July 2006 BSS EMEA Marketing 1

Service Training
‘Train the Trainer’
Carrier SCS, Montluel FRANCE

July 2006 BSS EMEA Marketing 2

 30XA – Chassis - Piping
Economizer - EXV

July 2006 BSS EMEA Marketing 3

Chassis

• Corrosion resistance
– hot galvanized steel +primar coating+painting
• Modular chassis
– 2V 3V and 4V modules to cover the whole range.
• Finite element analysis and shake table test
– Done to validate structure integrity

July 2006 BSS EMEA Marketing 4

Piping

• Suction pipe with flexible (for vibration) and all stainless

steel

July 2006 BSS EMEA Marketing 5

Piping

• All copper piping tested regarding vibration

• Discharge piping ball valve standard
• Suction service valve in option (integrated in the cooler)

July 2006 BSS EMEA Marketing 6

Economizer Function

1. Brazed plate Heat Exchanger (BPHE) concept

2. Electronic Expansion device (EXV)
– 1 for the BPHE, 1 for the cooler
3. Liquid service valve
4. Filter drier
Back to compressor
intermediate port
1
Liquid inlet from
condenser

3
2
4
Liquid sub cooled
to cooler
July 2006 BSS EMEA Marketing 7
Economizer Function
Liquid inlet from Liquid sub cooled Back to compressor
condenser to cooler intermediate port

July 2006 BSS EMEA Marketing 8

Economizer Function

1. Economized cycle is a kind of 2 stages compression process.

2. COP is increased by 4% and capacity by 11-15%

Pressure (bar)

13 +68°C

11,9
+26°C +38°C +46°C

+21°C 26,5°C
5,9

3,5 +5°C
3,3 12°C

Enthalpy (H)
July 2006 BSS EMEA Marketing 9
Main EXV - Function

• Danfoss EXV, 4 sizes:

– ETS 50 (2776 steps)
– ETS 100 (3770 steps)
– ETS 250 (3770 steps)
– ETS 400 (3770 steps)

• EXV shall allow to meter the flow of refrigerant to the cooler

to maintain the superheat setpoint.

• The orifice area is controlled by moving a valve slider

assembly up and down over by means of a bipolar stepping
motor.

July 2006 BSS EMEA Marketing 10

Economizer EXV - Function

• The economizer operation allow to obtain additional performance in

full load (greater than 70% of capacity).

• In part load, its operation is not necessary as the condenser

exchanger performance is optimal. Therefore, the economizer is
unused in part load in order to keep stability of the system.

• The control of the economizer EXV is based on economizer

superheat measured by a temperature sensor and a economizer
pressure transducer converted to a saturation temperature.

• Danfoss EXV, 2 kinds:

– ETS 25 (2776 steps)
– ETS 50 (2776 steps)

July 2006 BSS EMEA Marketing 11