GEBJ0821-04

MAY 2007

Quick Coupler (Hydraulic Pin Grabber)

Operation and Maintenance Manual

283-9507
283-9508
283-9509
286-1173
294-0538
309-8460
Important Safety Information

Important Safety Information

Most accidents involving product operation, maintenance and repair are caused by failure to observe basic safety
rules or precautions. An accident can often be avoided by recognizing potentially hazardous situations before an
accident occurs. A person must be alert to potential hazards. This person should also have the necessary training,
skills and tools to perform these functions properly.

Improper operation, lubrication, maintenance or repair of this product can be dangerous and could result
in injury or death.

Do not operate or perform any lubrication, maintenance or repair on this product, until you have read and
understood the operation, lubrication, maintenance and repair information.

Safety precautions and warnings are provided in this manual and on the product. If these hazard warnings are not
heeded, bodily injury or death could occur to you or other persons.

The hazards are identified by the “Safety Alert Symbol” and followed by a “Signal Word” such as “warning” as
shown below.

The meaning of this safety alert symbol is as follows:

Attention! Become Alert! Your Safety is Involved.

The message that appears under the warning, explaining the hazard, can be either written or pictorially presented.

Operations that may cause product damage are identified by NOTICE labels on the product and in this publication.

Caterpillar cannot anticipate every possible circumstance that might involve a potential hazard. The
warnings in this publication and on the product are therefore not all inclusive. If a tool, procedure, work
method or operating technique not specifically recommended by Caterpillar is used, you must satisfy
yourself that it is safe for you and others. You should also ensure that the product will not be damaged or
made unsafe by the operation, lubrication, maintenance or repair procedures you choose.

The information, specifications, and illustrations in this publication are on the basis of information available at the
time it was written. The specifications, torques, pressures, measurements, adjustments, illustrations, and other
items can change at any time. These changes can affect the service given to the product. Obtain the complete and
most current information before starting any job. Caterpillar dealers have the most current information available.
 4
Table of Contents

Table of Contents
Foreword . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5

Safety Section
Safety Signs and Labels . . . . . . . . . . . . . . . . . . . . . 6

Additional Messages . . . . . . . . . . . . . . . . . . . . . . . . 8

General Hazard Information. . . . . . . . . . . . . . . . . . . 9

Crushing Prevention and Cutting Prevention . . . . . 11

Burn Prevention . . . . . . . . . . . . . . . . . . . . . . . . . . . 11

Fire Prevention and Explosion Prevention . . . . . . . 12

Before Operating Work Tool . . . . . . . . . . . . . . . . . . 12

Work Tool Operation . . . . . . . . . . . . . . . . . . . . . . . 13

Product Information Section

General Information . . . . . . . . . . . . . . . . . . . . . . . . 14

Identification Information . . . . . . . . . . . . . . . . . . . . 18

Operation Section
Operaton . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19

Transportation Information . . . . . . . . . . . . . . . . . . . 31

Maintenance Section
Maintenance Support. . . . . . . . . . . . . . . . . . . . . . . 32

Maintenance Interval Schedule . . . . . . . . . . . . . . . 33

Reference Information Section

Reference Materials . . . . . . . . . . . . . . . . . . . . . . . . 35
 5
Foreword
Important Safety Information

Foreword Maintenance
The maintenance section is a guide to equipment
Literature Information care. The illustrated, step-by-step instructions are
grouped by service intervals. Items without specific
This manual should be stored in the operator's intervals are listed under the when required interval.
compartment in the literature holder or seat back Items in the maintenance intervals schedule are
literature storage area. referenced to detailed instructions that follow.

This manual contains safety information, operation

instructions, transportation information, lubrication Maintenance Interval Schedule
information and maintenance information.
Calendar intervals shown (daily, weekly, monthly,
etc.) can be used instead of service hour meter
Some photographs or illustrations in this publication
intervals if they provide more convenient servicing
show details that can be different from your work tool.
schedules and approximate the indicated service
Guards and covers might have been removed for
hour meter reading. Recommended service should
illustrative purposes.
always be performed at the interval that occurs first.
Continuing improvement and advancement of
Under extremely severe, dusty or wet operating
product design might have caused changes to your
conditions, more frequent lubrication than is specified
work tool which are not included in this publication.
in the maintenance intervals schedule might be
Read, study and keep this manual with the machine
necessary.
that your work tool is installed on.
Perform service on items at multiples of the original
Whenever a question arises regarding your work
requirement. For example, at every 500 service
tool, or this publication, please consult your
hours or 3 months, also service those items listed
Caterpillar dealer for the latest available information.
under every 250 service hours or monthly and every
10 service hours or daily.
Safety
The safety section lists basic safety precautions. In
addition, this section identifies the text and locations
of safety signs and labels used on the work tool.

Read and understand the basic precautions listed in

the safety section before operating or performing
lubrication, maintenance and repair on this work tool.

Operation
The operation section is a reference for the new
operator and a refresher for the experienced
operator. This section includes a discussion of
gauges, switches, machine controls, work tool
controls, transportation and towing information.

Photographs and illustrations guide the operator

through correct procedures of checking, starting,
operating and stopping the work tool.

Operating techniques outlined in this publication are

basic. Skill and techniques develop as the operator
gains knowledge of the work tool and its capabilities.
6
Safety Section
Safety Messages

Safety Section Do Not Operate (1)

Safety Messages
There are several specific safety messages on this
work tool. The exact location of the safety messages
and the description of the safety messages are
reviewed in this section. Please become familiarized
with all safety messages. Make sure that all of the
safety messages are legible. Clean the safety
messages or replace the safety messages if you
cannot read the words. Replace the safety messages
if the illustrations are not legible. When you clean the
safety messages, use a cloth, water and soap. Do
not use solvent, gasoline, or other harsh chemicals to
clean the safety messages. Solvents, gasoline, or
harsh chemicals could loosen the adhesive that
secures the safety message. Loose adhesive will
allow the safety message to fall.Replace any safety Illustration 2
message that is damaged or missing. If a safety
message is attached to a part that is replaced, install This warning label (1) is located on the side of the
a safety message on there placement part. Any quick coupler below the serial number plate.
Caterpillar dealer can provide new safety messages.

Operation
DO NOT OPERATE OR WORK ON THIS WORK
TOOL UNLESS YOU HAVE READ AND
UNDERSTAND THE INSTRUCTIONS AND
WARNINGS IN THE OPERATION AND
MAINTENANCE MANUALS. FAILURE TO
FOLLOW THE INSTRUCTIONS OR HEED THE
WARNINGS COULD RESULT IN INJURY OR
DEATH. CONTACT ANY CATERPILLAR DEALER
FOR REPLACEMENT MANUALS. PROPER CARE
IS YOUR RESPONSIBILITY.

Illustration 1
 7
Safety Section
Safety Messages

Crush Hazard

Illustration 5

This warning label (3) is located inside the cab on the

right side window (see illustration 3).

Illustration 3

Typical example

Crush Injury Crushing Hazard! Keep the work tool away from
cab during operation. Personal injury or death
may result if the work tool contacts the cab
during operation.

Illustration 4

This warning label is located inside the cab on right

side window. (see illustration 3)

Crush injury. Could cause serious injury or

death. Always confirm quick coupler pins are
engaged. Read Operator’s Manual.
8
Safety Section
Additional Messages

Additional Messages

Illustration 6

The message is located on the window on the right hand side of the host machine. Read the Operation and
Maintenance Manual. Perform the steps that are illustrated on the message in order to unlock the coupler. Perform
all steps that are illustrated on this message to lock the coupler. When the coupler is installed, use care when you
move the stick or the bucket. Contact with these hazards, serious injury or death may occur from electrocution. For
detailed operation of the quick coupler, refer to the “Operation Section” of this book.

General Hazard Information
Illustration 7
g00104545
Attach a "Do Not Operate" warning tag or a similar
warning tag to the start switch or to the controls
before you service the equipment or before you
repair the equipment. These warning tags (Special
Instruction, SEHS7332) are available from your
Caterpillar dealer.
Know the width of your equipment in order to
maintain proper clearance when you operate the
equipment near fences or near boundary obstacles.
Be aware of high voltage power lines and power
cables that are buried. If the machine comes in
contact with these hazards, serious injury or death
may occur from electrocution.
Illustration 8
g00702020
Wear a hard hat, protective glasses, and other
protective equipment, as required.
Do not wear loose clothing or jewelry that can snag
on controls or on other parts of the equipment.
Make sure that all protective guards and all covers
are secured in place on the equipment.
9
Safety Section
Additional Messages
Keep the equipment free from foreign material.
Remove debris, oil, tools, and other items from the
deck, from walkways, and from steps.
Secure all loose items such as lunch boxes, tools,
and other items that are not a part of the equipment.
Know the appropriate work site hand signals and the
personnel that are authorized to give the hand
signals. Accept hand signals from one person only.
Do not smoke when you service an air conditioner.
Also, do not smoke if refrigerant gas may be present.
Inhaling the fumes that are released from a flame
that contacts air conditioner refrigerant can cause
bodily harm or death. Inhaling gas from air
conditioner refrigerant through a lighted cigarette can
cause bodily harm or death.
Never put maintenance fluids into glass containers.
Drain all liquids into a suitable container.
Obey all local regulations for the disposal of liquids.
Use all cleaning solutions with care. Report all
necessary repairs.
Do not allow unauthorized personnel on the
equipment.
Unless you are instructed otherwise, perform
maintenance with the equipment in the servicing
position. Refer to Operation and Maintenance
Manual for the procedure for placing the equipment
in the servicing position.
Pressure Air and Water
Pressurized air and/or water can cause debris and/or
hot water to be blown out. This could result in
personal injury.
When pressure air and/or pressure water is used for
cleaning, wear protective clothing, protective shoes,
and eye protection. Eye protection includes goggles
or a protective face shield.
The maximum air pressure for cleaning purposes
must be below 205 kPa (30 psi). The maximum water
pressure for cleaning purposes must be below 275
kPa (40 psi).
10
Safety Section
Additional Messages
Trapped Pressure
Pressure can be trapped in a hydraulic system.
Releasing trapped pressure can cause sudden
machine movement or attachment movement. Use
caution if you disconnect hydraulic lines or fittings.
High pressure oil that is released can cause a hose
to whip. High pressure oil that is released can cause
oil to spray. Fluid penetration can cause serious
injury and possible death.
Fluid Penetration
Pressure can be trapped in the hydraulic circuit long
after the engine has been stopped. The pressure can
cause hydraulic fluid or items such as pipe plugs to
escape rapidly if the pressure is not relieved
correctly.
Do not remove any hydraulic components or parts
until pressure has been relieved or personal injury
may occur. Do not disassemble any hydraulic
components or parts until pressure has been relieved
or personal injury may occur. Refer to the Service
Manual for any procedures that are required to
relieve the hydraulic pressure.
Illustration 9
g00687600
Always use a board or cardboard when you check for
a leak. Leaking fluid that is under pressure can
penetrate body tissue. Fluid penetration can cause
serious injury and possible death.
A pin hole leak can cause severe injury. If fluid is
injected into your skin, you must get treatment
immediately. Seek treatment from a doctor that is
familiar with this type of injury.
Containing Fluid Spillage
Care must be taken in order to ensure that fluids are
contained during performance of inspection,
maintenance, testing, adjusting and repair of the
equipment. Prepare to collect the fluid with suitable
containers before opening any compartment or
disassembling any component containing fluids.
Refer to Special Publication, NENG2500, "Tools and
Shop Products Guide" for the following items:
• Tools that are suitable for collecting fluids and
equipment that is suitable for collecting fluids
• Tools that are suitable for containing fluids and
equipment that is suitable for containing fluids
Obey all local regulations for the disposal of liquids.
Asbestos Information
Illustration 10
g00702022
Caterpillar equipment and replacement parts that are
shipped from Caterpillar are asbestos free.
Caterpillar recommends the use of only genuine
Caterpillar replacement parts. Use the following
guidelines when you handle any replacement parts
that contain asbestos or when you handle asbestos
debris.
Use caution. Avoid inhaling dust that might be
generated when you handle components that contain
asbestos fibers. Inhaling this dust can be hazardous
to your health. The components that may contain
asbestos fibers are brake pads, brake bands, lining
material, clutch plates, and some gaskets. The
asbestos that is used in these components is usually
bound in a resin or sealed in some way. Normal

handling is not hazardous unless airborne dust that
contains asbestos is generated.
If dust that may contain asbestos is present, there
are several guidelines that should be followed:
• Never use compressed air for cleaning.
• Avoid brushing materials that contain asbestos.
• Avoid grinding materials that contain asbestos.
• Use a wet method in order to clean up asbestos
materials.
• A vacuum cleaner that is equipped with a high
efficiency particulate air filter (HEPA) can also be
used.
• Use exhaust ventilation on permanent machining
jobs.
• Wear an approved respirator if there is no other
way to control the dust.
• Comply with applicable rules and regulations for
the work place. In the United States, use Occu-
pational Safety and Health Administration
(OSHA) requirements. These OSHA require-
ments can be found in "29 CFR 1910.1001".
• Obey environmental regulations for the disposal
of asbestos.
• Stay away from areas that might have asbestos
particles in the air.
Dispose of Waste Properly
Illustration 11
g00706404
11
Safety Section
Crushing Prevention and Cutting Prevention
Improperly disposing of waste can threaten the
environment. Potentially harmful fluids should be
disposed of according to local regulations.
Always use leakproof containers when you drain
fluids. Do not pour waste onto the ground, down a
drain, or into any source of water.
Crushing Prevention and
Cutting Prevention
Support the work tool properly when you perform
work beneath the work tool. Do not depend on the
hydraulic cylinders in order to support the work tool.
A work tool can fall if a control lever is moved or if a
hydraulic line breaks. Also, a work tool can fall if a
hydraulic cylinder drifts.
Unless you are instructed otherwise, never attempt
adjustments while the machine is moving or while the
engine is running.
Whenever there are work tool control linkages, the
clearance in the linkage area will change with
movement of the work tool.
Stay clear of all rotating parts and all moving parts.
When you strike a retainer pin, the retainer pin might
fly out. The loose retainer pin can injure personnel.
Make sure that there are no people in the area when
you strike a retainer pin. To avoid injury to your eyes,
wear protective glasses when you strike a retainer
pin.
Chips or other debris may fly off objects when you
strike the objects. Make sure that no one will be
injured by flying debris before you strike any object.
To avoid injury to your eyes, wear protective glasses
when you strike any object.
Burn Prevention
Relieve all pressure in the air system, in the hydraulic
system, or in the lubrication system before any lines,
fittings or related items are disconnected.
12
Safety Section
Fire Prevention and Explosion Prevention
Oil
Hot oil and hot components can cause personal
injury. Do not allow hot oil to contact the skin. Also,
do not allow hot components to contact the skin.
Refer to the Operation and Maintenance Manual of
the host machine for proper procedure for relieving
system pressures.
Fire Prevention and
Explosion Prevention
Illustration 12
g00704000
All fuels, most lubricants, and some coolant mixtures
are flammable.
Flammable fluids that are leaking or spilled onto hot
surfaces or onto electrical components can cause a
fire. Fire may cause personal injury and property
damage.
Remove all flammable materials such as fuel, oil, and
debris from the work tool. Do not allow any
flammable materials to accumulate on the work tool.
Store fuels and lubricants in properly marked
containers away from unauthorized persons. Store
oily rags and any flammable materials in protective
containers. Do not smoke in areas that are used for
storing flammable materials.
Do not operate the work tool near any flame.
Do not weld on lines or on tanks that contain
flammable fluids. Do not flame cut lines or tanks that
contain flammable fluid. Clean any such lines or
tanks thoroughly with a nonflammable solvent prior to
welding or flame cutting.
Check all electrical wires daily. Repair any wires that
are loose or frayed before you operate the work tool.
Clean all electrical connections and tighten all
electrical connections.
Lines, Tubes and Hoses
Inspect all lines and hoses for wear or for
deterioration. The hoses must be properly routed.
The lines and hoses must have adequate support
and secure clamps. Tighten all connections to the
recommended torque. Leaks can cause fires.
Do not bend high pressure lines. Do not strike high
pressure lines. Do not install any lines that are bent
or damaged.
Repair any lines that are loose or damaged. Leaks
can cause fires. Consult your Caterpillar dealer for
repair or for replacement parts.
Check lines, tubes and hoses carefully. Do not use
your bare hand to check for leaks. Use a board or
cardboard to check for leaks. Tighten all connections
to the recommended torque.
Replace the parts if any of the following conditions
are present:
• End fittings are damaged or leaking.
• Outer coverings are chafed or cut.
• Wires are exposed.
• Outer coverings are ballooning.
• Flexible part of the hoses are kinked.
• Outer covers have embedded armoring.
• End fittings are displaced.
Make sure that all clamps, guards, and heat shields
are installed correctly. During machine operation, this
will help to prevent vibration, rubbing against other
parts, and excessive heat.
Before Operation
Clear all personnel from the area.
 13
Safety Section
Operation

Clear all obstacles that are in the path of the machine beyond the capacity of the host machine.
machine. Beware of hazards such as wires, ditches, Do not overload the work tool beyond the capacity of
etc. the work tool.

Whenever you are working around this product, Know the maximum operating dimensions of your
always wear: a hard hat, protective glasses and machine when the work tool is installed.
protective shoes. Whenever you are working around
this product, always wear the protective equipment
that is required by the conditions of the job site.

Refer to the Operation and Maintenance Manual,

"Walk-Around Inspection" for information on
inspecting the work tool before daily operation.

Operation
Only operate the work tool on a host machine that
has been approved by Caterpillar. Obey any lift
restrictions that are applicable. Refer to Operation
and Maintenance Manual, "Caterpillar Approved
Machines" for more information.

Only operate the work tool while you are in the seat
of the host machine. The seat belt must be fastened
while you operate the host machine. Only operate the
controls while the engine is running. Protective
glasses must be worn while you operate the host
machine and while you operate the work tool.

For maximum service life of the work tool and for

safety, perform a thorough walk-around inspection
before you operate the work tool. Refer to Operation
and Maintenance Manual, "Walk Around Inspection".
After you inspect the work tool and you perform any
necessary repairs, you can operate the work tool.

While you operate the work tool slowly in an open

area, check for proper operation of all controls and all
protective devices.

Before you move the host machine with the work tool,
ensure that no one will be endangered.

Note any needed repairs during operation of the work

tool. Report any needed repairs.

Carry work tools low to the ground. Refer to

Operation and Maintenance Manual, "Transport
Position". Do not go close to the edge of a cliff, an
excavation, or an overhang.

Maintain control of the host machine while you

operate the work tool. Do not overload the host
14
Product Information Section
General Information

Product Information Section

General Information
Illustration 14

W H

Table 1: Specifications

Part Family Hydraulic Conversion

Number Length (L) Width (W) Height (H) Weight (machine) Kit Kit a

283-9507 958 mm 509 mm 550 mm 340 kg 320C 169-9513 286-0881

(37.7”) (20”) (21.7”) (685 lb)

283-9508 1058 mm 548 mm 611 mm 465 kg 325C 169-9513 286-0881

(41.7”) (21.6”) (24.1”) (1025.1 lb)

283-9509 1079 mm 617 mm 615 mm 595 kg 330C 169-9513 286-0881

(42.5”) (24.3”) (21.7”) (730 lb)

286-1173 1212 mm 735 mm 723 mm 765 kg 345B 177-1400

(47.75”) (29”) (28.5”) (1687 lb)

294-0538 820 mm 473 mm 381 mm 195 kg 312C / 169-9513 286-0881

(32.28”) (18.62”) (15“) (429.98 lb) 314 CCR

309-8460 884 mm 509 mm 521 mm 350 kg 320C 169-9513 286-0881

(34.80”) (20.04”) (20.51”) (771.62 lb)

a. Conversion kit is required in order for the coupler hydraulic lines to mate with the coupler cylinder ports. Refer to
page 21 for installation details.
 15
Product Information Section
General Information

Caterpillar Approved Machines

Ensure that the host machine is compatible with the Table 2:
Work Tool. Consult your Caterpillar dealer for Serial Approved
additional information. Part Number Number Family Host
Prefix (S/N) Machine
294-0538 (S/N: BBA) 311 / 312 / 311C, 312C,
314 314CCR
NOTICE 283-9507 (S/N: ANA) B 320C
283-9508 (S/N: ANH) C 325C
The Caterpillar quick Coupler (Hydraulic Pin
Grabber) is not designed to be used in applications 283-9509 (S/N: D 330D
where there is long exposure to excessive vibration. APD1773 -
The vibration caused by extensive use of a hydraulic Up)
hammer as well as the added weight of certain 286-1173 (S/N: BAF) F 345B, 345B
demolition tools such as shears, crushers, and Series II
pulverizers may cause premature wear and 309-8460 (S/N: 7XW) B(1) 320C
decreased service life of the coupler.
(1) For fitting 320C machine to 225 tools.
Be sure to carefully inspect the coupler daily for
cracks, bent components, wear, distressed welds,
etc. when operating with any of the above work tools.

NOTICE

In order to properly install the hydraulically actuated

Pin Grabber Coupler, the host machine must be
equipped with the appropriate recommended
Caterpillar hydraulic control kit or an equivalent kit.
Regardless of the source, any non-Caterpillar
hydraulic control kit must provide the same system
functions as the recommended Caterpillar hydraulic
control kit in order to ensure safe operation of the
coupler.
16
Product Information Section
General Information

Rated Load 325C Rated Load

Table 5:
The following tables give the maximum lift capacity
for machines that are equipped with the Hydraulic Working
Length of
Pin Grabber Quick Coupler. Refer to Operation and Model Boom
Maintenance Manual, “Approved Machines” for
Stick Weightsa
information on matching the correct quick coupler 2000 mm 2846 kg
with an approved host machine. (6.56ft) (6275 lb)
325C Reach
2650 mm 2566 kg
312C Rated Load (8.69 ft) (5658 lb)

Table 3: 3000 mm 2356 kg

(9.84 ft) (5194 lb)
Length of Working
Model Boom
Stick Weightsa 3200 mm 2256 kg
(10.50 ft) (4974 lb)
2100 mm 1434 kg
(6.89 ft) (3161lb) 2000 mm 3726 kg
312C Reach 2500 mm 1306 kg (6.56ft) (8215 lb)
(8.20 ft) (2879 lb) 325CL Reach
2650 mm 3356 kg
3000 mm 1134 kg (8.69 ft) (7399 lb)
(9.84 ft) (2500 lb)
3000 mm 3126 kg
a. Maximum working weight with your bucket and (9.84 ft) (6892 lb)
payload
3200 mm 2976 kg
(10.50 ft) (6562 lb)
320C Rated Load
a. Maximum working weight with your bucket and
Table 4: payload

Length of Working
Model Boom
Stick Weightsa
1900 mm 2107 kg
(6.23 ft) (4645 lb)
320C Reach
2500 mm 1987 kg
(8.20 ft) (4381 lb)

2900 mm 1797 kg
(9.51 ft) (3962 lb)

3900 mm 1327 kg
(12.80 ft) (2926 lb)

1900 mm 2587 kg
(6.23 ft) (5704 lb)
320CL Reach
2500 mm 2417 kg
(8.20 ft) (5329 lb)

2900 mm 2197 kg
(9.51 ft) (4844 lb)

3900 mm 1677 kg
(12.80 ft) (3697 lb)

a. Maximum working weight with your bucket and

payload
 17
Product Information Section
General Information

330C Rated Load 345B Rated Load

Table 6: Table 7:

Length of Working Length of Working

Model Boom Model Boom
Stick Weightsa Stick Weightsa
2150 mm 3922 kg 2900 mm 4390 kg
(7.05ft) (8648 lb) (9.51ft) (9678 lb)
330C Reach 345B Reach
2800 mm 3510 kg 3350 mm 4070 kg
(9.19 ft) (7739 lb) (10.99 ft) (8973 lb)

3200 mm 3246 kg 3900 mm 3730 kg

(10.50 ft) (7157 lb) (12.80 ft) (8223 lb)

3900 mm 2695 kg 2900 mm 4405 kg

(12.80 ft) (5942 lb) (9.51ft) (9713 lb)
345B Reach
2150 mm 4150 kg 3400 mm 4045 kg
(7.05ft) (9150 lb) Series II (11.16 ft) (8919 lb)
330CL Reach
2800 mm 3687 kg 3900 mm 3725 kg
(9.19 ft) (8129 lb) (12.80 ft) (8213 lb)

3200 mm 3435 kg 2900 mm 4515 kg

(10.50 ft) (7574 lb) (9.51ft) (9955 lb)
345BL Reach
3900 mm 2872 kg 3400 mm 4145 kg
(12.80 ft) (6332 lb) Series II (11.16 ft) (9139 lb)

a. Maximum working weight with your bucket and 3900 mm 3815 kg

payload (12.80 ft) (8412 lb)

a. Maximum working weight with your bucket and

payload
18
Product Information Section
Identification Information

Identification Information

Plate Locations and Film

Locations
Caterpillar quick couplers are identified with serial
numbers.

For quick reference, record the identification numbers

in the spaces that are provided below the illustration.
The information plate (2) is located on the side of the
quick coupler frame.

Illustration 15

Serial Number _____________________________

Model ____________________________________

Approximate Weight _________________________

Year of Manufacture _________________________


Operation Section
Operation
Quick Coupler Installation and
Removal
NOTICE
The Caterpillar quick Coupler (Hydraulic Pin
Grabber) is not designed to be used in applications
where there is long exposure to excessive vibration.
The vibration caused by extensive use of a hydraulic
hammer as well as the added weight of certain
demolition tools such as shears, crushers, and
pulverizers may cause premature wear and
decreased service life of the coupler.
Be sure to carefully inspect the coupler daily for
cracks, bent components, wear, distressed welds,
etc. when operating with any of the above work tools.
NOTICE
In order to properly install the hydraulically actuated
Pin Grabber Coupler, the host machine must be
equipped with the appropriate recommended
Caterpillar hydraulic control kit or an equivalent kit.
Regardless of the source, any non-Caterpillar hy-
hydraulic control kit must provide the same system
functions as the recommended Caterpillar hydraulic
control kit in order to ensure safe operation of the
coupler.
The Quick Coupler (Hydraulic Pin Grabber) is used to
quickly change work tools while the operator remains
in the cab. The quick coupler can be used with a
broad range of buckets and work tools. Each work
tool must have a set of pins in order for the quick
coupler to work properly.
The work tools are held onto the quick coupler by
hydraulic pressure. If pressure is lost, a check valve
in the hydraulic cylinder traps oil in the cylinder. In
addition to the check valve, a locking pin locks the
work tools to the quick coupler. Ensure that the
19
Operation Section
Operation
hydraulic system and the locking pin are working
properly before using the quick coupler.
A lifting eye is included on the quick coupler. The
operator can release the work tool from the quick
coupler in order to use the lifting eye to pick up heavy
loads. Do not exceed the rated load for the machine.
Installation of the Quick Coupler
Perform this procedure as the procedure is described
in the following steps.
Ensure that the quick coupler is compatible with the
host machine. For more information, consult your
Caterpillar dealer.
In order to provide a stable operating condition, the
host machine must be on flat, level ground. The host
machine must be blocked in order to prevent
inadvertent movement.
The quick coupler must be supported in order to
prevent inadvertent movement. Position the quick
coupler in order to prevent unnecessary climbing and
unnecessary bending.
Optimum alignment of the bores will prevent the use
of unnecessary force when you install the pins. Never
check the alignment of the bores with your fingers.
Use the proper tools in order to check the alignment
of the bores.
A retaining pin can fly out when the retaining pin is
struck with force. The area must be clear of people
when you drive retaining pins.
When you strike objects, chips and other debris can
fly. Before striking any object, make sure that no one
can be injured by the flying debris. Always wear
safety glasses.
1. Before you install the coupler on the host
machine with a D, F, U, V, or G linkage, you must
measure the diameter of the pins that are on the
work tool. If the pins are not the same size, you
must use sleeves on the smaller pin. In order for
the coupler to work properly, the pins must be the
same size. Refer to Table 17 for the linkages, the
part number of the sleeve, and the quantity of
sleeves that are required for the installation.
20
Operation Section
Operation

Illustration 18

Table 8: Sleeves on Pins for the work tools

Part
Linkage Name Quantity
number

D(1) 201-4802 Sleeve 2

D(2) 201-4802 Sleeve(3) 2

F 171-5962 Sleeve 3

U/V/G 171-5964 Sleeve 3

g00604930
(1) SerialNumber APD1-773
• Slowly lower the stick into the main frame of the
(2) SerialNumber APD774-Up
coupler. This will slowly pull the O-Ring Seals (2)
(3) Use the sleeves when the bucket is in the front shovel
into the proper position.
configuration.

• Continue to lower the stick into the main frame of

the coupler. Check that the O-Ring Seals do not
enter the pin bore in the main frame of the cou-
pler.

Illustration 19

Illustration 16
g00601516

1. Position the quick coupler on the ground in front

of the host machine. Make sure that the hook is
oriented away from the machine. Align the quick
coupler with the end of the stick.
g00604931
Illustration 17

• Lower the stick completely until the pin bores on

the main frame of the coupler and the pin bores
on the stick align.

Note: Repeat the same procedure for the power link.

2. Install the mounting pins. Refer to the Operation

and Maintenance Manual of the host machine in
order to verify the correct procedure for your
machine.

3. Lubricate all of the mounting points.

g00604928
4. Connect the hydraulic lines to the quick coupler.
• Place the O-Ring Seals (1) just over the edge of
the main frame of the coupler.
 21
Operation Section
Hydraulic Conversion Kit

Hydraulic Conversion Kit

Remove adaptor from port A
If installing hydraulically actuated Caterpillar pin Connect adaptor 8T-7909
grabber coupler 283-9507, 283-9508, 283-9509, & elbow 6V-8628
294-0538, or 309-8460 with Caterpillar hydraulic
control group 169-9513, conversion kit 286-0881 is
required in order for the connecting hoses (between
the coupler cylinder and the stick lines of the
hydraulic control group) to mate with the cylinder Port B
ports of the coupler’s cylinder. Hoses contained in
286-0881 replace hose 176-0342 and 176-0343 from
169-9513 hydraulic control group

Conversion Kit - Parts Listing

Item Qty. Part # Description
1 4 7R-7959 Bolt
2 1 286-0882 Hose Assy.
3 1 286-0883 Hose Assy.
4 2 178-8505 Plate Assy.
1. Locate port A on the coupler’s cylinder and
5 4 232-1288 Clamp - Half
remove existing adaptor from port.
6 1 3J-7354 o-ring
7 1 4J-5477 o-ring 2. Insert 8T-7909 adaptor and 6V-8628 elbow back
8 1 6V-0405 seal - bonded in to port A. Be sure to include seals where
9 1 6V-8628 Elbow 90 deg. necessary.
10 2 7V-5628 plate
3. Fasten hose 286-0882 on to elbow 6V-8628
11 1 8T-7909 Adaptor BSPP
located on port A of cylinder.

Note: Follow the step by step instruction using 4. Fasten hose 286-0883 on to port B of cylinder.
Special Instruction REHS0745, Installation of 169-
9513 Hydraulic Kit, for standard installation of
hydraulic control group 169-9513. Use the following
instructions to allow hydraulic control group 195-9513 Remove existing clamp
to mate with the coupler’s cylinder.

Place new clamp

on to side of stick

Place new clamp

on to side of stick

5. Remove hose clamp located on the end of the

stick.
22
Operation Section
Removal of the Quick Coupler

6. Mount one each of 232-1288 to both sides of the

stick
7. Route hoses from the cylinder up to the stick as
advised in Special Instruction REHS0775.
8. Connect hose 286-0882 and 286-0883 to stick
lines of 169-9513. Refer to Special Instruction
REHS0775 for details.
Note: Be sure to use seals from hose 176-0342 and
176-0343 when connecting hoses 286-0882 and
286-0883 to stick lines of 169-9513.
9. Fasten hoses to clamps installed in step 6.
Removal of the Quick Coupler
1. Position the quick coupler on the ground in front
of the machine.
2. Release the pressure from the hydraulic lines.
• Stop the engine on the host machine.
Daily Inspection
For the maximum service life of the work tool, make a
thorough walk-around inspection before you mount
the machine and before you start the engine. Inspect
the quick coupler for the following conditions: loose
bolts, oil leaks, worn parts, and broken parts. Inspect
the quick coupler for missing parts. Check the overall
condition of the quick coupler. Check the overall
condition of the hydraulic system. Ensure that all of
the components of the blocking bar system and the
hydraulic system are working properly before using
the quick coupler.
Repair any damaged components or inoperable
components or replace any damaged components or
inoperable components prior to use of the quick
coupler. Visually inspect the Hydraulic System for
leaks or damage to the hydraulic cylinder, hydraulic
lines, and fittings. Repair any damaged components
or replace any damaged components prior to use of
the quick coupler
Illustration 19

• Turn the ignition to the ON position without start-

3
ing the engine.

• Place the hydraulic activation control lever in the

UNLOCK position.

• Move the electric switch for the quick coupler to

the UNLOCK position.
1
• Move the hydraulic control levers repeatedly
through the full range of travel. This will relieve
any pressure that may be present in the hydraulic
system.
2
• Turn the ignition to the OFF position.

• Return the hydraulic activation control lever to Hydraulic Pin Grabber Quick Coupler
the LOCK position.
1) Locking Pin
• Release the pressure in the host machine’s 2) Self-Securing Hook
hydraulic tank. Refer to the Operation and Main- 3) Check Valve
tenance Manual of the host machine for the cor-
rect procedure.

3. Disconnect the hydraulic lines. Plug the ends of

the hydraulic lines or connect the hydraulic lines
together.

4. Remove the pins from the quick coupler.


Personal injury or death can result from
improperly checking for a leak.
Always use a board or cardboard when checking
for a leak. Escaping air or fluid under pressure,
even a pin-hole size leak, can penetrate body
tissue causing serious injury, and possible
death.
If fluid is injected into your skin, it must be
treated immediately by a doctor familiar with this
type of injury.
NOTICE
Accumulated grease and oil on a work tool is a fire
hazard. Remove debris with steam cleaning or high
pressure water at any time a significant quantity of oil
is spilled on the work tool.
NOTICE
The Caterpillar Quick Coupler (Hydraulic Pin
Grabber) is not designed to be used in applications
where there is long exposure to excessive vibration.
The vibration caused by extensive use of a hydraulic
hammer as well as the added weight of certain
demolition tools such as shears, crushers, and
pulverizers may cause premature wear and
decreased service life of the coupler. Be sure to
carefully inspect the coupler daily for cracks, bent
components, wear, distressed welds, etc. when
operating with any of the above work tools.
Inspect the condition of the hydraulic cylinders, the
hydraulic lines and the hydraulic fittings.
Clean any trash or debris from the coupler.
Inspect the welds, the pins, and the bores for
damage. If the components are damaged, consult
your Caterpillar dealer.
Perform all repairs before the quick coupler is put into
service.
23
Operation Section
Operation
Operation
NOTICE
The Caterpillar Quick Coupler (Hydraulic Pin
Grabber) is not designed to be used in applications
where there is long exposure to excessive vibration.
The vibration caused by extensive use of a hydraulic
hammer as well as the added weight of certain
demolition tools such as shears, crushers, and
pulverizers may cause premature wear and
decreased service life of the coupler. Be sure to
carefully inspect the coupler daily for cracks, bent
components, wear, distressed welds, etc. when
operating with any of the above work tools..
General Operation
The Quick Coupler (Hydraulic Pin Grabber) is used to
quickly change work tools while the operator remains
in the cab. The quick coupler can be used with a
broad range of buckets and work tools. Each work
tool must have a set of pins in order for the quick
coupler to work properly. The work tools are held
onto the quick coupler by hydraulic pressure. If
pressure is lost, If pressure is lost, a check valve in
the hydraulic cylinder traps oil in the cylinder. In
addition a locking pin on the coupler frame allows the
coupler to remain locked on to the tool. Ensure that
the hydraulic system and the locking pin are working
properly before using the quick coupler. A lifting eye
is included on the quick coupler. Release the work
tool from the quick coupler in order to use the lifting
eye to pick up loads. In order to lift a load with the
lifting eye, extend the bucket cylinder until the quick
coupler is in a vertical position. Do not exceed the
rated load for the machine.
Quick Coupler Operation
Description of the Instruction
Decal
An instruction decal is included with the Quick
Coupler (Hydraulic Pin Grabber). The instruction
decal illustrates the operation of the Quick Coupler
(Hydraulic Pin Grabber).
24
Operation Section
Quick Coupler Operation

Note: For detailed instructions of the operation of the
quick coupler, refer to “Coupling the Work Tool” and
“Uncoupling the Work Tool” in the Operation and
Maintenance manual, “Operating Technique
Information”.
The instruction decal is installed inside the cab on
the right side window. Detailed instructions for the
installation of the decal can be located on the
backing of the decal.
The instruction decal should be legible at all times.
Clean the decal or replace the decal if the decal is
not legible. When you clean the decal, use a cloth,
water, and soap. Do not use solvent, gasoline, or
harsh chemicals to clean the decal. Solvents,
gasoline, or harsh chemicals could loosen the
adhesive that secures the safety sign. Loose
adhesive will allow the decal to fall. If the decal is
damaged or the decal is missing, replace the decal.
For more information, consult your Caterpillar dealer.
Illustration 20
the tool is completely disengaged from the quick
coupler.
Description of the Bottom Frame
(Coupling the Work Tool)
1. Engage the quick coupler onto the work tool.
2. Extend the bucket cylinder in order to position
the work tool completely under the stick.
3. Move the electric switch to the LOCK position.
4. Hold the control lever for the bucket cylinder in
the EXTEND position for 5 seconds after the
electric switch has been locked.
5. Make sure the quick coupler pins are engaged.
Insert the locking pin into the coupler. Retract the
bucket cylinder and drag the attachment on the
ground. This method will ensure the quick
coupler pins are engaged.

Electric Switch Operation

Illustration 21

Description of the Top Frame

(Uncoupling the Work Tool) g00602480
1. Remove the locking pin from the coupler.
The electric switch (1) is located inside the cab. The
electric switch has two positions that are used for
2. Extend the stick cylinder and extend the bucket
coupling the work tool and uncoupling the work tool.
cylinder until the bucket is fully curled under the
stick.
UNLOCK - In order to unlock the coupler,
close the bucket and retract the stick
3. Move the electric switch to the UNLOCK position.
completely. Pull the switch outward and
move the switch toward the left. A buzzer
4. Hold the control lever for the bucket cylinder in
will sound. The switch must remain in the UNLOCK
the EXTEND position for 5 seconds after the
position until another work tool is attached. The
electric switch has been unlocked.
switch must remain in the UNLOCK position in order
to prevent the blocking bar from jamming.
5. Place the work tool in the storage position close
to the ground. Retract the bucket cylinder until

LOCK - In order to lock the coupler, move
the switch to the right.
Coupling the Work Tool
Place the work tool or bucket in a safe position
before engaging the quick coupler. Ensure that
the work tool or bucket is not carrying a load.
Serious injury or death may result from engaging
the work tool or bucket when it is in an unstable
position or carrying a load.
Inspect the quick coupler engagement before
operating the machine.
Serious injury or death may result from
improperly engaged coupler.
The buzzer will not sound when the switch is in
the lock position. The position of the switch does
not confirm the coupler pins are engaged. A
physical test is required by dragging the
attachment on the ground to confirm the coupler
pins are engaged.
25
Operation Section
Quick Coupler Operation
NOTICE
With certain work tool combinations, including quick
couplers, the work tool can hit the cab or the front of
the machine. Always check for interference when first
operating a new work tool.
1. Position the bucket or the work tool on a level
surface.
2. Make sure that the pins are in the bucket or the
work tool. Make sure that the pin keepers are
installed correctly.
3. The electric switch in the cab must be in the
UNLOCK position.
Note: The switch must remain in the UNLOCK
position until another work tool is attached. In order
to lift objects with the lifting eye of the quick coupler,
refer to the Operation and Maintenance Manual,
“Coupler Lifting Eye Operation without Bucket”
Illustration 22
g00601856
4. Align the quick coupler with a work tool.
26
Operation Section
Quick Coupler Operation

Illustration 23 Illustration 26

Locking Pin

Illustration 24

8. Rest tool on a flat even surface (see illustration

24). Shut off machine prior to dismounting cab.
Insert locking pin into coupler and secure with
the lynch pin.

Illustration 27

g00601877

5. Rotate the quick coupler in order to grab the top

pin.

Illustration 25

g00601888

9. Start machine and retract the bucket cylinder and

drag the attachment on the ground in order to
ensure that the coupler pins are locked.

10. Visually check in order to ensure that the tool is

g00601884 properly locked.

6. Extend the bucket cylinder in order to position

the work tool complete under the stick.

7. Move the switch to the LOCK position and then

hold the control lever for the bucket cylinder in
the EXTEND position for 5 seconds in order to
lock the hook.
 27
Operation Section
Quick Coupler Operation

11. Verify that the quick coupler and the work tool Illustration 28
are locked together.

a. Place the work tool on the ground.

b. Apply pressure to the work tool against the

ground.

c. Drag the work tool backward.

Uncoupling the Work Tool

g00601884

3. Move the boom and the stick until the quick

Place the work tool or bucket in a safe position
coupler is vertical or past vertical.
before disengaging the coupler. Disengaging the
coupler will release the work tool or bucket from
Note: Continue to hold the control lever in the
control of the operator.
EXTEND position for the bucket cylinder after the
electric switch has been unlocked. The cycle time on
Serious injury or death may result from
the hydraulic cylinder for the quick coupler will be
disengaging the work tool or bucket when it is in
significantly reduced.
an unstable position or carrying a load.
4. Move the electric switch to the UNLOCK position.
A buzzer will sound until another work tool is
attached. In order to lift objects with the lifting eye
of the quick coupler, refer to the Operation an
NOTICE
Maintenance Manual, “Coupler Lifting Eye
Operation without Bucket”.
Auxiliary hoses for work tools must be disconnected
before the quick coupler is disengaged.
Note: The switch must remain in the UNLOCK
position until another work tool is attached. The
Pulling the work tool with the auxiliary hoses could
switch must remain in the UNLOCK position in order
result in damage to the host machine or the work
to prevent the blocking bar from jamming.
tool.
Illustration 29

1. Rest work tool on a flat even surface. Shut off

machine prior to dismounting cab. Remove the
locking pin from the coupler.

2. Start machine and extend the bucket cylinder in

order to position the work tool completely under
the stick.

g00601877
28
Operation Section
Quick Coupler Operation

5. Move the boom and the stick until the tool or the Coupling a Bucket that is Reversed
bucket is in the storage position. Keep the tool
close to the ground.
Illustration 32

Illustration 30

g00745607

g00601870
When you use a hydraulic pin grabber quick coupler,
you can connect to a bucket that is in a reversed
Illustration 31 position. Align the quick coupler with the bucket.
Follow the steps for coupling the work tool in order to
couple the host machine to the bucket.

.Illustration 33

g00601856

6. Retract the bucket cylinder until the tool is

completely released from the quick coupler.

7. Move the stick to a position that is clear of the

work tool.

(1) Quick coupler

(2) Bucket
(3) Boss
(4) Hook
 29
Operation Section
Quick Coupler Operation

2. Move the electric switch to the LOCK position.

This will stop the buzzer.
NOTICE
3. Use the lifting eye of the quick coupler, as
When some Caterpillar buckets are used in the needed.
reverse position, it can be more difficult to couple the
bucket and uncouple the bucket than in the normal
position. In particular the D, F, and V linkage
machines can be more difficult to couple and Illustration 35
uncouple some buckets that are in the reverse
position.

Care must be taken to ensure that the position of the

boom, stick, and bucket are aligned to ensure
smooth coupling. The coupler must be in position
between the bucket bosses.

If the bucket is not fully engaged in the jaw of the

coupler, the quick coupler can become snagged on
the bucket bosses. The full weight of the bucket is
then carried by the quick coupler side plates, which
can cause damage to the quick coupler.

Reference: If the quick coupler is damaged, refer to

the Reuse and Salvage Guide, SEBF8856, “Quick
Coupler (Hydraulic Pin Grabber) - Salvage Guide” for
more information on repair of the quick coupler.
4. Disengage the blocking bar.
a. Extend the bucket cylinder and retract the stick.
Position the quick coupler under the stick.
Disengage the blocking bar.

Coupler Lifting Eye Operation b. Position the switch into the UNLOCK position. A
buzzer will sound. It is now safe to attach another
without Bucket work tool.

5. Reinstall the bucket or the work tool. Refer to

1. Remove the bucket.
Operation and Maintenance Manual, “Operation
- Coupling the Work Tool” for additional
a. Position the quick coupler under the stick. This
information.
will allow the blocking bar to be moved out of the
way.
Note: The switch must then remain in the UNLOCK
position until another work tool is attached.
Illustration 34
30
Operation Section
Quick Coupler Operation

Hydraulic System Air Purge

NOTICE
Care must be taken to ensure that fluids are
contained during performance of inspection,
maintenance, testing, adjusting and repair of the
machine. Be prepared to collect the fluid with suitable
containers before opening any compartment or
disassembling any component containing fluids.

Refer to Special Publication, NENG2500, “Caterpillar

Tools and Shop Products Guide”, for tools and
supplies suitable to collect and contain fluids.

Dispose of all fluids according to local regulations

and mandates.

1. Check the valves on the host machine. The

valves must be in the OPEN position .Refer to
the Operation and Maintenance Manual of the
host machine for the different positions of the
valves.

2. If a work tool is connected to the quick coupler,

disengage the work tool. Remove the work tool
from the quick coupler.

3. Start the host machine. Run the host machine

until the hydraulic oil temperature reaches the
normal operating temperature for the hydraulic
oil.

4. Engage the quick coupler and disengage the

quick coupler for three times in order to purge the
air from the hydraulic system.
 31
Operation Section
Transportation Information

Transportation Information Shipping the Quick Coupler

Select an appropriate pallet in order to carry the work
Transport Position tool. Select an appropriate pallet in order to protect
the components of the work tool.
In order to transport the quick coupler, lay the quick
coupler on a pallet, Secure the quick coupler to the 1. Place the quick coupler on a pallet.
pallet.
2. Secure the hydraulic lines to the quick coupler. If
caps are available, install the caps over the
Lifting and Tying Down fittings.

3. Use tie-downs to secure the quick coupler to the

Improper lifting or tying down can allow the load
to shift causing injury or death.
Note: Before you lift the quick coupler, refer to the
Operation and Maintenance Manual, “Specifications”
or the weight of your quick coupler.
Lifting the Quick Coupler
Note: For lifting objects, use properly rated cables
and properly rated slings. Position the lifting device in
order to keep the quick coupler level.
pallet. Refer to Owner’s Manual, “Lifting and
Tying down the Work Tool” for tie-down locations.
Quick Coupler Storage
Store the work tool off the ground on the pallet. Tie
any hydraulic hoses to the work tool in order to keep
the hoses off the ground. If caps are available, install
caps over the hydraulic fittings in order to protect the
fittings. In order to keep the dirt out of the fittings,
install the caps over the hydraulic fittings.

1. Use two lifting straps that are equal in length.

2. Place one lifting strap through the stick pin bores

on the quick coupler.

3. Place the other lifting strap through the pin bores

on the quick coupler for the power link.

4. Install the loops that are on the ends of each of

the lifting straps onto a hoist. Use the hoist to lift
the quick coupler.

Tying Down the Quick Coupler

Do not tie the Quick Coupler (Hydraulic Pin Grabber)
down using the pin bores since this can damage pin
bores. Secure any hydraulic hoses in order to prevent
damage to the hoses.
32
Maintenance Section
Maintenance Support

Maintenance Section 5. Use standard welding procedures in order to

weld the materials together.

Maintenance Support

Welding on Machines and Engines

with Electronic Controls
Proper welding procedures are necessary in order to
avoid damage to the electronic controls and to the
bearings. The following steps should be followed in
order to weld on a machine or an engine with
electronic controls.

Note: If you are welding on a work tool, Caterpillar

recommends removing the work tool from the host
machine before welding.

1. Turn off the engine.

2. Turn the battery disconnect switch to the OFF

position. If there is no battery disconnect switch,
remove the negative battery cable at the battery.

3. Clamp the ground cable from the welder to the

component that will be welded. Place the clamp
as close as possible to the weld. Make sure that
the electrical path from the ground cable to the
component does not go through any bearing.
Use this procedure in order to reduce the
possibility of damage to the following
components:

• Bearings of the drive train

• Hydraulic components

• Electrical components

• Other components of the machine

NOTICE
Do NOT use electrical components (ECM or ECM
sensors) or electronic component grounding points
for grounding the welder.

4. Protect any wiring harnesses from the debris

which is created from welding. Protect any wiring
harnesses from the splatter which is created
from welding.
 33
Maintenance Section
Maintenance Interval Schedule

Maintenance Interval
Schedule
Ensure that all safety information, warnings, and
instructions are read and understood before any
operation or any maintenance procedures are
performed.

The user is responsible for the performance of

maintenance, including all adjustments, the use of
proper lubricants, fluids, filters, and there placement
of components due to normal wear and aging.
Failure to adhere to proper maintenance intervals
and procedures may result in diminished
performance of the product and/or accelerated wear
of components.

Use mileage, fuel consumption, service hours, or

calendar time, WHICH EVER OCCURS FIRST, in
order to determine the maintenance intervals.
Products that operate in severe operating conditions
may require more frequent maintenance.

Note: Before each consecutive interval is performed,

all maintenance from the previous interval must be
performed.

Every Week

Quick Coupler - Lubricate . . . . . . . . . . . . . . . . . . . 32

Daily Inspection

Refer to page . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
34
Maintenance Section
Quick Coupler - Lubricate

Quick Coupler - Lubricate Illustration 39

It is important to follow the lubrication instructions for

the Quick coupler (Hydraulic Pin Grabber).
Otherwise, some of the grease fittings may be
overlooked.

1. Uncouple the work tool. Refer to Operation and

Maintenance Manual, “Operating Technique
Information”.

2. Retract the bucket cylinder.

g00602910
Illustration 37
Illustration 40

g00602906
g00602927
3. Grease the fitting (1) on the blocking bar.
Grease the cylinder fittings on the piston end (3) and
Illustration 38
on the rod end (4).

1. In order to perform the following procedure, the

blocking bar and the hook assembly must be
removed from the quick coupler. Reference: For
more information on removing the blocking bar
and hook assembly, contact your Caterpillar
dealer.

2. Assess the extent of wear on the machined

g00602908
4. Grease the fitting (2) on the hook.
5. Lock the hook by moving the switch to the LOCK
position.
6. Extend the bucket cylinder in order to position
the coupler so the cylinder fittings are accessible.
sections of the quick coupler. Use the template
for the blocking bar (1), the template for the hook
assembly (2), and the template for the plate jaw
(3). The maximum wear that is allowed is 6 mm
(0.24 inch).
Reference: Refer to the Table 4 below in order to
determine the correct templates for the work tool that
is being serviced.
(4) Hook pin
 35
Reference Information Section
Reference Materials

Reference Information
Section

Reference Materials
Reference Material
The following literature can be obtained from any
Caterpillar dealer:

•Special Publication, NEHP5621, “How To Select

The Right Grease For Any Job”

•Special Publication, PEHP0003, “Product Data

Sheet for Multipurpose Lithium Complex Grease
(MPG)”

•Special Publication, PEHP0002, “Product Data

Sheet for Multipurpose Lithium Complex Grease with
Molybdenum (MPGM)”

•SpecialPublication,PEHP0017,“ProductDataSheetfo
rSpecialPurposeGrease(SPG)BearingLubricant”

•Special Publication, PECP6026, “One Safe Source”

•Special Instruction, SEHS9031, “Storage Procedure

for Caterpillar Products”

•Specifications, SENR3130, “Torque Specifications”

•Operation and Maintenance Manual, SEBU5898,

“Cold Weather Recommendations”•

Operation and Maintenance Manual, SEBU6250,

“Caterpillar Machine Lubricant Recommendations”

Operation and Maintenance Manuals and Owner’s

Manuals are available in other languages. Consult
your Caterpillar dealer for information about
obtaining these Operation and Maintenance
Manuals.

Warranty Information
Consult your Caterpillar dealer in order to obtain
warranty information for your machine.
Product and Dealer Information
Note: For product identification plate locations, see the section “Product Identification Information” in the Operation
and maintenance manual.

Delivery Date: ____________________________

Product Information
Model: ____________________________________________________________________________________

Product Identification: ________________________________________________________________________

Engine Searial Number: ______________________________________________________________________

Generator Serial Number: _____________________________________________________________________

Attachment Serial Numbers: ___________________________________________________________________

Attachment Information: ______________________________________________________________________

Customer Equipment Number: _________________________________________________________________

Dealer Equipment Number: ___________________________________________________________________

Dealer Information
Name: ____________________________________________________________________________________

Branch: ___________________________________________________________________________________

Address: __________________________________________________________________________________

__________________________________________________________________________________________

__________________________________________________________________________________________

Dealer Contact Phone Number Hours

Sales: ____________________________________________________________________________________

Parts: _____________________________________________________________________________________

Service: ___________________________________________________________________________________