Heat and Mass Balance in Incinartion System

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plastic & jumbo bags, Oil soaked

1 Solid wastes 20 kg/hr cotton waste, Adhesive sludge,


Filter bags Activated carbon

Aqueous waste 1% organics


(assumed 3% S) 3% inorganics
2 150 kg/hr
Balance water

Cooling water
3 400 kg/hr Water with TDS
blowdown
Organics -90%
4000
Inorganics – 10%

Organics – 3%
Water – 96%
NIL
Inorganics – 1%
Sulphur – 3%

Water – 99%
NIL
Inorganics – 1%
Client : Bostik India Ltd.
Project : Incinerator with 'Zero Liquid Discharge Scheme'
Quote AFPL/Q12/BIL-01

SCRUBBER SYSTEM
CYCLONE 17
1 5 9 11 14
2 PRIMARY CHAMBER Secondary Chamber SPRAY
3 10 DRIER
4

7 8 RC TANK
12
13 SCRUBBING SYSTEM STACK
15
Make-up Water + Caustic

Blow down 16 Scrubber Bleed-of


Cooling water blowdown TANK

Primary Chamber Secondary Cooling air Spray Drier & Cyclone Scrubber
Sr Medium solid Aqueous Air Fuel (NG) Flue Salt/Ash Fuel (NG) Air Flue Air Flue TDS Water Salts Flue Gas Make-up Caustic Bleed Flue
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 16
Flow 20 150 642 18 830 3 10 240 1077 315 1392 400 11 1781 100 10 100 1881
Temp 30 30 30 30 850 600 30 30 1000 30 800 200
Enthalpy 80000 252000 197540 323100
Comp Org 18 5 600 18 641 0 10 235 886 310 1196 1196 1196
Moist 0 144 12 156 0 5 161 6 167 389 556 100 80 656
Inorg 2 1 3 3 11 11 10 20

Primary Chamber Secondary Cooling air Spray Drier & Cyclone Scrubber
Sr Medium solid Aqueous Air Fuel (LDO)) Flue Salt/Ash Fuel (LDO) Air Flue Air Flue TDS Water Salts Flue Gas Make-up Caustic Bleed Flue
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 16
Flow 20 150 660 25 852 3 11 198 1058 315 1373 400 11 1762 100 10 100 1862
Temp 30 30 30 30 850 600 30 30 1000 30 800 200
Enthalpy 80000 350000 202776 317400
Comp Org 18 5 600 25 648 0 11 235 894 310 1204 1204 1204
Moist 0 144 12 156 0 5 161 6 167 389 556 100 80 656
Inorg 2 1 3 3 11 11 10 20

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