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Chapter IV - Industrial Engineering - 30.6.04
Chapter IV - Industrial Engineering - 30.6.04
Chapter IV - Industrial Engineering - 30.6.04
Industrial Engineering:
The subject of industrial engineering primarily deals with effecting
appropriate improvement of methods of doing a given job and of adopting
scientific methodologies of measuring the time required to do a job. A
fundamental job of industrial engineering is to scientifically study of given
work, also called “work study.”
Work study, formerly known as time and Motion Study, fulfills these two
requirements through its two complimentary specialisations of Method
Study and Work Measurement.
WORK STUDY
Critical Analysis of
existing jobs to develop Work Measurement
easier & better method.
Resulting in higher
Productivity
Method Study:
Economic Consideration
Technical Consideration Select the job
Human Consideration to be analysed
Record facts
Charting Symbol
relating to the
Charting Conventions existing method
Examine facts
critically but
impartially.
Develop
Alternatives to the
Existing Method
Step No 1:
Selection of the Job: The selection of the job to be analysed is a
management responsibility. The selection of the job should be done based on
the following considerations:
Economic consideration.
Technical consideration.
Human consideration.
Step No 2
Recording of Facts:
The next step is to record the facts about the existing method. But we
do not follow a descriptive methodology to record the existing method, and
use standard international charting symbols and conventions as
recommended by International Labour Institute, Genera (ILU). These are:
Chart (FPC)
1. Value body:
a. Machine blanks form 17 A/F En 1A bar stock.
b. Remove pip.
c. Centre-less grind OD.
d. Drill 2.5 Φ cross hole.
e. Countersink 2.5 Φ cross hole on both sides.
f. Centre-less grind threaded length to pre-rollingΦ .
g. Roll threads M10 x 1.0.
h. Drill 2.4 Φ x 8mm deep.
Drill and ream 4 x 25 mm deep.
Φ
i.
Φ Φ
j. Countersink 2.4 and 4 holes.
k. Inspect.
2. Plunger Body:
a. Machine blanks from ( ¼) ″ Φ bar stock
b. Remove pip.
c. Heat treat.
d. Centre-less grind O.D.
e. Inspect.
You are required to prepare the operation process chart (OPC) for the
above auto-part assembly.
Answer:
0.05 1 Inspect.
1 Assemble
2.50 5 components.
3.00 Inspect
3 Assemblies.
Summary:
Symbol Frequency Time (minutes)
15 15.69
3 3.10
Flow process chart is a chart, which sets out the sequence of flow of
work of a product, or, any part of it through the section, or, the
department, or, the factory by recording the events under review using
appropriate symbols. In drawing the flow process chart, we use all the five
symbols, namely, Ο , , →, D, & ∇ .
Flow process charts are of three types, the material type which shows
the events that occur to the materials till all the operations are completed
on it; the man type which deplict the activities performed by the man, and
the equipment type which exhibits the activities performed by the
equipment. Flow process chart (materials) is also called product process
chart while flow process chart (man) is also called man process chart.
vi. Activities (iii), (iv) and (v) were repeated till the component was
machined on all the four surfaces.
vii. The component was then taken to the inspection bench, 20 metres
away from the machine.
ix. It was then moved to the work distribution centre, 10 metres away
from the inspection bench.
You are required to prepare the flow process chart (materials) to record
the above activities.
Answer:
Flow Process Chart ( Materials )
[Present Method]
Repeat for 4
sides 4 2 Machined on one side
2 To Inspection bench
20 metres
1 Inspected for accuracy
3
Summary:
1 3 --
3 -- 40
1 40 --
2 -- --
Numerical No. 1:
The following represent the procedure to testing concrete pipes. Form the
storage yard the pipes are loaded on the four-wheel trolley and transported
to the inspection shed 50 metres away. After unloading, the pipes wait from
60 minutes till inspector marks the identification number on them. The
marking takes 10 minutes for a trolley load of pipes (50 nos.). Tests for
leakage and straightness are carried out on each of the pipes in sequence,
the tests taking 10 minutes and 4 minutes respectively. The acceptance /
rejection tally is marked on the pipes. This takes 5 minutes. The pipes are
then loaded on the four-wheel trolley and transported back to the yard (50
metres). At the yard, the accepted and rejected pipes are separated (5
minutes) as per the marking and stored in two groups for further
use/disposal.
You are required to prepare the flow process chart (materials) for
the above activities.
Numerical No. 2:
Why is it Made?