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ISSN: 2248-9622, Vol. 5, Issue 8, (Part - 2) August 2015, pp.34-45
ABSTRACT
With the advancement of technology in the field of industry, high speed machinery has been developed. As the
speed of machinery has increased, vibrations also increased. Machines transmit vibrations to the structure
supporting them. Hence, it is important to design and develop such structure which sustains the vibrations of
machinery. Hence, in this study it has been aimed to execute the study on foundations supporting rotary type of
machine like blower. In this paper, the most important parameters like frequency and amplitude are considered
while execution of analysis of machine foundation supporting blower type machine.
This paper shows, better interface between foundation designer and machine manufacturer for better
performance of machine. The design aids/approaches for foundation design is also described in this paper and an
attempt has been made to study the dynamic behaviour of a foundation structure for blower type machine
subjected to forces due to operation of blower machine. Two different types of foundations for Rotary type
Machine that is Blower have been studied in this paper
Keywords- Amplitude, Displacement, Dynamic analysis, Foundation, Frequency, Machine, Modes, Rotary
machine, Time history, Vibration
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Dr. Jigar K. Sevelia et al. Int. Journal of Engineering Research and Applications www.ijera.com
ISSN: 2248-9622, Vol. 5, Issue 8, (Part - 2) August 2015, pp.34-45
difficult to design. Thus he propose a method based Modelling of Machine Foundation Structure using
in which the number of such deficiencies as cited structural engineering software - STAAD.Pro has
above can be circumvented. Payal Mehta states that been done. Its pre-analysis includes modelling,
dynamic load is not short lived but act over a large labelling, assigning geometric properties and loads to
period of time. Dynamic force which is generated various structural components, as well as to assign
depend upon the machine type & its operation support conditions and to assign suitable analysis
mechanism & frequency. Rohit R Sharma, Prashant commands. The post-analysis includes studying of
V. Muley, Prashant R. Barbude state about the various modes shapes and their respective
machine which creates vibration on foundation. due frequencies amplitude and displacement.
to which higher dynamic forces are generated. So Plotting of graphs of various results of frequency
they suggest the designed aids / method for and displacements with respect to two types of
foundation design. The ideas about the characteristics machine foundation models has been done.
of harmonic force stated by Cyril Harris in his book
"Harris' Shock and Vibrations" were proved to be III. MACHINE DETAILS/DATA
beneficial while making the mathematical model of Blower:-Blower is used in Effluent Treatment Plant
the looms machine. M. J. Pender gives a review in industry for the purpose of treating water.
about the main issues in the design of shallow
foundation and deep foundation which may be Types of blowers:
subjected to earthquake loading. 1. Horizontal blower
2. Vertical blower
II. METHODOLOGY There is some flexibility in the configuration of a
The dynamic analysis of foundation for blower rotary blower in terms of the locations of gas
type machine is done by following approach. connections and drive shaft. Depending on the model,
Reconnaissance Survey which includes visit to the gas connections can be either on the top and
the effluent treatment plants, industry and interaction bottom of the unit, on the sides or a combination.
with the industry people for getting a better practical When the connections are on the top and bottom,
picture of the blower type machine foundation, study the unit is designated as a “Horizontal” machine and
of structural system of the machine foundation in when the connections are on the sides, it is a
industry and understanding the working of the blower “Vertical” machine. The designation has nothing to
type machine. do with the direction of gas flow but comes from the
Collection of necessary machine data such as the orientation of the blower shafts, i.e., when a plane
dimension of the machine components, its operating intersecting the shafts is horizontal, the unit is so
speed, frequency of motor and blower, RPM of motor designated. Conversely, when the plane is vertical,
and blower, Mass of motor and blower etc. Also, the the machine is designated as vertical. Some units can
data regarding the foundation which includes have the inlet connection on the top and the discharge
dimensions of the block and pile have been collected. on the side. Since a plane through the shafts
Preparation of drawing of foundation plan establishes the definition of the orientation, this
showing layout of machine position on the would be a “Horizontal” machine. This issue is
foundation floor and pile dimensions in case of pile critical when designating the specifics of a blower as
model using CAD software. some manufacturers define the orientation
differently.
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Dr. Jigar K. Sevelia et al. Int. Journal of Engineering Research and Applications www.ijera.com
ISSN: 2248-9622, Vol. 5, Issue 8, (Part - 2) August 2015, pp.34-45
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Dr. Jigar K. Sevelia et al. Int. Journal of Engineering Research and Applications www.ijera.com
ISSN: 2248-9622, Vol. 5, Issue 8, (Part - 2) August 2015, pp.34-45
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Dr. Jigar K. Sevelia et al. Int. Journal of Engineering Research and Applications www.ijera.com
ISSN: 2248-9622, Vol. 5, Issue 8, (Part - 2) August 2015, pp.34-45
Load 1
Figure 4 3D View of Hollow Block Foundation with PilesModel for Blower Machine in STAAD.Pro
Y Y
Z X X Z
Load 1
Model 2:- Table Mounted Block Foundation machine is to be fixed. The typical sketch of this type
This type of foundation is adopted when good of foundation is as shown in fig.6. The foundation
soil strata is available at great depth below the level has been supported by soil spring as per subgrade
where machine is to be fixed. In such case, R.C.C. modulus of soil. The structural model of foundation
walls are constructed from top of block foundation up is as shown in fig.7
to base level of machine and on these R.C.C walls,
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Dr. Jigar K. Sevelia et al. Int. Journal of Engineering Research and Applications www.ijera.com
ISSN: 2248-9622, Vol. 5, Issue 8, (Part - 2) August 2015, pp.34-45
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Dr. Jigar K. Sevelia et al. Int. Journal of Engineering Research and Applications www.ijera.com
ISSN: 2248-9622, Vol. 5, Issue 8, (Part - 2) August 2015, pp.34-45
Y
X
Z Load 1
Figure 7 3D View of Table Mounted Block FoundationModel for Blower Machine in STAAD.Pro
Y Y
Z X X Z
Load 1 L
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Dr. Jigar K. Sevelia et al. Int. Journal of Engineering Research and Applications www.ijera.com
ISSN: 2248-9622, Vol. 5, Issue 8, (Part - 2) August 2015, pp.34-45
X Displacement
0.25
0.207 0.2109
0.2
X Displacement (cm)
0.15 0.135
0.1025
0.1
0.05
0
Hollow Block Foundation with piles Table Mounted Block Foundation
Y displacement
0.15 0.1276 0.1276
0.05
0
Top Node 1 Top Node 2 Top Node 3 Top Node 4
-0.05 Displacement Displacement Displacement Displacement
-0.1 -0.0813
-0.15
-0.1417 -0.1417
-0.2
Hollow Block Foundation with piles Table Mounted Block Foundation
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Dr. Jigar K. Sevelia et al. Int. Journal of Engineering Research and Applications www.ijera.com
ISSN: 2248-9622, Vol. 5, Issue 8, (Part - 2) August 2015, pp.34-45
Y displacement
0.15 0.1276 0.1276
0.05
Y displacement (cm)
0
Bottom 5 Node Bottom 6 Node Bottom 7 Node Bottom 8 Node
-0.05 Displacement Displacement Displacement Displacement
-0.15
-0.1417 -0.1417
-0.2
6.2 Frequency
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Dr. Jigar K. Sevelia et al. Int. Journal of Engineering Research and Applications www.ijera.com
ISSN: 2248-9622, Vol. 5, Issue 8, (Part - 2) August 2015, pp.34-45
14
12
10 9.348
8
6.03
6
3.414 3.786
4 2.607 2.75 2.666 2.69 2.944
1.232 1.564
2
0
Mode 1 Mode 2 Mode 3 Mode 4 Mode 5 Mode 6
0.6488
0.488
0.1024
0.00133
0.00065
0.00078
0.00058
0.00013
0.154
0.0058
0.034
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Dr. Jigar K. Sevelia et al. Int. Journal of Engineering Research and Applications www.ijera.com
ISSN: 2248-9622, Vol. 5, Issue 8, (Part - 2) August 2015, pp.34-45
Sige/ Von Mises
N/ mm2
<= 0
0.031
0.062
0.092
0.123
0.153
0.183
0.214
0.244
0.275
0.305
0.336
0.366
0.397
0.427
0.458
>= 0.488
Y
X
Z
Figure 14Von Mises Stress (N/mm2) contour for Hollow Block foundation with piles
Y
X
Z Load 3
2
Figure 15Von Mises Stress (N/mm ) contour for Table Mounted Block Foundation
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Dr. Jigar K. Sevelia et al. Int. Journal of Engineering Research and Applications www.ijera.com
ISSN: 2248-9622, Vol. 5, Issue 8, (Part - 2) August 2015, pp.34-45
REFERENCES
[1] Barkan D. D., “Dynamics of Bases and
Foundations”, Mcgraw-Hill Book Company,
Inc.
[2] Chapter 6 Blowers Compressed Air & Gas
Institute • 1300 Sumner Avenue •
Cleveland, OH 44115
[3] Cyril M. Harris, “Harris’ Shock and
Vibration Handbook, 2002.
[4] Dynamic Analysis of Structure for Looms
Industry - A Parametric Study Jigar K.
Sevalia, Sarthi B. Bhavsar, Sunil H.
Kukadiya, Yogesh D. Rathod, Gaurang
A.Parmar / International Journal of
Engineering Research and Applications
(IJERA) ISSN:2248-9622 www.ijera.com
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