I

ffix lnstallation, Operation and Maintenance

Manual for Flame Arrester
a Conthrnhl Dl.c comp.ny
Models 7618,7628

1Oil,!7618
Rev. B 1 1577
Ref. lD: 96056
@2009 Groth Comoralion
 Page 2 of 16

Table of Contents

t. INTROOUCTION 3
[. INSPECTION AND INSTALLATION 4
1.
TABLE I - FLAME ARRESTER MAWP 4
2.
TABLE 2 - HOUSING AND FLANGE BOLT TORQUE 4
il. MAINTENANCE 6
,. FIGURE 1 - TYPICAL f,IODEL 7618 FLAME ARRESTER 5
2. TABLE 3 - ELEIENT HOUSING WEIGHT 7
3. TABLE 4 - FLAME ARRESTER ASSEMBLY WEIGHT 7
lv. SPARE PARTS 9
1. TABLE 5-FLATE BANKASSEMBLY KlT 10
2. TABLE6-GASKETKIT 10
v. MODEL IDEiTTIFICATION 1',1
APPENOIX A - mODEL 7618 FLAmE ARRESTER (2'-12") 12
APPENDTX B - mODEL 7618 END OF L|NE FLAilE ARRESTER (2"-12") 13
APPENDTX C - TODEL 7618 FLAmE ARRESTER (14"-36) 14
AppENDtX D - 7628 FLAUE ARRESTER (2"-12) 15
APPENO|X E - mODEL
'{ODEL 7628 FLATE ARRESTER (14"36) 16

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 Page 3 of l6

INTROTruCflON

Groth Corporation's flane anesters are designed to inhibit fla.ne propagation in gas piping sysGms
and to protect lo\ , pressure tanks containing flammable liquids. They prctect loi, flash point liquids
from odemally caused sources of heat and ignition, pro/iding increased fire protection and safety.

The flame anesters consist of t\,\o main cornponents, tile anester bases and the flame eleanent
housing. The bases serve as the connding interface to the piFing system. The housing
accommodates the flame dement and is instrumental in stopping the flarne passage. The depth of the
flame element absorbed the heat frorn the vapor f,o\ r, cooling the vapor to prevent autoignition on the
protected side.

The flame element is cornprised of small parallel fiangular passageways aligned so that an
approaching flame front is slorred dowtr and then quenched before it can propagate to the protected
side of the device.

All Groth Corporation flame elements utilize spiral vround, crimped ribbon constructed of conosion
resistant materials, to insure the best flame quenching performance with minimum pressure drop.

Depending on the design of the system in which it is used, the anester bases can include optional
ports for ternperature or pressure monitoring devices. These devices can activate waming or
shutdown systems if abnormal conditions are detected.

A flarne anester should be treated as a safety device and mdntained by a knor/edgeable repair
technician. Carefully read and understand this Manual before installing or servicing this product.

For informdion not cortained in this manual, dease contact:

Groth Corpordion
13650 N. Prorneflade Evd.
Stafiord, TX, 77477 USA
Phone:281-29ffi00
Fax 28',-29S999
www.grcficorp.com

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 Page 4 of 16

II. IiISPECTIOITI AND INSTALLATION

All Groth Corporation's flane aneders are bi{ircc{ional and the installalion on a tank or piring system
depends to a great odent on the design of the system. The Modd 7618 is recommended for vertical
ins.talldion in clced prpng systems or venting to atrncphere. lf a Model 7618 is in$alled in a
horizontal line, it should be equipped with drdn ports for remo\/al of condensatiofl ftorn the housing.

WARNING: Do not pipe both drainage connections to a common line as

this can provide a passage for flame to by-pass the flame arrester element.

The Model 7628 is designed for either vertical or horizontal installation.

These series offlame aresters have 150# ANSI flange drilling cornpatibility, [30'& 36" model 7618 &
7628 have API 650 drillingl, and are pneumatically tesEd to 15 PSIG at the factory. Follow the
guidelines listed in Table 2 for flange make-up torque. The anesters are NOT rated for full flange
pressure and do not requlre high bolting torque. Recommended torque vdues are based on pressures
IMAWPI in TaUe 1. Consult factory for higher pressure applications.

TABLE 1: FLAME ARRESTER MAWP IPSIG (kPa

ilodel odel
ilodel
Model
Size 7618 7618 7628
7628 Alum
Alum CS'SS cs/ss
2" 50 (345) 100 (690) 150 (1034) 27s (1965)
50 (345) 100 (690) 140 (965) 27s (1965)
4" 50 (345) 100 (690) 140 (965) 275 (1965)
50 (345) 100 (690) 140 (96s) 27s (196s)
8" 50 (345) 100 (690) 90 (620) 200 (1379)
10" s0 (345) 100 (690) 75 (482) 1s0 ( 1034)
12" 50 (345) 100 (690) 75 (4821 150 (1034)
Sizes > 12" 7618 &76281. MAWP = 15 PSIG

ABLE 2: BOLT TORQUE

Flange' Housing
Raised Flat Model Model
Size
Face Face 7618 7628
2" 60 (82) 60 (82) 60 (82) 40 (g)
60 (82) 60 (82) 60 62 40 (54)
4" 60 (82) 60 (821 60 G2l 40 (u\
o 105 (143) 105 (143) 105 143) 105 (143)
8'. 105 (143) 105 (143) 105 (143) 105 (143)
10' 140 (190) 170 (231) 170 (231) 220 (300)
12 140 (190) 170 (231 170 231\ 220 (3OO\
14" 240 (326\ N/A 40 54) 40 (54\
16" 240 (3261 40 (541 40 (ul
18" uoA62 N/A 40 u 40 (54
20" 340 (462) N/A 40 (54) 40 (54)
24" 460 (626) N/A 40 s4) 40 (54)
30" 105 (143) N/A 40 (s4) 40 (s4)
50 105 (143) N/A 60(82\ 60 (82)
'Torque ate
b6ed on a nitrile binder syr{hdic gaskel,
1/16" thi:k artd unlub.i:aaed threads.

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 Page 5 of 16

The fdlo,ring guiddines should be observed at installation:

WARNING: Groth Corporation's flame arresters have been tested by

Factory Mutual Research. To maintain the approval classification, all
arresters must be installed within 10 pipe diameters of the open end of the
vent pipe or the potential ignition source.

1. Remove any flange protecto{s and discard all packing mderid. lnspect flange faces and flame
elernent fd danage or contamination.

2. lnspect tile g6ket seating srrface d the tank nozZe or pidng. lt must be dean, fla, free of
scratctEs, conGion and tool marks.

3. Aluminum flame anesters are fumished with flat face flanges; they should only be installed on
a mating flat face ffange with a full face gasket.

WARNING: lnstallation of an aluminum arrester in piping with raised face

flanges can cause perrnanent distortion of the base flanges. This may
result in vapor leakage at the flange connection.

Adjacent piping must have appropriate structural support to prevent

excessive loads on the flame arrester tlanges.

4. lnspect the gasket; make sure that the material is suitable for the application. Center the
gasket within the bolt circle.

5. Set ttle anester bet\r€en its mating flarEEs or on tfle rpzzle. Position the lifling handles and
jacking nuts to facilitate ftJture remo/al of the flane anester housing (See Maintenance
lnsfructions seclion). lnstall the studs and tighten nuts hand tight.

WARNING: The handles on the arrester housing are to be used for

handling the element only during inspection and maintenance. DO NOT
use the handles to lift the entire flame arrester assembly.

Notes:

. When in$alling Model 7628 in the horizontd position, the

eccentric poftion of the housing mus{ be podtioned
upr,€d (See Page 14). ln this poGition condensation will
tend to mo\re in the direction cf flow and not collect in the
element.

. Leave space behind mating pipe flange for insertion of

studs, as there may nd be $fficient space to insert $uds
ftom the flarne an€ster side.

6. To.qrc all fasleners to half the value listed in TaUe 2 in a staggered, altemaf ng pafrem to
proride an arenly comFessed gasket joirt.

7. Make up the final torque and check that no further nut rotation occurs at the specified torque
value.

Olloe; (281) - 2954800 ' (E00) - 354-76E4 ' Fex: (281) - 295-6909 ' w$,w.gtolhcorp.com
 Page 6 of 16

WARNING: After installation, all connections must be inspected for vapor

leakage. This may be accomplished by static pressure test, gas detector,
or "bubble" test using a liquid leak detector.

III. TAINTENANCE

For maximum operating efficiency the elernent of a flame anester must be inspected for clogging at
r€gular inteMals. Frcquency of inspecttoo and maintenance should be based on the experience
gained in each apdication. For ease of seNice, the flane elernent housing can be easily rernored for
inspection and mdntenance vyithout remo/ing the anester frorn the line. lt is recommended that the
aneder be remo/ed for inspection d the demert d least once per year or any time that one of the
follot,ving conditions o@urs:

o Excessive pr€ssu!? drop is encounterBd ata known f,ow rde.

o A flame fiont ls de&cted.

t{ob:
Flane aresters equipped with a steam jeket can @! be serviced in-line. The
atresier mus{ be remo/ed frorn the pipeline or tank nozzle for inspection and
mdntenance.

1. Purge the line or tank with an inert gas b€fore aftern ing to remo/e the aneder for maintenance.

CAUTION: The connecting pipeline must be free of all hazardous or flammable vapors before
inspection procedures begin. Before disassembling consult Material Safety Data Sheets
(MSDS) for all products that were exposed to in service. The components should be cleaned
according to MSDS procedures. Take appropriate safety precautions regarding eye protection,
skin contact & respiration.

2. Refer to Fig. 1 which illu3trates a tyricd flane an€ster with the element removed.

FIGURE 1 . TYPICAL MODEL 7618 FLAiIE ARRESTER

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 Page 7 of 16

3. Loosen the hot sing nuts and remove only thce studs necessary to withdralv the housing. Do not
rcmo/e studs with spreader nuts.

WARNING: The handles on the arrester housing are to be used for

handling the element only during inspection and maintenance. DO NOT
use the handlqs to lift the entire flame arrester assembly.

4. lf the flarne anester is in a horizontal line, attach whatever lifring equip.nent is required to rerno/e the
elernent [see u,eight table 3].

TABLE 3 . ELEMENT HOUSING WEIGHT

irodels 7518 / 7628
Size Aluminum Alum/SS Steel
2" 5 (2) 10 (s) 15 (7)
3" 10 (5) 10 (5) 20 (s)
15 (7) 20 (e) 35 (16)
30 (14) 45 (20 75(U
8" 45 (2Ol 70 (32\ 11s (52)
10" 70 (321 110 (s0) 17s (80)
12" s5 (43) 160 (73) 2501114)
14" 575 (261\
16" 745 (s39)
18" 890 (405
Consult
20" 1135 (s16)
Factory
180s (820)
30" 3095(1407)
JO 4315(1961)

TABLE4-FLAMEARRESTER ASSEMBLYWETGITT [Lb.

Models 7618 Models 7628
Size Aluminum Alu rn/SS Steel Size Aluminum Alum/SS Steel
2" 15 (7) 20 (s) 45 (70) 2" 25 (11) 30 (14) 70 (32)
J 25 (11\ 30 (14) 75 (U) 3" 35 (16) 40 (18) 95 (43)
40 (18) 45 (20\ 105 (48) 4" 50 (23) 60 (271 105 (48)
6' 80 (36) 100 (45) 225 (102) o 85 (3e) 100 (4s) 225 (102\
8" 130 (59) 155 (70) 360 (164) 8" 150 (68) 175 (80) 360 (164)
10' 200 (91) 245 (111) 555 (252) 10" 235 (107) 280 (1271 555 (252',)
12" 285 (1s0) u5 (157') 795 (361) 12 320 (125) 385 (175) 795 (361 )
14" 1110 (505) 14" 1110 (505)
16" 1535 (698) 16" 1s3s (698)
18" 1765 (802) 18" 1765 (802)
Consult Consult
20" 2240(1018) 20" 2240(1018)
Factory Factory
24" 3350(1527) 24" 3s60(1527)
30" s730(2605) 30" 5730(2605)
JO 9240(4200) JO 9240(4200

WARNING: lf not supported, the element housing will drop onto the
remaining studs when the bases are separated. Be careful to avoid contact
with the housing while separating the bases.

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 PageSofl6'

5. On the rernaining studs, loosen the housing nuts incrementdly while advancing ttle spreader nuts to
separate the bases. When the bases are separated sufnciently to rerno\re the housing, tighten the
housing nuts so the b6ses form a rigid assembly when the housing is retnoved.

6. lf a vertically mounted fl ne anster is used to support a reli€f vdve or similar equipment, tightening
the housing nuts after separating ttE bases will proride srficient suppod for the rdid valve.

7. Remo/e tfie housang assembly for inspectiofl. Msuafiy insped tne flarne dernent and supporting grids
for danage or concion builGup ftorn both si&s. lf the flane elernefit appears to be damaged, it
should be redaced immediatdy.

WARNING: Failure to replace a damaged flame element can render the flame arresler ineffective

8. Veriry that the dernent openings are not dogged by viarirg a light source thrq€h the detnent
passages. lf the flane dement is dirty or dogg€d it car be cleaned by one of the folloyying mefiods:

. Compressed air
. High pressure steam or water purge
o Solvent uash follo\^/ed by cornpressed air

WARNING: Never try to clean the element by inserting a sharp tool or

probe into the orffices. Any damage to the integrity of these passages can
render the flame arrester ineffective.

CAUTION: lf compressed air, steam, or high pressure water jet is used to

clean clogged element passageways, restrict access to the area to prevent
injury from blown debris exiting the element. Use appropriate pensonal
safety equipment for the cleaning method used.

TIP: The best melhod of deaning and frequency should be bced on lhe
experience gained in each applicaton.

9. lnspect the sealing gEsket for damagE and redace if necessErry. (See Table 6 for redacement gasket
part numbers.

10. lnstall a gasket in the counter bore cf each base. Position the element housing to align with the
counterbores. lnsert the studs and torque all fasteners to half the value listed in Table 2 in a
staggered, alternation pattem to prcvide an evenly cornpressed gasket joint

lf the anester is in high ternperature seNice or stainless steel extemd studs and nuts are used, apply
an anti-seize cqnpound $rch as mdydisulfide to dl thrcaded components.

'l'1. Make up the fiftd torque and check that no further nut rffiion occurs at the specified torque value.
The torque values are based on original gaskets supplied by Groth Corporation.

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 Page 9 of 16

IV. SPARE PARTS

Flame Bank Kits are available upon request. Kits include the flame arester dement and tu/o non-
asbestos g6kets. Kits are based on Model Number, Size, and Material. The kits only apply to valves
manufactured since 1992; consult factory for sizes greater than 12". To procure appropriate kit, dease
contact Groth Corporation with the Serial Number, Model Number, Size, and Material.

TABLE 5 - FLAME BANK ASSEiIBLY KITS

Housing Element Housing Element
Size Material Material Kit P/N Size Material Material Kit P/N
Aluminum Aluminum KF87618021 1 8" Carbon Steel Aluminum KF876180831
Aluminum Aluminum KF87618031 1 10" Carbon Steel Aluminum KF876181031
4" Aluminum Aluminum KF87618041 1 12" Carbon Steel Aluminum KF876181231
6" Aluminum Aluminum KF87618061 1 2" Carbon Steel 3,16 SS KF876180235
8" Aluminum Aluminum KF87618081 1 Carbon Steel 316 SS KF876180335
10" Aluminum Aluminum KF876'181011 4" Carbon Steel 316 SS KF876180435
12" Aluminum Aluminum KF876181211 6" Carbon Steel 316 SS KF876180635
2" Aluminum 316 SS KF8761802't 5 8" Carbon Steel 316 SS KF876180835
Aluminum 316 SS KF8761803't 5 10" Carbon Steel 316 SS KF876181035
4' Aluminum 316 SS KF876180415 12" Carbon Steel 316 SS KF876181235
6" Aluminum 316 SS KF876180615 2 316 SS 316 SS KF8761802s5
8" Aluminum 316 SS KF876180815 316 SS 316 SS KF8761803s5
10" Aluminum 3,16 SS KF876181015 316 SS 316 SS KF876180455
12" Aluminum 316 SS KF8761812't 5 6" 316 SS 316 SS KF876180655
2" Carbon Steel Aluminum KF876180231 o 316 SS 316 SS KF876180855
Carbon Steel Aluminum KF876180331 10" 316 SS 316 SS KF876181055
Carbon Steel Aluminum KF876180431 12" 316 SS 316 SS KF8761812ss
6" Carbon Steel Aluminum KF876180631

TABLE 6 . GASKET KIT PART NUMBERS

Size Part No. Size Part No.
2" KS761802 14" KS761814
3" KS761803 '16" KS761816
4" KS761804 18" KS761818
6', KS761806 20" KS761820
KS761808 24', KS761824
10' KS761810 30' KS761830
12" KS761812 JO KS761836
Synthetic Non-Asbestos Fiber sheet material Wth a
nitrile binder. For special applications or chemacal
compatibility dease contact factory.

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 Page l0 of 16

ODEL NUIIBER IDENTIFICATIOI{

The naneplate on the Flame Anester contains the Model Number, Serial Number, set pressures and
flo\^, capacity at a specified o/er-pressure. The Model Number contains additional information about
materids of con$ruction, soft goods and options. The follo ,ing chart will assist in relating the Model
Number to the characteristics of your valve:

u
7618
002
tl
J r,
0 Element
Iu
J L o=Nospeciats
7628 03 V iIIiI
Bodv 5=316 SS
inum ! Z= Speciat Option
O = No Jacket
04
06 1=Aluminum Z=Special J = Steam Jacket
08 3=CS
10 5=316 SS
12 Z=Special
't4 F = Flanged Outlet
16 W = Weatherhood
18
20
24
30
36

EMMPLE: Model 7618-(X-11-FOO indicates a 4" Model 7618 with an Aluminum body an Aluminum
flame element flanged inleuoutet connections, and no special options.

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 Page ll of 16

APPENDIX A: Model 7618 Flame Arrester (2-12)

I
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.9,n'-. -'.' ',:'

IH; t;

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ITEM DESCRIPTION STANOARD MATERIALS OF CONSTRUCTION
ALUMINUM CARBON STL 316 SS
1 BASE AL (356 T6) CS (WCB) 316 SS (CF-8M)
2 HANDLE ALUM CS SS
3 SPREADER HEX NUT SS SS SS
4 HEX NUT SS SS SS
5 STUD SS SS SS
o ELEMENT PLUG SS SS 303 SS
7 ELEMENT ROD SS SS 316 SS
8 ELEMENT GRID ALUM 316 SS 316 SS
I ELEMENT HOUSING ALUM U5 316 SS
10 PIPE PLUG (OPTIONAL) ALUM CS 316 SS
11 COUPLING (OPTIONAL) ALUM CS 316 SS
't2 GASKET NON-ASB NON.ASB NON-ASB
13 FLAME ELEMENT ALUM (1} 316 SS 316 SS
316 SS
* Recommend€d Spare Parts

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 Pagel2of16,

APPENDIX B: Model 7618 End-of-Line Flame Arrester (2'-12'l

,./'\- \O- -6t)
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\.Y
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: '-r:
r-r*i

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ITEM DESCRIPTION STANDARD MATERIALS OF CONSTRUCTION

ALUMINUM CARBON STL 316 SS
1 BASE AL (356 T6) cs (wcB) 316 SS (CF.8M)
2 HANDLE ALUM CS SS
3 HEX NUT SS SS SS
4 STUD bJ SS SS
ELEMENT PLUG SS SS 303 SS
6 ELEMENT ROD SS SS 316 SS
7 ELEMENT GRID ALUM 316 SS 316 SS
8 ELEMENT HOUSING ALUM CS 316 SS
9 couPLtNG (oPTloNAL) ALUM CS 316 SS
't0 PIPE PLUG (OPTIONAL) ALUM CS 316 SS
11 GASKET NON.ASB NON-ASB NON-ASB
12 FLAME ELEMENT ALUM (1) 316 SS 3,I6 SS
13 EYE NUT CS CS 316 SS
14 HEX NUT SS SS SS
15 WEATHERHOOD ALUM CS 316 SS
16 BIRD SCREEN SS SS SS
17 ADAPTER PLATE CS CS 316 SS
(1) Available an 316 SS
' Recommended Spare Parts

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 Page l3 of l6

APPENDIX C: Model 7618 Flame Arrester (14"-36")

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ITEM DESCRIPTION STANDARD I'ATERIALS OF CONSTRUCTION

ALUM INUM CARBON STL 316 SS
I BASE AL (356 T6) CS (WCB) 3'16 SS (CF-8M)
2 SPACER ALUM CS 316 SS
FLAME ELEMENT ALUM (1) 316 SS 316 SS
4 ELEMENT HOUSING ALUM CS 316 SS
5 STUD SS SS SS
6 HEX NUT SS SS SS
7 ELEMENT GRID ALUM 316 SS 316 SS
8 ELEMENT SHAFT SS SS 316 SS
I GASKET NON-ASB NON-ASB NON.ASB
10 LIFTING LUG ALUM CS 316 SS
11 PIPE PLUG (OPTIONAL) ALUM CS 316 SS
12 COUPLING (OPTIONAL) ALUM CS 316 SS
13 SPREADER HEX NUT SS SS SS
(1)
1 SS
t Recommended Spare Parts

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 Page 14 of l6 ,

APPENDIX D: Model 7628 Flame Arrester (2'-12"1

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ITEM OESCRIPTION STANDARD MATERIALS OF CONSTRUCTION

ALUM INUM CARBON STL 316 SS
,|
BASE AL (3s6 T6) CS (WCB) 316 SS (CF.8M)
2 GASKET NON.ASB NON-ASB NON-ASB
3 FLAME ELEMENT ALUM (1) 316 SS 316 SS
4 ELEMENT PLUG SS SS 303 SS
5 ELEMENT ROD SS SS 316 SS
6 HANDLE ALUM CS SS
7 SPREADER HEX NUT SS SS SS
I PIPE PLUG (OPTIOML) ALUM CS 316 SS
I HEX NUT SS SS ce
10 STUD SS SS SS
11 COUPLING (OPTIONAL) ALUM CS 316 SS
12 ELEMENT GRID ALUM 316 SS 316 SS
13 ELEMENT HOUSING ALUM CS 316 SS
(1) Available in 316 SS
* Recommended Spare Parts

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 Page l5 of 16

APPENDIX E: Model 7628 Flame Arrester (14"-36")

,c\

ITEM DESCRIPTION STANDARD MATERIALS OF CONSTRUCTION

ALUM INUM CARBON STL 316 SS
1 ELEMENT HOUSING ALUM CS 316 SS
2 BASE AL (3s6 16) CS (WCB) 316 SS (CF-8M)
3 FLAME ELEMENT ALUM (1) 316 SS 316 SS
4 COUPLING (OPTIONAL) ALUM CS 316 SS
RETAINER ELEMENT ALUM 316 SS 316 SS
t) ELEMENT SHAFT SS 316 SS 316 SS
7 STUD SS SS SS
8 HEX NUT SS SS SS
I GASKET NON-ASB NON.ASB NON-ASB
10 LIFTING LUG ALUM CS 316 SS
11 PIPE PLUG (OPTIONAL) ALUM CS 316 SS
12 GUIDE ROLLER ALUM CS 3,I6 SS
(l ) Available in 316 SS
* Recommended Spare Parts

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 Page l6 of l6 ,

Grolh Corporatbn has represenlatives thrcughout the world.

Conlact Groth Corporation or visil us on the web tor ihe authorized repres€ntative in your area.

GROTH CORPORATION

(( 13650 N. Promenad€ 8lvd.

Stafiord. TX 77477 USA

@*
Phone: (281) 295-6800
Toll Free: (800) 354-7684
Fax: (281) 295-6999
E-mail: sales@grothcorp.com
a Contlnontal Olsc company Website: www'grothcorp.com

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