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Hid - Harmonic Reduction in An Inverter
Hid - Harmonic Reduction in An Inverter
Hid - Harmonic Reduction in An Inverter
ABSTRACT - Individual quick freezing process is a two periods of operation: refrigeration period and
complex cooling process that takes place in cooling defrosting period. Refrigeration period is longer and
tunnels and is used for dynamic thermal processing of in it refrigeration elements (compressor, condenser
certain type of goods. Type of goods and temperature and evaporator fans) are switched according to room
of goods that needs to be achieved over specific time in
temperature probe/probes. Defrosting period is much
cooling tunnel determine the complexity of cooling
process. Complex cooling process is therefore divided shorter and in it defrosting elements (electrical
into two types of regulation. Temperature regulation, heaters/hot gas valve) are switched according to
the inferior type, is used for control of the cooling and evaporator temperature probe or by time (off-
defrosting parts of the system according to predefined delayed timer function of a regulator). Fig. 1 shows
room temperature. Superior time-cycle regulation is simplified block diagram of a small scale
used to control various cycles of operation by defining refrigeration system operated by one-cycle
its time frames. These cycles together form a period of regulation (refrigeration with defrost).
time in which the cooling system is appropriately used
for goods' freezing.
Compressor
process state
on
process state
off
off time
time Tr1 Tr2 Tr3
Tr Td
Td
Td
Td
Tc1 Tc2 Tc3
Tc Tc Tc
Tp
refrigeration process state
refrigeration process state
defrost process state
defrost process state
Figure 2. Time flow diagram of a simple cooling process
Figure 3. Time flow diagram of a three-cycle complex cooling
The complexity of a described control system process
may increase in larger cooling systems by adding
also the pressure control in suction line (for Processing time is a duration of a whole process
sequential switching control of the compressors in a and it can be repeated. But in individual quick
multiset) and discharge line (sequential switching freezing it is a duration of a freezing process of
control of condenser fans). Most of today’s goods, therefore it is not repeated until the next
temperature regulators have a two cycle control, goods’ exchange.
which also increases the complexity by defining There is a possibility for defrost and
durations of two different refrigeration periods, refrigeration elements of a system to act at the same
while defrost duration is the same in each cycle, but time for a brief moment when system goes from one
is also user defined. All these additions still make the state to another. That may be unwanted in larger
cooling process simple. systems from perspective of rational electric energy
consumption and unwanted protective elements’
II. COMPLEX COOLING PROCESS AND switching states. In that case pause periods are
INDIVIDUAL QUICK FREEZING introduced. Pause periods maintain the system
When defining complex cooling process, one inoperative for short period (about 5 to 10 seconds)
needs to take into account that room temperature is in order the switching to be done properly.
not the main parameter. Room temperature is With this in mind, processing time for 𝑛
intermediary parameter for achieving the main number of cycles can be generally described as:
parameter - temperature of goods that needs to be 𝑛
achieved over time. This type of processing certain 𝑇𝑝 = ∑(𝑇𝑝𝑟,𝑖 + 𝑇𝑟,𝑖 + 𝑇𝑝𝑑,𝑖 + 𝑇𝑑,𝑖 ), (3)
type of goods requires specific definition of time 𝑖=1
cycles involved in process [3]. By specific definition
it is assumed that each cycle has its duration defined
where for i-th cycle terms are:
by end user. It means that each operation period,
- 𝑇𝑟,𝑖 – refrigeration period,
whether it is refrigeration or defrost period, has also
its duration defined in each of the cycles. A number - 𝑇𝑑,𝑖 – defrost period,
of cycles is also defined by end user. - 𝑇𝑝𝑟,𝑖 – pause period before refrigeration,
Because there are a lot of types of goods that - 𝑇𝑝𝑑,𝑖 – pause period before defrost.
can be cooled or frozen over time [5], control system Complex cooling process may be implemented
design for one system needs to have a possibility for in control design of a small scale refrigeration
end user to define number of operating cycles and system (temperature control only with switching of
various durations of that cycles, thus making it compressors and fans), as well as in larger scale
possible for one system to process different type of refrigeration systems’ control designs with pressure
goods. This type of design makes the system time- and temperature control. One such design is
dependent, which requires more than one control described in this paper. This proposed design is
device to maintain the process on a desired level of implemented to work with large scale refrigeration
efficiency. system in a freezing tunnel. Cooling process that
On fig. 3 a time flow diagram of one such takes place in a tunnel is also known as individual
complex cooling process is shown. This process quick freezing.
consists of three refrigeration periods of different Individual quick freezing is a refrigeration
process of a complex nature that manages predefined
Compressor/condenser
microcontroller device
even after death are also greatly reduced. In goods Compressor 1
frozen with IQF process there is no clumping
together and there aren’t any pieces of grains. Goods Compressor 2
remain individual separate pieces. Hence the term
“individual” [6].
There are several types of individual quick
freezing processes [4], and the one described in this
paper is called individual quick freezing in air-blast
freezing tunnels. The goods intended to be frozen are
placed on trays. These trays are placed inside the
Condenser 1 fans
tunnel, where freezing process takes place for a
specified amount of time. Afterwards, the packages
are removed and usually taken to cold rooms
intended for storage.
III. AUTOMATION CONTROL DESIGN OF A Condenser 2 fans
FREEZING TUNNEL
Devices used in IQF control design can be
separated in two groups – devices used for time Compressor and condenser Control
regulation and devices used for temperature/pressure
regulation. Devices used for time regulation are PLC
regulator device
regulator device
Evaporator 1
Evaporator 2
TEX valve
TEX valve
microcontroller devices.
Freezing tunnel described in this paper has a
EM Valve
EM Valve
Fans
Fans
I3 Compressor 1 active
I4 Comp. 1 motor protection fault
I5 Comp. 1 oil protection fault
I6 Evaporator 1 fan mot. prot. fault
I7 Condenser 1 fan mot. prot. fault
I8 Compressor 2 active
I9 Comp. 2 motor protection fault
I10 Comp. 2 oil protection fault
I11 Evaporator 2 fan mot. prot. fault
I12 Condenser 2 fan mot. prot. fault
Q1 Refrigeration period activation
Q2 Defrost period activation
Q3 Pause period activation
Q4 End of process
QA1 Speed reference - evaporator fans
AI1 Evaporators’ inlet temperature
EASY 411-DC-ME
(Analog module)
Figure 9. Program section 4 – analog input acquisition Figure 12. Program section 7 – starting the first timer of the
process and repeating the cycle
In each cycle, data of different refrigeration
period duration needs to be transferred. This is done When timer T01 is done with counting, similar
by using data block which transfers data from process starts with refrigeration timer T02. This
Tunnel 3 control
XV Touch Panel
HMI/SCADA
EASY 822-DC-TCX + EASY 411-DC-ME
PLC 2 – TUNNEL 2
Tunnel 2 control
EASY 822-DC-TCX + EASY 411-DC-ME
PLC 1 – TUNNEL 1
EASY 822-DC-TCX + EASY 411-DC-ME
Figure 13. Program section 8 – pause, refrigeration and defrost Evaporator control Suction
timers counting line probe
Tunnel 1 control
Type of signals:
RS 232 serial
easyNET®
VI. CONCLUSION
Individual quick freezing is a complex cooling
Figure 16. Wiring concept of an easyNET® network with up to 8 process that requires certain additions in cooling
different Easy devices [4] control design. Standard temperature/pressure
regulators control all the refrigeration elements in a
Two masks of SCADA design are shown. First
system. Due to dynamic nature of process over time
mask is shown on fig. 17 and is used for process
additional regulation device is introduced. A PLC
monitoring of the entire system. In this mask a
device controls the appropriate timing of each cycle
selection of one of the tunnels is possible.
in a process.
Possibility to define different cycles along with
their number was introduced via SCADA system
design running on a HMI device. Monitored values
such as temperature, pressure and time of the current
cycle are visible by SCADA. This gives the end user
access to define the process itself, as well as visual
control of the process that is currently running.
Finally, a three tunnel connection is introduced
as an example to show the enhancement
potentialities of modular design with several small
PLC devices. Although one more complex PLC
Figure 17. First mask of SCADA design device could be selected and programmed for use