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International Warranty Manual Importer - 2017.2 PDF
International Warranty Manual Importer - 2017.2 PDF
International Warranty Manual Importer - 2017.2 PDF
Version: 2017.2
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Amendment Log:
Version Content Author, Approver,
Department, Department,
Date Date
2013.1 New Release Schidlmeier, BP- Dr. Ralli, BP-40,
40, 30.04.2013 30.04.2013
2013.2 Integration of BMW i, Wallbox and smaller adap- Schidlmeier, BP- Dr. Ralli, BP-40,
tations 40, 26.07.2013 26.07.2013
2014.1 Routing in case of BMW i, Storage of defective Schidlmeier, BP- Dr. Ralli, BP-40,
parts and smaller adaptations 40, 30.05.2014 30.05.2014
2015.1 Definition and processing of breakdown related Schmid, BP-43, Dr. Ralli, BP-43,
claims, reimbursement in case of goodwill and 13.03.2015 13.03.2015
communication to the customer, new process
chart of service process, storage of defective
parts, documentation of battery status before
handover to customer, update of department
codes / contact persons
2015.2 Claiming of recycling costs for the disposal of Li- Schmid, BP-43, Ganser, BP-43,
Ion (high-voltage) batteries, Update of Appendix 11.09.2015 11.09.2015
2016.1 Updated scope of the manual, electronic Service Schmid, BP-43, Ganser, BP-43,
History, usage of sublet codes, conditions for 18.02.2016 18.02.2016
Rust Perforation Warranty, principles for goodwill
claims, carrying out technical campaigns,
ALPINA vehicles
2016.2 Update definition of a warranty and goodwill re- Ott, BM-53, Ganser, BM-53,
lated breakdown, customer mobility and tech- 16.08.2016 16.08.2016
nical campaigns, brake discs and brake pads,
technical campaigns
2017.1 Integration of third party services and treatment Skopko, AQ-14, Ganser, AQ-14,
of international transit customers, updated scope 09.02.2017 09.02.2017
of parts warranty brake discs and brake pads as
well as reservation of technical campaigns
2017.2 Updated scope of Diagnosis, Long-Term Stor- Skopko, AQ-14, Ganser, AQ-14,
age, Original BMW / MINI Parts and Exchange 07.07.2017 07.07.2017
Parts as well as Parts and Additional Parts Costs
and Extended Warranty Coverage
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Preface
The requirements and standards of warranty processing are constantly changing. Not only
technological advances, but also the orientation towards sustainability resulting from the energy
transition, require the regular update of the BMW / MINI warranty manual.
The following chapter have been updated in the current version (highlighted in yellow):
II Glossary, 2.3.2, 4.3, 4.5, 4.9, 4.11.4, 6.2.2 and III Appendix.
This document defines the invoicing of all central and local scopes that are processed via a
warranty or goodwill claim. These guidelines are obligatory, regardless of whether the costs are
borne locally or centrally.
The markets are responsible -on the basis of this document- for ensuring the standardized
settlement of all warranty and goodwill claims.
The BMW warranty manual must not be handed over to third parties. Reprinting, even of ex-
cerpts, is not permitted.
This document will be valid as of August 1st, 2017. Previous versions herewith will not be valid.
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Contents
I. LIST OF ABBREVIATIONS 7
1 WARRANTY FUNDAMENTALS 10
1.1 Scope 10
1.5 WG-Stages 12
1.5.1 WG-Stage 1, Warranty 12
1.5.2 WG-Stage 2, Standard Goodwill 12
1.5.3 WG-Stage 3, Extended Goodwill 12
1.5.4 WG-Stage 4, Pre-Delivery Defects 12
1.5.5 WG-Stage 7, BSI and BRI 12
3 CUSTOMER COMPLAINTS 22
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4.5 Diagnosis 34
4.8 BMW i 36
4.8.1 Service Formats 36
4.8.2 Costs of Routing 37
4.11 Goodwill 40
4.11.1 Principles 41
4.11.2 Types of Goodwill Authorisations 42
4.11.3 Goodwill as a Marketing Instrument 43
4.11.4 Extended Warranty Coverage 44
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8 LEGAL TERMS 62
8.1 Abatement 62
III. APPENDIX 64
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I. List of abbreviations
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Term Description
AIR (Aftersales Informa- AIR is the information dealer tool in After Sales for commer-
tion Research) cial, technical and vehicle information
BMW / MINI All BMW processes are also valid for the sub brands BMW M
and BMW i;
All MINI processes are also valid for John Cooper Works
Dealer organisation Generic term for authorised dealers and service workshops.
Defect code 10-digit number used to describe the cause of failure. The
fault-causing part always has to be specified.
Flat rate units (AIR / KSD) Basis for the correct reimbursement of labour costs.
Regular customer These are customers with a national vehicle registration num-
ber/license plate. BMW/MINI used vehicles sold by the dealer
count as self sold (regular customers), as the dealer is the re-
seller of these vehicles.
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Third party services Work carried out by third party companies (e.g. paint).
Transit customer, Interna- These are customers, whose vehicle is not licensed / regis-
tional tered in the country of the repairing dealer / vehicles that on
the date of repair have a foreign license plate and foreign reg-
istration. The registration number of the vehicle must always
be stated in the comment box of the claim for WG-stage 3.
Warranty and goodwill Valid warranty and goodwill cases can be submitted to BMW
claim Group via a warranty and goodwill claim.
Warranty stages Distinctive feature to assign the costs to the respective cost
classifiers (BMW AG, Market, BSI etc.).
Warranty start date Defines the point in time to which the warranty period starts
(for vehicle and parts), according to the regulations in chapter
1.7)
Warranty types Distinguish whether the warranty was purchased with the de-
livered vehicle, new part or as an exchange part.
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1 Warranty Fundamentals
1.1 Scope
This BMW / MINI warranty manual is valid across the group for the processing and settlement
of warranty and goodwill claims between Bayerische Motoren Werke Aktiengesellschaft (here-
inafter referred as BMW AG) and Importers (hereinafter named as markets) with respect to the
brands BMW (incl. BMW M and BMW i) and MINI (including John Cooper Works) (except mo-
torcycle and lifestyle products; contacts see appendix 3). The applicable valid importer con-
tracts serve as basis for this.
The Head of Aftersales and the Head of Service of the NSCs, company owned stores and im-
porters are responsible for the technical and formal correctness of the warranty and goodwill
processing. The warranty department assess the submitted claims and may reject unjustified
claims. Rejected claims will be debited to their dealers by the markets. The reasons of rejection
have to be considered for future claims.
Discrepancies determined in the context of retrospective analysis will be followed up and in the
case of unjustified claims will be retrospectively debited. In this context the presently valid pro-
cessing requirements in the current international warranty manual are compulsory.
Each market is responsible for the correctness of the warranty and goodwill processing in its
own territory. Furthermore, each market and their dealer organisation is responsible for per-
forming technically perfect warranty and goodwill work within economically reasonable limits.
The markets are to ensure that the requirements are met and must run checks in their country.
Furthermore, decisions are to be recorded in such a way that BMW AG can easily follow them.
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Suitable information material shall be developed for associated dealers along with respective
training activities for the dealers. Therefore, a “Web based training warranty and goodwill” has
been developed and can be ordered at the particular local training department.
The “Central Warranty Department (Warranty Audit)” can audit the markets at any time regard-
ing the compliance of processes and standards and the effectiveness of control mechanisms.
The “Central Warranty Department (Warranty Audit)” performs random samples in individual
cases.
The warranty is legally regulated by the so-called “shifting of the burden of proof”.
Within the first six months of the warranty period the seller must provide evidence of the relia-
bility of the product. Within the remaining warranty period the claimant must provide evidence
that a failure (deficiency on the object) was already present at the delivery of the product. BMW
AG voluntarily relinquishes its right to enforce the shifting of the burden of proof, which is unfa-
vourable for the customer, because the customer has to prove at the end of 6 months after
purchasing the product that the deficiency was already present at the delivery of the product.
In the case of warranty it is always the seller (dealer, supplier, etc.) who is the contractual partner,
i.e. the market is the warrantor towards their dealer organisation. Dealers are warrantors to the
customer. BMW AG does not provide a manufacturer’s warranty on their products.
Warranty content is the most economic correction of the defect in accordance with the tech-
nical requirements by repair or replacement of parts (replacement parts if available), excluding
the compensation of consequential or direct defects. Within the warranty period the repair of
the defect has to be free of charge for the customer.
Beyond the legal warranty period the BMW organisation can provide goodwill, where required.
This is a voluntary "concessions/courtesy" towards the customer outside of the contractual ob-
ligation. There is no entitlement by the customer or dealer for goodwill. In certain situations, the
BMW organisation can accept all or part of the costs of the repair, although the warranty period
associated with the purchase has already been expired.
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1.5 WG-Stages
The market has to submit the warranty claims so that they contain all the essential information
to facilitate the assignment to the correct WG-stage.
Services and expenses covered voluntarily by BMW Group in part or in full, over and above any
contractual or legal liability on the basis of an internal decision.
Services and expenses covered by BMW Group in exceptional circumstances and beyond any
legal or contractual liability. WG-stage 3 expenditures are decided and covered by the market
in the context of their own goodwill budgets.
Acceptance of services for deficiencies remedied prior to delivery of the vehicle to the customer
or rather until a maximum mileage of 100 km. Not applicable for transport damage and defects
for which the dealer organisation or its transport contractors are responsible.
“BMW Service Inclusive / MINI Service Inclusive” packages are processed with the aid of the
warranty system. Services from these packages are invoiced under WG-stage 7. For further
details please refer to the “BMW Group Service Inclusive - International Manual“.
If a part fails again during the warranty period, the repeat repair is still subject to Warranty type
1, if the customer has not made any financial contribution.
Expenses for remedying deficiencies on original BMW / MINI parts and original accessories at-
tached to the vehicle.
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Expenses for remedying deficiencies on original exchange parts. This Warranty type applies in
the same way as warranty for Original BMW / MINI parts.
Original BMW / MINI exchange parts are high-quality parts. They meet the high quality require-
ments of BMW AG in every respect. Original BMW / MINI exchange parts have the same scope
of warranty as new parts. This does not lead to any disadvantages for customers, rather an
active contribution to environmental protection (recycling) is achieved.
Furthermore, the regulations of the product information “Parts: Guidelines for Original BMW
and MINI exchange parts (return parts chain)” have to be considered (they can be found in
ASAP).
Note: In cases of warranty or goodwill, Original BMW or MINI exchange parts are to be installed.
Only the replacement value of the exchange part will be reimbursed, not the value of the corre-
sponding new part.
General case: Part was purchased after original vehicle purchase or independently from vehi-
cle purchase by the customer and has a warranty claim Warranty type 2/3
In the following special cases parts warranty (warranty type 2 or 3) applies, if the part has
to be exchanged a second time:
− Part was replaced under goodwill, but in this case the customer made a significant financial
contribution to the repair costs (parts and / or labour)
− The previous repair was covered under WG-stage 7
− The previous repair was paid by third parties (e.g. insurance company) and the participation
must be confirmed through an invoice
Important: Optional accessories, such as decorative strips and mirror caps have to be pro-
cessed under warranty type 2, provided that they have not already been installed ex factory (this
can possibly be checked by the data of the standard specification in the original equipment
serial accessories list of each vehicle).
Note: If the initial repair has been completely accepted by BMW under the warranty or as good-
will, this is not parts warranty! I.e. this part is only entitled to warranty within the remaining vehicle
warranty via warranty type 1 (see also chapter 1.7 and 1.8).
In the case of part or exchange part warranty or goodwill, only the component concerned can
be billed via warranty types 2 or 3. The date of first registration and total mileage of the vehicle
has to be entered in the comment field.
Any subsequent damage caused by the component falls under Warranty type 1 (vehicle war-
ranty / goodwill) and in the case of goodwill is decided on the basis of first registration and the
total mileage. For any subsequent damage, a goodwill authorization has to be made and this
approval must be appropriately documented. A reference must also be made to the installation
date of the part causing damage in the comment field.
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The warranty for the vehicle begins (“vehicle warranty start date”):
a) at the time of vehicle delivery to the end customer,
b) with the registration of the vehicle (e.g. as demonstration car),
c) when the vehicle may no longer be sold as a new vehicle under local law (e.g. vehicles in
stock, usage as demo car), or
d) when exceeding 500km / 300 miles or possibly another valid limit concerning to local law
whereas the earliest date shall prevail.
The market has to ensure that for each vehicle for which a warranty claim is made, the corre-
sponding “vehicle warranty start date” has been entered that satisfies the aforementioned con-
ditions. For this reason, the market has to oblige its dealers, to report the “vehicle warranty start
date” immediately.
If the “vehicle warranty start date” is incorrect or not available, then the correct “vehicle warranty
start date” has to be determined based on the valid documents (as evidence; date of the new
car invoice from the BMW dealer) as proof and entered and corrected in the system. The doc-
umentation must be kept in the vehicle file.
Important: If for pre-production vehicles the first day of use cannot be determined, the pro-
duction date is used as the warranty start date. The date of the sale/delivery to the customer is
not considered as the warranty start date. Furthermore, it should be considered that all pre-
production vehicles are excluded from the warranty, as long as the vehicle is not upgraded to
series-production status (Info from “central upgrade department” / “Zentrale Hochrüststelle”).
a) with the day of installation of the part into the vehicle by a BMW / MINI authorized dealer
with the date of performance, i.e. applicable is the purchase or repair date, or
b) in case of the so called „over the counter sale“ (OTC) with the invoice date of the parts
invoice to the end customer.
Note: In the case of warranty or goodwill repairs where the costs have been covered 100% by
BMW Group, the warranty start date for the subsequent repair does not restart, but rather the
remaining vehicle warranty applies (vehicle warranty start date) via warranty type 1 (see also
chapter 1.5 and 1.7).
Important: The special regulations in chapter 7.3, “Other Special Cases” must be obeyed.
There are also market-specific special agreements that go beyond the warranty mentioned
above. However, these special agreements apply only in the country of origin and only for vehi-
cles / parts sold in the country of origin.
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Special national arrangements and the specific details of their invoicing are to be arranged by
the market so that they are unambiguously distinguished from the aforementioned warranty
and that a smooth processing of these cases is assured (see also chapter 7.2, “Warranty and
Goodwill Abroad”).
Rust perforation 12 years unlimited mileage for vehicles with warranty start
date as of 01.01.2004
Paint 3 years unlimited mileage for vehicles with warranty start date
as of 01.01.2004
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Note: Transport damage cannot be claimed under warranty rather must be billed instead via
the transport insurance policy. The delivery complaint for parts has to be submitted to BMW
Parts. Complaints about deliveries are not covered under warranty.
The responsible warranty department of the market shall thereby determine which defect code
shall be applied.
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Important: Items of equipment that are at risk of being stolen are marked on the delivery note
with ***. This equipment must be checked by the carriers each time they assume responsibility
for a vehicle.
Should you nonetheless discover that parts subject to the risk of theft (e.g. floor mats, radio,
mobile phone, wind deflector, spare wheel, mobility system, warning hazard triangle, first-aid
kit, tools, etc.) are missing from the vehicle, this must be notified to the delivering carrier within
a legally defined period. It is not possible to submit these cases under warranty.
It goes without saying that, in the interest of value retention, the vehicles should be stored in a
manner that provides the maximum possible protection against damage.
This is why BMW has developed special guidelines (see BMW Group Transportlogistics) that
contribute to avoiding damage to new vehicles during storage or while they are otherwise sta-
tionary.
These include:
− No storage in the proximity of industrial companies with heavy air pollution.
− Do not park underneath trees; under a roof, where possible.
− Always keep vehicles locked.
− Ensure there is adequate space at the sides.
− Protect vehicles parked outdoors against direct sunlight (especially upholstery and plas-
tic parts).
− Convertibles must be stored in enclosed halls or parking spaces with roofs.
− Check that the concentration of the long-term antifreeze and corrosion inhibitor fluids
is adequate.
− Comply with the care instructions issued by the battery manufacturer and with the bat-
tery charging schedule.
− Ensure that the prescribed tyre inflation pressure is observed (to prevent tyre pressure
loss).
− For manual transmissions: release the parking brake and engage a gear.
− For automatic transmission place in “park” without the handbrake.
Note: Please observe the current details in the aftersales systems (PuMA, ISTA-D etc.)!
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Monthly check
All new vehicles that have already been stored for one month must be checked for storage
damage and other deficiencies before the immobilization period continues. In general, this in-
spection should be repeated at least once a month.
It goes without saying that any damage that is discovered must be repaired immediately.
Furthermore, the care measures must be observed.
Additional measures
In addition to the points mentioned at "Short-term storage" and the care measures listed in the
repair instructions, the following measures are required to prevent storage damage:
− The passenger and luggage compartment are to be examined for moisture. If conden-
sation is discovered, ensure adequate ventilation and remedy the causes.
− To prevent tyre pressure loss, each vehicle must be moved every four weeks. In doing
so, ensure that the tyres do not come to rest on the same contact surface. Increase tyre
inflation pressure to 4 bar.
− Remove batteries, store in a suitable room and, if required, recharge (see also "Care
instructions of the battery manufacturer and complying with the battery charging sched-
ule").
− With models with a protective film, the film should be inspected and if necessary re-
placed.
If paintwork damage is unexpectedly discovered, this may only be invoiced under the following
defect codes (analogue AIR / KSD):
The use of these special defect codes is respectively limited to a period of 6 months from the
production date on. The condition is that the vehicle was stored at an authorized BMW dealer
or at an authorized BMW carrier according to BMW guidelines.
If deficiencies are overlooked despite all due care, it should be a matter of course to remedy
these in the form of so-called workshop rework. Smaller adjustments (e.g. adjust handbrake)
are to be performed by the dealer organisations under their own responsibility and the costs
are to be borne by them.
The first impression the customer gets of his or her new BMW or MINI is especially important.
A vehicle that is handed over in a technically and visually perfect condition, speaks certainly for
the dealer.
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The final battery check (documentation of the check result in the system) must be performed
within 10 days before handing over the car to the customer.
Please note:
For vehicles without a Service Booklet or an activated eSH the date of the pre-delivery
check is saved and transferred to BMW AG via FASTA. The reset of the red light “per-
form pre-delivery check” can be used as documentation to the customer that the PDI-
check was performed.
− Service Booklet
For non eSH-compatible vehicle models the Service Booklet is available in paper form.
The pre-delivery check has to be documented by means of a stamp, signature and date
in the Service Booklet.
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3 Customer Complaints
It is the job of the service advisor to find out the technical cause of the problem and the individual
requirements of the customer by posing appropriate questions.
Note: The original voice of the customer, of how he himself formulated his complaint has to be
added to the repair order electronically and is mandatory.
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Important: The specifications in the owner’s manual must be observed (e. g. regarding to re-
fueling).
Please determine on acceptance of the vehicle whether the warranty claims made by the cus-
tomer are actually justified. Is the complaint really a product problem or are other influences the
cause for the defect such as stone chipping, customer fault or whether any retrofitting or tuning
has been carried out.
Before the warranty work is started, the Service Booklet has to be inspected (e. g. CBS key
data, new APAS functionality, AIR, electronical service history / Service Booklet). The booklet
provides information on whether the defined BMW / MINI service and maintenance work has
been carried out regularly and in line with the technical specifications of BMW / MINI.
If the maintenance work is done by a third party company, the customer has to demonstrate
(by means of invoice, maintenance plan) that the work has been performed in line with the man-
ufacturer’s guidelines and that the used liquids/oils meet the manufacturer’s guidelines.
Therefore, whenever possible the customer should be offered a courtesy car or an alternative
mobility option (for example courtesy car from dealer's own stocks or via car rental company,
pickup or shuttle service, taxi voucher, metro ticket etc.) in all warranty cases in which the repair
work exceeds 2 hours.
Note: The resulting mobility costs are to be borne locally by the market, and are not covered
via the central warranty.
Exception: BMW AG partially supports mobility costs for loaner vehicles or other mobility for
all new technical campaigns ≥ 12 FRUs decided as of June 1st 2016. The dealer must add the
corresponding comment in the warranty claim. For details, see chapter 4.3.3, “Sublet Codes”.
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Order extensions, i.e. work scopes that are not causatively associated with the original cus-
tomer complaint, must be clearly identifiable as such in the repair order (overleaf on order or
depending on volume on an order extension form) and may only be accepted in justified indi-
vidual cases (safety related topics, or topics which can result in expensive subsequent damage).
If work becomes necessary due to technical information from BMW Group or findings of spe-
cialists at the dealer organisation and the customer has not ordered this work, the details are to
be documented and signed by the workshop foreman or service advisor on the order.
The description of individual operational steps e.g. troubleshooting, diagnostic work (open
times) as well as all work performed for which flat rate units exist in the AIR / KSD are to be
entered chronologically on the repair order or in an order extension form to be archived for the
stipulated retention period.
When filling out the repair order, please ensure that amongst others the following details
are entered:
− Damage description with detailed explanations in a logical sequence. The customer
complaint must be written down in the original wording of the customer.
− The complete vehicle data (licence plate, VIN, date of first registration and similar in-
formation).
− In the case of parts warranty, instead of the date of first registration of the vehicle, the
date of installation of the part and the mileage as of the installation date has to be noted.
Please always state the total mileage of the vehicle and the date of first registration in
the comment box of the claim. Store the sale or installation invoice of the customer in
the vehicle file.
Common errors with parts replacement:
Thus the registration date of the vehicle instead of the installation date of the replaced
part is frequently entered as registration date in the claim. Furthermore, the current mile-
age is entered in the claim instead of the difference in the mileage between the instal-
lation date and the current mileage.
An example: A BMW with warranty start date 01.02.2009 and a mileage of 30,000 km
has a part replaced on 01.05.2011 for which the customer pays. On 30.04.2012 with a
total mileage of 45,000 km this part is once more defective.
It is replaced by means of the parts warranty and a warranty claim is made. Under this
claim, 01.05.2011 must be entered as the warranty start date and not 01.02.2009 and
the corresponding mileage of 15,000 km (45,000 – 30,000 = 15,000 km).
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− Total mileage: If the mileage is read out by using the KeyReader, the customer has to
be asked for the key that he uses.
Pay attention to any work that might have influenced the mileage – entries in the Service
Booklet, e.g. replacement of instrument panel, engine replacement.
If the repair takes longer and possibly a test drive is necessary, the mileage at vehicle
return to the customer has to be taken.
− Work scope and flat rate units: The number of flat rate units to be entered is calcu-
lated according to the specifications on the AIR / KSD or, in exceptional cases, open
times can be applied (see chapter 4.4 , "Time recording”).
− Materials used: It must be perfectly clear from the repair order which Original BMW /
MINI (exchange) parts or what other materials have been used.
Exact quality monitoring promotes continuous quality improvement and also permits rapid de-
tection of any quality fluctuations. However, this is only possible with careful coding and prompt
submission of the claims. Precise details are important for correct processing of warranty
claims.
The defect codes are listed in a catalogue. This can be applied to the entire production range.
You can find this defect code catalogue on the AIR / KSD or in your company's computer sys-
tem. A defect code change service ensures continuous updates.
Note: Please ensure that you always have the current defect code catalogue in your computer
system.
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Main advantages:
− Complex complaints are passed on and not 'spread' across possible cause findings
− Information option for complete vehicle noises / vibration problems
− Reduction of defect codes
Note: Incorrect or imprecise defect codes can lead to claim rejection or also to later charges,
e.g. model-related defect codes.
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The flat rate catalogue lists practically every conceivable workshop task that can be performed
on BMW and MINI vehicles. The claim creation can only be drawn up correctly by using the AIR
/ KSD; at the same time, this is used to check the validity of the flat rate units for a certain vehicle
on the basis of the vehicle identification number.
Note: Only FRU numbers which are available for the respective vehicle type in the current flat
rate manual on the current AIR / KSD can be used. The warranty system cannot take account
of other FRU numbers – for example from older catalogues or those that do not match the
model. The catalogue is clearly arranged according to main groups and its structure corre-
sponds to the Parts Catalogues, Repair Instructions and Service Information.
Distinction between main / associated work; Example: removing and fitting cylinder head:
The broad definition of main and associated work is stored in the AIR / KSD. Basically:
a) Main work is a self-contained work process that starts with acceptance of the order by the
service advisor and ends with the return of the vehicle to final inspection or of the repair order
to the control centre.
Note: A workshop visit is the period between opening and completion of the main job and
the split jobs. Only one main work may be used per workshop visit on a vehicle. In the case
of split jobs or external jobs (e.g. customer invoicing, internal dealer order etc.) the main work
is always to be invoiced to the customer, the external invoicing recipient or as well as to the
dealer internal invoicing, even though the performance was provided, but not further calcu-
lated.
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Special case:
Only if no main work is available in the AIR / KSD for external or dealer internal work, the main
work can be charged via the WG-claim.
Exception paintwork:
For paintwork it is possible to claim secondary main work within main group 99, insofar that
this main work cannot be accounted to a second invoice recipient.
All other regulations for handling main and associated work apply as described above.
b) Associated work
In the flat rate manual (AIR / KSD), each associated work job appears only once in the tech-
nically and functionally matching group. The FRU numbers marked with a "+" are associated
work. They can be used if the job is carried out in association with the main work.
Associated work enables extension of the repair order, i.e. that there are operations preced-
ing the main work.
Example:
− 23 00 022 removing and fitting gearbox (main work)
− 21 21 500 Remove and install or replace clutch (associated work, as the gearbox has
already been removed)
If several defects are present, only associated work may be used for the remaining defects.
Note: Associated work that is already contained in main work is automatically reduced or
rejected by the system. Unjustified reimbursements of this kind can lead to later debits.
The 7-digit FRU number for open time without fixed specifications is structured as follows:
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Example:
There was identified body noise on a vehicle. The cause is a loose welding spot that has to
be reworked. The following work was carried out:
− Removing and fitting = this work is defined in the flat rate manual
do not use open times.
− Rewelding = this work is not defined in the flat rate manual
bill with the following open time number: 41 99 000.
Such uncatalogued jobs invoiced with " _ _ 99000" are to be explained in the comment
field of the warranty claim (specify which jobs were carried out in this time).
Also in this case comments on the jobs always have to be entered in the comment box of
the warranty claim.
Note: In the case of several jobs, where a FRU number exists, it is not permitted to submit
them combined using an open time number. These costs won’t be reimbursed.
Non-catalogued flat rate units must not exceed an acceptable level
There is of course no question that non-catalogued flat rate unit numbers are required for
certain jobs. However, the warranty department notices that open times are frequently used
for the sake of convenience to avoid having to search for flat rate unit numbers from the flat
rate manual of the AIR / KSD.
If open time values are used although fixed flat-rate units are available, these open time FRU
will not be paid.
03 = Repair done outside of claimant’s workshop (third party invoices without VAT) fall-
ing under warranty (except towing). This includes e.g. paint and upholstery work (reim-
bursement see chapter 4.7, “Third Party Services”)
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06 = Towing costs carried out by an external company (with external invoice without
VAT).
Exception: Mobility for all new technical campaigns ≥ 12 FRUs (valid for Technical
Campaigns decided as of June 1st 2016).
BMW AG partially supports mobility costs for loaner vehicles or other mobility for all new tech-
nical campaigns ≥ 12 FRUs decided as of June 1st 2016. The ability to claim for mobility costs
will be explicitly communicated on the individual technical campaign and is only valid per Special
Defect Code and Workshop visit.
The mobility costs have to be claimed directly by the dealer in their local warranty system only
once per Special Defect Code and Workshop visit via the corresponding sublet code 01 (re-
placement vehicle) or 02 (other mobility) using the special defect code of the technical cam-
paign. An accumulation of several technical campaigns < 12 FRUs to achieve a sum of >= 12
FRUs is not allowed.
A dealer comment in the warranty claim is mandatory outlining the details of the mobility offer
given to the customer. Furthermore, please ensure a copy of the rental agreement or other
audit relevant documents are added to the customer file.
Sublet code 03
Third party invoices must be filed orderly in the vehicle file and must be uniquely assigned to
the corresponding vehicle. The warranty department of BMW AG reserves the right to demand
presentation of external invoices.
Transfer costs (only in case of paint and upholstery jobs; sublet code 04)
In case it is necessary for the dealer to transfer a vehicle, these costs can be claimed via the
WG-claim. Therefore, a flat fee in the amount of 30€ per repair order can be charged, as well
as additionally the mileage costs (the same as the towing costs). The mileage costs (0.30 € per
km, 0.48 € per mile) are billed with sublet code "04" and the calculated € amount (driven
km/miles from dealer workshop to third party workshop, round trip x 0.30 € per km or 0.48€ per
mile). Within the WG-claim the sum of the flat fee and km-costs are to be entered, as well as
the description of the costs in the comment field.
Sublet code 04
In the comment field, it has to be noted which materials are used and in which amounts.
Sublet code 05
Vehicle is towed in by a productive employee of the repairing dealer. Settlement of the sepa-
rately stamped job times (round trip) of the productive employee (not a service advisor) using
the FRU number 0012300 (= towing vehicle). If a non-productive employee performs this task,
only 50% of the open times can be settled.
The costs (0.30 € per km, 0.48 € per mile) for the towing vehicle are billed using sublet code
"05" and the calculated € amount (driven km/miles from base location of mobile service to
breakdown location, round trip x 0.30 € per km or 0.48 € per mile).
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Sublet code 06
The costs of the external invoice (pure net, i.e. without VAT and with discount deducted) are
billed using the sublet code "06". The external invoice has to be kept in the vehicle file.
Towing to the nearest BMW dealer is paid in the event of damage, only during the warranty
period for vehicles (Warranty type 1).
At the start of processing a repair order, the mechanics (including directly involved foremen and
trainees) select the corresponding time type (external work, warranty work, etc.) and the order
number on the time recording device. The working times (W-times) are recorded in the same
manner by entering the respective time type. The time for the current repair order is ended by
clocking on a new order, a W-time or the quit stamp.
Apprentices clock their times spent assisting or carrying out work on their own on the work-
shop order and on their own daily/weekly working hour’s sheet. No recording of W-time is re-
quired for them. If the apprentice works along with a mechanic, then his work is to be invoiced
for determining the performance level of the mechanic as follows:
Apprentice in 1st year = 0.00 mechanic unit
Apprentice in 2nd year = 0.20 mechanic unit
Apprentice in 3rd/4th year = 0.40 mechanic unit
Open time work performed by apprentices has to be estimated with the same factors.
Note: Warranty work performed by apprentices cannot be claimed by performance level.
− Open time that is claimed for must be verified in relation to each mechanic either by
means of separate punching or at least included in the total punched working time. It
must be ensured in all cases that the submitted open times of this nature do not exceed
an acceptable level.
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− If one mechanic works on a number of open time items, the total working time required
can be punched in and out once.
− Jobs that are invoiced via open times are to be documented with punching times and
the corresponding description of the repair steps on the order or with the aid of an order
extension report.
− If a job item with specified flat-rate units is worked on within an open time task, this job
item is to be listed later separately on the repair order. The specified flat-rate unit is then
to be deducted from the recorded open time.
4.5 Diagnosis
The programs and documents in the BMW diagnosis systems contain information on trouble-
shooting in BMW Group vehicles.
The requirements of diagnosis are described in the workshop system ISTA under “News: Con-
tents and notes, diagnosis”.
An initial diagnosis or a brief test is always required before programming a vehicle (Exception:
before programming of technical campaigns). Furthermore, it should be ensured that all re-
quired test modules have been completed during the diagnosis.
If the repair cannot be carried out directly after the diagnosis (e.g., due to delays in obtaining
spare parts), a second vehicle test at the time of repair is necessary, i.e. if the repair is not com-
pleted within 10 days or 1.000 km. This ensures that the original diagnosis reports can be linked
to the current diagnosis.
The proper repair of a vehicles is only guaranteed if the information above is observed and the
repairs are carried out according to the instructions given.
The inadequate execution of a diagnosis can lead to the rejection of a warranty or goodwill
claim.
The appropriate diagnosis reports can be filed in paper form or electronically. It must always be
possible to view the reports within the 5-year archive period (see chapter 5.8, “Documentation
of Warranty and Goodwill Claims”).
Note: The obligation to keep records is the responsibility of the repairing dealer. The BMW AG
central systems assume no responsibility for this.
This does not apply for paintwork damage caused by unreasonable treatment of the car or
exceptional environmental influences.
The dealer assesses and diagnoses the complaint based on the BMW / MINI paint brochure,
and if appropriate, contacts the national warranty department for approval. If necessary the field
service team responsible for the dealer should be notified to examine the complaint on location.
Before painting it has to be checked whether a spot-repair is possible., see also „Process Spec-
ification 00032, Repair Painting in the Transportation Chain and in the BMW Dealership Net-
work“ (which can be found in ASAP).
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The rust perforation warranty applies for the complete bodywork of the new vehicle ex works.
Add-on parts such as trim strips and roof rails are excluded.
Note: Please follow the current instructions provided in the aftersales systems (e.g., PuMA,
ISTA-D, ASAP etc.) and particulary the current boundary samples for paint and corrosion dam-
age.
Informative digital photos should always be taken, see also chapter 4.2, “Documentation of WG-
Cases with Pictures”.
Complaints about the paintwork as well as a copy of the maintenance documentation from the
Service Booklet or via the history in the Dealer IT System are to be stored in the vehicle file.
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Important:
It has to be ensured, that the component, for which the complaint is about, is still in its original
condition. In case of doubt, a coat thickness measurement has to be carried out.
Please always check whether the maintenance and care measures have been carried out com-
pletely and properly as specified by the manufacturer, whether the general vehicle condition
corresponds to the vehicle age and mileage, and whether the cause of the damage can be
unambiguously assigned to the responsibility of the manufacturer.
Note: If the total costs for the repair (not per defect code) exceed an equivalent financial value
of 300 FRUs (Total costs incl. paint material and parts without set-up times) as well as in good-
will cases, authorisation is always required by the warranty department.
Invoicing
The dealer organisation is the contracting party of the customer. A direct contractual relation-
ship between the customer and a third party is not intended. Third party services must be billed
via a stepwise relationship (third party – dealer organisation, dealer organisation – customer). A
total invoice with separately stated third party services (without extra additions) must be given
to the customer.
Reimbursement
In case of warranty and goodwill, third party services are submitted net, on the basis of the
actually performed services of third parties that have been invoiced to the dealer organisation
(considering any discounts).
For paint and upholstery work, the hourly rate of the service provider (third party) is the deter-
mining factor. The paint levels and material, main and associated work etc. should be clearly
indicated and must not exceed the specifications set by BMW for work and materials (AIR /
KSD).
Furthermore, the industrial standard appraisal systems have to be used as the basis for the
repair price calculation.
4.8 BMW i
As part of the global launch of BMW i, there are also some points to be considered concerning
the processing of warranty and goodwill claims. Only authorised BMW i service partners are
entitled to submit warranty and goodwill claims for BMW i vehicles.
The dealers are differentiated by the following service formats based on the technical qualifica-
tion of the dealer. Each BMW i dealer is only entitled to submit claims for processing under
warranty and goodwill for their specific service format:
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- BMW i Basic Service: all repairs except high-voltage (HV) and carbon relevant repairs
- BMW i Extended Battery Service: all repairs except carbon relevant repairs
- BMW i Full Service: all repairs including carbon
The respective service format is linked to the dealer number and is administered by the respec-
tive market.
Note: If the necessary service format is not allocated to the dealer number at the time of the
repair date, then the warranty and goodwill claim will be rejected.
If the dealer does not have the necessary qualification (service format) to repair the vehicle, the
vehicle has to be routed to the nearest BMW i dealer, who possesses the necessary qualifica-
tions. The routing of the vehicle is only possible to a BMW i dealer with a higher service
format:
Important: The routing / transfer costs are not covered by the central warranty and therefore
are the responsibility of the markets.
In case of routing we must differentiate between the diagnostic work performed by the non-
qualified BMW i dealer and the diagnostic work and repair of the qualified BMW i dealer.
The settlement of the warranty and goodwill case is as follows (one claim per BMW i dealer):
a) Non-qualified BMW i dealer:
The diagnostic work of the non-qualified dealer performed before the routing can be claimed
via BMW AG within the warranty period. The dealer may only claim the cost of the diagnostic
work before the routing using the following defect codes:
- High-voltage diagnostic work before routing 99 99 01 20 00
- CFK (carbon) damage analysis before routing 99 99 01 21 00
b) Qualified BMW i dealer:
The dealer must perform an additional diagnosis before carrying out the repair of the vehicle.
The diagnosis costs, as well as the costs of the actual repair have to be claimed using the
normal defect codes from AIR / KSD (standard process).
Important: In adherence with the correct warranty process, the following documents must be
sent with the vehicle to the qualified BMW i service workshop:
− A copy of the non-qualified BMW i dealer‘s workshop order
− All necessary information of any repairs carried out related to this case
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The documents shall be kept in the vehicle file by the qualified BMW i service workshop. Due
to legal restrictions, customer data (name, address, email, telephone, signature) must not to be
forwarded to the qualified BMW i service workshop and should be blacked out on the copy of
the workshop order. Furthermore, the customer shall be informed that his vehicle will be routed
to another dealer.
Important: If third party workshops purchase parts for specific vehicles, the VIN number must
be indicated on the invoice.
If faults in the material or in the work are identified in a part that is to be installed by the dealer
in a vehicle before installation (i.e., the part has already been transferred to stores and
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booked), the fault is processed through the parts department channel (see chapter 2.1,
“Inspection of Damages”).
If during a test drive or afterwards a defect in a newly installed Original BMW/MINI part or ex-
change part is identified, the case is processed via a usual warranty claim. It is the responsibility
of the BMW/MINI dealer to ensure if the claim for a defective part is justified. If diagnosis relevant
parts are involved, the test- and documentation requirements are to be respected.
4.9.3 Wallbox
Over and above the normal parts warranty process the following Wallbox process has to be
adhered to.
The local repair and billing process between the contractor, electrician and dealer must be de-
termined by each market individually and documented in the national service provider contract.
The contractually agreed conditions have to be reported to the "central warranty department".
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A diagnosis must be performed either by remote diagnosis via Roadside Assistance / Mobile
Service or by the electrician on-site and has to be documented in the "eInstallation Tool". For
this purpose, it is necessary that the Wallbox is still installed at the customer’s premises.
The costs to replace the Wallbox have to be claimed always under warranty type 2 (Parts War-
ranty see chapter 1.7.2). The parts warranty starts with the part invoice date. To claim the costs
via the warranty claim, please note the following:
1. Lump sum (according to national service agreement with the contractor) for inspection,
shipping of the old Wallbox to the dealer, mileage of the electrician and installation of
the new Wallbox via sublet 03.
2. Third party bill for the shipping of the new Wallbox to the electrician can be settled also
via sublet 03.
3. The Wallbox itself can be claimed via the respective part number.
4. A copy of the original customer’s invoice has to be stored in the vehicle file.
Note: If the customer has originally installed the Wallbox himself (Cash & Carry), then only the
part costs of the Wallbox can be claimed via warranty and none of the above third party services.
Identification Label
Defective parts replaced under the warranty are to be clearly labelled and carefully stored. An
additional labelling with “accident” or “breakdown” has to be made for the following parts:
− Parts where the fault or failure led to an accident or where it is claimed that they led to
an accident. In such cases, a PuMA SC Case has to be submitted immediately.
− Parts which have caused a breakdown
Disposal
After checking and concluding warranty and goodwill cases (observe fault elimination process),
the market is responsible for the proper environmental disposal of the defective parts according
to current valid recycling guidelines.
4.11 Goodwill
Goodwill is always voluntary. The customer has no legal entitlement to goodwill. Goodwill there-
fore always means making a "concession" to the customer and should be communicated pos-
itively by the dealer organisation.
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4.11.1 Principles
BMW Group reserves the right to eliminate failures in individual cases without recognition of a
legal claim for the rectification of faults that did not occur until the expiry of the periods laid down
in the respectively applicable fault liability arrangements or in other cases. Additionally it is rec-
ommended to make a contribution to the customer’s goodwill request. Thereby the costs for
labour and / or materials can be accepted in total or partly.
Goodwill requests are only allowed if all three conditions are met:
2) The vehicle has been regularly serviced according to the manufacturer’s requirements
and the oil service has been performed within the calculated CBS interval (mileage or
time) and maximum 10% tolerance. The vehicle data can be checked via CBS key data,
AIR, electronic service history / service booklet etc.
3) The vehicle is currently registered to a customer or leasing company and the customer
registers a complaint of the defect with the dealer or the dealer notices a vehicle defect
during a workshop visit initiated by the customer or by BMW AG (e.g. recall). Order ex-
tensions are only allowed in adherence to chapter 4.3.
Exception to 3): For used cars / leasing returns (not currently registered to a customer or leasing
company) with a technical defect, which is clearly verifiable and requires a proactive repair to
ensure customer satisfaction, e.g. defects, which were not able to be identified during the ve-
hicle return. In this case a manual authorisation or dealer self authorisation is mandatory with an
appropriate dealer comment and technical verification (e.g. return protocol, photos).
Goodwill requests over and beyond the above mentioned conditions can be submitted for re-
view under exceptional circumstances with a mandatory case specific justification.
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The advantages:
− The market can offer a goodwill solution that is satisfactory to the customer immediately
at its own discretion and without prior consulting of AG.
− The customer does not have to make an advance payment.
− If BMW AG covers a part of the repair under goodwill, the market should possibly cover
the difference from its own budget and hence improve its image and position with re-
spect to the customer.
a) Description of the damage including diagnosis code (where possible) and breakdown of
the general repair scope.
b) Justification of the goodwill request (e.g. repeat repair, vehicle history, loyalty, corporate
customer / VIP / opinion leaders, new car purchase pending etc.)
c) Amount of dealer participation
The authorisation issued to the dealer outlines to what extent BMW Group will contribute to the
costs for the respective vehicle and respective fault. Hereby you can distinguish between (de-
pending on the local dealer system) automatic and manual authorisation.
Automatic authorisation (decision by the system)
When making the automatic goodwill request, the vehicle-specific data and the defect code
have to be entered in the local system (e.g. S-Gate, Dealer Workplace).
If this - automated - request does not generate a contribution from BMW Group or a contribu-
tion that is inadequate for the specific case, and there are important reasons for an extended
goodwill contribution, a manual request can be created.
The amount of the planned dealer contribution has to be entered via the automatic / manual
request system in the field "Direct dealer contribution". The dealer contribution mustn’t be
billed to the customer.
Please note: The maximum delay between authorisation and repair date is 30 calendar days.
The customer may drive a maximum of another 2.000 km after the goodwill request is made
by the dealer. If one of these limits is exceeded, a new goodwill authorisation is required,
which, due to the changed parameters, may lead to a different decision.
An authorisation number is issued for each goodwill request processed via the local system.
For the actual cost acceptance a goodwill claim always has to be submitted, in which the initially
granted authorisation (via the field "Authorisation number") is referenced.
Important: The authorisation is a means of communication between the markets and their
authorised dealers. It may not be used and carried out in the presence of the customer, and no
printout may be passed on to third parties. The result of the authorisation has to be stored in
the vehicle file. In its area of responsibility, the market is responsible for the development and
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compliance with the correct handling procedures of authorisations that are tamper-proof with
respect to audits.
It may be appropriate to extend goodwill from the point of view of customer loyalty or if for
example a part fails due to a fault that is the responsibility of the manufacturer after the warranty
period has lapsed. As a general principle, a goodwill measure should always deepen and rein-
force loyalty of the customer to the BMW / MINI brands and the dealer organisation.
However, it should not be used for the handling of minor damages. Due to the administrative
outlay that is generated, goodwill claims with a total value of under € 50,- are to be avoided.
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Negative decision:
It is obvious that not all goodwill requests can be fully met. The customer should be informed
of a refusal as sensitively as possible, either in a face-to-face conversation or via a friendly, per-
sonal letter. This applies even in the case of a(n) (international) transit customer.
In case of a negative goodwill decision the negative decision mustn’t be mentioned explicitly on
the customer’s invoice.
Always:
The "goodwill customer" has to be given the feeling that they are partners and not that they are
begging for goodwill.
Customer correspondence
The customer must not be encouraged to contact BMW AG directly. Goodwill decisions
agreed with BMW Group, whether positive or negative, must be explained and justified to the
customer in the name of the dealer.
All customers must be treated equally regardless of whether they have extended warranty cov-
erage on their vehicle or not. Therefore the goodwill decision process should be the same for
all customers with and without extended warranty coverage (e.g. new car extended or used car
warranty, BMW Repair Inclusive). Any costs above and beyond the possible goodwill contribu-
tion from BMW Group can be submitted under the respective extended warranty coverage to
determine what additional costs will be covered.
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Important: The data specified in a warranty and goodwill claim must match the entries on the
repair order. The claim entry requirements of this document are also obligatory in the case of
local goodwill decisions
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When using several consumables, the total price has to be entered only once under sublet code
04. The quantities and costs of the several consumables have to be specified on the comment
page.
Attachments:
Depending on the local system there is the possibility to attach documents (accepted file for-
mats: JPG, JPEG, GIF, PDF, TRC, VAL, ZIP, XML) to the warranty claim. The file size is limited
to 2MB per file.
In exceptional cases all warranty documents, e.g. diagnosis reports, copy of the evidence of
installation or purchase invoice (for part warranty), invoices from external firms, copy of the repair
order and evidence of time required or photos can be requested by the warranty department
by fax or e-mail.
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The submission time for warranty claims is maximum 14 calendar days after repair. The sub-
mission period also applies to later claims/resubmissions, which have to be submitted within 14
calendar days after rejection of the initial warranty claim.
An important KPI is the claim submission delay. This is the period of time between the repair
date and the entry date of the WG-claim. The dealer organisation can reduce the claim submis-
sion time by creating and sending claims on a daily basis.
Important: The claim can be submitted only for the scope of the authorisation (e.g. 50% ma-
terial). The authorisation number has to be entered in the goodwill claim, so that the forwarded
goodwill claim can be reimbursed according to the authorisation (in case of several defect codes
per claim, the authorisation numbers for each defect code have to be entered).
Or
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In the following cases a defect is not defined as a breakdown: Tire damage, key locked-in, mar-
ten bite or incorrect fuel-filling.
Attention: The prerequisite to report a warranty or goodwill related breakdown is to fulfill all
criteria described in chapter 3.2, “Check whether Warranty or Goodwill Applies”.
In the case of a warranty or goodwill related breakdown, an additional breakdown vendor code
"99" must be added on the 9th and 10th digit of the defect code.
If there are several defect codes on one warranty or goodwill claim, the "99" has to be applied
only once to the defect code which caused the breakdown.
Preliminary assessment
Each claim transferred correctly is preliminary checked by the warranty IT system. Consistency-
and plausibility-checks (e.g., VIN, warranty start date) will be performed as well as basic checks
like submission time or consistency of part- and FRU numbers. At the same time, it is deter-
mined whether the specified claim number is already present to avoid for example double-
claims. In case of inconsistencies, the system might automatically reject the claim.
Note: Properly submitted claims will be credited within the same week, i.e. the correctness of
the claim is the key to a rapid reimbursement.
Beside the described regulations in this document, when assessing claims manually the follow-
ing regulations have to be considered additionally:
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− Claims automatically rejected by the system (e.g., because of missing diagnosis code)
may only be credited manually when giving a meaningful explanation (in the comment
field).
− Cases of heaping unjustified automatic rejections due to central presetting are to be
communicated immediately to the “AG Central Warranty Department”.
− Transferring costs to the AG contribution manually requires the preliminary agreement
with the “AG Central Warranty Department”.
To fulfil the general BMW AG warranty principles, a so-called 4-eyes principle has to be imple-
mented in the decision process of manually assessed claims following the decision matrix
given below:
Head of Service
Claim Customer Field Support/ Head of War-
of company
Assessor Relation Area Manager ranty NSC
owned stores
Claims within
X
WG-Stage 1-8
Authorisations Up to Up to
Up to 10.000€ Up to 10.000€ Over 10.000€
for WG-stage 3 10.000€ 10.000€
Buybacks /
X
Takebacks
The table outlines in which case a second assessor has to approve the decision.
This is to be documented appropriately (e.g. as a comment in the claim). The organisational
hierarchical and functional level of the second assessor is defined in the corresponding organ-
isational model (BMW AG, NSC). Required deviations are to be agreed upon with the “AG Cen-
tral Warranty Department”.
Above these, monthly reporting on a single claim level is required and is to be presented to
the responsible warranty persons (e.g. Head of Warranty, market support warranty) on the fol-
lowing key figures (amongst others):
− Manual decisions on warranty claims above 10.000,00 EUR
− Manual decisions on goodwill claims above 5.000,00 EUR
− Buybacks / Takebacks
− Flat-rate units are rejected because they are incorrect. It has to be ensured that AIR
or the current KSD CD is used.
− Repeat entries of main work: Including items that are already included in other work
scopes.
− Defect codes that are incorrect or invalid or that do not correspond to the part or the
claim will also be rejected. To determine the defect codes, AIR or the current KSD CD
has to be used.
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− In the case of goodwill claims, values are reduced: the claim exceeds totally or
partly the cost authorization.
− Certain items are not reimbursed in the case of goodwill claims, e.g. consum-
ables (oils, anti-freeze protection, etc.) or non-catalogued flat-rate units (open times).
− Items have been listed, but not explained accordingly in the comment field,
e.g.:
o Troubleshooting in the form of uncatalogued open times
o Amounts have been billed in such a way that it cannot be discerned what has been
billed. These concerns in particular amounts submitted with sublet code "03" or
"04". All amounts submitted with these codes must be justified in the comment
field.
Retention period
In addition all warranty-related documents that are connected to the respective billing process
have to be archived. All claim documents are defined by legal specifications as general business
documents. These must be retained according to applicable legal requirements, at least how-
ever 5 years after repair date. Therefore backups should be performed regularly amongst others
for electronic data management.
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The initial credit note is a summary credit note, which contains all finally decided warranty and
goodwill claims (in the so called status “ready for AG crediting”) as well as the information about
all claims which are currently waiting for assessment or incorrect.
The reimbursement of labour costs is determined by the number of payable flat rate units (FRU)
respectively open times and the agreed value of the respective flat rate unit. The payable num-
ber of FRUs is thereby based on the published information (AIR / KSD CD, warranty manual)
towards markets and dealer organisations. The value of the respective FRU rate is based on a
value agreed between BMW Group and the respective markets.
The increase of these FRU rates is thereby based on the annually projected labour cost prem-
ises determined by BMW AG. These are based on inflation and productivity of the respective
country. Amongst others, additionally retail prices of direct competitors and own customer bill-
ing prices are included in the analysis.
An increase of the FRU rate must be applied for in writing via the standard form. This is only
possible when the dealer increases his FRU rate for mechanical work claimed to the customer.
To assess this request, BMW Group can check the dealer’s calculation of the FRU rate. The
form is provided by the responsible Aftersales Manager. Increases that go beyond the frame-
work herein defined are possible in principle; the resulting additional costs (differences in reim-
bursement levels) are to be borne by the respective market itself.
Further details on the reimbursement of labour costs are described in the "Warranty Labour
Rate Reimbursement Policy". Warranty and goodwill FRU rates are not reimbursed above the
local retail rates in the market. Market conditions are considered and an expense-based reim-
bursement is endeavoured.
Parts Costs
The reimbursement of parts costs by BMW AG is based on the market's cost price.
In case of exchange parts, only the replacement value of the exchange part is reimbursed, but
not the value of the corresponding new part.
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Important: If the exchange part is not available, the following process applies:
Consumables such as oil and coolant are reimbursed for warranty repairs during the regular
warranty period. Basis for reimbursement of the costs of consumables is maximum the net
dealer cost price (BMW / MINI ordering prices) and not the retail price to the customer - for
standard containers e.g. engine oil 205 litre drum.
On this basis, the operating fluids required in the case of warranty claims are to be calculated
individually and billed under sublet code 04 " Lubricants, operating fluids, consumables, etc.".
Small parts such as grease, plastilube, loctite etc. are included in the FRU rate and are there-
fore not separately reimbursed.
6.2.4 Taxes
Warranty and goodwill services are reimbursed on the basis of tax law applicable in the respec-
tive country. This may include taxes and other charges if these are non-refundable according
to local law for the BMW partners. The markets confirm annually with the form “Parts Landed
Cost Form / Confirmation form warranty costs / service Inclusive costs”, that the correct war-
ranty and goodwill taxes have been considered.
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If the fiscal treatment of warranties changes in a particular country BMW Group has to be in-
formed immediately. In case of doubt, changes have to be verified by means of a tax question-
naire or by an expert’s report of the BIG 4 audit companies (Ernst & Young, Deloitte, KPMG,
PricewaterhouseCoopers).
In the interest of customer care, the market or dealer should consider covering the difference
between the claim and the refund themselves under certain circumstances up to the payment
of the full amount.
Note: The paid customer invoice must be immediately and completely reimbursed to the cus-
tomer or partially in case of a partial contribution from BMW.
If individual items or the entire claim are rejected due to a mistake by the workshop (repair not
in accordance with BMW specifications, incomplete diagnosis etc.) the customer may in no
event be charged for the repair work.
Attention: An amount stated in the authorisation for the dealer's own contribution must never
be invoiced to the customer. The credit note issued to the customer is to be documented in
the vehicle file and kept in accordance with legal guidelines over a period of 5 years. In the event
of any warranty audit, deviations from this procedure would lead to debiting of the entire value
of the credit note from the dealer account. As ultimately the decision in relation to goodwill is
made under the condition that the dealer or the service workshop also accepts the prospective
share.
Any overpayment on the part of BMW Group is to be notified to the “AG Central Warranty De-
partment”.
Discrepancies determined in the context of retrospective analysis will be followed up and in the
case of unjustified complaints will be retrospectively debited.
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Delivery blocks
Vehicles affected by a technical campaign can be stopped via a delivery block if they are still in
the logistics chain. Those vehicles must be tested or reworked according to the specification
in the delivery block before they are handed over to the first customer or transported to the
VDCs (Vehicle Distribution Center).
Attention: In many countries, this procedure is required by law and violations can
have criminal consequences for all parties involved.
Technical campaigns on vehicles outside the warranty period
Technical campaigns can generally be claimed with a warranty claim, this means, the reim-
bursement is made regardless of the vehicle age and mileage.
Since June 2016, the markets are informed about technical campaigns and delivery blocks in
their markets via the TCM (Technical Campaign Management) system.
The customers must be informed in accordance with the guideline by the delivery or care taker
dealer or by the market, respectively by the NSC, depending on the type of technical campaign.
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Campaigns with customer notification always include a draft customer letter. If necessary, the
customer data will be found out with the help of the relevant regulatory authorities.
Customers may also be informed by additional measures such as press releases.
It has to be ensured that all open technical campaigns have been performed before delivering
the vehicle to the customer. It may be necessary to check for open technical campaigns several
times, in particular if the pre-delivery check has been performed several weeks before the hand-
over to the customer. There are different possibilities to check whether the vehicle has open
technical campaigns, e.g. via KeyReader, S-Gate, ISTA, AIR, DWP etc.
From a legal aspect, the vehicle must never be handed over to the customer, if open technical
campaigns (especially with delivery blocks) exist.
Before the work is performed, the dealer has to determine whether the respective campaigns
have not possibly already been carried out on the affected vehicle by another dealer or service
workshop or whether the technical campaign has already been covered in the scope of another
repair activity. This applies in particular to vehicles of transit customers.
Observe information
It is essential that technical campaigns are carried out in accordance with the technical infor-
mation provided by BMW Group.
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State of completion
In the interest of our customers, BMW Group monitors the completion ratio of all technical
campaigns.
Completion control via S-Gate
All VIN-related campaigns can be accessed via S-Gate. The documents can be accessed and
printed out by clicking the SI-Symbol next to the special defect code under Service Warranty in
the applications in which the technical campaigns are displayed (Status of Technical Cam-
paigns, Vehicle Data).
Thus there is the opportunity to independently follow up the degree of completion of one or
more technical campaigns. Hence, this query option has to be used to conclude technical cam-
paigns in the interest of our joint customers as quickly as possible.
Subsequent damage which is directly related to an open Technical Campaign can be submitted
under the Special Defect Code assigned to the Technical Campaign; an appropriate dealer
comment for these cases is mandatory.
Exception: BMW AG partially supports mobility costs for loaner vehicles or other mobility for
all new technical campaigns ≥ 12 FRUs decided as of June 1st 2016. The dealer must add the
corresponding comment in the warranty claim. For details, see chapter 4.3.3, “Sublet Codes”.
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06 = Dealer information: Work performed, however no warranty claim created. Work in-
voiced under regular defect code. Therefore an email has to be send to Steuer-
ungTA@bmw.de with the following information:
- VIN
- special defect code
- regular defect code, which has been used for claim settlement
- reason for not sending the claim
In both cases, the documentation for correctness of details with date and signature is made by
the service manager and person responsible for warranty at the dealer.
Open Technical campaigns on stolen vehicles cannot be flagged as completed, since they can
still be in traffic or be brought back into traffic later.
BMW / MINI vehicles are technically specified and built for specific operation conditions and
local homologation requirements of the according country or region. A vehicle operated in a
different country or region other than it was originally designed for might be subject to warranty
exclusions (please see also the owner’s manual or country specific releases of the respective
market).
Being purchased and registered abroad, these vehicles will be treated like their own customers
(regular customers) in a warranty case.
Goodwill is independent of possibly existing warranty extensions or insurances. It is important
that a goodwill decision process is triggered just as for every other customer (see also chapter
4.10.4, “Extended Warranty Coverage”).
International transit customers (e.g. vacation) have to be treated like regular customers. The
customer shall be protected of any advanced payment.
Handling:
The dealer executing the repair claims a goodwill request (based on the premises as
outlined in chapter 4.11.1).
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It is mandatory to include the license plate number of the vehicle on the claim.
The customer has to be marked as “international transit customer” on the goodwill au-
thorisation request and later in the warranty and goodwill claim itself.
Note:
If the customer has provided an advance payment, the customer shall receive a compensation
payment via a bank transfer from the BMW/MINI Dealer abroad (currency effects are to be borne
by the customer).
Regarding the disposal of high-voltage batteries please see product information “Order and
logistics High-voltage accumulator, 2nd generation for hybrid technologies F10, F30, F01
and F02” provided by the department “Maintenance, Repair, Environmental Mgmt.”. Up-
dates of this product information have to be adhered to.
Note: Batteries in remote control keys or garage openers are consumables and are there-
fore not covered under warranty
Upholstery Work
As a general principle, deficiencies to seats or seat covers for which the manufacturer is
responsible are to be repaired. Replacement of the complete seat is not justified in these
cases. Both complete seat covers and upholstery fabrics and leatherette can be obtained as
products sold by unit length via BMW Parts.
Please note the existing instructions for upholstery repairs in the aftersales systems (e.g.
PuMA, ISTA-D, etc.)!
Glass damage can only be covered under warranty if a manufacturing defect is involved. Dam-
age caused by external influences such as stone impacts cannot be submitted.
In such cases, it can be recommended to the customer to make a claim with their insurance
company.
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Wear parts
All vehicle parts undergo natural wear. According to the terms of warranty, damages result-
ing from natural wear are excluded from the warranty and will not be reimbursed by BMW
AG. Exceptions are repairs arising from a material defect.
Brake discs and brake pads (applies to vehicles from production date 01.07.2016
and parts from invoice date 01.07.2016):
Noises: A settlement under warranty is possible up to 20.000 km and max. 2 years.
Vibration / steering vibrations: A settlement under warranty is possible up to 30.000km and
max. 2 years.
This applies to both the vehicle warranty and parts warranty, provided the mechanical wear
limit (acc. Repair Manual) is not reached.
In case of parts warranty, the invoice date is valid regardlessly of the vehicle age.
Exception: Vehicles with NAO pads Gen 1 (F1x, F0x), details according to GWK Newsletter
1/2016.
Tyre complaints are to be handled by the BMW / MINI dealer in conjunction with the tyre
manufacturer directly.
Tyre imbalance
The rebalancing of tyres is part of the normal maintenance and cannot be invoiced via war-
ranty.
If, in exceptional cases, a customer complaint determines that the tyres of a new vehicle
have to be rebalanced, the costs will be covered up to a maximum vehicle mileage of 2.000
km.
Light bulbs belong to wear parts (see PuMA no. AG 44162140), however they have a warranty
limit of 12 months from the warranty start date on (with the exception of xenon / LED lights,
here the limit of 24 month is applicable).
Adjustment work (e.g. wheel alignment check, door adjustment) can only be invoiced to war-
ranty where a customer fault can definitely not be determined. In case of the wheel alignment
check, these costs can only be settled -in exceptional cases- up to a maximum mileage of
10.000km and/or 6 months after vehicle warranty start date.
Exception: Should a wheel alignment be necessary as part of a legitimate GWK repair, the
repair costs can be fully claimed including the alignment for the front and rear axle.
Test drives (road test) can be settled via the warranty claim (if transparency exists for time
recording, performance, scope, etc.), only if it is absolutely necessary in the context of trou-
bleshooting, that the productive workshop employee (e.g. mechanic, mechatronics)
• conducts a test drive with the customer's vehicle only when there is no other more effi-
cient way to identify the problem with the existing diagnosis devices or
• is instructed within the repair (repair manual, PuMA case) that a test, calibration, regener-
ation or adaptation drive has to be carried out.
Please note: Test drives as part of the final check generally belong to the duties of the
service advisor or workshop supervisor and cannot be reimbursed via the warranty claim.
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BMW AG) covers the costs of warranty and goodwill. In this connection, a contractual ar-
rangement is to be reached to ensure proper handling. The current guidelines regarding
goodwill have to be observed also by local content.
The warranty department of the market is responsible for local handling of these costs. In
this context, everything that has not been made by BMW Group is local content. The same
guidelines apply to local content of other markets.
ALPINA vehicles are manufactured by ALPINA Burkhard Bovensiepen and have their own
vehicle identification numbers that are not identical to BMW vehicle identification numbers.
The standard BMW warranty and goodwill claiming process applies for all BMW components
with the exception of the blocked main groups, ALPINA modified components or any sub-
sequent damage caused by ALPINA components. The BMW vehicle identification number
must always be used for all warranty claims affecting BMW parts. The BMW vehicle identi-
fication number can be found in the vehicle documents.
For ALPINA components please contact ALPINA Burkard Bovensiepen in Buchloe who is
the direct warrantor (address see appendix 3).
Important: This claiming procedure is valid worldwide, except USA.
Pre-production vehicles are generally excluded from the warranty, unless it is upgraded to
the series-production status (info from “central upgrade department” / “Zentrale
Hochrüststelle”; for information regarding the warranty start date see chapter 1.7.1,
“Warranty for Vehicles (Warranty Type 1)”).
Vehicle Coding
BMW AG reserves the right to mark special vehicles in certain cases with internal signs (in-
dicating tuning, conversions, users of incorrect/wrong fuel etc.). This vehicle coding means
that information related to the specific vehicle is saved and referenced via the VIN. This is
intended to ensure that only damages that fulfil the conditions for material fault liability are
managed via warranties and hence that claims against BMW AG really exist.
Such coding does not mean that the vehicle or certain components are automatically ex-
cluded from the warranty. Usually the sole consequence of the coding is that the warranty
claim is processed manually. It will thus be examined whether and to what extent the under-
lying technical complaint is related to the respective information.
The responsible warranty department has to be contacted if you determine that a code has
been created for a vehicle (e.g. "U", "T").
The customer should not be informed until the warranty department has explained what the
code signifies and why the vehicle has been assigned a code.
Note:
If tuning / conversion activities are suspected on a vehicle by the dealer, this must be re-
ported immediately to BMW AG (via the form in appendix 5) so that this vehicle can be coded
accordingly via e-mail: w_vehicle_modification@list.bmw.com.
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8 Legal Terms
If repairs are insufficient
In rare cases a defective vehicle cannot be completely repaired even though all technical re-
sources have been exhausted, or that it is not reasonable to expect the customer to accept
other repair attempts.
The further rights to withdraw from the contract, abatement of the purchase price or damage
compensation result from the contractual relationship between customer and seller. The cus-
tomer can only assert these rights with respect to the selling contractual partner.
8.1 Abatement
Abatement of the purchase price under the warranty means that the purchase price is lowered
at a later date by the “reduced value”. This must not be confused with impairment of value,
which is lowered, for example, when a vehicle is damaged in the event of an accident.
After abatement the customer is not entitled to another repair of deficiency, as the “reduced
value” is satisfied with the abatement. Accordingly remedial repairs are always to be preferred.
Note: Detailed information can be obtained from the guide „Warranty Manual for submitting
buybacks between Subsidiary / Importer and AQ-83 within the warranty period", which can be
provided on demand. The “International Customer Relations Department” can be contacted in
case of any questions.
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Important: BMW AG can only agree to cover costs for any legal, court and expert assessor
costs in the context of the contractual agreements between the market and BMW AG, if BMW
AG has been informed in advance and has been included in the further decision making.
Out-of-court settlement
An out-of-court settlement is an agreement that settles the dispute between the parties. A
compromise is reached, whereby both sides make concessions. If an out-of-court settlement
is proposed, it should always be ensured that the out-of-court settlement includes a right of
revocation to facilitate later agreement between market and BMW AG.
Costs
The BMW / MINI dealer must pay any costs incurred for a legal conflict or which he or she is
told to pay by a court itself. Only in case the market or BMW AG has agreed to cover these
costs, can they be billed later.
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III. Appendix
1) Warranty Parameters 65
3) Contacts 67
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1) Warranty Parameters
Corrosion perforation:
Warranty start date as of 01.01.2004 12 years
Paint 3 years
5 years and/or 100.000 km for ECE-
versions Gen2 E72, F04, F10h, F30h,
F01h/F02h
6 years and/or 100.000 km for ECE-
High voltage battery and its units
versions Gen3 of F30, F45, G11/G12,
G30 and F60
8 years and/or 100.000 km for BMW i
vehicles (I01, I12)
Tyre Rebalance, in exceptional cases up to a maximum road distance of
imbalance 2.000 km
Break discs Noises up to 20.000 km and maximum
and break 2 years
parts
Vibration / steering vibrations up to 30.000km and maximum
2 years
Adjustment wheel alignment check, in exceptional up to a maximum mileage of 10.000 km
work cases and/or 6 months after vehicle
warranty start date
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3) Contacts
In case of any questions please contact the “AG Central Warranty Department”
Further responsibilities:
- BMW Motorrad
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BMW Group
Send to Email w_vehicle_modification@list.bmw.com Company stamp
Please cross the converted main group(s) and describe the exact deviation.
11 ☐ Engine 32 ☐ Steering
12 ☐ Engine electrical system 33 ☐ Rear axle
13 ☐ Fuel supply 34 ☐ Break
17 ☐ Cooling system 36 ☐ Wheels and tyres
18 ☐ Exhaust system 37 ☐ Integrated suspension systems
21 ☐ Clutch 41 ☐ Bodyshell
23 ☐ Manual transmission 51 ☐ Body equipment
24 ☐ Automatic transmission 52 ☐ Seats and bench seats
27 ☐ Transfer box 61 ☐ General electrical system
28 ☐ Double clutch gearbox 62 ☐ Instruments
31 ☐ Front axle, front wheel control 63 ☐ Lights
Based on the transmitted data, additional main groups need to be marked where necessary.
- For engine tuning: main group 10, 11, 12, 13, 17, 18, 26, 34
and depending on the power train main group 21, 23, 24, 27, 28, 31, 33.
- For unreleased wheels and tyres: main group 31, 32, 33, 36 and furthermore main group 27 for all-wheel.
- For lower suspension setting or drive train components: main group 31, 32, 33, 37and furthermore for
wheel arch crimping or retrofitment of non-serial joints main group 41.
- For retrofitment LPG: HG 10, 11, 12, 13, 16, 18