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JD640 Downtime Analysis
JD640 Downtime Analysis
JD640 Downtime Analysis
25+24+24+24+2
Month D/t Hrs Frequency Planned d/t hrs Production, MT
Oct'14 12.5 2 0 3106
Nov 18 1 35 14819
Dec 1 1 32.75 13202
Jan'15 28.5 4 22.5 13591
Feb 2 1 0 9385
Mar 0 24.5 13310
Apr 0 0 972
May 0.5 1 0 15165
Jun 19.75 5 38 14503
Jul 9.25 2 20.5 16002
2 JD 640 from 6th Dec'13 to 6th Oct'14, Belt renewed from 3rd Dec'13 to 5th Dec'13 (13.75+24+8=45
Month D/t Hrs Frequency Planned d/t hrs Production, MT
Dec'13 22 4 0 14975
Jan'14 1.75 1 22.75 16264
Feb 0.5 1 61.75 14297
Mar 0 0 36.75 6462
Apr 0 0 0 0
May 0.75 1 16.25 14019
Jun 0 0 21.75 17057
Jul 0 0 0 14463
Aug 3.5 1 20.75 14982
Sep 37 5 23 15082
Oct'14 0 0 0 3834
Total 65.5 13 203 131435
3 JD 640 from 22nd Oct'12 to 2nd Dec'13, Belt renewed from 19 to 21st Oct'12 (14.5+24+19=57.5hrs)
Month D/t Hrs Frequency Planned d/t hrs Production, MT
Oct'12 8 2 18 3520
Recommendations:
Belt working life is to be reviewed.
Extra supervision when new belt
Tail drum to be renewed / regular check on welds.
14 to 10th Oct'14 (15.25+24+24+24+24=87.25Hrs)
Remarks
8.5hrs tail drum problem (30th-4hrs, 31st-8.5hrs) 60 Tail Drum Correct alignment
18 hrs tail drum problem (1stNov) Tail Drum Inspection after cleaning on
Tail drum maint (28th) Tail Drum Lubrication
26 hrs tail drum failed/replacement (12th-16hrs, 13th-10hrs) Tail Drum
Tail drum crack weld Tail Drum
4th Jun-12.25hrs belt twisted, 6th Jun-4.5hrs belt twisted. Belt Twist Belt condition, rollers conditi
3rd Jul-7.75hrs belt twisted/head drum bearing renewal. 9.25 Head Drum Lubrication
25th Aug-8hrs belt twisted, 19th Aug-5 hrs belt twisted, 29th-
3hrs belt twisted, 14th-3.75hrs skirt rubber came out.
Belt Twist
Belt replacement started on 3rd Sep'15 at 8:00Hrs.
Downtime due to belt issues only= 43Hrs. 69.25 43
Belt life achieved -1omonths 22days
27 & 28th--belt cut and tail drum shaft broken--9.25+21 hrs. 30.25 Tail Drum Patch/leak capping=6.75hrs