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Kongsberg Operator Manual Power Management System
Kongsberg Operator Manual Power Management System
347694/C
December 2012 © Kongsberg Maritime AS
Document history
Document number: 347694
Added information box descriptions.
Rev. C December 2012
Additional minor text corrections.
The reader
This operator manual is intended as a reference manual for the system operator. This manual is based on
the assumption that the system operator is familiar with running a power management system.
Note
The information contained in this document remains the sole property of Kongsberg Maritime AS. No
part of this document may be copied or reproduced in any form or by any means, and the information
contained within it is not to be communicated to a third party, without the prior written consent of
Kongsberg Maritime AS.
Kongsberg Maritime AS endeavours to ensure that all information in this document is correct and fairly
stated, but does not accept liability for any errors or omissions.
Warning
The equipment to which this manual applies must only be used for the purpose for which it was
designed. Improper use or maintenance may cause damage to the equipment and/or injury to personnel.
The user must be familiar with the contents of the appropriate manuals before attempting to operate
or work on the equipment.
Kongsberg Maritime disclaims any responsibility for damage or injury caused by improper installation,
use or maintenance of the equipment.
Comments
To assist us in making improvements to the product and to this manual, we welcome comments and
constructive criticism.
e-mail: km.documentation@kongsberg.com
Kongsberg Maritime AS
www.kongsberg.com
Operator Manual
Table of contents
Admonitions .............................................................................................................5
Glossary....................................................................................................................6
INTRODUCTION ................................................................ 7
SYSTEM DESCRIPTION...................................................... 9
Power Management ..................................................................................................9
Generator types.......................................................................................................10
Generator control functions....................................................................................10
USER INTERFACE ............................................................ 13
K-Chief 600 Operator Station and the 13.3” Touch Panel .....................................13
Screen layout.............................................................................................. 13
Power Management System view................................................................. 14
Power Management System symbols............................................................ 14
8” Touch Panel .......................................................................................................19
Screen layout.............................................................................................. 19
Power Management System symbols............................................................ 20
OPERATIONAL PROCEDURES .......................................... 22
Procedures for K-Chief 600 Operator Station and 13.3” Touch panel...................22
Open the Power Management System process view ...................................... 22
Open the generator set dialogue box............................................................. 23
Connect a generator (Auto mode)................................................................. 23
Connect a generator (Semi-auto mode)......................................................... 23
Disconnect a generator (Auto mode) ............................................................ 23
Disconnect a generator (Semi-auto mode) .................................................... 23
Prioritise generators (Auto mode) ................................................................ 24
Set the generator to Auto mode.................................................................... 24
Set the generator to Semi-auto mode ............................................................ 24
Start a generator (Auto mode)...................................................................... 24
Start a generator (Semi-auto mode) .............................................................. 24
Stop a generator (Auto mode) ...................................................................... 24
Stop a generator (Semi-auto mode) .............................................................. 25
Open the circuit breaker dialogue box .......................................................... 25
Connect the circuit breaker .......................................................................... 25
Disconnect the circuit breaker...................................................................... 25
Reset the circuit breaker .............................................................................. 25
Open the Main Switchboard controller dialogue box ..................................... 26
Set the MSB to symmetric load sharing ........................................................ 26
Set the MSB to asymmetric load sharing ...................................................... 26
Reset the MSB............................................................................................ 26
Connect more power using the MSB ............................................................ 26
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Operator Manual
Admonitions
The following admonitions found throughout this manual mark special messages to
alert the user of specific information concerning of the personnel, the equipment or the
process.
WARNING
Text set off in this manner provides a warning notice that failure to
follow the directions in this WARNING can result in bodily harm or
loss of life and/or extensive damage to equipment.
Caution
Text set off in this manner provides a warning notice that failure to follow
the directions in this CAUTION can result in damage to equipment.
Note
Text set off in this manner presents clarifying information or specific instructions
pertinent to the immediate instruction.
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Kongsberg K-Chief 600
Glossary
CAN Controller Area Network
CB Circuit Breaker
CRP Control Room Panel
DG Diesel Generator
DPU Distributed Processing Unit
HPP Hydraulic Power Pack
ME Main Engine
MSB Main Switchboard Controller
OS Operator Station
PMS Power Management System
SCU Segment Controller Unit
SG Shaft Generator
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Introduction
Introduction
The purpose of this Operator Manual is to provide the descriptions and procedures
required to allow for safe and efficient use of the Kongsberg K-Chief 600 Power
Management System. A thorough understanding of system functions and controls
is necessary to optimise overall performance. Careful study of the information in
this manual is highly recommended, preferably while exploring the systems various
functions. System operation is a dynamic activity requiring regular adjustments and fine
tuning to achieve the best possible results under varying environmental conditions.
The manual includes the following main chapters:
Topics
• System description on page 9
– This chapter presents a general introduction to the K-Chief 600 Power Management
System.
• User interface on page 13
– This chapter contains information about the Power Management Systems interface
that may be a necessary supplement to the procedures.
• Operational procedures on page 22
– This chapter contains step-by-step procedures for operation of the K-Chief 600
Power Management System.
Note
The K-Chief 600 is a modular system, consisting of standard main units such as
Operator Stations, Operator Panels and processing and I/O units. For a specific project
configuration, the choice and quantities of items may vary and may depend on ship
and class.
Note
This manual only describes the operation of the Power Management System. For an
overall understanding of the K-Chief 600 system, please read the principal K-Chief
600 manual referenced below.
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Kongsberg K-Chief 600
Related documents
→ [338857] Kongsberg K-Chief 600 Operator Manual for Alarm and Monitoring
system
→ [357625] Kongsberg K-Chief 600 Maintenance Manual
→ [311956] Kongsberg K-Chief 600 Installation Manual
→ [347693] Kongsberg K-Chief 600 Operator Manual for Auxiliary Control
→ [347181] Kongsberg K-Chief 600 Operator Manual for Vessel Performance
→ [359796] Kongsberg K-Chief 600 Operator Manual for Ship@Web
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System description
System description
Power Management
The Power Management System (PMS) is one of the systems that can be integrated in
the K-Chief 600. It is designed to control the power generation and distribution on board
the vessel. All the automatic functions necessary for a safe and economic operation is
included. The PMS is also designed according to class requirements.
The basic system consists of one Distributed Processing Unit (DPU) per generator unit.
Each DPU performs the control functions for the generator unit. The system is suitable
for generators driven by diesel engines, steam turbines or by the propeller shaft. The
DPUs have different configurations and control strategies depending on the type of
generator. For remote operation the DPUs are connected to an Operator Station (OS).
For the overall management of the switchboard an additional DPU, the Segment
Controller Unit (SCU) is used. The SCU gives redundancy both in function and
communication, this allows separation of local CAN from global CAN. The Power
Management System will be adapted to the specific configuration of generators and bus
bars on the ship. In order to comply with the latest rules of separation of functions for
alarm, control and safety, these functions have been addressed to separate DPUs. See the
following list for an overview.
• PMS control logic: SCU.
• Generator and circuit breaker control logic: A DPU (RIO-C4) for each generator.
• Bus-tie control logic: A DPU (RIO-C4) for each synchronizing circuit breaker.
• Generator protection system: A DPU (RIO-C3) for each generator.
• Alarms: A number of DPUs (RAi-16 and/or RDi-32 units) depending on the
configuration.
• Consumer Control logic: RioC2/RaO8
Operator interaction is done through interactive colour graphic pictures on the Operator
Stations (OS), or locally from the Touch panel. The number of images in the system
depends on the amount of equipment under K-Chief 600 control.
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Kongsberg K-Chief 600
For a more in-depth description of the K-Chief 600 system see the K-Chief 600 Operator
Manual for Alarm and Monitoring System (document number 338857).
Generator types
The following types of generators can be operated:
• Diesel Generator
• Shaft Generator
• Turbine Generator
• Emergency Generator
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System description
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Kongsberg K-Chief 600
Standard setting
The generator which is connected first will be disconnected first, unless the SG and the
DG are connected to different bus bars. If they are connected to different bus bars, the
bus-tie breaker will be disconnected. See the following list for other options which
can be selected.
• Option 1: The generator which is connected first will be disconnected first, unless the
SG and the DG are connected to different bus bars. If they are connected to different
bus bars, the bus-tie breaker will be disconnected.
• Option 2: The SG will always be disconnected when a parallel situation occurs.
• Option 3: The DG will always be disconnected when a parallel situation occurs.
• Option 4: Continuous parallel operation of SG and DG is normally not recommended
and must be specified with the yard, the Main Switchboard Controller (MSB) and
the ME makers.
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User interface
User interface
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Kongsberg K-Chief 600
The top bar, alarm side bar and the navigation line is common for all operations. See the
K-Chief 600 Operator Manual for Alarm and Monitoring System (document number
338857) to learn more about these features.
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User interface
Tagmark abbreviations
• A: Auto
• L: Local
• M: Manual
• B: Blocked
• S: Shutdown
The tagmark changes according to the status of the generator.
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Kongsberg K-Chief 600
Tagmark abbreviations
• A: Auto
• L: Local
• M: Manual
• T: Tripped
The tagmark changes according to the status of the circuit breaker.
Information box
Each generator has an information box in the lower part of the view. It can have up to six
lines of information and is project dependent.
1 Auto and start block
• Config fail – Configuration failure.
• Local breaker – The breaker is on local control.
• Start block – Start is blocked.
• Local mover – The prime mover is on local control.
• Blocked – The generator is blocked.
• Auto – The generator is in auto mode.
• Semi auto – The generator is in semi-auto mode.
2 State information
• Oper block/Loc, Oper block/Rem – Operation blocked local or remote.
• Ready for start
• Starting
• Running idle
• Ready to conn. – Ready to connect.
• Cooldown
• Stopping
• Sync & conn – Synchronising and connecting.
• Connected
• Conn. high load – Connecting high load.
• Disconnecting
• Changeover
• Ch. over disconn – Changeover disconnecting.
• Shutdown
• Config failure – configuration failure.
• Invalid
• Conn. low load – Connected low load.
3 Priority
• States the priority of the generator.
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User interface
4 Standby numbering
• The standby number of the generator.
5 Stop blocked
• Load dependant stop block is active.
6 Load sharing mode
• Droop load sharing
• Isochronous load sharing
Generator state
The current state of the generator is indicated by the colour on the generator symbol.
• Green: Generator running
• Grey: Generator stopped
• Yellow colour filled in a square around the symbol: Attention necessary
• Light yellow colour filled in a square around the symbol: Information
• Red square around the symbol: Tripped/Failure
• Pink colour filled in a square around the symbol: Invalid
Breaker state
The current state of the breaker is indicated by the colour on the symbol.
• Green: Breaker closed
• Grey: Breaker open
• Yellow colour filled in a square around the symbol: Attention necessary
• Light yellow colour filled in a square around the symbol: Information
• Red square around the symbol: Tripped/Failure
• Pink colour filled in a square around the symbol: Invalid
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Kongsberg K-Chief 600
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User interface
8” Touch Panel
Screen layout
This chapter describes the screen layput of the small size (8”) Touch panel.
The small size Touch panel may be used in several locations. It consists of a touch screen
divided into a process view window and a small numeric input area. It has three buttons
below the screen; Sound off, Home and Alarm acknowledge.
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Kongsberg K-Chief 600
The 8” Touch panel has an information box below each generator set.
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User interface
Generator states
The 8” Touch panel has these symbols for the generator state:
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Operational procedures
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Operational procedures
Tip
The navigation line is also a quick way to open the PMS view.
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Operational procedures
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Operational procedures
• The dialogue box for the One Touch Auto Sequence is opened.
It may look similar to the figure on the right.
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Operational procedures
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Kongsberg K-Chief 600
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Operational procedures
2 Tap Disconnect.
• The circuit breaker symbol changes to yellow. The generator is unloading.
• The circuit breaker symbol indicates disconnected and changes to grey. The
generator is disconnected.
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Operational procedures
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Operational procedures
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Kongsberg K-Chief 600
Index
8” Touch panel 8” Touch panel, 34 Automatic
Circuit breaker symbols, 20 Auto mode start-and-connect after
Connect a generator in Generator, 24 a power blackout, 11
Auto mode, 30 Generator on 8” Touch Frequency and load
Connect a generator in panel, 31 sharing, 10
Semi-auto mode, 30 MSB, 27 Load dependent
Connect more power by MSB 8” Touch panel, 35 start/stop of the
MSB, 34 stand-by generators,
Connect the circuit 11
breaker, 33 C Parallel operation
Dialogue box for circuit Circuit breaker between shaft
breaker, 33 Connect, 25 generator and diesel
Dialogue box for Connect 8” Touch panel, 33 generator, 11
generator set, 29 Disconnect, 25 Supervision of heavy
Dialogue box for Main Disconnect 8” Touch consumer start, 11
switchboard controller, 34 panel, 33 Symmetric load sharing, 11
Disconnect a generator Open dialogue box, 25 Synchronizing, 10
in Auto mode, 30 Reset, 25 Generator set
Disconnect a generator Reset 8” Touch panel, 33 Connect in auto mode, 23
in Semi-auto mode, 30 Connect circuit breaker, 25 Connect in Auto mode
Disconnect surplus Connect generator 8” Touch panel, 30
power by MSB, 35 Auto mode, 23 Connect in Semi-auto
Disconnect the circuit Semi-auto mode, 23 mode, 23
breaker, 33 Connect more power, 26 Connect in Semi-auto
Generator symbols, 21 MSB 8” Touch panel, 34 mode 8” Touch panel, 30
Open PMS view, 29 Disconnect in Auto
Prime mover symbols, 21 mode, 23
Prioritise a generator in D Disconnect in Auto
Auto mode, 31 mode 8” Touch panel, 30
Reset MSB, 34 Dialogue Disconnect in Semi-auto
Reset the circuit breaker, 33 Circuit breaker, 25 mode, 23
Screen layout, 19 Circuit breaker on the 8” Disconnect in Semi-auto
Set a generator in Auto Touch panel, 33 mode 8” Touch panel, 30
mode, 31 Generator set, 23 Open dialogue, 23
Set a generator in Generator set on 8” Prioritise generators in
Semi-auto mode, 31 Touch panel, 29 Auto mode, 24
Set MSB to asymmetric, 34 Main Switchboard Prioritise in Auto mode
Set MSB to Auto, 35 controller, 26 8” Touch panel, 31
Set MSB to Semi-auto, 35 Main switchboard Set in Auto, 24
Set MSB to symmetric, 34 controller on the 8” Set in Auto mode 8”
Start a generator in Auto Touch panel, 34 Touch panel, 31
mode, 31 One Touch Auto Set in Semi-auto mode, 24
Start a generator in Sequence, 27 Set in Semi-auto mode
Semi-auto mode, 32 Disconnect circuit breaker, 25 8” Touch panel, 31
Stop a generator in Auto Disconnect generator Start generator from
mode, 32 Auto mode, 23 Auto mode, 24
Stop a generator in Semi-auto mode, 23 Start generator from
Semi-auto mode, 32 Disconnect surplus power, 26 Semi-auto mode, 24
Stop block off MSB, 35 MSB 8” Touch panel, 35 Start in Auto mode 8”
Stop block on MSB, 35 Touch panel, 31
Switchboard, 29 Start in Semi-auto mode
Symbols, 20
G 8” Touch panel, 32
Generator control Stop generator from
Asymmetric load Auto mode, 24
A sharing, 11 Stop generator from
Asymmetric, 26 Auto modes, 12 Semi-auto mode, 25
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Index
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©2012 Kongsberg Maritime