Professional Documents
Culture Documents
MC s60 Manual PDF
MC s60 Manual PDF
0001
S900-1
Warning!
It is important that all MAN B&W Diesel A/S engines are operated within the given
specifications and performance tolerances specified in the engines’ Technical Files
and are maintained according to the MAN B&W Diesel A/S maintenance instructions
in order to comply with given emissions regulations.
In accordance with Chapter I of the Code of Federal Regulations, Part 94, Subpart C,
§94.211 NOTICE is hereby given that Chapter I of the Code of Federal Regulations,
Part 94, Subpart K, §94.1004 requires that the emissions related maintenance of the
diesel engine shall be performed as specified in MAN B&W Diesel A/S instructions,
including, but not limited to, the instructions to that effect included in the Technical
File.
When referring to this page, please quote S900 Edition 0001 Page 1 (1)
MAN B&W Diesel A/S
S60MC-C VOLUME II
MAINTENANCE
900 - Introduction
900 - Introduction
Table of Contents
90023 0027 Instructions for Main Engine
90060 0001 General - Safety Precautions
This book forms part of a set of books consisting of three volumes entitled:
Vol. I OPERATION
Vol. II MAINTENANCE
Vol. III COMPONENTS, DESCRIPTIONS
The purpose of these books is to provide general guidance on operation and maintenance and
to describe the constructional features of a standard version of an MAN B&W main diesel en-
gine. Deviations may be found in a specific plant. In addition, the books can be used for ref-
erence purposes, for instance in correspondence and when ordering spare parts.
It is essential that the following data is stated in spare parts orders as it is used by us to ensure
the supply of the correct parts for the individual engines:
1. Name of vessel
2. Engine No. built by
3. Plate No.
4. Part No.
5. Quantity required (and description)
To ensure optimum efficiency, reliability and lifetime of the engine and its components, only
original spare parts should be used when replacing parts on the engine.
When used in texts and illustrations, the designation “D” refers to the information given on the
data sheets inserted in the respective books.
Reliable and economical operation of the diesel engines is conditional upon its correct oper-
ation and maintenance in accordance with MAN B&W Diesel A/S’ instructions. Emissions re-
lated maintenance of the diesel engine shall be performed as specified in MAN B&W Diesel
A/S’ instructions and any additional instructions to that effect included in the Technical File.
Consequently, it is essential that the engine room personnel are fully acquainted with the con-
tents of this book and, in respect of instructions on emissions related maintenance of the die-
sel engine, also the additional instructions to that effect set out in the Technical File.
This book is subject to copyright protection, and should therefore not, in whole or in part, be
copied, reproduced, made public or in any other way made available to a third party without
the written consent of this effect from MAN B&W Diesel A/S.
Teglholmsgade 41 Teleph.:+45 33 85 11 00
DK-2450 Copenhagen Telex :16592 manbw dk
Denmark Telefax:+45 33 85 10 30
CVR No. 39 66 13 14
General – Safety Precautions 900-2
Before maintenance work is carried out, the engine must be stopped and blocked according to the
safety precautions given on the specific Data Sheet.
SAFETY PRECAUTIONS
X Stopped engine
X Shut off starting air supply – At starting air receiver
X Block the main starting valve
X Shut off starting air distributor/distributing system supply
X Shut off safety air supply – Not ME-engines
X Shut off control air supply
X Shut off air supply to exhaust valve – Only with stopped lubriating oil pumps
X Engage turning gear
X Shut off cooling water
X Shut off fuel oil
X Stop lubricating oil supply
X Lock the turbocharger rotors
When referring to this page, please quote Safety Precaution A90060 Edition 0001 Page 1 (1)
MAN B&W Diesel A/S
901 - Cylinder Cover
Data
When referring to this page, please quote Data D10101 Edition 0071 Page 1 (2)
101-1 Cylinder Cover
Data MAN B&W Diesel
The task-specific tools used in this procedure are shown on the plates at the end of this chapter or in the
chapters indicated by the first three digits in the plate number, e.g. P90951 refers to chapter 909.
Page 2 (2) When referring to this page, please quote Data D10101 Edition 0071
Cylinder Cover 901-1.2
MAN B&W Diesel Dismantling
M901010254D01
Close the water outlet above the exhaust
valve.
When referring to this page, please quote Procedure M90101 Edition 0254 Page 1 (14)
901-1.2 Cylinder Cover
Dismantling MAN B&W Diesel
6.
M901010254D05
Page 2 (14) When referring to this page, please quote Procedure M90101 Edition 0254
Cylinder Cover 901-1.2
MAN B&W Diesel Dismantling
M901010254D06
nuts, see Data.
D1302
M901010254D07
9.
M901010248D08
When referring to this page, please quote Procedure M90101 Edition 0254 Page 3 (14)
901-1.2 Cylinder Cover
Dismantling MAN B&W Diesel
Note!
The cylinder cover supporting tool
should only be used when the ship is in
M901010254D09
port.
11.
M901010254D10
Page 4 (14) When referring to this page, please quote Procedure M90101 Edition 0254
Cylinder Cover 901-1.2
MAN B&W Diesel Dismantling
M901010248D12
When referring to this page, please quote Procedure M90101 Edition 0254 Page 5 (14)
901-1.3 Cylinder Cover
Overhaul MAN B&W Diesel
Overhaul Preparations
1.
1. Dismantle valves and pipes.
Page 6 (14) When referring to this page, please quote Procedure M90101 Edition 0254
Cylinder Cover 901-1.3
MAN B&W Diesel Overhaul
Reconditioning of Bores
4.
4. Seat reconditioning tools.
M901010246O04
cutter. If required, recondition the fuel valve
seating with the appropriate cutter.
1 2 3
M901010254O05
When referring to this page, please quote Procedure M90101 Edition 0254 Page 7 (14)
901-1.3 Cylinder Cover
Overhaul MAN B&W Diesel
Page 8 (14) When referring to this page, please quote Procedure M90101 Edition 0254
Cylinder Cover 901-1.3
MAN B&W Diesel Overhaul
9. Fitting of studs.
M901010254O07
the screwing-in torque stated on the data
sheet.
When referring to this page, please quote Procedure M90101 Edition 0254 Page 9 (14)
901-1.4 Cylinder Cover
Mounting MAN B&W Diesel
Landing Preparation
1.
1. Sealing ring.
2. Water connections.
Page 10 (14) When referring to this page, please quote Procedure M90101 Edition 0254
Cylinder Cover 901-1.4
MAN B&W Diesel Mounting
4.
D0105
M901010254M04
When referring to this page, please quote Procedure M90101 Edition 0254 Page 11 (14)
901-1.4 Cylinder Cover
Mounting MAN B&W Diesel
Note!
Page 12 (14) When referring to this page, please quote Procedure M90101 Edition 0254
Cylinder Cover 901-1.4
MAN B&W Diesel Mounting
M901010254M07
Mount the hydraulic high pressure pipe for
the exhaust valve. See Procedure 908-1.4.
9.
M901010254M09
When referring to this page, please quote Procedure M90101 Edition 0254 Page 13 (14)
901-1.4 Cylinder Cover
Mounting MAN B&W Diesel
11.
M901010254M11
Page 14 (14) When referring to this page, please quote Procedure M90101 Edition 0254
Cylinder Cover Panel Plate
MAN B&W Diesel P90151-0205
When referring to this page, please quote Plate P90151 Edition 0205 Page 1 (2)
Plate
Cylinder Cover Panel
P90151-0205 MAN B&W Diesel
Page 2 (2) When referring to this page, please quote Plate P90151 Edition 0205
Cylinder Cover - Tools
Tools Plate
MAN B&W Diesel P90161-0110
When referring to this page, please quote Plate P90161 Edition 0110 Page 1 (2)
Plate
Cylinder Cover - Tools
Tools
P90161-0110 MAN B&W Diesel
Page 2 (2) When referring to this page, please quote Plate P90161 Edition 0110
Cylinder Cover - Support Tool Plate
MAN B&W Diesel P90163-0004
When referring to this page, please quote Plate P90163 Edition 0004 Page 1 (2)
Plate
Cylinder Cover - Support Tool
P90163-0004 MAN B&W Diesel
Page 2 (2) When referring to this page, please quote Plate P90163 Edition 0004
Cylinder Cover - Lifting Tools
Tools Plate
MAN B&W Diesel P90165-0001
When referring to this page, please quote Plate P90165 Edition 0001 Page 1 (2)
Plate
Cylinder Cover - Lifting Tools
Tools
P90165-0001 MAN B&W Diesel
Page 2 (2) When referring to this page, please quote Plate P90165 Edition 0001
902 - Piston with Rod & Stuffing Box
Data
When referring to this page, please quote Data D10201 Edition 0097 Page 1 (2)
102-1 Piston
Data MAN B&W Diesel
The task-specific tools used in this procedure are shown on the plates at the end of this chapter or in the
chapters indicated by the first three digits in the plate number, e.g. P90951 refers to chapter 909.
Page 2 (2) When referring to this page, please quote Data D10201 Edition 0097
Piston 902-1.1
MAN B&W Diesel Checking
M902010280C01
Turn the engine at least ½ a revolution, and
begin with a unit arriving downwards, just
above the scavenge air ports. Inspect the
piston rod and the lower part of the cylin-
der wall.
2. Ring inspection:
Inspect the rings, one at a time, and note
down the results. See Volume I, Operation,
Chapter 707.
3. Ring tension:
Check the tension of the piston rings, by
pressing against them with a wooden stick.
M902010280C02
3.
M902010280C03
When referring to this page, please quote Procedure M90201 Edition 0284 Page 1 (20)
902-1.1 Piston
Checking MAN B&W Diesel
4. Ring grooves:
4. Measure the total clearance between the
D0218 piston ring and the ring groove. The total
clearance must not exceed the value stated
in Data.
D0219 Measure the clearance at the top (E) and
E
bottom (F) of the piston ring groove.
Total clearance = E + F.
Max. 2mm
depth of the grooves has worn down to
less than stated in Data D02-46.
Note!
It is recommended to replace all the pis-
ton rings whenever a piston is removed
M902010280C05
6.
M902010283C06
Page 2 (20) When referring to this page, please quote Procedure M90201 Edition 0284
Piston 902-1.1
MAN B&W Diesel Checking
9. Ring grooves:
M902010280C07
Clean the ring grooves and check them for
burn marks or other deformation.
D0209 Worn
9.
D02-10
D02-11
Max 2mm
M902010280C09
When referring to this page, please quote Procedure M90201 Edition 0284 Page 3 (20)
902-1.1 Piston
Checking MAN B&W Diesel
Page 4 (20) When referring to this page, please quote Procedure M90201 Edition 0284
Piston 902-1.1
MAN B&W Diesel Dismantling
2. Stuffing box:
Release the stuffing box by removing the
innermost screws from the stuffing box
flange.
M90201280D01
On engine models where the drain pipe is
connected directly to the stuffing box:
3.
M902010284D04
When referring to this page, please quote Procedure M90201 Edition 0284 Page 5 (20)
902-1.1 Piston
Dismantling MAN B&W Diesel
5. Cylinder cover:
Remove the cylinder cover. See Procedure
901-1.2.
5.
M902010280D06
Page 6 (20) When referring to this page, please quote Procedure M90201 Edition 0284
Piston 902-1.1
MAN B&W Diesel Dismantling
Note!
Make sure to mount the lifting tool cor-
rectly, so that the claws of the lifting tool
enter the lifting grooves of the piston
crown.
M902010283D07
Limited lifting high:
If the engine not is equipped with long dis-
tance pieces, remove one or two cylinder
cover studs, using a stud setter.
When referring to this page, please quote Procedure M90201 Edition 0284 Page 7 (20)
902-1.1 Piston
Dismantling MAN B&W Diesel
Piston lift
7.
7. Lift the piston out of the cylinder liner and
guide the piston rod foot through the stuff-
ing box flange.
D0220
M902010283D08
Page 8 (20) When referring to this page, please quote Procedure M90201 Edition 0284
Piston 902-1.1
MAN B&W Diesel Dismantling
When referring to this page, please quote Procedure M90201 Edition 0284 Page 9 (20)
902-1.1 Piston
Overhaul MAN B&W Diesel
1. Piston support:
1.
Place the piston in the support and remove
D0220 the piston lifting tool.
See Procedure 902-1.2.
3.
D0221
+
D0223
M902010284O03
Page 10 (20) When referring to this page, please quote Procedure M90201 Edition 0284
Piston 902-1.1
MAN B&W Diesel Overhaul
Mount the eye bolts and lift out the cooling D0224
oil pipe.
M902010280O04
Mount a new O-ring on the piston rod
flange.
Note!
When referring to this page, please quote Procedure M90201 Edition 0284 Page 11 (20)
902-1.1 Piston
Overhaul MAN B&W Diesel
D0203
M902010284O07
Page 12 (20) When referring to this page, please quote Procedure M90201 Edition 0284
Piston 902-1.1
MAN B&W Diesel Overhaul
M902010277O16
bar. Close the valve on the testing tool and
remove the air connection. The piston must
now hold the pressure for minimum 30
minutes.
9. Pressure test:
For this test, the piston must be turned up- oil
side down (see next step to turn a com-
plete piston).
When referring to this page, please quote Procedure M90201 Edition 0284 Page 13 (20)
902-1.1 Piston
Overhaul MAN B&W Diesel
Note!
During the lift, follow with the crane to
keep the crane positioned vertically
above the lifting point. The stuffing box
must be removed.
M902010283O10
Page 14 (20) When referring to this page, please quote Procedure M90201 Edition 0284
Piston 902-1.1
MAN B&W Diesel Overhaul
M902010280O11
When referring to this page, please quote Procedure M90201 Edition 0284 Page 15 (20)
902-1.1 Piston
Mounting MAN B&W Diesel
Preparation of piston
1.
1. Check the piston rings and piston crown in
accordance with Procedure 902-1.1, if not
already done.
2.
M902010277M02
Page 16 (20) When referring to this page, please quote Procedure M90201 Edition 0284
Piston 902-1.1
MAN B&W Diesel Mounting
M902010283M03
5. Crosshead position:
Turn the crosshead to a position 45° from
TDC (crank web pointing towards exhaust
side).
4.
M902010277M05
5.
M902010277M06
45°
When referring to this page, please quote Procedure M90201 Edition 0284 Page 17 (20)
902-1.1 Piston
Mounting MAN B&W Diesel
Mounting of piston
6.
D0220 6. Coat the O-rings of the stuffing box and
the piston rod with oil. Coat the piston
rings and cylinder liner with cylinder lubri-
cating oil.
7. Protective cover:
M902010283M06
8. Crosshead alignment:
Turn the crosshead almost to TDC, while
checking that the guide ring of the cross-
7. head enters the centre hole in the piston
rod.
8.
M902010284M08
Page 18 (20) When referring to this page, please quote Procedure M90201 Edition 0284
Piston 902-1.1
MAN B&W Diesel Mounting
9.
9. Stuffing box:
Turn down and land the stuffing box on the
stuffing box flange. Check that the holes in
the stuffing box and stuffing box flange are
correctly centered.
M902010280M09
connected directly to the stuffing box:
11.
M902010277M14
When referring to this page, please quote Procedure M90201 Edition 0284 Page 19 (20)
902-1.1 Piston
Mounting MAN B&W Diesel
14. Running-in:
Smear the piston rod with molybdenum
disulphide, and turn the crankshaft a
couple of revolutions.
D0105 At the first opportunity, start the engine
and keep it running for about 15 minutes at
a speed corresponding to “Dead Slow”
M902010280M14
Ahead.
Page 20 (20) When referring to this page, please quote Procedure M90201 Edition 0284
Piston Rod Stuffing Box 102-2
Data
SAFETY PRECAUTIONS For detailed sketch, see 900-2
X Stopped engine
X Shut off starting air supply – At starting air receiver
X Block the main starting valve
X Shut off starting air distributor/distributing system supply
X Shut off safety air supply – Not ME engines
X Shut off control air supply
X Shut off air supply to exhaust valve – Only with stopped lubricating oil pumps
X Engage turning gear
X Shut off cooling water
X Shut off fuel oil
X Stop lubricating oil supply
Lock the turbocharger rotors
Data
When referring to this page, please quote Data D10202 Edition 0060 Page 1 (2)
MAN B&W Diesel A/S
102-2 Piston Rod Stuffing Box
Data
The task-specific tools used in this procedure are shown on the plates at the end of this chapter or in the
chapters indicated by the first three digits in the plate number, e.g. P90951 refers to chapter 909.
Page 2 (2) When referring to this page, please quote Data D10202 Edition 0060
MAN B&W Diesel A/S
Piston Rod Stuffing Box 902-2.1
Checking
2. Garter springs:
2.
D0234
Generally, it is recommended to renew the
springs when the sealing rings and scraper
rings are renewed.
When referring to this page, please quote Procedure M90202 Edition 0229 Page 1 (10)
MAN B&W Diesel A/S
902-2.2 Piston Rod Stuffing Box
Dismantling
3.
M902020229D03
Page 2 (10) When referring to this page, please quote Procedure M90202 Edition 0229
MAN B&W Diesel A/S
Piston Rod Stuffing Box 902-2.2
Dismantling
M902020229D04
from the stuffing box and mount them in
the worktable.
6.
M902020229D06
When referring to this page, please quote Procedure M90202 Edition 0229 Page 3 (10)
MAN B&W Diesel A/S
902-2.3 Piston Rod Stuffing Box
Overhaul
sembling bolts.
2.
M902020229O03
Page 4 (10) When referring to this page, please quote Procedure M90202 Edition 0229
MAN B&W Diesel A/S
Piston Rod Stuffing Box 902-2.3
Overhaul
M902020229O04
6. Measure the clearance between the ring
segments to determine whether replace-
ment is necessary.
See Procedure 902-2.1.
When referring to this page, please quote Procedure M90202 Edition 0229 Page 5 (10)
MAN B&W Diesel A/S
902-2.3 Piston Rod Stuffing Box
Overhaul
10. 10. Lubricate the piston rod (in the area where
all the ring units in the stuffing box will be
A positioned) with molybdenum disulphide
(MoS2).
B
For correct mounting of the sealing and
scraper rings see the sketch. The scraper
C ring in groove no. 4 must be without relief
grooves on the underside.
Scraper
ring
A
Scraper
ring
B
Sealing
ring
C
No relief
groove
Relief
M902020229O10
groove
Page 6 (10) When referring to this page, please quote Procedure M90202 Edition 0229
MAN B&W Diesel A/S
Piston Rod Stuffing Box 902-2.3
Overhaul
M902020229O11
two sealing ring units (each consisting of a
4-part and an 8-part ring).
Note!
If the stuffing box is assembled inside
the engine, place two pieces of plywood
of the same thickness as the flange on
the worktable, to ease the assembling.
When referring to this page, please quote Procedure M90202 Edition 0229 Page 7 (10)
MAN B&W Diesel A/S
902-2.3 Piston Rod Stuffing Box
Overhaul
Page 8 (10) When referring to this page, please quote Procedure M90202 Edition 0229
MAN B&W Diesel A/S
Piston Rod Stuffing Box 902-2.4
Mounting
M902020229M01
2. Turn the piston upwards until the stuffing
box is in place in the cylinder frame.
Note!
2.
Make sure that the two guide pins in the
flange enter the guide holes in the bot-
tom of the cylinder frame.
3.
M902020229M03
When referring to this page, please quote Procedure M90202 Edition 0229 Page 9 (10)
MAN B&W Diesel A/S
902-2.3 Piston Rod Stuffing Box
Overhaul
D0226
D0227
6.
M902020229D01
Page 10 (10) When referring to this page, please quote Procedure M90202 Edition 0229
MAN B&W Diesel A/S
Piston and Piston Rod Panel Plate
P90251-0246
When referring to this page, please quote Plate P90251 Edition 0246 Page 1 (2)
MAN B&W Diesel A/S
Plate Piston and Piston Rod Panel
P90251-0246
Page 2 (2) When referring to this page, please quote Plate P90251 Edition 0246
MAN B&W Diesel A/S
Piston and Piston Rod - Tools Plate
P90261-0107
When referring to this page, please quote Plate P90261 Edition 0107 Page 1 (2)
MAN B&W Diesel A/S
Plate Piston and Piston Rod - Tools
P90261-0107
Page 2 (2) When referring to this page, please quote Plate P90261 Edition 0107
MAN B&W Diesel A/S
Piston and Piston Rod - Tilting Tools Plate
P90264-0012
When referring to this page, please quote Plate P90264 Edition 0012 Page 1 (2)
MAN B&W Diesel A/S
Plate Piston and Piston Rod - Tilting Tools
P90264-0012
Page 2 (2) When referring to this page, please quote Plate P90264 Edition 0012
MAN B&W Diesel A/S
Piston and Piston Rod - Support Tools Plate
P90265-0005
When referring to this page, please quote Plate P90265 Edition 0005 Page 1 (2)
MAN B&W Diesel A/S
Plate Piston and Piston Rod - Support Tools
P90265-0005
Page 2 (2) When referring to this page, please quote Plate P90265 Edition 0005
MAN B&W Diesel A/S
Piston - Lifting Tools Plate
MAN B&W Diesel P90266-0005
When referring to this page, please quote Plate P90266 Edition 0005 Page 1 (2)
Plate
Piston - Lifting Tools
P90266-0005 MAN B&W Diesel
Page 2 (2) When referring to this page, please quote Plate P90266 Edition 0005
903 - Cylinder Liner and Cylinder Lubrication
X Stopped engine
X Shut off starting air supply – At starting air receiver
X Block the main starting valve
X Shut off starting air distributor/distributing system supply
X Shut off safety air supply – Not ME engines
X Shut off control air supply
X Shut off air supply to exhaust valve – Only with stopped lubriating oil pumps
X Engage turning gear
X Shut off cooling water
X Shut off fuel oil
X Stop lubricating oil supply
X Lock the turbocharger rotors
Data
When referring to this page, please quote Data D10301 Edition 0072 Page 1 (2)
MAN B&W Diesel A/S
103-1 Cylinder Liner
Data
The task-specific tools used in this procedure are shown on the plates at the end of this chapter or in the
chapters indicated by the first three digits in the plate number, e.g. P90951 refers to chapter 909.
Page 2 (2) When referring to this page, please quote Data D10301 Edition 0072
MAN B&W Diesel A/S
Cylinder Liner 903-1.1
Checking
Note!
If the cylinder liner is to be replaced, the
M903010257C02
When referring to this page, please quote Procedure M90301 Edition 0257 Page 1 (10)
MAN B&W Diesel A/S
903-1.1 Cylinder Liner
Checking
Page 2 (10) When referring to this page, please quote Procedure M90301 Edition 0257
MAN B&W Diesel A/S
Cylinder Liner 903-1.2
Dismantling
M903010257D02
D0301
2. Screw the two lifting tools on to the cylin-
der liner. Check with a feeler gauge that
there is no clearance between lifting tool
and cylinder liner. For tightening torque,
see Data. 3.
When referring to this page, please quote Procedure M90301 Edition 0257 Page 3 (10)
MAN B&W Diesel A/S
903-1.2 Cylinder Liner
Dismantling
Note!
Low lifting height in the engine room
M903010257D04
Page 4 (10) When referring to this page, please quote Procedure M90301 Edition 0257
MAN B&W Diesel A/S
Cylinder Liner 903-1.3
Overhaul
M903010257O01
the clamps away from the liner.
3.
M903010257O03
When referring to this page, please quote Procedure M90301 Edition 0257 Page 5 (10)
MAN B&W Diesel A/S
903-1.3 Cylinder Liner
Overhaul
Note!
It is of the utmost importance that the
6.
groove is made with a regular rounding
as shown in the sketch.
D
R=4-5 mm
C
C
M903010256O05
Page 6 (10) When referring to this page, please quote Procedure M90301 Edition 0257
MAN B&W Diesel A/S
Cylinder Liner 903-1.3
Overhaul
M903010257O06
8.
M903010257O07
When referring to this page, please quote Procedure M90301 Edition 0257 Page 7 (10)
MAN B&W Diesel A/S
903-1.3 Cylinder Liner
Overhaul
Page 8 (10) When referring to this page, please quote Procedure M90301 Edition 0257
MAN B&W Diesel A/S
Cylinder Liner 903-1.4
Mounting
M903010257M01
Coat the joint surfaces with permatex or a
similar liquid sealing compound.
3.
M903010257M04
When referring to this page, please quote Procedure M90301 Edition 0257 Page 9 (10)
MAN B&W Diesel A/S
903-1.2 Cylinder Liner
Dismantling
Note!
7.
Make sure to mount the piston cleaning
ring correctly, so that the scratching
marks are aligned.
Page 10 (10) When referring to this page, please quote Procedure M90301 Edition 0257
MAN B&W Diesel A/S
Cylinder Lubricators 103-2
Data
SAFETY PRECAUTIONS For detailed sketch, see 900-2
X Stopped engine
X Shut off starting air supply – At starting air receiver
X Block the main starting valve
X Shut off starting air distributor/distributing system supply
X Shut off safety air supply – Not ME-engines
X Shut off control air supply
X Shut off air supply to exhaust valve – Only with stopped lubricating oil pumps
X Engage turning gear
Shut off cooling water
Shut off fuel oil
Stop lubricating oil supply
Lock the turbocharger rotors
Data
When referring to this page, please quote Data D10302 Edition 0028 Page 1 (2)
MAN B&W Diesel A/S
103-2 Cylinder Lubricators
Data
The task-specific tools used in this procedure are shown on the plates at the end of this chapter or in the
chapters indicated by the first three digits in the plate number, e.g. P90951 refers to chapter 909.
Page 2 (2) When referring to this page, please quote Data D10302 Edition 0028
MAN B&W Diesel A/S
Cylinder Lubricators 903-2.1
MAN B&W Diesel Checking
3.
M903020245C02
When referring to this page, please quote Procedure M90302 Edition 0249 Page 1 (12)
903-2.1 Cylinder Lubricators
Checking MAN B&W Diesel
Check of Accumulators:
Page 2 (12) When referring to this page, please quote Procedure M90302 Edition 0249
Cylinder Lubricators 903-2.1
MAN B&W Diesel Checking
M903020247C07
Mount the filling valve on the relevant accu-
mulator with the union nut. Check that
valves C and F are closed.
When referring to this page, please quote Procedure M90302 Edition 0249 Page 3 (12)
903-2.2 Cylinder Lubricators
Dismantling MAN B&W Diesel
Dismantling of lubricators:
1.
The engine must be stopped and blocked be-
fore dismounting a lubricator. Stop the cylinder
Inlet oil pump station.
Special running
Page 4 (12) When referring to this page, please quote Procedure M90302 Edition 0249
Cylinder Lubricators 903-2.2
MAN B&W Diesel Dismantling
Dismantling of accumulators:
5.
4. The engine must be stopped and blocked
before the accumulator is dismounted.
Inlet
Stop the cylinder oil pump station.
Note!
When the oil pressure is released, a ni-
M903020249D04
trogen pre-pressure of 25-30 bar will re-
main in the accumulator.
When referring to this page, please quote Procedure M90302 Edition 0249 Page 5 (12)
903-2.3 Cylinder Lubricators
Overhaul MAN B&W Diesel
3.
M903020247O03
Page 6 (12) When referring to this page, please quote Procedure M90302 Edition 0249
Cylinder Lubricators 903-2.3
MAN B&W Diesel Overhaul
M903020247O04
5.
M903020247O05
6.
M903020247O06
When referring to this page, please quote Procedure M90302 Edition 0249 Page 7 (12)
903-2.3 Cylinder Lubricators
Overhaul MAN B&W Diesel
Page 8 (12) When referring to this page, please quote Procedure M90302 Edition 0249
Cylinder Lubricators 903-2.3
MAN B&W Diesel Overhaul
M903020247O08
Unscrew the solenoid valve.
10.
M903020244O12
When referring to this page, please quote Procedure M90302 Edition 0249 Page 9 (12)
903-2.3 Cylinder Lubricators
Overhaul MAN B&W Diesel
1 1
2 2 Solenoid valve 11. Connect the wires and mount the cover on
3 BN (brown) the terminal box.
BK (black)
4
BU (blue) Feedback sensor
5 13. Mount the solenoid valve fitted with new
O-rings. Coat the O-rings with a little
12. grease to keep the rings in place during
LED
mounting.
2
Brown+15
Blue OV
Black FBsignal
M903020242O08
13.
M903020247O13
Page 10 (12) When referring to this page, please quote Procedure M90302 Edition 0249
Cylinder Lubricators 903-2.3
MAN B&W Diesel Overhaul
M903020247O14
Mount the oil accumulator.
When referring to this page, please quote Procedure M90302 Edition 0249 Page 11 (12)
903-2.4 Cylinder Lubricators
Mounting MAN B&W Diesel
3.
Inlet
M903020249M03
Page 12 (12) When referring to this page, please quote Procedure M90302 Edition 0249
Cylinder Liner - Tools Plate
P90361-0084
Cylinder Liner - Tools
0084
P90361
When referring to this page, please quote Plate P90361 Edition 0084 Page 1 (2)
MAN B&W Diesel A/S
Plate Cylinder Liner - Tools
P90361-0084
Item Item
Item Description Item Description
No. No.
Page 2 (2) When referring to this page, please quote Plate P90361 Edition 0084
MAN B&W Diesel A/S
Cylinder Liner - Milling Tools Plate
P90362-0005
When referring to this page, please quote Plate P90362 Edition 0005 Page 1 (2)
MAN B&W Diesel A/S
Plate Cylinder Liner - Milling Tools
P90362-0005
Page 2 (2) When referring to this page, please quote Plate P90362 Edition 0005
MAN B&W Diesel A/S
Test Equipment for Lubricator Plate
P90364-0004
Test Equipment for Lubricator
0004
P90364
When referring to this page, please quote Plate P90364 Edition 0004 Page 1 (2)
MAN B&W Diesel A/S
Plate Test Equipment for Lubricator
P90364-0004
Item Item
Item Description Item Description
No. No.
Page 2 (2) When referring to this page, please quote Plate P90364 Edition 0004
MAN B&W Diesel A/S
Cylinder Liner - Lifting Tools Plate
P90366-0007
Cylinder Liner - Lifting Tools
0007
P90366
When referring to this page, please quote Plate P90366 Edition 0007 Page 1 (2)
MAN B&W Diesel A/S
Plate Cylinder Liner - Lifting Tools
P90366-0007
Item Item
Item Description Item Description
No. No.
Page 2 (2) When referring to this page, please quote Plate P90366 Edition 0007
MAN B&W Diesel A/S
904 - Crosshead with Connecting Rod
X Stopped engine
X Shut off starting air supply – At starting air receiver
X Block the main starting valve
X Shut off starting air distributor/distributing system supply
X Shut off safety air supply – Not ME engines
X Shut off control air supply
X Shut off air supply to exhaust valve – Only with stopped lubricating oil pumps
X Engage turning gear
X Shut off cooling water
X Shut off fuel oil
X Stop lubricating oil supply
Lock the turbocharger rotors
Data
When referring to this page, please quote Data D10401 Edition 0059 Page 1 (2)
MAN B&W Diesel A/S
104-1 Crosshead Bearing
Data
The task-specific tools used in this procedure are shown on the plates at the end of this chapter or in the
chapters indicated by the first three digits in the plate number, e.g. P90951 refers to chapter 909.
Page 2 (2) When referring to this page, please quote Data D10401 Edition 0059
MAN B&W Diesel A/S
Crosshead Bearing 904-1.1
Checking
Tin-Aluminium bearings
2.
The top clearance between the journal and a
new bearing shell is the result of a summation
of the production tolerances of the bearing as-
sembly components.
M904010249C02
1. Open the crankcase door at the relevant
cylinder.
D0403
L
When referring to this page, please quote Procedure M90401 Edition 0249 Page 1 (11)
MAN B&W Diesel A/S
904-1.1 Crosshead Bearing
Checking
bearing.
Note!
Ensure that the crosshead is lifted simul-
taneously fore and aft, i.e. by placing
marks on the guide planes using a felt
tipped pen
Page 2 (11) When referring to this page, please quote Procedure M90401 Edition 0249
MAN B&W Diesel A/S
Crosshead Bearing 904-1.2
Dismantling
M904010249D01
in the top of the crankcase, in the
athwarthship direction, for suspending the
piston rod.
3.
M904010249D03
When referring to this page, please quote Procedure M90401 Edition 0249 Page 3 (11)
MAN B&W Diesel A/S
904-1.2 Crosshead Bearing
Dismantling
6. Turn to BDC.
7.
D1302
M904010249D07
Page 4 (11) When referring to this page, please quote Procedure M90401 Edition 0249
MAN B&W Diesel A/S
Crosshead Bearing 904-1.2
Dismantling
M904010249D08
Check the upper part of the journal.
9.
M904010249D09
10.
D0407
M904010249D10
When referring to this page, please quote Procedure M90401 Edition 0249 Page 5 (11)
MAN B&W Diesel A/S
904-1.2 Crosshead Bearing
Dismantling
12.
M904010249D12
13.
M904010249D13
Page 6 (11) When referring to this page, please quote Procedure M90401 Edition 0249
MAN B&W Diesel A/S
Crosshead Bearing 904-1.2
Dismantling
M904010249D14
Haul the tackles tight.
16.
17.
D0421
D0220
M904010249D16
When referring to this page, please quote Procedure M90401 Edition 0249 Page 7 (11)
MAN B&W Diesel A/S
904-1.2 Crosshead Bearing
Dismantling
Page 8 (11) When referring to this page, please quote Procedure M90401 Edition 0249
MAN B&W Diesel A/S
Crosshead Bearing 904-1.4
Mounting
M904010249M01
les, for assembling the crosshead and the
connecting rod.
3.
M904010249M03
When referring to this page, please quote Procedure M90401 Edition 0249 Page 9 (11)
MAN B&W Diesel A/S
904-1.4 Crosshead Bearing
Mounting
Note!
Take care that the bearing studs do not
damage the crosshead.
D1301
M904010249M05
7.
M904010249D13
Page 10 (11) When referring to this page, please quote Procedure M90401 Edition 0249
MAN B&W Diesel A/S
Crosshead Bearing 904-1.4
Mounting
M904010249D13
9.
D0202
D0207
M904010249M09
When referring to this page, please quote Procedure M90401 Edition 0249 Page 11 (11)
MAN B&W Diesel A/S
Crosshead 104-2
Data
SAFETY PRECAUTIONS For detailed sketch, see 900-2
X Stopped engine
X Shut off starting air supply – At starting air receiver
X Block the main starting valve
X Shut off starting air distributor/distributing system supply
X Shut off safety air supply – Not ME engines
X Shut off control air supply
X Shut off air supply to exhaust valve – Only with stopped lubricating oil pumps
X Engage turning gear
X Shut off cooling water
X Shut off fuel oil
X Stop lubricating oil supply
Lock the turbocharger rotors
Data
When referring to this page, please quote Data D10402 Edition 0060 Page 1 (2)
MAN B&W Diesel A/S
104-2 Crosshead
Data
The task-specific tools used in this procedure are shown on the plates at the end of this chapter or in the
chapters indicated by the first three digits in the plate number, e.g. P90951 refers to chapter 909.
Page 2 (2) When referring to this page, please quote Data D10402 Edition 0060
MAN B&W Diesel A/S
Crosshead 904-2.2
Dismantling
M904020248D01
pipe on the stuffing box housing for the
telescopic pipe.
3.
M904020248D03
When referring to this page, please quote Procedure M90402 Edition 0248 Page 1 (9)
MAN B&W Diesel A/S
904-2.2 Crosshead
Dismantling
D1302
M904020248D05
6.
D0404
M904020248D06
Page 2 (9) When referring to this page, please quote Procedure M90402 Edition 0248
MAN B&W Diesel A/S
Crosshead 904-2.2
Dismantling
M904020248D07
Hook the tackles to the top lifting brackets
on to the lifting tool on the crosshead, and
lift the crosshead.
crankcase top.
When referring to this page, please quote Procedure M90402 Edition 0248 Page 3 (9)
MAN B&W Diesel A/S
904-2.2 Crosshead
Dismantling
11.
D0422
M904020248D12
Page 4 (9) When referring to this page, please quote Procedure M90402 Edition 0248
MAN B&W Diesel A/S
Crosshead 904-2.2
Dismantling
M904020248D13
Remove the crosshead from the engine,
using wire rope and tackles.
14.
M904020248D15
When referring to this page, please quote Procedure M90402 Edition 0248 Page 5 (9)
MAN B&W Diesel A/S
904-2.4 Crosshead
Mounting
3.
M904020248M03
Page 6 (9) When referring to this page, please quote Procedure M90402 Edition 0248
MAN B&W Diesel A/S
Crosshead 904-2.4
Mounting
M904020248D12
See Procedure 913-7.
D0412
D0413
6.
D0450
M904020248M06
When referring to this page, please quote Procedure M90402 Edition 0248 Page 7 (9)
MAN B&W Diesel A/S
904-2.4 Crosshead
Mounting
9.
D1301
M904020248M09
Page 8 (9) When referring to this page, please quote Procedure M90402 Edition 0248
MAN B&W Diesel A/S
Crosshead 904-2.4
Mounting
M904020248M10
Note!
Always search the crankcase to ensure
that there are no tools, shackles or rags
left behind.
11.
M904020248M11
12.
M904020248M12
When referring to this page, please quote Procedure M90402 Edition 0248 Page 9 (9)
MAN B&W Diesel A/S
Reciprocating Parts 104-3
Data
SAFETY PRECAUTIONS For detailed sketch, see 900-2
X Stopped engine
X Shut off starting air supply – At starting air receiver
X Block the main starting valve
X Shut off starting air distributor/distributing system supply
X Shut off safety air supply – Not ME engines
X Shut off control air supply
X Shut off air supply to exhaust valve – Only with stopped lubriating oil pumps
X Engage turning gear
X Shut off cooling water
X Shut off fuel oil
X Stop lubricating oil supply
X Lock the turbocharger rotors
Data
When referring to this page, please quote Data D10403 Edition 0041 Page 1 (2)
MAN B&W Diesel A/S
104-3 Reciprocating Parts
Data
The task-specific tools used in this procedure are shown on the plates at the end of this chapter or in the
chapters indicated by the first three digits in the plate number, e.g. P90951 refers to chapter 909.
Page 2 (2) When referring to this page, please quote Data D10403 Edition 0041
MAN B&W Diesel A/S
Reciprocating Parts 904-3.1
Checking
Reciprocating Parts
S50ME-C
0217
Checking
904-3.1
1.
In order to achieve uniform measuring condi-
tions on board, the ship’s trim must be as close
as possible to 0°.
MA904-5.0 72 01
Fill the tube with water (possibly coloured)
until the water level is approx. 100 mm from
the end of the tube.
3.
Trim the ship until the difference between
the water level S fore and aft is less than
1.5 mm per 1000 mm.
Note!
When referring to this page, please quote Procedure M90403 Edition 0217 Page 1 (3)
0$1% :'LHVHO$6
904-3.1 Reciprocating Parts
Checking
ZF
ZA
5.
D04-53
D04-54
D04-55
FUEL PUMP
GN904-3.1 203 05
Page 2 (3) When referring to this page, please quote Procedure M90403 Edition 0217
0$1% :'LHVHO$6
Reciprocating Parts 904-3.1
Checking
D04-28
D04-29
D04-30
GN904-3.1 203 06
7.
GN904-3.1 203 07
When referring to this page, please quote Procedure M90403 Edition 0217 Page 3 (3)
0$1% :'LHVHO$6
Crankpin Bearing 104-4
Data
SAFETY PRECAUTIONS For detailed sketch, see 900-2
X Stopped engine
X Shut off starting air supply – At starting air receiver
X Block the main starting valve
X Shut off starting air distributor/distributing system supply
X Shut off safety air supply – Not ME engines
X Shut off control air supply
X Shut off air supply to exhaust valve – Only with stopped lubricating oil pumps
X Engage turning gear
Shut off cooling water
Shut off fuel oil
X Stop lubricating oil supply
Lock the turbocharger rotors
Data
When referring to this page, please quote Data D10404 Edition 0052 Page 1 (2)
MAN B&W Diesel A/S
104-4 Crankpin Bearing
Data
The task-specific tools used in this procedure are shown on the plates at the end of this chapter or in the
chapters indicated by the first three digits in the plate number, e.g. P90951 refers to chapter 909.
Page 2 (2) When referring to this page, please quote Data D10404 Edition 0052
MAN B&W Diesel A/S
Crankpin Bearing 904-4.1
Checking
M904040231C02
3. Measure the clearance in the crankpin
bearing by inserting a feeler gauge at the
bottom of the bearing shell in both sides.
See Data for bottom clearance.
3.
4. The difference between the actual clear-
ance measurement and the measurement
recorded in the Adjustment Sheet (or the
clearance noted for a new bearing installed
later) must not exceed 0.1 mm. If so, the
crankpin bearing must be disassembled for
inspection.
See Procedure 904-4.2. D0443
D0444
5. The wear limit for the crankpin bearing
shells is based on an evaluation of the
bearing condition at the time of inspection.
M904040231C03
When referring to this page, please quote Procedure M90404 Edition 0231 Page 1 (8)
MAN B&W Diesel A/S
904-4.2 Crankpin Bearing
Dismantling
4.
D0448
M904040231D04
Page 2 (8) When referring to this page, please quote M90404 Edition 0231
MAN B&W Diesel A/S
Crankpin Bearing 904-4.2
Dismantling
M904040231D05
6. Place the bearing cap on one side on a
couple of planks.
Note! D0447
Normally bearing shells are replaced in
pairs.
7. Turn to TDC.
M904040231D06
When referring to this page, please quote Procedure M90404 Edition 0231 Page 3 (8)
MAN B&W Diesel A/S
904-4.2 Crankpin Bearing
Dismantling
10.
M904040231D10
Page 4 (8) When referring to this page, please quote M90404 Edition 0231
MAN B&W Diesel A/S
Crankpin Bearing 904-4.2
Dismantling
M904040231D11
Lower the lifting tool with the bearing shell,
using the tackles.
12.
M904040231D12
13.
D0446
M904040231D13
When referring to this page, please quote Procedure M90404 Edition 0231 Page 5 (8)
MAN B&W Diesel A/S
904-4.4 Crankpin Bearing
Mounting
D0446
M904040231M02
3.
M904040231M03
Page 6 (8) When referring to this page, please quote Procedure M90404 Edition 0231
MAN B&W Diesel A/S
Crankpin Bearing 904-4.4
Mounting
M904040231M04
5. Turn the crosshead to TDC.
5.
M904040231M05
When referring to this page, please quote Procedure M90404 Edition 0231 Page 7 (8)
MAN B&W Diesel A/S
904-4.4 Crankpin Bearing
Mounting
Caution!
During mounting, take care that the
M904040231M06
D1301
Page 8 (8) When referring to this page, please quote Procedure M90404 Edition 0231
MAN B&W Diesel A/S
Connecting Rod 104-5
Data
SAFETY PRECAUTIONS For detailed sketch, see 900-2
X Stopped engine
X Shut off starting air supply – At starting air receiver
X Block the main starting valve
X Shut off starting air distributor/distributing system supply
X Shut off safety air supply – Not ME engines
X Shut off control air supply
X Shut off air supply to exhaust valve – Only with stopped lubriating oil pumps
X Engage turning gear
Shut off cooling water
Shut off fuel oil
X Stop lubricating oil supply
Lock the turbocharger rotors
Data
When referring to this page, please quote Data D10405 Edition 0051 Page 1 (2)
MAN B&W Diesel A/S
104-5 Connecting Rod
Data
The task-specific tools used in this procedure are shown on the plates at the end of this chapter or in the
chapters indicated by the first three digits in the plate number, e.g. P90951 refers to chapter 909.
Page 2 (2) When referring to this page, please quote Data D10405 Edition 0051
MAN B&W Diesel A/S
Connecting Rod 904-5.2
Dismantling
Connecting Rod
S46MC-C
0228
Dismantling
904-5.2
1.
1. Turn the crank to BDC.
HN904-5.2 217 01
See Procedure 904-4.2.
HN904-5.2 217 02 2.
3.
D13-02
D04-48
GN904-5.2 225 03
When referring to this page, please quote Procedure M90405 Edition 0228 Page 1 (7)
0$1% :'LHVHO$6
904-5.2 Connecting Rod
Dismantling
necting rod.
6.
A B
C
GN904-5.2 225 06
Page 2 (7) When referring to this page, please quote Procedure M90405 Edition 0228
0$1% :'LHVHO$6
Connecting Rod 904-5.2
Dismantling
GN904-5.2 225 07
Turn the crankthrow towards TDC while ‘fol-
lowing’ with the tackles, thus continuously
supporting and guiding the connecting rod
towards the doorway.
8.
8. Attach a tackle to the gallery-mounted lift-
ing bracket E, and hook on to the lifting at-
tachment on the connecting rod. A B E
When referring to this page, please quote Procedure M90405 Edition 0228 Page 3 (7)
0$1% :'LHVHO$6
904-5.2 Connecting Rod
Dismantling
Page 4 (7) When referring to this page, please quote Procedure M90405 Edition 0228
0$1% :'LHVHO$6
Connecting Rod 904-5.4
Mounting
Mounting
904-5.4
GN904-5.2 225 10
ing brackets A and B.
connecting rod.
4.
A B E
C
GN904-5.4 225 04
When referring to this page, please quote Procedure M90405 Edition 0228 Page 5 (7)
0$1% :'LHVHO$6
904-5.4 Connecting Rod
Mounting
Caution!
7.
D13-01
GN904-5.4 225 07
Page 6 (7) When referring to this page, please quote Procedure M90405 Edition 0228
0$1% :'LHVHO$6
Connecting Rod 904-5.4
Mounting
GN904-5.4 225 08
HN904-5.2 217 01 9.
D13-01
When referring to this page, please quote Procedure M90405 Edition 0228 Page 7 (7)
0$1% :'LHVHO$6
Connecting Rod and Crosshead Panel Plate
P90451-0149
When referring to this page, please quote Plate P90451 Edition 0149 Page 1 (2)
MAN B&W Diesel A/S
Plate Connecting Rod and Crosshead Panel
P90451-0149
Page 2 (2) When referring to this page, please quote Plate P90451 Edition 0149
MAN B&W Diesel A/S
Connecting Rod - Hydraulic Tools Plate
P90461-0068
When referring to this page, please quote Plate P90461 Edition 0068 Page 1 (2)
MAN B&W Diesel A/S
Plate Connecting Rod - Hydraulic Tools
P90461-0068
Page 2 (2) When referring to this page, please quote Plate P90461 Edition 0068
MAN B&W Diesel A/S
Connecting Rod - Tools Plate
P90462-0034
When referring to this page, please quote Plate P90462 Edition 0034 Page 1 (2)
MAN B&W Diesel A/S
Plate Connecting Rod - Tools
P90462-0034
Page 2 (2) When referring to this page, please quote Plate P90462 Edition 0034
MAN B&W Diesel A/S
Crosshead - Hydraulic Tools Plate
P90464-0005
When referring to this page, please quote Plate P90464 Edition 0005 Page 1 (2)
MAN B&W Diesel A/S
Plate Crosshead - Hydraulic Tools
P90464-0005
Page 2 (2) When referring to this page, please quote Plate P90464 Edition 0005
MAN B&W Diesel A/S
Crosshead - Tools Plate
P90465-0001
When referring to this page, please quote Plate P90465 Edition 0001 Page 1 (2)
MAN B&W Diesel A/S
Plate Crosshead - Tools
P90465-0001
Page 2 (2) When referring to this page, please quote Plate P90465 Edition 0001
MAN B&W Diesel A/S
905 - Crankshaft, Thrust Bearing and Turning Gear
SAFETY PRECAUTIONS
Special Edition
S42MC
D10501
105-1 Data 0006 Main Bearing
X Stopped engine
X Block the starting mechanism
X Shut off starting air supply
X Engage turning gear
Shut off cooling water
Shut off fuel oil
X Shut off lubricating oil
Lock turbocharger rotors
Data
Ref. Description Value Unit
When referring to this page, please quote Data D10501 Edition 0006 Page 1 (2)
MAN B&W Diesel A/S
105-1 Main Bearing
Data
The task-specific tools used in this procedure are shown on the plates at the end of this chapter or in the
chapters indicated by the first three digits in the plate number, e.g. P90951 refers to chapter 909.
Page 2 (2) When referring to this page, please quote Data D10501 Edition 0006
MAN B&W Diesel A/S
Main Bearing 905-1.1
Checking
0208 Bearing
Main S80MC-C
Checking
905-1.1
1.
General
• Deflection readings
• Visual checking
HM905-2.0 46 01
Crankshaft deflection readings
B1 (near bottom)
C (camshaft side)
T (top)
E (exhaust side)
B2 (near bottom)
1/2 (B2+B1) = B
XZ905-1.1 204 03
When referring to this page, please quote Procedure M90501 Edition 0208 Page 1 (5)
0$1% :'LHVHO$6
905-1.1 Main Bearing
Checking
General
KN905-1.1 208 05
Page 2 (5) When referring to this page, please quote Procedure M90501 Edition 0208
0$1% :'LHVHO$6
Main Bearing 905-1.1
Checking
KN905-1.1 208 06
whole circumference on each side, but it is
often possible to bend the “feeler” to suit
the situation and thus reach as far round as
possible.
Wire-feeler 7.
<1.2 mm
>0.7 mm
7. It is rather easy to make a feeler (see 1 7-10 mm
sketch). The “feeler” should be made from
a piece of steel wire (e.g. a welding rod)
approx. 0.6 - 1 m long depending on the
engine type, and 2 to 3 mm thick. Approx.
7 to 10 mm of the wire should be bent to an
angle of approx. 65° to form a “feeler tip”.
Grind the tip smooth to obtain the shape
and dimension shown on the sketch. Note 60-70
that the thickness of the white metal is ap-
prox. 1.5 mm, which is why the tip should 2-3 mm
be less than 1.2 mm thick, and bigger than
500-1000
Note!
When referring to this page, please quote Procedure M90501 Edition 0208 Page 3 (5)
0$1% :'LHVHO$6
905-1.1 Main Bearing
Checking
and surveys.
Note!
10.
The bearing clearances for a new bear-
ing stated in Data (see Data 105-2) are
for guidance purposes only.
KN905-1.1 208 10
Page 4 (5) When referring to this page, please quote Procedure M90501 Edition 0208
0$1% :'LHVHO$6
Main Bearing 905-1.1
Checking
HN905-2.1 227 03
When referring to this page, please quote Procedure M90501 Edition 0208 Page 5 (5)
0$1% :'LHVHO$6
Main Bearing 105-2
Data
SAFETY PRECAUTIONS
Special Edition
S60MC-C
D10502
105-2 Data 0052 Main Bearing
X Stopped engine
X Block the starting mechanism
X Shut off starting air supply
X Engage turning gear
Shut off cooling water
Shut off fuel oil
X Shut off lubricating oil
Lock turbocharger rotors
Data
Ref. Description Value Unit
When referring to this page, please quote Data D10502 Edition 0052 Page 1 (2)
MAN B&W Diesel A/S
105-2 Main Bearing
Data
The task-specific tools used in this procedure are shown on the plates at the end of this chapter or in the
chapters indicated by the first three digits in the plate number, e.g. P90951 refers to chapter 909.
Page 2 (2) When referring to this page, please quote Data D10502 Edition 0052
MAN B&W Diesel A/S
Main Bearing 905-2.2
Dismantling
Main Bearing
S60MC-C
0245
Dismantling
905-2.2
KN905-2.2 238 01
der unit concerned.
Main bearings
Note!
3.
EXH-SIDE MAN-SIDE
KN905-2.2 238 03
When referring to this page, please quote Procedure M90502 Edition 0245 Page 1 (16)
0$1% :'LHVHO$6
905-2.2 Main Bearing
Dismantling
4.
Oil pipes
Note!
Note!
Page 2 (16) When referring to this page, please quote Procedure M90502 Edition 0245
0$1% :'LHVHO$6
Main Bearing 905-2.2
Dismantling
HN905-2.2 245 02
HN905-2.2 227 03 2.
When referring to this page, please quote Procedure M90502 Edition 0245 Page 3 (16)
0$1% :'LHVHO$6
905-2.2 Main Bearing
Dismantling
5.
HN905-2.2 227 06
Page 4 (16) When referring to this page, please quote Procedure M90502 Edition 0245
0$1% :'LHVHO$6
Main Bearing 905-2.2
Dismantling
KN905-2.2 238 06
D. In the eye bolt on the web plate opposite
the pulleys. C
8.
HN905-2.2 227 09
When referring to this page, please quote Procedure M90502 Edition 0245 Page 5 (16)
0$1% :'LHVHO$6
905-2.2 Main Bearing
Dismantling
C
HN905-2.2 22710
10.
C
HN905-2.2 227 11
11.
F
C
D05-03
HN905-2.2 227 12
Page 6 (16) When referring to this page, please quote Procedure M90502 Edition 0245
0$1% :'LHVHO$6
Main Bearing 905-2.2
Dismantling
HN905-2.2 227 13
same time, to get the bearing cap clear of
the guides.
D
HN905-2.2 227 14
14.
KN905-2.2 238 20
When referring to this page, please quote Procedure M90502 Edition 0245 Page 7 (16)
0$1% :'LHVHO$6
905-2.2 Main Bearing
Dismantling
15.
15. When the main bearing cap is hanging ver-
A
tically below tackle B, remove tackle C and
B
the wire rope around pulley F.
D Note!
D05-03 Make sure that the wire rope of the main
KN905-2.2 238 21
17.
D05-04
KN905-2.2 238 23
Page 8 (16) When referring to this page, please quote Procedure M90502 Edition 0245
0$1% :'LHVHO$6
Main Bearing 905-2.2
Dismantling
KN905-2.2 238 24
pressure pump, and raise the pressure until
the crankshaft has been lifted 0.2-0.5 mm,
but max. the clearance in the two adjacent
bearings.
Note!
Note!
EXH CAM
KN905-2.2 238 28
Min. 60 mm
When referring to this page, please quote Procedure M90502 Edition 0245 Page 9 (16)
0$1% :'LHVHO$6
905-2.2 Main Bearing
Dismantling
22. Note!
Page 10 (16) When referring to this page, please quote Procedure M90502 Edition 0245
0$1% :'LHVHO$6
Main Bearing 905-2.2
Dismantling
Note!
JM905-2.2 236 27
24.
D05-05
HN905-2.2 227 19
When referring to this page, please quote Procedure M90502 Edition 0245 Page 11 (16)
0$1% :'LHVHO$6
905-2.3 Main Bearing
Overhaul
Overhaul
905-2.3
2. Before remounting:
Page 12 (16) When referring to this page, please quote Procedure M90502 Edition 0245
0$1% :'LHVHO$6
Main Bearing 905-2.4
Mounting
Mounting
905-2.4
HN905-2.4 227 01
shaft journal. Remove the lifting tool from
the bearing shell.
3.
HN905-2.4 227 03
When referring to this page, please quote Procedure M90502 Edition 0245 Page 13 (16)
0$1% :'LHVHO$6
905-2.4 Main Bearing
Mounting
Page 14 (16) When referring to this page, please quote Procedure M90502 Edition 0245
0$1% :'LHVHO$6
Main Bearing 905-2.4
Mounting
KN905-2.4 238 09
Screw the nuts on to the main bearing
studs.
10.
GN9913-1.0 203 22
When referring to this page, please quote Procedure M90502 Edition 0245 Page 15 (16)
0$1% :'LHVHO$6
905-2.4 Main Bearing
Mounting
13. Note!
Note!
20 D05-02 behind.
14.
KN905-2.4 238 14
Page 16 (16) When referring to this page, please quote Procedure M90502 Edition 0245
0$1% :'LHVHO$6
Thrust Bearing 105-3
Data
SAFETY PRECAUTIONS
Special Edition
S60MC-C
D10503
105-3 Data 0044 Thrust Bearing
X Stopped engine
X Block the starting mechanism
X Shut off starting air supply
X Engage turning gear
Shut off cooling water
Shut off fuel oil
X Shut off lubricating oil
Lock turbocharger rotors
Data
Ref. Description Value Unit
When referring to this page, please quote Data D10503 Edition 0044 Page 1 (2)
MAN B&W Diesel A/S
105-3 Thrust Bearing
Data
The task-specific tools used in this procedure are shown on the plates at the end of this chapter or in the
chapters indicated by the first three digits in the plate number, e.g. P90951 refers to chapter 909.
Page 2 (2) When referring to this page, please quote Data D10503 Edition 0044
MAN B&W Diesel A/S
Thrust Bearing 905-3.1
Checking
Thrust Bearing
S50MC-C
0224
Checking
905-3.1
1.
The clearance in the thrust bearing was meas-
ured during testbed trials of the engine and not-
ed down in the ‘Adjustment Sheet' which is
inserted at the front of Volume I, OPERATION.
GN905-3.1 224 01
1. To measure the wear in the thrust bearing,
it is necessary to dismount the foremost
segment stopper.
For dismantling the segment stopper, see
Procedure 905-3.2.
2.
A wear groove of 1 mm is positioned in the
uppermost thrust segment. (The segment
with thermometers).
3.
KN905-2.2 238 02
When referring to this page, please quote Procedure M90503 Edition 0224 Page 1 (5)
MAN B&W Diesel A/S
905-3.2 Thrust Bearing
Dismantling
Dismantling
905-3.2
2.
D05-07
D13-02
GN905-3.2 224 02
Page 2 (5) When referring to this page, please quote Procedure M90503 Edition 0224
MAN B&W Diesel A/S
Thrust Bearing 905-3.2
Dismantling
Note!
4.
D05-06
GN905-3.2 224 04
When referring to this page, please quote Procedure M90503 Edition 0224 Page 3 (5)
MAN B&W Diesel A/S
905-3.4 Thrust Bearing
Mounting
Mounting
905-3.4
2.
GN905-3.4 224 02
Page 4 (5) When referring to this page, please quote Procedure M90503 Edition 0224
MAN B&W Diesel A/S
Thrust Bearing 905-3.4
Mounting
GN905-3.2 224 01
When referring to this page, please quote Procedure M90503 Edition 0224 Page 5 (5)
MAN B&W Diesel A/S
Journal Bearing 105-4
Data
SAFETY PRECAUTIONS
Special Edition
L60MC-C
D10504
105-4 Data 0017 Journal Bearing
X Stopped engine
X Block the starting mechanism
X Shut off starting air supply
X Engage turning gear
Shut off cooling water
Shut off fuel oil
X Shut off lubricating oil
Lock turbocharger rotors
Data
Ref. Description Value Unit
When referring to this page, please quote Data D10504 Edition 0017 Page 1 (2)
MAN B&W Diesel A/S
105-4 Journal Bearing
Data
The task-specific tools used in this procedure are shown on the plates at the end of this chapter or in the
chapters indicated by the first three digits in the plate number, e.g. P90951 refers to chapter 909.
Page 2 (2) When referring to this page, please quote Data D10504 Edition 0017
MAN B&W Diesel A/S
Journal Bearing 905-4.1
Checking
0216 Bearing
Journal S46MC-C
Checking
905-4.1
KN905-2.2 238 01
Main bearings
Thrust bearing
2.
KN905-2.2 238 02
3.
KN905-4.1 202 03
When referring to this page, please quote Procedure M90504 Edition 0216 Page 1 (8)
MAN B&W Diesel A/S
905-4.2 Journal Bearing
Dismantling
Dismantling
905-4.2
D13-02
GN905-2.2 204 02
4.
KN905-2.2 238 07
Page 2 (8) When referring to this page, please quote Procedure M90504 Edition 0216
MAN B&W Diesel A/S
Journal Bearing 905-4.2
Dismantling
GN905-2.2 224 16
Tighten the screw against the turning wheel
and compress the jacks.
7.
GN905-2.2 224 19
When referring to this page, please quote Procedure M90504 Edition 0216 Page 3 (8)
MAN B&W Diesel A/S
905-4.2 Journal Bearing
Dismantling
9.
D05-15
GN905-2.2 224 17
Page 4 (8) When referring to this page, please quote Procedure M90504 Edition 0216
MAN B&W Diesel A/S
Journal Bearing 905-4.3
Overhaul
Overhaul
905-4.3
2. Before remounting:
When referring to this page, please quote Procedure M90504 Edition 0216 Page 5 (8)
MAN B&W Diesel A/S
905-4.4 Journal Bearing
Mounting
Mounting
905-4.4
3.
XZS905-13 07
Page 6 (8) When referring to this page, please quote Procedure M90504 Edition 0216
MAN B&W Diesel A/S
Journal Bearing 905-4.4
Mounting
XZS905-13 09
es.
6.
Note!
D13-01
MN913-1 208 11
When referring to this page, please quote Procedure M90504 Edition 0216 Page 7 (8)
MAN B&W Diesel A/S
905-4.4 Journal Bearing
Mounting
8. 8.
D05-11
D05-12 Note!
20
Note!
10.
KN905-2.4 238 15
Page 8 (8) When referring to this page, please quote Procedure M90504 Edition 0216
MAN B&W Diesel A/S
Journal Bearing 905-4.1
Checking
0216 Bearing
Journal S46MC-C
Checking
905-4.1
KN905-2.2 238 01
Main bearings
Thrust bearing
2.
KN905-2.2 238 02
3.
KN905-4.1 202 03
When referring to this page, please quote Procedure M90504 Edition 0216 Page 1 (8)
MAN B&W Diesel A/S
905-4.2 Journal Bearing
Dismantling
Dismantling
905-4.2
D13-02
GN905-2.2 204 02
4.
KN905-2.2 238 07
Page 2 (8) When referring to this page, please quote Procedure M90504 Edition 0216
MAN B&W Diesel A/S
Journal Bearing 905-4.2
Dismantling
GN905-2.2 224 16
Tighten the screw against the turning wheel
and compress the jacks.
7.
GN905-2.2 224 19
When referring to this page, please quote Procedure M90504 Edition 0216 Page 3 (8)
MAN B&W Diesel A/S
905-4.2 Journal Bearing
Dismantling
9.
D05-15
GN905-2.2 224 17
Page 4 (8) When referring to this page, please quote Procedure M90504 Edition 0216
MAN B&W Diesel A/S
Journal Bearing 905-4.3
Overhaul
Overhaul
905-4.3
2. Before remounting:
When referring to this page, please quote Procedure M90504 Edition 0216 Page 5 (8)
MAN B&W Diesel A/S
905-4.4 Journal Bearing
Mounting
Mounting
905-4.4
3.
XZS905-13 07
Page 6 (8) When referring to this page, please quote Procedure M90504 Edition 0216
MAN B&W Diesel A/S
Journal Bearing 905-4.4
Mounting
XZS905-13 09
es.
6.
Note!
D13-01
MN913-1 208 11
When referring to this page, please quote Procedure M90504 Edition 0216 Page 7 (8)
MAN B&W Diesel A/S
905-4.4 Journal Bearing
Mounting
8. 8.
D05-11
D05-12 Note!
20
Note!
10.
KN905-2.4 238 15
Page 8 (8) When referring to this page, please quote Procedure M90504 Edition 0216
MAN B&W Diesel A/S
Axial Vibration Damper 105-5
Data
SAFETY PRECAUTIONS
Special Edition
S60MC-C
D10505
105-5 Data 0037 Axial Vibration Damper
X Stopped engine
X Block the starting mechanism
X Shut off starting air supply
X Engage turning gear
Shut off cooling water
Shut off fuel oil
X Shut off lubricating oil
Lock turbocharger rotors
Data
Ref. Description Value Unit
When referring to this page, please quote Data D10505 Edition 0037 Page 1 (2)
MAN B&W Diesel A/S
105-5 Axial Vibration Damper
Data
The task-specific tools used in this procedure are shown on the plates at the end of this chapter or in the
chapters indicated by the first three digits in the plate number, e.g. P90951 refers to chapter 909.
Page 2 (2) When referring to this page, please quote Data D10505 Edition 0037
MAN B&W Diesel A/S
Axial Vibration Damper 905-5.1
Checking
Axial Vibration Damper
S46-S50MC-C
0224
Checking
905-5.1
1.
For checking the effectiveness of the axial vi-
bration damper, it is necessary to measure the
longitudinal movements of the fore end of the
crankshaft during running.
When referring to this page, please quote Procedure M90505 Edition 0224 Page 1 (8)
MAN B&W Diesel A/S
905-5.1 Axial Vibration Damper
Checking
Note!
Page 2 (8) When referring to this page, please quote Procedure M90505 Edition 0224
MAN B&W Diesel A/S
Axial Vibration Damper 905-5.1
Checking
DM905-7.1 74 05
The axial movements (S2) recorded on the
paper must be measured with a slide calli-
per as shown in the sketch.
4.
4. Before comparing the measured value (S2)
with the Normal Service Value (S1), stated
S1
in Volume I, Operation, Chapter 701, it is
necessary to compensate for the ratio in
the tool.
When referring to this page, please quote Procedure M90505 Edition 0224 Page 3 (8)
MAN B&W Diesel A/S
905-5.1 Axial Vibration Damper
Checking
Note!
Page 4 (8) When referring to this page, please quote Procedure M90505 Edition 0224
MAN B&W Diesel A/S
Axial Vibration Damper 905-5.1
Checking
BG905-5.1 223 03
per as shown in the sketch.
When referring to this page, please quote Procedure M90505 Edition 0224 Page 5 (8)
MAN B&W Diesel A/S
905.5.2 Axial Vibration Damper
Dismantling
Dismantling
905.5.2
Page 6 (8) When referring to this page, please quote Procedure M90505 Edition 0224
MAN B&W Diesel A/S
Axial Vibration Damper 905-5.3
Overhaul
Overhaul
905-5.3
Note!
HG905-5.2 201 01
lower housing.
Note!
When referring to this page, please quote Procedure M90505 Edition 0224 Page 7 (8)
MAN B&W Diesel A/S
905-5.4 Axial Vibration Damper
Mounting
Mounting
905-5.4
Note!
GN905-5.4 224 01
D13-01
Note!
Page 8 (8) When referring to this page, please quote Procedure M90505 Edition 0224
MAN B&W Diesel A/S
Crankshaft, Thrust Shaft, Main Bearing, Etc. - Plate
P90551-0237
Panel
When referring to this page, please quote Plate P90551 Edition 0237 Page 1 (2)
MAN B&W Diesel A/S
Plate Crankshaft, Thrust Shaft, Main Bearing, Etc. -
P90551-0237
Panel
Item Item Description Item Item Description
No. No.
Page 2 (2) When referring to this page, please quote Plate P90551 Edition 0237
MAN B&W Diesel A/S
Main Bearing - Hydraulic Tools Plate
P90561-0064
When referring to this page, please quote Plate P90561 Edition 0064 Page 1 (2)
MAN B&W Diesel A/S
Plate Main Bearing - Hydraulic Tools
P90561-0064
Page 2 (2) When referring to this page, please quote Plate P90561 Edition 0064
MAN B&W Diesel A/S
Crankshaft - Tools Plate
MAN B&W Diesel P90562-0133
When referring to this page, please quote Plate P90562 Edition 0133 Page 1 (2)
Plate
Crankshaft - Tools
P90562-0133 MAN B&W Diesel
Page 2 (2) When referring to this page, please quote Plate P90562 Edition 0133
Turning Wheel - Tools Plate
P90563-0024
When referring to this page, please quote Plate P90563 Edition 0024 Page 1 (2)
MAN B&W Diesel A/S
Plate Turning Wheel - Tools
P90563-0024
Page 2 (2) When referring to this page, please quote Plate P90563 Edition 0024
MAN B&W Diesel A/S
Crankshaft - Measuring Tools
Tools Plate
MAN B&W Diesel P90564-0018
When referring to this page, please quote Plate P90564 Edition 0018 Page 1 (2)
Plate
Crankshaft - Measuring Tools
Tools
P90564-0018 MAN B&W Diesel
Page 2 (2) When referring to this page, please quote Plate P90564 Edition 0018
Crankshaft - Measuring Tools Plate
P90564-0020
Crankshaft - Measuring Tools
0020
P90564
When ordering item 016 or 028, please always state measurement “Z”
When referring to this page, please quote Plate P90564 Edition 0020 Page 1 (2)
MAN B&W Diesel A/S
Plate Crankshaft - Measuring Tools
P90564-0020
Item Item
Item Description Item Description
No. No.
Page 2 (2) When referring to this page, please quote Plate P90564 Edition 0020
MAN B&W Diesel A/S
Thrust Shaft - Tools Plate
P90570-0001
When referring to this page, please quote Plate P90570 Edition 0001 Page 1 (2)
MAN B&W Diesel A/S
Plate Thrust Shaft - Tools
P90570-0001
Page 2 (2) When referring to this page, please quote Plate P90570 Edition 0001
MAN B&W Diesel A/S
Main Bearing - Measuring Tools Plate
P90572-0005
When referring to this page, please quote Plate P90572 Edition 0005 Page 1 (2)
MAN B&W Diesel A/S
Plate Main Bearing - Measuring Tools
P90572-0005
Page 2 (2) When referring to this page, please quote Plate P90572 Edition 0005
MAN B&W Diesel A/S
906 - Control Gear
SAFETY PRECAUTIONS
Special Edition
S60MC-C
D10601
106-1 Data 0042 Chain
X Stopped engine
X Block the starting mechanism
X Shut off starting air supply
X Engage turning gear
Shut off cooling water
Shut off fuel oil
X Shut off lubricating oil
Lock turbocharger rotors
Data
Ref. Description Value Unit
D06-01 1” Chain
D06-02 Teeth on chain wheel, max. wear 0.9 mm
D06-03 Original length (chain pitch x 10 links) 254 mm
D06-04 10 links measurements + 1% of a tensioned chain = scrapping of chain 256.5 mm
D06-13 4” Chain
D06-14 Teeth on chain wheel, max. wear 3.5 mm
D06-15 Original length (chain pitch x 10 links) 1016 mm
D06-16 10 links measurements + 1% of a tensioned chain = scrapping of chain 1026 mm
When referring to this page, please quote Data D10601 Edition 0042 Page 1 (2)
MAN B&W Diesel A/S
106-1 Chain
Data
The task-specific tools used in this procedure are shown on the plates at the end of this chapter or in the
chapters indicated by the first three digits in the plate number, e.g. P90951 refers to chapter 909.
Page 2 (2) When referring to this page, please quote Data D10601 Edition 0042
MAN B&W Diesel A/S
Chains 906-1.1
Checking
Chains
S60MC-C
0232
Checking
906-1.1
2.
1. The engine is equipped with two sets of
chains:
Note!
D06-02
D06-14
When referring to this page, please quote Procedure M90601 Edition 0232 Page 1 (5)
0$1% :'LHVHO$6
906-1.1 Chains
Checking
Example:
No. 1 order,
KG906-1.1 203 05
840520 1A
840520 1B
(840520 2C, possible 3rd chain)
No. 2 order,
840520 2A
840520 2B
(840520 2C, possible 3rd chain)
Page 2 (5) When referring to this page, please quote Procedure M90601 Edition 0232
0$1% :'LHVHO$6
Chains 906-1.1
Checking
MMa ax. D
M
axx. .D 06-
D006- 16
65-08
4
HM906-1.1 203 07
When referring to this page, please quote Procedure M90601 Edition 0232 Page 3 (5)
0$1% :'LHVHO$6
906-1.2 Chains
Dismantling
Dismantling
906-1.2
Note!
is wrapped.
Note!
3. If the chain is to be completely removed,
contact MAN B&W Diesel for further
information.
Page 4 (5) When referring to this page, please quote Procedure M90601 Edition 0232
0$1% :'LHVHO$6
Chains 906-1.4
Mounting
Mounting
906-1.4
GN906-1.4 203 01
Repeat this procedure until the chain has
been assembled.
When referring to this page, please quote Procedure M90601 Edition 0232 Page 5 (5)
0$1% :'LHVHO$6
Chain Tightener 106-2
Data
SAFETY PRECAUTIONS
Special Edition
D10602
106-2 Data 0035 Chain
S60MC-C
Tightener
X Stopped engine
X Block the starting mechanism
X Shut off starting air supply
X Engage turning gear
Shut off cooling water
Shut off fuel oil
X Shut off lubricating oil
Lock turbocharger rotors
Data
Ref. Description Value Unit
When referring to this page, please quote Data D10602 Edition 0035 Page 1 (2)
MAN B&W Diesel A/S
106-2 Chain Tightener
Data
The task-specific tools used in this procedure are shown on the plates at the end of this chapter or in the
chapters indicated by the first three digits in the plate number, e.g. P90951 refers to chapter 909.
Page 2 (2) When referring to this page, please quote Data D10602 Edition 0035
MAN B&W Diesel A/S
Chain Tightener 906-2.3
Adjustment
Chain Tightener
S60MC-C
0230
Adjustment
906-2.3
1.
1. To retighten the chains, loosen nuts A, B,
C and D to free the chain tightener bolt. A
B
2. Turn the engine at least one revolution with
the chain slackened on the same side as
the chain tightener wheel.
HG906-2.3 218 01
and the nut as stated in D06-25.
3. B
D06-25
D06-21
HG906-2.3 218 03
When referring to this page, please quote Procedure M90602 Edition 0230 Page 1 (2)
0$1% :'LHVHO$6
906-2.3 Chain Tightener
Adjustment
Tighten nut D.
5. Tighten nut A.
5.
A
HG906-2.3 218 05
Page 2 (2) When referring to this page, please quote Procedure M90602 Edition 0230
0$1% :'LHVHO$6
Camshaft 106-3
Data
SAFETY PRECAUTIONS
Special Edition
S60MC-C
D10603
106-3 Data 0030 Camshaft
X Stopped engine
X Block the starting mechanism
X Shut off starting air supply
X Engage turning gear
Shut off cooling water
X Shut off fuel oil
X Shut off lubricating oil
Lock turbocharger rotors
Data
Ref. Description Value Unit
When referring to this page, please quote Data D10603 Edition 0030 Page 1 (2)
MAN B&W Diesel A/S
106-3 Camshaft
Data
The task-specific tools used in this procedure are shown on the plates at the end of this chapter or in the
chapters indicated by the first three digits in the plate number, e.g. P90951 refers to chapter 909.
Page 2 (2) When referring to this page, please quote Data D10603 Edition 0030
MAN B&W Diesel A/S
Camshaft 906-3.1
Checking
Camshaft
S46MC-C
0214
Checking
906-3.1
1.
1. Turn the crankthrow for cylinder 1 to TDC.
HM906-7.0 56 01
Check the TDC of cylinder 1 against the
mark on the turning wheel.
GN906-3.1 203 02
D06-29
When referring to this page, please quote Procedure M90603 Edition 0214 Page 1 (3)
MAN B&W Diesel A/S
906-3.1 Camshaft
Checking
Page 2 (3) When referring to this page, please quote Procedure M90603 Edition 0214
MAN B&W Diesel A/S
Camshaft 906-3.3
Adjustment
Adjustment
906-3.3
D06-28
D06-27
GN906-3.3 203 01
When referring to this page, please quote Procedure M90603 Edition 0214 Page 3 (3)
MAN B&W Diesel A/S
Camshaft Bearings 106-4
Data
SAFETY PRECAUTIONS
Special
D10604 Data 0029
106-4 Edition Camshaft
S60MC-CBearings
X Stopped engine
X Block the starting mechanism
X Shut off starting air supply
X Engage turning gear
Shut off cooling water
Shut off fuel oil
X Shut off lubricating oil
Lock turbocharger rotors
Data
Ref. Description Value Unit
When referring to this page, please quote Data D10604 Edition 0029 Page 1 (2)
MAN B&W Diesel A/S
106-4 Camshaft Bearings
Data
The task-specific tools used in this procedure are shown on the plates at the end of this chapter or in the
chapters indicated by the first three digits in the plate number, e.g. P90951 refers to chapter 909.
Page 2 (2) When referring to this page, please quote Data D10604 Edition 0029
MAN B&W Diesel A/S
Camshaft Bearing 906-4.1
Checking
Camshaft Bearing
S60MC-C
0218
Checking
906-4.1
1.
1. Dismount the inspection covers from the
front of the camshaft housing.
NA906-4.1 207 01
When referring to this page, please quote Procedure M90604 Edition 0218 Page 1 (6)
0$1% :'LHVHO$6
906-4.2 Camshaft Bearing
Dismantling
Dismantling
906-4.2
1.
Caution!
3.
D06-37
HN906-4.2 218 03
Page 2 (6) When referring to this page, please quote Procedure M90604 Edition 0218
0$1% :'LHVHO$6
Camshaft Bearing 906-4.2
Dismantling
HN906-4.2 218 04
5.
HN906-4.2 218 05
When referring to this page, please quote Procedure M90604 Edition 0218 Page 3 (6)
0$1% :'LHVHO$6
906-4.3 Camshaft Bearing
Overhaul
Overhaul
906-4.3
D06-34
Page 4 (6) When referring to this page, please quote Procedure M90604 Edition 0218
0$1% :'LHVHO$6
Camshaft Bearing 906-4.4
Mounting
Mounting
906-4.4
HN906-4.2 218 05
4. Lower the bearing cap on to the camshaft.
Remove the lifting tool from the bearing
cap.
HN906-4.4 218 03 3.
4.
D06-37
HN906-4.4 218 04
When referring to this page, please quote Procedure M90604 Edition 0218 Page 5 (6)
0$1% :'LHVHO$6
906-4.4 Camshaft Bearing
Mounting
Note!
Page 6 (6) When referring to this page, please quote Procedure M90604 Edition 0218
0$1% :'LHVHO$6
Replacement of Cams on Camshaft 106-6
Data
SAFETY PRECAUTIONS
Special Edition
S60MC-C
D10606
106-6 Data 0005 Replacement of Cams on Camshaft
X Stopped engine
X Block the starting mechanism
X Shut off starting air supply
X Engage turning gear
Shut off cooling water
X Shut off fuel oil
X Shut off lubricating oil
Lock turbocharger rotors
Data
Ref. Description Value Unit
When referring to this page, please quote Data D10606 Edition 0005 Page 1 (2)
MAN B&W Diesel A/S
106-6 Replacement of Cams on Camshaft
Data
The task-specific tools used in this procedure are shown on the plates at the end of this chapter or in the
chapters indicated by the first three digits in the plate number, e.g. P90951 refers to chapter 909.
Page 2 (2) When referring to this page, please quote Data D10606 Edition 0005
MAN B&W Diesel A/S
Replacement of Cams on Camshaft 906-6.2
Dismantling
Replacement of Cams on Camshaft
S60MC-C
0204
Dismantling
906-6.2
1.
Fuel Cam
XZ906-6.2 201 01
HHN909-10.1 205 01 2.
4.
XZ906-6.2 201 04
D06-50
When referring to this page, please quote Procedure M90606 Edition 0204 Page 1 (7)
0$1% :'LHVHO$6
906-6.2 Replacement of Cams on Camshaft
Dismantling
7.
D06-51
XZ906-6.2 201 07
D06-51
Page 2 (7) When referring to this page, please quote Procedure M90606 Edition 0204
0$1% :'LHVHO$6
Replacement of Cams on Camshaft 906-6.2
Dismantling
Exhaust Cam 9.
XZ906-6.2 201 01
cam onto the camshaft by D06-52. See Da-
ta.
10.
JM908-5.0 55 03
11.
XZ906-6.2 201 11
D06-52
When referring to this page, please quote Procedure M90606 Edition 0204 Page 3 (7)
0$1% :'LHVHO$6
906-6.2 Replacement of Cams on Camshaft
Dismantling
13.
XZ906-6.2 201 13
14.
XZ906-6.2 201 14
Page 4 (7) When referring to this page, please quote Procedure M90606 Edition 0204
0$1% :'LHVHO$6
Replacement of Cams on Camshaft 906-6.2
Dismantling
D06-53
D06-53
XZ906-6.2 201 15
When referring to this page, please quote Procedure M90606 Edition 0204 Page 5 (7)
0$1% :'LHVHO$6
906-6.4 Replacement of Cams on Camshaft
Mounting
Mounting
906-6.4
1. Fuel Cam
D06-49
XZ906-6.4 201 02
Page 6 (7) When referring to this page, please quote Procedure M90606 Edition 0204
0$1% :'LHVHO$6
Replacement of Cams on Camshaft 906-6.4
Mounting
Exhaust Cam 4.
XZ906-6.4 201 04
mount the four screws, and tighten slightly,
so that the gap between the two parts is
equal at both sides.
D06-47
D06-49
When referring to this page, please quote Procedure M90606 Edition 0204 Page 7 (7)
0$1% :'LHVHO$6
Chain Drive and Camshaft - Panel Plate
P90651-0185
When referring to this page, please quote Plate P90651 Edition 0185 Page 1 (2)
MAN B&W Diesel A/S
Plate Chain Drive and Camshaft - Panel
P90651-0185
Page 2 (2) When referring to this page, please quote Plate P90651 Edition 0185
MAN B&W Diesel A/S
Crankshaft - Pin Gauge Plate
P90664-0005
When referring to this page, please quote Plate P90664 Edition 0005 Page 1 (2)
MAN B&W Diesel A/S
Plate Crankshaft - Pin Gauge
P90664-0005
Page 2 (2) When referring to this page, please quote Plate P90664 Edition 0005
MAN B&W Diesel A/S
Camshaft - Pin Gauge Plate
P90668-0003
When referring to this page, please quote Plate P90668 Edition 0003 Page 1 (2)
MAN B&W Diesel A/S
Plate Camshaft - Pin Gauge
P90668-0003
Page 2 (2) When referring to this page, please quote Plate P90668 Edition 0003
MAN B&W Diesel A/S
907 - Starting Air System
SAFETY PRECAUTIONS
Special Edition
D10701
107-1 Data 0018 Starting
L60MC-C
Air Distributor
X Stopped engine
X Block the starting mechanism
X Shut off starting air supply
X Engage turning gear
Shut off cooling water
Shut off fuel oil
Shut off lubricating oil
Lock turbocharger rotors
Data
Ref. Description Value Unit
When referring to this page, please quote Data D10701 Edition 0018 Page 1 (2)
MAN B&W Diesel A/S
107-1 Starting Air Distributor
Data
The task-specific tools used in this procedure are shown on the plates at the end of this chapter or in the
chapters indicated by the first three digits in the plate number, e.g. P90951 refers to chapter 909.
Page 2 (2) When referring to this page, please quote Data D10701 Edition 0018
MAN B&W Diesel A/S
Starting Air Distributor 907-1.1
Checking
Starting Air Distributor
L60MC-C
0217
Checking
907-1.1
2.
1. Turn the engine to bring the piston of cylin-
der No. 1 to TDC. Check the position with
the pin gauge.
See Procedure 906-3.1.
HN907-1.1 205 02
ing cam by loosening the centre screw and
turning the starting cam until the TDC
marking scratch is positioned vertically at
the valve slide of cylinder No. 1. Then tight-
en the centre screw.
HN907-1.1 205 03 3.
4.
HN907-1.1 205 04
When referring to this page, please quote Procedure M90701 Edition 0217 Page 1 (5)
MAN B&W Diesel A/S
907-1.3 Starting Air Distributor
Overhaul
Overhaul
907-1.3
Page 2 (5) When referring to this page, please quote Procedure M90701 Edition 0217
MAN B&W Diesel A/S
Starting Air Distributor 907-1.3
Overhaul
907-1.3 217 05
907-1.3 217 06 6.
7.
MC907-2.2 29 07
When referring to this page, please quote Procedure M90701 Edition 0217 Page 3 (5)
MAN B&W Diesel A/S
907-1.3 Starting Air Distributor
Overhaul
Note!
11.
907-1.3 217 11
Page 4 (5) When referring to this page, please quote Procedure M90701 Edition 0217
MAN B&W Diesel A/S
Starting Air Distributor 907-1.3
Overhaul
12. Mount the guide screw for the valve slide. 12.
Mount the cap and the screws on top of the
slide valve.
HN907-1.3 205 04
HN907-1.3 205 02 14.
When referring to this page, please quote Procedure M90701 Edition 0217 Page 5 (5)
MAN B&W Diesel A/S
Starting Air Valve 107-2
Data
SAFETY PRECAUTIONS
Special Edition
L60MC-C
D10702
107-2 Data 0034 Starting Air Valve
X Stopped engine
X Block the starting mechanism
X Shut off starting air supply
Engage turning gear
Shut off cooling water
Shut off fuel oil
Shut off lubricating oil
Lock turbocharger rotors
Data
Ref. Description Value Unit
When referring to this page, please quote Data D10702 Edition 0034 Page 1 (2)
MAN B&W Diesel A/S
107-2 Starting Air Valve
Data
The task-specific tools used in this procedure are shown on the plates at the end of this chapter or in the
chapters indicated by the first three digits in the plate number, e.g. P90951 refers to chapter 909.
Page 2 (2) When referring to this page, please quote Data D10702 Edition 0034
MAN B&W Diesel A/S
Starting Air Valve 907-2.1
Checking
Starting Air Valve
L60MC-C
0216
Checking
907-2.1
1.
1. When the starting air valve has been over-
hauled, see Procedure 907-2.3, connect a
supply of working air to the control air inlet
at the top of the valve.
2.
HM907-2.1 202 01B
When referring to this page, please quote Procedure M90702 Edition 0216 Page 1 (6)
MAN B&W Diesel A/S
907-2.2 Starting Air Valve
Dismantling
Dismantling
907-2.2
2.
JN907-2.2 205 02
D07-12
Page 2 (6) When referring to this page, please quote Procedure M90702 Edition 0216
MAN B&W Diesel A/S
Starting Air Valve 907-2.3
Overhaul
Overhaul
907-2.3
HM907-4.0 39 01
Remove the screws and discard the locking
device.
3.
HM907-4.0 39 03
When referring to this page, please quote Procedure M90702 Edition 0216 Page 3 (6)
MAN B&W Diesel A/S
907-2.3 Starting Air Valve
Overhaul
5.
HM907-4.0 39 05A
6.
MG907-4.0 51 05B
Page 4 (6) When referring to this page, please quote Procedure M90702 Edition 0216
MAN B&W Diesel A/S
Starting Air Valve 907-2.3
Overhaul
When referring to this page, please quote Procedure M90702 Edition 0216 Page 5 (6)
MAN B&W Diesel A/S
907-2.4 Starting Air Valve
Mounting
Mounting
907-2.4
D07-12
3.
D07-11
D07-11
HM901-2.2 114 03
Page 6 (6) When referring to this page, please quote Procedure M90702 Edition 0216
MAN B&W Diesel A/S
908 - Exhaust Valve
SAFETY PRECAUTIONS
Special
D10801 Data 0031
108-1 Edition High-Pressure
S60MC-C Pipe
X Stopped engine
X Block the starting mechanism
X Shut off starting air supply
Engage turning gear
Shut off cooling water
Shut off fuel oil
X Shut off lubricating oil
Lock turbocharger rotors
Data
Ref. Description Value Unit
When referring to this page, please quote Data D10801 Edition 0031 Page 1 (2)
MAN B&W Diesel A/S
108-1 High-Pressure Pipe
Data
The task-specific tools used in this procedure are shown on the plates at the end of this chapter or in the
chapters indicated by the first three digits in the plate number, e.g. P90951 refers to chapter 909.
Page 2 (2) When referring to this page, please quote Data D10801 Edition 0031
MAN B&W Diesel A/S
High-Pressure Pipe 908-1.2
Dismantling
908-1.2
Disling
908-1.2
Dismantling 1.
M908010226D01
2.
M908010226D02
When referring to this page, please quote Procedure M90801 Edition 0226 Page 1 (3)
MAN B&W Diesel A/S
908-1.3 High-Pressure Pipe
Overhaul
D0802
Page 2 (3) When referring to this page, please quote Procedure M90801 Edition 0226
MAN B&W Diesel A/S
High-Pressure Pipe 908-1.4
Mounting
M908010226M01
2. Check the whole system for tightness.
See Procedure 908-3.1. D0801
2.
M908010226M02
When referring to this page, please quote Procedure M90801 Edition 0226 Page 3 (3)
MAN B&W Diesel A/S
Exhaust Valve 108-2
Data
SAFETY PRECAUTIONS
Special Edition
L60MCC
D10802
108-2 Data 0059 Exhaust Valve
X Stopped engine
X Block the starting mechanism
X Shut off starting air supply
X Engage turning gear
X Shut off cooling water
Shut off fuel oil
X Shut off lubricating oil
X Lock turbocharger rotors
Data
Ref. Description Value Unit
When referring to this page, please quote Data D10802 Edition 0059 Page 1 (2)
MAN B&W Diesel A/S
108-2 Exhaust Valve
Data
The task-specific tools used in this procedure are shown on the plates at the end of this chapter or in the
chapters indicated by the first three digits in the plate number, e.g. P90951 refers to chapter 909.
Page 2 (2) When referring to this page, please quote Data D10802 Edition 0059
MAN B&W Diesel A/S
Exhaust Valve 908-2.1
Checking
Exhaust Valve
L60MC-C 0240
Checking
908-2.1
1.
Checks during running:
NB908-2.1 229 01
tation can vary with unit and engine load. In
the event of no rotation, attention should be
paid to avoid seat problems.
On Surface In Groove
When check of the valve rotation is fin-
ished, lift the rotation indicator and lock it in
the top position. 2.
Note!
When referring to this page, please quote Procedure M90802 Edition 0240 Page 1 (24)
MAN B&W Diesel A/S
908-2.1 Exhaust Valve
Checking
Page 2 (24) When referring to this page, please quote Procedure M90802 Edition 0240
MAN B&W Diesel A/S
Exhaust Valve 908-2.2
Dismantling
Dismantling
908-2.2
GN908-2.2 236 01
2. Dismount the air pipe for the pneumatic ex-
haust valve spring.
3.
GN908-2.2 236 03
When referring to this page, please quote Procedure M90802 Edition 0240 Page 3 (24)
MAN B&W Diesel A/S
908-2.2 Exhaust Valve
Dismantling
D08-24
HH908-2.2 240 05
Page 4 (24) When referring to this page, please quote Procedure M90802 Edition 0240
MAN B&W Diesel A/S
Exhaust Valve 908-2.3
Overhaul
Overhaul
908-2.3
HH908-2.3 240 01
thrust piece of the hydraulic high-pressure
pipe for marks. See Procedure 908-1.
D08-26
HH908-2.3 240 02
3.
HH908-2.3 240 03
When referring to this page, please quote Procedure M90802 Edition 0240 Page 5 (24)
MAN B&W Diesel A/S
908-2.3 Exhaust Valve
Overhaul
5.
GN908-2.3 236 05
Page 6 (24) When referring to this page, please quote Procedure M90802 Edition 0240
MAN B&W Diesel A/S
Exhaust Valve 908-2.3
Overhaul
KG908-2.0 115 04
Inspect the bore of the oil cylinder for scor-
ing and check its measurements.
When referring to this page, please quote Procedure M90802 Edition 0240 Page 7 (24)
MAN B&W Diesel A/S
908-2.3 Exhaust Valve
Overhaul
Bottom piece:
Note!
Page 8 (24) When referring to this page, please quote Procedure M90802 Edition 0240
MAN B&W Diesel A/S
Exhaust Valve 908-2.3
Overhaul
MB908-2.3 230 11
rect grinding angle as stated in Data.
Note!
Note!
When referring to this page, please quote Procedure M90802 Edition 0240 Page 9 (24)
MAN B&W Diesel A/S
908-2.3 Exhaust Valve
Overhaul
15.
Note!
Page 10 (24) When referring to this page, please quote Procedure M90802 Edition 0240
MAN B&W Diesel A/S
Exhaust Valve 908-2.3
Overhaul
Note!
D08-10
As the grinding angle is very important to
the operation of the exhaust valve, make
absolutely sure to adjust the grinding
head correctly.
GM908-2.0 119 14
Regarding the use of the grinding machine,
see separate instructions from the grinding
machine manufacturer.
19.
During grinding, measure gap G 1 frequent-
ly. The max. grinding of the spindle, see
Data, must not be exceeded.
D08-15
If the max. grinding limit is reached, and
burn marks are still visible on the seating of
the spindle, contact MAN B&W Diesel for
advice on reconditioning. D08-16 D08-17
Clean the spindle.
When referring to this page, please quote Procedure M90802 Edition 0240 Page 11 (24)
MAN B&W Diesel A/S
908-2.3 Exhaust Valve
Overhaul
20. 20. Dismount the air piston from the air cylin-
der, and check the teflon guide ring and te-
flon sealing ring for wear.
22.
D08-04
NB908-2.3 229 21
Page 12 (24) When referring to this page, please quote Procedure M90802 Edition 0240
MAN B&W Diesel A/S
Exhaust Valve 908-2.3
Overhaul
NB908-2.3 209 22
24. Remove and discard all the O-rings and the
inside sealing ring.
24.
GN908-2.3 236 24
When referring to this page, please quote Procedure M90802 Edition 0240 Page 13 (24)
MAN B&W Diesel A/S
908-2.3 Exhaust Valve
Overhaul
26.
NB908-2.3 229 25A
Page 14 (24) When referring to this page, please quote Procedure M90802 Edition 0240
MAN B&W Diesel A/S
Exhaust Valve 908-2.3
Overhaul
Note!
GN908-2.3 236 27
29. Check that the guide pin in the bottom
piece enters the hole in the bottom of the
exhaust valve housing.
28.
Land the exhaust valve housing on the bot-
tom piece.
29.
GN908-2.3 236 28
When referring to this page, please quote Procedure M90802 Edition 0240 Page 15 (24)
MAN B&W Diesel A/S
908-2.3 Exhaust Valve
Overhaul
Note!
31.
D-4
GN908-2.3 236 30
Page 16 (24) When referring to this page, please quote Procedure M90802 Edition 0240
MAN B&W Diesel A/S
Exhaust Valve 908-2.3
Overhaul
Note!
MB908-2.0 90 15
rings in 100°C hot water for at least five
minutes.
34. Fit the conical guide ring for the air piston 34.
on the air cylinder.
Note!
When referring to this page, please quote Procedure M90802 Edition 0240 Page 17 (24)
MAN B&W Diesel A/S
908-2.3 Exhaust Valve
Overhaul
35. 35. Mount the two part conical locking ring and
apply compressed air below the air piston
through the non-return valve to lift the pis-
ton.
Page 18 (24) When referring to this page, please quote Procedure M90802 Edition 0240
MAN B&W Diesel A/S
Exhaust Valve 908-2.3
Overhaul
GN908-2.3 236 37
40. Assemble the damper piston with the new
disc in the special tool.
40.
S8211427
When referring to this page, please quote Procedure M90802 Edition 0240 Page 19 (24)
MAN B&W Diesel A/S
908-2.3 Exhaust Valve
Overhaul
41. 41. Mount the piston and the flange in the oil
cylinder. Mount the screws and tighten.
Mount a new sealing ring in the inner
groove.
43.
HH908-2.3 240 43
Page 20 (24) When referring to this page, please quote Procedure M90802 Edition 0240
MAN B&W Diesel A/S
Exhaust Valve 908-2.3
Overhaul
D08-06
HH908-2.3 240 44
45.
HH908-2.3 240 45
When referring to this page, please quote Procedure M90802 Edition 0240 Page 21 (24)
MAN B&W Diesel A/S
908-2.4 Exhaust Valve
Mounting
Mounting
908-2.4
Hint!
Check:
Page 22 (24) When referring to this page, please quote Procedure M90802 Edition 0240
MAN B&W Diesel A/S
Exhaust Valve 908-2.4
Mounting
3. 3.
Note!
When referring to this page, please quote Procedure M90802 Edition 0240 Page 23 (24)
MAN B&W Diesel A/S
908-2.4 Exhaust Valve
Mounting
6.
Caution!
Page 24 (24) When referring to this page, please quote Procedure M90802 Edition 0240
MAN B&W Diesel A/S
Exhaust Valve Actuator 108-3
Data
SAFETY PRECAUTIONS
Special Edition
L60MC-C
D10803
108-3 Data 0034 Exhaust Valve Actuator
X Stopped engine
X Block the starting mechanism
X Shut off starting air supply
X Engage turning gear
Shut off cooling water
X Shut off fuel oil
X Shut off lubricating oil
Lock turbocharger rotors
Data
Ref. Description Value Unit
When referring to this page, please quote Data D10803 Edition 0034 Page 1 (2)
MAN B&W Diesel A/S
108-3 Exhaust Valve Actuator
Data
The task-specific tools used in this procedure are shown on the plates at the end of this chapter or in the
chapters indicated by the first three digits in the plate number, e.g. P90951 refers to chapter 909.
Page 2 (2) When referring to this page, please quote Data D10803 Edition 0034
MAN B&W Diesel A/S
Exhaust Valve Actuator 908-3.1
Checking
Exhaust Valve Actuator
L60MC-C
0227
Checking
908-3.1
1.
1. The non-return valve A is built into the oil
inlet pipe to the actuator.
When referring to this page, please quote Procedure M90803 Edition 0227 Page 1 (4)
0$1% :'LHVHO$6
908-3.2 Exhaust Valve Actuator
Dismantling
Dismantling
908-3.2
Page 2 (4) When referring to this page, please quote Procedure M90803 Edition 0227
0$1% :'LHVHO$6
Exhaust Valve Actuator 908-3.3
Overhaul
Overhaul
908-3.3
D08-20
JM908-3.0 73 05
When referring to this page, please quote Procedure M90803 Edition 0227 Page 3 (4)
0$1% :'LHVHO$6
908-3.4 Exhaust Valve Actuator
Mounting
Mounting
908-3.4
Note!
3.
HG908-3.4 201 03
Page 4 (4) When referring to this page, please quote Procedure M90803 Edition 0227
0$1% :'LHVHO$6
Exhaust Valve Roller Guide 108-4
Data
SAFETY PRECAUTIONS
Special Edition
L60MC-C
D10804
108-4 Data 0031 Exhaust Valve Roller Guide
X Stopped engine
X Block the starting mechanism
X Shut off starting air supply
X Engage turning gear
Shut off cooling water
X Shut off fuel oil
X Shut off lubricating oil
Lock turbocharger rotors
Data
Ref. Description Value Unit
When referring to this page, please quote Data D10804 Edition 0031 Page 1 (2)
MAN B&W Diesel A/S
108-4 Exhaust Valve Roller Guide
Data
The task-specific tools used in this procedure are shown on the plates at the end of this chapter or in the
chapters indicated by the first three digits in the plate number, e.g. P90951 refers to chapter 909.
Page 2 (2) When referring to this page, please quote Data D10804 Edition 0031
MAN B&W Diesel A/S
Exhaust Valve Roller Guide 908-4.1
Checking
Exhaust Valve Roller Guide
L60MC-C
0217
Checking
908-4.1
2.
1. The exhaust valve roller guide can be par-
tially checked while mounted on the engine,
using the following procedure:
JN908-4.1 205 02
Check the movability of the roller by turning
this by hand to ascertain if the roller moves
freely and without unnecessary resistance
or “hard” points.
scratches.
When referring to this page, please quote Procedure M90804 Edition 0217 Page 1 (4)
0$1% :'LHVHO$6
908-4.2 Exhaust Valve Roller Guide
Dismantling
Dismantling
908-4.2
2.
D08-38
HM908-4.0 51 02
Page 2 (4) When referring to this page, please quote Procedure M90804 Edition 0217
0$1% :'LHVHO$6
Exhaust Valve Roller Guide 908-4.3
Overhaul
Overhaul
908-4.3
Note!
When referring to this page, please quote Procedure M90804 Edition 0217 Page 3 (4)
0$1% :'LHVHO$6
908-4-4 Exhaust Valve Roller Guide
Mounting
Mounting
908-4-4
Page 4 (4) When referring to this page, please quote Procedure M90804 Edition 0217
0$1% :'LHVHO$6
Exhaust Valve Cam 108-5
Data
SAFETY PRECAUTIONS
Special Edition
L60MC-C
D10805
108-5 Data 0010 Exhaust Valve Cam
X Stopped engine
X Block the starting mechanism
X Shut off starting air supply
X Engage turning gear
Shut off cooling water
X Shut off fuel oil
X Shut off lubricating oil
Lock turbocharger rotors
Data
Ref. Description Value Unit
When referring to this page, please quote Data D10805 Edition 0010 Page 1 (2)
MAN B&W Diesel A/S
108-5 Exhaust Valve Cam
Data
The task-specific tools used in this procedure are shown on the plates at the end of this chapter or in the
chapters indicated by the first three digits in the plate number, e.g. P90951 refers to chapter 909.
Page 2 (2) When referring to this page, please quote Data D10805 Edition 0010
MAN B&W Diesel A/S
Exhaust Valve Cam 908-5.1
Checking
Exhaust Valve Cam
S42MC
0214
Checking
908-5.1
1.
1. Turn the crankthrow of the cylinder con-
cerned to TDC. Check and note down the
angle indicated on the turning wheel.
HM906-7.0 56 01
(measured on the activator plunger) is lifted
corresponding to D08-39, and calculate the
angle A, which is the number of degrees
the crankthrow has turned from TDC posi-
tion to the present position. For D08-39, 2.
see Data.
Note!
180° – A° + B°
2
When referring to this page, please quote Procedure M90805 Edition 0214 Page 1 (1)
0$1% :'LHVHO$6
Exhaust Valve 108-7
Data
SAFETY PRECAUTIONS
Special Edition
S42MC
D10807
108-7 Data 0031 Exhaust Valve
X Stopped engine
X Block the starting mechanism
X Shut off starting air supply
X Engage turning gear
Shut off cooling water
Shut off fuel oil
X Shut off lubricating oil
Lock turbocharger rotors
Data
Ref. Description Value Unit
When referring to this page, please quote Data D10807 Edition 0031 Page 1 (2)
MAN B&W Diesel A/S
108-7 Exhaust Valve
Data
The task-specific tools used in this procedure are shown on the plates at the end of this chapter or in the
chapters indicated by the first three digits in the plate number, e.g. P90951 refers to chapter 909.
Page 2 (2) When referring to this page, please quote Data D10807 Edition 0031
MAN B&W Diesel A/S
Exhaust Valve 908-7
Special Running
Exhaust Valve
S60MC-C
0226
Special Running
908-7
3.
Engine trouble might require that a cylinder be
taken out of action. The engine can continue
operation with the fuel and exhaust systems of
a single cylinder disconnected. See Volume I,
Section 704.
HN908-7.0 226 03
2. Dismantle the hydraulic high-pressure
pipe.See Procedure 908-1.3.
When referring to this page, please quote Procedure M90807 Edition 0226 Page 1 (3)
0$1% :'LHVHO$6
908-7 Exhaust Valve
Special Running
8.
HN908-7.0 226 08
Page 2 (3) When referring to this page, please quote Procedure M90807 Edition 0226
0$1% :'LHVHO$6
Exhaust Valve 908-7
Special Running
Note!
When referring to this page, please quote Procedure M90807 Edition 0226 Page 3 (3)
0$1% :'LHVHO$6
Exhaust Valve - Panel Plate
P90851-0165
When referring to this page, please quote Plate P90851 Edition 0165 Page 1 (2)
MAN B&W Diesel A/S
Plate Exhaust Valve - Panel
P90851-0165
Page 2 (2) When referring to this page, please quote Plate P90851 Edition 0165
MAN B&W Diesel A/S
Exhaust Valve - Tools Plate
P90861-0037
When referring to this page, please quote Plate P90861 Edition 0037 Page 1 (2)
MAN B&W Diesel A/S
Plate Exhaust Valve - Tools
P90861-0037
Note:
Page 2 (2) When referring to this page, please quote Plate P90861 Edition 0037
MAN B&W Diesel A/S
Exhaust Valve - Hydraulic Tools Plate
P90862-0041
When referring to this page, please quote Plate P90862 Edition 0041 Page 1 (2)
MAN B&W Diesel A/S
Plate Exhaust Valve - Hydraulic Tools
P90862-0041
Page 2 (2) When referring to this page, please quote Plate P90862 Edition 0041
MAN B&W Diesel A/S
Exhaust Valve - Extra Tools Plate
P90863-0014
Exhaust Valve - Extra Tools
0014
P90863
When referring to this page, please quote Plate P90863 Edition 0014 Page 1 (2)
MAN B&W Diesel A/S
Plate Exhaust Valve - Extra Tools
P90863-0014
Item Item
Item Description Item Description
No. No.
011 Worktable
Page 2 (2) When referring to this page, please quote Plate P90863 Edition 0014
MAN B&W Diesel A/S
Exhaust Valve - Extractor Tool Plate
P90864-0003
When referring to this page, please quote Plate P90864 Edition 0003 Page 1 (2)
MAN B&W Diesel A/S
Plate Exhaust Valve - Extractor Tool
P90864-0003
Page 2 (2) When referring to this page, please quote Plate P90864 Edition 0003
MAN B&W Diesel A/S
909 - Fuel Oil System
SAFETY PRECAUTIONS
Special Edition
S60MC-C
D10901
109-1 Data 0055 Fuel Pump Settings
X Stopped engine
X Block the starting mechanism
X Shut off starting air supply
X Engage turning gear
Shut off cooling water
X Shut off fuel oil
X Shut off lubricating oil
Lock turbocharger rotors
Data
Ref. Description Value Unit
D09-02 Change of one index mark corresponds to pmax being altered approx. 3.0 - 4.0 bar
When referring to this page, please quote Data D10901 Edition 0055 Page 1 (2)
MAN B&W Diesel A/S
109-1 Fuel Pump Settings
Data
The task-specific tools used in this procedure are shown on the plates at the end of this chapter or in the
chapters indicated by the first three digits in the plate number, e.g. P90951 refers to chapter 909.
Page 2 (2) When referring to this page, please quote Data D10901 Edition 0055
MAN B&W Diesel A/S
Fuel Pump Settings 909-1.3
Adjustment
Fuel Pump Settings
S60MC-C
0240
Adjustment
909-1.3
1.
Before adjustment of the fuel pump is carried
out, see Volume I, Chapter 706, also the fuel
cam lead should be checked, see Procedure
909-3.1.
pmax adjustment:
HN909-1.3 240 01
2. Loosen lock nut B and then turn adjusting
screw H. The link can be adjusted by ap-
prox. 3 index marks.
Note!
When referring to this page, please quote Procedure M90901 Edition 0240 Page 1 (2)
0$1% :'LHVHO$6
909-1.3 Fuel Pump Settings
Adjustment
5. MIP adjustment:
Note!
HN909-1.3 240 05
Page 2 (2) When referring to this page, please quote Procedure M90901 Edition 0240
0$1% :'LHVHO$6
VIT System 109-2
Data
SAFETY PRECAUTIONS
Special Edition
S60MC-C
D10902
109-2 Data 0004 VIT System
X Stopped engine
X Block the starting mechanism
X Shut off starting air supply
Engage turning gear
Shut off cooling water
Shut off fuel oil
Shut off lubricating oil
Lock turbocharger rotors
Data
Ref. Description Value Unit
When referring to this page, please quote Data D10902 Edition 0004 Page 1 (2)
MAN B&W Diesel A/S
109-2 VIT System
Data
The task-specific tools used in this procedure are shown on the plates at the end of this chapter or in the
chapters indicated by the first three digits in the plate number, e.g. P90951 refers to chapter 909.
Page 2 (2) When referring to this page, please quote Data D10902 Edition 0004
MAN B&W Diesel A/S
VIT System 909-2.1
Adjustment
0.5 1 Pressing
Check that the pressure on the pressure 0.1 0
gauge and the pressing-in of pin C is in ac- in mm
cordance with the curve. 0 1 2 3 4 5 6 7 8
0.5
Any necessary adjustment is done by turn-
ing adjusting screw B. 2.
When referring to this page, please quote Procedure M90902 Edition 0207 Page 1 (2)
MAN B&W Diesel A/S
909-2.1 VIT System
Adjustment
Pcontrol
5
4
3
M909020207C02
2
1.5
1
0.5
0.1 0 I, mA
0 4 8 12 16 20
Page 2 (2) When referring to this page, please quote Procedure M90902 Edition 0207
MAN B&W Diesel A/S
Fuel Pump Cam 109-3
Data
SAFETY PRECAUTIONS
Special Edition
S60MC-C
D10903
109-3 Data 0047 Fuel Pump Cam
X Stopped engine
X Block the starting mechanism
X Shut off starting air supply
X Engage turning gear
Shut off cooling water
X Shut off fuel oil
X Shut off lubricating oil
Lock turbocharger rotors
Data
Ref. Description Value Unit
When referring to this page, please quote Data D10903 Edition 0047 Page 1 (2)
MAN B&W Diesel A/S
109-3 Fuel Pump Cam
Data
The task-specific tools used in this procedure are shown on the plates at the end of this chapter or in the
chapters indicated by the first three digits in the plate number, e.g. P90951 refers to chapter 909.
Page 2 (2) When referring to this page, please quote Data D10903 Edition 0047
MAN B&W Diesel A/S
Fuel Pump Cam 909-3.1
Checking
Fuel Pump Cam
S60MC-C
0229
Checking
909-3.1
1.
Fuel cam lead:
C
The lead C of the fuel cam is defined as the
x2 x1 roller guide
number of mm the plunger is lifted from its bot-
tom position when the main piston is in TDC.
EN909-3.1 228 00
top cover, until it rests against the pump
plunger. Lowest position Main piston in TDC
of pump plunger
Turn the engine until the lowest point of the
cam is found, use a calliper to find the 3.
point.
C = x1 – x2 (mm)
HN909-3.1 229 03
When referring to this page, please quote Procedure M90903 Edition 0229 Page 1 (3)
0$1% :'LHVHO$6
909-3.3 Fuel Pump Cam
Adjustment
Adjustment
909-3.3
Note!
HN909-3.3 207 01
2.
2. Dismount the puncture valve from the fuel
pump top cover, and mount the measuring
tool to check the cam adjustment.
3.
HN909-3.3 207 04
Page 2 (3) When referring to this page, please quote Procedure M90903 Edition 0229
0$1% :'LHVHO$6
Fuel Pump Cam 909-3.3
Adjustment
HN909-3.3 207 06
Keep the cam pressurised during turning.
When referring to this page, please quote Procedure M90903 Edition 0229 Page 3 (3)
0$1% :'LHVHO$6
Fuel Pump 109-4
Data
SAFETY PRECAUTIONS
Special Edition
S60MC-C
D10904
109-4 Data 0042 Fuel Pump
X Stopped engine
X Block the starting mechanism
X Shut off starting air supply
X Engage turning gear
Shut off cooling water
X Shut off fuel oil
X Shut off lubricating oil
Lock turbocharger rotors
Data
Ref. Description Value Unit
When referring to this page, please quote Data D10904 Edition 0042 Page 1 (2)
MAN B&W Diesel A/S
109-4 Fuel Pump
Data
The task-specific tools used in this procedure are shown on the plates at the end of this chapter or in the
chapters indicated by the first three digits in the plate number, e.g. P90951 refers to chapter 909.
Page 2 (2) When referring to this page, please quote Data D10904 Edition 0042
MAN B&W Diesel A/S
Fuel Pump 909-4.2
Dismantling
Fuel Pump
S60MC-C
0222
Dismantling
909-4.2
3.
Note!
GN909-4.2 203 03
3. Remove the screws holding the fuel oil inlet
pipe between the fuel pump and the fuel in-
let valve.
When referring to this page, please quote Procedure M90904 Edition 0222 Page 1 (8)
0$1% :'LHVHO$6
909-4.3 Fuel Pump
Overhaul
Overhaul
909-4.3
Page 2 (8) When referring to this page, please quote Procedure M90904 Edition 0222
0$1% :'LHVHO$6
Fuel Pump 909-4.3
Overhaul
7. Dismantle the:
HC909-3.4 121 05
• Sleeve
• Regulating guide
6.
D09-21
HC909-3.4 121 06
7.
HC909-3.4 121 07
When referring to this page, please quote Procedure M90904 Edition 0222 Page 3 (8)
0$1% :'LHVHO$6
909-4.3 Fuel Pump
Overhaul
8. 8. Dismantle the:
• Guide screw
• Timing guide
Note!
11.
HC909-3.4 121 11
Page 4 (8) When referring to this page, please quote Procedure M90904 Edition 0222
0$1% :'LHVHO$6
Fuel Pump 909-4.3
Overhaul
Mounting 14.
HC909-3.4 121 14
timing guide
VIT index arm
fuel index arm. 15.
When referring to this page, please quote Procedure M90904 Edition 0222 Page 5 (8)
0$1% :'LHVHO$6
909-4.3 Fuel Pump
Overhaul
18.
HC909-3.4 121 18
19.
HC909-3.4 121 06
Page 6 (8) When referring to this page, please quote Procedure M90904 Edition 0222
0$1% :'LHVHO$6
Fuel Pump 909-4.3
Overhaul
HC909-9.2 201 01
21.
GN909-4.3 203 03
When referring to this page, please quote Procedure M90904 Edition 0222 Page 7 (8)
0$1% :'LHVHO$6
909-4.4 Fuel Pump
Mounting
Mounting
909-4.4
3.
GN909-4.2 203 03
Page 8 (8) When referring to this page, please quote Procedure M90904 Edition 0222
0$1% :'LHVHO$6
Fuel Pump Top Cover 109-5
Data
SAFETY PRECAUTIONS
Special Edition
S60MC-C
D10905
109-5 Data 0045 Fuel Pump Top Cover
X Stopped engine
X Block the starting mechanism
X Shut off starting air supply
X Engage turning gear
Shut off cooling water
X Shut off fuel oil
X Shut off lubricating oil
Lock turbocharger rotors
Data
Ref. Description Value Unit
When referring to this page, please quote Data D10905 Edition 0045 Page 1 (2)
MAN B&W Diesel A/S
109-5 Fuel Pump Top Cover
Data
The task-specific tools used in this procedure are shown on the plates at the end of this chapter or in the
chapters indicated by the first three digits in the plate number, e.g. P90951 refers to chapter 909.
Page 2 (2) When referring to this page, please quote Data D10905 Edition 0045
MAN B&W Diesel A/S
Fuel Pump Top Cover 909-5.2
Dismantling
Fuel Pump Top Cover
S60MC-C
0223
Dismantling
909-5.2
1.
1. Shut off the fuel oil inlet.
Note !
GN909-5.2 204 01
Dismount all drain pipes and the pipe con-
nections to the puncture valve.
Note !
When referring to this page, please quote Procedure M90905 Edition 0223 Page 1 (3)
0$1% :'LHVHO$6
909-5.3 Fuel Pump Top Cover
Overhaul
Overhaul
909-5.3
Note!
Page 2 (3) When referring to this page, please quote Procedure M90905 Edition 0223
0$1% :'LHVHO$6
Fuel Pump Top Cover 909-5.4
Mounting
Mounting
909-5.4
GN909-5.2 204 03
seatings for the high-pressure pipes) on the
pump housing.
Data.
When referring to this page, please quote Procedure M90905 Edition 0223 Page 3 (3)
0$1% :'LHVHO$6
Fuel Pump Barrel Assembly 109-6
Data
SAFETY PRECAUTIONS
Special Edition
S60MC-C
D10906
109-6 Data 0039 Fuel Pump Barrel Assembly
X Stopped engine
X Block the starting mechanism
X Shut off starting air supply
X Engage turning gear
Shut off cooling water
X Shut off fuel oil
X Shut off lubricating oil
Lock turbocharger rotors
Data
Ref. Description Value Unit
When referring to this page, please quote Data D10906 Edition 0039 Page 1 (2)
MAN B&W Diesel A/S
109-6 Fuel Pump Barrel Assembly
Data
The task-specific tools used in this procedure are shown on the plates at the end of this chapter or in the
chapters indicated by the first three digits in the plate number, e.g. P90951 refers to chapter 909.
Page 2 (2) When referring to this page, please quote Data D10906 Edition 0039
MAN B&W Diesel A/S
Fuel Pump Barrel Assembly 909-6.2
Dismantling
Fuel Pump Barrel Assembly
S60MC-C
0219
Dismantling
909-6.2
1.
1. Shut off the fuel oil inlet.
Note!
GN909-5.2 204 01
Dismount the pipe connections to the punc-
ture valve.
3.
GN909-5.2 204 03
When referring to this page, please quote Procedure M90906 Edition 0219 Page 1 (9)
0$1% :'LHVHO$6
909-6.2 Fuel Pump Barrel Assembly
Dismantling
Page 2 (9) When referring to this page, please quote Procedure M90906 Edition 0219
0$1% :'LHVHO$6
Fuel Pump Barrel Assembly 909-6.2
Dismantling
GN909-6.2 204 04
goes clear of the timing guide.
When referring to this page, please quote Procedure M90906 Edition 0219 Page 3 (9)
0$1% :'LHVHO$6
909-6.3 Fuel Pump Barrel Assembly
Overhaul
Overhaul
909-6.3
Page 4 (9) When referring to this page, please quote Procedure M90906 Edition 0219
0$1% :'LHVHO$6
Fuel Pump Barrel Assembly 909-6.3
Overhaul
MB909-3.2 95 05
wards, see the sketch.
Note!
7.
MB909-3.2 95 07
When referring to this page, please quote Procedure M90906 Edition 0219 Page 5 (9)
0$1% :'LHVHO$6
909-6.4 Fuel Pump Barrel Assembly
Mounting
Mounting
909-6.4
Page 6 (9) When referring to this page, please quote Procedure M90906 Edition 0219
0$1% :'LHVHO$6
Fuel Pump Barrel Assembly 909-6.4
Mounting
GN909-6.4 204 03
pump housing.
When referring to this page, please quote Procedure M90906 Edition 0219 Page 7 (9)
0$1% :'LHVHO$6
909-6.4 Fuel Pump Barrel Assembly
Mounting
Page 8 (9) When referring to this page, please quote Procedure M90906 Edition 0219
0$1% :'LHVHO$6
Fuel Pump Barrel Assembly 909-6.4
Mounting
GN909-6.4 204 07
Remove the centre screw from the plunger,
and remove the tool.
When referring to this page, please quote Procedure M90906 Edition 0219 Page 9 (9)
0$1% :'LHVHO$6
Fuel Pump Suction Valve 109-7
Data
SAFETY PRECAUTIONS
Special Edition
S60MC-C
D10907
109-7 Data 0029 Fuel Pump Suction Valve
Stopped engine
Block the starting mechanism
Shut off starting air supply
Engage turning gear
Shut off cooling water
Shut off fuel oil
Shut off lubricating oil
Lock turbocharger rotors
Data
Ref. Description Value Unit
When referring to this page, please quote Data D10907 Edition 0029 Page 1 (2)
MAN B&W Diesel A/S
109-7 Fuel Pump Suction Valve
Data
The task-specific tools used in this procedure are shown on the plates at the end of this chapter or in the
chapters indicated by the first three digits in the plate number, e.g. P90951 refers to chapter 909.
Page 2 (2) When referring to this page, please quote Data D10907 Edition 0029
MAN B&W Diesel A/S
Fuel Pump Suction Valve 909-7.1
Checking
Fuel Pump Suction Valve
S60MC-C
0214
Checking
909-7.1
1.
1. Using a brass mandrel, check that the valve
slide can slide freely up and down inside
the suction valve.
HN909-7.1 207 01
2.
KB909-3.3 105 08
When referring to this page, please quote Procedure M90907 Edition 0214 Page 1 (4)
0$1% :'LHVHO$6
909-7.2 Fuel Pump Suction Valve
Dismantling
Dismantling
909-7.2
1. 1.
Note!
3.
KN909-7.2 213 03
Page 2 (4) When referring to this page, please quote Procedure M90907 Edition 0214
0$1% :'LHVHO$6
Fuel Pump Suction Valve 909-7.3
Overhaul
Overhaul
909-7.3
KB909-3.3 105 05
Lapping of the seats must not be attempt-
ed.
Note!
KB909-3.3 105 06
When referring to this page, please quote Procedure M90907 Edition 0214 Page 3 (4)
0$1% :'LHVHO$6
909-7.4 Fuel Pump Suction Valve
Mounting
Mounting
909-7.4
Page 4 (4) When referring to this page, please quote Procedure M90907 Edition 0214
0$1% :'LHVHO$6
Fuel Pump Puncture Valve 109-8
Data
SAFETY PRECAUTIONS
Special Edition
S60MC-C
D10908
109-8 Data 0037 Fuel Pump Puncture Valve
Stopped engine
Block the starting mechanism
Shut off starting air supply
Engage turning gear
Shut off cooling water
Shut off fuel oil
Shut off lubricating oil
Lock turbocharger rotors
Data
Ref. Description Value Unit
When referring to this page, please quote Data D10908 Edition 0037 Page 1 (2)
MAN B&W Diesel A/S
109-8 Fuel Pump Puncture Valve
Data
The task-specific tools used in this procedure are shown on the plates at the end of this chapter or in the
chapters indicated by the first three digits in the plate number, e.g. P90951 refers to chapter 909.
Page 2 (2) When referring to this page, please quote Data D10908 Edition 0037
MAN B&W Diesel A/S
Fuel Pump Puncture Valve 909-8.2
Dismantling
Fuel Pump Puncture Valve
S60MC-C
0217
Dismantling
909-8.2
2.
1. Shut off the fuel oil inlet.
Note!
When referring to this page, please quote Procedure M90908 Edition 0217 Page 1 (4)
0$1% :'LHVHO$6
909-8.3 Fuel Pump Puncture Valve
Overhaul
Overhaul
909-8.3
tempted.
2.
HG909-8.2 201 02
Page 2 (4) When referring to this page, please quote Procedure M90908 Edition 0217
0$1% :'LHVHO$6
Fuel Pump Puncture Valve 909-8.3
Overhaul
When referring to this page, please quote Procedure M90908 Edition 0217 Page 3 (4)
0$1% :'LHVHO$6
909-8.4 Fuel Pump Puncture Valve
Mounting
Mounting
909-8.4
3.
HN909-8.4 207 03
Page 4 (4) When referring to this page, please quote Procedure M90908 Edition 0217
0$1% :'LHVHO$6
Fuel Pump Shock Absorber 109-9
Data
SAFETY PRECAUTIONS
Special Edition
S60MC-C
D10909
109-9 Data 0026 Fuel Pump Shock Absorber
X Stopped engine
X Block the starting mechanism
X Shut off starting air supply
X Engage turning gear
Shut off cooling water
X Shut off fuel oil
Shut off lubricating oil
Lock turbocharger rotors
Data
Ref. Description Value Unit
When referring to this page, please quote Data D10909 Edition 0026 Page 1 (2)
MAN B&W Diesel A/S
109-9 Fuel Pump Shock Absorber
Data
The task-specific tools used in this procedure are shown on the plates at the end of this chapter or in the
chapters indicated by the first three digits in the plate number, e.g. P90951 refers to chapter 909.
Page 2 (2) When referring to this page, please quote Data D10909 Edition 0026
MAN B&W Diesel A/S
Fuel Pump Shock Absorber 909-9.1
Checking
Fuel Pump Shock Absorber
S60MC-C
0214
Checking
909-9.1
HM909-4.0 09 01
hand, corresponding to the strokes of the
fuel pump.
When referring to this page, please quote Procedure M90909 Edition 0214 Page 1 (3)
0$1% :'LHVHO$6
909-9.3 Fuel Pump Shock Absorber
Overhaul
Overhaul
909-9.3
1.
Note!
Page 2 (3) When referring to this page, please quote Procedure M90909 Edition 0214
0$1% :'LHVHO$6
Fuel Pump Shock Absorber 909-9.3
Overhaul
When referring to this page, please quote Procedure M90909 Edition 0214 Page 3 (3)
0$1% :'LHVHO$6
Lifting Gear for Roller Guide 109-10
Data
SAFETY PRECAUTIONS For detailed sketch, see 900-2
X Stopped engine
X Shut off starting air supply – At starting air receiver
X Block the main starting valve
X Shut off starting air distributor/distributing system supply
X Shut off safety air supply – Not ME engines
X Shut off control air supply
Shut off air supply to exhaust valve – Only with stopped lubricating oil pumps
X Engage turning gear
Shut off cooling water
Shut off fuel oil
Stop lubricating oil supply
Lock the turbocharger rotors
Data
When referring to this page, please quote D10910 Edition 0018 Page 1 (2)
MAN B&W Diesel A/S
109-10 Lifting Gear for Roller Guide
Data
The task-specific tools used in this procedure are shown on the plates at the end of this chapter or in the
chapters indicated by the first three digits in the plate number, e.g. P90951 refers to chapter 909.
Page 2 (2) When referring to this page, please quote Data D10910 Edition 0018
MAN B&W Diesel A/S
Lifting Gear 909-10.1
Checking
Lifting Gear
S60MC-C
211
Checking
909-10.1
1.
Caution!
HN909-10.1 205 01
Remove the inspection cover on the upper
part of the camshaft housing in front of the
fuel cam for the pertaining roller guide.
When referring to this page, please quote Procedure 909-10.1 Edition 211 Page 1 (2)
0$1% :'LHVHO$6
909-10.1 Lifting Gear
Checking
704.
4.
Caution!
Page 2 (2) When referring to this page, please quote Procedure 909-10.1 Edition 211
0$1% :'LHVHO$6
Fuel Valve 109-11
Data
SAFETY PRECAUTIONS For detailed sketch, see 900-2
X Stopped engine
X Shut off starting air supply – At starting air receiver
X Block the main starting valve
X Shut off starting air distributor/distributing system supply
X Shut off safety air supply – Not ME engines
X Shut off control air supply
Shut off air supply to exhaust valve – Only with stopped lubricating oil pumps
Engage turning gear
Shut off cooling water
X Shut off fuel oil
Stop lubricating oil supply
Lock the turbocharger rotors
Data
When referring to this page, please quote Data D10911 Edition 0066 Page 1 (2)
MAN B&W Diesel A/S
109-11 Fuel Valve
Data
The task-specific tools used in this procedure are shown on the plates at the end of this chapter or in the
chapters indicated by the first three digits in the plate number, e.g. P90951 refers to chapter 909.
Page 2 (2) When referring to this page, please quote Data D10911 Edition 0066
MAN B&W Diesel A/S
Fuel Valve 909-11.1
Checking
1. Fuel Valve
1.
The fuel valves must be given the utmost at-
tention and care, as the greater part of irregu-
larities that may occur during the running of the
engine can be attributed to defects in these
valves.
Note!
2. Spring housing
When referring to this page, please quote Procedure M90911 Edition 0245 Page 1 (13)
MAN B&W Diesel A/S
909-11.1 Fuel Valve
Checking
Acceptance criteria:
M909110240C04
Cause of fault:
Page 2 (13) When referring to this page, please quote Procedure M90911 Edition 0245
MAN B&W Diesel A/S
Fuel Valve 909-11.1
Checking
5. Opening pressure
5.
To check the opening pressure, increase the oil
pressure until oil is admitted through the nozzle D0940
holes.
Acceptance criteria:
Note!
Cause of fault:
Note!
When referring to this page, please quote Procedure M90911 Edition 0245 Page 3 (13)
MAN B&W Diesel A/S
909-11.1 Fuel Valve
Checking
Acceptance criteria:
Note!
Oil flows out of the leak oil outlet when the
fuel valve is full of oil.
Cause of fault:
Page 4 (13) When referring to this page, please quote Procedure M90911 Edition 0245
MAN B&W Diesel A/S
Fuel Valve 909-11.1
Checking
Acceptance criteria:
8. Atomization test
Note!
8.
Do NOT attempt to carry out an atomization
test on slide type fuel valves, as this may
damage the cut-off slide and nozzle.
When referring to this page, please quote Procedure M90911 Edition 0245 Page 5 (13)
MAN B&W Diesel A/S
909-11.2 Fuel Valve
Dismantling
3.
D0943
M909110239D03
Page 6 (13) When referring to this page, please quote Procedure M90911 Edition 0245
MAN B&W Diesel A/S
Fuel Valve 909-11.3
Overhaul
M909110240O01
2. Place the valve holder in a machine vice,
mount the fuel valve in the holder and fit
the valve with the guide disc from the
grinding tool.
3.
M909110240O03
When referring to this page, please quote Procedure M90911 Edition 0245 Page 7 (13)
MAN B&W Diesel A/S
909-11.3 Fuel Valve
Overhaul
Remove the:
• Thrust foot
Page 8 (13) When referring to this page, please quote Procedure M90911 Edition 0245
MAN B&W Diesel A/S
Fuel Valve 909-11.3
Overhaul
• Thrust spindle
Note!
Take care not to exceed the maximum dia-
meter of the seat, see Data.
M909110242O05
When referring to this page, please quote Procedure M90911 Edition 0245 Page 9 (13)
MAN B&W Diesel A/S
909-11.3 Fuel Valve
Overhaul
Note!
Note!
Page 10 (13) When referring to this page, please quote Procedure M90911 Edition 0245
MAN B&W Diesel A/S
Fuel Valve 909-11.3
Overhaul
9. Mount:
9.
• the thrust foot
MoS 2
When referring to this page, please quote Procedure M90911 Edition 0245 Page 11 (13)
MAN B&W Diesel A/S
909-11.3 Fuel Valve
Overhaul
Page 12 (13) When referring to this page, please quote Procedure M90911 Edition 0245
MAN B&W Diesel A/S
Fuel Valve 909-11.4
Mounting
M909110239M01
Mount the spring housings and the nuts.
Tighten the nuts until the top face of the
pressure disc is flush with the top face of
the spring housing. This must be done with
great care, as the spring tension in the
housing determines the correct tightening 2.
of the fuel valve to the cylinder cover as O
well as the correct compression of the fuel
valve.
Note!
Note!
When referring to this page, please quote Procedure M90911 Edition 0245 Page 13 (13)
MAN B&W Diesel A/S
Fuel Valve Spindle Guide 109-12
Data
SAFETY PRECAUTIONS For detailed sketch, see 900-2
Stopped engine
Shut off starting air supply – At starting air receiver
Block the main starting valve
Shut off starting air distributor/distributing system supply
Shut off safety air supply – Not ME engines
Shut off control air supply
Shut off air supply to exhaust valve – Only with stopped lubricating oil pumps
Engage turning gear
Shut off cooling water
Shut off fuel oil
Stop lubricating oil supply
Lock the turbocharger rotors
Data
When referring to this page, please quote Data D10912 Edition 0048 Page 1 (2)
MAN B&W Diesel A/S
109-12 Fuel Valve Spindle Guide
Data
The task-specific tools used in this procedure are shown on the plates at the end of this chapter or in the
chapters indicated by the first three digits in the plate number, e.g. P90951 refers to chapter 909.
Page 2 (2) When referring to this page, please quote Data D10912 Edition 0048
MAN B&W Diesel A/S
Fuel Valve Spindle Guide 909-12.3
Overhaul
2.
Note!
This instruction is only valid for spindle
guides of the slide valve design.
Note!
M909120228O02
Note!
The pulling tool is not standard for all
engines, but may be delivered as an op-
tional extra.
When referring to this page, please quote Procedure M90912 Edition 0228 Page 1 (5)
MAN B&W Diesel A/S
909-12.3 Fuel Valve Spindle Guide
Overhaul
360’.
6. Note!
The sliding surface of the cut-off slide
may only be polished VERY carefully.
The sliding surface must not be dam-
aged.
Page 2 (5) When referring to this page, please quote Procedure M90912 Edition 0228
MAN B&W Diesel A/S
Fuel Valve Spindle Guide 909-12.3
Overhaul
M909120228O07
Clean the spray holes, using gas oil and
the special drills supplied.
Note!
8.
During this operation be very careful not
to push the drill too far to avoid scratch-
ing the snug-fit surface on the inside of
1 2 3 4
the fuel nozzle.
glass). XXXXXX X
XX*XXXXX
Check the fuel nozzle before mounting on
the spindle guide, the cut-off slide must be
able to move freely inside the nozzle.
9.
Note!
It is recommended that the fuel nozzle is
changed whenever the spindle guide is
being overhauled or at maximum 8000
running hours.
M909120228O09
When referring to this page, please quote Procedure M90912 Edition 0228 Page 3 (5)
MAN B&W Diesel A/S
909-12.3 Fuel Valve Spindle Guide
Overhaul
12.
M909120228O12
Page 4 (5) When referring to this page, please quote Procedure M90912 Edition 0228
MAN B&W Diesel A/S
Fuel Valve Spindle Guide 909-12.3
Overhaul
Note!
M909120228O13
When referring to this page, please quote Procedure M90912 Edition 0228 Page 5 (5)
MAN B&W Diesel A/S
Non-return valve 109-13
Data
SAFETY PRECAUTIONS
Special
D10913 Data 0031
109-13 Edition Non-return
S60MC-Cvalve
Stopped engine
Block the starting mechanism
Shut off starting air supply
Engage turning gear
Shut off cooling water
Shut off fuel oil
Shut off lubricating oil
Lock turbocharger rotors
Data
Ref. Description Value Unit
When referring to this page, please quote Data D10913 Edition 0031 Page 1 (2)
MAN B&W Diesel A/S
109-13 Non-return valve
Data
The task-specific tools used in this procedure are shown on the plates at the end of this chapter or in the
chapters indicated by the first three digits in the plate number, e.g. P90951 refers to chapter 909.
Page 2 (2) When referring to this page, please quote Data D10913 Edition 0031
MAN B&W Diesel A/S
Non-return valve 909-13.3
Overhaul
Non-return valve
K98MC-C
0206
Overhaul
909-13.3
1.
Note!
Note!
&
0
When referring to this page, please quote Procedure M90913 Edition 0206 Page 1 (2)
0$1% :'LHVHO$6
909-13.3 Non-return valve
Overhaul
Page 2 (2) When referring to this page, please quote Procedure M90913 Edition 0206
0$1% :'LHVHO$6
Fuel Oil High-Pressure Pipe 109-14
Data
SAFETY PRECAUTIONS
Special Edition
L70MC-C
D10914
109-14 Data 0067 Fuel Oil High-Pressure Pipe
X Stopped engine
X Block the starting mechanism
X Shut off starting air supply
Engage turning gear
Shut off cooling water
X Shut off fuel oil
Shut off lubricating oil
Lock turbocharger rotors
Data
Ref. Description Value Unit
When referring to this page, please quote Data D10914 Edition 0067 Page 1 (2)
MAN B&W Diesel A/S
109-14 Fuel Oil High-Pressure Pipe
Data
The task-specific tools used in this procedure are shown on the plates at the end of this chapter or in the
chapters indicated by the first three digits in the plate number, e.g. P90951 refers to chapter 909.
Page 2 (2) When referring to this page, please quote Data D10914 Edition 0067
MAN B&W Diesel A/S
Fuel Oil High-Pressure Pipe 909-14.2
Dismantling
Fuel Oil High-Pressure Pipe
S35MC
0235
Dismantling
909-14.2
2.
High-Pressure Pipe with Double Pipe
BM909-14.2 211 02
4. Lift the pipe ends clear of the fuel valve/fuel
pump, and remove the high-pressure pipe
from the engine.
3.
Note!
4.
D09-52
BM909-14.2 211 04
When referring to this page, please quote Procedure M90914 Edition 0235 Page 1 (4)
0$1% :'LHVHO$6
909-14.3 Fuel Oil High-Pressure Pipe
Overhaul
Overhaul
909-14.3
2. Note!
Page 2 (4) When referring to this page, please quote Procedure M90914 Edition 0235
0$1% :'LHVHO$6
Fuel Oil High-Pressure Pipe 909-14.3
Overhaul
KB909-7.1 77 04
When referring to this page, please quote Procedure M90914 Edition 0235 Page 3 (4)
0$1% :'LHVHO$6
909-14.4 Fuel Oil High-Pressure Pipe
Mounting
Mounting
909-14.4
Note!
4.
The nipples must be screwed by hand,
D09-47 as the threads of the union nipples, fuel
valve or fuel pump top cover might other-
wise be damaged.
D09-47
GN909-14.4 210 05
Page 4 (4) When referring to this page, please quote Procedure M90914 Edition 0235
0$1% :'LHVHO$6
Fuel Pump Roller Guide 109-15
Data
SAFETY PRECAUTIONS
Special Edition
S60MC-C
D10915
109-15 Data 0046 Fuel Pump Roller Guide
X Stopped engine
X Block the starting mechanism
X Shut off starting air supply
X Engage turning gear
Shut off cooling water
X Shut off fuel oil
X Shut off lubricating oil
Lock turbocharger rotors
Data
Ref. Description Value Unit
When referring to this page, please quote Data D10915 Edition 0046 Page 1 (2)
MAN B&W Diesel A/S
109-15 Fuel Pump Roller Guide
Data
The task-specific tools used in this procedure are shown on the plates at the end of this chapter or in the
chapters indicated by the first three digits in the plate number, e.g. P90951 refers to chapter 909.
Page 2 (2) When referring to this page, please quote Data D10915 Edition 0046
MAN B&W Diesel A/S
Fuel Pump Roller Guide 909-15.1
Checking
Fuel Pump Roller Guide
S60MC-C
0226
Checking
909-15.1
3.
Roller guide mounted in engine
HN909-10.1 205 01
space between the roller guide and the cam
disc.
When referring to this page, please quote Procedure 909-15.1 Edition 0226 Page 1 (10)
0$1% :'LHVHO$6
909-15.1 Fuel Pump Roller Guide
Checking
8.
D09-57
MA909-8.0 70 06
Page 2 (10) When referring to this page, please quote Procedure 909-15.1 Edition 0226
0$1% :'LHVHO$6
Fuel Pump Roller Guide 909-15.2
Dismantling
Dismantling
909-15.2
1.
Note!
GN909-5.2 204 03
2.
GN909-6.2 204 06
When referring to this page, please quote Procedure 909-15.2 Edition 0226 Page 3 (10)
0$1% :'LHVHO$6
909-15.2 Fuel Pump Roller Guide
Dismantling
Note!
5.
HN909-10.1 205 01
Page 4 (10) When referring to this page, please quote Procedure 909-15.2 Edition 0226
0$1% :'LHVHO$6
Fuel Pump Roller Guide 909-15.2
Dismantling
When referring to this page, please quote Procedure 909-15.2 Edition 0226 Page 5 (10)
0$1% :'LHVHO$6
909-15.3 Fuel Pump Roller Guide
Overhaul
Overhaul
909-15.3
Note!
Page 6 (10) When referring to this page, please quote Procedure 909-15.3 Edition 0226
0$1% :'LHVHO$6
Fuel Pump Roller Guide 909-15.4
Mounting
Mounting
909-15.4
D09-54
D09-56
D09-55
HN909-15.4 206 02
When referring to this page, please quote Procedure 909-15.4 Edition 0226 Page 7 (10)
0$1% :'LHVHO$6
909-15.4 Fuel Pump Roller Guide
Mounting
BDC.
Page 8 (10) When referring to this page, please quote Procedure 909-15.4 Edition 0226
0$1% :'LHVHO$6
Fuel Pump Roller Guide 909-15.4
Mounting
GN909-15.1 203 05
er ring are mounted correctly. See the
sketch.
7.
GN909-15.4 203 07
8.
MA909-8.0 70 21
When referring to this page, please quote Procedure 909-15.4 Edition 0226 Page 9 (10)
0$1% :'LHVHO$6
909-15.4 Fuel Pump Roller Guide
Mounting
Note!
Page 10 (10) When referring to this page, please quote Procedure 909-15.4 Edition 0226
0$1% :'LHVHO$6
Fuel Valve - Tools Plate
P90961-0069
When referring to this page, please quote Plate P90961 Edition 0069 Page 1 (2)
MAN B&W Diesel A/S
Plate Fuel Valve - Tools
P90961-0069
Page 2 (2) When referring to this page, please quote Plate P90961 Edition 0069
MAN B&W Diesel A/S
Fuel Valve Nozzle - Tools Plate
P90966-0008
When referring to this page, please quote Plate P90966 Edition 0008 Page 1 (2)
MAN B&W Diesel A/S
Plate Fuel Valve Nozzle - Tools
P90966-0008
Note:
Page 2 (2) When referring to this page, please quote Plate P90966 Edition 0008
MAN B&W Diesel A/S
Fuel Puncture Valve - Tools Plate
P90967-0001
When referring to this page, please quote Plate P90967 Edition 0001 Page 1 (2)
MAN B&W Diesel A/S
Plate Fuel Puncture Valve - Tools
P90967-0001
Page 2 (2) When referring to this page, please quote Plate P90967 Edition 0001
MAN B&W Diesel A/S
Fuel Valve - Inspection Tools Plate
P90968-0001
When referring to this page, please quote Plate P90968 Edition 0001 Page 1 (2)
MAN B&W Diesel A/S
Plate Fuel Valve - Inspection Tools
P90968-0001
Page 2 (2) When referring to this page, please quote Plate P90968 Edition 0001
MAN B&W Diesel A/S
Fuel Valve Nozzle - Cleaning Tools Plate
P90974-0001
When referring to this page, please quote Plate P90974 Edition 0001 Page 1 (2)
MAN B&W Diesel A/S
Plate Fuel Valve Nozzle - Cleaning Tools
P90974-0001
015 Drill*
027 Test mandrel*
039 Pin vice*
206 Cleaning tool set, complete
Note:
Page 2 (2) When referring to this page, please quote Plate P90974 Edition 0001
MAN B&W Diesel A/S
Mounting Tools - Pump Barrel Seals Plate
P90977-0001
Mounting Tools - Pump Barrel Seals
0001
P90977
When referring to this page, please quote Plate P90977 Edition 0001 Page 1 (2)
MAN B&W Diesel A/S
Plate Mounting Tools - Pump Barrel Seals
P90977-0001
Item Item
Item Description Item Description
No. No.
011 Cone
023 Pushing tool
035 Compression tool
047 Cone
059 Pushing tool
060 Compression tool
072 Spacer ring
Page 2 (2) When referring to this page, please quote Plate P90977 Edition 0001
MAN B&W Diesel A/S
Mounting Tools - Suction Valve Seals Plate
P90979-0001
Mounting Tools - Suction Valve Seals
0001
P90979
When referring to this page, please quote Plate P90979 Edition 0001 Page 1 (2)
MAN B&W Diesel A/S
Plate Mounting Tools - Suction Valve Seals
P90979-0001
Item Item
Item Description Item Description
No. No.
012 Cone
024 Pushing tool
036 Compression tool
Page 2 (2) When referring to this page, please quote Plate P90979 Edition 0001
MAN B&W Diesel A/S
Mounting Tools - Air Piston Seals Plate
P90980-0001
Mounting Tools - Air Piston Seals
0001
P90980
When referring to this page, please quote Plate P90980 Edition 0001 Page 1 (2)
MAN B&W Diesel A/S
Plate Mounting Tools - Air Piston Seals
P90980-0001
Item Item
Item Description Item Description
No. No.
018 Cone
020 Pushing tool
031 Compression tool
043 Cone
055 Pushing tool
067 Compression tool
079 Cone
Page 2 (2) When referring to this page, please quote Plate P90980 Edition 0001
MAN B&W Diesel A/S
910 - Turbocharger System
When referring to this page, please quote Plate P91064 Edition 0002 Page 1 (2)
MAN B&W Diesel A/S
Plate Travelling Trolley
P91064-0002
Note:
Page 2 (2) When referring to this page, please quote Plate P91064 Edition 0002
MAN B&W Diesel A/S
Air Cooler - Lifting Tools Plate
P91066-0001
Air Cooler - Lifting Tools
0001
P91066
When referring to this page, please quote Plate P91066 Edition 0001 Page 1 (2)
MAN B&W Diesel A/S
Plate Air Cooler - Lifting Tools
P91066-0001
Item Item
Item Description Item Description
No. No.
Page 2 (2) When referring to this page, please quote Plate P91066 Edition 0001
MAN B&W Diesel A/S
911 - Safety Equipment
X Stopped engine
X Shut off starting air supply – At starting air receiver
X Block the main starting valve
X Shut off starting air distributor/distributing system supply
X Shut off safety air supply – Not ME-engines
X Shut off control air supply
X Shut off air supply to exhaust valve – Only with stopped lubriating oil pumps
Engage turning gear
Shut off cooling water
Shut off fuel oil
Stop lubricating oil supply
Lock the turbocharger rotors
Data
When referring to this page, please quote Data D11101 Edition 0025 Page 1 (2)
MAN B&W Diesel A/S
111-1 Safety Valve
Data
The task-specific tools used in this procedure are shown on the plates at the end of this chapter or in the
chapters indicated by the first three digits in the plate number, e.g. P90951 refers to chapter 909.
Page 2 (2) When referring to this page, please quote Data D11101 Edition 0025
MAN B&W Diesel A/S
Safety Valve 911-1.2
MAN B&W Diesel Dismantling
When Side-mounted
1.
1. Remove the guard surrounding the safety
valve.
M911010211D01
When Top-mounted
3.
M911010211D03
When referring to this page, please quote Procedure M91101 Edition 0212 Page 1 (5)
911-1.3 Safety Valve
Overhaul (Adjustment) MAN B&W Diesel
3. Then mount:
• the spring
2.
• the adjusting screw
3.
M911010211O03
Page 2 (5) When referring to this page, please quote Procedure M91101 Edition 0212
Safety Valve 911-1.3
MAN B&W Diesel Overhaul (Adjustment)
When referring to this page, please quote Procedure M91101 Edition 0212 Page 3 (5)
911-1.4 Safety Valve
Mounting MAN B&W Diesel
When Side-mounted
1.
1. Pierce the bore in the cylinder cover, and
blow it clean.
2.
M911010211M02
3.
M911010211M03
Page 4 (5) When referring to this page, please quote Procedure M91101 Edition 0212
Safety Valve 911-1.4
MAN B&W Diesel Mounting
When Top-mounted
4.
4. Pierce the bore in the cylinder cover, and
blow it clean.
M911010211M04
gon on the safety valve.
5.
M911010211M05
When referring to this page, please quote Procedure M91101 Edition 0212 Page 5 (5)
Relief Valve 111-2
Data
SAFETY PRECAUTIONS For detailed sketch, see 900-2
X Stopped engine
Shut off starting air supply – At starting air receiver
Block the main starting valve
Shut off starting air distributor/distributing system supply
Shut off safety air supply – Not ME-engines
Shut off control air supply
Shut off air supply to exhaust valve – Only with stopped lubriating oil pumps
Engage turning gear
Shut off cooling water
X Shut off fuel oil
Stop lubricating oil supply
Lock the turbocharger rotors
Data
When referring to this page, please quote Data D11102 Edition 0013 Page 1 (2)
MAN B&W Diesel A/S
111-2 Relief Valve
Data
The task-specific tools used in this procedure are shown on the plates at the end of this chapter or in the
chapters indicated by the first three digits in the plate number, e.g. P90951 refers to chapter 909.
Page 2 (2) When referring to this page, please quote Data D11102 Edition 0013
MAN B&W Diesel A/S
Relief Valve 911-2.1
Checking
60&
Relief Valve
0211
Checking
911-2.1
1.
1. During running of the engine, check if there
are any leaks.
Note!
When referring to this page, please quote Procedure M91102 Edition 0211 Page 1 (1)
0$1% :'LHVHO$6
Scavenge Air Receiver Safety Valve 111-3
MAN B&W Diesel Data
Data
When referring to this page, please quote Data D11103 Edition 0001 Page 1 (2)
111-3 Scavenge Air Receiver Safety Valve
Data MAN B&W Diesel
The task-specific tools used in this procedure are shown on the plates at the end of this chapter or in the
chapters indicated by the first three digits in the plate number, e.g. P90951 refers to chapter 909.
Page 2 (2) When referring to this page, please quote Data D11103 Edition 0001
Scavenge Air Receiver Safety Valve 911-3.1
MAN B&W Diesel Checking
M911030001C02
If this operation cannot be performed
smoothly, the safety valve must be
dismantled and cleaned.
When referring to this page, please quote Procedure M91103 Edition 0001 Page 1 (5)
911-3.2 Scavenge Air Receiver Safety Valve
Dismantling MAN B&W Diesel
2.
M911030001D02
Page 2 (5) When referring to this page, please quote Procedure M91103 Edition 0001
Scavenge Air Receiver Safety Valve 911-3.3
MAN B&W Diesel Overhaul
M911030001O01
damaging the Oring groove.
2.
M911030001O02
When referring to this page, please quote Procedure M91103 Edition 0001 Page 3 (5)
911-3.3 Scavenge Air Receiver Safety Valve
Overhaul MAN B&W Diesel
5.
M911030001O05
6.
M911030001O01
Page 4 (5) When referring to this page, please quote Procedure M91103 Edition 0001
Scavenge Air Receiver Safety Valve 911-3.4
MAN B&W Diesel Mounting
M911030001M01
When referring to this page, please quote Procedure M91103 Edition 0001 Page 5 (5)
912 - Assembly of Large Parts
112-02 0009 Holding Down and End Chock Bolts (Epoxy), Data
912-02 0207 Holding Down and End Chock Bolts (Epoxy)
112-03 0018 Stay Bolts, Data
912-03 0212 Stay Bolts
912-05 0201 Crankcase Oil Outlet
91261 0073 Hydraulic Tools for Large Parts
91266 0001 Hydraulic Tools - End Chock Bolts (Epoxy Chocks)
SAFETY PRECAUTIONS
Special Edition
D11202
112-2 Data 0009 Holding Down
S60MC-C
and End Chock Bolts
Stopped engine
Block the starting mechanism
Shut off starting air supply
Engage turning gear
Shut off cooling water
Shut off fuel oil
Shut off lubricating oil
Lock turbocharger rotors
Data
Ref. Description Value Unit
D12-02 Check holding down bolts and end chock bolts for correct tightening
after the following service hours:
1st check 500 hours
2nd check 1000 hours
3rd check 2000 hours
4th check 4000 hours
5th check 8000 hours
Subsequent checks at intervals of 8000 hours
D13-01 Tightening pressure 1500 bar
D13-02 Dismantling pressure 1400-1650 bar
When referring to this page, please quote Data D11202 Edition 0009 Page 1 (2)
MAN B&W Diesel A/S
112-2 Holding Down and End Chock Bolts
Data
The task-specific tools used in this procedure are shown on the plates at the end of this chapter or in the
chapters indicated by the first three digits in the plate number, e.g. P90951 refers to chapter 909.
Page 2 (2) When referring to this page, please quote Data D11202 Edition 0009
MAN B&W Diesel A/S
Holding Down and End Chock Bolts 912-2.1
Checking
.0&
Holding Down and End Chock Bolts
0207
Checking
912-2.1
Note!
When referring to this page, please quote Procedure M91202 Edition 0207 Page 1 (3)
0$1% :'LHVHO$6
912-2.1 Holding Down and End Chock Bolts
Checking
Page 2 (3) When referring to this page, please quote Procedure M91202 Edition 0207
0$1% :'LHVHO$6
Holding Down and End Chock Bolts 912-2.1
Checking
GN912-2.1 203 03
The fit of the side chock liners should be
checked with a feeler gauge each time the
loosening pressure of the holding down
bolts is checked, and thus at the same time
intervals.
When referring to this page, please quote Procedure M91202 Edition 0207 Page 3 (3)
0$1% :'LHVHO$6
Stay Bolts 112-3
Data
SAFETY PRECAUTIONS
Special Edition
S60MC-C
D11203
112-3 Data 0018 Stay Bolts
X Stopped engine
X Block the starting mechanism
X Shut off starting air supply
Engage turning gear
Shut off cooling water
Shut off fuel oil
Shut off lubricating oil
Lock turbocharger rotors
Data
Ref. Description Value Unit
When referring to this page, please quote Data D11203 Edition 0018 Page 1 (2)
MAN B&W Diesel A/S
112-3 Stay Bolts
Data
The task-specific tools used in this procedure are shown on the plates at the end of this chapter or in the
chapters indicated by the first three digits in the plate number, e.g. P90951 refers to chapter 909.
Page 2 (2) When referring to this page, please quote Data D11203 Edition 0018
MAN B&W Diesel A/S
Stay Bolts 912-3.1
Checking
Stay Bolts
S60MC-C
0212
Checking
912-3.1
1.
1. This check can be performed during several
periods of stopped engine, but must be per- One Group
formed on complete twin stay bolt groups at One Group
a time, thereby ensuring uniform tension in
the affected bearings.
Note!
NA912-3.1 210 01
The following checks have to be com-
pleted within a 500-hour period.
data is met.
D13-01
GN912-3.1 202 03
When referring to this page, please quote Procedure M91203 Edition 0212 Page 1 (2)
0$1% :'LHVHO$6
912-3.1 Stay Bolts
Checking
7.
HM912-3.0 28 05
Page 2 (2) When referring to this page, please quote Procedure M91203 Edition 0212
0$1% :'LHVHO$6
Crankcase Oil Outlet 912-5.1
MAN B&W Diesel Checking
M912050201C01
Rubber diaphragm sealing
Note!
It is strongly recommended to always re-
place the diaphragms during inspection.
If unavailable, new diaphragms may be
made from three layers of 2 mm thick oil
and temperature resistant rubber.
3. Mount:
Rubber sealing diaphragms G
Steel ring F
Screws E
Cover plate D
Screws C
Grating B
Screws A.
Note!
Remember to fit new locking plates at
screws A.
When referring to this page, please quote Procedure M91205 Edition 0201 Page 1 (2)
912-5.1 Crankcase Oil Outlet
Checking MAN B&W Diesel
Note!
7. It is recommended to always replace the
metal bellow sealing during inspection.
10. Mount:
Screws E
Cover plate D
Screws C.
M912050201C07
Page 2 (2) When referring to this page, please quote Procedure M91205 Edition 0201
Large Parts - Tools Plate
P91261-0073
When referring to this page, please quote Plate P91261 Edition 0073 Page 1 (2)
MAN B&W Diesel A/S
Plate Large Parts - Tools
P91261-0073
Page 2 (2) When referring to this page, please quote Plate P91261 Edition 0073
MAN B&W Diesel A/S
Hydraulic Tools - End-Chock Bolts Plate
P91266-0001
(Epoxy Chocks)
When referring to this page, please quote Plate P91266 Edition 0001 Page 1 (2)
MAN B&W Diesel A/S
Plate Hydraulic Tools - End-Chock Bolts
P91266-0001
(Epoxy Chocks)
Item Item Description Item Item Description
No. No.
Page 2 (2) When referring to this page, please quote Plate P91266 Edition 0001
MAN B&W Diesel A/S
913 - General Tools
A. Snap-on coupling
1. A
B. Tool attachment thread C B
C. Bleed screw D
D. Piston E
E. Cylinder
F. Sealing rings
F
G. Spacer ring G S
H. Tommy bar
I. Nut
J. Stud or bolt
M913010215C01
H
K. Extension stud U
I
L. Lifting tool
S. Clearance
J
U. Milled recess for feeler gauge 2.
When referring to this page, please quote Procedure M91301 Edition 0215 Page 1 (12)
MAN B&W Diesel A/S
913-1.1 Hyraulic Tools
Description
Warning!
Page 2 (12) When referring to this page, please quote Procedure M91301 Edition 0215
MAN B&W Diesel A/S
Hydraulic Tools 913-1.2
Dismantling
When referring to this page, please quote Procedure M91301 Edition 0215 Page 3 (12)
MAN B&W Diesel A/S
913-1.2 Hydraulic Tools
Dismantling
Note!
4.
M913010215D04
5.
M913010215D05
Page 4 (12) When referring to this page, please quote Procedure M91301 Edition 0215
MAN B&W Diesel A/S
Hydraulic Tools 913-1.2
Dismantling
When referring to this page, please quote Procedure M91301 Edition 0215 Page 5 (12)
MAN B&W Diesel A/S
913-1.2 Hydraulic Tools
Dismantling
Note!
Make sure not to exceed the “max lift”
stamped on the jack.
Page 6 (12) When referring to this page, please quote Procedure M91301 Edition 0215
MAN B&W Diesel A/S
Hydraulic Tools 913-1.3
Overhaul
Warning!
Always use protective gloves and eye
protection when working with com-
pressed air.
Air
Air
M913010215O02
When referring to this page, please quote Procedure M91301 Edition 0215 Page 7 (12)
MAN B&W Diesel A/S
913-1.3 Hydraulic Tools
Overhaul
Note!
Page 8 (12) When referring to this page, please quote Procedure M91301 Edition 0215
MAN B&W Diesel A/S
Hydraulic Tools 913-1.4
Mounting
When referring to this page, please quote Procedure M91301 Edition 0215 Page 9 (12)
MAN B&W Diesel A/S
913-1.4 Hydraulic Tools
Mounting
Page 10 (12) When referring to this page, please quote Procedure M91301 Edition 0215
MAN B&W Diesel A/S
Hydraulic Tools 913-1.4
Mounting
M913010215M05
Check with a feeler gauge that the contact
faces of the nuts bear on the entire circum-
ference.
When referring to this page, please quote Procedure M91301 Edition 0215 Page 11 (12)
MAN B&W Diesel A/S
913-1.4 Hydraulic Tools
Mounting
spacer ring.
9.
M913010215M09
Page 12 (12) When referring to this page, please quote Procedure M91301 Edition 0215
MAN B&W Diesel A/S
Standard Tightening Torques 913-4
913-4
2. Self-locking nuts.
When referring to this page, please quote Procedure M91304 Edition 0201 Page 1 (1)
0$1% :'LHVHO$6
Torque Spanner 913-5
/0&
Torque Spanner
0205
913-5
When referring to this page, please quote Procedure M91305 Edition 0205 Page 1 (1)
0$1% :'LHVHO$6
Tightening Gauge 913-6
Tightening Gauge
0205
913-6
Preparations
When referring to this page, please quote Procedure M91306 Edition 0205 Page 1 (1)
0$1% :'LHVHO$6
Screws and Nuts 913-7.1
MAN B&W Diesel Locking
Note!
Make sure only to mount locking devices
on nuts and screws which have been
mounted with locking devices by the en-
M913070207C01
gine manufacturer.
3.
M913070207C03
When referring to this page, please quote Procedure M91307 Edition 0207 Page 1 (4)
913-7.1 Screws and Nuts
Locking MAN B&W Diesel
Fig. 3 Fig. 4 Fig. 1: Insert wire, grasp the upper end of the
wire and bend it around the head of the screw,
then under the other end of the wire, be sure
that the wire is tight around the head.
Fig. 9
Page 2 (4) When referring to this page, please quote Procedure M91307 Edition 0207
Screws and Nuts 913-7.1
MAN B&W Diesel Locking
Fig. 14
When referring to this page, please quote Procedure M91307 Edition 0207 Page 3 (4)
913-7.1 Screws and Nuts
Locking MAN B&W Diesel
ers.
Note!
Fig. 16.
Cam lock washers must be installed in
pairs and are not to be substituted by
other typers of washers.
M913070207C16
Fig. 17
M913070207C17
Page 4 (4) When referring to this page, please quote Procedure M91307 Edition 0207
Lubricating Procedures 913-11
Lubricating Procedures
0204
.0&&
913-11
When referring to this page, please quote Procedure M91311 Edition 0204 Page 1 (1)
0$1% :'LHVHO$6
Accessories for Hydraulic Tools Plate
P91351-0037
When referring to this page, please quote Plate P91351 Edition 0037 Page 1 (2)
MAN B&W Diesel A/S
Plate Accessories for Hydraulic Tools
P91351-0037
Page 2 (2) When referring to this page, please quote Plate P91351 Edition 0037
MAN B&W Diesel A/S
Lifting Tools, Etc. Plate
P91356-0053
When referring to this page, please quote Plate P91356 Edition 0053 Page 1 (2)
MAN B&W Diesel A/S
Plate Lifting Tools, Etc.
P91356-0053
Page 2 (2) When referring to this page, please quote Plate P91356 Edition 0053
MAN B&W Diesel A/S
Open Ended Spanners Plate
P91357-0007
When referring to this page, please quote Plate P91357 Edition 0007 Page 1 (2)
MAN B&W Diesel A/S
Plate Open Ended Spanners
P91357-0007
Page 2 (2) When referring to this page, please quote Plate P91357 Edition 0007
MAN B&W Diesel A/S
Open-Ended Slugging Spanners Plate
P91358-0014
When referring to this page, please quote Plate P91358 Edition 0014 Page 1 (2)
MAN B&W Diesel A/S
Plate Open-Ended Slugging Spanners
P91358-0014
Page 2 (2) When referring to this page, please quote Plate P91358 Edition 0014
MAN B&W Diesel A/S
Torque Wrenches Plate
P91359-0003
When referring to this page, please quote Plate P91359 Edition 0003 Page 1 (2)
MAN B&W Diesel A/S
Plate Torque Wrenches
P91359-0003
Page 2 (2) When referring to this page, please quote Plate P91359 Edition 0003
MAN B&W Diesel A/S
Pliers Plate
P91360-0004
When referring to this page, please quote Plate P91360 Edition 0004 Page 1 (2)
MAN B&W Diesel A/S
Plate Pliers
P91360-0004
Page 2 (2) When referring to this page, please quote Plate P91360 Edition 0004
MAN B&W Diesel A/S
Combination Spanners Plate
MAN B&W Diesel P91361-0052
When referring to this page, please quote Plate P91361 Edition 0052 Page 1 (2)
Plate
Combination Spanners
P91361-0052 MAN B&W Diesel
Page 2 (2) When referring to this page, please quote Plate P91361 Edition 0052
Ring Slugging Spanners Plate
P91362-0069
When referring to this page, please quote Plate P91362 Edition 0069 Page 1 (2)
MAN B&W Diesel A/S
Plate Ring Slugging Spanners
P91362-0069
Page 2 (2) When referring to this page, please quote Plate P91362 Edition 0069
MAN B&W Diesel A/S
Spanners Plate
MAN B&W Diesel P91363-0040
When referring to this page, please quote Plate P91363 Edition 0040 Page 1 (2)
Plate
Spanners
P91363-0040 MAN B&W Diesel
Page 2 (2) When referring to this page, please quote Plate P91363 Edition 0040
Open-ended Spanners Plate
P91364-0059
When referring to this page, please quote Plate P91364 Edition 0059 Page 1 (2)
MAN B&W Diesel A/S
Plate Open-ended Spanners
P91364-0059
Page 2 (2) When referring to this page, please quote Plate P91364 Edition 0059
MAN B&W Diesel A/S
Instruments Plate
P91366-0066
When referring to this page, please quote Plate P91366 Edition 0066 Page 1 (2)
MAN B&W Diesel A/S
Plate Instruments
P91366-0066
Page 2 (2) When referring to this page, please quote Plate P91366 Edition 0066
MAN B&W Diesel A/S
Working Platforms Plate
P91368-0007
When referring to this page, please quote Plate P91368 Edition 0007 Page 1 (2)
MAN B&W Diesel A/S
Plate Working Platforms
P91368-0007
Page 2 (2) When referring to this page, please quote Plate P91368 Edition 0007
MAN B&W Diesel A/S
Warning S900-1
0001
S900-1
Warning!
It is important that all MAN B&W Diesel A/S engines are operated within the given
specifications and performance tolerances specified in the engines’ Technical Files
and are maintained according to the MAN B&W Diesel A/S maintenance instructions
in order to comply with given emissions regulations.
In accordance with Chapter I of the Code of Federal Regulations, Part 94, Subpart C,
§94.211 NOTICE is hereby given that Chapter I of the Code of Federal Regulations,
Part 94, Subpart K, §94.1004 requires that the emissions related maintenance of the
diesel engine shall be performed as specified in MAN B&W Diesel A/S instructions,
including, but not limited to, the instructions to that effect included in the Technical
File.
When referring to this page, please quote S900 Edition 0001 Page 1 (1)
MAN B&W Diesel A/S
S60MC-C VOLUME III
COMPONENTS
DESCRIPTION
900 - Introduction
900 - Introduction
Table of Contents
90001 0069 Cross Section through Engine
90002 0001 Ordering of Insulation
90003 0001 Designations and Symbols
90004 0001 Software Licence - Standard Conditions
90023 0027 Instructions for Main Engine
90030 0009 Description
When referring to this page, please quote Plate P90001 Edition 0069 Page 1 (1)
MAN B&W Diesel A/S
Ordering of Insulation Plate
MAN B&W Diesel P90002-0001
When referring to this page, please quote Plate P90002 Edition 0001 Page 1 (1)
Designations and Symbols Plate
MAN B&W Diesel P90003-0001
Fore end
1
2
Cyl. nos. always counted
3
4 from fore end
5
6
7
Propeller
When referring to this page, please quote Plate P90003 Edition 0001 Page 1 (1)
Software License, Standard Conditions Plate
MAN B&W Diesel P90004-0001
Software supplied by MAN B&W separately or included as a part of any system or embedded in
any device is licensed by MAN B&W Diesel A/S (“MAN B&W”) subject to the customer's accep-
tance of the following standard conditions of licence.
TAKING THE SOFTWARE IN USE WILL INDICATE THE CUSTOMER’S ACCEPTANCE OF THESE
CONDITIONS.
1. Right of Ownership
Software is delivered under a non-exclusive and non-transferable user's licence from MAN B&W
against a once-for-all fee. MAN B&W and its software suppliers retain the right of ownership to the
software.
If the engine plant - for which the software is acquired - is transferred to a third party the cus-
tomer has the right to assign the licence to this third party, provided that the third party agrees to
the terms of this licence agreement and provided that the customer does not retain any copies of
the software.
2. Copyright
The customer must not copy the software or any part thereof. Furthermore the customer is not
allowed to make the software available to a third party or to reverse engineer, decompile or disas-
semble the software.
3. Support
If required by the customer MAN B&W shall provide technical support for installation and training
in use of the software against separate payment.
4. Updating
The non-exclusive user's licence does not include any updating of the software. If and to the ex-
tent MAN B&W updates the programs or develops new versions, such updates or new versions
shall be made available to the customer against separate payment.
MAN B&W warrants that the software and data media containing the software are free of defects
in material and workmanship at the time of delivery. If the software and data media are found to
be defective and are returned to MAN B&W within 90 days from the date of delivery, they will be
replaced free of charge.
Except as stated above, MAN B&W disclaims liability for breach of conditions or warranties, either
expressed or implied, with respect to the software and data media, including warranties of suit-
ability and applicability for a particular purpose.
When referring to this page, please quote Plate P90004 Edition 0001 Page 1 (2)
Plate
Software License, Standard Conditions
P90004-0001 MAN B&W Diesel
MAN B&W's liability for damages to the customer for any cause whatsoever, regardless of the
form of any claim or action, shall not exceed the total licence fee paid by the customer for the li-
cense to use this software under this license agreement. MAN B&W shall in no event be liable for
any damages resulting from loss of data, profits or use of equipment, or for any special, incidental
consequential damages arising out of or in connection with the use or performance of the soft-
ware.
The limitations in liability stipulated above in this clause 0 shall also apply to MAN B&W’s software
suppliers.
6. Law
MAN B&W's tenders and contracts with customers regarding delivery of data and programs, in-
cluding the present licence agreement, shall be interpreted according to Danish Law.
Page 2 (2) When referring to this page, please quote Plate P90004 Edition 0001
Instructions for Main Engines
This book forms part of a set of books consisting of three volumes entitled:
Vol. I OPERATION
Vol. II MAINTENANCE
Vol. III COMPONENTS, DESCRIPTIONS
The purpose of these books is to provide general guidance on operation and maintenance and
to describe the constructional features of a standard version of an MAN B&W main diesel en-
gine. Deviations may be found in a specific plant. In addition, the books can be used for ref-
erence purposes, for instance in correspondence and when ordering spare parts.
It is essential that the following data is stated in spare parts orders as it is used by us to ensure
the supply of the correct parts for the individual engines:
1. Name of vessel
2. Engine No. built by
3. Plate No.
4. Part No.
5. Quantity required (and description)
To ensure optimum efficiency, reliability and lifetime of the engine and its components, only
original spare parts should be used when replacing parts on the engine.
When used in texts and illustrations, the designation “D” refers to the information given on the
data sheets inserted in the respective books.
Reliable and economical operation of the diesel engines is conditional upon its correct oper-
ation and maintenance in accordance with MAN B&W Diesel A/S’ instructions. Emissions re-
lated maintenance of the diesel engine shall be performed as specified in MAN B&W Diesel
A/S’ instructions and any additional instructions to that effect included in the Technical File.
Consequently, it is essential that the engine room personnel are fully acquainted with the con-
tents of this book and, in respect of instructions on emissions related maintenance of the die-
sel engine, also the additional instructions to that effect set out in the Technical File.
This book is subject to copyright protection, and should therefore not, in whole or in part, be
copied, reproduced, made public or in any other way made available to a third party without
the written consent of this effect from MAN B&W Diesel A/S.
Teglholmsgade 41 Teleph.:+45 33 85 11 00
DK-2450 Copenhagen Telex :16592 manbw dk
Denmark Telefax:+45 33 85 10 30
CVR No. 39 66 13 14
Engine Types 35-98MC/MC-C A90030-0009
MAN B&W Diesel
On the 70-98MC type engines the cylinder cover is provided with welded-on
heat resistant material at the points of fuel oil injection in order to improve the
service condition.
Valve bores The cover has a central bore for the exhaust valve, which is attached by
means of four studs and nuts.
The cover furthermore has bores for the fuel valves, starting valve, starting air
inlet, safety valve and indicator cock.
Cooling A cooling jacket is mounted on the lower part of the cylinder cover, whereby a
cooling water space is formed.
Another cooling water space is formed around the exhaust valve seat, when
the exhaust valve is installed. These two spaces communicate through a large
number of cooling bores in the cover.
The water is supplied from the cooling jacket surrounding the cylinder liner and
passes through water connections to the cooling jacket surrounding the cylin-
der cover and, further on, through the cooling bores, to the space around the
exhaust valve seat.
From here the water is discharged to the main cooling water outlet pipe:
On some engine types, an amount of water is also passed directly from the
cylinder cover to the exhaust valve housing through a cooling water connec-
tion.
Tightening The cylinder cover is tightened against the top of the cylinder liner with nuts
and long studs fitted in the cylinder frame. The nuts are tightened with hydrau-
lic tools.
Sealing between the cylinder cover and cylinder liner is obtained by means of a
sealing ring of mild steel.
• Piston Crown
• Piston Skirt
The piston crown is tightened to the upper end of the piston rod, and the pis-
ton skirt is tightened to the piston crown.
When referring to this page, please quote Description A90030 Edition 0009 Page 1 (23)
A90030-0009 Engine Types 35-98MC/MC-C
MAN B&W Diesel
The piston crown is provided with one groove all the way around, or with three
smaller grooves for the fitting of lifting tools.
The piston crown is provided with chromium-plated grooves for four piston
rings.
and
On some engines, the piston rings are provided with Alu-coating to improve
the running-in stability and to reduce the running-in period.
Handle with care, as impact may cause the coating to crack and peel off.
Stationary Engines:
The CPR ring may have been coated with PM14 on the external surface.
Handle with care, as impacts may cause the coating to crack and peel off.
Piston Rod The piston rod has a through-going bore for the cooling oil pipe, which is se-
cured to the piston rod top.
The oil is passed on, through a number of bores in the thrust part of the piston
crown, to the space around the cooling oil pipe in the piston rod.
From the bore in the piston rod foot, the oil is led through the crosshead to a
discharge spout and to a slotted pipe inside the engine framebox as well as
through a control device for checking the flow and temperature.
The piston rod foot rests on a face cut out in the crosshead pin.
A shim is inserted between the piston rod and the crosshead. The thickness of
the shim is predetermined to match the actual engine layout.
The piston rod is fastened to the crosshead pin with screws or studs and nuts.
The nuts are tightened with hydraulic tools.
Page 2 (23) When referring to this page, please quote Description A90030 Edition 0009
Engine Types 35-98MC/MC-C A90030-0009
MAN B&W Diesel
Stuffing Box The bore for the piston rod between the scavenge air space and the crankcase
is fitted with a piston rod stuffing box, which is designed to prevent the lubri-
cating oil in the crankcase from being drawn up into the scavenge air space.
The stuffing box also prevents scavenge air (in the scavenge air space) from
leaking into the crankcase.
The stuffing box housing consists of two parts, which are bolted together.
• The uppermost groove holds a scraper ring with oblique edges, which
serves to prevent sludge from the scavenge box from being drawn
down to the other rings.
Furthermore, a sealing ring is fitted below the scraper ring (except on 35MC
type engines).
• The ring grooves in the middle are fitted with sealing rings.
• The lowermost ring grooves are fitted with scraper rings which scrape
the lubricating oil off the piston rod.
Oil which is scraped off the piston rod is returned to the crankcase through
bores in the stuffing box housing.
Through bores in the housing and a pipe, the stuffing box communicates with
a control funnel on the outside of the engine, which enables the sealing/scrap-
ing performance to be checked.
Gaps at the ends of the ring segments ensure that the rings will bear against
the piston rod even in worn condition.
Cylinder Frame The cylinder section of the engine consists of a cylinder frame with a bolted-on
or integrated camshaft housing. The cylinder section is tightened together with
the engine framebox and the bedplate by means of stay bolts. Alternatively as
a complete welded assembly integrating the scavenge air receiver into the cyl-
inder frame.
Bores and openings Central bores at the top of the cylinder frame enclose the cylinder liners.
Central bores in the bottom of the cylinder frame enclose the piston rod stuff-
ing boxes.
On the exhaust side of the cylinder frame there are openings which connect
the scavenge air space around the cylinder liner with the longitudinal scavenge
air receiver of the engine.
When referring to this page, please quote Description A90030 Edition 0009 Page 3 (23)
A90030-0009 Engine Types 35-98MC/MC-C
MAN B&W Diesel
There are also inlet pipes for cooling and lubricating oil. The cylinder frame is
provided with cleaning and inspection covers giving access to the scavenge air
spaces.
Cylinder cover Studs for fastening the cylinder cover are mounted in the cylinder frame.
studs
Cylinder Liner and The cylinder liner is fitted with a cooling jacket. The cooling water is supplied
Cooling Jacket at the lower part of the cooling jacket.
On slim-type liners, the water continues directly to the upper part of the cool-
ing jacket, whereas on the bore-cooled type liner, the water first passes
through the cooling bores. From the top of the cooling jackets, the water flows
through water connections to the cooling jacket on the lower part of the cylin-
der cover.
The cylinder liner is tightened against the top of the cylinder frame by the
tensioning force from the cylinder cover studs being transmitted via the cylin-
der cover.
Scavenge air ports The part of the cylinder liner which is located in the scavenge air space of the
cylinder frame is provided with a number of scavenge air ports, which are un
covered by the piston when this is in its bottom position. The scavenge air
ports are bored at an oblique angle to the axis of the cylinder liner so as to
give the scavenge air a rotary movement in the cylinder.
Cylinder lubrication In the free part of the cylinder liner, between the cooling jacket and the cylinder
frame, there are a number of bores with non-return valves for the supply of lu-
bricating oil to the cylinder.
PC-ring On 80-98MC type engines a piston cleaning (PC) ring is mounted at the top of
the cylinder liner. The purpose of the PC-ring is to prevent the building-up of
deposits on the piston topland and, in turn, prevent the wiping away of the cyl-
inder lubricating oil. Consequently, the PC-ring contributes to reducing the
wear of liners and rings.
Regarding the cylinder lubricators proper, reference is made to the special in-
struction manuals supplied.
Page 4 (23) When referring to this page, please quote Description A90030 Edition 0009
Engine Types 35-98MC/MC-C A90030-0009
MAN B&W Diesel
Crosshead The crosshead is provided with two guide shoes fitted on the crosshead ends.
The crosshead bearing cap is provided with a cut-out enabling the piston rod
to be assembled with the crosshead journal.
The crosshead is equipped with steel shells lined with bearing metal. The lower
shell is provided with an overlayer coating.
See also Volume I, OPERATION, Chapter 708.
Piston rod foot The piston rod foot is fastened to the crosshead. To match different engine lay-
outs, a shim of predetermined thickness is inserted between the piston rod and
the crosshead.
Lubrication The crosshead is provided with bores for distributing the oil supplied through
the telescopic pipe, partly as cooling oil for the piston, partly as lubricating oil
for the crosshead bearing and guide shoes and – through a bore in the con-
necting rod – for lubricating the crankpin bearing.
The piston cooling oil outlet is led through a control device for each cylinder
for the purpose of checking the temperature and flow before the oil is passed
on to the lube oil tank.
Guide shoes The sliding faces of the guide shoes are lined with cast-on bearing metal.
The guide shoes are guided by crosshead guides in the engine framebox and
properly secured against displacement by guide strips fastened to the guide
shoes.
Tightening The crosshead bearing is held together by studs and nuts. The nuts are tight-
ened with hydraulic tools.
The crankpin bearing is fitted with steel shells lined with bearing metal and as-
sembled in the same way as the crosshead bearing.
Crankshaft The crankshaft is either of the semi-built type, where the parts are shrunk to-
gether, or it is a one-piece forging.
The main bearings are lubricated via a main lubricating oil pipe that branches
off to the individual bearings, whereas oil for lubricating the crankpin bearings
is supplied from the crossheads through bores in the connecting rods.
When referring to this page, please quote Description A90030 Edition 0009 Page 5 (23)
A90030-0009 Engine Types 35-98MC/MC-C
MAN B&W Diesel
The crankshaft is provided with a chain wheel for the camshaft drive and a
turning wheel. Furthermore, a tuning wheel, a torsional vibration damper and a
chain wheel drive for 2nd order and 4th order moment compensators are in-
stalled, if required according to vibration calculations.
The thrust bearing serves the purpose of transmitting the axial thrust of the
propeller through propeller shaft and intermediate shafts to the ship’s hull.
The crankshaft is provided with a thrust collar which transmits the thrust to a
number of segments mounted in a thrust shoe on either side of the thrust col-
lar.
The thrust shoes rest on surfaces in the thrust bearing housing and are held in
place by means of stoppers or cross bars. The segments have white metal
cast onto the wearing faces against the thrust collar. See also Volume I, OP
ERATION, Chapter 708.
The thrust bearing is provided with alarm, slow-down, and shut-down devices
for low lube oil pressure and high segment temperature. See also Volume I,
OPERATION, Chapter 701.
The crankshaft is provided with a collar for the guide bearing. The purpose of
the guide bearing is to keep the crankshaft in its proper position in the axial di
rection.
Axial Vibration To counteract heavy axial vibrations, and any resultant adverse forces and
Damper vibrations, the crankshaft is provided with an axial vibration damper. See also
Section 912, “Assembly of large parts” further on in this text.
The damper consists of a ‘piston’ and a slit-type housing. The ‘piston’ is made
as an integrated collar on one of the main bearing journals, and the housing is
mounted on the pertaining main bearing support.
Lubricating oil is supplied to both sides of the ‘piston’ from the main system.
Page 6 (23) When referring to this page, please quote Description A90030 Edition 0009
Engine Types 35-98MC/MC-C A90030-0009
MAN B&W Diesel
Turning Gear The turning gear is attached to the engine bedplate and is driven by an electric
motor incorporating a disc brake.
Through a planetary gearing, the motor drives a horizontal shaft equipped with
a gear wheel which can be axially displaced manually, so as to engage with the
turning wheel of the engine.
When the safety lever is in its bottom position, it prevents the gear wheel of
the turning gear from engaging with the turning wheel.
Immediately the lever is lifted away from the disengaged position, an interlock
valve inserted in the starting air system of the engine is actuated. This interlock
prevents starting air from being supplied to the engine as long as the turning
gear is in the engaged position.
See also Volume I, OPERATION, Chapter 703.
Warning!
Chain Drive The camshaft with cams for operating the fuel pumps, exhaust valves and indi-
cator drive (option) is driven from the crankshaft through a chain drive.
The chain drive consists of one or more roller chains running on chain wheels
fitted on the crankshaft and the camshaft. The chain is kept tightened by a
chain tightener placed in the chain casing between the crankshaft and the
camshaft.
The long free lengths of the chain are guided by rubber-clad guide bars. Lubri-
cating oil is supplied through spray pipes fitted at the guide bars and chain
wheels.
When referring to this page, please quote Description A90030 Edition 0009 Page 7 (23)
A90030-0009 Engine Types 35-98MC/MC-C
MAN B&W Diesel
The fuel pump and exhaust valve cams are shrunk on to the shaft by heating,
whereas the indicator cams are in two parts, which are assembled with fitted
bolts.
Bearings The camshaft is carried in bearing assemblies which are fitted in the roller
guide housings. See also Volume I, OPERATION, Chapter 708.
Engine timing The engine timing is adjusted by forcing lubricating oil in between the cams,
couplings or chain wheel and the shaft, which enables the parts to be turned in
relation to each other. See Volume II, Chapters 906, 908 and 909.
Pin gauges After the engine has been testrun, the camshaft parts and the cylinder frame
will be provided with pin gauge marks, and the necessary pin gauges are deliv-
ered together with the engine, enabling the camshaft timing to be checked and
readjusted if the parts have been dismantled.
Indicator Valve Each cylinder is fitted with an indicator valve, which communicates with the
combustion chamber of the cylinder through a bore.
Operating Instructions!
When opening the indicator valve, the spindle must be screwed right back to
the stop in order to avoid burns and carbon in the guide.
Note!
In order to prevent overstressing, close the valve lightly before starting the
engine, and retighten the valve when the engine has reached its normal ser-
vice temperature.
Page 8 (23) When referring to this page, please quote Description A90030 Edition 0009
Engine Types 35-98MC/MC-C A90030-0009
MAN B&W Diesel
Moment On the basis of calculations, the engine may be provided with fly
Compensators weights to counteract engine forces and moments.
Caution!
If the chain drives for the compensators have been dismantled, the
flyweights must be positioned correctly in relation to the crankshaft.
See the instruction book, Volume II, MAINTENANCE.
1st order moment Applicable on 4-cylinder engines. The moment compensator is arranged
as adjustable flyweights on both ends of the crankshaft.
2nd order moment Applicable on 4-5 and 6-cylinder engines. The moment compensator is
arranged as flyweights built into the main chain drive.
On some engines, flyweights are built into a second chain drive, which
is driven from the opposite end of the crankshaft. This chain drive is
equipped with a spring-loaded chain tightener, which on some engines
is equipped with a hydraulic damper.
4th order moment The moment compensator is arranged as flyweights built into chain
drives on both ends of the camshaft. Each chain drive is equipped with
a spring-loaded chain tightener, and each chain casing is fitted with a
relief valve.
Starting Air System The starting air system consists of the manoeuvring system and the
starting air components, which comprise:
• Starting Valves
When referring to this page, please quote Description A90030 Edition 0009 Page 9 (23)
A90030-0009 Engine Types 35-98MC/MC-C
MAN B&W Diesel
Main Starting The main starting valve is interposed in the starting air main pipe.
Valve
The main starting valve consists of a large ball valve and, optionally, a smaller
ball valve for slow-turning prior to starting the engine, which is fitted as a by-
pass for the large valve. Both valves are operated by pneumatic actuators.
If the smaller ball valve is installed, an adjusting screw will be mounted for set-
ting the slow-turning speed.
The main starting valve is equipped with a blocking device consisting of a plate
which, by means of a handwheel, can be made to block the actuators.
The ball valves and their actuators are, together with the non-return valve and
blocking device, built together to form a unit.
Warning!
During all inspections of the engine, the blocking device of the main starting
valve must be in the BLOCKED position.
The only exception is when the starting valves are being tested for tightness,
in which case the blocking device of the main starting valve must be in the
WORKING position and the shut-off valve for the starting air distributor must
be in the CLOSED position. See Volume I, operation, Chapter 703, ‘OPERA-
TION after arrival in port’.
Starting Air The starting air distributor controls the opening and the closing of the starting
Distributor valves.
Starting Valve The starting valve (spring-loaded) is fitted on the cylinder cover. It is controlled
by control air from the starting air distributor.
When the main starting valve is open, the chamber below the piston of the
starting valve is pressurised through the starting air pipe.
The starting valve is kept closed by the spring. When the chamber above the
piston of the starting valve is pressurised with control air from the starting air
distributor, the starting valve opens, and starting air now flows from the starting
air pipe to the cylinder.
When the starting period is finished, the chamber above the piston is vented
through the vent pipe of the starting air distributor, and the starting valve will
close.
The starting air in the chamber below the piston and the starting air pipe is
vented slowly through small holes in the starting air pipe.
Page 10 (23) When referring to this page, please quote Description A90030 Edition 0009
Engine Types 35-98MC/MC-C A90030-0009
MAN B&W Diesel
Exhaust Valve Each cylinder is equipped with an exhaust valve, which is mounted in a central
bore in the cylinder cover. The valve housing is attached with four studs and
nuts to form a gas-tight seal against a seat in the cylinder cover.
The bore for the valve spindle is provided with an exchangeable spindle guide
liner.
Cooling The valve housing is water cooled. The cooling water is passed to the valve
housing after it has passed the cylinder cover. The water is discharged from
the upper part of the valve housing.
On the front of the valve housing there is a cleaning cover through which the
cooling water space can be checked and cleaned.
Valve spindle The part of the spindle stem which travels within the sealing arrangement of
the air cylinder is coated with a wear resistant mixture of metal carbide and su-
per alloy, applied by the HVOF process.
On the lower cylindrical part of the valve spindle a vane wheel is fitted which
causes the valve spindle to rotate while the engine is running.
To enable checking the functioning of the exhaust valve while the engine is
running, a ‘lifting/rotation check rod’ is mounted on top of the hydraulic cylin-
der on the exhaust valve.
Spindle rotation is indicated by regular changes in the top and bottom posi-
tions of the check rod.
Note!
This check rod is only for checking purposes, and must not be permanently
activated.
Pistons
1. Air piston
The piston serves to close the exhaust valve. The piston is locked to
the spindle by a two-piece conical ring.
2. Hydraulic piston
The piston serves to open the exhaust valve.
The hydraulic piston has two piston rings and a damper arrangement,
designed to dampen the closing of the valve.
When referring to this page, please quote Description A90030 Edition 0009 Page 11 (23)
A90030-0009 Engine Types 35-98MC/MC-C
MAN B&W Diesel
Note!
After the exhaust valve has been overhauled, it is important to check the
damper, to avoid knocking.
See Volume II, MAINTENANCE, Procedure 908.
Air cylinder The air cylinder is mounted on top of the valve housing. Air for closing the ex-
haust valve is supplied through a non-return valve to the space below the pis-
ton.
A safety valve is mounted in the bottom of the air cylinder. The safety valve is
connected to the drain pipe which leads to the camshaft housing.
Hydraulic cylinder The hydraulic cylinder is attached with studs and nuts on the air cylinder on
top of the exhaust valve housing.
The exhaust valve is opened by the valve spindle being forced down by the
piston in the hydraulic cylinder.
Throttle/valve:
On some engine types, a combined throttle/valve designed for deaerating the
oil system is fitted at the top of the cylinder.
When the exhaust valve is closed, the pressure in the hydraulic cylinder is low.
A thrust spring opens the valve, enabling oil and air, if any, to escape through
the throttle.
The oil is led through a duct to the space around the air cylinder and is
drained off through a bore X, together with leakage oil from the piston.
When the exhaust valve is activated, the high oil pressure closes the valve, and
the oil flow stops.
A sealing air arrangement is fitted around the spindle shaft below the air cylin-
der.
The sealing air is supplied from the air cylinder via a sealing air control unit.
The sealing air will prevent the exhaust gas and particles from penetrating up-
wards and wearing out the running surfaces and polluting the pneumatic sys-
tem of the valve gear.
The oil content in the air from the air cylinder improves the service condition of
the sealing rings.
The sealing air control unit contains a valve which automatically cuts off the air
flow when the engine is in FINISHED WITH ENGINE status, and a filter hous-
ing.
Page 12 (23) When referring to this page, please quote Description A90030 Edition 0009
Engine Types 35-98MC/MC-C A90030-0009
MAN B&W Diesel
A sealing oil arrangement is fitted around the spindle shaft below the air cylin-
der.
The sealing oil is supplied from a control unit fitted on top of the exhaust valve
hydraulic actuator.
During the exhaust valve lifting period, oil escapes from the hydraulic actuator
through the restriction chamber to the control unit which, in turn, gives a cer-
tain amount of oil (dosage oil) to the exhaust valve spindle.
The sealing oil will prevent the exhaust gas and particles from penetrating up-
wards and wearing out the running surfaces and polluting the pneumatic sys-
tem of the valve gear.
Hydraulic Valve The exhaust valve is actuated by a cam on the camshaft through a hydraulic
Actuating Gear transmission.
Hydraulic cylinder The hydraulic cylinder is attached to the camshaft housing by studs and nuts.
A piston enclosed in the hydraulic cylinder rests on a thrust piece in the neck
of the roller guide and is locked to the roller guide by a bayonet joint.
Oil is supplied from the lubricating oil system through a non-return valve.
Leakage oil from the hydraulic cylinder on the exhaust valve is drained through
a pipe connection.
Puncture Valve On 4-cylinder reversible engines as well as on 5-cylinder reversible 50MC en-
gines, a puncture valve may be mounted on the exhaust valve actuator. During
starting, this valve prevents the exhaust valve from opening during the first part
of the actuator piston’s upward stroke.
This function prevents the starting valve and exhaust valve from being open at
the same time, thus ensuring a safe start.
When referring to this page, please quote Description A90030 Edition 0009 Page 13 (23)
A90030-0009 Engine Types 35-98MC/MC-C
MAN B&W Diesel
Fuel Pump Each engine cylinder is equipped with its own fuel pump, which is mounted on
the camshaft housing over the camshaft section corresponding to the cylinder
concerned.
The pump housing is attached to the camshaft housing by studs and nuts.
The square base of the fuel pump housing is provided with a groove to receive
any leakage oil, which is subsequently drained off through a drain pipe.
In the base, a bore is provided for at toothed rack, i.e. the regulating guide,
which controls the quantity of fuel oil delivered by the pump.
Furthermore, for the VIT-type fuel pump, another bore is provided above the
bore for the regulating guide. This bore is provided with a rack, i.e. the timing
guide, which controls the engine timing.
The top cover is provided with a suction valve and a puncture valve. These
two valves are on some engine types combined into one unit.
The pump housing contains the plunger and barrel. The plunger and barrel are
matched parts, and must not be replaced individually.
The pump plunger is provided with a guide block designed to travel in the
milled keyway in the regulating guide. At the bottom it has a foot which rests
on a steel disc in the bayonet joint at the roller guide neck. A clearance of
approx. 0.1 mm between the plunger foot and the roller guide permits turning
of the plunger in the roller guide.
The regulating guide is able to turn in the bottom of the pump housing. On the
outside the regulating guide has a toothed rim to mesh with the above-men-
tioned toothed rack at the base of the pump housing. The toothed rim and
toothed rack are marked with lines enabling the parts to be positioned cor-
rectly after disassembly. The toothed rack is linked together with the regulating
gear of the engine through a spring-loaded connection. Thus, in the event of a
sticking pump plunger, the regulating gear for the remaining fuel pumps will not
be blocked.
The pump barrel is provided with oil cut-off holes, which are covered and un
covered during the travel of the plunger within the barrel. This function, in con
junction with the turning of the plunger effected by the regulating gear, serves
to regulate the amount of oil injected into the engine cylinder.
Two screw plugs are fitted in the pump housing opposite the cut-off holes of
the barrel. The oil jets which are ejected through the cut-off holes at the end of
the delivery stroke will hit the screw plugs, which can be replaced when they
are eroded.
Page 14 (23) When referring to this page, please quote Description A90030 Edition 0009
Engine Types 35-98MC/MC-C A90030-0009
MAN B&W Diesel
The lower part of the barrel is guided in the bore of the pump housing. Two
sets of O-rings and back-up rings are fitted in grooves on the outside of the
barrel and the pump cover to seal between pump barrel/pump cover and
housing.
A number of semi-circular shims are inserted between the top cover and the
pump housing. By removing or inserting such shims, the pump barrel can be
slightly lowered or raised in relation to the plunger, and in this way the initial
moment of fuel oil injection into the engine cylinder can be adjusted, and the
maximum combustion pressure thus changed.
Refer to Volume II, Chapter 909, regarding adjustment of the maximum com-
bustion pressure.
The pump barrel is guided at the top and bottom of the pump housing. Low
friction sealing rings are fitted in grooves in the barrel to seal between barrel
and housing. The barrel is provided with a drain bore between the sealing rings
at the lower end.
The pump barrel has a threaded lower end which fits into the internal threads
of the timing guide.
The timing guide has a gear rim to mesh with the upper toothed rack at the
base of the pump housing. The gear rim and toothed rack are marked with
lines enabling the parts to be positioned correctly after disassembly. The
toothed rack is linked to a servo-air cylinder which is controlled mechanically
or electronically in relation to the engine load. The position of the upper
toothed rack determines the vertical position of the barrel relative to the
plunger through the threaded connection.
In this manner the initial moment of fuel oil injection into the cylinder can be
adjusted by a servo-air cylinder.
The pump barrel is prevented from turning by a guide screw mounted in the
pump housing.
Puncture valve In the top cover of the pump, a puncture valve is fitted. The puncture valve
consists of a piston which communicates with the control air system of the en-
gine. In the event of actuation of the shut-down system, and when
STOP is activated, compressed air is supplied to the top of the piston, causing
the piston with pin to be pressed downward and keep the suction valve in the
open position. This will ‘puncture’ the oil flow to the fuel valve. As long as the
puncture valve is activated, the fuel oil is returned through bores to the pump
housing, and no injection takes place.
When referring to this page, please quote Description A90030 Edition 0009 Page 15 (23)
A90030-0009 Engine Types 35-98MC/MC-C
MAN B&W Diesel
Fuel Oil Injection During the suction stroke, the spring-loaded suction valve opens and the deliv-
ery chamber is filled with oil. As soon as the plunger has covered the cut-off
holes during its upward movement in the pump barrel, the injection com-
mences through the fuel valves. The injection will last until the cut-off holes are
uncovered by the oblique cut-off edges of the plunger, following which the oil
is forced through two milled grooves at the side of the plunger and out through
the cut-off holes of the barrel during the rest of the delivery stroke.
Shock absorber A shock absorber is installed on each pump housing or in the main fuel pipe to
take up pressure variations.
Fuel Pump The camshaft housing contains the fuel pump and exhaust valve actuating gear
Actuating Gear for each cylinder.
The fuel pump is actuated by a cam on the camshaft. The movement is trans-
mitted through the roller guide to the plunger in the barrel of the pump housing
which – through the high-pressure pipes – is connected with the fuel valves on
the cylinder cover.
Reversible engines:
The roller guide of each fuel pump incorporates an angular displaceable revers-
ing link.
Reversing is achieved by shifting the roller in the fuel pump drive mechanism at
each cylinder. The link connecting the roller guide and roller is provided with a
reversing arm, and a pivot is mounted at the top end of the reversing arm. The
pivot travels in a reversing guide connected to an air cylinder. The link is self-
locking in either the ahead or astern position without the aid of external forces.
Each cylinder is reversed individually, and the reversing mechanism is activated
by compressed air.
Fuel Oil High- All high-pressure pipes in the system are provided with a protective outer pipe.
Pressure Pipes The space between the pipe and the protective outer pipe communicates,
through bores in the union nipples, with a drain bore in the pump top cover.
Fuel Oil Leakage A fuel oil leakage alarm is required for Unattended Machinery Spaces, UMS.
Alarm
35-98MC:
Each fuel pump is, via drain pipes, connected to a common drain tank, which
incorporates a level switch. The drain tank is also equipped with an overflow
pipe, which has a small drain bore below, whereby oil from small leakages can
be drained to the outlet, without actuating the level switch.
In the event of pipe fractures or major leakages in the system, the above-men-
tioned bore will not be large enough to allow the increased oil quantity to pass,
and the oil level in the drain tank will rise until it reaches the level of the over
flow pipe. The rising oil level will cause the level switch to set off an alarm.
Page 16 (23) When referring to this page, please quote Description A90030 Edition 0009
Engine Types 35-98MC/MC-C A90030-0009
MAN B&W Diesel
50-98MC:
Alternatively to the common drain tank, the drain pipes on 50-98MC engines
can be connected to a diaphragm valve, which sets off an alarm and activates
the puncture valve in order to stop the fuel oil flow from the pertaining pump.
Fuel Valve The fuel valve consists of a valve head and a valve housing. Fitted within the
valve housing is a non-return valve and a spindle and spindle guide with a
pressure spring, and a nozzle.
The spindle may be provided with a cut-off slide. When the fuel valve is fitted
in the cylinder cover, the valve parts are tightened together by the pressure
from the securing nuts.
The electrical fuel oil primary pump circulates preheated oil through the fuel
pump and fuel valve. The fuel oil passes through the fuel valve, leaving through
a circulation bore and the return oil pipe on the valve head.
When the pressure at the beginning of the fuel pump’s delivery stroke has
reached the predetermined pressure, the circulating bores is closed.
When the pressure has reached the predetermined opening value for the fuel
valve, the spindle will be lifted and oil injected through the nozzle into the en-
gine cylinder.
On completion of the fuel pump’s delivery stroke, the valve spindle is pressed
against its seat and injection now ceases. Then the circulating bore is uncov-
ered, and oil starts to recirculate through the valve.
Air System The engine is supplied with scavenge air from one or more turbochargers, de-
pending on the engine type and layout.
The engine exhaust gas drives the turbine wheel of the turbocharger and,
through a common shaft, the turbine wheel drives the compressor wheel.
The compressor draws air from the engine room, through the air filters. From
the compressor outlet, the air passes through the charging air pipe to the
charging air cooler where the air is cooled down.
When referring to this page, please quote Description A90030 Edition 0009 Page 17 (23)
A90030-0009 Engine Types 35-98MC/MC-C
MAN B&W Diesel
The air cooler incorporates a water mist catcher, which is designed to separate
condensate from the air.
See also ‘Charging Air Cooler’ further on in this Section.
When the air has passed the water mist catcher, it is pressed into the scav
enge air receiver through non-return valves. The non-return valves open by
pressure from the turbocharger.
From the scavenge air receiver, the air flows to the cylinder through the scav-
enge air ports when the piston is in the bottom position. When the exhaust
valves open, the exhaust gas is pressed into a common exhaust gas receiver,
from where the gas drives the turbine of the turbocharger with an even and
steady pressure
Scavenge Air The scavenge air receiver is a container having a large volume. The receiver is
Receiver bolted on to the cylinder frame, or alternatively integrated into the cylinder
frame, if welded. See Chapter 903.
Scavenge air is collected in the receiver after the air has passed through the
cooler, the water mist catcher and the non-return valves.
The receiver and the cylinder frame communicate through large openings.
The scavenge air receiver is provided with man-hole covers and a safety valve.
Auxiliary Blowers The engine is provided with two or more auxiliary blowers. The suction sides
are connected to the space after the water mist catcher. The discharge sides
are connected to the scavenge air receiver. Separate non-return valves are in-
stalled at the suction side or discharge side of the auxiliary blowers, in order to
prevent reversed air flow.
See also item, “Non-return valves”, further on.
El. panels for See special instructions supplied by the engine builder.
auxiliary blower
Running with During the starting of the engine, and when the engine is running at low load,
auxiliary blowers the turbocharger is not able to supply enough air for the engine process. In
these cases a pressure switch will automatically start the auxiliary blowers.
When the auxiliary blowers are operating, they draw air from the engine room
through the turbocharger’s air filter and compressor side.
Page 18 (23) When referring to this page, please quote Description A90030 Edition 0009
Engine Types 35-98MC/MC-C A90030-0009
MAN B&W Diesel
Warning!
When the auxiliary blowers are operating, they draw air from the engine room
through the turbocharger’s air filter and compressor side.
The non-return valves fitted after the water mist catcher are now closed as a
result of partial vacuum and gravitation acting on the valve flaps.
There will be a lack of air supply if the non-return valves do not close.
Non-Return Valves It is of the utmost importance that the non-return valves of the auxiliary blow-
ers always function correctly and move easily. This can be checked either by
moving the valves manually in connection with the regular scavenge port in-
spections, or via locally placed inspection covers.
The non-return valve of the blower that has not yet started must be in
the closed position to prevent the blower from rotating backwards. Oth-
erwise, there is a risk that the electric motor will burn out when it starts.
When referring to this page, please quote Description A90030 Edition 0009 Page 19 (23)
A90030-0009 Engine Types 35-98MC/MC-C
MAN B&W Diesel
If an auxiliary blower fails during running, the non-return valve must close to
ensure the continued supply of fresh air to the engine. See ‘Starting the auxil-
iary blowers‘, Item 2, above.
Exhaust Gas From the exhaust valves, the exhaust gas is led to the exhaust gas receiver
Receiver where the pulsatory pressure from the individual exhaust valves is equalized
and led to the turbocharger at a constant pressure.
The exhaust gas receiver is fastened to the seating by flexible supports. Com-
pensators are inserted between the receiver and the exhaust valves, and be-
tween the receiver and the turbocharger.
Inside the exhaust gas receiver, a protective grating is mounted before the tur-
bocharger.
The exhaust gas receiver and the exhaust pipe are insulated.
Charging Air The charging air cooler insert is of the block type. It is mounted in a housing
Cooler which is welded up of steel plates.
The cooler is designed with an air reversing chamber which incorporates a wa-
ter mist catcher. The water mist catcher is built up of a number of lamellas
which separate the condensation water from the scavenge air during the pas-
sage of the air flow.
The separated water is collected in the bottom of the cooler housing from
which it is removed by a drain system.
Caution!
It is important to check that the drain functions correctly, as otherwise water
droplets may enter the cylinders. See Volume I Operation, Chapter 706,
‘Cleaning of Turbochargers and Air Coolers’.
An alarm device for high water level in the drain system is installed.
Safety Valves, Each cylinder cover is provided with a spring-loaded safety valve which is set
Cylinder Cover to open at a pressure somewhat higher than the maximum firing pressure in
the cylinder.
Page 20 (23) When referring to this page, please quote Description A90030 Edition 0009
Engine Types 35-98MC/MC-C A90030-0009
MAN B&W Diesel
Relief Valves On the exhaust side of the engine a number of spring-loaded relief valves are
fitted, which will open in the event of excessive pressure in the crankcase/
chain casing, for instance as a result of the ignition of oil mist.
Warning!
Keep the areas around the relief valves free of oil, grease, etc. to prevent the
risk of fire caused by hot air/gas emitted in the event that the relief valves
open.
Warning!
Do not stand near crankcase doors or relief valves – or in corridors near
doors to the engine room casing in the event of an alarm for:
a) oil mist
b) high lube oil temperature
c) no piston cooling oil flow, or
d) scavenge box fire
Note!
If there has been a crankcase explosion, the complete flame arrester of the
relief valves must be replaced.
Safety Valve, The scavenge air receiver is fitted with a safety valve which is set to open
Scavenge Air should the pressure in the scavenge air receiver exceed a value somewhat
Receiver higher than the normal scavenge air pressure of the engine.
In some cases it may be necessary to open the valve manually, see Volume I,
Chapter 704, "Turbocharger Surging".
When referring to this page, please quote Description A90030 Edition 0009 Page 21 (23)
A90030-0009 Engine Types 35-98MC/MC-C
MAN B&W Diesel
Safety Cap in Each starting valve inlet pipe is provided with a safety cap. The safety cap
Starting Air Line consists of a bursting disc enclosed by a perforated cylinder and a perfo-
rated cover in order to protect any bystanders, in the event of a burst.
The cover is provided with a check plate, which shows if the bursting disc has
been damaged.
If the bursting disc of the safety cap is damaged by excessive pressure in the
starting air line, overhaul or replace the starting valve which caused the burst,
and fit a new disc.
If a new disc is not available immediately, turn the cover in relation to the cylin-
der, in order to reduce the leakage of starting air. Fit a new bursting disc and
return the cover to the open position at the first opportunity.
Bedplate The bedplate is made in one or more sections, depending on the number of
cylinders. If there are two or more sections, these are joined together with fit-
ted bolts. The bedplate consists of two welded, longitudinal girders and a
number of cross girders which support the main bearings. The main bearings
consist of steel shells, lined with bearing metal.
See also Volume I, OPERATION, Chapter 708.
Each main bearing has one or two main bearing caps which are secured by
studs and nuts, designed for tightening with hydraulic tools.
The bedplate is fitted with an axial vibration damper. For the design and func-
tioning of the axial vibration damper, see Section 905 “Crankshaft”.
The aft end of the bedplate incorporates the thrust bearing. See also Section
905 “Crankshaft”.
The bedplate incorporates the guide bearing. See also Section 905, “Crank
shaft”.
Framebox A framebox is bolted on to the top of the bedplate. Like the bedplate, the
framebox consists of one or more sections. Together, the bedplate and the
framebox constitute the crankcase of the engine.
The framebox is fitted with steel-plate doors for access to the crossheads and
to the main and crankpin bearings.
For each cylinder, the framebox is equipped with a slotted pipe in which the
piston cooling oil outlet pipe fitted to the crosshead or guide shoe is able to
travel. From the slotted pipe the cooling oil is, through an outlet pipe, led to
the oil tray of the bedplate.
Page 22 (23) When referring to this page, please quote Description A90030 Edition 0009
Engine Types 35-98MC/MC-C A90030-0009
MAN B&W Diesel
Equipment for local checking of the cooling oil temperature and flow, and for
temperature and flow alarms, is installed in conjunction with the outlet pipe.
See also Volume I, OPERATION, Chapter 701.
Staybolts The bedplate, framebox and the cylinder frame are tightened together to form
one unit by means of staybolts.
Engine Seating Regarding the engine seating for the specific engine, see the supplier’s special
instructions.
When referring to this page, please quote Description A90030 Edition 0009 Page 23 (23)
901 - Cylinder Cover
When referring to this page, please quote Plate P90101 Edition 0167 Page 1 (2)
Plate
Cylinder Cover
P90101-0167 MAN B&W Diesel
018 Screw
031 Protective cap
043 Nut
055 Stud
067 Cylinder cover
079 Stud
080 Washer
092 Nut
102 Stud
114 Screw
126 O-ring
138 Cooling jacket
151 Gasket
175 Nut
222 Stud
234 Stud
246 Pipe for fuel valve
258 Spring housing, complete
Page 2 (2) When referring to this page, please quote Plate P90101 Edition 0167
Indicator Cock - Mounting Plate
MAN B&W Diesel P90103-0004
When referring to this page, please quote Plate P90103 Edition 0004 Page 1 (2)
Plate
Indicator Cock - Mounting
P90103-0004 MAN B&W Diesel
Page 2 (2) When referring to this page, please quote Plate P90103 Edition 0004
902 - Piston with Rod & Stuffing Box
When referring to this page, please quote Plate P90201 Edition 0220 Page 1 (2)
MAN B&W Diesel A/S
Plate Piston and Piston Rod
P90201-0220
Page 2 (2) When referring to this page, please quote Plate Edition
MAN B&W Diesel A/S
Piston Rod Stuffing Box Plate
P90205-0121
When referring to this page, please quote Plate P90205 Edition 0121 Page 1 (2)
MAN B&W Diesel A/S
Plate Piston Rod Stuffing Box
P90205-0121
013 O-ring
025 Top scraper ring
037 Pack sealing ring
049 Cover sealing ring
062 Nut
074 Stuffing box, housing
086 Flange
098 Screw
121 Guide pin
133 Spring pin
157 Lamella for scrapering
170 Stuffing box, housing
182 Fitted bolt
204 Screw
216 Scraper ring
241 Spring
253 Spring
289 Scraper ring
Page 2 (2) When referring to this page, please quote Plate P90205 Edition 0121
MAN B&W Diesel A/S
903 - Cylinder Liner and Cylinder Lubrication
When referring to this page, please quote Plate P90302 Edition 0193 Page 1 (2)
MAN B&W Diesel A/S
Plate Cylinder Liner and Cooling Jacket
P90302-0193
010 Packing
022 Plug screw
034 O-ring
046 O-ring
058 Cooling jacket
071 Clamp
083 Screw
105 Piston cleaning ring
117 Cylinder liner
129 Cooling water connection
130 Packing
142 Pipe
154 Spring pin
166 Plug screw
178 Gasket
201 O-ring
213 Cooling water connection
225 Screw
Page 2 (2) When referring to this page, please quote Plate P90302 Edition 0193
MAN B&W Diesel A/S
Cylinder Liner - Details Plate
P90304-0036
When referring to this page, please quote Plate P90304 Edition 0036 Page 1 (2)
MAN B&W Diesel A/S
Plate Cylinder Liner - Details
P90304-0036
Page 2 (2) When referring to this page, please quote Plate P90304 Edition 0036
MAN B&W Diesel A/S
Cylinder Lubricators Plate
P90305-0127
When referring to this page, please quote Plate P90305 Edition 0127 Page 1 (2)
MAN B&W Diesel A/S
Plate Cylinder Lubricators
P90305-0127
017 Screw
030 Screw
054 Guard
066 Bracket
078 Screw
091 Nut
113 Support
137 Steel pipe
149 Straight male stud, complete
Page 2 (2) When referring to this page, please quote Plate P90305 Edition 0127
MAN B&W Diesel A/S
Cylinder Lubricator Unit Plate
MAN B&W Diesel P90307-0035
When referring to this page, please quote Plate P90307 Edition 0035 Page 1 (2)
Plate
Cylinder Lubricator Unit
P90307-0035 MAN B&W Diesel
Page 2 (2) When referring to this page, please quote Plate P90307 Edition 0035
Intermediate Box Plate
P90308-0012
When referring to this page, please quote Plate P90308 Edition 0012 Page 1 (2)
MAN B&W Diesel A/S
Plate Intermediate Box
P90308-0012
Page 2 (2) When referring to this page, please quote Plate P90308 Edition 0012
MAN B&W Diesel A/S
Cylinder Lubrication System - Details Plate
P90309-0026
When referring to this page, please quote Plate P90309 Edition 0026 Page 1 (2)
MAN B&W Diesel A/S
Plate Cylinder Lubrication System - Details
P90309-0026
019 Stud
020 Nut
032 Steel pipe
044 Steel pipe
068 Pipe holder
081 Screw
093 Coupling
103 Connection
115 Coupling
139 Pipe holder
152 Coupling
176 Screw
188 Distributor block
211 Sealing ring
223 Distributor block
247 Steel pipe
259 Steel pipe
260 Pipe holder
296 Steel pipe
306 Steel pipe
343 Coupling
367 Screw
Page 2 (2) When referring to this page, please quote Plate P90309 Edition 0026
MAN B&W Diesel A/S
Cylinder Lubrication - Electronic Components Plate
P90312-0004
When referring to this page, please quote Plate P90312 Edition 0004 Page 1 (2)
MAN B&W Diesel A/S
Plate Cylinder Lubrication - Electronic Components
P90312-0004
Page 2 (2) When referring to this page, please quote Plate P90312 Edition 0004
MAN B&W Diesel A/S
904 - Crosshead with Connecting Rod
When referring to this page, please quote Plate P90401 Edition 0171 Page 1 (2)
Plate
Connecting Rod and Crosshead
P90401-0171 MAN B&W Diesel
019 Plate
020 Screw
044 Screw
068 Crankpin bearing shell, complete
093 Screw
103 Outlet pipe
115 Guide shoe, “Fore”
139 Crosshead bearing cap
140 Crosshead bearing shell, complete
152 Guide pipe
164 Crosshead
188 Connecting rod
211 Screw
223 Crankpin bearing cap
235 Guide pin
247 Screw
260 Screw
272 Shim*
284 Distance piece
296 Bushing
306 Housing for stuffing box
331 Telescope pipe
355 Guide shoe, “Aft”
367 Shim*
379 Shim*
380 Guide strip
414 Guide pin
426 Stud
438 Nut
451 Nut
463 Stud
487 Screw
509 Counterweight
522 Connecting rod, complete
Note:
Page 2 (2) When referring to this page, please quote Plate P90401 Edition 0171
Lubricating and Cooling Oil Flow Plate
MAN B&W Diesel P90403-0012
When referring to this page, please quote Plate P90403 Edition 0012 Page 1 (1)
905 - Crankshaft, Thrust Bearing and Turning Gear
When referring to this page, please quote Plate P90501 Edition 0170 Page 1 (2)
MAN B&W Diesel A/S
Plate Crankshaft
P90501-0170
Page 2 (2) When referring to this page, please quote Plate P90501 Edition 0170
MAN B&W Diesel A/S
Arrangement of Fore End Plate
P90502-0057
When referring to this page, please quote Plate P90502 Edition 0057 Page 1 (2)
MAN B&W Diesel A/S
Plate Arrangement of Fore End
P90502-0057
Page 2 (2) When referring to this page, please quote Plate P90502 Edition 0057
MAN B&W Diesel A/S
Arrangement of Angle Encoder Plate
MAN B&W Diesel P90503-0018
When referring to this page, please quote Plate P90503 Edition 0018 Page 1 (2)
Plate
Arrangement of Angle Encoder
P90503-0018 MAN B&W Diesel
Page 2 (2) When referring to this page, please quote Plate P90503 Edition 0018
Thrust and Guide Bearing Plate
P90505-0147
When referring to this page, please quote Plate P90505 Edition 0147 Page 1 (2)
MAN B&W Diesel A/S
Plate Thrust and Guide Bearing
P90505-0147
014 Nut
026 Stud
038 Stopper segment, fore
051 Spray pipe
063 Segment
075 Segment
099 Lubricating oil pipe
109 Spray pipe
110 Screw
122 Locking wire
146 Screw
158 Nut
183 Oil pipe
195 Spray pipe
205 Stopper segment, fore
217 Stopper segment, aft
229 Segment
242 Stopper segment, aft
254 Spray pipe
278 Oil throw ring, complete
301 Plate
313 Nut
350 Cover
362 Spray pipe
386 Scraper ring housing, upper
398 Screw
408 Spring lock
433 Cylinder pin
445 Scraper ring housing, lower
469 Lubricating oil pipe
470 Screw
494 Fitted bolt
516 Nut
528 Screw
553 Screw
565 Gasket
589 Scraper ring housing, complete
600 Fitted bolt
624 Nut
648 Screw
661 Scraper ring, upper
685 Scraper ring, complete
697 Scraper ring, lower
707 Spacer tubular
720 Nut
732 Distance pipe
744 Guard
756 Distance pipe
768 Clamps
793 Guard
Page 2 (2) When referring to this page, please quote Plate P90505 Edition 0147
MAN B&W Diesel A/S
Turning Gear Plate
P90510-0123
When referring to this page, please quote Plate P90510 Edition 0123 Page 1 (2)
MAN B&W Diesel A/S
Plate Turning Gear
P90510-0123
011 Bracket
023 Bush
035 Screw
047 Spring washer
059 Disc
072 Switch
084 Spring washer
096 Screw
106 Lever
131 3/2-way valve
143 Screw
155 Spring washer
167 Chain
214 Cylinder pin
226 Turning gear
251 Distance pipe
263 Screw
299 Gear wheel
309 Disengaging device, complete
310 Screw
322 Disc
334 Spring washer
346 Stud
358 Sleeve special
383 Turning safety device, complete
405 Key ring
417 Eye screw
429 Circlip
Page 2 (2) When referring to this page, please quote Plate P90510 Edition 0123
MAN B&W Diesel A/S
Turning Wheel Plate
P90511-0032
When referring to this page, please quote Plate P90511 Edition 0032 Page 1 (2)
MAN B&W Diesel A/S
Plate Turning Wheel
P90511-0032
Page 2 (2) When referring to this page, please quote Plate P90511 Edition 0032
MAN B&W Diesel A/S
Turning Gear - Details Plate
MAN B&W Diesel P90512-0002
When referring to this page, please quote Plate P90512 Edition 0002 Page 1 (2)
Plate
Turning Gear - Details
P90512-0002 MAN B&W Diesel
012 Screw
024 Spring washer
048 3/2-way valve
061 Screw
073 Spring washer
097 Switch 0-110 volts
107 Screw
119 Spring washer
132 Bracket
156 Eye screw
168 Key ring
181 Chain
203 Disc with inicision
215 Stud with groove
227 Circlip
240 Disc with inicision
252 Sleeve
264 Screw
276 Spring washer
311 Lever
323 Bush
Page 2 (2) When referring to this page, please quote Plate P90512 Edition 0002
906 - Control Gear
When referring to this page, please quote Plate P90603 Edition 0083 Page 1 (2)
MAN B&W Diesel A/S
Plate Chain Tightener
P90603-0083
Page 2 (2) When referring to this page, please quote Plate P90603 Edition 0083
MAN B&W Diesel A/S
Lubricator Drive Plate
MAN B&W Diesel P90605-0071
When referring to this page, please quote Plate P90605 Edition 0071 Page 1 (2)
Plate
Lubricator Drive
P90605-0071 MAN B&W Diesel
Page 2 (2) When referring to this page, please quote Plate P90605 Edition 0071
Bearing Housing - Mounting Plate
P90610-0106
When referring to this page, please quote Plate P90610 Edition 0106 Page 1 (2)
MAN B&W Diesel A/S
Plate Bearing Housing - Mounting
P90610-0106
015 Screw
027 Bearing cap
040 Guide disc
052 Stud
064 Nut
076 Stud
088 Bearing housing
111 Shim
135 Bearing shell
147 Guide pin
Page 2 (2) When referring to this page, please quote Plate P90610 Edition 0106
MAN B&W Diesel A/S
Arrangement of Indicator System Plate
MAN B&W Diesel P90612-0099
When referring to this page, please quote Plate P90612 Edition 0099 Page 1 (2)
Plate
Arrangement of Indicator System
P90612-0099 MAN B&W Diesel
Note:
Page 2 (2) When referring to this page, please quote Plate P90612 Edition 0099
Arrangement of Indicator System Plate
MAN B&W Diesel P90612-0100
When referring to this page, please quote Plate P90612 Edition 0100 Page 1 (2)
Plate
Arrangement of Indicator System
P90612-0100 MAN B&W Diesel
Note:
Page 2 (2) When referring to this page, please quote Plate P90612 Edition 0100
Camshaft Bearing Plate
P90613-0118
When referring to this page, please quote Plate P90613 Edition 0118 Page 1 (2)
MAN B&W Diesel A/S
Plate Camshaft Bearing
P90613-0118
023 Screw
035 Drain pipe
059 Lubricating oil pipe
060 Screw
072 Bearing cap
096 Screw
106 Bearing shell
131 Cylinder dowel
143 Plug screw
155 Plug screw
179 Screw
180 Orifice
202 Baseplate
238 Screw
251 Plate
275 Plate
287 Packing
Page 2 (2) When referring to this page, please quote Plate P90613 Edition 0118
MAN B&W Diesel A/S
Arrangement of Governor Plate
P90615-0142
When referring to this page, please quote Plate P90615 Edition 0142 Page 1 (2)
MAN B&W Diesel A/S
Plate Arrangement of Governor
P90615-0142
Page 2 (2) When referring to this page, please quote Plate P90615 Edition 0142
MAN B&W Diesel A/S
Regulating Shaft Plate
P90618-0146
When referring to this page, please quote Plate P90618 Edition 0146 Page 1 (2)
MAN B&W Diesel A/S
Plate Regulating Shaft
P90618-0146
Page 2 (2) When referring to this page, please quote Plate P90618 Edition 0146
MAN B&W Diesel A/S
Load Transmitter Plate
P90619-0031
When referring to this page, please quote Plate P90619 Edition 0031 Page 1 (2)
MAN B&W Diesel A/S
Plate Load Transmitter
P90619-0031
Page 2 (2) When referring to this page, please quote Plate P90619 Edition 0031
MAN B&W Diesel A/S
Engine Side Control Console Plate
P90620-0102
When referring to this page, please quote Plate P90620 Edition 0102 Page 1 (2)
MAN B&W Diesel A/S
Plate Engine Side Control Console
P90620-0102
Page 2 (2) When referring to this page, please quote Plate P90620 Edition 0102
MAN B&W Diesel A/S
Engine - Side Control Console, Details Plate
P90621-0087
Engine - Side Control Console, Details
0087
P90621
When referring to this page, please quote Plate P90621 Edition 0087 Page 1 (2)
MAN B&W Diesel A/S
Plate Engine - Side Control Console, Details
P90621-0087
Item Item
Item Description Item Description
No. No.
015 Dowel
027 Dowel
039 Lever
052 Impact handwheel
064 Impact socket
076 Washer
088 Nut
123 Screw
135 Bolt
147 Washer
160 Lever
184 Screw
196 Washer
206 Lever
218 Bushing
243 Nut
255 Disc
267 Grease nipple
279 Bushing
292 Roller
302 Screw
326 Switch
338 Screw
351 Spring lock
375 Cone
399 Distance piece
422 Pin
434 Cone
458 Lever
471 Shaft
Page 2 (2) When referring to this page, please quote Plate P90621 Edition 0087
MAN B&W Diesel A/S
Arrangement of Layshaft Plate
P90622-0071
When referring to this page, please quote Plate P90622 Edition 0071 Page 1 (2)
MAN B&W Diesel A/S
Plate Arrangement of Layshaft
P90622-0071
010 Spindle
022 Ball bearing
034 Circlip
058 Hand wheel
071 Thrust ring
095 Handle
105 Stud
117 Self-locking nut
129 Spring lock
142 Key
154 Grease nipple
166 Self-locking nut
178 Washer
201 Pointer
213 Screw
225 Angle lever
237 Screw
249 Nut
250 Slide shoe
262 Screw
274 Lock washer
298 Circlip
333 Distance pipe
345 Clamping block
357 Ball bearing
370 Split pin
394 Sealing ring
404 Circlip
416 Flange bearing
441 Screw
465 Thrust ring
Page 2 (2) When referring to this page, please quote Plate P90622 Edition 0071
MAN B&W Diesel A/S
Chain Drive Guidebars - Upper Part Plate
MAN B&W Diesel P90631-0013
When referring to this page, please quote Plate P90631 Edition 0013 Page 1 (2)
Plate
Chain Drive Guidebars - Upper Part
P90631-0013 MAN B&W Diesel
Page 2 (2) When referring to this page, please quote Plate P90631 Edition 0013
Chain Drive Guidebars - Lower Part Plate
MAN B&W Diesel P90632-0014
When referring to this page, please quote Plate P90632 Edition 0014 Page 1 (2)
Plate
Chain Drive Guidebars - Lower Part
P90632-0014 MAN B&W Diesel
111 Screw
123 Locking wire
135 Beam for guidebar
147 Screw
159 Guidebar
172 Beam for guidebar
196 Beam for guidebar
Page 2 (2) When referring to this page, please quote Plate P90632 Edition 0014
Chain Drive Lubrication - Upper Part Plate
MAN B&W Diesel P90633-0027
When referring to this page, please quote Plate P90633 Edition 0027 Page 1 (2)
Plate
Chain Drive Lubrication - Upper Part
P90633-0027 MAN B&W Diesel
Page 2 (2) When referring to this page, please quote Plate P90633 Edition 0027
Chain Drive Lubrication - Lower Part Plate
P90634-0001
When referring to this page, please quote Plate P90634 Edition 0001 Page 1 (2)
MAN B&W Diesel A/S
Plate Chain Drive Lubrication - Lower Part
P90634-0001
Page 2 (2) When referring to this page, please quote Plate P90634 Edition 0001
MAN B&W Diesel A/S
907 - Starting Air System
When referring to this page, please quote Plate P90702 Edition 0069 Page 1 (2)
MAN B&W Diesel A/S
Plate Main Starting Valve
P90702-0069
Page 2 (2) When referring to this page, please quote Plate P90702 Edition 0069
MAN B&W Diesel A/S
Starting Air Distributor Plate
P90703-0106
When referring to this page, please quote Plate P90703 Edition 0106 Page 1 (2)
MAN B&W Diesel A/S
Plate Starting Air Distributor
P90703-0106
010 Housing
022 Screw
034 Guide screw
046 Disc
058 Starting cam
071 Lock washer
083 Screw
095 Cover
105 Screw
129 Piston valve slide
130 Liner
142 Guide pin
166 Washer
178 Screw
191 Cover
201 Screw
213 Screw
225 Flange
237 Locking ring
249 Spring guide
250 Spring
262 Spring guide
274 Liner
286 Cover
Page 2 (2) When referring to this page, please quote Plate P90703 Edition 0106
MAN B&W Diesel A/S
Starting Valve Plate
P90704-0055
When referring to this page, please quote Plate P90704 Edition 0055 Page 1 (2)
MAN B&W Diesel A/S
Plate Starting Valve
P90704-0055
016 Screw
028 Cover
041 Screw
053 Locking plate
065 Piston
077 Spring
089 Bushing
090 Valve housing
100 Sealing ring
112 Spindle
Page 2 (2) When referring to this page, please quote Plate P90704 Edition 0055
MAN B&W Diesel A/S
908 - Exhaust Valve
When referring to this page, please quote Plate P90801 Edition 0196 Page 1 (2)
MAN B&W Diesel A/S
Plate Exhaust Valve - Lower Parts
P90801-0196
Page 2 (2) When referring to this page, please quote Plate P90801 Edition 0196
MAN B&W Diesel A/S
Exhaust Valve - Details Plate
P90802-0054
When referring to this page, please quote Plate P90802 Edition 0054 Page 1 (2)
MAN B&W Diesel A/S
Plate Exhaust Valve - Details
P90802-0054
Page 2 (2) When referring to this page, please quote Plate P90802 Edition 0054
MAN B&W Diesel A/S
Exhaust Valve - Upper Parts Plate
P90803-0024
When referring to this page, please quote Plate P90803 Edition 0024 Page 1 (2)
MAN B&W Diesel A/S
Plate Exhaust Valve - Upper Parts
P90803-0024
014 Pipe
038 Lifting eye bolt
051 Screw
063 Lifting attachment
087 Packing
109 Orifice plug
110 Disc
134 Safty strap
158 Piston
171 Sliding bearing
183 Sealing ring
195 Sealing ring
205 Packing
217 Plug screw
230 Oil cylinder
242 Stud
254 Nut
278 Disc
291 Locking plate
301 Screw
313 O-ring
325 Air cylinder
349 Disc
350 Locking plate
362 Screw
374 Cone
398 Screw
408 Pin
421 Rotation check
433 Steel pipe-straight rod
445 Union nut
457 Screwed connection
469 Packing
470 O-ring
482 Spring
494 Disc
504 Spring pin
528 Non-return valve
553 Pison ring
577 Damper piston
589 Spring
590 Piston
600 Disc
624 Piston, complete
Page 2 (2) When referring to this page, please quote Plate P90803 Edition 0024
MAN B&W Diesel A/S
Exhaust Valve - Upper Parts, Details
Valve Plate
MAN B&W Diesel P90804-0016
When referring to this page, please quote Plate P90804 Edition 0016 Page 1 (2)
Plate
Exhaust Valve - Upper Parts, Details
Valve
P90804-0016 MAN B&W Diesel
021 Gasket
045 Safty valve, with o-ring
905 O-ring*
Note:
* Optional extras
Page 2 (2) When referring to this page, please quote Plate P90804 Edition 0016
Valve Gear Plate
P90805-0119
Valve Gear
0119
P90805
When referring to this page, please quote Plate P90805 Edition 0119 Page 1 (2)
MAN B&W Diesel A/S
Plate Valve Gear
P90805-0119
Item Item
Item Description Item Description
No. No.
Page 2 (2) When referring to this page, please quote Plate P90805 Edition 0119
MAN B&W Diesel A/S
Exhaust Valve - Pipe System Plate
P90806-0091
When referring to this page, please quote Plate P90806 Edition 0091 Page 1 (2)
MAN B&W Diesel A/S
Plate Exhaust Valve - Pipe System
P90806-0091
010 Disc
022 Sealing ring
046 Clamp
058 Nut
071 Screw
083 Support
105 Coupling
117 Drain pipe
129 Coupling
154 Thrust bushing
166 Screw
178 Hydraulic pipe
191 Hose complete
237 Hydraulic pipe, complete
249 Plug screw
250 Packing
Page 2 (2) When referring to this page, please quote Plate P90806 Edition 0091
MAN B&W Diesel A/S
Arrangement of Freshwater Pipes Plate
P90811-0015
When referring to this page, please quote Plate P90811 Edition 0015 Page 1 (2)
MAN B&W Diesel A/S
Plate Arrangement of Freshwater Pipes
P90811-0015
018 Packing
031 Screw
043 Nut
055 Orifice plate
067 Freshwater pipe, outlet
079 Ball valve
080 Freshwater pipe, outlet
102 Support
114 Packing
126 Screw
138 Freshwater pipe, outlet
151 Support
175 Freshwater pipe, outlet
199 Conical valve
210 Screw
234 Main pipe
246 Packing
258 Screw
271 Nut
295 Main pipe
317 Angle valve
329 Coupling
330 Steel pipe
354 Main pipe
Page 2 (2) When referring to this page, please quote Plate P90811 Edition 0015
MAN B&W Diesel A/S
909 - Fuel Oil System
When referring to this page, please quote Plate P90901 Edition 0195 Page 1 (2)
MAN B&W Diesel A/S
Plate Fuel Pump
P90901-0195
Item Item
Item Description Item Description
No. No.
Page 2 (2) When referring to this page, please quote Plate P90901 Edition 0195
MAN B&W Diesel A/S
Fuel Pump Gear Plate
P90902-0147
When referring to this page, please quote Plate P90902 Edition 0147 Page 1 (2)
MAN B&W Diesel A/S
Plate Fuel Pump Gear
P90902-0147
Page 2 (2) When referring to this page, please quote Plate P90902 Edition 0147
MAN B&W Diesel A/S
Fuel Pump Gear - Details Plate
P90903-0048
When referring to this page, please quote Plate P90903 Edition 0048 Page 1 (2)
MAN B&W Diesel A/S
Plate Fuel Pump Gear - Details
P90903-0048
031 Screw
043 Nut
055 Screw
067 Guide screw
079 Flange bearing
080 Spindle
092 Spring pin
102 Sealing ring
114 Catch
Page 2 (2) When referring to this page, please quote Plate P90903 Edition 0048
MAN B&W Diesel A/S
Fuel Pump - Details Plate
P90904-0055
When referring to this page, please quote Plate P90904 Edition 0055 Page 1 (2)
MAN B&W Diesel A/S
Plate Fuel Pump - Details
P90904-0055
Page 2 (2) When referring to this page, please quote Plate P90904 Edition 0055
MAN B&W Diesel A/S
Reversing Mechanism Plate
P90905-0026
Reversing Mechanism
0026
P90905
When referring to this page, please quote Plate P90905 Edition 0026 Page 1 (2)
MAN B&W Diesel A/S
Plate Reversing Mechanism
P90905-0026
Item Item
Item Description Item Description
No. No.
019 Shaft
020 Guide for reversing
032 Distance pipe
044 Nut
056 Guard
068 Screw
093 Cover
103 Screw
115 Bolt
127 Flange for air cylinder
139 Reversing mechanism, complete
152 Screw
164 Bush
176 Air cylinder
211 Screw
235 Ball valve
247 Branch pipe
259 Nut
272 Coupling
284 Orifice plate
296 Non-return valve
306 Nut
318 Safety valve
Page 2 (2) When referring to this page, please quote Plate P90905 Edition 0026
MAN B&W Diesel A/S
Fuel Valve Plate
P90910-0144
When referring to this page, please quote Plate P90910 Edition 0144 Page 1 (2)
MAN B&W Diesel A/S
Plate Fuel Valve
P90910-0144
Note:
Page 2 (2) When referring to this page, please quote Plate P90910 Edition 0144
MAN B&W Diesel A/S
Fuel Valve Function Plate
P90911-0022
When referring to this page, please quote Plate P90911 Edition 0022 Page 1 (2)
MAN B&W Diesel A/S
Plate Fuel Valve Function
P90911-0022
Note:
Page 2 (2) When referring to this page, please quote Plate P90911 Edition 0022
MAN B&W Diesel A/S
High-Pressure Pipes Plate
P90913-0160
When referring to this page, please quote Plate P90913 Edition 0160 Page 1 (2)
MAN B&W Diesel A/S
Plate High-Pressure Pipes
P90913-0160
Note:
*Optional extras
Page 2 (2) When referring to this page, please quote Plate P90913 Edition 0160
MAN B&W Diesel A/S
Fuel Oil System Plate
MAN B&W Diesel P90914-0096
When referring to this page, please quote Plate P90914 Edition 0096 Page 1 (2)
Plate
Fuel Oil System
P90914-0096 MAN B&W Diesel
Page 2 (2) When referring to this page, please quote Plate P90914 Edition 0096
Fuel Oil System - Details Plate
P90915-0060
When referring to this page, please quote Plate P90915 Edition 0060 Page 1 (2)
MAN B&W Diesel A/S
Plate Fuel Oil System - Details
P90915-0060
Page 2 (2) When referring to this page, please quote Plate P90915 Edition 0060
MAN B&W Diesel A/S
Fuel Oil System - Details Plate
P90915-0075
When referring to this page, please quote Plate P90915 Edition 0075 Page 1 (2)
MAN B&W Diesel A/S
Plate Fuel Oil System - Details
P90915-0075
Page 2 (2) When referring to this page, please quote Plate P90915 Edition 0075
MAN B&W Diesel A/S
910 - Turbocharger System
When referring to this page, please quote Plate P91000 Edition 0017 Page 1 (1)
MAN B&W Diesel A/S
Scavenge Air Receiver Plate
P91001-0143
When referring to this page, please quote Plate P91001 Edition 0143 Page 1 (2)
MAN B&W Diesel A/S
Plate Scavenge Air Receiver
P91001-0143
Page 2 (2) When referring to this page, please quote Plate P91001 Edition 0143
MAN B&W Diesel A/S
Arrangement of Charging Air Pipe Plate
P91002-0126
When referring to this page, please quote Plate P91002 Edition 0126 Page 1 (2)
MAN B&W Diesel A/S
Plate Arrangement of Charging Air Pipe
P91002-0126
012 Nut
024 Compensator
036 Screw
061 Nut
073 Screw
085 Charging air pipe
097 Screw
Page 2 (2) When referring to this page, please quote Plate P91002 Edition 0126
MAN B&W Diesel A/S
Exhaust Pipes and Receiver Plate
MAN B&W Diesel P91003-0206
When referring to this page, please quote Plate P91003 Edition 0206 Page 1 (2)
Plate
Exhaust Pipes and Receiver
P91003-0206 MAN B&W Diesel
Note:
Page 2 (2) When referring to this page, please quote Plate P91003 Edition 0206
Exhaust Receiver
Receiver,, Details Plate
MAN B&W Diesel P91004-0067
When referring to this page, please quote Plate P91004 Edition 0067 Page 1 (2)
Plate
Exhaust Receiver
Receiver,, Details
P91004-0067 MAN B&W Diesel
013 Nut
025 Distance pipe
037 Screw
049 Support
062 Support
074 Support
098 Nut
108 Washer
121 Spring pin
145 Clamp
157 Shim
169 Spring plate
170 Screw
194 Adjustment screw
216 Spring pin
228 Support
241 Support
265 Screw
277 Support
Page 2 (2) When referring to this page, please quote Plate P91004 Edition 0067
Air Cooler Plate
P91005-0130
When referring to this page, please quote Plate P91005 Edition 0130 Page 1 (2)
MAN B&W Diesel A/S
Plate Air Cooler
P91005-0130
Note:
Page 2 (2) When referring to this page, please quote Plate P91005 Edition 0130
MAN B&W Diesel A/S
Arrangement of Auxiliary Blower Plate
P91006-0038
When referring to this page, please quote Plate P91006 Edition 0038 Page 1 (2)
MAN B&W Diesel A/S
Plate Arrangement of Auxiliary Blower
P91006-0038
Note:
Page 2 (2) When referring to this page, please quote Plate P91006 Edition 0038
MAN B&W Diesel A/S
Butterfly Valve Plate
P91007-0017
When referring to this page, please quote Plate P91007 Edition 0017 Page 1 (2)
MAN B&W Diesel A/S
Plate Butterfly Valve
P91007-0017
021 Cover
033 Packing
045 Locking wire
057 Screw
069 Locking plate
070 Housing
082 Screw
116 Shaft
128 Flap
Page 2 (2) When referring to this page, please quote Plate P91007 Edition 0017
MAN B&W Diesel A/S
Arrangement of Non-return Valve Plate
P91011-0024
When referring to this page, please quote Plate P91011 Edition 0024 Page 1 (2)
MAN B&W Diesel A/S
Plate Arrangement of Non-return Valve
P91011-0024
Page 2 (2) When referring to this page, please quote Plate P91011 Edition 0024
MAN B&W Diesel A/S
Arrangement of Suction Pipe Plate
P91014-0019
When referring to this page, please quote Plate P91014 Edition 0019 Page 1 (2)
MAN B&W Diesel A/S
Plate Arrangement of Suction Pipe
P91014-0019
Page 2 (2) When referring to this page, please quote Plate P91014 Edition 0019
MAN B&W Diesel A/S
911 - Safety Equipment
When referring to this page, please quote Plate P91101 Edition 0037 Page 1 (2)
Plate
Safety Valve - Cylinder
Valve
P91101-0037 MAN B&W Diesel
010 Spindle
022 Spring retainer
034 Lock nut
046 Spring
058 Valve housing
071 Stop ring
083 Valve flap
095 Valve guide
105 Gasket
117 Safety valve, complete
Page 2 (2) When referring to this page, please quote Plate P91101 Edition 0037
Relief Valve Plate
P91102-0028
Relief Valve
0028
P91102
P.C.D.
When referring to this page, please quote Plate P91102 Edition 0028 Page 1 (2)
MAN B&W Diesel A/S
Plate Relief Valve
P91102-0028
Item Item
Item Description Item Description
No. No.
Note:
*When ordering, please state manu-
facturer of Relief Valve and
P.C.D. xxx mm
Page 2 (2) When referring to this page, please quote Plate P91102 Edition 0028
MAN B&W Diesel A/S
Relief Valve Plate
P91102-0033
Relief Valve
0033
P91102
When referring to this page, please quote Plate P91102 Edition 0033 Page 1 (2)
MAN B&W Diesel A/S
Plate Relief Valve
P91102-0033
Item Item
Item Description Item Description
No. No.
Note:
*When ordering, please state manu-
facturer of Relief Valve and
P.C.D. xxx mm
Page 2 (2) When referring to this page, please quote Plate P91102 Edition 0033
MAN B&W Diesel A/S
Safety Valve - Scavenge Air System Plate
MAN B&W Diesel P91103-0018
When referring to this page, please quote Plate P91103 Edition 0018 Page 1 (2)
Plate
Safety Valve - Scavenge Air System
P91103-0018 MAN B&W Diesel
Page 2 (2) When referring to this page, please quote Plate P91103 Edition 0018
Arrangement of Safety Cap Plate
MAN B&W Diesel P91104-0088
When referring to this page, please quote Plate P91104 Edition 0088 Page 1 (2)
Plate
Arrangement of Safety Cap
P91104-0088 MAN B&W Diesel
Page 2 (2) When referring to this page, please quote Plate P91104 Edition 0088
912 - Assembly of Large Parts
When referring to this page, please quote Plate P91201 Edition 0095 Page 1 (2)
MAN B&W Diesel A/S
Plate Arrangment of Stay Bolt
P91201-0095
014 Screw
026 Washer
038 Protective cap
063 Nut
087 Stay bolt
109 Guide bushing
110 Guide bushing
134 Assembling of stay bolt
Page 2 (2) When referring to this page, please quote Plate P91201 Edition 0095
MAN B&W Diesel A/S
Frame - Details Plate
P91204-0027
When referring to this page, please quote Plate P91204 Edition 0027 Page 1 (2)
MAN B&W Diesel A/S
Plate Frame - Details
P91204-0027
Page 2 (2) When referring to this page, please quote Plate P91204 Edition 0027
MAN B&W Diesel A/S
Frame Box Plate
MAN B&W Diesel P91205-0208
When referring to this page, please quote Plate P91205 Edition 0208 Page 1 (2)
Plate
Frame Box
P91205-0208 MAN B&W Diesel
Page 2 (2) When referring to this page, please quote Plate P91205 Edition 0208
End Shields Plate
P91206-0107
End Shields
0107
P91206
When referring to this page, please quote Plate P91206 Edition 0107 Page 1 (2)
MAN B&W Diesel A/S
Plate End Shields
P91206-0107
Item Item
Item Description Item Description
No. No.
011 Screw
023 Flange
035 Packing
047 Packing
059 Cover
060 Plug
084 Plug
106 Screw
118 Shield, upper
143 Shield, lower
167 Screw
180 Gasket
Page 2 (2) When referring to this page, please quote Plate P91206 Edition 0107
MAN B&W Diesel A/S
Arrangement of Piston Cooling Plate
P91207-0092
Arrangement of Piston Cooling
0092
P91207
C F F
C B
F F
E
B
When referring to this page, please quote Plate P91207 Edition 0092 Page 1 (2)
MAN B&W Diesel A/S
Plate Arrangement of Piston Cooling
P91207-0092
Item Item
Item Description Item Description
No. No.
Page 2 (2) When referring to this page, please quote Plate P91207 Edition 0092
MAN B&W Diesel A/S
Chain Wheel Frame - Upper Plate
MAN B&W Diesel P91208-0018
When referring to this page, please quote Plate P91208 Edition 0018 Page 1 (2)
Plate
Chain Wheel Frame - Upper
P91208-0018 MAN B&W Diesel
012 Cover
024 Screw
036 Flange
048 Screw
061 Cover
073 Screw
085 Screw
097 Chainwheel frame
107 Screw
132 Nut
144 Screw
156 Cover
168 Screw
181 Screw
193 Guid pin
203 Cover
215 Top guard
227 Screw
239 Cover
240 Guard
288 Distance pipe
311 Screw
347 Screw
359 Screw
360 Distance pipe
384 Stud
396 Distance pipe
Page 2 (2) When referring to this page, please quote Plate P91208 Edition 0018
Bedplate Plate
MAN B&W Diesel P91210-0163
When referring to this page, please quote Plate P91210 Edition 0163 Page 1 (2)
Plate
Bedplate
P91210-0163 MAN B&W Diesel
013 Nut
037 Stud
050 Screw
062 Bedplate
086 Main bearing cap
098 Spring pin
108 Main bearing, upper shell
121 Main bearing, lower shell
145 Screw
157 Grate
194 Lock washer
216 Screw
228 Cover plate
Page 2 (2) When referring to this page, please quote Plate P91210 Edition 0163
Axial Vibration Damper Plate
P91211-0081
When referring to this page, please quote Plate P91211 Edition 0081 Page 1 (2)
MAN B&W Diesel A/S
Plate Axial Vibration Damper
P91211-0081
019 Spring
020 Spring
044 Screw
056 Restriction for damper
081 Restriction for damper
093 Restriction for damper
103 Screw
115 Locking wire
127 Oil seal
139 Oil seal
164 Nut
176 Nut
188 Stud
211 Stud
259 Axial vibration damper, upper part
260 Cylindrical pin
272 Axial vibration damper, lower part
296 Restriction for damper
Page 2 (2) When referring to this page, please quote Plate P91211 Edition 0081
MAN B&W Diesel A/S
Holding-Down Bolts and End-Chock Bolts Plate
P91216-0009
(Epoxy Chocks)
When referring to this page, please quote Plate P91216 Edition 0009 Page 1 (2)
MAN B&W Diesel A/S
Plate Holding-Down Bolts and End-Chock Bolts
P91216-0009
(Epoxy Chocks)
Item Item Description Item Item Description
No. No.
028 Screw
041 Washer
053 Locking plate
077 Liner for side chock, port side
089 Liner for side chock, starboard
100 Liner end chock
112 Spherical washer
124 Spherical washer
136 Nut
148 Protective cap
173 Protectice cap
185 Nut
197 Distance pipe
219 Spherical washer
220 Spherical nut
232 Holding-down bolt, M36 x 4
256 Stud for end chock bolt, M60 x 5.5
Page 2 (2) When referring to this page, please quote Plate P91216 Edition 0009
MAN B&W Diesel A/S
Top Bracing - Arrangement Plate
P91217-0002
When referring to this page, please quote Plate P91217 Edition 0002 Page 1 (2)
MAN B&W Diesel A/S
Plate Top Bracing - Arrangement
P91217-0002
011 Screw
023 Friction shim
059 Distance pipe
060 Washer
072 Nut
084 Split pin
106 Plate, short*
118 Plate, medium*
131 Plate, large*
143 Plate
155 Guide pin**
179 Screw
180 Disc spring
192 Distance pipe
202 Washer
214 Nut
238 Plate
251 Friction shim
Note:
Page 2 (2) When referring to this page, please quote Plate P91217 Edition 0002
MAN B&W Diesel A/S