Professional Documents
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1.1 A. B. C. D. 1.2 A. 1.3 A. B. C. D. E. F. G.: Click Here
1.1 A. B. C. D. 1.2 A. 1.3 A. B. C. D. E. F. G.: Click Here
CONCRETE FINISHES
PART 1 GENERAL
1.1 SECTION INCLUDES
D. Decorative floor and wall overlay techniques to mimic pattern, texture and
color of natural occurring materials and artistic designs.
1.3 REFERENCES
A. AASHTO T260 - Standard Method of Test for Sampling and Testing for
Chloride Ion In Concrete and Concrete Raw Materials.
E. ASTM C67 - Standard Test Methods for Sampling and Testing Brick and
Structural Clay Tile.
F. ASTM C78 - Standard Test Method for Flexural Strength of Concrete (Using
Simple Beam with Third-Point Loading).
G. ASTM C97 - Standard Test Methods for Absorption and Bulk Specific Gravity
of Dimension Stone.
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H. ASTM C109 - Standard Test Method for Compressive Strength of Hydraulic
Cement Mortars (Using 2-in. or 50-mm Cube Specimens).
M. ASTM C482 - Standard Test Method for Bond Strength of Ceramic Tile to
Portland Cement.
Q. ASTM C882 Modified - Standard Test Method for Bond Strength of Epoxy-
Resin Systems Used With Concrete by Slant Shear.
T. ASTM C1185 - Standard Test Methods for Sampling and Testing Non-
Asbestos Fiber-Cement Flat Sheet, Roofing and Siding Shingles, and Clapboards.
W. ASTM D3359 - Standard Test Methods for Measuring Adhesion by Tape Test.
X. ASTM D3363 - Standard Test Method for Film Hardness by Pencil Test.
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AA. ASTM G53 - Practice for Operating Light- and Water-Exposure Apparatus
(Fluorescent UV-Condensation Type) for Exposure of Nonmetallic Materials.
1.4 SUBMITTALS
C. Shop Drawings:
D. Selection Samples: For each finish product specified, two complete sets of
color chips representing manufacturer's full range of available colors and patterns.
A. Manufacturer Qualifications:
B. Installer Qualifications:
PART 2 PRODUCTS
2.1 MANUFACTURERS
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A. Acceptable Manufacturer: SureCrete Design Products, which is located at:
15246 Citrus Country Dr. ; Dade City, FL 33523; Toll Free Tel: 800-544-8488; Tel:
352-567-7973; Fax: 352-521-0973; Email: request info
(whatsnew@surecretedesign.com); Web: www.surecretedesign.com
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a. Abrasion Resistance, Modified Taber: 28 days percent loss - 500
cycles - < 0.40 percent.
b. Tensile Strength (ASTM C190): 28 day 430 psi (2963 kPa).
c. Flexural Strength (ASTM C48): 28 day 980 psi (6752 kPa).
d. Mosaic Shear (ANSI A 118.4): 28 day 275 psi (1895 kPa).
e. Density: 126.10 lb/cf (2020 kgm/cu. m).
2. Product: SureCrete SureSpray as manufactured by SureCrete Design
Products.
a. Compressive Strength (ASTM C109): 28 day 4250 psi (29,283
kPa).
b. Base Coat Tint:
c. Finish Coat Tint:
d. Finish Coat Texture: Trowel.
e. Finish Coat Texture: Knock-down.
f. Finish Coat Texture: Bubble texture.
3. Product: SureCrete WallSpray as manufactured by SureCrete Design
Products.
a. Compressive Strength (ASTM C109): 28 day 3875 psi (26,699
kPa).
b. Base Coat Tint:
c. Finish Coat Tint:
d. Finish Coat Texture: Splatter.
e. Finish Coat Texture: Knock-down.
f. Finish Coat Texture: Lace.
g. Finish Coat Texture: Bubble texture.
h. Finish Coat Texture: Sand Finish.
B. Iron Oxide Colorants: Integrally colored concrete mix additive. Meet or exceed
the criteria of ASTM C979. Integral Color as manufactured by SureCrete Design
Products.
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D. Surface Retarder: Surface Delay as manufactured by SureCrete Design
Products.
B. Application: Refer to drawings for profile. Refer to Finish Schedule for finish
texture and color. Match finish of Architect's representative sample where provided.
Lightweight elements to be provided shall consist of the following:
1. Architectural elements and trim: Molding, sills, banding, finials and
brackets as indicated.
2. Columns and capitals.
3. Balusters.
4. Stone veneer.
5. Exterior cladding.
6. Lawn and garden ornaments.
7. Shutters.
8. Hollow core walls and floors.
9. Sound barriers.
10. Encapsulated foam-insulated curtain walls.
11. Tilt-up modular walls systems.
12. Lightweight flooring underlayment.
C. Mix Design (1: 6 ratio) Performance:
1. Thermal Resistance (per inch - R-value): 1.34.
2. Wet Weight (lbs per cubic foot): 59 (945 kgs/cu. m).
3. Compressive Strength (C170): 2,287 psi (15,800 kPa).
4. Flexural Strength (C880): 730 psi (5033 kPa).
5. Pull-Out Resistance (with 2.5 inches (64 mm) screw): 680 lb (308 kg).
6. Thermal Conductivity (BTU h/sf/F): 0.76.
7. Dry Weight (lbs per cubic foot): 44 (705 kg/cu. m).
8. Freeze Thaw (ASTM C-666 Procedure "A"): 101.6.
B. Application: Refer to drawings for profile. Refer to Finish Schedule for finish
texture and color. Match finish of Architect's representative sample where provided.
Lightweight elements to be provided shall consist of the following.
C. Material Characteristics:
1. Compressive Strength (C1186): Type II Minimum 1015 psi (7000 kPa).
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2. Compression Strength (C170): 10,567 psi (73,000 kPa).
3. Thermal Transmission (C 518-98): 1.0449.
4. Flexural Strength (C880): 1,464 psi (10,000 kPa).
5. Abrasion Resistance Test (C1353): 20.92.
6. Static Coefficient of Friction (C1028): 0.72 Dry.
a. Post Cleaning: 0.68 Dry.
7. Static Coefficient of Friction (C 1028): 0.66 Wet.
a. Post Cleaning: 0.67 Wet.
8. Material Density: 135.00 lb/cf (2163 kgs/cu. m).
9. Water Absorption (C97): 4.49 percent.
10. Bond Strength (C482): 83.00 psi (575 kPa).
11. Water Permeability (Not ASTM): 3 Days/No leak.
12. Density (C1185): 137.4.
13. Moisture Content (C1185): 4.2 percent.
14. Absorption (C1185): 3.5.
15. Moisture Movement (C1185) 0.033.
16. Water Tightness (C1185) Passed no water droplets after 24 hours.
17. Flexural Strength (C1185) 1.714.0 psi (12,000 kPa).
18. Flame Spread Index (E 84): 0.
19. Smoke Index (E 84): 0.00 Trace.
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b. Abrasion Resistance (ASTM C-944): 1 day 1 grams lost, 7 day 1
grams lost.
c. Tensile Strength (ASTM C-190): 1 day 280 psi (1929 kPa), 7 day
560 psi (kPa), 28 day 890 psi (6132 kPa).
d. Flexural Strength (ASTM C-78): 7 day 850 psi (5857 kPa), 28
day 1500 psi (10335 kPa).
e. Shear Bond (ASTM C-882 Modified): 7 day 1100 psi (7579 kPa),
28 day 1650 psi (11,369 kPa) (Mortar scrubbed into substrate).
2. Finish: Texture that resembles freshly poured and broomed concrete.
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F. Floor Stripper: Solvent based heavy duty stripper. SureCrete Fast - Strip Plus
as manufactured by SureCrete Design Products.
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m. Water Absorption: 2.4 (g/cu. m)
n. Hot Tire Pick-up: Passed (Under extreme conditions
delaminating could occur. All tire manufacturers were not tested).
o. VOC: Refer to manufacturer's data.
p. Chemical Resistance: Refer to manufacturer's data.
2. Product: Sure Deck Solvent as manufactured by SureCrete Design
Products.
a. Appearance (cured): Color selected slight sheen.
b. Color: Pigments as provided by SureCrete Design Products to
match Architect's sample.
3. Non-Slip Requirement: Provide broadcast or mix additive to achieve
non-slip performance.
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g. VOC content: 3.63 lb/gal (435 gm/L).
h. Chemical Resistance: Refer to manufacturer's data.
2. Product: Two component catalyzed system. SureCrete Dura-Kote as
manufactured by SureCrete Design Products.
a. Hardness: Pencil - 4H (Konig - 100).
b. Direct impact - 30 in-lb.
c. Reverse impact - 6 in-lb.
d. Gloss finish.
e. Satin finish.
3. Product: Two component catalyzed system. SureCrete Dura-Kote X-
treme Urethane as manufactured by SureCrete Design Products.
a. Hardness: Pencil - 3H (Konig - 100).
b. Direct impact - 60 in-lb.
c. Reverse impact - 30 in-lb.
d. Gloss finish.
e. Satin finish.
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h. Solids: 100 percent.
i. Set to Touch: 4 to 5 hours.
j. Pot life: 10 to 20 minutes.
k. Chemical Resistance: Refer to manufacturer's data.
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2. SureGrip Additive as manufactured by SureCrete Design Products.
Medium = 840 microns or 20 mesh.
3. SureGrip Additive as manufactured by SureCrete Design Products.
Fine = 300 microns or 50 mesh.
B. 2-part Urethane:
PART 3 EXECUTION
3.1 EXAMINATION
3.2 PREPARATION
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A. Clean surfaces thoroughly prior to installation.
3.3 INSTALLATION
3.4 SEALERS
A. Surface Preparation: Surface shall be dry and clean of dust, dirt, oils, and
other surface contaminants. Provide surface profiling on concrete deck surfaces that
are smooth, hard and dense per manufacturer's recommendations.
1. Provide chemical profiling with products compatible and manufactured
by sealer manufacturer.
B. Coverage Verification:
1. Coverage is dependent upon porosity of substrate. Provide RILEM and
similar test to verify application to achieve stated product performance. Adjust
application, coverage and methods to comply with manufacturer's product
specifications.
C. Application: Apply when air and surface temperatures are between 60 degree
F (16 degrees C) and 90 degree F (32 degrees C) with relative humidity below 85
percent during application and cure time. High humidity (above 75 percent) will slow
cure rates and affect gloss. Substrate shall be a minimum of 5 degrees above dew
point.
E. Abrasive Additive: Mix into the sealer and apply. Contractor option to
broadcast additive between coats of sealer on a deck surface where multi-coat
application is scheduled or required.
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allowed. Begin application immediately after mixing with water and work thoroughly
into surface of area to be filled. Do not overwork. Minimize troweling.
B. Finish Coat: Mix finish coat same as the base coat mix ratios.
1. Begin by saturating the base coat with water, leaving no standing
puddles, SSD.
2. Place material with steel squeegee and lightly broom. As product dries,
scrape and use leaf blower to remove loose material.
B. Stamp Coat: While the bond coat is still wet apply stamp coat. Mix water and
integrally tint if required. Mechanically mix to a lump-free consistency. Use a gauge
rake to apply stamp coat at 1/4 to 3/8 inch (6 mm to 9.5 mm), then steel trowel,
fresno, or steel squeegee to a smooth and slick surface. Use surface retarder in hot
and/or windy conditions to slow initial evaporation of surface. Allow stamp coat to set
until material does not stick easily to the finger when touched, but yields to pressure.
C. Apply stamps, texture to affect pattern desired. Use clear liquid release agent.
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3. Apply in two shakes, with two-thirds being applied in the first shake and
one-third in the second shake (holding back a small amount for touch up
work).
4. After the first shake, the surface is floated. Do not trowel between
applications.
5. Apply the second shake perpendicular to the first application in a
uniform manner. Float in and trowel to the final finish desired.
6. Install construction or control joints as soon as possible. Prevent trowel
burns, especially at tooled joints and edges, when hard steel troweling.
C. After the slab is sufficiently cured, carefully sweep up and contain excess
powder release. Rinse the remaining excess with hose equipped with trigger nozzle
and soft broom. Keep masking in place during clean-up. Best results are achieved
by leaving the release color in the lower recesses of patterns, especially grout lines.
Release shall be removed to allow the subsequent sealer to adhere to the finished
product.
3.10 STAINING
A. Eco-Stain Application:
1. Apply first coat with SP sprayer on dry surface using caution to avoid
track lines from the spray pattern. A circular motion with the wand is desired.
Eco-Stain may be applied full strength or diluted with water to desired rate.
2. Applying additional coats is optional. Supplementary colors may be
combined at desired rates and number of coats. Customarily apply lighter
colors first. In addition to spraying some contractors employ mopping,
sponging, and ragging, especially for accenting.
3. No clean-up or neutralization is required prior to sealing.
C. Multiple Colors
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1. Colors may be layered or alternated as desired. For crisp, distinct, and
separate color changes, a score line should be utilized. Chemical stain will
bleed across traditional masking. Shielding or masking at a score line will
prevent the bleeding of colors as long as the stain is not puddled heavily at
score lines.
2. Where both Earth Tones and Vivid Tones are part of the same
application, apply Earth Tones first and complete cleanup before applying
Vivid Tones.
E. Sealer:
1. Two coats of sealer are required. The surface shall be clean,
completely dry and at least 40 degrees F (4 degrees C) during the sealing
application. To apply with roller use an appropriate roller sleeve. Apply one
thin coat forcing the sealer into the surface. Allow sealer to dry, and then
repeat the process with a second coat of sealer.
3.11 PROTECTION
A. Protect installed products until completion of project.
END OF SECTION
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