Professional Documents
Culture Documents
Dinesh & Shailesh CP
Dinesh & Shailesh CP
Dinesh & Shailesh CP
India was the first largest Cement procedure in the world. The annul turnover of the
97Cement Plant was around Rs.10000 Crore. It contributed Rs.12000 Crore to excise duty.
The first cement plant was setup by the Indian Cement Companies Ltd at Porbandar Gujarat.
The total installed capacity for cement production in almost 70 years (1914-1982) had
amounted to 29 millions tones. This capacity was doubled in the next six years. New
capacities went well beyond the demand. The capacity and production of Cement over the
years of the total 84% of the capacity and 89% of the production was in the private sector.
Till, the early 80’ s Cement production capacities were much less than the demand. Until
1982 the stringent controls imposed during the Second World War had continued. There was
complete control by the Government of the pricing and distribution of Cement was scare and
commanded a high premium in the black market. In February 1982, there was partial
decontrol. A proportion of the production was treated as levy cement and bought by the Govt.
at a fixed price. The rest was allowed to be sold at market prices with effect from March
1989, the partial control was also lifted and the production could be sold in the market.
There had also come about a technological change in the production of Cement Too major
changes were
1. Manufacturing of Cement Utilizing the dry process rather than the wet process
technology.
2. Units moving from small kilns of 600-1200 tones per day (tpd) to huge kilns of 3000tpd.
As against 48.6% of the capacity in 1981 using the wet process by 1991 nearly 84%
1) Annual global production of cement in the world is around 5 billion cubic yards.
2) The Indian cement industry is second largest cement producer in the world with
3) The Indian cement industry is a mixer of mini & large capacity plants. Majority of
4) Most of the cement plants in India are located in proximity to the raw material
5) The western region is the most cement rich region while other regions have almost
production.
8) In India there are 124 large plants and around 365 mini plants.
9) The Indian cement industry with a total capacity of about 152 million tones.
3. INDUSTRY FEATURES:-
(A) It was location; specific, necessarily closet to the main raw material viz. lime stone
deposits. 1.5 tones of limestone were required per ton of cement. Being location
specific there had been a concentration of cement plants in certain states like
1 Gujarat 8%
2 Karnataka 8%
3 Tamilnadu 8%
4 Rajasthan 10%
25%
20%
15%
10%
5%
0%
Gujarat Karnataka Tamilnadu Rajasthan Madhya Pradesh Andhra pradesh
1 2 3 4 5 6
The certain state had practically no cement plants. The capacity installed in each state.
(B) Cement was stored at plants in silos with capacities of 8 to 10 days production when the
silos were full production had to e curtailed and limited to the quantity that could be
dispatched.
(C) Transportation cost had an important bearing on the final price of the cement.
(D) Road transportation was turning more and uneconomical with increasing loads. Road
transport consumed 25000 liter of HSD oil to move 1000 tones over 650 km. Compared to
(E) The extent of production was substantially dependent on infrastructure support of railway
L&T 12.00 20
ACC 11.30 93
CORUISM 9.70 28
700
600
500
400
300
200
100
0
Japan Turkey USA Egypt thiland China Malasia pakistan Indonesia India
1 2 3 4 5 6 7 8 9 10
Ambuja Cement Ltd. INFORMATION
The Ambuja Cement Ltd. is a company, which has been promoted by Gujarat industrial and
Originally the project was planned to be located at Mahuva, District Bhavnagar. But there the
possession of land could not be taken by the management due to non co-operative attitude of
villagers, which compelled the management to locate the project at village Vadnagar, Taluka
Government of Gujarat extended its full cooperation in establishing the unit and also in
acquiring mines on lease basis. GEM has provided 20MVA power. The Rail India technical
and economical services ltd. was appointed as consultants and surveyor for construction of
The construction of plant & building commenced in November 1984. All the basic
infrastructure facilities required were completed by September 1986. The Ambuja Cement
Ltd. produces cement by process technology. This technology brought from KROUPP
POLYSIUSS (Germany).
1. Grow in size
Holcim, a Swiss Company with presence in 70 countries across the world is one of the largest
and most respected suppliers of cement in the world. Its capacity total up to 194 millions
tones of cement aggregates and down stream product stream products like Ready Mix
Concrete and asphalt including services. HOLCIM began in 1912 from a small village in
Switzerland. By early 205, European countries followed by Egypt, South Africa and
Lebanon.
In the 1980’ s Holcim continued to expand into new markets, including Eastern
European. A greate focus on aggregate and ready mixed concrete production strengthen the
The name of the group was changed from HOLDERBANK FINANCIERE GLARIS
Ltd. To HOLCIM Ltd. In May -2001. Today the international presence of Holcim consists of
3. CORPORATE INFORMATION
CHAIRMAN EMERITUS
Nariman Point,
Auditors
(Cost Auditors)
Registered Office
P.O. Ambujanagar,
Tal. Kodinar,
Dist- Junagadh,
Gujarat-362 715
4. DIFFERENT PLANTS & SUBSIDIARY COMPANIES, THEIR LOCATION &
PRODUCTION UNITS.
1. AMBUJANAGAR:
namely:
a. Ambuja
b. Gajambuja Line-1
c. Gajambuja Line-2
2. DARLAGHAT:
3. GADCHANDUR:
4. BHATINDA:
5. ROOPNAGAR:
The Ambuja Cement Ltd has the following missions towards the quality and
Environment.
The Ambuja Cement Ltd reflect the following quotes as it way of life.
Second Prize –
Top Soil Management
Air Quality Management
Third Prize –
Management of Minerals and Sub-Grade
Minerals
Water Quality Management
Overall Performance.
2007-08 "Maratha Cement Works" "Greentech Environment
(Ambuja cements Ltd.’ s Excellence Gold Award 2008"
subsidiary)for overall Best
Environment management
practices & performance.
2007-08 Director General mines safety Awarded the first prize
(Ministry of Labour & Mines, to our Rabriyawas Mine (Ras Lime Stone
Govt. of India) Mine)
in the 22nd Mine Safety Week, Ajmer Region
for its over all performances.
2008-09 Gujarat Safety Council Ambujanagar unit won Certificate of
Appreciation for
"Accident Free Million Man Hour Worked".
2008-09 IMC Ramkrishna Bajaj "Performance
National Quality Excellence Trophy" in the Manufacturing
Category.
2008-09 National Award from NCBM. Ambujanagar unit won "Best Environmental
Excellence in Plant
Operation"
Its environment protection measures are at par with the best in the world. The
pollution levels at all its cement plants are lower than the rigorous Swiss standards of
100 mg/NM3.
The only cement company to be awarded with the National Quality Award.
First cement company first to receive the ISO 9002 quality certification.
First cement company to introduce the concept of bulk cements movement by sea in
India
7. CORPORATE OBJECTIVE & STRATEGIC ORIENTATION
The management of ACL HAD COMMITED IT SELF TO SIX LONG term objectives.
1. Excellence in Quality.
6. Vigilant search for opportunity for growth and fulfillment of social objective.
The Strategic orientation of the company drew its roots from the co-operate
philosophy and objectives, when ACL was to begin production the market had become
surplus in production capacity ACL’ s older competitors had the advantage of lower capital
cost and stabled market position. This capital cost, interest and depreciation was half of
ACL’ s. Therefore ACL had to cut down on it’ s capital cost and operation cost quick
input the ways to cut the costs even after keeping cost down the market had to accept ACL’ s
product & for that emphasis was on production & quality helped ACL beat the competition &
Business genres has done future on ACL hilighliting it’ s performance &
emphasizing the concern it had shown for the customers 15% of the production from Ambuja
cement to government agencies. Consumer both individuals & institutional ACL had
concentrated on selling in the state of Gujarat it self 90% of the production was sold in
Gujarat while most of the balance went to Maharashtra against the demand of 40% lakhs
tones ACL had captured 25 % of the Gujarat market which the management that this markets
share was unlikely to increase with the new plants at Ambuja Nagar schedule to be
operational the middle of 1993 which would double the production on ACL would have to
For the transportation of cements bags ACL had made several arrangement Bags packed
through electronic machine were sent down to the dispatch yard through conveyer belts for
loading in to lorry and wagons, About 250 lorries were dispatched every day lorries were
Long term arrangement were made lorry operation with part of the fleet used being
practically captive such operation had been financed by the company & therefore obliged to
carry loads & at times when others operators might no be willing to such relationship provide
to be maturely advantages.
ACL also have a railway siding in its premising. The railway line at Ambuja nagar is meter
gage. These were adequate for movement in the Gujarat area but transshipment was needed
for a long movement. The facility also helped in reducing dependence solely on lorry
operators.
The company had been using barges for transporting cement by sea to Bombay because of
The company was also examining the possibility of sending cement in bulk through the sea
Marketing strategy of ACL emanated from the broad objective of giving the customers the
Branding
ACL attempted to convert the cement market from commodity to specially they tried to
Brand the cement by not only giving the customers high quality cement but by aggressively
marketing & advertising the brand. At one times there advertising budget was three times
more than ACC cement who was producing ten times the quality of cement than ACL.
Packing
ACL also work on improving the packing cement HDPE bags were improved through
interaction with suppliers each bag had specially tag which was in the nature seal of quality
and quantity since contents of the bag deteriorated due to atmosphere condition stockiest
The company’ s approach was one of building long term relationship with the customers.
The stockiest/dealers numbered about 600 in the early 1990s’ who had chosen on the basis
of their good reputation in the market for the customer service and financially integrity
stockiest were preferred if they were dealing in another building material like hardware paint
etc. so that a customer could shop for all the requirements at one place. Stockiest were also
given technical training so that they could help the customer in the proper use of cement.
Monitoring was done to ensure that stockiest did not charge higher price under cut.
which was signed by the proprietor, who read (freely translated in the regional language)
“ I solemnly declare that I will sell Ambuja cement of genuine quality correct weight & at
reasonable price.”
This document also has certificate signed by the vice president (Marketing) of ACL to land
authentically to the document senior official of the company including the vice president
(Marketing) visited every dealers & stockiest & kept in touch with the market.
Promotion
The company had a programmed conductive seminar & workshop for masons, architect,
contractor etc. who were often the decision makers on behalf of the ultimate users. There
were conducted in every taluka in these session technical executive of the company provided
on the best use of the Ambuja cement making strong structure practical training was also
given at the site consequent to these activities there was strong demand for Ambuja cement. It
advertisement budget of ACL in the Gujarat exceed Rs. 1 crore in 1989 to 1990 & was said to
be much more than of a large cement player for the entire country. The picture of the giant
with his powerful muscles holdings dams & building security was expected to have powerful
walls & hoardings in village & on bus panels through out the state of Gujarat.
The Gujarat Ambuja Cement Ltd.’ s contribution to the society and public is quite notable.
The Gujarat Ambuja Cement Ltd. provides employment to nearly 750 employees directly. It
also provides indirect employment to large number of people in the form of transporter,
retailer etc.
The Gujarat Ambuja Cement Ltd. adopted Kodinar Taluka & started health afforestation
energy conservation and water management program. They prepared several check dams &
The Company has taken up large scale afforestation planting more than 14,000 plants &
developing nurseries in villages. Over 100 biogas plants have been installed in 12’ Th
villages. It is the only company which has reached “ Zero Pollution Level”
Comply with applicable locally and at national level and environmentally sound
Product
The Gujarat Ambuja Cement Ltd. has fully automatic machinery & dry process technology.
This process is fully controlled by the computers. The main product of the Gujarat Ambuja
Cement Ltd. is Ordinary Portland Cement (OPC). The list of the products is given below,
3. 53 Grade OPC
4. 43 Grade OPC
The basic raw materials used by the Gujarat Ambuja Cement Ltd are,
1. Lime Stone
2. Clay Silica
3. Chalk
4. Gypsum
Production Process
The Production Process of The Gujarat Ambuja Cement Ltd is divided in 12 main steps,
2. Crusher
3. Stacker
4. Reclaimed
5. Raw Material
6. Blending Silo
7. Pre Heater
8. Pre Calcinations
9. Clinkerisaton
11.Packing
12.Quality Control
REVIEW OF LITERATURE
1. In B2B there is often a need for the companies to educate the customers more than in B2C
as the products might be more complicated. The education may include e.g. guidance on
how to use the product or service,or the ways to get most out of it. (Peppers & Rogers 2001,
pp. 11-12). In supplier-retailer context it is beneficial for the supplier to educate the retailers
and their staff on product features. When the staff is trained, they can provide more
information for consumers which may lead to increased sales. These differencesbetween
B2B and B2Ccan lead to the conclusion that keeping existing customers happy and
developing the relationshipswithin the accountsto gain more sales plays an extremely
important role in B2Bsales. Supplier-buyer relationships are further discussed in the next
chapter.
2. Understanding the criteriaretailers use to choose the suppliers they wantto work withis
clearly very important. Diamond and Pintel (1989) list several factors that retailers can
consider when selecting vendors. Again,therelationships are important. Also,the
buyersaimto create solid, respecting relationships with the vendors to get better terms and
ser-vice. Other things retailers evaluate are the merchandise offered, distribution
policies, prices and pricing policies, promotions and merchandise policies, shipping terms
and de-livery reliability. (Diamond & Pintel 1989, pp. 149-154).that effect on the
expectations; word of mouth, personal needs, past experience and ex-ternal
communications. Together, these dimensions form the perceived service as well as
perceived service quality. (Zeithaml, Parasuraman & Berry 1990,pp. 18-23). 3.2.1
4. An important part of the mix in retailing environment is Place which in this context refers to
logisticsand supply chain.Pricing is one of the factors which plays a crucial role in supplier-
retailer relationships and can influence on retailer satisfaction. Retailers, of course, want to
have competitive consumer prices (Dhotre 2009,p. 53). Besides the product pricing, there
are other parts of pricing policies that can affect the retailer satisfaction. For example, the
pricing may be based onvolumes which is not beneficial for smaller retailers. (see Schellhase,
Har-dock & Ohlwein1999). Milton (1982,p. 196) presents five factors that retailers can use to
calculate supplier effectiveness quantitatively: net value of merchandise, mark-ups,
markdowns, cash discounts and transportation expenses.For retailer’s, it is essential to know
their customers and whether there are trends which might have an impact on their
buying behaviour (Milton 1982,pp. 6-7).
7. Claes Fornell(1992) examines that many individual companies and .me industries
monitor customer .tisfaction on a continual basis. but Sweden is the first country to do
so on a national level. The annual Customer Satisfaction Barometer (CSB) measures
customer satisfaction in more than 30 industries and for more than 100 corporations.
The new index is intended to be complementary to productivity measures. Whereas
productivity basi.11y reflects quantity of output. CSB measures quality of output
(asexperienced by the buyer). The author reports the results of a large-scale Swedish
effort to measure quality of the total consumption process as customer satisfaction.
The significance of customer satisfaction and its place within the overall strategy of
the firm are discuss.. An implication from examining the relationship between market
share and customer satisfaction by a location model is that satisfaction should be
lower in industries where supply is homogeneous and demand heterogeneous.
Satisfaction should be Higher when the heterogeneity/homogeneity of demand is
matched by the supply. Empirical support is found for that proposition in monopolies
as well as in competitive market structures. Likewise, industries in general are found
to have a high level of customer satisfaction if they are highly dependent on
satisfaction for repeat business. The opposite is found for industries in which
companies have more captive markets. For Sweden. the 1991 results show a slight
increase in CSB. which should have a positive effect on the general economic climate.
8. Richard Oliver (2000) Response determinants in satisfaction judgment. examines that the
effects of five determinants of satisfaction are tested as well as individual differences in
satisfaction formation. Manipulations of attribution, expectancy. performance,
disconfirmation, and equity are written into stock market trading scenarios in a full factorial
design. Results show that all main effects and four ordinal two-way interactions are
significant. Then. an individual level analysis is performed on the repeated measures data.
Three clusters of subjects sharing Similar response tendencies (disconfirmation, performance,
and equity) are identified and related to investment attitudes, outcome attitudes, and
demographics. No consistent relationships are discovered, suggesting that the response
differences reflect deeper behavioral tendencies. Implications of this approach for satisfaction
paradigms, satisfaction theory, and individual satisfaction response orientations are presented.