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PC300Bulletin PDF
PC300Bulletin PDF
PC300Bulletin PDF
PC300LC-7
Hydraulic Excavator
INTERNAL USE ONLY
1
1 DESIGN CONCEPT
PC300LC-7
1. Largest production and lowest fuel consumption in its class with improved proven HydrauMind system
2. Improved fundamental performance such as arm digging force, maximum drawbar pull, stability, etc.
4. Easy maintenance and high serviceability to avoid waste and time-consuming work as much as possible
5. Low-noise and low vibration design for the highest operator comfort
7. Set new leading edge world standards for quality, reliability and safety
2
DESIGN CONCEPT 1
PC300LC-7 Product Concept
3
2 HIGHLIGHTS AND TECHNICAL
SELLING POINTS
4
2
Harmony with Environment Large Comfortable Cab
• Low Emission Engine The new PC300LC-7’s cab volume is increased by 14%,
A powerful turbocharged and air to air aftercooled offering an exceptional roomy operating environment
Komatsu SAA6D114E provides 180 kW 242 HP. • Highly Pressurized cab with automatic air
This engine meets EPA Tier I emission regulations, conditioner
without sacrificing power or machine productivity. • Low Noise Design
Also, this engine is EPA Tier 2-ready. • Low vibration with cab damper mounting
• Economy Mode saves fuel consumption • OPG capable with optional bolt-on top and front
• Low Operation Noise guard
• Easily Recycle Design
5
3
INCREASED PRODUCTION
PRODUCTIVITY FEATURES
The PC300LC-7 produces 8% more than the PC300LC-6 Increase of production in Active mode
by increasing the engine horsepower, digging force, and Production
work equipment speed. 8% increase
(Compared to PC300LC-6)
PC300LC-6
330BL 93 111 84
90 100 110 90 95 100 105 110 90 100
Active Mode
Production of PC300LC-7 in Active mode is 8% greater than PC300LC-6, and fuel efficiency is 4% lower.
Production of PC300LC-7 in Active mode is 15% greater than 330BL and fuel efficiency is 20% lower.
6
PRODUCTIVITY FEATURES 3
HIGH ENGINE OUTPUT,
LOW FUEL CONSUMPTION
The PC300LC-7 utilizes a newly developed Komatsu This engine has high output, low fuel consumption and
SAA6D114E engine with air-cooled aftercooler. low emission.
Hydraulic Hydraulic
tank tank
Control Control
Oil valve Oil valve
cooler cooler
Arm Hi valve Arm Lo valve Arm Hi valve Arm Lo valve
FVPM2925
7
LARGER DIGGING FORCE
3 PRODUCTIVITY FEATURES
FZPM2827
8
PRODUCTIVITY FEATURES 3
PROVEN HYDRAULIC
SYSTEM
The high output engine combined with Komatsu’s and easy operation
proven HydrauMind system provides high production
What is HydrauMind?
The HydrauMind system symbolizes the new technology proportional pressure and lever stoke sensed. The load
featured on the Avance series where the load sensing sensing valves are the “brains” of the avance excavators
valves and pressure compensation valves handle all allowing full automatic oil flow control without the need for
adjustments for individual work applications based on the computer control in all operations.
• You can operate all work equipment easily and as • When moving the boom, arm and bucket at the same
desired. time, all equipment works, just like a human hand, at
• For example, when the ground condition changes in the optimum combination of speed and power without
digging, the required oil amount automatically flows to using any electronic device.
the actuators. • The finest controllability you have ever experienced.
• You do not have to worry about lever stroke or the • Changing or adding valves and work equipment is
computer program. easy.
1. Work equipment speed is determined only by 2. Compound operations not affected by load
lever stroke When two or more actuators are operated at the
Whatever the position of the work equipment control same time, the oil is divided and sent to each actuator
lever, all the oil flow from the pump goes to the corresponding to the lever stroke, regardless of the
actuator. size of the load.
Even if the load on the actuator changes, actuator There is no problem of excess oil flowing to the circuit
speed remains the same. at light load, and operations can be carried out simply
in accordance with the operating feel.
No speed change
Power
due to load
Max. Right-
Bucket
speed
equipment
hand
Under lever
speed
Work
heavy/light load
hand
FVPM2867 lever
Time
FVPM2868
Fine control with lifting operations is easy. The arm can be moved slowly under full power, ensuring
(for reason 1) easy operation.
The amount the work
equipment control lever is
moved is constant, so it is
easy to start movement
without being affected by the
size of the load being lifted. Inching
FVPM2870
Reverse scraping FVPM2869
operations are easy.
(for reason 1)
9
PROVEN HYDRAULIC
3 PRODUCTIVITY FEATURES
SYSTEM continued
Work with additional attachments is easy It is easy transport fresh concrete. (for reason 1 & 2)
(for reason 1) Fine control of compound operations can be carried
Even when attachments such as breakers or crushers out easily.
(which require a different amount of oil) are used, the
flow of oil can be adjusted simply by adjusting the
movement of the control pedal for the attachment
(= spool operating area).
Breaker Crusher
FVPM2875
FVPM2876
Slowly
FVPM2872
It is easy to operate the crusher and work equipment
simultaneously. (for reason 2)
It is easy to carry out digging work along the faces
The oil flow is divided according to the movement of the
of walls. (for reason 2)
lever, regardless of whether the load is heavy or light.
Lateral pushing is powerful allowing digging operations
to be carried out efficiently.
FVPM2877
FVPM2873
The machine can carry out operations easily without It is easy to dig soft rock or dig up boulders.
any undue chassis vibration. (for reason 2) (for reason 2)
During simultaneous operations, there is no change in It is easy to control the boom RAISE, so the cutting
the work equipment speed caused by change in load, edge does not deviate from the boulders.
thus, there is minimal chassis vibration.
Steady
FVPM2878
No shaking or jerking
FVPM2874
10
PRODUCTIVITY FEATURES 3
GREATLY INCREASED
STABILITY
The tail swing radius is lengthened by 150 mm (5.9") and improve the balance and stability of the machine.
the counterweight is increased by 50 kg (110 lb.) to
Lateral stability
16% increase (Compared with PC300LC-6)
1. Smooth mode
While gathering blasted rocks with the arm, lifting of
machine front portion is prevented and shock due to
machine falling is reduced. As a result, gathering
material with arm is executed smoothly. (This is
especially effective for gathering work from 1m (3'3")
under-ground to the surface.) In addition, this is
effective for scraping down facings loosened by
blasting (dealing with floating stones).
2. Power mode
Boom pushing force is increased, ditch digging and
box digging operation on hard ground are improved.
11
IMPROVEMENT OF TRAVEL
3 PRODUCTIVITY FEATURES
PERFORMANCE
Drawbar pull is increased 34.3 kN (3500 kgf/7700 lb) by Although the maximum drawbar pull is 431 kgf (950 lb.)
changing of final drive reduction ratio. less than CAT 330B, the drawbar pull per operating
PC300LC-7’s maneuverability on rough ground or slope is weight which is a reference index of the steering
improved by improvement of travel performance. performance is larger.
Model Komatsu Komatsu
Item PC300LC-7 PC300LC-6
Maximum
lb 59,300 51,600
drawbar pull
Drawbar pull/
– 0.81 0.71
operating weight
km/h *5.5/3.2 5.5/4.5/3.2
Travel speed
(mph) (3.4/2.8/2.0) (3.4/2.8/2.3)
Automatic-shift – Available Available
Travel performance is improved by utilizing travel junction valve, * 3-speed auto-shift is available as a part of optional multi-
increasing engine horsepower and drawbar pull. function color monitor (Deluxe spec)
12
PRODUCTIVITY FEATURES 3
IMPROVEMENT OF TRAVEL
PERFORMANCE continued
The travel junction valve is installed in the control valve to improve the straight travel performance, steering
performance, and gradeability.
When machine travels straight
Oil of the same quantity flows through the travel junction
valve to both travel motors so the machine will travel
straight.
13
4
IMPROVED DURABILITY OF
RELIABILITY & DURABILITY
FEATURES
TRACK LINK
Strut added
FZPM2821
REINFORCEMENT OF WORK
EQUIPMENT
(1) Boom
The cross-section structure of the boom is enlarged to
increase the strength of the boom by 9%.
Comparison of arm strength Unit: mm (in)
PC300LC-7 PC300LC-6
L1 832 (32.8") 786 (30.9")
L2 443 (17.4") 443 (17.4")
t1 19 (0.75") 19 (0.75")
t2 19 (0.75") 19 (0.75")
t3 19 (0.75") 19 (0.75")
Cross-sectional strength (ratio) 109 100
L2
A
t1
L1
t3
A
t2
FVPM2856A
Section A-A
FVPM2853
14
RELIABILITY & DURABILITY
FEATURES 4
REINFORCEMENT OF WORK
EQUIPMENT continued
(2) Arm
Comparison of arm strength Unit: mm (in)
PC300LC-7 PC300LC-6
L1 819 (32.2") 709 (27.9")
L2 310 (12.2") 310 (12.2")
t1 14 (0.55") 14 (0.55")
t2 14 (0.55") 14 (0.55")
t3 25 (0.98") 25 (0.98")
Cross- sectional strength (ratio) 135 100
B L2
t1
t3
L1
t2
B
FVPM2854A
FVPM2855A
Section B-B
The cross-section structure of the arm is enlarged to
increase the strength of the boom about 35%.
IMPROVEMENT IN
RELIABILITY OF
ELECTRIC PARTS
15
DT CONNECTORS
4 RELIABILITY &
DURABILITY FEATURES
PC300LC-7 PC300LC-6
FZPM2908
16
OPERATOR COMFORT 5
LARGE-SIZE CAB
PC300LC-7 PC300LC-6
Reclining angle 72° 36°
PC300LC-7 PC300LC-6
Seat sliding travel mm (in) 160 (6.3") 100 (3.9")
Console sliding travel mm (in) 180 (7.1") 120 (4.7")
17
SUPER SILENT CAB
5 OPERATOR COMFORT
The engine sound, swinging sound, and oil over relief Operate the PC300LC-7 and you will appreciate the low
sound are lowered significantly. noise design.
Noise at relief
Optimum arrangement of
sound suppressing material
18
OPERATOR COMFORT
CAB DAMPER
5
The revolutionary cab damper mounting is a first in the Vibration is reduced significantly by the effects of this cab
industry. This cab damper mounting prevents the operator damper mounting and the reinforced deck on both sides.
from vibrating even if the machine body vibrates.
Vibration of floor under operator’s feet
110 90
80 FVPM2753
100 96 94 80 77.5
-2
Travel level
90
Travel level
70
ground
ground
80 60
Rubber
Spring
Silicon Oil
19
5
CIRCULATION OF AIR IN CAB
OPERATOR COMFORT
TO KEEP CLEANLINESS
FVPM2790
INCREASED CAB
PRESSURIZATION
Pressurized cab
The airtight cab is utilized to prevent entry of dust even in The internal pressure of the cab of PC300LC-7 is
dusty environment. Since the airtightness of the cab is increased to 9 mmAq (0.35 inAq) by employing the fixed
improved, the internal pressure is increased to 6.0 mmAq one-piece glass for the front window. This internal
(0.2 inAq) when the air conditioner is operated (in the pressure prevents dust from entering the cab.
fresh-air-in mode).
Comparison of air conditioner (Measured value)
Model Komatsu Komatsu
Item PC300LC-7 PC300LC-6
Type – Full-auto Manual
Cooling capacity BTU/h (kcal/h) [SAE] 27,379 (6900) 27,379 (6900)
Heating capacity BTU/h (kcal/h) [SAE] 25,792 (6500) 25,792 (6500)
Pressurized value [mmAq (inAq)]* 6.0 (0.2) / 9.0 (0.35) 1.5 (0.06)
20
OPERATOR COMFORT 5
CONVENIENT CAB
ACCESSORIES
CONVENIENCE OPTIONS
21
5
ASSISTED PULL-UP FRONT
OPERATOR COMFORT
WINDOW
The front window utilizes an assisted opening method, Additionally, a front lower window glass storage space is
facilitating front window operation. provided in front of rear window.
Roller unit
One-touch lock
IMPROVED VISIBILITY
Total blind angles at eye point have been reduced from 98 to 64 degrees.
Front visibility
Since the cab is made by pressed steel, the
pillars have proper rigidity and the front blind Right visibility
angle is reduced by about 25%. The right pillar is eliminated to increase the
Ultra wide visibility is obtained. right visibility.
Blind angle
Front
98 degree 64 degree
FVPM2812
PC220LC-6 PC220LC-7
22
EASY MAINTENANCE & INSPECTION 6
RADIATOR AND OIL COOLER
23
6
ENGINE OIL AND FILTER
EASY MAINTENANCE & INSPECTION
The engine oil filter is remotely mounted for easy access. installed with which the operator can drain the engine oil
In addition, the engine oil drain valve (Eco valve) is to be replaced easily without getting their hands oily.
FUEL LINE
24
EASY MAINTENANCE & INSPECTION
FUEL TANK
6
• The fuel tank capacity is increased from 540 to 605 • The fuel filler and strainer are improved so that a
liters (143 to 160 U.S. gal). large-sized fuel gun can be used and fuel will not
• The inside (bottom) of the fuel tank is made of a ZINC spout out while fuel is supplied. Fuel can be supplied
plated steel sheet to prevent rust. automatically (The operator may release the fuel gun
while supplying fuel).
56
130(5.1") (2.2")
220(8.7")
48
(1.9")
FVPM2828
344(1'2")
FVPM2924
25
ENGINE AND HYDRAULIC
6 EASY MAINTENANCE & INSPECTION
OIL FILTER
The replacement interval of the oil and filters is extended Since the high-performance filtration material has finer
by employing high-performance filtration material. fibers and more pores, the dirt capturing capacity of the
filter is increased.
450 (17.7")
200 (7.9")
26
EASY MAINTENANCE & INSPECTION 6
LONG REPLACEMENT
INTERVAL PARTS
Please fill local parts unit price and lubricant cost per liter
(US gal) and calculate parts, lubricants and labor cost.
27
7
GLOBAL SAFETY DESIGN
SAFETY FEATURES
Cab has capability for Large-sized handrail Anti-skid sheet Full-cover fan guard and
OPG top guard level 2 The operator can get The operator does thermal guard
compliance with bolt-on on and off the machine not slip easily These guards prevent the
top guard safely. during inspection, operator from touching a
hot part or the fan during
Large side mirror inspection of the engine.
The operator can get
on and off the machine Oil splash prevention wall
safely. (Fire wall)
If a hydraulic leak occurs,
the bulkhead between the
pump chamber and engine
compartment prevents the
oil from spraying over the
hot parts.
Lock lever
This lever locks hydraulic
system to prevent
Tempered green glass Retractable-type seat belt Large-sized steps operation by mistake.
The front glass is The convenient retractable Large-sized steps are Since the engine neutral
tempered green glass seat belt holds the operator’s installed to front and start system is utilized, the
having high strength. It body securely. rear so that the engine can start only when
also blocks out operator can get on the lock lever is at the
ultraviolet rays. and off easily. LOCK position.
Attention:
OPG top guard level 2 is the formal name to which is
changed the name of FOG (or FOGS) by ISO.
28
SAFETY FEATURES 7
FULLY PRESSED CAB
The newly designed, fully pressed, and reinforced cab is This cab complies to OPG top guard level 2 (FOG) with
manufactured by solid press forming process to attain an the optional bolt-on top guard.
ideal strong frame structure having high rigidity.
FVPM2747
FVPM2748A
29
CLEAN ENGINE
8 ENVIRONMENTAL FEATURES
The engine meets Tier 2 emission regulations in USA, Tier 2 emission regulations
and Europe and Japan. The quantity of NOx and PM (Particulate) must be the fol-
lowing values or below.
Regulation values
EU regulation EPA regulations
Unit
Regulated substances Output range of engine
kW 130 – 225 130 – 225
CO g/kW-h 5.0 5.0
Exhaust gas NOx/HC g/kW-h 6.0/1.0 6.4 (Including HC)
Particulate g/kW-h 0.2 0.2
Tier 2 emission 2003 2003
PC300LC-7’s discharge amount of NOx and PM are reduced by 30% and 32% compared with than that of
PC300LC-6 respectively.
Readiness of various machines to Tier 2 regulations
Komatsu Komatsu Remarks : Conformance
PC300LC-7 PC300LC-6 : Non conformance
PC300-7 meets the Noise regulation of EU. • High cooling efficiency aluminum oil cooler is used
• Sound suppression cover is installed to form a seal
The engine sound, swinging sound, and oil relief sound between the cab and engine room
are lowered significantly by the following • Sound absorbring materials are optionally arranged.
countermeasures • Noise when swinging is reduced by use of large
capacity low-speed swing motor.
* Measured value
** EU noise regulation applied value.
30
ENVIRONMENTAL FEATURES 8
SELECT ECONOMY MODE
Recyclable material symbols are put All exterior parts are made of steel
on all resin parts
31
MULTI-FUNCTION COLOR
9 MULTI-FUNCTION COLOR MONITOR
MONITOR (OPTIONAL)
A newly developed Multi-Function Color Monitor has hydraulic pump oil flow adjustment for matching to
multiple functions, such as Working mode selection, attachment, and maintenance interval notice, etc.
Service meter
Fuel level
Screen adjustment
Selector switch
switch
Maintenance switch
Windshield wiper
Working mode and washer switch
selector switch
Automatic deceleration
Travel speed selector switch selector switch
OUTLINE of MULTI-FUNCTION
COLOR MONITOR Brightness
adjustment
Display caution
when
abnormality Selection by input operation
found
Normal screen
Automatically selected
Checks before
starting
(2 sec)
When maintenance
Initial screen
time is exceeded
(2 sec)
(30 sec)
Maintenance table
Change Working Mode A B L E Setting of
Oil flow setting Oil flow setting travel speed,
for breaker for attachment auto-decel,
in B mode when A and E mode wiper and swing
holding brake
32
MULTI-FUNCTION COLOR MONITOR 9
SIMPLIFIED WORKING
MODE
Working Mode Selection The Multi-Function Color Monitor has Lifting mode in
PC300LC-7 working mode is changed from 6 to 3-modes addition to the standard three-mode selection (A, E, and
to concentrate hydraulic excavator fundamental B modes).
performance.
Working Mode Application Advantage
A Active mode • Maximum production/power
• Fast cycle times
E Economy mode • Excellent fuel economy
L Lifting mode • Lifting capacity is increased by 7%
B Breaker mode • Optimum engine rpm, hydraulic flow for breaker operation
Hydraulic Pump Oil Flow Adjustment System This system also allows throttling of the attachment side
When installing attachments (breaker, crusher, etc.) and discharge flow to provide smooth work equipment
B, A, or E mode is selected, it is possible to adjust engine movement and compound operation with work equipment
and hydraulic pump discharge flow to match attachment and attachment.
characteristics. Selection is possible throughout the LCD
(Liquid Crystal Display).
33
9
AUTOMATIC THREE TRAVEL
MULTI-FUNCTION COLOR MONITOR
SPEED/LIFTING MODE
Lifting Mode
When the Lifting mode is selected, lifting capacity is
increased by 7 % raising hydraulic pressure.
EMMS
EMMS (Equipment Management Monitoring System) Function of checking machine condition for faults
The oil pressure, engine speed, etc. can be displayed on
Display of faults and function of checking machine the LCD monitor. With this function, the downtime can be
condition for faults minimized.
Display of faults
If the engine oil level, cooling water level, etc. is
abnormal, it is displayed on the LCD monitor in the
operator's cab.
When
abnormal
In check
mode
34
MULTI-FUNCTION COLOR MONITOR 9
EMMS, MAINTENANCE
FUNCTION
Maintenance Function
Monitor informs replacement time of oil and filters on
LCD when the replacement interval is reached.
Selection with
maintenance switch
35
10
GREASING INTERVAL
WORK EQUIPMENT
EXTENDED
Optional Bushing for Work Equipment Work equipment lubrication interval unit: hours
BMRC bushings are used for the work equipment, SCSH
PC300LC-7 PC300-LC6
bushings for the bucket, and Tungsten Carbide injected
Boom foot and boom 500 50
for bushing ends of arm top to lengthen the greasing cylinder bottom bushing
interval. All except bucket 500 100
BMRC (Beta Matrix Reinforced Copper Alloy) Oil Contained Powder Metallurgy
Combination of sintered copper layer impregnated with oil Layer Thickness 2 mm 0.08"
and back metal (S45C).
Tungsten Carbide
Injected
Cu (Copper)
36
ATTACHMENTS & OPTIONAL
EQUIPMENT
PIPING FOR ONE
11
ATTACHMENT
Stop valve
Accumlator
(low-pressure)
In-line filter
Control pedal
FVPM2850
Automatic
changer valve (5) In-line filter
The in-line filters are installed as standard to protect the
hydraulic equipment on the machine.
In-line filters
37
11
PIPING FOR ONE
ATTACHMENTS &
OPTIONAL EQUIPMENT
ATTACHMENT continued
2. Automatic changeover function for attachments
circuit
With the multi-color monitor, the operator can select oil installed attachment, watching the liquid crystal display
flow amount matched to the characteristics of the panel in the operator's cab.
Breaker(B) mode
Oil flow amount matched to Oil flow amount other than the
installed breaker can be selected. left can be selected.
38
ATTACHMENTS & OPTIONAL
EQUIPMENT 11
PIPING FOR ONE
ATTACHMENT continued
Detail of Control
The throttle EPC valve is installed on the upstream side of If the boom is raised and the attachment is operated
the attachment PPC valve. If the operator adjusts the oil simultaneously, the oil flow amount on the attachment
flow amount on the monitor, the EPC valve is throttled side is reduced automatically. With this function, the
(the pressure is lowered) to adjust the flow amount. operator can move the work equipment smoothly (in the
"A" or "E" mode).
39
12 INTERCHANGEABILITY
Interchangeability between PC300LC-7 and PC300LC-6
: Interchangeable : Not interchangeable
Device Interchange Reason for non interchangeable
Conformance to secondary emission regulations. Model changed (SAA6D114E ← SAA6D108E). Output increased
Engine ass’y New Current
(242 HP ← 232 HP). Remote oil filter. Fan diameter changed Ø870 (34.3") ← Ø850 (33.5").
Model changed (HPV125 + 125 ← HPV160 + 160). Pump capacity changed (140 cc/rev ←131 cc/rev). TVC replaced
Main pump ass’y New Current
with PC valve. LS-EPC valve mounted on pump.
Pump merge-divider valve assembly changed (Equipped with built-in self-pressure reducing valve). Boom lock valve
Main valve ass’y New Current
and lift check valve mounted on valves. Main relief pressure changed.
Swing motor ass’y New Current Large capacity motor used (229 ← 160.7cc/rec)
Min. length reduced.
Boom cylinder New Current
BMRC bushing employed (Greasing interval: 500 H).
Stroke changed.
Arm cylinder New Current
SCSH bushing employed (Greasing interval: 500 H).
Bucket cylinder New Current Min. length reduced.
Port position changed.
Swivel joint New Current
Installation pitch changed.
Swing circle New Current
Swing machinery New Current Reduction ratio changed.
Idler New Current Made of steel plate.
Idler cushion New Current Spring force increased.
Track roller New Current Seal improved.
Carrier roller New Current Size reduced.
Shoe New Current Square nut utilized.
Final drive New Current Reduction ratio increased.
Travel motor New Current Drawbar pull increased (103.5cc/rev ← 110.1cc/rev)
Sprocket New Current
Unit
40
COMPETITIVE SPECIFICATIONS 13
PC300LC-7 VS. COMPETITIVE MACHINES
41
13 COMPETITIVE SPECIFICATIONS
PC300LC-7 VS. COMPETITIVE MACHINES CONTINUED
42
This information has been gathered to provide data on the performance of KOMATSU and competitive
machines under actual job conditions. Every effort was made to ensure reliable results. However,
because of the many variables peculiar to each job (including material characteristics, operator effi-
ciency, labor and other costs, haul road conditions and altitude), neither KOMATSU LTD., nor any of its
subsidiaries or distributors can or does warrant expressly or implicitly that Komatsu or competitive
equipment referred to will achieve the performance or incur the costs indicated under other, though
similar, circumstances.
The information contained herein is intended for circulation only to Komatsu employees and to those
distributor employees, whose duties require knowledge of such reports and intended solely for the
information and training of these readers. UNAUTHORIZED USE OF THIS DOCUMENT IS HEREBY
PROHIBITED AND THOSE RESPONSIBLE FOR SUCH USE SHALL BE SOLELY RESPONSIBLE
FOR ANY DAMAGES WITH THIRD PARTIES THAT MAY INCUR AS A RESULT OF SUCH USE. Any
reproduction of this release without the foregoing explanation is prohibited.
Komatsu
440 N. Fairway Dr.
Vernon Hills, IL 60061