40 Megawatt Tampakan Steam Power Plant 2

LOAD ESTIMATION

Tampakan is a 4th class municipality in the province of South Cotabato, Philippines. According
to the 2000 census, it has a population of 33,011 people in 6,754 households of which there are
six community classifications.

I. Community

Classification Number of
Households
Upper Class A 203
Upper Class B 675
Middle Class 1486
Lower Class A 2026
Lower Class B 1351
Lower Class C 1013

For Upper Class A: (As estimated by PowerGenerators.com,

http://www.powergenerators.com/wattage-calculator.html)
Appliance Quantity Estimated Wattage Total Wattage
Hair Dryer 1 1250 1250
Hair Curling Iron 1 80 80
Vacuum Cleaner-Fullsize 1 550 550
Iron 1 1000 1000
Washing Machine 1 500 500
Computer Desktop 2 225 450
TV 25’ 1 150 150
Printer 2 100 200
Computer Laptop 3 50 75
CD player 2 35 70
Stereo 2 30 60
Satellite System 12’ dish 1 30 30
Video Games 1 25 25
Cellular Charger 5 25 125
Clock Radio 1 2 2
 40 Megawatt Tampakan Steam Power Plant 3

Ceiling Fan 2 25 50
Table Fan 1 25 25
Alarm Security System 1 5 5
Toaster 1 1250 1250
Microwave Oven 1 900 900
Dishwasher 1 1500 1500
Waffle Iron 1 1200 1200
Frying Pan 1 1200 1200
Coffee Maker 1 800 800
Blender 1 300 300
Coffee Pot 1 200 200
Lights 40 watt 3 40 120
incandescent
Lights 40 watt compact 3 11 33
Refrigerator 1 400 400
Central Air (10kBtu) 1 1500 1500

Total: 15355 watts

For Upper Class B:

Appliance Quantity Estimated Wattage Total Wattage
Hair Dryer 1 1250 1250
Hair Curling Iron 1 80 80
Vacuum Cleaner-Fullsize 1 550 550
Iron 1 1000 1000
Washing Machine 1 500 500
Computer Desktop 1 225 225
TV 25’ 1 150 150
Printer 1 100 100
Computer Laptop 2 50 100
CD player 1 35 35
Stereo 1 30 30
Satellite System 12’ dish 1 30 30
 40 Megawatt Tampakan Steam Power Plant 4

Video Games 1 25 25
Cellular Charger 3 25 75
Clock Radio 1 2 2
Ceiling Fan 2 25 50
Table Fan 1 25 25
Alarm Security System 1 5 5
Microwave Oven 1 900 900
Dishwasher 1 1500 1500
Frying Pan 1 1200 1200
Coffee Maker 1 800 800
Blender 1 300 300
Coffee Pot 1 200 200
Lights 40 watt 3 40 120
incandescent
Lights 40 watt compact 3 11 33
Refrigerator 1 400 400
Central Air (10kBtu) 1 1500 1500

Total: 11099 watts

For Middle Class:

Appliance Quantity Estimated Wattage Total Wattage
Vacuum Cleaner-Fullsize 1 550 550
Iron 1 1000 1000
Washing Machine 1 500 500
Computer Desktop 1 225 225
TV 25’ 1 150 150
Printer 2 100 200
Computer Laptop 1 50 50
CD player 1 35 35
Stereo 1 30 30
Cellular Charger 3 25 75
Ceiling Fan 2 25 50
 40 Megawatt Tampakan Steam Power Plant 5

Table Fan 1 25 25
Microwave Oven 1 900 900
Frying Pan 1 1200 1200
Blender 1 300 300
Lights 40 watt 3 40 120
incandescent
Lights 40 watt compact 3 11 33
Refrigerator 1 400 400

Total: 6340 watts

For Lower Class A:

Appliance Quantity Estimated Wattage Total Wattage
Iron 1 1000 1000
TV 1 150 150
CD player 1 35 35
Stereo 2 30 60
Cellular Charger 2 25 50
Table Fan 1 25 25
Lights 40 watt 2 40 80
incandescent
Lights 40 watt compact 2 11 22
Refrigerator 1 400 400

Total: 1962 watts

For Lower Class B:

Appliance Quantity Estimated Wattage Total Wattage
Iron 1 1000 1000
TV 1 150 150
Cellular Charger 1 25 25
Lights 40 watt compact 2 11 22

Total: 1197 watts

 40 Megawatt Tampakan Steam Power Plant 6

For Lower Class C:

Estimated to have wattage of 125 W

Household Wattage Requirement:

Community Number of Households Wattage requirement Total Wattage
Upper Class A 203 15355 W 3.117 MW
Upper Class B 675 11099 W 7.4918 MW
Middle Class 1486 6342 W 9.424 MW
Lower Class A 2026 1962 W 3.975 MW
Lower Class B 1351 1105 W 1.49128 MW
Lower Class C 1013 125 W 0.1266 MW

Total: 25.6272 MW

II. Additional Allowance

For avoiding overload 10%

For Public Usage 10%

For Small Industries 15%

Assuming additional household for future 20%

Total: 45%

Total Wattage Requirement = 25.6272 x 1.45

Total Wattage Requirement = 37.1544 MW

Say the Power Plant Wattage output required is 40 MW

 40 Megawatt Tampakan Steam Power Plant 7

FUEL COMBUSTION

The power plant will be fired by Coconut Shell Charcoal since Tampakan have large plantation of
Coconuts.

Coconut Shell Charcoal Ultimate Analysis (From http://www.woodgas.com/proximat.htm)

Ash 2.90 %weight

C 88.95 %weight

H2 0.73 %weight

O2 6.04 %weight

N2 1.38 %weight

S 0.00 %weight

𝐾𝐽 𝐵𝑡𝑢
HHV measured 31. 21 𝑔 or 13379.191745 𝑙𝑏

𝐾𝐽 𝐵𝑡𝑢
HHV calculated 31.12 𝑔 or 13417.88475 𝑙𝑏

Combustion:

Element %weight 1 lb Product Oxygen

needed for
combustion
C 88.95 0.8895 CO2 32 2.372 lb
0.8895×
12

H2 0.73 0.0073 H2O 8 0.0584 lb

0.0073×
1

O2 6.04 0.00604 -0.0604 lb

N2 1.38 0.0138
Ash 2.90 0.0290

Total: 2.37 lb O2

Theoretical Air = 2.370.231 = 10.2597 𝑙𝑏 𝑎𝑖𝑟 𝑙𝑏 𝑓𝑢𝑒𝑙

 40 Megawatt Tampakan Steam Power Plant 8

Wet product of combustion (including water vapor) at 0% excess air:

CO2 = 0.8895 + 2.372 = 3.2615

H2O = 0.0073 + 0.0584 = 0.0657

N2 = 0.0138 + (0.769)(10.2593) = 7.9035

11.2307 lb

With 25% excess air supplied to combustion chamber,

O2 = 0.25 X 10.2597 X 0.231 = 0.592497

N2 = 0.25 X 10.2597 X 0.769 = 1.972427

𝑙𝑏 𝑜𝑓 𝑤𝑒𝑡 𝑔𝑎𝑠
13.795624 𝑙𝑏 𝑓𝑢𝑒𝑙

Percentage of the product of combustion:

3.2615
%CO2 = = 0.2364 or 23.64%
13.795624
0.0657
%H2O = = 0.00476 or 0.476%
13.795624
0.592497
%O2 = = 0.04295 or 4.295%
13.795624
7.9035+1.972427
%N2 = = 0.71587 or 71.587%
13.795624

Air fuel ratio:

𝑎𝑖𝑟 𝑙𝑏 𝑎𝑖𝑟
= 10.2597 + 0.592497 + 1.972427 =12.28
𝑓𝑢𝑒𝑙 𝑙𝑏 𝑓𝑢𝑒𝑙
 40 Megawatt Tampakan Steam Power Plant 9

SCHEMATIC DIAGRAM
 40 Megawatt Tampakan Steam Power Plant 10

T-S DIAGRAM
 40 Megawatt Tampakan Steam Power Plant 11

STATE PROPERTIES

Solving for Optimum final feed water temperature:

n
Final feed water temperature = 0.9 (tsat Pt – tcond) + t cond
n+1

Where: n = number of feed water = 5

tsat Pt = saturation temperature of steam = 527.4 ºF

= 275.2 ºC

t cond= condensing temperature = 91.69 ºF

= 50.93889 ºC

Final feed water temperature = 0.9 55+1 (275.2 – 50.93889) + 50.93889

= 219.1347 ºC

Final feed water temperature = 395 ºF

Selection of Extraction Pressures:

Temperature rise in each heater = 395-91.695 = 60.662 ºF

Feed water outlet temperature of each heater will be:

First Heater = 91.69 + 60.662 = 152.352 ºF

Second Heater (dearator) = 152.352 + 60.662 = 213.014 ºF

Third Heater = 213.014 + 60.662 = 273.676 ºF

Fourth Heater = 273,676 + 60.662 = 334.338 ºF

Fifth Heater = 334.338 + 60.662 = 395 ºF

 40 Megawatt Tampakan Steam Power Plant 12

Saturation temperature in each heater will be feed water outlet temperature plus the TD of 5
with the corresponding saturated pressure:

First Heater = 152.352 + 5 = 157.352 ºF , 4.459 psia

Second Heater (dearator) = 213.014 + 5 = 2138 ºF , 14.99 psia

Third Heater = 273.676 + 5 = 278.676 ºF , 48.18 psia

Fourth Heater = 334.338 + 5 = 339.338 ºF , 116.8 psia

Fifth Heater = 395 + 5 = 400 ºF , 247.1 psia

With 5% pressure loss in the extraction piping, the optimum extraction pressures will be:

First Heater = 4.459 psia ÷ 0.95 = 4.69368 psia

Second Heater (dearator) = 14.99 psia ÷ 0.95 = 15.7789 psia

Third Heater = 48.18 psia ÷ 0.95 = 50.7158 psia

Fourth Heater = 116.8 psia ÷ 0.95 = 122.9674 psia

Fifth Heater = 247.1 psia ÷ 0.95 = 260.10526 psia

 40 Megawatt Tampakan Steam Power Plant 13

Solving for pump work:

For condensate pump:

144
W = v8 (P9 – P8)
778.16

144
W = 0.0161 (14.99 – 0.7368)
778.16

W = 0.042465 𝐵𝑡𝑢 𝑙𝑏

h9 = h8 + 0.042465

h9 = 59.75 + 0.042465

h9 = 59.792465 Btulb

For boiler feed pump:

144
W = v15 (P16 – P15)
778.16

144
W = 0.01672 (14.9864.79 – 14.99)
778.16

W = 2.62906 𝐵𝑡𝑢 𝑙𝑏

H16 = h15 + 2.62906

H16 = 181.2 + 2.62906

H16 = 183.82906 𝐵𝑡𝑢 𝑙𝑏

 40 Megawatt Tampakan Steam Power Plant 14

STATE TEMPERATURE PRESSURE SP. SPECIFIC SPECIFIC QUALITY

VOLUME ENTHALPY ENTROPY
ºF Psia X
𝒄𝒖 𝒇𝒕 𝑩𝒕𝒖 𝑩𝒕𝒖
𝒍𝒃 𝒍𝒃 𝒍𝒃 𝑹

1 900 864.7 0.8881 1453 1.631 superheated

2 81.86 0.7367 357.1 895.9 1.631 0.8027
3 159.5 4.69368 67.5 994.8 1.631 0.8652
4 215.6 15.7789 22.98 1071 1.631 0.9163
5 281.9 50.7158 8.225 1155 1.631 0.8785
6 408.5 122.9474 4.023 1229 1.631 superheated
7 573.6 260.10526 2.259 1303 1.631 superheated
8 91.69 0.7368 0.0161 1332 0.1147 0
9 91.69 14.99 0.0161 59.792465 0.1147 compressed
10 101.69 14.99 0.01614 69.76 0.1326 compressed
11 152.352 14.99 0.01635 120.3 0.2189 Compressed
12 157.4 4.459 0.01638 125.3 0.2271 0
13 101.69 4.459 0.01614 69.73 0.1326 Compressed
14 91.68 0.7367 4.283 69.73 0.1328 0.009591
15 213.014 14.99 0.01672 181.2 0.3136 0
16 213.8 247.1 0.01668 183.82906 0.3137 Compressed
17 273.676 247.1 0.01715 244.3 0.3997 compressed
18 334.338 247.1 0.01774 306.6 0.4813 Compressed
19 278.676 48.18 0.01725 247.8 0.408 0
20 213 14.99 1.824 247.8 0.4127 0.06874
21 339.3 116.8 0.01786 310.6 0.4894 0
22 278.7 48.18 0.6139 310.6 0.492 0.06778
23 400 247.1 0.01864 375.1 0.5667 0
24 339.3 116.8 0.2973 375.1 0.5702 0.07336
25 395 247.1 0.01849 370.5 0.5588 Compressed
26 395.4 864.7 0.01868 371.456 0.5589 Compressed
 40 Megawatt Tampakan Steam Power Plant 15

TURBINE AND GENERATOR EFFICIENCY

From Fig 9-27 (Power Plant Theory and design by Potter), for 300 superheat, 4% exhaust loss,
1.25% mechanical losses, 3600 RPM:

Assumed Generator Efficiency = 98.5 %

With initial pressure of 850 psig:

Engine efficiency of turbine and generator = 78.4%

From Fig 9-28 (PPTD) for superheat = 900-527.4 = 372.7 ºF

Correction factor = 0.99

The corrected turbine efficiency will be:

efficiency at 300 ºF initial superheat

Turbine efficiency at 372.7 ºF initial superheat =
correction factor

78.4 %
=
0.99

Turbine efficiency at 372.7 ºF initial superheat = 79.192 %

From equation 9-30 (PPTD):

Engi ne Eff
RCR =
Emg

79.192 %
RCR = since 98.75 % mechanical efficiency,
0.9875 ×0.9885

98.85 % electrical efficiency

RCR = 81.127 % = internal efficiency of the turbine

Actual generator efficiency (fig 9-29 PPTD) = 97.5%

Actual Engine efficiency = RCR x Em xEg
Actual Engine efficiency = 81.127 x 0.9875 x 0.975
= 78.11%

Generator losses = 40000(1 – 0.975) = 1000 KW

Mechanical losses = 40000(1 – 0.9875) = 500 KW
1500 KW
 40 Megawatt Tampakan Steam Power Plant 16

TURBINE CONDITION CURVE

From article 9-12 PPTD, steam entering a turbine must travel through the main stream valve
(stop or throttle valve) which includes a strainer, steam chest, and governor valves; all of which
h cause a pressure drop. Friction loss through this equipment would be about 4%.

Thus, the pressure after throttle valve is:

P1’ = P1 (0.96) = 864.7 (0.96)

P1’ = 830.112 psia

h1 ‘= 1453Btu lb v1’ = 0.9251 cu ft lb s1’ =1.635 Btu lb R t1’ = 897.4 ºF

Solving for actual states:

State 7’:

h7 ‘= h1 – RCR (h1 – h7) = 1453 – 0.81127 (1453 – 1303)

h7 ‘= 1331.3095Btu lb

P7’ =247.1 psia v7’ = 2.52 cu ft lb s7’ = 1.663 Btu lb R t7’ = 624 ºF

State 6’:

h6 ‘= h1 – RCR (h1 – h6) = 1453 – 0.81127 (1453 – 1229)

h6 ‘= 1271.27552 Btu lb

P6’ =116.8 psia v6’ = 4.697 cu ft lb s6’ = 1684 Btu lb R t6’ = 488.1 ºF

State 5’:

h5 ‘= h1 – RCR (h1 – h5) = 1453 – 0.81127 (1453 – 1155)

h5 ‘= 1211.24154Btu lb

P5’ =48.18 psia v5’ = 9.813 cu ft lb s5’ = 1.71 Btu lb R t5’ = 351.7 ºF
 40 Megawatt Tampakan Steam Power Plant 17

State 4’:

h4 ‘= h1 – RCR (h1 – h4) = 1453 – 0.81127 (1453 – 1071)

h4 ‘= 1143.09486 Btu lb

P4’ =14.99 psia v4’ = 26.1 cu ft lb s4’ = 1.744 Btu lb R t4’ = 213 ºF x4’ = 0.992

State 3’:

h3 ‘= h1 – RCR (h1 – h3) = 1453 – 0.81127 (1453 – 994.8)

h3 ‘= 1081.276Btu lb

P3’ =4.459 psia v3’ = 77.97 cu ft lb s3’ = 1.776 Btu lb R t3’ = 157.4 ºF x3’ = 0.9524

State 2’:

h2 ‘= h1 – RCR (h1 – h2) = 1453 – 0.81127 (1453 – 895.9)

h2 ‘= 1000.24483Btu lb

P2’ =0.7367 psia v2’ = 401.7 cu ft lb s2’ = 1.82 Btu lb R t2’ = 91.68 ºF x2’ = 0.9028

Actual State Properties:

STATE TEMPERATURE PRESSURE SP. SPECIFIC SPECIFIC QUALITY
VOLUME ENTHALPY ENTROPY
ºF Psia X
cu ftlb Btulb Btulb R
1’ 897.4 830.112 0.9251 1453 1.635 superheated
2’ 91.68 0.7367 401.7 1000.24483 1.82 0.9028
3’ 157.4 4.459 77.97 1081.276 1.776 0.9524
4’ 213 14.99 26.1 1143.09486 1.744 0.992
5’ 351.7 48.18 9.813 1211.24154 1.71 superheated
6’ 488.1 116.8 4.697 1271.27552 1684 superheated
7’ 624 247.1 2.52 1331.3095 1.663 superheated
 40 Megawatt Tampakan Steam Power Plant 18

STEAM FLOW

From equation 9-23 PPTD

3413BtukwHr
SF = (power output)
(h1−h2′ )Emg RCR

The actual steam rate is:

(3413BtukwHr )
SF = (40 000 KW)
(1453−895.9)(0.7811) Btulb

7.84326 lb
SF = (40 000 KW)
kWH r

313 730.4 lb
SF =
Hr

TURBINE HEAT RATE

From equation 11-4 PPTD:

W (h1−h8)
Turbine Heat Rate =
po wer output

313 730.4 lbhr (1453−59.75)

Turbine Heat Rate =
Btulb 40 000 KW

Turbine Heat Rate = 10927.622 Btu kWHr

 40 Megawatt Tampakan Steam Power Plant 19

HEAT BALACE CALCULATION

Since the air ejector requires 1500 lb per hr (as recommended in PPTD), the boiler flow will be
throttle flow plus the required air ejector flow, which is:

Boiler out flow = 313730.4 lb Hr + 1500 lb Hr

Boiler out flow = 315230.4 lb Hr

From article 11-7 PPTD, the water entering the boiler will be this same quantity plus 2%
additional for the make up from the evaporator to take care of the losses throughout the plant,
such as boiler blowdown and soot blowing.

Thus,

flow of water entering boiler = 315230.4 x 1.02

= 321535.008 lb Hr

Using 6400 lb per hr as the make up, the flow of water into the boiler will be 321630.4 lb Hr

For 5th feed water heater:

7’

25 18

23

By law of conservation of energy:

m18h18 + m7’h7’ = m25h25 + m23’h23’

m18 = m25 = 321630.4 lb Hr

m7’ = m23

m18 ( h18−h25) 321630 .4 ( 306.6−370.5)

m7 ’ = =
h23−h7′ 375.1−1331.3095

m7’ = 21 493.3888 lb Hr
 40 Megawatt Tampakan Steam Power Plant 20

For 4th feed water heater:

6’

18 17

24 21

By law of conservation of energy:

m6’h6 ‘+ m17h17+ m24h24 = m18h18 + m21h21

m18 = m17 = 321 630.4 lb Hr

m24 = m7‘= 21 493.3888 llb Hr

m24 + m6’= m21

m24h21−h24+ m18 (h18−h27)

m6 ’ =
(h6′ − h21′ )

21 477.87915 310.6−375.1+ 321 630.4 (306.6−244.3)

m6 ’ =
1271.27552 −310.6

m6’ = 19415.7656 lb Hr

m21 = 19415.7656 + 21493.388

m21 = 40909.1544 lb Hr
 40 Megawatt Tampakan Steam Power Plant 21

For 3th feed water heater:

5’

17 16

22 19

By law of conservation of energy:

m5’h5 ‘+ m16h16+ m22h22 = m17h17 + m19h19

m16 = m17 = 321 630.4 lb Hr

m21 = m22= 40 909.1544 lb Hr

m22 + m5’= m19

m22h19−h22+ m17(h17−h16)
m5 ’ =
(h5′ − h19′ )

40 860.788 247.8−310.6+ 321 630.4 (244.3−183.82906)

m5 ’ =
1211.24154 −247.8

m5’ = 17 523.881125 lb Hr

m19 = 17523.88125 + 40 909.1544

m19 = 58 433.03565 lb Hr
 40 Megawatt Tampakan Steam Power Plant 22

For evaporator:

a c

b d

state a:

ta = 488.1 ºF Pa = 116.8 psia ha = 1271.27552 Btu lb

state b:

tb = 77 ºF Pb = 14.7 psia hb = 45.12 Btu lb

state c:

tc = 212 ºF Pc = 14.7 psia hc = 1150 Btu lb

state d:

td = 339.3 ºF Pd = 116.8 psia hd =hf = 310.5 Btu lb

state d:

te = 213 ºF Pe = 14.99 psia he = 310.5 Btu lb

maha+ mbhb = mchc + mdhd

mb = mc = 6400 lbHr

m a = md

mb ( hc −hb ) 6400( 1150−45.12)

ma = =
ha −d 1271.27552 −310.5

ma = 7359.921077 lb Hr

md = 7359.921077 lb Hr
 40 Megawatt Tampakan Steam Power Plant 23

For 2nd feed water heater (deaerator):

e c 4’

11

20 15

By law of conservation of energy:

m4’h4‘+ mchc+ mehe + m20h20 + m11h11 = m15h15

m11 =m15 – me – mc – m4’ – m20

me = md =7359.921077 lb Hr

mc = 6400 lb Hr

m20 =m19 = 58 433.03565 lb Hr

m15 = 321 630.4 lb Hr

m15h15−h11− me (he −h11)− mc (hc −h11)− m20(h20−h11)

m4 ’ =
(h4′ − h11′ )

321 630.4181.2−120.3−7359.921077310 .5−120.3− 64001150 −120.3

−58433 .03565 (247.8−120.3)
m4 ’ =
1143.09486−120.3

m4’ = 4054.71565 llb Hr

m11 = 321630.4 – 7359.921077 – 5400 – 4054.71565 – 58433.03565

m11 = 245 302. 7276 lb Hr

 40 Megawatt Tampakan Steam Power Plant 24

For 1st feed water heater:

3’

11 10

12

By law of conservation of energy:

m10h10 + m3’h3’ = m11h11+ m12’h12’

m11 = m20 = 245 302.7276 lb Hr

m3’ = m12

m11 ( h11−h10)h3′ −h12 = 245 302.7276 ( 120.3−69.76)

m3 ’ =
1000.24483 −125.3

m3’ = 14 169.57896 lb Hr

m12 = 14 169.57896 lb Hr
 40 Megawatt Tampakan Steam Power Plant 25

Determining the Turbine output for the throttle flow assumed:

1’

Internal output

7’

6’ 3’ 2’

5’ 4’

3413 (internal KW) + m7’h7’+ m6’h6’ + m5’h5’ + m4’h4’ + m3’h3’ = m1’h1’

m1’h1’−m7’h7’− m6’h6’− m5’h5’− m4’h4’− m3’h3’

Internal KW =
3413

Internal KW = (313730.4)(1453)-(21493.3888)(1331.3095) -
(26 775.68668)(1271.27552)-(17523.88125)(1211.24154)
-(4054.71565)(1143.09486) – (14169)(1081.276)
-(229633.1486)(1000.24483)

3413

Internal KW = 35841.04 KW

Thus, the net output of the turbine for assumed throttle flow will be:

Internal output: 35841.04 KW

Electrical losses: 1000.00 KW

Mechanical losses: 500.00 KW

34341.04 KW
 40 Megawatt Tampakan Steam Power Plant 26

This output is far enough for the needed output. To obtain a more accurate answer, the addition
in throttle flow would be approximated by determining the steam rate based on the internal
kilowatt. The correction in this case would be:

321630 .4 lb Hr
(40000 – 34341.04) x = 50 782.387 lb Hr
35841 .04 kW

In order to determine the output by the extraction factor method, first find all the extraction
factors and the non-bleeding steam rate:

Extraction factors:

h7′ − h2′ 1331.3095−1000.24483

5th bleed = = = 0.73122
h1′ −h2′ 1453−1000.24483

h6′ − h2′ 11271 .27552 −1000.24483

5th bleed = = = 0.5986
h1′ −h2′ 1453−1000.24483

h5′ − h2′ 1211.24154 −1000.24483

5th bleed = = = 0.46603
h1′ −h2′ 1453−1000.24483

h4′ − h2′ 114.09486−1000.24483

5th bleed = = = 0.31551
h1′ −h2′ 1453−1000.24483

h3′ − h2′ 1081.276−1000.24483

5th bleed = = = 0.17897
h1′ −h2′ 1453−1000.24483

lb
Non-bleeding steam rate = 34131453-1000.24483 = 7.53829
internal KW

The throttle flow required for an output of 40 000 KW with 1500 KW mechanical and electrical
losses will be:

Non-bleeding throttle flow = 41 000 KW x 7. 53829 = 312 839.035 lb Hr

 40 Megawatt Tampakan Steam Power Plant 27

Replacement steam:

5th bleed: 21 493.3888 x 0.73122 = 15716.39576

4th bleed: 26 775.68668 x 0.5986 = 16027.92605

3rd bleed: 17523.88125 x 0.46603 = 8166.654379

2nd bleed: 4054.71565 x 0.31557 = 1279.3033

1st bleed: 14169 x 0.17897 = 2535.929546

Thus, the throttle flow required when bleeding = 356 565.244 lb Hr

Recalculating:

Entering boiler = 356 565.244 lb Hr x 1.02

Entering boile = 363696.5489 lb Hr

Make up water flow rate = 356 565.244 lb Hr x 0.02

Make up water flow rate = 7131.305 lb Hr

For 5th feed water:

m18 ( h18−h25) 363696 .5489 ( 306.6−370.5)

m7 ’ = =
h23−h7′ 375.1−1331.3095

m7’ = 24 304.5164 lb Hr

For 4th feed water:

m6’ = m24h21-h24+ m18 (h18-h27)(h6'- h21')

24 304.5164 (310.6−375.1)+ 321 630.4 (306.6−244.3)

m6 ’ =
1271.27552 −310.6

m6’ = 21 953.98264 lb Hr
 40 Megawatt Tampakan Steam Power Plant 28

m21 = 21 953.98264 + 24 304.5164

m21 = 46258.49904 lb Hr

For 3rd feed water:

m22h19−h22+ m17(h17−h16)
m5 ’ =
(h5′ − h19′ )

46 258.49904 247.8−310.6+ 363696 .5489 (244.3−183.82906)

m5 ’ =
1211.24154 −247.8

m5’ = 19 812.34736 lb Hr

m19 = 19 812.34736 + 46258.49904

m19 = 66 070.8464 lb Hr

For evaporator:

Mb = mc =7131.305 lb Hr

mb ( hc −hb ) 7131.305( 1150−45.12)

ma = =
ha −hd 1271 .27552 −310.5

ma = 8200.91298 lb Hr

md = 8200.91298 lb Hr

For 2nd feed water deaerator:

m15h15−h11− me (he −h11)− mc (hc −h11)− m20(h20−h11)

m4 ’ =
(h4′ − h11′ )

363696 .5489181 .2−120.3−8200.91298310 .5−120.3− 7131.3051150 −120.3

−66070 .8464(247.8−120.3)
m4 ’ =
1143.09486−120.3

m4’ = 4714.697632 lb Hr
 40 Megawatt Tampakan Steam Power Plant 29

m11 = 363696.5489 – 8200.91298 – 7131.305 – 4714.697632 – 66070.8464

m11 = 277578.7869 lb Hr

For 1st feed water:

m11 ( h11−h10) 277578 .7869 ( 120.3−69.76)

m3 ’ = =
h3′ −h12 1000.24483 −125.3

m3’ = 14674.87875 lb Hr

m12 = 14 169.57896 lb Hr

m2 = 277578.7869 – 14674.87875 -1500

m2 = 261403.9082 lb Hr

m6 = 21953.98264 + 8200.91298 = 30154.89562 lb Hr

For the adjusted internal output of the turbine:

Internal KW = 356565.2441453-24304.51641331.3095-

30154.8956211271.27552-19812.347361211.24154

-4714.6976321143.09486- 14674.878751081.276

-261403.9082(1000.24483)

3413

Internal KW = 41 515 KW

Then the net output of the turbine will be:

Internal output: 41 515KW

Electrical losses: 1000.00 KW

Mechanical losses: 500.00 KW

40 015 KW