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METHOD STATEMENT Page 1 of 4

ELEMENT : ELECTRICAL M.S. No. CTC/022-DS/CT-SP/MS-011

PROCEDURE : Cable pulling and installation. DATE: 07/12/03

ELECTRICAL CABLE PULLING AND INSTALLATION.

DOCUMENT DOCUMENT DOCUMENT


PREPARED BY REVIEWED BY APPROVED BY DATE REV
M. A. BRIDGES D. MELLER I. J. HAMILTON 07/12/03 04
METHOD STATEMENT Page 2 of 4

ELEMENT : ELECTRICAL M.S. No. CTC/022-DS/CT-SP/MS-011

PROCEDURE : Cable pulling and installation. DATE: 07/12/03

SUBJECT OF AMENDMENT :

1 PURPOSE :-
Activities to be carried out, for the Electrical cable pulling and Installation.

2 Definitions: -The Company Takreer Refinery Abu Dhabi National Oil Company. The Main
Contractor Technip Italy and the Sub Contractor ALEC LLC hereby produce this Method
Statement to ensure that Electrical cable pulling and Installation is completed in a orderly
fashion with each step in the process being carried out per the engineered specifications
with all risks associated with the operation being highlighted to the work force prior to
activities taking place which will ensure no loss of time due to
unnecessary accidents or damages to equipment occurs.

3 REFERENCE DOCUMENTS
Specification document: 5601-DGS-EU-001, 5601-DGS-EU-020, 5601-DGS-TEC-PP-003
And CTC/022-DS/CT-SP/MS-021

4 RESPONSIBILLITIES
1.1 The E/I Manager, Supervisor, Foremen, QC Inspector and Safety officer are
responsible for implementing the activities detailed herein, as appertaining to their respective scope of
work.

4 MATERIALS HANDTOOLS AND EQUIPMENT.


5.1 Cable rollers for trenches.
5.2 Cable stands for drums.
5.3 Scaffolding erected for cables installed at height.
5.4 Full safety harnesses.
5.6 Suitable truck to transport cable drums.
5.7 Suitable crane to lift cable drums.
5.8 Steel rods and slings for lifting drums complete with load test certificates.
5.9 Cable pulling machine.
5.10 Certified Megger and Continuity test equipment.

6 WORK DESCRIPTION
6.1 The Superintendent, Supervisor, Foreman, will be responsible for verifying all cables to be installed are
as per cable pulling schedule and drawings.
6.2 The Superintendent, Supervisor, Foreman, will be responsible for identifying and requesting
cables/drums from TPIT as per schedule and referenced cable drum number.
6.3 The Superintendent, Supervisor, Foreman will be responsible for handling, transporting, of all cables
from main contractors TPIT warehouse to site what ever the weight of drums and returning of any spare
(unused) cable to TPIT warehouse until all cable are completely installed..
The choice of drums from which cable lengths are to be taken shall be based on the electrical cable
schedule provided by TPIT and verified by subcontractor before laying cable.
6.4 The contractor shall keep the status of each drum updated by inputting on the related store sheet:
quantity of cable taken: date of laying :cable service.
METHOD STATEMENT Page 3 of 4

ELEMENT : ELECTRICAL M.S. No. CTC/022-DS/CT-SP/MS-011

PROCEDURE : Cable pulling and installation. DATE: 07/12/03

Buried cable laying (underground cable ways)


6.5 Before commencing to pull cables, megger test and continuity test shall be done on all drums.
6.6 To check location routing of cable in trenches, on cable ladder, on tray, and conduits as per specification
and drawings.
6.7 All cables on drums or in hanks shall be handled and laid with care to avoid damage and the drums may
not be rolled except for short moves to arrange drums on to stands.
6.8 Cable shall be unrolled with the drums on trucks or stands that allow easy rotation pulling the cable so
that it leaves the drum at the bottom.
6.9 During laying the cable shall rest in coils so that it does not scrape on either ground or sand.
6.10 Every cable shall be laid in a trench, on a layer of sand laid by the civil contractor, according to project
drawings.
6.11 Cables shall be pulled by hand or with suitable cable pulling machines observing the maximum allowed
tensile stress as prescribed by the cable manufacturer.
6.12 The cables shall be cut during the cable laying stage, leaving a suitable margin for termination and
avoiding useless scraps. The margin to be left shall be defined on each occasion with Construction
Management.
6.13 After cable cutting, both the terminal ends of the cut cable and the terminal ends of the cable left on the
drum shall be adequately sealed.
6.14 No spacing is required between control and interlock cables, as a rule control cables shall be laid
adjacent to related power cables, and power cables shall be spaced in accordance with project standard
drawings.
6.15 All cable laying shall be executed according to cable routing sections and project drawings with the
Contractor having sole responsibility for the right laying depth, as shown in the drawings, with reference
to the final datum level.
6.16 Before cable laying, Contractor shall check whether the civil works relevant to the electrical systems
have been executed according to the drawings issued for construction.
6.17 All cables layed in Trefoil formation will be in phase rotation as per project specification.
6.18 Execution of underground cable joints shall be done as per 5601-000-1600.09 and reference documents
5601-DGS-EU-001, 5601-DGS-EU-020, 5601-TEC-PP-003 and CTC/022-DS/CT-SP/MS-021
6.19 For final inspections of cable routes and prior to back filling of trenches request for inspection (RFI) is
Issued 48 hours in advance to TPIT/TAKREER to witness and verify.

Installation of cables on tray/ladder(above ground cable ways)


7. This installation refers to the laying of cables with the aboveground routing by means of cable trays/ladder.
The final route section on the Substation side shall be on cable trays installed inside the cable room, while
On the user side, the last part of the cable shall be installed in a metal conduit for mechanical protection.
7.1 Cables shall be laid on cable trays which are already completed and fixed in all parts.

8.0 SAFETY REQUIREMENTS


8.1 Permits to work required for all areas will be obtained from TPIT/TAKREER prior to commencement of
the cable pulling activities, and shall be undertaken in accordance with the specific activities itemized on
the permit.
8.2 To make sure all required full safety harnesses are readily available.
8.3 Permits to work are available and personnel have been briefed with the planned activity.

9.0 QUALITY CONTROL REQUIREMENTS


9.1 Site Quality Control activities will be carried out in strict accordance with documents 5601-TEC-PP-003
and 5601-DGS-EU-020.

10 ATTACHMENTS.
10.1 Job Hazard Analysis.
METHOD STATEMENT Page 4 of 4

ELEMENT : ELECTRICAL M.S. No. CTC/022-DS/CT-SP/MS-011

PROCEDURE : Cable pulling and installation. DATE: 07/12/03

11 JOB HAZARD ANALYSIS.


11.1 The JHA- Job Hazard Analysis shall be done by Subcontractors for the activities connected with their own
scope of work. Generally speaking, the activities to be analyzed shall be those performed by a specific team
and not by individuals.
The JHA is expected to be simple but applied to a large number of activities.
Contractor ( both superintendents, supervisors, and Site HSE Manager, each one according to his own role)
shall:
: cooperate to the JHA activity,
: verify that the activity is done correct,
: verify that the results are transferred to the people involved,
: maintain a file records of the JHA prepared.
The JHA – Job Hazard Analysis is to be considered a continuous activity on site to be developed during all
the construction period to take into account all the activities not previously analyzed or for which changed
site conditions are foreseen.
See attachement Job Hazard Analysis for cable pulling and installation.

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