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MushroomCultivationDevelopmentworkersPreprintversion3 PDF
MushroomCultivationDevelopmentworkersPreprintversion3 PDF
MushroomCultivationDevelopmentworkersPreprintversion3 PDF
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Man ual F
Manual or Mushr
For oom Culti
Mushroom Cultivv a tion
Authors
Citation:
Biotechnology Trust of Zimbabwe 2004
Mushroom Production Manual
Cover design pictures: upper right: A farmer from Wedza with a bumper oyster mushroom crop, upper left:
oyster mushrooms fruiting through cut vertical slits.centre: double beam system of hanging bags. Oyster
mushroom crop. centre low: thatch-grass mushroom growing house. low right upper: farmers spawning
banana substrate. low right lower: brick mushroom growing house.
Printed by:
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ACKNOWLEDGEMENTS
CKNOWLEDGEMENTS
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OR GANISA
ORGANISA TIONS
GANISATIONS
Collaborators
DEDICATION
DEDICATION
Dedicated
To all the mycophiles (Mushroom Lovers)
And oyster mushroom cultivators
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PREFA CE
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TABLE OF CONTENTS
Page
Trivia on Mushrooms 8
Nature’s Mushroom Cultivators 8
CHAPTER 1 INTRODUCTION
BACKGROUND TO MUSHROOMS 9
Common Features 9
Types and Uses 11
Edible Mushrooms 11
Non-edible and Poisonous Mushrooms 13
Common Features to note on Poisonous Mushrooms 13
Uses of Mushrooms 13
Importance of Mushrooms 15
Biological Efficiency 15
References
Appendices
Glossary
Contact Details
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Words that are written in italics are scientific names and need not intimidate
the reader who is not familiar with them. Scientific names enable people
worldwide to refer to the same organism without ambiguity. Thus maize
(‘chibage’) is called Zea mays all over the world. If you go to Russia, France,
Italy, Spain, Cameroon, Nigeria, Kenya, Tanzania and you ask for Zea
mays, they will all give you maize. If you ask for Pleurotus ostreatus, then
you will get the white oyster mushroom. Hope you will enjoy reading this
manual.
Chenjerayi Kashangura: Figures 9, 10, 11, 21, 28, 30, 41, 44, 49, 50a,
51a, 52a, 53a, 54a, 55a
FAO (Food and Agriculture Organisation): Figures 4, 15, 16, 17, 18,
26, 42, 58-62, 64, 71
Mushroom Project Team: Figures 5, 7, 19, 20, 22, 25, 27, 29, 31-40,
45-48, 50b&c, 51b&c, 52b,
53b&c, 54b, 55b-d, 69, 70, 72
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MUSHROOMS
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CHAPTER 1
INTRODUCTION: Background to Mushrooms
In the eighteenth century, mushrooms were comes from the Greek “pleuro” which means
cultivated in caves where composted animal formed in a lateral position, referring to the lateral
manure beds were prepared. A casing material position of the stem relative to the cap (Stamets
made up of rotten leaf litter was later added to and Chilton, 1983). Pleurotus ostreatus (white oyster)
stimulate mushroom formation (Quimio et al, was first cultivated in 1900 whilst Pleurotus
1990). The rapid development and growth of the pulmonarius var. sajor-caju (brown oyster) was first
mushroom industry from a primitive cave culture cultivated in 1974 (Quimio et al, 1990).
into one using more highly technical and controlled Mushrooms belong to a group of organisms
methods was stimulated in the 1960s. With the known as fungi. A mushroom is therefore the
establishment of laboratories for research on visible reproductive structure of a fungus. When
mushroom growing, improved technologies on the people talk of mushrooms, we think of the edible
use of mushroom growing houses and use of pure fungi. But in general, mushrooms include a wide
culture spawn resulted in the rapid and increased variety of other fungi some inedible which include
production of mushrooms worldwide (Flegg et al, puffballs, stinkhorns and bracket fungi. These
1985 cited in Quimio et al, 1990). Mushrooms in fungi were once grouped together with the Algae,
nature grow on roots of tress, in the soil as but were split because they lack chlorophyll.
mycelium, which, in the case of oyster
mushrooms, is white (Figure 1). Common features of mushrooms
Mushrooms have been used and prized as a Mushrooms are visible reproductive bodies of
delicacy for more than two thousand years. The fungi. The fruiting body is found attached on logs,
Chinese were the earliest growers of mushroom. soil, leaves or twigs. Most of the edible fungi
Literature references (Chang and Miles, 1987 cited inhabit the soil. Several of the wood inhabiting
in Quimio et al, 1990) indicate that Auricularia fungi are non-edible because of their tough context
auricula was first cultivated in China in A.D 600. tissue and have no taste. However, these
Since then many species of mushroom have been mushrooms have common features whether edible
added to the ever-growing list of cultivated or non-edible. Some of these features are shown
mushrooms. Pleurotus species (common name: in Figure 2.
oyster mushrooms) are no exception. Pleurotus
Figure 1 An illustration showing the occurrence of mycelium Figure 2 The common features of a mushroom
(white stuff for oyster mushrooms) underneath the soil.
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(i) Cap:All mushrooms have a cap which can mushroom. When the mushroom opens, a
be of various colours. The most common ring remains attached to stipe. Oyster
colours are cream, white, brown, purple, mushrooms do not have rings. However the
orange and various shades of red. The oyster button mushrooms do have rings. It is
mushrooms, which are mainly cultivated in recommended that button mushrooms be
Zimbabwe, are the white oyster and the harvested before the veil breaks to increase
brown oyster. These have caps with colours their shelf-life since spores, which mark the
that range from white to gray-brown. The end of the lifespan of the mushroom, will
colour and the morphology of the cap are not have been released. Some rings are
important in the classification of fungi. persistent e.g. in Amanita species.
Some mushrooms have smooth surfaces
while others have warts (little bumps) or (v) Basal bulb: This part of mushroom is found
scales. The scales or warts are the remains in the soil. It is generally tough and has a
of the partial veil. network of mycelia, which absorbs the
required nutrients for the fungus. In
(ii) Gills: Underneath the cap surface are the cultivated mushrooms, the basal bulb where
gills. These are very delicate and bear the present, will be attached to the substrate
spores, which can be dispersed by wind or being utilized.
rain on maturity. When oyster mushrooms
are fruiting, the Mushroom Growing House (vi) Volva: This is only common in a few
(MGH) sometimes has a mist like appearance mushroom species such as the Volvariella and
inside when one enters the MGH. This is the Amanita species. In some species, the
due to the oyster spore mass. During these volva may disappear with age. Its function
periods people should not stay for long in is to protect the basal bulb and part of stipe.
the MGH as some individuals may be allergic Oyster mushrooms do not have a volva
to the high concentration of spores. The
spores are the actual mushroom seeds and Types and uses of mushrooms
not the spawn that oyster mushroom farmers
buy. Edible mushrooms
The gills can be cream to white, brown or
pink. The oyster mushroom gills range from The edibility of a mushroom should be treated
white to pink to an off white colour. with great care. Many deaths have been recorded
However, most gills are pink when young. caused by mushroom poisoning especially during
If the gills are placed facing a piece of paper, the rainy seasons. The rule of thumb is: “if in
masses of spores are deposited onto the doubt, leave the mushroom”.
paper. This is referred to as a spore print. Rural women who happen to be mushroom
(iii) Stipe: This is the stalk/stem, which supports collectors are more experienced with the edible
the mushroom. Stipes can be fragile or mushrooms. Most of the edible mushrooms are
tough. Stipes can be smooth or rough. the Agarics. Some tribes consume Schyzophyllum
Usually most mushrooms have stipe of the commune.
same colour as the cap surface.
Common genera with edible mushrooms
(iv) Ring: Most mushrooms have a ring when Termitomycete (Huvhe)
young. This ring originates from a partial Chantharellus (Chihombiro/ Tsvuketsvuke/
veil, which envelops the whole young Firifiti)
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v Boletus (Matindindi) is a mycorrhizal mushroom When one finds a mushroom, one often asks: Is
and can be found in pine plantations, or under this edible?” Some mushrooms such as the
mupfura tree or miombo woodlands. The mush- polypores are non-edible but not poisonous.
room has tubes instead of gills. Examples are They have tough context which makes them
Boletus edulis that is very popular among rural not popular with the locals. People have come
folk. Identification features are a very smooth up with safety rules but these have no
brown surface of cap, swollen base covered with guarantee. Some of the rules are:
a network of veins. - The blackening of a silver spoon while
Boletus edulis is very tasty and is preferred in cooking is supposed to show that the
dried form with peanut butter. It is also on the mushroom is poisonous.
wanted list for making soups in Europe. - If the mushroom carries signs of damage
by insects, then the mushroom is edible
v Lactarius: (Nzeveyambuya) Identification fea- - Eating small quantities before a large meal
tures are exuding milk when bruised, light brown may be revealing
smooth cap with white to creamish gills and the - Feeding the mushroom to the chickens or
dogs can show if they will die or become sick.
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Mushroom poisoning can occur even with the decomposing woody material into sugars and
smallest quantities of the poison. Some toxins mineral elements to be absorbed by plants.
cause vomiting, diarrhoea, hallucinations and
dizziness while others can be really fatal e.g. n Primary decomposers: These are the first fungi
muscarines and phalloides from Amanita muscaria, to colonise the log, twig or leaf. These are fast
Amanita phalloides and Chlorophyllum molybdates. growing and their mycelium ramifies into the
These toxins can cause death even when consumed substrate as the lignocellulosic enzymes are
in small amounts. Some of the mild toxins can be secreted. Examples are oyster mushrooms
denatured by cooking. In Zimbabwe, most (Pleurotus) shown in Figure 3, Shiitake (Lentinus
mushroom poisoning is from confusion between edodes) and all other wood inhabiting fungi.
Agaricus rubescens and Amanita pantherina as well as
between Macrolepiota and Chlorophyllum. n Secondary decomposers: These fungi
are dependent on the by-products of the
Common features to note on poisonous primary decomposers. They cannot
mushrooms produce the enzymes to breakdown the
Poisonous mushrooms can be distinguished by: cellulose complex. They normally grow on
• white gills composted material with a lot of available
• presence of a ring simple sugars. An example is Agaricus,”button”
• presence of a volva mushroom
• warts on the surface of the cap (Figure 4).
If one finds three or more of these characters on The secondary decomposers cannot utilize a
one fungus, then it is likely to be poisonous. substrate that can be utilized by a primary
However some edible mushrooms also have either decomposer. It is like going to school. A child cannot
one or two of these features making it very difficult start with secondary education and then start primary
for an amateur mushroom picker to identify the education after completing secondary education.
poisonous ones.
Therefore the rule is not to ingest any mushroom
unless it has been properly identified. Usually
the old folk in the villages know which
mushrooms are edible. One should thus only
eat those mushrooms that one has been eating
all along. One should avoid eating mushrooms
without proper identification by a mushroom
expert. The purpose of this manual is to
enable the mycophiles (Mushroom lovers) of
Zimbabwe to cultivate their own edible well-
identified oyster mushrooms.
Uses of mushrooms
1. Mushrooms as saprophyte/decomposers
Mushrooms help in the recycling of matter by Figure 3 White oyster mushroom (a primary decomposer)
in its natural setting, a tree.
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They also lower blood cholesterol level and are where DP is the amount in kg of edible
low in sodium which makes them ideal for persons mushrooms produced as fresh product and Mo is
with certain types of heart and kidney ailments. the initial amount (kg) of raw material introduced
On a dry weight basis, oyster mushrooms in the bag (as dry material) (Sanchez and
(Pleurotus species) have substantial protein ranging Gonzalez, 1996).
from 15% to 35% as well as significant quantities To achieve 100% biological efficiency, an oyster
of free amino acids. They are replete with assorted mushroom farmer who collects 10 kg of dry wheat
vitamins such as vitamin C (30-144mg [milligrams] straw substrate and uses it to cultivate oyster
per 100 grams) and vitamin B, niacin (109mg per mushrooms must harvest 10kg of fresh
100 grams) (Stamets, 1993). In nature Pleurotus mushrooms after three harvests. This level of
species grow on living or dead parts of plants, production can only be attained if optimal
which are generally poor in nutrients and vitamins conditions are maintained in the MGH.
(Chang and Hayes, 1978). For both mycelium
growth and fruit body development on lignin A good strain and substrate combination should
cellulose (C: N–relationship, 1:50, 1:100 and operate within the 75% to 125% biological
1:500) material such as corn cobs, all grain straws, efficiency for the mushroom farmer (Stamets,
paper, wood shavings, sawdust, nutshells, and 1993). The best way to improve yield is to
vegetable wastes, as well as food industry wastes increase the spawn rate and, for the mushroom
are sufficient (Bano and Srivastava, 1962; Block, farmer, the target is not to seek the highest overall
1965; Block et al, 1959; Eger, 1965a; Kedyk and yield. The first, second and third crops are usually
Smotlachova, 1959; Schanel et al, 1966, cited in the best, with each successive crop decreasing in
Chang and Hayes, 1978). The different types of yield. However the number of crops the farmer
Pleurotus are suited to growing within a temperature allows depends on whether the mushroom
range of 20oC to 30oC. Humidity levels of 80 to cultivation is for commercial or household
95% are sufficient for growth (Chang and Hayes, consumption. If it is for household consumption
1978; Quimio et al, 1990). Most extra-ordinary then the farmer can allow the oyster mushrooms
about Pleurotus species is their ability to convert to fruit until the substrate is well spent, whereas
substrate mass into mushrooms with biological the commercial farmer will only need to harvest
efficiencies often exceeding 100%, some of the three harvests not exceeding five times for optimal
greatest efficiencies in the world of cultivated benefits and to be able to supply the market.)
mushrooms (Stamets, 1993).
• Biological Efficiency: E = D P / Mo ,
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CHAPTER 2
T he Biolo
Biologg y of Mushr ooms
Mushrooms
Most mushrooms are saprotrophic, they obtain A basidiospore germinates (Figure 6) to give rise to
organic matter from dead plants and recycle a mycelium whose nucleus divides mitotically to give
carbon in the soil. The biology of this group of a multinucleate mycelium. The mycelia is then
fungi is therefore from mycelium to the divided by septa so that each segment of the
basidiocarp (fruiting body) (Figure 6). mycelium is uninucleate. This mycelia is
homokaryotic. Each segment therefore is
Growth and reproduction of mushrooms monokaryotic. In basidiomycetes mushrooms,
homokaryotic mycelia do not fruit. For fruiting to
The reproductive unit of a mushroom is a spore. occur, two homokaryotic mycelia of different
The spore may be formed asexually, sexually or mating types should fuse. When two compatible
vegetatively. When a mature spore is dispersed mating types meet (Figure 6), cell walls breakdown
and lands on suitable substrate, and with favorable and nuclear migration follows. This is followed by
temperature and moisture, the spore will germinate nuclear fusion called karyogamy, each mycelia
and send a germ tube, which attaches to the segment bearing two compatible nuclei. This
substrate. This tube then elongates and forms secondary mycelium for med is said to be
the hyphae. A hypha is a filamentous tube, which dikaryotic, and will further multiply mitotically.
divides mitotically to form other cells and cross- Note: A culture from a single spore is incapable
walls form between cells to form septa. The of producing fertile fruiting bodies.
hyphae form side branches which later form net-
like threads called mycelium. Mycelium is the Spores germinate, and then there is mating between
vegetative body of the mushroom and is compatible hyphae to form the secondary dikaryotic
responsible for its nutrition. mycelia. This mycelium will continuously grow up
to a certain stage where growth ceases due to decline
Reproduction in fungi in heat and carbon dioxide. A drop in temperature
and carbon dioxide together with favourable
humidity and moisture will trigger formation of
fruiting bodies. Fruiting bodies enlarge and
differentiate into the different structures of a mature
mushroom such as cap with a partial veil.
Underneath the cap are the gills and stipe (stalk).
Gills contain the hymenium and this is a layer of
fertile cells bearing basidium. Basidium develops
four “arms” called sterigmata and the apices swell
to give four basidiospores.
Note: Each basidiospore has a haploid nucleus.
Mature spores become pigmented and are dispersed
by wind, water or animals. If prevailing conditions
are favourable, the spore germinates and cycle is
repeated.
Figure 7a next shows the white colour that becomes
familiar to every oyster mushroom cultivator
indicating that all is well in the Mushroom Growing
House (MGH). Figure 7a shows the hypha stage
Figure 6 The life-cycle of a mushroom showing the transition shown in Figure 6. This is also the case during spawn
from a spore to hypha to primordial to fruitbody (mushroom run when cultivating oyster mushrooms. Figure 7b
which we eat)
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shows two stages in the life cycle of the Successful cultivation of oyster mushrooms thus
mushroom, the mycelium stage (many hypha) and requires a water source nearby. From Figure 8 it
the fruiting stage. The Petri dish in Figure 7b can be seen that mushrooms have most of their
shows the stages that an oyster mushroom farmer content being composed of water (90%). This is
should expect when cultivating mushrooms in a why when the rains come the wild mushrooms
Petri dish. emerge and grow overnight because most of the
mass of fresh mushrooms is water. This again
Fungal growth factors shows why the MGH should be well watered
especially during fruiting because the mushrooms
Formation and growth of fruiting body is require water to thrive.
dependent on genetic competence and
environmental factors such as moisture, pH,
temperature, light and aeration.
1. Availability of moisture
This is important in facilitating enzymatic
reactions. Enzymes work in an aqueous
environment where they digest the available
nutrients for advancement of the mycelium. In
the absence of water, the mycelium will desiccate Figure 8: A Pie Chart illustrating that 90% of
and die. The water in the logs, called matric fresh mushrooms is water.
potential, will allow the spores to germinate and
colonise the substrate. The oyster mushrooms and
the button mushrooms require a lot of moisture. 2. Favorable pH and temperature
This is required for the growth of the fungus. The
optimum pH for most fungi ranges from pH6 to
pH7. Under natural conditions, the fungus can
regulate its own pH. However, for a mushroom
grower, the pH has to be regulated before
a) spawning. For button mushroom cultivation the
pH has to be regulated before spawning. For oyster
mushrooms their wide optimal pH range enables
them to alter the pH to suit their growth
(Kashangura et al, 2002).
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also promote faster multiplication of the other the organism is potentially being harmed.
microorganisms such as Pseudomonas which 2. Mycorrhizal fungi These fungi are
stimulate fruiting. The oyster mushrooms have an mushrooms which are in close association with
optimal growth temperature of 250C. The button particular trees as shown in Figure 10. The
mushroom is very sensitive to temperature relationship can either be mutualistic or symbiotic.
fluctuations. Thus it is not commercially viable to Most of our edible mushrooms in Zimbabwe fall
try and cultivate button mushrooms without an under the latter. Research has shown that some
air conditioner installed in the MGH. On the other trees grow very slowly in the absence of certain
hand oyster mushrooms can be cultivated in a mushrooms and at the same time, some mushroom
MGH without an air conditioner. like Chantharellus can only grow in Miombo
woodlands. Miombo woodlands comprise
3. Aeration and light These two parameters are Brachystegia and Julbenadia species (Msasa and
important because oxygen is needed when Munhondo). Another symbiotic association is
metabolic processes occur. In Oyster mushroom, between termites and Termitomycetes. This genus
high carbon dioxide (CO2) content promotes is only found on termite mounds forming some
vigorous mycelial growth. Low CO2 is also very pseudorrhiza “long root” which grows into the
important for fruiting to occur in most cultivated comb of mound. Our indigenous mushrooms in
fungi. Light intensity, duration and wavelength Zimbabwe are not being cultivated because most
are important for fruitbody production. Fruitbody of them are mycorrhizal.
development is phototrophic (grows towards the
light source). and this is observed in most
hymenomycetes e.g. Flammulina, Coprinus species.
Oyster mushrooms exhibit a phototrophic
response to light. This means the MGH should
Dead tree
have adequate windows to enable enough light to
enter the MGH when the mushrooms are fruiting.
Mushroom
Nutrition of mushrooms
Tree stump
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They require a living substrate to survive whereas, mushroom such as oyster mushrooms will grow
the saprophytic mushrooms like oyster on a dead tree or the bark of a living tree since
mushrooms can live on a dead substrate. the bark is just for protection and is more or less
dead material. It feeds on the tree and can reduce
3. Parasitic fungi: This group of fungi is found the market value of timber plantations The host
on living plants and may cause the death of the tree will be downgraded for timber use as shown
plant as shown in Figure 11. in Figure 12. As the saprophytic mushroom does
not require a living organism to survive it can be
cultivated on a substrate that has been treated
and is no longer surviving.
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CHAPTER 3
W ha
hatt is Mushr oom Culti
Mushroom Cultivv a tion?
Mushroom development is enhanced by hot and temperature and air exchange requirements that
humid conditions. Under natural conditions, wild necessitate the provision of controlled
mushroom growth is limited to the rainy season environments in the growing rooms. Oyster
in Zimbabwe. Zimbabwe has seasonal rainfall, with mushrooms also benefit from controlled-
a long dry season with low humidity and environment houses, but their cultivation is
temperatures. These conditions are not conducive possible with less sophisticated requirements.
for mushroom growth. Humidity is therefore Understanding the life cycle of mushrooms
limiting for mushrooms in the sub-tropical regions. helps one to appreciate why certain procedures
In the equatorial region, mushrooms grow are carried out or why at a particular time. The
throughout the year. following are worth noting
Successful cultivation of mushrooms depends :
on successfully isolating a mushroom species from • Mushrooms are the fruit of the mushroom
the natural world and growing it in an environment plant (the mycelia) and occur only briefly in
that gives the mushroom advantage over other the life cycle of the plant.
competing organisms, such as other fungi and • Fruiting only occurs under optimum conditions
bacteria. Mushroom culture draws heavily on what of temperature, humidity and nutrition.
happens in nature at the different growth stages. • The mushroom serves to perpetuate the species
A mushroom house, therefore, has to closely by the production of spores.
approximate the mushroom’s ideal climatic • Mycelia can lie dormant for long periods of
requirements of temperature, relative humidity, time and only produce primordia following
light and air ambience. periods of intense growth when nutrients,
The basic procedures for mushroom cultivation temperature and humidity are ideal.
are the same across all species and are basically as • Primordia formation is central to the yield of
listed below: mushrooms.
a) Isolation of pure mycelium
b) Preparation of inoculum by expansion of Successful mushroom cultivation entails imitating
mycelia and agar media and then placing onto what happens in nature. Mushrooms are present
grain in one of two forms throughout the year. However
c) Inoculation of sterilized or pasteurised we cannot see them when they are in the form of
substrate with quality spawn mycelium (as shown in Figures 1 and 6) in the soil,
d) Spawn run until the substrate is fully colonised on the bark of trees or on the roots of trees and
e) Initiation of fruitbody - the mushroom - and other plants. When it rains the mushrooms will
its development sense the moisture. This will trigger them to start
Each of these stages has specific environmental fruiting and to appear above the ground or outside
requirements the bark of trees. The fruiting will provide the
The choice of which mushroom to grow mycophiles in Zimbabwe with opportunities to
depends on the resources available to the farmer. collect their ‘Nhedzi, Tsvuketsvuke and
Primar y decomposers, such as the oyster Chihombiro.’
mushroom, are able to colonise and decompose
dead plant tissue and are the choice for resource- For us to be able to cultivate the oyster mushrooms
disadvantaged farmers (RDFs). They are not as we should learn from nature. The mycelium can
capital intensive as the button mushrooms, for be found attached to roots, or in the soil or above
example. Because they are secondary the ground in the bark of trees and other plants
decomposers, button mushrooms are grown on during most of the year. Mycelium growth is
composted substrates. They also have strict favoured by dark conditions with no or little fresh
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Substrate Definition
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Importance of Mushrooms
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CHAPTER 4
Cultivation of Oyster Mushrooms (step by step)
Requirements for preparation of oyster mushroom done. Some farms sell bales of wheat straw.
substrate, spawning the substrate and subsequent Irrigation schemes sometimes have banana
processes plantations, which can be, visited in order to
buy banana fronds for oyster mushroom
The following equipment should be available cultivation purposes.
before embarking on cultivating oyster
mushrooms. If one has many MGHs it is advisable to have
1 . Metal drum to pasteurize the substrate a room or structure where substrates can be
2. Firewood stored in bulk to enable the production of
3. Substrates (Banana leaves, thatch grass, wheat mushrooms to occur throughout the year. The
straw or maize stover) substrates that do well in Zimbabwe are wheat
4. Devices for chopping the substrate straw, ‘gondya’ grass, thatch grass, banana
5 . Water fronds, maize stover (leaves and stalks).
6. Bricks or stones to submerge the substrate Banana leaves have been found to give a very
7. 2 x Plastic sheets (at least 1.5 m x 1.5 m) lengthy cropping period or flushing period
8. Wheel barrow (optional) whereas maize stover results in early fruiting.
9. Garden fork Wheat straw can also give a lengthy cropping
10. Jik bleach/ disinfectant period. However this is only true when the
11. 6 inch nails farmer follows the correct way of cultivating
1 2 .Plastic bag in which to pack the substrate oyster mushrooms and maintains the
1 3 .Mushroom spawn recommended conditions in the MGH. The
14. Strong string or wire to hang the bags size of the cropping container will also
1 5 .S c i s s o r s determine comparisons between farmers as
16.Two buckets one farmer may use a small bag with one
1 7 .Mushroom house / structure substrate and a larger bag with another
1 8 .Nozzle sprayer substrate. In such a case one cannot compare the
19. Muslin cloth two substrates due to the difference in the bag
20. Broom sizes.
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immediately they came above the ground level 21) to prevent the sheet from being lifted by the
after germinating. Plants need the waterproof force of the wind. A log is then added which will
layer. In mushroom cultivation it is vice-versa, we be used as a template on which the cutting of the
do not want that waterproof layer. In mushroom substrate is done (Figures 21 and 24). The cutting
cultivation there is no need of the waterproof instrument is then used to chop the substrate on
layer. Mushrooms need a lot of water and the log with the chopped pieces falling onto the
humidity, hence the wet substrate. Drying of the laid out plastic sheet. Maximum concentration is
substrate also removes the waterproof layer or required when carrying out this exercise,no matter
‘vaseline’ which enables the subsequent process how many times one has gone through this
of watering the substrate to occur. exercise. The number of individuals cutting the
substrate mainly depends on the size of the plastic
3.0 Chopping of substrate sheet (Figure 24). If more than one person is
working on the sheet, then each individual should
The substrate is chopped in order to reduce the have enough space to work in.
pieces of the substrate so that when
Figure 21: Illustration depicting the use of logs, cutting instru-
spawning the substrate it will result in a
ments, plastic sheets to chop the substrate and put it into the drum.
compact bag simulating a tree trunk. If
the substrate is not chopped then there
is a high probability that gaps will be left
that will result in the oyster mushrooms
fruiting inside the bag. Chopping of the
substrate also increases the surface area
exposed to the water so that water
uptake by the substrate is enhanced. If
the substrate is also not chopped it might
pierce the bag when spawning the
substrate in the bags. Packing is also
difficult using a substrate that is not
chopped. With a very pliable substrate
one may get away with not chopping it
as it will become very soft after soaking
and pasteurization. This is not the case
with a rigid substrate, which will result
in a bag with a lot of gaps and thus
subsequent loss due to mushrooms
fruiting inside the bag.
To chop the substrate a plastic
sheet or a sheet of any material that
is pliable, cutting instruments such as
(knives, axes, hoes, machetes),
together with logs or stones are
required (Figure 21). The plastic sheet
or pliable material sheet is spread out
(Figure 21) on the ground. Stones or logs
are added to each corner or end (Figure
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4.0 Watering of the substrate The substrate is soaked overnight (12-24 hours).
The substrate is placed into a drum after being This will result in a substrate with moisture
chopped to an ideal size of about 10cm). content of 70-80%. Hands can be used to
Water is then added to cover the substrate. determine if the substrate is not too wet or too
The length of the pieces depends on the dry. This can be done by squeezing the substrate
texture of the substrate. If it is a substrate that (Figure 23)
is easily pliable then 10cm pieces can be
chopped. If it is a very rigid substrate such as
some wheat varieties, then the wheat straw
of such varieties should be chopped to 5 cm
lengths or less. It is easier to fill the drum when
it is already mounted on the fire stand,to avoid
having to lift a filled heavy drum onto the fire-
stand.
Chopping of the substrate enables water
uptake to be faster as a greater surface area
is exposed to the water. Chopping of the
substrate also enables the mushroom farmers
to easily pack the substrate in containers. The
length to use for each substrate ultimately
comes with experience. Weights such as
bricks or granite stones are added to fully
Figure 23: Use of hands to determine if the substrate is not
submerge the substrate. Use natural stones too wet or too dry. A) lots of water dripping shows that the
that will not flake off when submerged in water. substrate is too wet. b) a few drops released with some pressure
Similarly common brick is more ideal than show that the substrate is well watered. If it is too dry then no
farm brick. To prevent the substrate from rising drops will be released with pressure.
and spilling over when water is added, sticks can
be used to pound the substrate in the drum to The soaking stage enables the substrate to take
compress it before water is added (Figure 22). up water, which is essential for successful
mushroom cultivation. Soaking of the
substrate also enables spores, which require
very high temperatures of a red-hot flame to
be rendered useless or killed to germinate
and thus be killed with the low temperatures
of boiling water. If the substrate is not soaked
overnight then these spores will not germinate
and will survive pasteurization and thus may
cause problems to the mushroom farmer. Thus
the mushroom farmer should not soak for less
than overnight that is for example 2 hours or 4
hours (recommended time is 12-24 hours).
Care must be taken not to exceed two days
of soaking as decay might be activated.
Figure 22: Use of sticks to compress the substrate.
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a) a)
b)
Figure 24:Use of logs,
knives and a sheet to
b)
chop the substrate by
resource-disadvantaged
farmers. a)With a large
sheet many individuals
can work at the same
time b)If the sheet is
small, then only one
individual can work at a
time. Care should be
Figure 25: a)Pasteurization of the substrate using fire
taken to avoid having a
by resource-disadvantaged farmers. b) Removal of the
worker cut his finger
substrate from the drum using a garden fork previously
sterilised on a fire to kill contaminating organisms.
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of the critical stages in the success or failure of with the substrate and the amount of spawn
the mushroom cultivation process. At this stage (wet weight) is added for the desired
the ‘ mushroom seed’ (mushroom spawn) is added inoculation rate. When the cropping bag
according to the amount of pasteurised substrate becomes larger, the spawning should be done
in the cropping container (in our case, the so as to maximise rate of colonisation of the
mushroom bag). If too little mushroom spawn is substrate by a uniform and homogeneous
added, then there is increased chance of distribution of the spawn in the substrate. The
competitor organisms invading the substrate. following diagram shows the method of
Too little mushroom spawn also results in a spawning a large bag
lower rate of colonisation of the pasteurised
substrate. A higher amount of mushroom A bag is filled with a bottom layer of pasteurised
spawn increases the rate of colonisation of substrate (layer 1 in Figure 28, part b), followed by
the pasteurised substrate, and narrows the uniform distribution of the spawn (layer A in
opportunity for competitor organisms. Figure 28, part b) above the bottom layer of
The recommended rate of inoculation substrate. The spawn that is utilized per layer is
(spawning) is 3-7% of substrate (dry weight) that which fills a clenched fist when the diameter
(Stamets, 1993). When using inoculation of the cropping container is 30 cm. If it is 40 cm
rates of 8-15% or greater than 15%, care must then a clenched fist plus a quarter of an open hand
be taken because increased heat production of unheaped spawn is utilized. Another layer of
(thermogenesis) can occur by the advancing pasteurised substrate is added (layer 11 in Figure
mushroom mycelium, which might activate 28, part b), followed by a uniform layer of spawn
growth of some molds (Stamets, 1993). Thus (layer B in Figure 28, part b). This alternate filling
very high inoculation rates must be avoided, of the bag of pasteurised substrate followed by
as they also contribute to wastage of spawn. spawn is continued until the bag is full. It is
When a small bag is used, the bag is filled advisable to cover the top layer of spawn and not
Figure 28: Diagram of method of spawning a large bag. a) and c) show cross- sections of the bag whilst b)
shows the alternate layering of the substrate and spawn inside the bag.
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However these openings are optional. Before See Table 1 for the required growing conditions
punching holes the bags are tied at the open end for oyster mushroom (Pleurotus species) and Table
to result in a fully enclosed bag (Figure 31). The 2 shows a conditions for a MGH with equipment.
bags are then tied in a mushroom house with the
conditions in Table 1 for spawn running.
Table 1: Growing conditions and duration of procedures for the Pleurotus species for a structure without equip-
ment. Procedure Conditions Period
Table 2: Growing conditions and duration of procedures for the Pleurotus species for a structure with equipment
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In mushroom growing houses without equipment When using the double beam system, care is taken
such as those of the resource poor farmers the that temperatures will not soar in the MGH due
zero (0) fresh air exchanges are achieved by closing to heat production by the growing mushroom
all air outlets in the mushroom growing structure mycelium. This system is useful during winter time
such as windows. Fresh air exchanges greater than when temperatures are low. The column culture
zero are achieved by opening windows and other method is more common than the double beam
outlets in the mushroom growing structure. system mainly because more resources are required
to setup a double beam system than a single beam
Spawn running system. The term ‘spawn run’ refers to the period
after spawning the substrate to the time the
After spawning the substrate the bags are hung in substrate is fully colonized (with oyster
a MGH using the double or single beam system mushrooms it will have become white
(Figures 32 and 33) throughout) (Figure 34). The spawn run period
simulates the mycelium underneath the ground,
The double beam system utilizes more space in attached to roots of trees and plants. The
the MGH, but it can only be used for the bag conditions are shown in Tables 1 and 2. The
method. The column method cannot be used with conditions are dark environment, little or no air
the double beam system but can be used with the exchanges and high humidity. This means the
single beam system. MGH has all the windows physically closed and
black plastic material that prevents light from
entering the windows be put in place. The door
should also be closed throughout this period.
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Figure 36 :Oyster
mushroom pinheads
forming through cut
slits.
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Figure 41: Summary diagram illustrating oyster mushroom cultivation for the resource-disadvantaged farmer.
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Cropping containers: The cropping methods If it is an urban based farmer with access to
that can be utilized to cultivate mushrooms are electricity and has a humidifier, then all the
shown in Figure 43. The tray method is the one cropping methods shown in Figure 43 are possible.
that is used for button mushrooms mainly because However for the rural based farmer such as those
a casing soil needs to be added during the in Buhera and Wedza (pilot study areas for the
cultivation process. It is not ideal to grow mushroom project) the column and bag methods
button mushrooms in an enclosed structure. are recommended (Figure 43). The bags that are
However bags can also be used for button recommended are those that are fully enclosed.
mushrooms (Figure 42). Bags, which have perforations already such as
potatoe sack, will result in more water being used
in the MGH and also they are more prone to
contamination even if another sack is used to
enclose them during the spawn run period.
Both black and clear bags are used in
cultivation of oyster mushrooms. The black bags
are better in a structure that has gaps that allow
light to enter the MGH during the spawn run
period where dark conditions should be
maintained in the MGH. On the other hand the
black bags have the disadvantage that the
mushroom farmer cannot see what is happening
inside the bag.
Figure 43: Diagram illustrating the cropping methods used in mushroom cultivation. For
oyster mushrooms the authors recommend the use of the column and bag culture methods.
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It is advisable to have one clear bag when Mushrooms are living organisms, which require
cultivating in black bags so that one can see what nutrients to survive. If other organisms are allowed
stage the spawn run has reached. No type of bag to thrive during mushroom cultivation. The invader
(clear or black) is always better than the other. organisms will consume the substrate at the
This depends on where you are located, the expense of the growth of the oyster mushroom.
type of MGH that is there, how often watering Thus when the substrate is being prepared
is done and the quantity of water applied. and spawned, disinfectants (DFT) should be
Thus the statement ‘black bags are better than used (Figure 44). The disinfectant is diluted
clear bags’ is true for one individual whilst the in a pail (Figure 44) and then used to disinfect
statement, ‘clear bags are better than black bags’ first the MGH (walls, ceiling, floor) using a new
is also true for another individual. It is just like clean broom (Figure 46), whilst the substrate
the statement, ‘white oyster is better than brown is being pasteurized. If a broom is not
oyster in yield’ is true for one individual while available then the hand is used as a scoop to
the reverse is true for another individual. throw the water containing disinfectant onto
the walls, ceiling and the floor. When the
Use of Disinfectant to Disinfect utensils used substrate has been pasteurized, but still in the
during Preparation of Substrate and drum, the wheelbarrow (Figure 45), 2 plastic
Subsequent Spawning sheets (one to put in the wheelbarrow to
transport the substrate to the MGH and the
other to be laid in the MGH in order for the
substrate to cool) (Figure 44), garden fork and
scissors are all washed with the diluted
disinfectant. The garden fork is also put in the
fire after washing with disinfectant to kill any
contaminating organisms. Thereafter the
disinfected fork is used to place the pasteurised
substrate onto the disinfected plastic sheet in the
disinfected wheelbarrow. The fork is then
transported to the MGH to be laid onto the
disinfected plastic in the disinfected MGH. This
disinfecting process is very important for
successful cultivation of oyster mushrooms.
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CHAPTER 5
Mushr oom Str
Mushroom uctur
Structur
ucturee Design and Maintenance
Choice of Growing Structure is Based on: conditions and is more prone to crop
failure
- Building costs - Choice based on farmer’s resources,
- Type of technology available technology, cost of production
- Materials include tray, bag, rack, and price of product.
column, mound/ bed, log
- Environmental requirements of Structure introduction
mushrooms:
- temperature For tropical countries, houses for mushroom
- moisture cultivation depend on the local resources and
- light the climatic conditions. The size of one’s
- aeration mushroom growing house is determined by
- humidity the capital investment at hand. For a low cost
- substrate MGH, without any equipment to control the
ambient conditions in the mushroom growing
General Aspects of a Mushroom House/Farm structure, dimensions of 3m (height) x 8m
(length) x 6m (width) are ideal. Dimensions of
In selecting a site for the mushroom house/ 2.5m (height) x 4m (length) x 2m (width) could
farm , consider the following: also be used.
- Desired capacity of the structure (including
possibility for future expansion) Environmental factors conditioning mushroom
- Ready availability of clean water growth
- No source for biological contaminants that can
pollute the air should be nearby (e.g. waste n Light
dumps, compost piles, sawmills) n Temperature
- Outside temperature should be as close as is n Humidity
possible to the desired temperature of the n Carbon-dioxide
mushroom to be cultivated
- Availability of substrate Appropriate levels of the above-mentioned
- Distance to market of product environmental factors are the conditions that
must be provided in the growing structure.
Indoor versus outdoor cultivation In place of air conditioning, buildings with high
ceilings will be appropriate to provide the required
- Indoor cultivation for regulation of cooler temperatures for growth and fruiting of
environmental conditions the mushroom. A 2-pane window is ideal for
- Indoor cultivation is becoming increasingly ventilation. The most important requirement
expensive with increasing control over is high humidity of the air at all times,
climate especially after primordia formation in order
- Indoor cultivation has more stable yield and to prevent the drying out of the surface of the
production can be spread substrate.
- Outdoor cultivation is less costly. In Water sprays in the room are necessary.
Zimbabwe outdoor cultivation may be tried Even steam from a boiler can be used to
in areas such as Nyanga . humidify the mushroom growing structure. If
- Outdoor cultivation depends on natural none of these are available, then the floor must
always be kept wet and the substrate watered
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There are two concepts on how substrate and The beams in the MGH are used to hang the bags
climate are treated. one involves leaving the containing the spawned substrate. The beams are
substrate in the same place and changing the spaced in a way that does not affect the freedom
surrounding conditions. The other concept of the oyster mushroom farmer to move in the
involves having a room specifically for storage, MGH. The beams should be placed anti-parallel
room 2 for soaking or watering of the substrate, (Figure 49) to the door so that when one enters
room 3 for pasteurization and spawning, room 4 the MGH, one is not greeted with an oyster
for spawn run and room 5 for fruiting. Such a mushroom bag right at the entrance. The
complex has five rooms (Figure 56). Room 1 will recommended spacings are for bags with a
have sliding doors and dimensions that allows diameter of 30-40 cm.
entry by delivery trucks which come to deliver If the farmer wishes to use bags with a larger
the substrates. The fruiting room may have fans diameter then the spacing should be adjusted.
installed and may have a translucent panel on the The authors recommend use of bags with 30-
roof to enable light to enter the room for initiating 40 cm diameters. The spacing of the beams
fruiting. is such that all those that are next to the walls
should be 50 cm from the wall to allow the
The roofs of rooms 1, 2, 4, and 5 are slanted bags hung to fruit freely and also that the
to allow proper drainage of water during heavy person harvesting will not have problems
rains (Oei, 1991). The advantages of this accessing the mushrooms on the MGH wall
setup are that side. The beams that are not against the MGH
walls are spaced for every 100 cm (1 metre).
• a continuous production of mushrooms is These spacings allow a worker to freely move
simultaneously performed. among the fruiting bags and will also allow the
• the setup of separate compartments mushrooms to fruit without the constraint of
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lack of space to fruit. The beams should be placed fruiting period. Window dimensions should not
2 m from the floor surface and the bags hung on a exceed 70 cm by 70 cm. The ideal dimensions of
beam should be 50 cm apart (Figure 49) to allow the windows depend on the size of the MGH.
free fruiting and development of the oyster
mushrooms. The beams in the MGH should be very strong
and rigid with minimal room for movement. A
• The general shape is rectangular being fully spawned 1 m bag may have a mass of 10-15
twice as long as it is wide. The structure of kg depending on the substrate. If a beam has five
the MGH could also be rounded with a thatch bags then the beam will be carrying 50 – 75
grass roof. kg. They can be wooden beams or metal
• Materials used include brick, fibreglass, beams. The beams if wooden should have at
polycarbonate, acrylic, glass, galvanised metals, least a diameter of 7 cm. The strength of the
thatch grass. beam will depend on the size of the MGH.
• At least two doors with the bottom one fitted
with a brush-skirt that discourages insects from • Completely insulated environmental control
entering). systems function far better in growing
rooms that are insulated than in those that
Figure 48: Double doors are not.
recommended for a MGH. • Floors done in cement or concrete, should
The inner door has a be sloped slightly to a central drain. Floors
screen that will pre- should not be sloped if water sprays on the
vent insects from en- wall and on the floor maintain humidity.
tering the MGH and Sand floor can be used until a cement or
yet will allow air and
concrete floor is built. However a sand floor
light to pass through.
can only be utilized if the water source is very
near the MGH as more water will be used than
when a solid floor is used in the MGH.
Depressions can be put on the floor whilst it
On the windows of the MGH are placed screens is being made to hold water.
or any material that will prevent insects from The floor should be made of rough concrete.
entering the MGH and yet allowing light and air It should not be of a fine finish like the one in
to enter the MGH. The numbers of windows that residential houses. The authors recommend
must be placed on a MGH depend on the size of putting a layer of clean sand on top of the
the MGH. If it is a large MGH then windows concrete floor. This helps in retaining water. .
should be placed on every side of the MGH • If a humidifier is being used, then the roof
sometimes actually having two windows on one should be well slanted or the walls should be
side (Figure 51a, 52a). However the general rule curved to eliminate condensation from dripping
is that the number of windows should be able to onto the crop.
let adequate light enter the MGH during the • A footbath is placed before entering the
growing room to disinfect footwear. Shoes are a
major source of contaminants into the growing
room. A 60cm x 60cm x 5cm (depth) footbath is
ideal. The footbath is filled with bleach (chlorine).
Formalin, Jik or dettol diluted in water to
disinfect. A plastic or metal sponge- like grate
should be placed to help remove debris from
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MGHs
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b)
b)
c)
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The normal ceiling that is used by the RDFs of the windows is placed directly opposite the
consists of sacks cut open then sewn together or door and the other two windows are placed on
a plastic sheet serves as a ceiling. The ceiling is the diameter that is parallel to the door.
placed above the beams, but below the thatch A ceiling is also placed in the hut and beams
grass roof. installed in the hut running antiparallel to the door.
The fireplace, which was used for cooking, is also
C. Flat Roof Brick MGH filled with concrete and any crevices or gaps at
the floor edges must also be filled with concrete.
The MGH in Fig. 52 is the same as the one A footbath may be added. If not added then an
with the gable roof brick MGH. The only old dish or some old container may be used as a
difference is that the MGH has a flat roof and footbath.Modifying a hut has the advantage that
not a gable roof. When using thatch grass as the structure already has the recommended gable
the roofing material, the flat roof may collapse roof.
as rainfall may accumulate in depressions in
the roof making the roof to collapse. E. Low-cost Pole and Dagga MGH
Figure 52b shows a MGH with a flat thatch
grass roof in Buhera. The oyster mushroom The authors do not recommend this kind of
farmer at this site had to go for some time structure since it may collapse easily. It is okay
without cultivating oyster mushrooms because for a project that does not need lots of water in
the roof had collapsed. If one decides to put a the MGH.
flat thatch grass roof on their MGH then they
a)
should build a MGH that has small dimensions
(Figure 52c). A small MGH has less chances
of the roof collapsing whilst very large MGHs
have a greater chance of the thatch grass roof
collapsing. If iron sheets are used as the
roofing material then a flat roof MGH has no
problems of the roof collapsing
b)
The beam poles are visible from the outside
on Figure 52c. Also from Figure 52c one can
see a black plastic sheet placed on the door.
This was done because the door was not well
fitted. When the door is closed on this MGH,
gaps are left at the top and side of the door.
c)
D. Modified Brick Hut MGH
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However the problem of it possibly collapsing However these MGH are not permanent
may be alleviated by placing plastic sheeting on structures and the grass will occasionally require
the walls and floor to prevent water from going being maintained or replaced with fresh thatching
onto the pole and dagga walls. grass.
For the individual who wants to enter the oyster • A large MGH has the capability of buffering
mushroom cultivation industry without having environmental fluctuations of temperature
a lot of capital to start the project, a thatch grass and humidity. This means a small MGH will
MGH is the ideal structure. This structure heat up quickly and it will cool down quickly.
comprises using thatch grass to construct the roof If it is hot outside, the small MGH will
and walls of the MGH (Figure 55). Plastics sheets become hot faster than a large MGH. This
must be placed in the MGH on the walls. It is should be considered when siting your
recommended to have a gable roof. MGH.
• The other point to take into account is that
a) the MGH should be near a water source.
• The weather conditions in an area and
climatic data should also be considered
when siting ones MGH.
• The house should be placed far from
rubbish dumps and areas where other waste
b) a)
c) b)
Figure 53: MGH resulting from modifications of huts. A) Figure 54: A pole and dagga house constructed with a re-
Drawing of a hut b) some RDFs with a mushroom harvest source-disadvantaged farmer.
and some members of the mushroom project team c) a young
man proudly stands outside their modified hut MGH.
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materials are stored. • One group in Wedza built their thatch grass
• The MGH should be far from livestock MGHs over a small running stream such
areas that they did not need to water in their MGH
• The MGH should be built in an open place as humidity was always in the MGH due to
and not under a tree or some shelter. Debris the running stream.
from the tree may bring contaminants and
also the tree may prevent adequate light
from entering the MGH.
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Table 3 : Summary of equipment and methods to control the essential environmental parameters affecting
mushroom growth for a low -cost, high -tech, and extra high-tech mushroom structures.
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CHAPTER 6
Utilisation of Spent Mushroom Substrate,
Har vesting and Pr eser vation of Mushr
Preser ooms
Mushrooms
The substrate from which mushrooms have been pulling it so that the stipe comes off with some
harvested is called spent substrate (Figure 57). substrate. If the stipe does not come off with
some substrate then that hole will not have any
1. The spent substrate is used as fertilizer in new primordial material coming out from it. If
gardens and fields the mushroom does not come off with some
2. The spent substrate of Oyster mushroom has substrate, there are high chances of
been used to remove Dioxines, PAHs contamination occurring on the piece of the
(Polycyclic aromatic hydrocarbons) and PCBs stipe that remained there.
(Polychlorinated biphenols) wastes from the Never harvest the oyster mushrooms using a
environment. These are very toxic and knife to cut the stipe. This usually results in
persistent wastes. yeast and bacterial infection on the remaining
3. The spent substrate used as animal feed. stipe piece.
When mushrooms are fruiting you will see that
they will be mushrooms at different stages of
maturity on the bag. Only harvest the
mushrooms that are mature. The smaller
mushrooms will usually be mature in two-three
days if adequate watering is done in the MGH.
Mushrooms come out in the flush period.
Oyster mushrooms harvesting can be done
throughout the week, as mushrooms at
different stages of growth will be maturing.
The mushroom fruiting in nature (Figure 6)
has the role of releasing spores into the
Figure 57: Spent oyster mushroom compost.
environment to perpetuate the mushrooms
When the oyster mushrooms begin to fruit it takes existence. If harvesting is delayed the
about 3 months – 8 months for the substrate to mushroom will release spores and begin to
be spent depending on the prevailing conditions die or shrivel even if you are watering
in the MGH and the type of substrate being used. adequately in the MGH.Therefore mushrooms
The substrate is declared spent when the bag can harvested at this stage have a very short life
be squeezed to a great extent such that the diameter span. Young oyster mushrooms store better
is drastically reduced. You can also help than old oyster mushrooms.
confirm the spent substrate status by noting If the farmer is planning to harvest mushrooms,
the nature of the mushrooms coming out is he should not water the MGH a day or two
not of a good quality. before harvesting to lengthen the storage time
for the oyster mushrooms. For button
Harvesting mushrooms, it is advisable to pick the button
mushrooms before the veil breaks. This will
The oyster mushrooms are harvested by hand. lengthen the shelf life of the button mushrooms
The hand is used to pull the mushroom or as the button mushrooms can only release
mushroom cluster from the substrate. The spores after the veil breaks. There are certain
harvester holds the mushroom right at the strains of button mushroom which are sporeless
base of the stipe on the bag, followed by and have long shelf lives.
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Cultivated oyster mushrooms are so clean that 1. Mushrooms can be packaged in perforated
they can be fried in a pan straight after harvesting. plastics (Figure 62).
The authors recommend frying oyster mushrooms 2 . Mushrooms can also be packed in
and not boiling them. Styrofoam trays (Figure 63).
3 . For the export market, canned mushrooms
Preservation of Mushrooms are the best.
4 . Soon after harvesting the mushrooms
Mushrooms may be consumed fresh, or preserved should be chilled, then transported in a
by drying, canning, or pickling in vinegar. refrigerated truck to the customer.
5. For the RDFs packaging is done in plastics as
1 . Refrigeration at 1-4 0 C will make oyster they mainly sell to the local community (schools,
mushrooms last for 1 to 2 weeks depending on hospitals and other individuals and
the stage at which the mushroom was harvested. organizations). The RDFs usually sell their
2. In a freezer (-200C) mushrooms can last for 2 mushrooms in kg portions.
weeks. Such oyster mushrooms suffer from chilling
injury, and will break into little pieces when
removed from the freezer. The water in the form
of ice crystal thaws at room temperature.
3. Canning is a long-term storage method. This
involves cleaning, blanching, sterilization, canning,
cooling, labeling and packing (Figure 58).
4. Drying: Mushrooms preserved by drying have
a good flavour and the drying prevents
deterioration. Dried mushrooms are suitable for
long-term storage and transportation. Drying
can involve sun drying (Figure 59) or thermal
power drying (Figure 61). The RDFs can only
employ the sun-drying method which becomes
problematic during spells of cloudy days. Drying Figure 58: Canning of mushrooms in China.
of mushrooms is usually done when a farmer has
surplus mushrooms.
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Hygiene
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CHAPTER 7
Pests and Diseases
Pests
Mushrooms are living organisms, which do not
manufacture their own food as trees and other
plants. Mushroom require a food source to
survive. This is why substrates are used in
cultivation of mushrooms. The point to
remember is that the substrate is not only food
for the mushroom but it can be colonised and
utilised by other organisms. Low water content
is a method of preservation. That is why dry
Figure 65: The cecid fly and its mother larva.
grain will remain unspoiled for longer periods
than wet grain. The dry substrate cannot be
utilised by the mushroom and also other
organisms. However once it becomes wet it
can now be used by the mushroom and other
organisms thus the need to pasteurise the
substrate. The MGH requires special care in
order to prevent devastating losses
‘prevention is better than cure.’ It is better to
follow strict hygienic practices than to throw
away a whole batch of contaminated spawned Figure 66: The phorid fly and its larva.
substrate.
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become clear as if it was spawned yesterday. also needs to be steamed for two weeks. The
In such a case the composting organisms spent substrate should not be
usually take over the substrate resulting in the discarded near the MGH.
substrate becoming black. Insects enter the MGH
through inadequately protected windows, 6. Rats are a problem soon after spawning as they
a door which leaves gaps when closed, eat the mushroom bags along the spawn layers.
uncovered openings on the roof-wall interface (the The oyster mushrooms are organically
wall plate). Insects can also be attracted to grown. Thus no rat poison should be utilised as
inadequately pasteurised substrate. The the dying rat might have enough strength to
cultivator can also bring insects into the MGH. contaminate the mushrooms, which may
That is why it is advisable to exercise good prove fatal. Rat trap can be used but the
hygienic practices. rats are able to learn that these traps are dangerous
It is essential to close all outlets, to fully pasteurise and they are able to adapt to such an extent that
the substrate and to check the netting on the some will set the trap of and then ingest the food.
windows so that they do not allow insects to enter Some farmers in Buhera and Wedza
are using a mixture of mealie meal and cement
3. Mushrooms are fungi. Other fungi also to kill the rats. The other solution is to have a
compete with the oyster mushrooms for the MGH with out gaps that can allow the rats to
substrate (‘food’). Molds can occur on the find their way into the MGH to cause havoc.
substrate. The major type of mold infestation Once the bags are fully colonised and the
is the green coloured mold. Molds affect the mushrooms are coming out rats are no longer
bread left for some time in the open at room a problem. Cats can also be utilised to control
temperature. The molds looking like black pins the rats.
begin to colonise the bread. This is a type of
mold. The green mold that mainly occurs 7 Mushrooms fruiting inside the bag: This
in oyster mushroom cultivation is mainly due problem arises because the substrate would not
to inadequate pasteurisation. In other instances have been well compressed during the
it is due to a MGH, which is not well closed. spawning stage. This leaves gaps large enough
The solution is to fully pasteurise the substrate for the mushrooms to fruit inside the bags.
and not to leave the MGH door open for long Such a problem results in loss of yield. The
periods. solution to this problem is to compress well t he
substrate when spawning in the future so
4. Nematodes are very small worms which that gaps large enough to allow the mushrooms
cannot be seen with our eyes.Nematodes can be to fruit will not occur.
a problem in button mushroom cultivation.
However for oyster mushroom cultivation the 8 Substrate becomes black in the bags: The
oyster mushrooms release substances that kill the blackening of the substrate can be due to
nematodes. several reasons.
5. Virus infection causes a very deadly disease
characterised by losing of the white colour, a) When the substrate has been pasteurized, it is
which shows that the mycelium is being lost. cooled in the MGH. Occasionally the farmers
The substrate will end up black. will spawn the substrate whilst it is still hot.
The room needs to be sanitised using This will cause the mushroom mycelium to be
diluted hypochlorate mixed with Jik. The room
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substrate.
killed, losing the added advantage to the The solution is to practice good hygiene and make
mushroom mycelium to colonise the substrate. sure the MGH does not have openings through
which insects can enter.
b) If composting organisms come in then the
substrate will be composted. Such a problem 9. A farmer might experience fast growth
results in the whole length of the bag having black during spawn run and then at another time
substrate. Solution: wait for the substrate to cool there is very slow growth during the spawn
down sufficiently. run period. The farmer should check to see
c) Blackening of the substrate in the whole length what season they are in. The oyster mushrooms
of the bag may also be due to the fact that the or any mushrooms would slow in growth rate
farmer will have forgotten to punch the holes for as the temperatures are reduced. This means
aeration and drainage which results in the bag winter will result in slow growth rates whilst
favouring anaerobic (no oxygen environment) summer will result in fast growth rates.
organisms which will ferment the substrate 1. Abortive mushroom pinheads on clusters:
resulting in the black colour. Solution: make When a cluster forms, the oyster mushroom will
sure that holes have been punched on the bags tell itself that some pinheads have to be
before leaving the MGH. sacrificed for the other pinheads to have
enough room to grow and to grow well with
d) Low spawning rates will result in the the nutrients available and also for light access.
mushroom mycelium being unable to colonise Thus an oyster mushroom cluster will in most
the substrate resulting in other contaminating cases have a few pinheads that shrivel and die.
organisms taking over the substrate. The solution However in some cases all pinheads will
is to use higher spawning rates mature to form a fine bouquet.
.
e) Bag has black substrate at the bottom half or 2. Abortive mushroom pinheads as single
quarter and the rest of the substrate is being mushroom fruits: If the mushrooms are
colonized well by the mushroom mycelium. fruiting as single mushrooms and not clusters
This problem may be due to that the holes and then dying, then the problem may be due
punched at the bottom of the bag closed after to that the substrate is becoming spent. If the
being punched such that the water did not drain abortive pinheads alternate with a normal flush,
enough resulting in the bottom half or quarter the reason could be due to strain tiredness or
of the bag being water logged. This water that the mushroom will be accessing more
logging will result in the substrate decaying nutrients from the substrate being spent.
and hence the black colour. The solution is to continue harvesting until the
The solutions are to make sure the holes punched substrate is fully spent if the cultivation is for
in the bag remain open. It is advisable to twitch household consumption. For commercial
the nail or iron rod to make sure the holes cultivation the substrate should be discarded and
remain open. Make sure the substrate has new substrate spawned.
cooled sufficiently before spawning.
3. Long stipes and small caps: This problem can
f) Blackening of the substrate may also be due be avoided if farmer opens the windows
to insects and their larva, which will devour sufficiently enough to allow enough fresh air to
the mushroom mycelium resulting in enter the MGH. Stipes move towards areas with
contaminant organisms taking over the low carbon dioxide. If windows are not opened
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then high levels of carbon dioxide will be present These are extremely small entities that are difficult
in the MGH.The stipe will waste energy and to handle (Oei, 1991). Spores need time to
resources by growing towards an area of low ger minate and competitor organisms may
carbon dioxide, which will initiate cap formation. germinate and grow faster than the spores during
Thus the cap will be small, as most of the energy that time. Using a pure culture of the desired
will have been wasted. mycelium to start the culture is called spawning
The solution is to open the windows adequately. and the pure culture is called spawn. Spawn
production is the limiting factor for mushroom
4. Presence of pink or white foam after cultivation in many countries due to the enormous
spawning. This is due to yeast, which will be capital required to setup a spawn laboratory or
fermenting the insufficiently pasteurized substrate. plant (Oei, 1991).
This problem often does not persist. Spawn production enables the exponential
The solution is to pasteurize the substrate increase of the mushroom mycelium required for
adequately. the production of mushrooms (Stamets, 1993).
Mushroom spawn is used to inoculate prepared
5. The oyster mushroom stipes grow towards substrates, which are usually agricultural wastes
regions with low carbon-dioxide and adequate (Oei, 1991; Stamets, 1993). In most cases, cereal
light. If the MGH is constructed in a way that grains (sorghum, millet, rice, wheat or rye) are used
inadequate light enters the MGH, then the as the carrier materials (Stamets, 1993; Stamets and
mushroom will waste energy in developing a long Chilton, 1983). The grain is not only a vehicle for
stipe exhibiting a phototrophic effect towards the evenly distributing the mushroom mycelium, but
source of light. also a nutritional supplement.
The solution is for the farmer to make sure that There are two methods of inoculating
enough light enters the MGH during the fruiting spawn, the agar-grain method and the grain-
stage. grain method (Stamets, 1993). (a).The agar-
6. Differential growth rates for spawn in substrate grain method is usually used to produce grain
pasteurized in the same drum at the same time. masters (G1), which is spawn produced from
This is avoided by showing the oyster mushroom an agar culture (plate culture or agar slant
farmer how to monitor the water level culture). (b). The grain-grain method is usually
during soaking and pasteurization of the used to produce second generation (G2) and
substrate. subsequent generation spawn (G 3 , G 4). For
It is important to monitor water level during grain-to-grain inoculations, a grain spawn
soaking and pasteurization. master (G1) can be used to inoculate 10 more
jars, identical in size to the grain spawn master
Bonus: Outline of Spawn Production to produce second-generation spawn (G 2).
Each of these second-generation (G2) spawn
cultures (in bottles) can be used to inoculate
10 more jars, identical in size to the G2 bottles
Summary Section
(Stamets, 1993). This means a single grain
spawn master (G 1) can be used to produce
1 Spawn production
10 second generation (G2) spawn bottles and
100 third generation (G3) spawn bottles, thus
The mushroom seed is generally referred to
achieving the exponential increase in
as spawn (Oei, 1991). In nature, mushrooms
mycelium required for mushroom cultivation.
use spores for generative multiplication.
It is of critical importance that the first set of
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spawn masters (G1) be absolutely pure for it may 1.3 Grain spawn preparation (summary)
ultimately inoculate as many as 1000 jars (G3).
Quality control in spawn making consists of Grain seeds (for example-wheat grain) are
constant inspection to eliminate those units visibly soaked overnight. The following day they are
contaminated or those units exhibiting washed and boiled in water for 5-15 minutes
unacceptable differences in appearance and depending on the grain type and its source.
growth. Quality control must be done at each They are drained and allowed to cool. Wheat
of the spawn making process, from the grain is placed in a spawn container. CaCO 3
acquisition of grain to the usage and storage and gypsum; (1,5% each on weight basis) are
of the spawn. added to the grain. The grains are sterilized
in a pressure cooker or autoclave (Figures 69 to
1.1 Insoluble calcium salts 71) for one hour at 121 oC (15psi) .The bottles
are then cooled in a sterile room, after which the
These are added during cultivation of respective bottle containing grain is inoculated
mushrooms to raise the pH to neutrality and with the oyster mushroom (Pleurotus species) and
thereby reducing the bacterial contamination. left at room temperature until the substrate
The salts are also added to increase the appears white (Figure 72).
aeration by aggregation and to improve the
texture and porosity of the composted or
treated substrate (Bech and Rasmussen,
1968; Hayes, 1972 cited in Chiu et al, 1998).
Calcium carbonate, (CaCO 3 ) and gypsum,
(CaSO 4 . 2H 2 O) are the commonly used
insoluble calcium salts. They also help in Table 1.2 : Sterilisation time at 15psi(121°C) in
keeping the grain kernels separated. Calcium relation to capacity of spawn container.
sulphate slightly acidifies a substrate as
sulphuric acids evolve (Stamets, 1993). Spawn container Time (hours)
1
The addition of these salts to spawn is Milk bottle/ Jam jar /2
1000ml capacity 1
optional for most species including oyster 2000ml capacity 1 1/2
mushrooms (Pleurotus species). Autoclavable bag (5kg- 3 to 4
10kg)
1.2 Sterilisation time during spawn
production
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Figure 69: A regular autoclave. Figure 71: A homemade autoclave. This is very dangerous to be
made by any person. Should be made by experts in constructing
them or else they are chances that they may explode.
Figure 70: Autoclave room showing large capacity autoclaves Figure 72: Spawn stored in a cold-room.
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REFERENCES
Kashangura, C., Kunjeku, E. C., Chirara, T., Quimio, T. H., Chang, S. T. and Royse, D. J. (1990)
Mabveni, A. and Mswaka, A. (2002) Optimising Technical Guidelines for Mushroom Growing in
mushroom cultivation conditions for smallholder the Tropics: FAO Plant production and Protection Paper
farmers in Zimbabwe. Biotechnology(A Publication of 106, Rome.
the Biotechnology Trust of Zimbabwe) 5 (5): 6-12.
Ramsbottom, J. (1954) Mushrooms and Toadstools :
Masuka, A. J. and Utete, D. (1996) Overview of A study of the activities of fungi. Collins, London.
mushroom production in Africa: constraints
opportunities and strategies. Keynote Paper. Regional Ryvarden, L., Piearce, G. D. and Masuka, A. J.
Workshop on Mushroom Cultivation and Mushroom (1994) An Introduction to the Larger Fungi of South
Germplasm Conservation Harare 23-27 September. Central Africa. Baobab Books.200pp.
14pp.
Sánchez, C. and Gonzaléz, G. V. (1996) Detection
Mswaka, A. Y. and Tagwira, M (1997) Mushroom of highly productive strains of Pleurotus ostreatus
survey in Buhera and Wedza. A Report submitted to by their tolerance to 2-deoxy-D-glucose in starch-
the ZIMBAC Technical Committee. 38pp. based media. Mycological Research 100: 455-461.
Mswaka, A. Y., Kashangura, C. and Chigogora, J. Smith, D. C. (1981) The symbiotic way of life.
L. (2001) Making use of locally available cellulosic Transactions of the British Mycological Scociety 77: 1-8.
wastes: mushroom cultivation by resource poor-
farmers in Zimbabwe. Biotechnology(A Publication of Stamets, P. (1993) Growing Gourmet and Medicinal
the Biotechnology Trust of Zimbabwe) 5 (2): 4 - 7. Mushrooms. Ten Speed Press and MycomediaTM,
Berkelely.
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APPENDICES
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The best thing to do is to weigh a dry amount of substrate, soak it overnight, then pasteurise it and weigh
it again. The percentage water excluding the inherent water content in the dry substrate will be determined
by:
OR
After calculating the percentage water, the pasteurised substrate is filled into a bag (cropping container).
The amount required to fill the bag is weighed. The weight of the dry substrate can then be determined
using the above formula. The weight of the mushroom spawn required can now be determined from the
spawn rate formula. This needs to be done only once for each type of substrate. After calculating the
amount of mushroom spawn required, everytime spawning is done you know you need one, two or three
handfuls of mushroom spawn for the size of bag being used.
Example of Calculations
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= (3,33−1,00) kg
3,33kg
= 0,6996
• Weight of dry substrate in = pasteurised substrate x (1− % water)
bag of known measurements
=0,6006kg
Therefore the weight of the mushroom spawn required for a certain Inoculation rate can be determined
as follows:
For example the spawn rate is 7%
= 0.07 x 0.6006kg
=0.04204kg
=0,04204 x 1000g
=42,04g
By measuring the weight of spawn required to fill a handful, one can then know if one handful or two
handfuls are required to Inoculate the pasteurised substrate in the bag at 7%. This means, everytime the
bag with the same measurements is used and it is filled with the same substrate up to the same level, the
number of handfuls calculated is used for Inoculation with the spawn.
The recommended rate of Inoculation is 3-7% of substrate (dry weight). When using Inoculation rates
of 8-15% or greater than 15%, care must be taken of increased heat production (thermogenesis) by the
advancing mushroom mycelium which might activate growth of some molds. Thus very high Inoculation
rates must be avoided and they also contribute to wastage of spawn. When a small bag is used .The bag
is filled with the substrate and the amount of spawn (wet weight) is added for the desired Inoculation
rate. When the cropping bag becomes larger the spawning should be done so as to maximise rate of
colonisation of the substrate by a uniform and homogeneous distribution of the spawn in the substrate.
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2. Wheat straw
Acquisition and transport
3. Casing soils
If peat moss is used then it has to be purchased and fumigated.
4. Trays
Wooden trays can be manufactured and fitted on site
Dimensions
A. Manpower requirements
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trenches. Construct slabs and screens. Brickwork. Fitting wall plates and brandering, erect asbestos
roofing, supply and fit ceiling and electrical components. Plaster walls and insulate walls and ceiling
with kaylite. Attend to the installation and fitting of steam boiler, exhaust fans, thermometers and
hygrometers as necessary.
Each Mushroom House will carry at least 200 trays representing a total cropping area of 200 m2 per
house.
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Appendix D:
The laboratory is designed and built for the benefit of the mushroom mycelium. The role of the cultivator
is to launch the mycelium onto appropriate sterile substrates in the laboratory and then leave. The less
the non-essential time spent by humans in the laboratory, the better, as humans are the major factor of
contamination.
MAJOR REQUIREMENTS
1. Laminar air flow
2. Autoclave (gas or electrical)
3. Incubation room preferably controlled at 250C.
4. Inoculating room
5. External building specially designed for the purpose of spawn production
6. Mushroom cultures.
7. Refrigerator
8. Cold room (optional)
MINOR REQUIREMENTS
1. Incubation jars
2. Grain
3. Industrial alcohol (absolute)
4. Gas cylinders
5. Cotton wool
6. Inoculating needles and loops
7. Trays (rust proof) (stainless steel or coated with enamel or plastic)
8. Wire gauze sieves
9. Dishes or buckets to soak grain
10. Weighing balance (preferably analytical)
11. Gypsum (calcium sulphate)
12. Agricultural lime (calcium carbonate)
13. Water
14. Pots
15. Gas or electrical stove (e.g. two plate stove)
16. Cups or beakers
17. Oven (100-1700C) but can be more than this range.
18. Burnsen burner
19. Squirt plastic bottles
20. Aluminium foil rolls
21. Examination gloves
22. Asbestos or heat resistant gloves to remove things from the autoclave.
23. Clean lab coats
24. Soap (carbolic soap e.g. Unilever/ formerly Lever Brothers Lifebuoy)
25. Multiwipe tissue rolls
26. Petri-dishes
27. Malt extract and Potato dextrose agar media
28. Conical (Eppendorf) flasks
29. Incubator (20-300C) 66
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Appendix E
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Agar an extract from a seaweed used to solidify Compost (noun) a mixture of substrates that has
media; alternatively, gelatin may be used. Agar is undergone decomposition with the help of some
available in bar or powder form organisms
Agarics mushroom group which includes all Compost (verb) to allow a mixture of substrates,
mushrooms with true gills with the help of natural or artificially introduced
microorganisms, to undergo decomposition to
Autoclave a steam pressurized vessel used to produce a degraded but nutrient-rich mixture.
sterilize media during spawn production Button mushrooms use composted substrates
whilst oyster mushrooms use non-composted
B substrates
Bacteria microorganisms that may cause Contamination any organism other than the
contamination in culture work. Grain spawn and one desired to be cultivated
substrates can be contaminated with bacteria.
However some bacteria are needed for the fruiting Cropping the fruiting stage of the mushroom
of button mushrooms (Agaricus). The bacteria crop
are present in the casing soil.
Culture a growth of one organism for
Basidiomycetes all fungi which bear spores experimental or industrial purposes
externally upon a club-like cell known as a
basidium D
Button Stage the young button mushrooms Flush the sudden development of a lot of fruiting
which are covered with a veil. bodies which usually occurs in a rhythmic manner
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I P
Incubation the period after inoculation during Parasitic living at the expense of another, usually
which the organism grows causing harm
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71