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NIGHT-LITE PRO SERIES

NIGHT-LITE PRO
PARTS MANUAL
Serial Number 1978PRO08 and Up

ALLMAND BROS. INC


P.O. BOX 888
HOLDREGE, NE 68949

PHONE: 308/995-4495, 1-800/562-1373


ALLMAND FAX: 308/995-5887
ALLMAND PARTS FAX: 308/995-4883

NIGHT-LITE PRO SERIES


MARCH 2008

For Parts and Updates visit Allmand on the Web at www.allmand.com


NIGHT-LITE PRO SERIES
SHO METALLIC VAPOR LAMP

A-1A
NIGHT-LITE PRO SERIES
SHO METALLIC VAPOR LAMP
NO REQ’D PART NO DESCRIPTION
1 1 022155 #10 ELEC. RING A-1B
2 1 020113 14 AWG GREEN 6"
NS 4 022115 SPLICE\PARALLEL\10-12 AWG
4 8 041028 10-24 X 1/2 HEX MACH SCREW
5 2 041036 10-24 X 1 1/4 SS RHMSPH
6 2 041200 8-32 X 1/2 HEX MACH SCREW
7 1 041257 10-32 GROUND SCREW
8 2 044013 NUT #8-32 NYLOC HEX SS
9 4 044019 10-24 NYLOC NUT
10 2 044037 3/8-24 NYLOC NUT
11 2 045142 STUD 3/8-24 X 3/8-16 X 2"
12 2 047016 3/8 SAE FLAT WASHER
13 4 047019 3/4 OD X .385 ID NYLON BUSHING
14 1 310434 MALE CONNECTOR CABLE (QD)
15 1 650159 16/3 X 68 IN LAMP LEAD (HARD WIRED)
16 1 510007 1/2 DIA CORD GRIP
17 1 610201 REFLECTOR
18 1 610202 LENS CHANNEL SET (2 PCS.)
19 1 610203 LENS
20 1 610206 END CAP
21 1 610205 SOCKET END CAP
22 1 610207 INTERIOR PLATE
23 1 610208 INTERIOR RING PLATE
24 1 610209 LAMP SUPPORT TIP
25 1 610210 FIBERGLASS TUBE X 12"
26 1 610218 LAMP 1000W ED 37 (HPS)
1 610211 LAMP 1000W BT 37 (MH)
1 610221 LAMP 1250W BT 37 (HD)
27 1 610212 CERAMIC SOCKET
28 2 610213 GASKET
29 1 610214 ELBOW
30 1 610215 NIPPLE
31 1 610217 SILICONE GASKET
32 1 660130-20 YOKE FOR SHO FIXTURE (galvanized)
33 1 610017 SAF-T VISOR
34 2 045070 #10-24 HOOK SQ BD BOLT
NS 610250 LAMP HOLDER ASSY W/ YOKE W/LAMP (610211) QD LEAD
NS 650144 LAMP HOLDER ASSY W/ YOKE W/LAMP (610211) NO LEAD
NS 610265 LAMP HOLDER ASSY W/ YOKE W/LAMP (610218) QD LEAD
NS 610263 LAMP HOLDER ASSY W/ YOKE W/LAMP (610218) NO LEAD
NS 100632 LAMP HOLDER ASSY W/YOKE ,W/LAMP (610221) QD LEAD
NS 100633 LAMP HOLDER ASSY W/YOKE ,W/LAMP (610221) NO LEAD

LEGEND: NS= Not Shown


** =Purchase locally
NIGHT-LITE PRO SERIES
MANUAL WINCH TOWER ASSEMBLY

B-1A
NIGHT-LITE PRO SERIES
MANUAL WINCH TOWER ASSEMBLY
NO REQ’D PART NO DESCRIPTION
B-1B
1 1 022035 CORD GRIP NUT
2 1 711029 7/8 " LOCKING HOLE PLUG (PLASTIC)
3 1 620537P LT BAR COVER
4 4 022020 2 SCREW CLAMP, 3/8"
5 4 310414 CONNECTOR, FEMALE
6 1 310033 1/2" CORD GRIP
7 4 044031 5/16-18 KEPS NUT
8 10 044021 1/4-20 KEPS NUT
9 10 053006 1/4-20 X 3/4 RHSSN BOLT
10 4 047035 3/4 FLAT WASHER (PLATED)
11 4 650550 .785 X 2" HDPE WASHER
12 5 044058 3/4-10 NYLOCK PLATED HEX NUT
13 1 650319P LIGHT BAR FRAME, REMOVEABLE
14 1 352017 TOWER SECTION 2 5/8" ROUND
15 7 044023 1/4-20 NYLOCK NUT
16 7 046015 1/4-20 X 1"HHCS GR5
17 14 047009 1/4 SAE SS FW
18 5 310212 #10 CUSHION CLAMP
19 3 044048 1/2-13 NYLOCK NUT
20 2 046200 1/2-13 X 2 1/4 HHCS GR5 (PLATED)
21 2 320110 3" PULLEY W/ BUSHING
22 1 680180-20 TOWER SECTION 3"
23 4 650110 TOWER PAD .312
24 1 680102-20 4" TOWER SECTION
25 1 610531 DLP 1200 WINCH
26 1 712032 HANDLE FOR DLP-1200 7"
27 2 310212 CLAMP CUSH #10 1/4 HOLE
28 3 047010 5/16 FLAT WASHER
29 1 046242 5/8-11 X 1" GR 5 HEX BOLT
30 3 046110 3/8-16 X 1" HHCS GR5 PLATED
31 3 044038 3/8-16 NYLOCK NUT
32 1 043100 5/8 INT TOOTH L/W Z
33 8 041023 #10 X 3/8 PLS
34 2 047030 5/8 FLAT WASHER
35 1 047025 1/2" FLAT WASHER
36 1 044053 5/8 - 11 NYLOCK NUT
37 1 046286 3/4-10 X 6 1/2 HEX BOLT GR 5
38 1 650145 BAR LOCKING MAST PLTD
39 2 620550 1/2-13 x 2 1/8" LOCKING KNOB
40 1 620511-20 TOWER PIVOT SECTION
41 1 320410 CORD REEL
42 1 320453 3/16 X 1 3/4" ROLL PIN
43 1 352016 MAST WIRING 16/8 X 344" (CORD REEL 4 LIGHT)
44 1 650140 MAST WIRING 14/7 X 330" (STRAIGHT CORD)
45 1 320185 CABLE 3/16 X 10’ STEEL

LEGEND: NS= Not Shown


** =Purchase locally
NIGHT-LITE PRO SERIES
MANUAL WINCH TOWER CABLE ROUTING

B-2A
NIGHT-LITE PRO SERIES
MANUAL WINCH TOWER CABLE ROUTING
B-2B

NO REQ’D PART NO DESCRIPTION


1 1 352017-20 2 5/8" TOWER SECTION ROUND
2 1 680180-20 3" TOWER SECTION
3 1 680102-20 4" TOWER SECTION
4 1 620076 STEEL CABLE 3/16' X 11'
5 1 650133 STEEL CABLE 3/16" X 17' 9"
6 2 620084 CLIP 3/16" WIRE ROPE
7 1 045040 THIMBLE 1/4" WIRE ROPE
8 2 320110 PULLEY 3" WITH BUSHING
9 1 610531 DLB 1200 WINCH BRAKE

INSTRUCTIONS FOR REPLACING STEEL CABLES.

3/16" X 11'
REMOVE THE CUSHION CLAMPS AND MAST WRING FROM 3" MAST SECTION.
REMOVE THE WIRE ROPE CLIPS AT TOP END OF THE 4" MAST SECTION. REMOVE THE 3" PULLEY AT
THE END OF THE 3" MAST SECTION.
REMOVE THE 2 5/8" ROUND MAST SECTION. REMOVE ALL BROKEN AND FRAYED CABLE. REPLACE
NEW CABLE THROUGH SLOT AND EYELET IN THE ROUND MAST SECTION. REPLACE 2 5/81' ROUND
MAST SECTION IN THE 3" MAST SECTION. ROUTE CABLE THROUGH PULLEY BRACKETS AND INSTALL
3" PULLEY. WITH ALL SECTIONS PUSHED TOGETHER TIGHT, INSERT CABLE THROUGH HALF-LINK AND
REINSTALL WIRE ROPE CLIPS. REINSTALL CUSHION CLAMPS AND MAST WIRING ON THE 3” MAST
SECTION.

3/16" X 17’9"
REMOVE MAST WRING FROM BALLAST COMPARTMENT (SEE ELECTRICAL SCHEMATIC)
REMOVE THE CUSHION CLAMPS AND MAST WIRING FROM 4" MAST SECTION.
REMOVE STOP BOLT AND WASHER.
REMOVE 4 TOWER PADS AND 3" PULLEY AT THE END OF THE 4" MAST SECTION.
REMOVE THE 2 5/8" ROUND AND 3" MAST SECTIONS TOGETHER.
REMOVE ALL BROKEN AND FRAYED CABLE.
REPLACE NEW CABLE THROUGH SLOT AND EYELET IN THE 3" MAST SECTION AND
THROUGH PULLEY BRACKETS.
REPLACE 2 5/8" ROUND AND 3" MAST SECTIONS.
REPLACE 3" PULLEY AND 4" TOWER PADS.
ATTACH CABLE TO WINCH AND WIND IN CLOCKWISE DIRECTION UNTIL ALL SLACK IS OUT.
REPLACE STOP BOLT AND WASHER.
REPLACE CUSHION CLAMPS AND MAST WIRING ON 4" MAST SECTION.
REPLACE MAST WIRING IN BALLAST COMPARTMENT. (SEE ELECTRICAL SCHEMATIC)

3/16" X 10’
REMOVE ALL BROKEN AND FRAYED CABLE. FEED NEW CABLE THROUGH EYELET IN MAST PIVOT
SECTION.
FEED THROUGH PULLEY BRACKETS AND AROUND PULLEY IN FRONT UPRIGHTS. ATTACH CABLE TO
WINCH AND WIND IN CLOCKWSE DIRECTION UNTIL ALL SLACK IS OUT.

LEGEND: NS= Not Shown


** =Purchase locally
NIGHT-LITE PRO SERIES
ELECTRIC WINCH TOWER ASSEMBLY

B-3A
NIGHT-LITE PRO SERIES
ELECTRIC WINCH TOWER ASSEMBLY
NO REQ’D PART NO DESCRIPTION
B-3B
1 1 352050-20 2 5/8" TOWER SECTION ROUND
2 16 047009 1/4 SAE SS FW
3 8 046015 1/4-20 X 1"HHCS GR5
4 9 044023 1/4-20 NYLOCK NUT
5 8 022022 #10 CUSHION CLAMP
6 7 044048 1/2-13 NYLOCK NUT
7 6 046200 1/2-13 X 2 1/4 HHCS GR5 (PLATED)
8 2 320110 3" PULLEY W/ BUSHING
9 1 320410P CORD REEL
10 1 320453 3/16 X 1 3/4" ROLL PIN
11 1 680185-20 3" SQ TOWER SECTION
12 1 047025 1/2" FLAT WASHER
13 1 352168 BAR LOCKING MAST
14 2 620550 1/2-13 x 2 1/8" LOCKING KNOB
15 1 620570-20 TOWER PIVOT SECTION
16 5 044058 3/4-10 NYLOCK PLATED HEX NUT
17 1 046286 3/4-10 X 6 1/2 HEX BOLT GR 5
18 4 320112 PULLEY 2 1/2" W/BUSHING
19 4 650110 5/16 PAD
20 8 041023 #10 X 3/8 PLS
21 1 620579 LOCK SPRING
22 1 620577 LOCK HANDLE
23 2 043070 3/8 INTERNAL TOOTH LOCK WASHER
24 2 046105 3/8 - 16 x 3/4" GRADE 5 HEX BOLT
25 2 046110 3/8-16 X 1" HHCS GR5 PLATED
26 2 044080 3/8 - 16 TOP LOCK HEX NUT
27 1 046438 1/4" x 3" QUICK RELEASE PIN
28 1 712061 STEEL LANYARD
29 1 046010 BOLT CS 1/4-20 X 3/4 HEX GR5 SS
30 2 047055 BUSHING, 1" NARROW RIM
31 1 620545 3/4" PLATED HAIR PIN CLIP
32 1 043100 5/8 INT TOOTH L/W Z
33 1 046242 5/8-11 X 1" GR 5 HEX BOLT
34 1 680184-20 4" TOWER SECTION
35 1 650438 MAST WIRING 14/7 X 308" (STRAIGHT CORD)
36 1 352016 MAST WIRING 16/8 X 325" (CORD REEL 4 LIGHT)
37 1 650319P LIGHT BAR FRAME, REMOVEABLE
38 1 620537P LT BAR COVER
39 1 711029 7/8 " LOCKING HOLE PLUG (PLASTIC)
40 4 650550 WASHER
41 4 047035 3/4 FLAT WASHER (PLATED)
42 4 044031 5/16-18 KEPS NUT
43 1 310033 1/2" CORD GRIP
44 10 053006 1/4-20 X 3/4 RHSSN BOLT
45 10 044021 1/4-20 KEPS NUT
46 4 022020 2 SCREW CLAMP, 3/8"
47 4 310414 CONNECTOR, FEMALE
NIGHT-LITE PRO SERIES
ELECTRIC WINCH TOWER CABLE ROUTING

B-4A
NIGHT-LITE PRO SERIES
ELECTRIC WINCH TOWER CABLE ROUTING

NO REQ’D PART NO DESCRIPTION B-4B


1 1 352050-20 2 5/8" TOWER SECTION
2 2 320110 PULLEY 3" WITH BUSHING
3 1 680185-20 3" TOWER SECTION
4 1 620570-20 WELD PIVOT SECTION ELECTRIC
5 4 320112 PULLEY 2 1/2" WITH BUSHING
6 1 680184-20 4" TOWER SECTION
7 1 352054 STEEL CABLE 7/32" X 26'
8 1 320185 STEEL CABLE 3/16" X 10'
9 1 045040 THIMBLE 1/4" WIRE ROPE
10 2 620084 CLIP 3/16" WIRE ROPE

INSTRUCTIONS FOR REPLACING STEEL CABLES

3/16 X 10'

REMOVE THE CUSHION CLAMPS AND MAST WIRING FROM 3" MAST SECTION.
REMOVE LIGHT BAR BY REMOVING 4 NUTS ON BAR AND LAY BAR ON GROUND.
REMOVE THE WIRE ROPE CLIPS AT TOP END OF THE 4" MAST SECTION.
REMOVE THE 3" PULLEY AT THE END OF THE 3" MAST SECTION.
REMOVE THE 2 5/8" ROUND MAST SECTION.
REMOVE ALL BROKEN AND FRAYED CABLE.
REPLACE NEW CABLE THROUGH SLOT AND EYELET IN THE ROUND MAST SECTION.
REPLACE 2 5/8" ROUND MAST SECTION IN THE 3" MAST SECTION.
ROUTE CABLE THROUGH PULLEY BRACKETS AND INSTALL 3" PULLEY.
WITH ALL SECTIONS PUSHED TOGETHER TIGHT, INSERT CABLE THROUGH HALF-LINK
AND REINSTALL WIRE ROPE CLIPS.
REINSTALL CUSHION CLAMPS AND MAST WIRING ON THE 3" MAST SECTION.

7/32 X 26'

REMOVE CABLE FROM WINCH.


REMOVE MAST WIRING FROM BALLAST COMPARTMENT (SEE ELECTRICAL SCHEMATIC)
REMOVE TOWER ASSEMBLY FROM TRAILER.
REMOVE STOP BOLT AND WASHER.
REMOVE 4 NYLON ROLLERS AND 3" PULLEY AT TOP END OF 3" SQUARE SECTION.
REMOVE THE 2 5/8" ROUND AND 3" MAST SECTIONS TOGETHER.
REMOVE 2 1/2" PULLEY FROM END OF 4" SECTION.
REMOVE ALL BROKEN AND FRAYED CABLE.
REPLACE NEW CABLE THROUGH SLOT AND EYELET IN THE 3" MAST SECTION AND
THROUGH PULLEY BRACKETS.
REPLACE 2 5/8" ROUND AND 3" MAST SECTIONS.
REPLACE 3" PULLEY AND 4 NYLON ROLLERS.
REPLACE STOP BOLT AND WASHER.
RUN NEW CABLE ON OUTSIDE OF 4" SECTION.
REPLACE 2 1/2" PULLEY.
REPLACE TOWER ASSEMBLY ON TRAILER.
REPLACE MAST WIRING IN BALLAST COMPARTMENT. (SEE ELECTRICAL SCHEMATIC)
RUN NEW CABLE THROUGH PULLEY BRACKETS IN FRONT OF TRAILER.
ATTACH CABLE TO ELECTRIC WINCH.
WIND IN CLOCKWISE DIRECTION UNTIL ALL SLACK IS OUT.

LEGEND: NS= Not Shown


** = Purchase locally
NIGHT-LITE PRO SERIES
TRAILER ASSEMBLY

C-1A
NIGHT-LITE PRO SERIES
TRAILER ASSEMBLY
C-1B

NO REQ’D PART NO DESCRIPTION


1 6 045110 .250 RIVET
2 2 650129 TAIL LIGHT
3 10 053022 5/16-18 X 1 1/4 CARR BOLT
4 14 047010 5/16 FLAT WASHER
5 12 044031 5/16-18 KEPS NUT
6 2 041070 1/4 - 20 x 3/4" SELF TAPPING SCREW
7 1 330463 RUBBER GROMMET
8 4 044023 1/4-20 NYLOCK NUT
9 1 650111P WELD, TWR PIVOT
10 1 650113P TOWER/ROOF BRACE
11 6 044036 3/8-16 KEPS NUT
12 2 046110 3/8-16 X 1" HHCS GR5 PLATED
13 4 047015 3/8 FLAT WASHER
14 4 046115 3/8-16 X 1 1/4 HHCS
15 2 044016 10-24 KEPS NUT
16 2 041024 RHMS 10-24 X .5
17 2 330481 CLIP GROUND ROD
18 1 340058 GROUND ROD
19 4 041050 1/4-20 X 3/4 TRUSS BOLT
20 1 650722 L OUTRGR RETEN PIN
21 1 650723 RT OUTRGR RETEN PIN
22 2 330014 RING, JACK RETAINING SNAP
23 2 330010 JACK, TOP CRANK
24 2 650115-15 OUTRIGGER
25 1 046200 1/2-13 X 2 1/4 HHCS GR5 (PLATED)
26 1 044048 1/2-13 NYLOCK NUT
27 1 320112 PULLEY 2 1/2" W/BUSHING
28 2 433507 5/16 - 18 x 11" J BOLT
29 1 340017 BATTERY HOLD DOWN
30 6 043050 1/4 INT. TOOTH WASHER
31 6 046006 1/4-20 X 3/4 HEX BOLT GR5
32 6 047007 WASHER .056 X 9/32 ID X 1 1/4 OD
33 1 650108 TANK, PRO, 30 GAL
34 2 650297 FENDER, PRO
35 1 650228P FRAME

LEGEND: NS= Not Shown


** =Purchase locally
NIGHT-LITE PRO SERIES
TRAILER ASSEMBLY

C-1C
NIGHT-LITE PRO SERIES
TRAILER ASSEMBLY
C-1D

NO REQ’D PART NO DESCRIPTION


1 40 047008 1/4" FLAT WASHER SS
2 2 046015 1/4-20 X 1"HHCS GR5
3 28 044023 1/4-20 NYLOCK NUT
4 1 022035 CORD GRIP NUT
5 1 310033 CORD GRIP
6 1 640555 PLUG 2"
7 4 047010 5/16 FLAT WASHER
8 2 044031 5/16-18 KEPS NUT
9 2 046050 BOLT CS 5/16-18 X 1 HEX GR5 PL
10 4 041250- SCREW, NYLON, 1/4-20 X 1/2
11 22 046010 BOLT CS 1/4-20 X 3/4 HEX GR5 SS
12 6 044106 1/4 TINNERMAN NUT
13 2 045216 1/4-20 TINNERMAN NUT
14 1 650207P PANEL LEFT FRONT
15 1 650206P PANEL RIGHT FRONT
16 8 041078 1/4-20 X 1/2 PH TRUSS SCREW
17 16 041021 10-24 X 1/2 RHMS
18 16 041024 RHMS 10-24 X .5
19 4 041026 10-24 X 3/4 SL-FHMS
20 36 044019 10-24 NYLOC NUT
21 4 044042 3/8-24 PLATED NUT
22 2 650131 LOCKING T HANDLE
23 2 650132 LATCH CAM
24 2 650209P DOOR, LEFT/RIGHT
25 2 650211 HINGE, DOOR
26 2 660170 DOOR HOLDER
27 1 650767P REAR PANEL LOMBARDINI
1 650283P REAR PANEL KUBOTA
1 651007P REAR PANEL CAT
1 651164P REAR PANEL CAT (REAR EXHAUST)
28 1 650565P ROOF PANEL LOMBARDINI
1 651010P ROOF PANEL KUBOTA (MANIFOLD MUFFLER)
1 101005P ROOF PANEL KUBOTA (BOX MUFFLER)
1 651006P ROOF PANEL CAT
NIGHT-LITE PRO SERIES
TONGUE AND AXLE ASSEMBLY

C-1E
NIGHT-LITE PRO SERIES
TONGUE AND AXLE ASSEMBLY
C-1F

NO REQ’D PART NO DESCRIPTION


1 1 330012 HANDLE, REPLACEMENT JACK, TOP CRANK ONLY
2 2 044048 1/2-13 NYLOCK NUT
3 2 046230 BOLT CS 1/2-13 X 5 HEX GR5 PL
4 1 712021 BALL COUPLER 2"
5 1 712540-20 PINTLE HITCH
6 1 680879 JACK, TOP CRANK
7 2 044043 7/16-14 NYLOCK NUT
8 2 044061 5/8-11 LOCK NUT
9 2 044062 1/2-13 LOCK NUT
10 2 046160 7/16-14 X 1 1/2 HEX BOLT
11 2 046220 1/2-13 X 4" HEX BOLT
12 2 046250 5/8-11 X 4 1/2 HEX BOLT
13 4 047015 3/8 FLAT WASHER
14 4 047025 1/2" FLAT WASHER
15 1 330013 PIN, LOCK, TUBE MOUNT
16 2 049040 SAFETY CHAIN
17 1 651225-20 TONGUE, TUBE MOUNT GALVANIZED
18 1 650100 AXLE PRO W/ LEAF SPRINGS AND HUBS
19 2 650387-13 WHEEL TIRE ASSEMBLY, 13"
20 10 032048 1/2-13 LUG NUT
21 2 032026 KIT, AXLE MOUNTING (SHORT SHACKLE)
NS 712111B BEARING SET
NS 712111 AXLE HUB

LEGEND: NS= Not Shown


** =Purchase locally
NIGHT-LITE PRO SERIES
TRAILER ASSEMBLY PARTS AND ACCESSORIES
ELECTRIC WINCH AND LIMIT SWITCH
C-2G
NIGHT-LITE PRO SERIES
TRAILER ASSEMBLY PARTS AND ACCESSORIES
C-2H
ELECTRIC WINCH AND LIMIT SWITCH

NO REQ’D PART NO DESCRIPTION


1 8 041050 1/4-20 X 3/4 TRUSS BOLT
2 8 044021 1/4-20 KEPS NUT
3 2 044036 3/8-16 KEPS NUT
4 2 045118 .250 RIVET
5 2 047100 5/16 FLAT WASHER SS
6 2 046110 3/8-16 X 1" HHCS GR5 PLATED
7 7 047010 5/16 FLAT WASHER
8 7 046050 BOLT CS 5/16-18 X 1 HEX GR5 PL
9 3 044031 5/16-18 KEPS NUT
10 4 044033 NUT NYLOCK 5/16-18 HEX PL
11 2 041017 6-32 X 3/8 MACH SCREW PLT
12 1 650431P COVER
13 1 352056P LIMIT SWITCH BRACKET
14 1 466093 SWITCH SLACK CABLE
15 1 650112-20 SUPPORT TOWER REAR
16 1 650434 CAM
17 1 680329P COVER PLATE
18 1 045145 1/4 X 1 1/2 ROLL PIN
19 1 650621 KICK OUT SPRING PAD
20 1 330450 PIN REAR TOWER SUPPORT
21 1 650435 SWITCH LIMIT REAR
22 1 046040 BOLT CS 1/4-20 X 5 HEX GR5
23 1 044023 1/4-20 NYLOCK NUT
24 1 630157 WINCH ELECTRIC SA5000AC 200 V
25 1 330458 15 AMP SPST CIRCUIT BREAKER
26 1 352089P SPRING KICKOUT SHORT
27 1 650433P COVER
NS 1 352478 EMERGENCY WINCH HANDLE

LEGEND: NS= Not Shown


** =Purchase locally
NIGHT-LITE PRO SERIES

MANUAL WINCH AND REAR TOWER SUPPORT


C-2I
NIGHT-LITE PRO SERIES
C-2J
MANUAL WINCH AND REAR TOWER SUPPORT

NO REQ’D PART NO DESCRIPTION


1 2 045118 .250 RIVET
2 1 650621 KICK OUT SPRING PAD
3 1 630555P SPRING KICKOUT MANUAL LONG 29.185 W/HOLE
4 4 044033 NUT NYLOCK 5/16-18 HEX PL
5 6 046050 BOLT CS 5/16-18 X 1 HEX GR5 PL
6 12 047010 5/16 FLAT WASHER
7 2 043050 1/4 INT. TOOTH WASHER
8 1 044023 1/4-20 NYLOCK NUT
9 1 046040 BOLT CS 1/4-20 X 5 HEX GR5
10 1 045145 1/4 X 1 1/2 ROLL PIN
11 1 330450 PIN REAR TOWER SUPPORT
12 1 650112-20 SUPPORT TOWER REAR
13 2 044036 3/8-16 KEPS NUT
14 2 047100 5/16 FLAT WASHER SS
15 2 046110 3/8-16 X 1" HHCS GR5 PLATED
16 2 044031 5/16-18 KEPS NUT
17 1 610531 DLB 1200 WINCH
18 3 044021 1/4-20 KEPS NUT
19 3 041050 1/4-20 X 3/4 TRUSS BOLT
20 1 650106 GUIDE BLOCK
21 2 047008 1/4" FLAT WASHER SS
22 1 651021P GUIDE, CABLE
NIGHT-LITE PRO SERIES
BALLAST ASSEMBLY

C-3A
NIGHT-LITE PRO SERIES
BALLAST ASSEMBLY
C-3B
NO REQ’D PART NO DESCRIPTION
1 14 043015 #10 INT TOOTH LOCK WASHER
2 7 041030 MS #10-24 x 1 RD HD PL
3 11 044016 10-24 KEPS NUT
4 7 044014 #10-24 HEX NUT
5 1 310120 BALLAST TERMINAL BOARD
6 4 041045 #10-24 X 2.5 RDHD MS
7 4 022185 NYLON SPACER
8 2 310212 #10 CUSHION CLAMP
9 17 041070 1/4 - 20 x 3/4" SELF TAPPING SCREW
10 1 022025 2-SCREW ROMEX CLAMP, 3/4"
11 14 041017 6-32 X 3/8 MACH SCREW PLT
12 10 044004 6-32 KEPS NUT
13 3 044021 1/4-20 KEPS NUT
14 2 044023 1/4-20 NYLOCK NUT
15 1 045004 1/4-20 X 2" STUD
16 2 046037 1/4-20 x 2 3/4" HEX BOLT
17 4 047008 1/4" FLAT WASHER SS
18 1 064025 1 1/16" PLASTIC PLUG
19 2 064035 1 1/2" CAPLUG
20 4 310124 1000W BALLAST ONLY (60 Hz 110-480V MH)
4 310118 BALLAST 60 HZ W/26 uF CAPACITOR, AND STARTER (HPS)
4 100328 1250W BALLAST W/ 28 uF CAPACITOR (HD)
23 4 100329 CAPACITOR 28 uF (HD 1250W)
4 310115 CAPACITOR 24 uF (MH 1000 W)
4 310119 CAPACITOR 26 uF AND STARTER (HPS 1000 W)
27 1 330432 RECEPTACLE COVER
28 2 330458 15 AMP SPST CIRCUIT BREAKER
29 1 330494 1/4-20 WING NUT
30 4 433329 5/8" PLASTIC PLUG
31 2 660153P CLAMP CAPACITOR (MH)
2 100392P CLAMP CAPACITOR TABBED (HPS)
2 680608P CLAMP CAPACITOR TABBED (HD)
34 1 630132A 15A 120V GFCI OUTLET
35 1 650105 15A CIRCUIT BREAKER
36 1 651243P BREAKER COVER

LEGEND: NS= Not Shown


** =Purchase locally
NIGHT-LITE PRO SERIES
TRAILER ASSEMBLY PARTS AND ACCESSORIES
CAT CONTROL PANEL
C-4A
NIGHT-LITE PRO SERIES
TRAILER ASSEMBLY PARTS AND ACCESSORIES
CAT CONTROL PANEL C-4B

CAT MANUAL WINCH CONTROL PANEL


NO REQ’D PART NO DESCRIPTION
1 1 921433 GLOW PLUG LAMP
2 1 340014 HOUR METER CAT
3 1 650302 AUTO SHUTDOWN TIMER
4 1 650306 CAT SWITCH W/ 2 KEYS
5 1 650307 CAT SIGLE KEY
6 1 650446 VOLTAGE REGULATOR
7 1 650282P GAGE PANEL
8 1 650363P COVER
9 1 041070 1/4 - 20 x 3/4" SELF TAPPING SCREW
10 2 041078 1/4-20 X 1/2 PH TRUSS SCREW
11 3 041080 1/4-20 X 1" TRUSS SCREW
12 7 044021 1/4-20 KEPS NUT
13 2 046010 BOLT CS 1/4-20 X 3/4 HEX GR5 SS

CAT ELECTRIC WINCH CONTROL PANEL

NO REQ’D PART NO DESCRIPTION


1 1 921433 GLOW PLUG LAMP
2 1 340014 HOUR METER CAT
3 1 650302 AUTO SHUTDOWN TIMER
4 1 650306 CAT SWITCH W/ 2 KEYS
5 1 650307 CAT SIGLE KEY
6 1 650446 VOLTAGE REGULATOR
7 1 680129P GAUGE PANEL
8 1 352344P COVER
9 1 650105 15A CIRCUIT BREAKER
10 1 310544 DPDT MOM'TRY CONTACT SW
11 1 041070 1/4 - 20 x 3/4" SELF TAPPING SCREW
12 2 041078 1/4-20 X 1/2 PH TRUSS SCREW
13 3 041080 1/4-20 X 1" TRUSS SCREW
14 7 044021 1/4-20 KEPS NUT
15 2 046010 BOLT CS 1/4-20 X 3/4 HEX GR5 SS
NIGHT-LITE PRO SERIES
TRAILER ASSEMBLY PARTS AND ACCESSORIES
KUBOTA CONTROL PANEL
C-4C
NIGHT-LITE PRO SERIES
TRAILER ASSEMBLY PARTS AND ACCESSORIES
C-4D
KUBOTA CONTROL PANEL

NO REQ’D PART NO DESCRIPTION


1 1 920475 KEY SWITCH W/ 2 KEYS
2 1 340014 HOUR METER
3 1 NA GLOW PLUG INDICATOR LAMP
4 1 920474 IGNITION KEYS KUBOTA (PAIR)
5 1 650125 GAUGE PANEL
6 1 650363 GAUGE PANEL COVER
7 2 043050 1/4 INT. TOOTH WASHER
8 2 046010 BOLT CS 1/4-20 X 3/4 HEX GR5 SS
9 4 044021 1/4-20 KEPS NUT
10 1 041070 1/4 - 20 x 3/4" SELF TAPPING SCREW
11 2 041078 1/4-20 X 1/2 PH TRUSS SCREW
NIGHT-LITE PRO SERIES
TRAILER ASSEMBLY PARTS AND ACCESSORIES
KUBOTA CONTROL PANEL
C-4E
NIGHT-LITE PRO SERIES
TRAILER ASSEMBLY PARTS AND ACCESSORIES
C-4F
KUBOTA CONTROL PANEL

NO REQ’D PART NO DESCRIPTION


1 1 101067 TOGGLE SWITCH DEEP SEA
2 1 310544 DPDT MOM'TRY CONTACT SW
3 1 650105 15A CIRCUIT BREAKER
4 1 100957P GAUGE PANEL, DEEP SEA
5 1 101065 DEEP SEA CONTROLLER
6 1 650363P COVER
7 2 043050 1/4 INT. TOOTH WASHER
8 2 046010 BOLT CS 1/4-20 X 3/4 HEX GR5 SS
9 4 044021 1/4-20 KEPS NUT
10 1 041070 1/4 - 20 x 3/4" SELF TAPPING SCREW
11 2 041078 1/4-20 X 1/2 PH TRUSS SCREW
NS 1 101068 RELAY DEEP SEA
NS 1 101069 TEMP SWITCH DEEP SEA
NS 1 101070 OIL PRESSURE SWITCH DEEP SEA
NS 1 101066 WIRING HARNESS
NIGHT-LITE PRO SERIES
TRAILER ASSEMBLY PARTS AND ACCESSORIES
LOMBARDINI CONTROL PANEL
C-4G
NIGHT-LITE PRO SERIES
TRAILER ASSEMBLY PARTS AND ACCESSORIES
C-4H
LOMBARDINI CONTROL PANEL

NO REQ’D PART NO DESCRIPTION


1 1 650833 IGNITION KEY DOUBLE SIDE
2 1 650831 LOMBARDINI CONTROL PANEL
3 2 043015 #10 INT TOOTH LOCK WASHER
4 2 046426 5mm X .8 X 12mm HEX BOLT
5 1 650761 BRACKET, CONTROL
6 2 041070 1/4 - 20 x 3/4" SELF TAPPING SCREW
7 3 044021 1/4-20 KEPS NUT
8 1 330458 15 AMP SPST CIRCUIT BREAKER
9 1 310544 DPDT MOM'TRY CONTACT SW
10 1 650105 15A CIRCUIT BREAKER
NS 650832 IGNITION SWITCH W/ KEYS(DOUBLE SIDED)

LEGEND: NS= Not Shown


** = Purchase locally
@@@@@ = See Lombardini Dealer
NIGHT-LITE PRO SERIES
TRAILER ASSEMBLY PARTS AND ACCESSORIES
CAT ENGINE
C-5A
NIGHT-LITE PRO SERIES
TRAILER ASSEMBLY PARTS AND ACCESSORIES
C-5B
CAT ENGINE

NO REQ’D PART NO DESCRIPTION


1 2 650259 RUBBER ENG MT - 120 LB
2 8 044033 NUT NYLOCK 5/16-18 HEX PL
3 14 047010 5/16 FLAT WASHER
4 4 046050 BOLT CS 5/16-18 X 1 HEX GR5 PL
5 4 044023 1/4-20 NYLOCK NUT
6 4 041050 1/4-20 X 3/4 TRUSS BOLT
7 4 046055 5/16-18 X 1 1/4 HEX BOLT
8 1 651008P CAT RADIATOR SHROUD RIGHT
9 1 651009P CAT RADIATOR SHROUD LEFT
10 2 650260 SNUBBING WASHER
11 2 640565 ENGINE MOUNT WASHER
12 2 044038 3/8-16 NYLOCK NUT
13 2 046137 3/8-16 X 3 HEX BOLT GR 5
14 1 100988 CAT 8 KW 318-7060
15 1 651232 SILENCER, 1.1C
NS 1 027026 POSITIVE BATTERY CABLE RED
NS 1 713098 CABLE BATTERY BLACK NEGATIVE
NS 1 651192 CAT ENGINE BLOCK HEATER
NS 1 650851 REAR EXHAUST MUFFLER
NS 1 650850 TAIL PIPE REAR EXHAUST
NS 1 651166P BRACKET MUFFLER(REAR EXHAUST)
NS 1 340112 1 1/2" MUFFLER CLAMP
NS 1 920472 TANK OVERFLOW
NIGHT-LITE PRO SERIES
TRAILER ASSEMBLY PARTS AND ACCESSORIES
KUBOTA ENGINE
C-5C
NIGHT-LITE PRO SERIES
TRAILER ASSEMBLY PARTS AND ACCESSORIES
C-5D

KUBOTA ENGINE

NO REQ’D PART NO DESCRIPTION


1 2 046137 3/8-16 X 3 HEX BOLT GR 5
2 6 047010 5/16 FLAT WASHER
3 2 650260 SNUBBING WASHER
4 2 044038 3/8-16 NYLOCK NUT
5 2 640565 ENGINE MOUNT WASHER
6 2 650259 RUBBER ENG MT - 120 LB
7 4 044033 NUT NYLOCK 5/16-18 HEX PL
8 4 046050 BOLT CS 5/16-18 X 1 HEX GR5 PL
9 1 650290 AIR FILTER ELEMENT KUBOTA
10 2 651201 905-1105 KUBOTA ENGINE MOUNT
11 1 100989 KUBOTA 1105
12 2 713086 CLAMP 1 3/8" MUFFLER
13 1 352139 KUBOTA BOX MUFFLER
14 1 650289 EXHAUST PIPE
15 1 650296 MOUNTING PLATE
16 1 352135 EXHAUST GASKET KUBOTA
17 2 043050 1/4 INT. TOOTH WASHER
18 2 042018 6mm X 10mm HEX BOLT GR 8.8
19 1 920552 UPPER RADIATOR HOSE
NS 1 650154 LOWER RADIATOR HOSE
21 1 920745 KUBOTA FUEL FILTER
22 1 920743 KUBOTA OIL FILTER
NS 1 340302 HIGH TEMP SWITCH KUBOTA
NS 1 340301 OIL PRESSURE SWITCH KUBOTA
25 1 650001 RADIATOR KUBOTA
NS 1 352373 KUBOTA ENG BLOCK HEATER
26 1 651232 MUFFLER (MANIFOLD MOUNT)
27 1 650234 MUFFLER GASKET(MANIFOLD MOUNT)
28 1 352133 KUBOTA EXHAUST MANIFOLD
NIGHT-LITE PRO SERIES
TRAILER ASSEMBLY PARTS AND ACCESSORIES

C-5E
LOMBARDINI ENGINE
NIGHT-LITE PRO SERIES
TRAILER ASSEMBLY PARTS AND ACCESSORIES
C-5F

LOMBARDINI ENGINE

NO REQ’D PART NO DESCRIPTION


1 2 046137 3/8-16 X 3 HEX BOLT GR 5
2 8 047010 5/16 FLAT WASHER
3 2 650260 WASHER 2" OD X .451 ID X .125 THK
4 2 044038 3/8-16 NYLOCK NUT
5 3 640565 WASER 1.550 OD X .400 ID X .135 THK
6 2 650259 RUBBER ENG MT - 120 LB
7 4 044033 NUT NYLOCK 5/16-18 HEX PL
8 4 046050 BOLT CS 5/16-18 X 1 HEX GR5 PL
9 1 650830 LOMBARDINI LDW 1003 W/ HOUR METER
10 1 650010 LOMBARDINI FUEL FILTER
11 1 650011 LOMBARDINI OIL FILTER
12 6 042019 6mm X 1.0 X 16mm GR 8.8 HEX BOLT
13 2 043065 3/8 SPLIT LOCK WASHER
14 2 042033 8mm x 1.25 x 20mm HEX BOLT GR 10.5
15 4 041078 1/4-20 X 1/2 PH TRUSS SCREW
16 4 044021 1/4-20 KEPS NUT
17 12 047070 WASHER, FLAT 1/4" SS
18 6 043020 1/4" SPLIT LOCK WASHER
19 2 650567P SHROUD, RADIATOR LEFT AND RIGHT
20 1 650562P MOUNT, ENGINE, LOMBARDINI
21 1 651236 SILENCER, LDW1003
22 1 650430 MUFFLER GASKET
23 1 650012 AIR FILTER, LOMBARDINI
NS 1 027031 BATERY CABLE
NS 1 713098 NEGATIVE BATTERY CABLE BLACK
NS 1 352459 HEATER, LOMBARDINI LOWER RADIATOR HOSE
NIGHT-LITE PRO SERIES
TRAILER ASSEMBLY PARTS AND ACCESSORIES
C-5I GENERATOR
NIGHT-LITE PRO SERIES
TRAILER ASSEMBLY PARTS AND ACCESSORIES
C-5J
GENERATOR

NO REQ’D PART NO DESCRIPTION


1 16 046115 3/8-16 X 1 1/4 HHCS
2 18 043065 3/8 SPLIT LOCK WASHER
3 1 022025 2-SCREW ROMEX CLAMP, 3/4"
4 1 640146 6Kw 60Hz MARATHON GENERATOR
1 101075 7.5 Kw 60Hz MARATHON GENERATOR
1 640157 8Kw 60Hz MARATHON GENERATOR
NS 1 640152 CAPACITOR 45 Uf MARATHON 6/8 Kw MODEL 332CSA
NS 1 640148 CAPACITOR 25 Uf MARATHON 6/7.5/8 Kw MODEL 201CSA
6 1 650563P GENERATOR PLATE LOMBARDINI-(MARATHON)
1 651012P GENERATOR PLATE CAT-(MARATHON)
1 651202P GENERATOR PLATE KUBOTA-(MARATHON)
7 2 046050 BOLT CS 5/16-18 X 1 HEX GR5 PL
8 13 047010 5/16 FLAT WASHER
9 4 044038 3/8-16 NYLOCK NUT
10 2 044033 NUT NYLOCK 5/16-18 HEX PL
11 2 046055 5/16-18 X 1 1/4 HEX BOLT
12 4 046020 1/4-20 X 1 1/4" HEX BOLT
13 1 100352P BOTTOM PLATE-(MECC ALTE)
14 1 100353P TOP PLATE-(MECC ALTE)
15 1 100354P BACK PLATE-(MECC ALTE)
16 1 100614 5/16-18 T-SLOT NUT
17 1 043055 5/16" PLATED SPLIT LOCK WASHER
18 1 046045 5/16-18 X 3/4 HHCS GR5 PLATED
19 1 100350 MECC ALTE GENERATOR 7.5 Kw 60 Hz
NS 1 101074 CAPACITOR 40 Uf MECC ALTE 7.5 60 Hz
NIGHT-LITE PRO SERIES

THIS PAGE LEFT BLANK INTENTIONALLY


NIGHT-LITE PRO SERIES
DECALS
D-1A

REQ’D PART NO DESCRIPTION

1 090165 DECAL - DANGER ELECTRIC SHOCK


1 090177 ALIGNMENT ARROW
1 090034 DECAL - DIESEL
1 090166 DECAL - WARNING OVERHEAD HAZARD
2 090276 NIGHT-LITE DECAL
1 090159 DECAL - WARNING COMBUSTIBLE GAS
1 090160 DECAL - WARNING EXCESS TOW
1 090139 DECAL - LATCH/UNLATCH
1 090133 DECAL - GROUND LUG
1 090158 DECAL - WARNING OPERATOR’S MANUAL
1 090084 DECAL - WARNING SHUT OFF LIGHTS
2 090278 PRO SERIES DECAL
1 090288 STARTING ENGINE, ISUZU & PERKINS
1 090224 STARTING ENGINE, KUBOTA
1 090225 PRO PICTORIAL INSTRUCTION
1 090163 DECAL - DANGER ELECTIC SHOCK
1 090226 DECAL -WARNING ROLL OVER PROTECTION
2 090002 DECAL - DANGER HIGH VOLTAGE
1 090164 DECAL - WARNING NON-VERTICAL
1 090240 DECAL - WARNING FOLD OUTRIGGERS
650158 DECAL SET COMPLETE - PRO
2 090256 LARGE ALLMAND DOOR DECAL
1 090269 SMALL ALLMAND REAR PANEL DECAL
1 090262 ELECTRIC WINCH PICTORIAL OPERATOR (Elec. Winch Only)
1 090205 DECAL - RED LATCH (Elec. Winch Only)
1 090232 DECAL -ELECTRIC WINCH WARNING (Elec. Winch Only)
1 090179 DECAL PROPOSITION 65 DIESEL
1 090309 DECAL-SPRING LATCH RELEASE
1 100922 LEFT ALLMAND DOOR DECAL
1 100923 RIGHT ALLMAND DOOR DECAL
1 100934 6 KW LEFT LOWER DOOR DECAL
1 100935 6 KW RIGHT LOWER DOOR DECAL
1 100936 7.5 KW LEFT LOWER DOOR DECAL
1 100937 7.5 KW RIGHT LOWER DOOR DECAL
1 100938 8 KW LEFT LOWER DOOR DECAL
1 100939 8 KW RIGHT LOWER DOOR DECAL
F-1A
NIGHT-LITE PRO SERIES
ELECTRICAL DIAGRAMS
KUBOTA SCHEMATIC (After Sept 1, 2004)

KUBOTA SCHEMATIC (Before Sept 1, 2004)


NIGHT-LITE PRO SERIES
ELECTRICAL DIAGRAMS
F-1B
NIGHT-LITE PRO SERIES
ELECTRICAL DIAGRAMS

F-2A
SHO-HD LIGHTING SYSTEM 240 VOLT WIRING SCHEMATIC
NIGHT-LITE PRO SERIES
ELECTRICAL DIAGRAMS
CAT C1.1 ENGINE
F-3A
PART# DESCRIPTION

650285 CAT ENGINE WIRING HARNESS

CAT/PERKINS ENGINE WIRING HARNESS, KEYLESS OPTION


NIGHT-LITE PRO SERIES
ELECTRICAL DIAGRAMS
F-3B

MARATHON GENERATOR SCHEMATIC

POW’R GARD GENERATOR SCHEMATIC


NIGHT-LITE PRO SERIES
ELECTRICAL DIAGRAMS

F-4A
NIGHT-LITE PRO SERIES
ELECTRICAL DIAGRAMS
F-4B

120V GFCI AND 240V RECEPTACLE WIRING


NIGHT-LITE PRO SERIES
ELECTRICAL DIAGRAMS

F-5A

MULTI-TAP 50 HZ TRANSFORMER WIRING DIAGRAM


NIGHT-LITE PRO SERIES
ELECTRICAL DIAGRAMS
F-5B

ELECTRIC WINCH SCHEMATIC


NIGHT-LITE PRO SERIES
ELECTRICAL DIAGRAMS

F-6A

LOMBARDINI LDW 1003 WIRING DIAGRAM


NIGHT-LITE PRO SERIES
ELECTRICAL DIAGRAMS
F-6B

LOMBARDINI LDW 1003 WIRING DIAGRAM

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