounces (151 to 181 cm?) Axle Planetary Ends. . . .. vee e eee + .30 pints (14.2 liters) Axie Drive Unit. Peeper . 58 pints (27.45 liters) 13 Transmission Tow Winch (Optional) FIRE EXTINGUISHER. Manufacturer Type. . Rating Weight AIR INTAKE FILTER. Manufacturer Type. Modet Element. 2.00... 0.05 TORQUE CONVERTER. Manufacturer... . Model . : Stall Torque Ratio. . Type Drive....... 2. Charge Pump Pump Drive Ratio . TRANSMISSION. Manufacturer . . Model TRANSMISSION OIL FILTERS. Manufacturer Model . Element 14 1st High. . . Ist Low. 2nd High 2nd Low . 3rd High . 3rd Low 86 gallons (30.5 liters) 5 pints (2.38 liters) . Kidde -. Dry cee 108C - .2.75 pounds (1.2 kg) - Donaldson go -Dry Fwo 16-0044 - P12-1623 Clark 5452 1.82:1 Offset - 21 gpm (79.51 Ipm) @ 2000 rpm - 1.049 times engine speed . - Clark 828621-18 2 6 Be 4.02:1 vee. 9.5631 24251 5.05:1 0.78:1 -1.85:1 Clark or Fleetguard 1533614 or 253621 .215502 or LF511 AXLES. esse Rockwell .PSC-1875-DRA100 PSC-1875-DRA101 Manufacturer. . . Ree Eee eee eer Model... . Ring and Pinion Ri =. 5.286:1 Planetary Ratio. . 2. 5.2051 Total Overall Ratio . <= 274871 WHEELS AND TIRES. Lugs. . Peer Pee ee Torque - 350 to 400 Ib. ft. (48.39 to 55.30 kgm) Tire Size . = _ . 33.25-29 or 295-25 Ply Rating....... . (83.25-29) . . . -26 (295-25). - 28 For roading and lifting pressures, see the Tire Inflation decal in the cab for various tire sizes. BRAKES. Manufacturer . .- » Rockwell/Anchorlok Type Operator . cece eee Air Type. . Double Wedge STEERING PUMP. Manufacturer... 22000022000 e ee Cessna yea eee EE EEE ECL EEE ee Ene ee Eee noe Gear Model... aeeeeeen or cess. -24504-LBH Output... eee +s ++ ++ «28. gpm (106 Ipm) @ 2400 rpm STEERING CONTROL VALVE. Manufacturer PeEEEee ECE EEE LEE ereys Char-Lynn Model... . eeeeeey fee eee ee ee 214-1041-001 Displacement . . . 47.5 cu. inches (778.53 cu. cm) per revolution Capacity - cece eee eee eee es. 12pm (45.4 Ipm) 15 AIR COMPRESSOR. Bendix. Model... . 22.2.0... . Number of Cylinders .... 2... 2. Piston Displacement @ 1250 rpm Maximum Recommended rpm . Minimum Pressure Required to Unload Cummins, Number of Cylinders . Piston Displacement @ 1250 rpm HYDRAULIC PUMPS. Tu-Flo 501 12 cfm (5664 cm? /sec) 3000 | 60 psi (414 kPa/4.14 bar) ooeee 1 13.2 cfm (6230 om? sec) Manufacturer... . . - Commercial Shearing Model... : P50 Type... . eee ees. Gear Sections. 111 12+2 sections GPM. “3-51 gpm (193.06 tp) and a - 25 gpm (94.64 Ipm) © 2400 rpm. ‘SWING MOTOR. Manufacturer... 0002 e eee ~ Char-Lynn Modet H Series Type. . <.. . Orbit Displacement . SWING GEARBOX. Manufacturer . . . Model Type. . wee Reduction Ratio : Boom. Length Power Elevation. . 16 (195 em?) per rev. Grove GB-2008, Gear Reduction 20.2:1 = 36-114 feet (10.9 - 34.7 m) Power-pinned (standard) - Full power (optional) = 4 to +80 degrees Standard Extension... .. - + +++ 32 foot (9.7 m) swingaway Optional Extensions. . . . 28 foot (8.5 m) A-frame jib and multi-section HOISTS. Grove Model 308. Drum Dimensions . . . Diameter . - Length -16 inch (40.64 cm) = 16 inch (40.64 om) ‘or 26 inch (66.04 cm) 0.75 inch (19 mm) Cable Capacity With Cable Diameter of .... . . 16 inch (40.64 cm) Drum . - + + +. 526 feet (160m) 26 inch (66.04 cm) Drum . 855 feet (260.6 m) Permissible Line Pull... . . . Refer to the Line Pulls and Reeving Info chart in the cab Drum 12 inch (30.48 cm) Length .......- 16 inch (40.64 cm) Cable Capacity With Cable Diameter of... ... - . -0.5 inch (13 mm) 16 inch (40.64 cm) Drum. ......-.--. 585 feet (178.3m) Permissible Line Pull... . . . .Refer to the Line Pulls and Reeving Info chart in the cab Gearmatic Model 34 With Free-Fall. Drum Dimensions... .Diameter........... 14.5 inch (36.83 cm) Length ............. -16 inch (40.64 em) Cable Capacity With Cable Diameter of... ... . . 0.625 inch (16 mm) 16 inch (40.64 cm) Drum - - B65 feet (172.2m) Permissible Line Pull... . . . .Refer to the Line Pulls and Reeving Info chart in the cab COUNTERWEIGHT. Type... 2.2.2 . Fixed-Bolted On Weight... . vic ieeereses (See Axle Weight Distribution Chart) 17 OUTRIGGERS. Type. wee Extended Length... . . Retracted Length . . . Double box beam and jack = +» 24 feet (732m) 11.08 feet (3.38 m) HYDRAULIC SWIVEL. Manufacturer . . . Ports. . AIR/TRANSMISSION SWIVEL. Manufacturer . Air Ports... Oil Ports... . ELECTRICAL SWIVEL. Manufacturer . . = + United Equipment Slip Rings : 7 36 ELECTRICAL SYSTEM. Type... 2... Single wire ground return (chassis) System Voltage . 2212 Starting Voltage . 24 Batteries . . . B00 eee Manufacturer . . Delco-Remy Model... . Delco 1200 Alternator ........ Manufacturer . Delco-Remy Model . . - 30S/TR Rating. . - ++. 90amp, CAB HEATER. (OPTIONAL). Manufacturer cece eee eee eee = + Eberspacher Model...... Pere Be ceteee 22 K2 Type... eee eee eee ee eee sees slnternal Combustion (Cr eppoopeooeesanoeo0e cere 12 volts Fuel ere «+ « Diesel Ignition . . Solid State (6000 volts) Rating... 6,944 BTU 18 EMERGENCY STEER PUMP. (OPTIONAL). Manufacturer . . . Type. GPM RPM. Voltage FRONT MOUNTED TOW WINCH. (OPTIONAL). Manufacturer . Model... . Gear Ratio... Load Capacity Parker Hannifin : sos... Gear - -5.3 gpm (20,06 Ipm) a = 2400 24 volts . 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